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Service Manual NR-BY552XS

This service manual provides detailed information for the repair and maintenance of Panasonic refrigerators models NR-BY552XS, NR-BY552XW, and NR-BY602XS, including safety cautions, specifications, and troubleshooting guidelines. It emphasizes the importance of using authentic parts and following safety protocols to prevent hazards during repairs. The document also outlines the technical specifications, performance data, and parts lists for these refrigerator models, intended for experienced technicians only.
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0% found this document useful (0 votes)
37 views32 pages

Service Manual NR-BY552XS

This service manual provides detailed information for the repair and maintenance of Panasonic refrigerators models NR-BY552XS, NR-BY552XW, and NR-BY602XS, including safety cautions, specifications, and troubleshooting guidelines. It emphasizes the importance of using authentic parts and following safety protocols to prevent hazards during repairs. The document also outlines the technical specifications, performance data, and parts lists for these refrigerator models, intended for experienced technicians only.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 32

Order No.

PHAT110901CE
(Revision : Feb. 2012)

Service Manual
Refrigerator

NR-BY552XS
NR-BY552XW
NR-BY602XS

Product Colour
Stainless Touch (XS)
Korean White (XW)

Destination
Thailand, Malaysia, Singapore
NR-BY552XS, XW NR-BY602XS Indonesia, Vietnam, India
Philippines, GULF, PGF
Australia/New Zealand

CFCs have been used in refrigerant as refrigerator and the insulation materials for many years. But it
is now known that these compounds which once seemed so ideal for use as cleaning agents and in
refrigeration systems, destroy the earth’s ozone layer as a result, an international body decided on a
total worldwide ban of harmful CFCs by the end of 1995.

WARNING
The service information is designed for experienced repair technicians only and is not designed for use by the general
public. It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting
to service a product. Products powered by electricity should be serviced or repaired only by experienced professional
technicians. Any attempt to service or repair the product or products dealt within this service information by anyone
else could result in serious injury or death.

IMPORTANT SAFETY NOTICE


There are special components used in this equipment which are important for safety. These parts are marked by
in the Schematic Diagrams, Circuit Board Diagrams, Exploded Views and Replacement Parts List. It is essential that
these critical parts should be replaced with manufacturer’s specified parts to prevent shock, fire or other hazards. Do
not modify the original design without permission of manufacturer.

© Panasonic Appliances (Thailand) Co., Ltd. 2012.


All rights reserved. Unauthorized copying and distribution
is a violation of law.

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NR-BY552 / NR-BY602

CONTENT

Page
1. Safety Cautions for Repairing 3
1.1 Warning
1.2 Caution
2. Specification and Components
2.1 NR-BY552XS, XW 4
2.2 NR-BY602XS 5
3. Performance Data 6
3.1 NR-BY552X (AT 32 ± 1°C)
3.2 NR-BY602X (AT 32 ± 1°C)
4. Display Specification 7
5. Self Protecting Function
5.1 Protecting for IC 8
5.2 Protection for compressor locked 9
5.3 Protection for power supply droping 10
6. Self Diagnoising Function 11
7. Temperature Control 12
8. Inverter Control Display 13
9. Refrigerator Instruction Guideline 14
10. Troubleshooting Guide
10.1 Not cool at all [ Both PC & FC (compressor does not operate) ] 15
10.2 Cool, not enough [ Both PC & FC (compressor operates) ] 16 - 17
10.3 Eco-Navi operation doesn’t work (PC/FC/IC cooling condition is normal) 18
11. Schematic Diagram
11.1 Wiring Diagram : NR-BY552XS, XW 19
11.2 Wiring Diagram : NR-BY602XS 20
12. Disassembly Instruction
12.1 LCD Cover 21
12.2 Cover Control 22
12.3 PCB Control 22
12.4 Feature of Crisper 23
12.5 Maintain method : Take off Crisper handle 23 - 24
12.6 Maintain method : Crisper handle ass’y 24 - 25
13. Parts Exploded View and Replacement Parts List
13.1 Part Exploded View : Body 26
13.2 Part Exploded View : Door 27
13.3 Part Exploded View : Packing 28
13.4 Replacement Parts List : NR-BY552XS, XW / NR-BY602XS 29 - 31

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NR-BY552 / NR-BY602

1. SAFETY CAUTIONS FOR REPAIRING


When you repair the refrigerator, please kindly take care for the following cautions.
1.1 Warning
Before repairing unit, unplug supply cord
• Before you repair the refrigerator, please unplug the supply cord.

Use authentic parts when repairing


• When you replace the parts, please use authentic parts to replace defective parts.

Caution during brazing


• When you use touch for brazing, please ensure ventilation.
Otherwise, you will be poisoned by carbon monoxide.

Pay attention to using refrigerant


• If refrigerant touches fire, the gas becomes poisonous gas.

Pay attention to getting electricity shock


• When you check the voltage of terminal, please do not touch the electricity part terminal.
• When you replace the parts, please wait for 3 minutes at least for discharging capacitor.

Check safety after repairing


• Check the screws, parts, lead wires to take in place.
• Check the repairing portion whether circumferential parts are damaged or not.
• Check insulation resistance between supply plug and earth.
• When install refrigerator, check condition of supply cord and plug.
• Wipe off the dust on plug.
• Cutting and seal the electric device carefully.

1.2 Caution
Watch the hot parts
• During operation and after operation, compressor and pipes are hot.
• Also, under these condition, heater are hot.
• Do not burn your fingers when you touch it.
Pay attention to refrigerant
• Do not touch liquid refrigerant. Otherwise your hands may be burnt.

Pay attention to edge of parts


• Otherwise, your fingers may be cut.

Pay attention to fins of evaporator and condenser


• Otherwise, your fingers may be cut.

Before transportatin, adjust the bolt


• Otherwise, the floor may be damaged.

Do not touch the pipe after brazing


• Otherwise, your hands may be burnt.

