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MODERN
CONSTRUCTION
HANDBOOK
SIXTH EDITION
ANDREW WATTS
Birkhäuser Newtecnic
1 2 3
INTRODUCTION 5 MATERIALS 19 WALLS 77 ROOFS 195
Introduction to sixth edition 6 1 Steel 20 Trends in facade design 78 Trends in roof design 196
Governing aspects of design 7 Production 22
Information layout 8 Performance 24 Generic wall types 84 Metal roofs
Design motivation 10 Applications 25 1 Metal standing seam 200
Materials and assembly 11 2 Aluminium 26 Metal 2 Profiled metal sheet 204
Performance 13 Production 28 1 Sheet metal 86 3 Composite panels 208
Realisation of architectural intent Performance 30 2 Profiled cladding 90 4 Rainscreens 212
through integration of strategies 14 Applications 31 3 Composite panels 94 5 Metal louvres 216
Relation to other design industries 15 3 Copper, zinc, lead 32 4 Rainscreens 98
Application cases 16 Production 32 5 Mesh screens 102 Glass roofs
The Modern Construction Series 17 Performance 34 6 Louvre screens 106 1 Greenhouse glazing
Qualifying comments 17 Applications 35 and capped systems 220
4 Stone 36 Glass systems 110 2 Silicone-sealed glazing
Production 36 1 Stick systems 114 and rooflights 224
Performance 36 2 Unitised glazing 118 3 Bolt fixed glazing 228
Applications 39 3 Clamped glazing 122 4 Bonded glass
5 Glass 40 4 Bolt fixed glazing 126 rooflights 232
Production 42 5 Glass blocks
Performance 44 and channels 130 Concrete roofs
6 Concrete 46 6 Steel windows 134 1 Concealed
Production 48 7 Aluminium windows 138 membrane 236
Performance 50 8 Timber windows 142 2 Exposed
Applications 51 membrane 240
7 Fibre reinforced Concrete 3 Planted roof 244
concrete 52 1 Cast in-situ 146
Production 53 2 Storey height panels 150 Timber roofs
Performance 54 3 Small precast panels 154 1 Flat roof: mastic
Applications 55 asphalt coverings 248
8 Ceramics 56 Masonry 2 Flat roof: bitumen-
Production 56 1 Loadbearing walls 158 based sheet 252
Performance 58 2 Cavity walls 3 Pitched roof: tiles 256
Applications 59 Brick 162
9 Timber 60 Stone and block 166 Fibre reinforced polymer roofs
Production 62 3 Cladding 170 1 FRP rooflights 260
Performance 64 4 Rainscreens 174 2 FRP panels and
Applications 65 shells 264
10 Polymers 66 Fibre reinforced polymers
Production 70 1 FRP cladding 178 Fabric systems
Performance 72 2 FRP rainscreens 182 1 ETFE cushions 268
2 Single membrane:
11 Material testing 74 Timber cone-shaped roof 272
Testing of building 1 Timber frame 186 3 Single membrane:
materials 74 2 Cladding panels 190 barrel-shaped roof 276
CONTENTS
4 5 6
STRUCTURE 281 ENVIRONMEN T 349 APPLICATIONS 419 REFERENCES 495
Material systems Environmental studies for 1 Working with industry 420 Glossary of terms 496
for structures 282 envelopes 350 2 Triangular panels for Authorship 500
twisted facades 422 Photo credits 501
Elements of structures 284 Analysis for design 3 Twisted panels with flat Index 502
1 Solar radiation 354 glass for curved facades 424
Braced frames 2 Daylight 358 4 Solar shading louvres 430
1 Reinforced concrete 286 3 Thermal 5 Double-skin facades 434
2 Steel 290 performance 360 6 Precast concrete panels
3 Timber 294 4 Wind 362 for facades of complex
5 Solar shading 364 geometry 436
Portal frames 298 6 Double skin 7 Exoskeleton facades of
facades 372 complex geometry 440
Loadbearing boxes 7 Natural ventilation 378 8 Diagrid structures 442
1 Reinforced 8 Thermal mass 380 9 Hybrid systems forming facades
concrete 302 of complex geometry 444
2 Brick 306 Low-energy material 10 Opaque cladding interface
3 Glass 310 systems with full-height glazing 448