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NR-BY552 / NR-BY602

2. SPECIFICATION AND COMPONENTS


2.1 NR-BY552XS, NR-BY552XW
MODEL NR-BY552XS NR-BY552XW
Destination Thailand Malaysia Singapore Indonesia Vietnam India Philippines Australia/New Zealand Australia/New Zealand
Code Attached Model TH MY SG 1D VN 1N PH AU/NZ AU/NZ
Material Spec. Stainless White
System Spec. Inverter
Plug C3P S3P S3P C2P C2P B3P A2P K3P K3P
Power Source 220V/50Hz 240V/50Hz 230V/50Hz 220~240V/50Hz 220V/50Hz 230V/50Hz 230V/60Hz 240V/50Hz 240V/50Hz

Specification
Capacity 551L
(Total Gross Volume) (FC : 153L, PC : 398L)
Capacity 461L
(Total Storage Volume) (FC : 99L, PC : 362L)
External Dimension Width (mm) 775
Depth (mm) 745
Height (mm) 1714
Temperature Control FC : Electronic control (PCB)
PC : Baffle damper thermostat
Defrosting Full-automatic heater defrost with Micro Controller
Inner Liner Vacuum Formed ABS resin
Insulation Polyurethane foam (cabinet and door)
Net Weight 80 Kg

Sealed Unit
Evaporator Fin Tube Type
Condenser Wrapper Type (concealed condenser)
Compressor Model Name EFI100E13DGH-COECS
Cylinder Capa. 10.17 cm 3 / rev
REF. Capa. 27 / 52r / s, 75 / 193W
Power Input 40.5 / 112W
Dryer Type Molecular Sieves (XH-9)
Charging Amt. 5g.
Refrigerant Type R600a
Charging Amt. 65 ± 5g
Lubricating Oil Type Freol S -10
Charging Amt. 215 ± 5ml

Electric Part
Door Switch Type D3D-121 (S.P. - S.T.)
Rating 250V / 0.5A
Fan Motor Type FBA11J14VXA Ø 110mm. prop fan (Box Type)
Rating DC 14V / 1.54W
Defrosting Control / Type PAS - BY602X (Control)
Electronic PCB Defrost Cycle (1) Ambient Temp. over 34°C 8h
Control (2) Ambient Temp. 23°C ~ 33°C 8h
(3) Ambient Temp. under 22°C 13h
(4) Power on 4h (Rated time)
Heating Device Type MM6-8V41
for Defrosting Rating 230V / 216W
Overload Protector Type MM3-20DCW
Opening Temp. 105 ± 5°C
Closing Temp. 61 ± 8°C
Impression I. 2.0 A ± 75% (AT 70°C)
Automatic Temp. Type MM1-6187
Control Device (PC) Rating Closed Temp. (normal) -6.0 ± 1.5°C
(Baffle Damper) Kind Gas Charge Type
Defrost Sensor (DFC) Type NTC
Rating B = 3819K ± 2%
R10 = 3.899KΩ ± 3%
FC Sensor (FCC) Type NTC
Rating B = 3850K ± 2%
R-20 = 18.9KΩ ± 1.8%
Ambient Temp. Type NTC
Sensor (ATC) Rating B = 3435 ± 1%
R25 = 10.0KΩ ± 3%
Defrost Thermal Fuse Type Micro Temp.
Rating 250V / 10A / 73°C
Light Irradiation Type LED Lamp PCB
Device (PC) Rating 12V / 100mA
Light Irradiation Type LED Lamp PCB
Device (Crisper) Rating 5V / 30mA

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NR-BY552 / NR-BY602

2.2 NR-BY602XS
MODEL NR-BY602XS
Destination Thailand Malaysia Singapore Indonesia Vietnam India Philippines GULF PGF
Code Attached Model TH MY SG 1D VN 1N PH AE WG
Material Spec. Stainless
System Spec. Inverter
Plug C3P S3P S3P C2P C2P B3P A2P S3P C2P (Shuko)
Power Source 220V/50Hz 240V/50Hz 230V/50Hz 220~240V/50Hz 220V/50Hz 230V/50Hz 230V/60Hz 220V/50Hz 220V/50Hz

Specification
Capacity 602L
(Total Gross Volume) (FC : 153L, PC : 449L)
Capacity 511L
(Total Storage Volume) (FC : 99L, PC : 412L)
External Dimension Width (mm) 775
Depth (mm) 745
Height (mm) 1846
Temperature Control FC : Electronic control (PCB)
PC : Baffle damper thermostat
Defrosting Full-automatic heater defrost with Micro Controller
Inner Liner Vacuum Formed ABS resin
Insulation Polyurethane foam (cabinet and door)
Net Weight 86 Kg

Sealed Unit
Evaporator Fin Tube Type
Condenser Wrapper Type (concealed condenser)
Compressor Model Name EFI100E13DGH-COECS
Cylinder Capa. 10.17 cm 3 / rev
REF. Capa. 27 / 52r / s, 75 / 193W
Power Input 40.5 / 112W
Dryer Type Molecular Sieves (XH-9)
Charging Amt. 5g.
Refrigerant Type R600a
Charging Amt. 65 ± 5g
Lubricating Oil Type Freol S -10
Charging Amt. 215 ± 5ml

Electric Part
Door Switch Type D3D-121 (S.P. - S.T.)
Rating 250V / 0.5A
Fan Motor Type FBA11J14VXA Ø 110mm. prop fan (Box Type)
Rating DC 14V / 1.54W
Defrosting Control / Type PAS - BY602X (Control)
Electronic PCB Defrost Cycle (1) Ambient Temp. over 34°C 8h
Control (2) Ambient Temp. 23°C ~ 33°C 8h
(3) Ambient Temp. under 22°C 13h
(4) Power on 4h (Rated time)
Heating Device Type MM6-8V41
for Defrosting Rating 230V / 214W
Overload Protector Type MM3-20DCW
Opening Temp. 105 ± 5°C
Closing Temp. 61 ± 8°C
Impression I. 2.0 A ± 75% (AT 70°C)
Automatic Temp. Type MM1-6187
Control Device (PC) Rating Closed Temp. (normal) -6.0 ± 1.5°C
(Baffle Damper) Kind Gas Charge Type
Defrost Sensor (DFC) Type NTC
Rating B = 3819K ± 2%
R10 = 3.899KΩ ± 3%
FC Sensor (FCC) Type NTC
Rating B = 3850K ± 2%
R-20 = 18.9KΩ ± 1.8%
Ambient Temp. Type NTC
Sensor (ATC) Rating B = 3435 ± 1%
R25 = 10.0KΩ ± 3%
Defrost Thermal Fuse Type Micro Temp.
Rating 250V / 10A / 73°C
Light Irradiation Type LED Lamp PCB
Device (PC) Rating 12V / 100mA
Light Irradiation Type LED Lamp PCB
Device (Crisper) Rating 5V / 30mA

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NR-BY552 / NR-BY602

3. PERFORMANCE DATA

3.1 NR-BY552 (AT 32 ± 1°C)


Thermostat Dial Setting “3” “2” “1”
Mean Fresh Food Compartment Temp. t3 (°C) 1.5 ± 2.5 4.0 ± 2.5 7.0 ± 2.5
Mean Freezer Load Temp. (°C) -22.0 ± 2.5 -20.0 ± 2.5 -15.0 ± 2.5
Vegetable Crisper Temp. (°C) - 4.0 ± 2.5 -
PC Door Shelf Upper Temp. (°C) - 7.0 ± 2.5 -
Egg Tray Temp. (°C) - 4.0 ± 2.5 -
PC Door Shelf Bottom Temp. (°C) - 5.0 ± 2.5 -
Chilled Case Temp. (°C) - 0.0 ± 2.5 -
Running Ratio (%) 85 ± 15 80 ± 15 65 ± 15

3.2 NR-BY602 (AT 32 ± 1°C)


Thermostat Dial Setting “3” “2” “1”
Mean Fresh Food Compartment Temp. t3 (°C) 1.5 ± 2.5 4.0 ± 2.5 7.0 ± 2.5
Mean Freezer Load Temp. (°C) -22.0 ± 2.5 -19.5 ± 2.5 -15.0 ± 2.5
Vegetable Crisper Temp. (°C) - 5.0 ± 2.5 -
PC Door Shelf Upper Temp. (°C) - 8.0 ± 2.5 -
Egg Tray Temp. (°C) - 5.0 ± 2.5 -
PC Door Shelf Bottom Temp. (°C) - 5.5 ± 2.5 -
Chilled Case Temp. (°C) - 1.5 ± 2.5 -
Running Ratio (%) 85 ± 15 80 ± 15 65 ± 15

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NR-BY552 / NR-BY602

4. DISPLAY SPECIFICATION

NR-BY602
PROCESS INSPECTION DISPLAY

FREEZER
LED (3 pcs)

QUICK FREEZING
LED ECONAVI
FREEZING CONTROL LED
BUTTON
QUICK FREEZING
BUTTON

IN-PROCESS INSPECTION

START Operate the following controls within 3 sec., within 30 sec., after power-on
CONDITION while PC and FC door are open.
QUICK FREEZING BUTTON FREEZER CONTROL BUTTON
QUICK FREEZING BUTTON

END Hold down QUICK FREEZING BUTTON for over a second.


CONDITION (Manual defrost)
After 4 hours (Defrost start)

CONTENTS COMP : R 6 (71rps)


FOR CONTROL FC FAN : VF4 (Ultrahigh Speed)
HEATER : DEFROST HEATER OFF
LED : ECONAVI LED and FREEZER LED [ NORMAL ]
BRINKING (ON_1sec/OFF_1sec)

MANUAL DEFROST Hold down QUICK FREEZING BUTTON for over a sec.

AUTOGNOSIS During in-process inspection.

JUDGEMENT Indicate AUTOGNOSIS in which case abnormal condition.

NOISE MODE For 45 sec., of the start of IN-PROCESS INSPECTION

CONTENTS COMP : R 7 (80rps)

INSPECTION OF TEMP. For 30 min., of the start of IN-PROCESS INSPECTION

JUDGEMENT Normal or abnormality is displayed according to the range of drop of FCC


ALL FREEZER LED LIGHTING..........GOOD
ALL FREEZER LED BRINKING..........BAD

INSPECTION OF During IN-PROCESS INSPECTION


ILLUMINANCE SENSOR
JUDGEMENT After 1 min., of the start of IN-PROCESS INSPECTION.
Abnormality is judged according to variation width of input voltage of
illuminance sensor.
ECONAVI LED EXTINCTION..........GOOD
ECONAVI LED LIGHTING...............BAD

Contents of discussion
Illuminance sensor will be added. Therefore, an inspection of whether to be able to operate normally is necessary.
< In-process inspection of illuminance sensor >
ECONAVI LED blinks at the start of in-process inspection check whether ECONAVI LED blinks.
ECONAVI LED lights up after 1 min., of the start of in-process inspection (because if there is less input variation,
microcomputer judge that as abnormal) check whether ECONAVI LED lights up.
Lighting of illuminance sensor shall be varied manually or automatically after the completion of aging. (If there is
input variation corresponding to a dark area and a bright area, microcomputer judges that as normal)
In Japan, a dark area and a bright area have been created in the place for inspection process.
As long as the illuminance sensor is normal, ECONAVI LED goes out check whether ECONAVI LED goes out.

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5. SELF PROTECTING FUNCTION

5.1 Protection for IC

NO
1 Does IC receive IPM protect signal? • Normal operating.
YES

2 IC orders to stop compressor for 10 min.

After 10 min., does PCB check if IPM protect NO


3 • IC continues to stop compressor until 1 hour.
signal is normal?
• IC indicates Self Diagnosing sign.
YES

IC cancels to stop compressor.


4
Normal operating?

After restarting, does “Stop compressor” YES


5 • IC continues to stop compressor until 1 hour.
occure 10 times within 2 min?
• IC indicates Self Diagnosing sign.
NO

IC cancels to stop compressor.


6 7 After 1 hour.
Normal operating?