1 Embodied energy 382 11 Complex curved
Trusses 314 2 Green walls 386 glazed roofs 450
12 Large-scale glazed
Arches and Active design facades 454
shells 318 1 Liquid based heating/ 13 Panelisation of complex building
cooling systems 388 surface geometry 456
Space grids 322 2 Mechanical heating/ 14 Opaque rainscreen
cooling systems 390 cladding 460
Floor structures 3 Electrical lighting 396 15 Full-height glazing with GRP-
1 Cast in situ/ 4 Raised floors 398 clad structural frame 462
cast in place 5 Internal ceilings 400 16 GRC cladding interfaces 464
concrete 326 17 Full-height entrance
2 Precast Support services glazing 466
concrete 328 1 Sanitation and 18 GRP louvres on stick
3 Steel and drainage 402 glazing system 468
steel mesh 330 1 Maintenance and 19 GRC cladding 474
4 Timber 332 cleaning 404 20 Windows in GRC cladding 476
5 Glass 336 2 Lifts 410 21 Windows and unitised
glazing with GRC cladding 480
Stairs Performance testing 22 Unitised glazing with GRC
1 Concrete 340 1 Facade material cladding 482
2 Steel 342 systems 412 23 Complex glazed roofs with
3 Timber 344 2 Roof material supporting steel structure 484
4 Glass 346 systems 416 24 Glazed roofs with complex
geometry 488
25 Louvres and stick glazing 490
MCH_ 4
INTRODUCTION
Introduction to sixth edition
Governing aspects of design
Information layout
Design motivation
Materials and assembly
Performance
Realisation of architectural intent through integration of strategies
Relation to other design industries
Application cases
The Modern Construction series
Qualifying comments
MCH_ 5
Introduction to sixth edition
a Example of curved glazed facade system supported on steel tubes b Relation of governing aspects of design
This book presents building and envelope technologies as current technologies to be designed and implemented. To further
entities independent of previous application; the technologies this book's intent, detailed applications of the technologies in
are instead presented according to their principle material and building projects are not provided. Some suggestions are given as
key characteristics. This is contrary to the traditional method to potential applications, but the aim of these example systems is to
of building component presentation found in existing technical inspire new designs rather than provide a set method of application.
manuals and manufacturer specifications, which commonly focus Therefore, the text provides the information required to select and
on the traditional application of each technology. The current apply the technologies in a way that is flexible; it does not explicitly
available publications focus on the specific application of building guide or restrict the designers' use of them. The skill of combining
technologies for rectilinear buildings; grouping technologies in and applying the technologies to a building design project remains
terms of building type rather than the basic principles which govern with the individual designer, as this requires creativity which is
them. This approach allows the corresponding current technologies inspired but can not be taught. This and the other books in the
for standard systems to be compared easily. However, it is often Modern Construction Series therefore facilitate the continuation
not possible to extract the driving principles behind the technology of an innovative design process, enabling complex buildings to be
from an examination of its application in buildings alone. Also, the achieved through an economically feasible and sustainable design.
principles and generalised guidelines which made the technology
applicable for a certain application may not be applicable to Technical publications of building technologies are most commonly
another building technology: therefore, the design of alternative used during the detailed design phase of a building system. The
system types incorporating these technologies is restricted. basis for detailed calculations and system design, the early stage
designs for a given system are consequently less specific in the
The materials-based approach specific to this book allows parallels choice of materials and systems for structures and facades. This
to be drawn between building technologies that are based on late introduction of the specific facade technology into the design
the same primary material. The development and use of building process creates a large disadvantage in terms of maximising system
technologies are informed mainly by the physical properties efficiency. A key fact which has been presented in multiple research
specific to each material and the way the material is processed, publications highlights that the value of building performance and
manufactured or formed for use as a building material. Arranging associated construction costs are both determined by the early
with respect to material also provides greater freedom for the stage design. The design process for buildings usually involves
designer in how the technology is applied in a system. The design the production of interim reports which provide a snapshot of
is then formed based on the individual technology's characteristics drawings, calculations and evolving specifications at a given point
and performance. The approach allows innovative applications of in time. The integration of technical design early in the design
MCH_ 6
c Example of curved and folded glass corner detail d Example of GRC-clad steel tube secondary facade structure and GRP
external shading louvres fixed to curved glazing
process provides opportunities for the technologies used to inform Governing aspects of design
the design process as well as to inform the design ‘product’. Building system constructions can be thought of as having three
The linking of building systems so that they can interface more governing aspects; the materials and assembly, the system
easily has long been an aspiration of manufacturers; the current performance and the architectural intent or integration of
situation is one where few systems coordinate easily with each strategies. All three are interlinked (b) with factors of one aspect
another (a). Interfaces between different building systems can be often affecting factors in one or both of the other aspects;
extremely complex and difficult to design prior to construction, considering all three aspects is key to a successful design as they
resulting in laborious onsite fabrication to resolve the interfaces, form the foundation for the building systems. All aspects can be
which restricts the ability to achieve continuous high performance considered in parallel; due to the interlinked nature, the different
across the whole building and envelope. This suggests that the constraints and opportunities for the design related to each aspect
taxonomy of building systems incorporated in this book should be can have an impact on the constraints and opportunities of the
based on a robust set of genuinely different generic types: these other two aspects. Given the nature of the design process, with the
would have to be identified independently of current systems of greatest impact on the system design achieved in the initial phase
classification, such as those described in designers' specifications. and a potential for design influence that then exponentially decays
The structure of architecture-based specifications identifies over the duration of the project, the described approach can be
components and assemblies in interrelated sections, where adopted from the initial design stage. This will provide the required
each sub-item in the assembly is identified independently: such as impact on the design, allowing the required level of performance
‘curtain walling’, which itself comprises several generic external and sustainability to be achieved.
wall types set out in this book. Specifications then link items such
as ‘curtain walling’ to their constituent materials of glass, seals, This book aims to present current construction technologies and
paint finishes and so on under quite different headings. While the trends, highlighting characteristics relating to the three governing
system is useful in describing a building for use by a contractor, aspects for each topic or system. This is in order to enable the
particularly with regard to national standards including those for existing technologies to be integrated to form a feasible building
performance testing, specifications do not relate to the parts system design, which is achieved through the interpretation
in a way that can be easily used at the design stage in order to of the designer. Technologies can be assessed and compared
understand generic facade assemblies. Therefore, the approach independently of traditional application to allow an advantageous
taken in the classification system of the Modern Construction application to be determined, which may not correlate with the
Handbook is to group items in a way known to building design traditional applications of the technology. The integration of
teams: structure, walls, roofs, and environment. technologies should be based on the key aspects of materials
MCH_ 7
Introduction to sixth edition
a Envelope with curved and folded glass corner b Example of solar insolation analysis of c Section through double skin facade with
detail complex forms plants in cavity
and assembly, performance and architectural intent, rather than comprise the building technologies, and ends with advanced
previous project applications. This text also demonstrates the shift applications of the systems described in the intermediate
and continuity between traditionally constructed pre-industrial chapters, providing insight into the complex systems which can
buildings and the current technologies which can be used to form be achieved through the integration of current technologies. The
the mass customised complex geometry buildings of the 21st category of materials precedes the technology specific chapters,
century. The word ‘complex’ is used to denote geometries which since an understanding of the physical nature of materials is
are not rectilinear, and therefore cannot be described by plans and essential in construction-led architecture. The material properties
sections which can be extruded in a straight line through the form and characteristics are given in a comparative form to allow the
of the building. potential materials for a specific technology to be compared and
evaluated, based on the key performance factors and required
Information layout characteristics for a system. The current manufacturing methods
The construction of buildings has, historically, been based on a for producing construction materials are also detailed, allowing
varying relationship between loadbearing structure, walls and the stages of the manufacturing process to be understood and
roofs, and this forms the basis of classification in this book. In considered when selecting materials for an assembly with regards
some buildings, the walls, roofs and structure are a single entity, to sustainability. The chapter presents how the tectonics of
as they are in medieval cathedrals – with the exception of their material systems have been used historically and how digital tools
additional timber roofs, used to protect the structural ceiling. In are bringing flexibility back into building construction, something
framed construction, the walls and roofs can be continuous over which was considered to be too expensive until the arrival of CAD/
a single supporting structure: while in many cases of 20th century CAM (computer aided design/computer aided manufacturing).