8 Does system protection cycle for 333 times?

YES

9 IC order to stop compressor completely.

SYSTEM PROTECT CONTROL CYCLE SYSTEM PROTECT CONTROL CYCLE STOP COMPRESSOR
1st time 333rd time

OPERATE each 7min X 10 times COMPRESSOR 1hour STOP OPERATE each 7min X 10 times

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5.2 Protection for compressor locked

• After starting 2 sec., does IC detect


1 rpm < 5r/sec.? NO • Normal operating.
• After starting from 2-10 sec., does PCB
detect rpm over 120r/sec.?

YES

2 IC orders to stop compressor for 10 min.

3 IC cancels to stop compressor after 10 min.

After restarting, does “Stop compressor” YES • IC continues to stop compressor until 1 hour.
4
occure 10 times within 2 min.? • IC indicates Self Diagnosing sign.

IC cancels to stop compressor.


5 6 After 1 hour.
Normal operating?

NO

NO
7 Does system protection cycle for 333 times?

YES

8 IC order to stop compressor completely.

SYSTEM PROTECT CONTROL CYCLE SYSTEM PROTECT CONTROL CYCLE STOP COMPRESSOR
1st time 333rd time

OPERATE each 7min X 10 times COMPRESSOR 1hour STOP OPERATE each 7min X 10 times

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5.3 Protection for power supply droping

Does power supply voltage drop as condition NO


1 • Normal operating.
> 0.1 sec. and < 160V AC?

YES

2 IC orders to stop compressor for 10 min.

After 10 min., does PCB check power supply NO


3 • IC continues to stop compressor until 1 hour.
voltage if it is > 180V AC?
• IC indicates Self Diagnosing sign.
YES

IC cancels to stop compressor.


4
Normal operating?

After restarting, does “Stop compressor” YES


5 • IC continues to stop compressor until 1 hour.
occure 10 times within 2 min?
• IC indicates Self Diagnosing sign.
NO

IC cancels to stop compressor.


6 7 After 1 hour.
Normal operating?

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6. SELF DIAGNOSING FUNCTION

When abnormalist is cased in the refrigerator, the sign is displayed on LED as below chart.

How to use “Self Diagnosing” function


1. Opening PC door and FC door,
Push “Quick Freezing” bottom more than 5 sec. “Freezer Control” button
2. After blinking at sec., each LED show as below.
“Quick Freezing” button
3. “Self Diagnosing” function will be automatically
cancel after 7 min., from start operation.

Lighting Blinking Off

ECONAVI QUICK FC CONTROL LED


LED LED MAX MED MIN
FCC
DFC
ATC
FC FAN MOTOR
DEFROST HEATER
INV COMP
PCB
HC LEAK (HIGH PRESSURE)
HC LEAK (LOW PRESSURE)
ILLUMINANCE SENSOR

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NR-BY552 / NR-BY602

7. TEMPERATURE CONTROL
This refrigerator is special design for appropriate use, which can adjust the temperature level to details
“9 Levels” with the following details.

How to operate the “9 Levels” mode


1. Set LED display to “MIN” with the “Freezer Control” button.
2. Press the “Freezer Control” button (for 10 seconds) until the LED display return to show at “MIN” position.
3. Set “9 Levels” mode following below table by pressing the “Freezer Control” button.

To reset the setting “9 Levels” mode


Repeat step 1 & 2, then the refrigerator return to normal operation mode.

Cooling
Level Minimum

Step 1 2 3 4 5

Freezer
Control
LED
Display

Cooling
Maximum
Level

Step 6 7 8 9

Freezer
Control
LED
Display

Lighting Blinking

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8. INVERTER CONTROL DISPLAY

How to operate the “Quick Freezing” mode


■ Quick Freezing
Press the button “Quick Freezing”
ON
(Blue light LED turns on)

150 MIN. “Quick Freezing” mode

The system will stop operating automatically when it runs for 150 min., and
OFF
return to normal mode. (Blue light LED turns off)

Remarks
- If you want to stop the operation, press the button “Quick Freezing”.
- Blue light LED flashing means that the defrosting system is now working “Quick Freezing”
mode will start right after the defrosting operation is finished.
- Freezer temp. control does not operate during “Quick Freezing” mode.
(The compressor rotation is at the maximum level for “Quick Freezing” mode)

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9. REFRIGERATOR INSTRUCTION GUIDELINE


1. Do not open the refrigerator frequently or leave it open for a long time. This is to prevent water dripping
inside the refrigerator which will cause the waste of coolness and consumpting of energy.

2. Do not refrigerate unnecessary items or hard-to-rot foodstuff such as pumpkin, shallot, garlic, potato as it
will make the refrigerator to work over load and waste the storage space without necessity.

3. Adjust the temperature according to the actual operating condition for energy saving.

4. Do not refrigerate the bottles bigger than the door shelf or the tray as the door will not close completely,
which will cause the leakage of coolness.

5. Frequently check the door opening seal, it must be closed to the refrigerator’s body completely. Do not
leave the seal dirty or damaged or deteriorated as the coolness will leak and will cause the consumption
of the energy without necessity.

6. If you will not be at home for several days or there are nothing refrigerated in the refrigerator, the plug
should be disconnected for energy saving. In this case, clean the refrigerator and leave it half-open to
prevent bad odor.

7. Clean the drain tray located over the compressor at the back of the refirgerator every 3 months to prevent
the odor generated from humidity.

8. Energy saving dryer pipes and heating pipes embedded around the refrigerator cabinet are helping to
prevent “Condensation” on the outer surface of the cabinet without consuming energy. This will make the
outer wall of the refrigerator get warm and that is not a malfunction.

9. Drinking water bottles, beverage bottles such as soft drinks and fruit juices should be sealed closely to
prevent odor gets into the bottles.

Troubleshooting
Before calling for servicing, please check as follows.
The refrigerator does not operate.
* Check to be sure that the plug and its socket are in good conditions.
* Check that there is any problem on main fuse and electricity system in the house or not.

The cooling does not function properly.


* Check to be sure that the temperature control button is at the proper position.
* Check that the refrigerator is overloaded with stuff of there is any hot foodstuff refrigerated in it or not.
* Is the refrigerator located exposing directly to sunlight or heat source?
* Is the refrigerator door closed completely? Is the refrigerator opened frequently?
Vapor generated inside and outside the cabinet.
* The Vapor will generated outside the cabinet when the humidity is high (e.g. during rainy season) or the air
circulation is not good.
* If the vapor generated inside the cabinet, check that the door is completely closed or not. Is the refrigerator
frequently opened or left opened for a long time? Is there is any hot foodstuff refrigerated in it?
The refrigerator generates noise.
* Check if the refrigerator is located on a stable floor or is installed properly.
* Check if there is any object in contact with the refrigerator.

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10. TROUBLESHOOTING GUIDE

10.1 Not cool at all [ Both PC & FC (compressor does not operate) ]

1 Does room light turn on? NO • Check power supply.


Ex. Connect power cord in inlet
YES Ex. Check ELCB
• Defect of over load relay.
Ex. Does fuse blow?
• Check control PCB.
Ex. Does fuse blow?
Ex. Defect of IC (IC205), Diode (BD201), etc.

Pushing PC door switch and room light turns NO • Defect of control PCB.
2 off, and after release PC door switch, does • Defect PC door switch.
room light turn on?

YES

To start self diagnosing function by opening


3 PC door and FC door and pushing
“Quick Freezing” SW for 5 seconds.

Does “Econavi Led” and “Quick Freezing” YES • Defect of control PCB.
4
blink? • Communication error between IC1 & IC201

NO

Does the “Econavi Led” turn on and YES • Defect of control PCB.
5
“Quick Freezing” blinking? • Abnormal connecting of compressor.
• Compressor lock.
NO • Chock.
• Leakage.
• Droping voltage of power supply.
• Rising voltage of power supply.

Does the “Econavi Led” turn off and YES • Break FC thermistor.
6
“Quick Freezing” blink? • Poor connection between FC thermistor and
PCB.
NO

Does the “Econavi Led” turn off, “Quick YES • Gas leakage at high pressure side.
7 Freezing” turn off and “Freezer Control” LED • Poor compression.
“MAX” blink? • Defect of control PCB.

NO

Does the “Econavi Led” turn off, “Quick


8 YES • Gas leakage at low pressure side.
Freezing” turn off and “Freezer Control” LED
• Defect of control PCB.
“MIN” blink?

NO
• Faulty compressor motor.
• Compressor lock.

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10.2 Cool, not enough [ Both PC & FC (compressor operates) ]

To confirm when compressor is operating.

When FC door opens and FC door SW • Defect of FC fan motor.


NO • Poor connection between FC fan
1 pushes, does cold air spout out from
exhaust? motor and IC 1 on PCB.
• Defect of FC door SW.
YES

When PC door opens and PC door SW


2 pushes, does cold air spout out from NO • Defect of damper.
exhaust? • Defect of PC door SW.

YES

To start self diagnosing function by


3 opening PC door and FC door and push-
ing “Quick Freezing” SW for 5 seconds.

Does “Econavi Led” and “Quick • Defect of FC fan motor.


YES
4 • Poor connection between FC fan
Freezing” turn on?
motor and IC 1 on PCB.
NO
• Break of FCC thermistor.
Does “Econavi Led” turn off and • Poor connection between FCC
YES
4 thermistor and IC 1 on PCB.
“Quick Freezing” blinking?
• Abnormal of spec of DFC thermistor.
NO * Resistor of thermistor is bigger as
like as 5.9 - 6.5 KΩ at 0°C

Does “Econavi Led” turn off and YES Does thermal NO • Short of DFC thermistor.
5
“Quick Freezing” turn on? 6 fuse blow • Poor connection between DFC
out? thermistor and IC 1 on PCB.
NO
YES • Break of DFC thermistor.
• Poor connection between FFC
thermistor and IC 1 on PCB.

Does “Econavi Led” turn off and YES Does thermal NO • Break of DFC thermistor.
7
“Quick Freezing” turn off? 8 fuse blow • Defect of PCB as like as defect of
out? relay, etc.

NO YES • Termal fuse blows.


• Abnormal of spec of DFC thermistor.
* When resistor of thermistor is
bigger as like as 6.1 - 6.7KΩ at 0°C,
there is some case to blow thermal
fuse out due to becoming defrost
time longer.

Does “Econavi Led” and “Quick YES • Defect of communication circuit and
9
Freezing” blink? EEPROM circuit of control PCB.
• Plug out and after 7 minute plug in
NO again.

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NR-BY552 / NR-BY602

To confirm when compressor is operating.

NO

10 Does frost adhere to evaporator much? YES • Gap of door.


• Defect of control PCB.
NO

Does the “Econavi Led” turn off, “Quick • Gas leakage at high pressure side.
Freezing” turn off and “Freezer Control” YES
11 • Poor compression.
LED “MAX” blinking? • Defect of control PCB.

NO

Does the “Econavi Led” turn off, “Quick


12 Freezing” turn off and “Freezer Control” YES • Gas leakage at low pressure side.
LED “MIN” blinking? • Defect of control PCB.

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NR-BY552 / NR-BY602

10.3 Eco-Navi operation doesn’t work


(PC/FC/IC cooling condition is normal)

Is the temperature control set to NO


1 • FC set to { 2 (Middle) }
{ 2 (Middle) } for FC?

YES

Does LED indicate “Econavi Led” or


2 “Quick Freezing” or “Freezer Control” YES • Some LED indicator is displayed on
LED lighting and blinking? the notice indicator area, ECO-NAVI
will not operate.
NO

Does “Quick Freezing” function YES • Quick Freezing is operating,


3
operating? ECO-NAVI will not operate.

NO

4 Is the FC temperature -17°C or below? NO • The internal temperature is high,


ECO-NAVI will not operate.
YES

Does “Freezer Control” LED turn on YES


5 • Faulty operation panel PCB.
MAX blink?

NO

6 Press “Freezer” button 5 seconds. Unlit (ECO-NAVI) • Faulty control PCB.


• Faulty operation panel PCB.
Turn off setting

7 It is normal (keep a wait and see)

If it meets the above condition, ECO-NAVI operation begins and the lamp lights when the door opening and closing
is not done for 3 hours. (with some exceptions)

Test of ECO-NAVI operation. (Quickly confirms for turning on the { ECO-NAVI } lamp)

White in service mode, shield the sensing part of ECO-NAVI sensor from the light.
Keep 1 minute without door opening and closing to turn on the { ECO-NAVI } lamp.