construction, walls, roofs and structure are quite separate, and This return to an almost pre-industrial approach to design allows
are then subdivided within each category to provide a 'collage' new buildings to develop a much closer empathy with existing
form of construction where systems are overlaid in the manner buildings, even if the technologies used are very different. The non-
of a visual collage. rectilinear nature of some of the material systems allows them to
engage more robustly and elegantly with the existing fabric, both
The current technologies used in the design of contemporary pre-industrial and that of 20th century Modernism in architecture.
buildings are presented, grouping the technology systems in
distinct chapters covering walls, roofs, structure and environment. In the current technology sections, the relevant characteristics of
The book begins with a chapter on building materials, providing each technology are described, covering a wide range of elements
knowledge of the initial processes of forming the materials that from material performance to assembly method; these elements
MCH_ 8
d Example of composite panel arrangement e Example of typical loadbearing brick wall con-
with metal rainscreen figuration with masonry piers
can all be mapped back to the three key aspects mentioned in environmental terms, the use of several layers of envelope and
earlier sections. The three aspects of materials and assembly, structure in a single building can create a much richer set of
performance and architectural intent are themes which run internal spaces than those provided by the single-skin envelope.
throughout the book; these details are presented in each current The outer wall can be made of a double skin, or even as a deep
technology section. The paragraphs on ‘system design’ show zone within the building, which is an inhabitable equivalent of the
how the generic example works. Generic system examples of the 'twin wall' or 'double skin' facade. This has helped to inform both
technology are discussed in the text, providing information on their material systems – not all of which need to be sealed – as well
assembly and the mechanical performance as a primary structure as the environment chapter where passive cooling, heating and
or enclosure. The method for applying the system to different ventilation can be used to reduce overall energy consumption as
geometries is explained in ‘system details’. The geometries well as create a stronger link between the built environment of the
show how the system can be set out on different mathematically city and the building itself. The information laid out in this section
based surfaces, and how it can meet at corners and junctions. aims to assist this aim.
The information is simply presented without additional analysis
or guidance, so as to provide flexibility for application in design Lifts/elevators are described within the environment chapter since
projects. The technologies can then be compared and selected they are usually considered to be part of the mechanical systems,
based purely on their characteristics and performance for use in the layout of which is designed by a specialist consultant. As a result
building and facade systems, with system examples used to inspire of this last decision it can be seen that the environment section
potential design solutions. could include both systems that reduce energy consumption by
using low-energy passive strategies, as well as high-energy active
The environmental chapter provides an overview of building physics strategies such as mechanical ventilation, and lifts/elevators can
and its influence on a facade system design. The environmental be seen as part of this strategy to make tall buildings usable.
elements have a large impact on all three key aspects; for example
the material properties will influence thermal transmission through The final chapter gives illustrations of possible applications of
the envelope, therefore impacting the performance of the envelope the technologies. This is intended to provide inspiration to the
and the conditions of the internal spaces. In order to meet the designer as to what can be achieved through the combination of
architectural intent in terms of structural form, the integration of these current technologies, rather than giving explicit guidance
the technologies in the system influences environmental factors on how they should be used. This chapter also adds a parametric
of the occupied spaces such as the airflow and temperature, component to some of the examples, thus highlighting the range
which will affect occupant comfort and energy consumption. In of possibilities that might exist for some of the examples shown.