Precondition : The refrigerator compartment and freezer compartment are set to { 2 (Middle) }.

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NR-BY552 / NR-BY602

11. SCHEMATIC DIAGRAM

11.1 Wiring Diagram : NR-BY552XS, XW

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NR-BY552 / NR-BY602

11.2 Wiring Diagram : NR-BY602XS

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NR-BY552 / NR-BY602

12. DISASSEMBLY INSTRUCTION

12.1 LCD Cover

Locks

Fig. 1 Fig. 2

- Take off LCD cover by use screwdriver put between gaps of LCD cover with liner at the lock point as Fig. 1.
- Check the locks point by see at “Arrow Mark” as Fig. 2.
- Use screwdriver push up the LCD cover for lock loose.

Fig. 3 Fig. 4 Fig. 5

- After change LCD lamp or LCD cover, put LCD cover at one side (left or right) and set locks in position
as Fig. 3.
- Set LCD cover by see at the bottom of LCD cover as Fig. 4.
- Use hand hit carefully at LCD cover from the top pass to bottom as Fig. 5.

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NR-BY552 / NR-BY602

12.2 Cover Control

Fig. 1 Fig. 2 Fig. 3

- Take off Cover sheet at PC door by use cutter as Fig. 1.


- Take off screw at PC door by use screwdriver as Fig. 2.
- Push Cover control up and try to push it in front slowly for locks loose as Fig. 3.

12.3 PCB Control

Fig. 1 Fig. 2 Fig. 3

- Take off Lead wire socket which contact at PCB control as Fig. 1.
- Take off screw at PCB control as Fig. 2.
- Use screwdriver push up PAS-Control for loosing from locks slowly and prevention crack as Fig. 3.

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NR-BY552 / NR-BY602

12.4 Feature of Crisper

Fig. 1

- Explode part of Crisper As. as Fig. 1.

12.5 Maintain method : Take off Crisper handle

Fig. 2 Fig. 3 Fig. 4

- Actual part of Crisper handle as Fig. 2.


- Take off by use both thumbs press at buttons under Crisper handle for unlock (can hear 1 click each side)
as Fig. 3 and Fig. 4.

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NR-BY552 / NR-BY602

Fig. 5 Fig. 6 Fig. 7

- Both hands hold Crisper handle and press down (about 45 degree) for unlock as Fig. 5.
- Both hands hold Crisper handle and carry up for unlock as Fig. 6.
- After take off Crisper handle and remain new piece as Fig. 7.

12.6 Maintain method : Crisper handle ass’y

HANDLE SUB AS.

SHAFT CRISPER

SPRING CRISPER

PIECE CRISPER HANDLE

Fig. 8 Fig. 9

- Explode parts of Crisper handle as Fig. 8.


- To lock Spring crisper with Handle sub as. as Fig. 9.

SHAFT MUST BE ASS ’Y


CENTER

Fig. 10 Fig. 11 Fig. 12

- To ass’y Shaft crisper from hole, left side through Spring crisper and finish at hole, right side as Fig. 10.
- To check Shaft crisper must be ass’y center as Fig. 11.
- Shaft crisper must be lock with hole complete as Fig. 12.

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NR-BY552 / NR-BY602

Fig. 13 Fig. 14 Fig. 15

- To check both hole of Piece crisper handle as Fig. 13.


- To carry up Handle sub as. with Spring crisper for ass’y lock as Fig. 14.
- To use finger with Spring crisper for ass’y lock with Piece crisper handle as Fig. 15.

Fig. 16 Fig. 17 Fig. 18

- Must be checked inside of Crisper handle to lock complete before use Piece crisper handle double lock
(must be ass’y Piece crisper handle correct way as Fig. 16 & Fig. 17.
- To push down by both hands at Piece crisper handle for lock inside as Fig. 18.

Fig. 19 Fig. 20

- To push Crisper handle by both hands for lock it complete as Fig. 19.
- To check Crisper handle for lock complete as Fig. 20.

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NR-BY552 / NR-BY602

13. PARTS EXPLODED VIEW AND REPLACEMENT PARTS LIST

13.1 Parts Exploded View : Body

4
7
1
3
2
8

11 9

10

13

18
11 12
23

19
16
15 20.1 24

20 25

14 21
26
22

28 27
31
30
29
34
32

41

40 42
43
35 39 44
33
45 49
46
38
47
50
36 37
51

48 53 52

54
55

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NR-BY552 / NR-BY602

13.2 Parts Exploded View : Door

65
57 58 62
56 66

67

68

59
60 61

63 64

69
72
70
73

71

74
75

76

77

89

88

78 78

79
79

87 87

80 80

81 81
84 84 83 83
82 82
52) 2)
Y5 Y 60
R -B -B
86 rN r NR
86
85 85
(Fo (Fo

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NR-BY552 / NR-BY602

13.3 Parts Exploded View : Packing

STICKER BARCODE

PACKING BELT

(FOR PROTECT GLASS TRAY SLIDE)

INS. PC PAD 552 INS. PC PAD 602

FOAM TOP PAD L, R

MAX

MIN

PLASTIC COVER

PROTECTOR DOOR AS.

SHEEL SIDE PAD

BOTTOM TRAY AS.

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NR-BY552 / NR-BY602

Important safety notice :


Components identified by mark have special characteristics important for safety.
When replacing any of these components, use only manufacturer’s specified part.

13.4 Replacement Part List : NR-BY552XS, XW / NR-BY602XS


Parts List
MODEL / Q’TY
REF. NO. PART NAME PART. NO. SAFETY BY552 BY602 REMARK
XS XW XS
1 COVER HINGE TOP - XS CNRAE-139331 1 1
COVER HINGE TOP - XW CNRAE-140950 1
2 HINGE TOP CNRAE-139022 S 1 1 1
3 PAS-BW/BY (LED PCB) CNRBG-181511 2 2 3
4 COVER LED LAMP R CNRAH-291582 1 1 1 SIDE : RIGHT
COVER LED LAMP L CNRAH-290283 1 1 2 SIDE : LEFT AND UPPER
5 GLASS TRAY TS AS. CNRBH-139562 1 1 1
6 GLASS TRAY T AS. CNRBH-138623 1 1 2
7 GLASS TRAY CRISPER AS. CNRBH-138873 1 1 1
8 CRISPER AS. CNRBH-138642 1 1 1
9 GLASS TRAY CHILLED AS. CNRBH-138880 1 1 1
10 CHILLED CASE CNRAH-261152 1 1 1
11 DOOR SW. CNRAG-153290 2 2 2
12 CASE SW. FC - W CNRAC-201540 1 1 1
13 HINGE CENTER CNRAE-139010 S 1 1 1
14 CASTER L AS. CNRBC-324010 1 1 1 SIDE : LEFT
CASTER R AS. CNRBC-324020 1 1 1 SIDE : RIGHT
15 CAP PAN H. 4TS (ST) CNR39-162720 1 1
16 CAP PAN H. 4TS (W) CNR39-162431 2 3 2
18 SENSOR DEF. CNRAG-140111 1 1 1
19 COIL CNRAF-177440 1 1 1
20 TEMP. FUSE AS. CNRBG-180841 S 1 1 1
20.1 SENSOR FCC CNRAG-164250 1 1 1
21 COVER RADIANT CNRAG-163050 1 1 1
22 HEATER AS. DEFROST CNRAG-163041 S 1 1 1
23 INS. COVER COIL F CNRAF-177452 1 1 1
24 COVER COIL CNRAF-177372 1 1 1
25 PLATE FC CNRAH-261411 1 1 1
26 CASE FCT CNRAH-261171 1 1 1
27 CASE FCB AS. CNRBH-138860 1 1 1
28 ICE CUBE TRAY AS. CNRBH-135250 1 1 1
29 BOX ICE TRAY CNRAH-227460 1 1 1
30 HOLDER ICE TRAY CNRAH-261194 1 1 1
31 HANGER SHELL R CNRAC-206002 1 1 1 SIDE : RIGHT
32 HANGER SHELL L CNRAC-206012 1 1 1 SIDE : LEFT
33 LABEL HC BACK CNRAH-269291 S 1 1 1 LANGUAGE : ENGLISH
CNRAH-269301 S 1 LANGUAGE : THAI
34 WIRING DIAGRAM CNRAH-297820 1 FOR XSTH
CNRAH-293810 1 FOR XSMY
CNRAH-293820 1 FOR XSSG
CNRAH-293830 1 FOR XS1D
CNRAH-293840 1 FOR XSVN
CNRAH-293850 1 FOR XS1N
CNRAH-293860 1 FOR XSAU/NZ
CNRAH-293870 1 FOR XSPH
CNRAH-293890 1 FOR XWAU/NZ
CNRAH-293720 1 FOR XSTH
CNRAH-293730 1 FOR XSMY
CNRAH-293740 1 FOR XSSG
CNRAH-293750 1 FOR XS1D
CNRAH-293760 1 FOR XSVN
CNRAH-293770 1 FOR XS1N
CNRAH-293780 1 FOR XSPH
CNRAH-293790 1 FOR XSAE
CNRAH-293800 1 FOR XSWG
35 PAN WATER EVA. AS. CNRBF-150371 1 1 1
36 CLAMP PIPE WATER EVA. CNRAF-175252 1 1 1
37 PAS-BY602X (CONTROL) CNRBG-182680 1 1 1

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NR-BY552 / NR-BY602

Parts List
MODEL / Q’TY
REF. NO. PART NAME PART. NO. SAFETY BY552 BY602 REMARK
XS XW XS
38 REACTOR CNRBG-165910 1 1 1
39 RUBBER REACTOR CNRAF-156140 2 2 2
40 COVER CASE BOARD (GI) CNRAC-214821 1 1 1
41 SUPPLY CORD AS. - S3P CNRBG-176222 S 1 1 XSMY, XSSG, XSAE
SUPPLY CORD AS. - C2P CNRBG-172281 S 1 1 XS1D, XSVN
SUPPLY CORD AS. - B3P CNRBG-172271 S 1 1 XS1N
SUPPLY CORD AS. - K3P CNRBG-185900 S 1 1 XSAU/NZ, XWAU/NZ
SUPPLY CORD AS. - A2P CNRBG-172291 S 1 1 XSPH
SUPPLY CORD AS. - C3P CNRBG-170952 S 1 1 XSTH
SUPPLY CORD AS. - C2P (SHUKO) CNRBG-176610 S 1 XSWG
42 HEXAGON NUT 8 CNR38-8170A1 2 2 2
43 SPRING WASHER 8 CNR38-4270A0 2 2 2
44 8 WASHER CNR38-4170A0 2 2 2
45 COMPRESSOR EFI100E13DGH CNR91-236420 1 1 1
46 MOTOR PROTECTOR CNR06-598070 S 1 1 1
47 PROTECTOR COVER CNRAG-170460 1 1 1
48 EARTH WIRE AS. COMP. 230 CNRBG-156650 1 1 1
49 5 DRYER W CNR39-340920 1 1 1
50 RUBBER GROMMET CNR01-249530 4 4 4
51 CLAMPER DRYER CNR39-163082 1 1 1
52 CROSSRAIL REAR CNRAF-177400 1 1 1
53 SLEEVE COMP. CNRAJ-112932 2 2 2
54 PIN CASTER CNR02-325701 2 2 2
55 ROLLER 40 CNRAC-116280 2 2 2
56 FAN MOTOR FC CNRAG-145641 1 1 1
57 INS. DUCT PC CNRAH-261251 1 1
CNRAH-261241 1
58 PLATE DUCT PC CNRAH-261212 1 1
CNRAH-261202 1
59 PLATE DUCT PCB CNRAH-261223 1 1 1
60 LED KIBAN (VC) CNRAG-163022 1 1 1
61 COVER VC LED CNRAH-261301 1 1 1
62 AG BIO FILTER CNRAH-245521 1 1 1
63 PIECE DUCT PC CNRAH-261460 1 1 1
64 CONTROL PANEL AS. CNRBH-145150 1 1 1
65 INS. CONTROL PANEL PCB CNRAH-261291 1 1 1
66 BAFFLE DAMPER THERMO AS. CNRBG-184010 1 1 1
67 INS. CONTROL PANEL PCF CNRAH-261282 1 1 1
68 CONTROL PANEL CNRAH-261231 1 1 1
69 GASKET DOOR PC CNRAD-330972 1 1
CNRAD-330962 1
70 EMBLEM CNRAD-330991 1 1 1
71 DOOR AS. PC (FOAM) - XS CNRBD-365781 1
DOOR AS. PC (FOAM) - XW CNRBD-365792 1
DOOR AS. PC (FOAM) - XS CNRBD-365771 1
72 PAS-CONTROL (DOOR) CNRBG-182670 1 1
CNRBG-182660 1
73 COVER CONTROL (SUB) AS. BY552 CNRBD-374340 1
CNRBD-374880 1
COVER CONTROL (SUB) AS. BY602 CNRBD-374330 1
74 LATCH DOOR CNRAE-136513 1 1 1
75 STOPPER DOOR CNRAD-335500 1 1 1
76 GASKET DOOR FC CNRAD-330981 1 1 1
77 DOOR AS. FC (FOAM) - XS CNRBD-365720 1 1
DOOR AS. FC (FOAM) - XW CNRBD-365730 1
78 SHELF EGG CNRAD-330772 2 2 3
79 TRAY EGG 10 CNRAD-338110 1 1 1
80 SHELF PC R CNRAD-330711 1 1 1
81 SHELF PC L CNRAD-330701 1 1 1
82 SLIDE STOPPER BOTTLE CNRAD-330941 2 2 2
83 SHELF BOTTLE CNRAD-330693 1 1 1
84 FRAME AS. FC R CNRBD-340671 1 1 1
85 FRAME AS. FC L CNRBD-340661 1 1 1
86 SUPPORT REAR CNRAD-330951 1 1 1

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NR-BY552 / NR-BY602

Parts List
MODEL / Q’TY
REF. NO. PART NAME PART. NO. SAFETY BY552 BY602 REMARK
XS XW XS
87 LABEL NAME CNRAH-297790 S 1 FOR XSTH
CNRAH-293540 S 1 FOR XSMY
CNRAH-293550 S 1 FOR XSSG
CNRAH-293560 S 1 FOR XS1D
CNRAH-293570 S 1 FOR XSVN
CNRAH-293580 S 1 FOR XS1N
CNRAH-293590 S 1 FOR XSAU/NZ
CNRAH-293600 S 1 FOR XSPH
CNRAH-293620 S 1 FOR XWAU/NZ
CNRAH-293450 S 1 FOR XSTH
CNRAH-293460 S 1 FOR XSMY
CNRAH-293470 S 1 FOR XSSG
CNRAH-293480 S 1 FOR XS1D
CNRAH-293490 S 1 FOR XSVN
CNRAH-293500 S 1 FOR XS1N
CNRAH-293510 S 1 FOR XSPH
CNRAH-293520 S 1 FOR XSAE
CNRAH-293530 S 1 FOR XSWG
88 UTILITY BOX CNRAD-354431 1 1 1
89 COVER UTILITY BOX CNRAD-354441 1 1 1

Packing List
MODEL / Q’TY
REF. NO. PART NAME PART. NO. SAFETY BY552 BY602 REMARK
XS XW XS
PACKING AS. CNRBK-129600 1 FOR XSTH
CNRBK-127670 1 FOR XSMY
CNRBK-127680 1 FOR XSSG
CNRBK-127690 1 FOR XS1D
CNRBK-127700 1 FOR XSVN
CNRBK-127710 1 FOR XS1N
CNRBK-127720 1 FOR XSAU/NZ
CNRBK-127730 1 FOR XSPH
CNRBK-127750 1 FOR XWAU/NZ
CNRBK-127580 1 FOR XSTH
CNRBK-127590 1 FOR XSMY
CNRBK-127600 1 FOR XSSG
CNRBK-127610 1 FOR XS1D
CNRBK-127620 1 FOR XSVN
CNRBK-127630 1 FOR XS1N
CNRBK-127640 1 FOR XSPH
CNRBK-127650 1 FOR XSAE
CNRBK-127660 1 FOR XSWG
BOTTOM TRAY AS. CNRBK-119721 1 1 1
PLASTIC COVER CNRAJ-162080 1 1
CNRAJ-162070 1
TOP PAD R CNRAK-141801 1 1 1 SIDE : RIGHT
TOP PAD L CNRAK-141792 1 1 1 SIDE : LEFT
INS. PC PAD 552 CNRAK-153040 2 2 FOR PROTECT GLASS TRAY SLIDE
INS. PC PAD 602 CNRAK-153030 2 FOR PROTECT GLASS TRAY SLIDE
SHELL SIDE PAD CNRAK-142810 2 2 2 FOR BOTH SIDE
PROTECTOR DOOR AS. CNRBK-117320 1 1 1
INSTRUCTION BOOK CNRAK-157170 1 1 FOR XSTH
CNRAK-157180 1 1 FOR XSMY
CNRAK-157190 1 1 FOR XSSG , XSPH
CNRAK-157200 1 1 FOR XS1D
CNRAK-157210 1 1 FOR XSVN
CNRAK-157220 1 1 FOR XS1N
CNRAK-157240 1 FOR XSAE, XSWG
CNRAK-157250 1 1 FOR XSAU/NZ, XWAU/NZ

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NR-BY552 / NR-BY602

DETAIL CHANGE NOTICE

REVISION ITEM NO. PAGE DETAIL REMARK


JAN. 2012 1 4 ADD THAILAND MODEL FOR MODEL : NR-BY552XS
2 29 - 31 ADD PART NAME & NO. AND Q’TY FOR MODEL : NR-BY552XSTH
FEB. 2012 1 26, 29 ADD SENSOR FCC ADD PICTURE, PART NAME & NO.

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