MCH_ 9
Introduction to sixth edition
a Detail fragment showing GRC rainscreen cladding interface with b Example of complex curved glazed roof supported on steel tubes
roof surface build up
Design motivation increase the ceiling zone depth and require services and ducts
The effect of building construction on the environment has been to be redirected to accommodate them. With the elimination of
of concern since at least the 1960s. There is now a need for these non-uniform servicing and duct routings, it is considered
sustainable design; more than just reducing energy consumption. acceptable to have services exposed, removing the need for a
The effect in building construction is firstly a growing awareness of suspended ceiling as its original function of directing air has been
the energy required to construct buildings, or ‘embodied energy’, replaced by ductwork. This leads to a reduction in floor height as
and secondly the energy required to operate the building when the ceiling void depth is effectively eliminated, producing benefits
in use. The embodied energy part of the equation is concerned mainly in reducing the material required for the building. The overall
with the combined amount of energy needed to manufacture the height of the building is reduced, decreasing the primary structure
materials, to transport them to site, then install them on site. One mass and the area of facade required.
method of reducing this is to make system designs and assemblies
simple in order to allow for local production with non-specialised 20th century Modernist architecture can be considered in terms of
equipment, limiting the transport-related carbon impact. its response to mass production techniques through the use of the
Sustainability should not limit the creativity of the design but fuel it; structural frame. Building components and assemblies were used
ambitious building designs should be realised not by simplifying the as repeated identical elements in building compositions. The use of
concept or geometry but by simplifying the systems used to make steel or concrete frames led to building envelopes being enclosed
the complex design achievable. Striving for increased simplicity in in non-loadbearing cladding. The use of repeated, rectilinear bays
system assembly also provides honesty in the construction, along can be seen as a response to manufacture, including the straight
with advantages in structural and material efficiency. lines of cut timber and plywood used for concrete formwork.
Consequently, as a result of the widespread use of the structural
An example of simplification can be seen in the development of the frame in much of 20th century Modernist architecture, the
ceiling void, which was originally designed to provide a contained separation of structure and external wall has dominated where the
airflow route to expel air from the internal space without creating facade is reduced to non-loadbearing walls. This trend is now being
uncomfortable airflows in the occupied space. With increased reversed as new materials and manufacturing techniques provide
mechanical and technological servicing, the function of this space the ability to easily create non-rectilinear forms. This provides
shifted to one of concealing servicing. The trend is now moving opportunities for increased integration of the envelope system
towards exposed servicing in the ceiling space. This development back into the primary structure, as the method of using rectilinear
has been driven by the creation of flat slabs which resist punching bays as an assembly is no longer a necessity. The integration of
shear, eliminating the requirement for slab down-stands which skin and structure into loadbearing facades can also allow much
MCH_ 10
c Example of environmetal analysis: Cumulative shadow projection for a d Example of model showing mechanical ventilation system
complex form
greater freedom in the design of the external envelope to suit the Materials and assembly
requirements of the spaces immediately behind. Both loadbearing Materials and assembly forms the tangible element of the
and deep rainscreens are possible solutions for this approach. design; it is often considered as the more straightforward
aspect. This category encompasses: the materials used and
The recent introduction of computer-controlled tools has taken their properties, the manufacturing methods and the physical
away the imperative of mass production, offering instead assembly. The materials chapter provides fundamental material
possibilities of 'mass customisation' where many components of data to inform material choice for a specific technology or system.
different size can be produced quickly to the required quality. In Additional information is given with regard to manufacture and
terms of the relationship between structure and external envelope, typical applications based on historic and current trends. For
the introduction of mass customisation suggests that systems each material there are certain inherent constraints, but also
for both facades and structures could become more complex and opportunities relating to the properties and the methods for
interdependent, while remaining economical by the standards of manufacture: these are discussed in each section. The information
contemporary building construction. provided should be taken as knowledge to fuel the design of
building systems of any geometry or complexity. Current trends
As previously mentioned, there are three key aspects which should include the increased use of insulation in envelope build-ups in
be considered when creating a building system design: materials order to increase the thermal performance leading to a reduction
and assembly, performance, and the integration of strategies in heating and cooling loads. The way in which materials are used
to realise the architectural intent. These underpin the design of is evolving, with increased use of metal and concrete panels as a
high-performance building systems, regardless of geometric rain screen. The method of fixing elements is also evolving, with
complexity or external constraints. The three aspects are highly a trend towards simplified connections; for example connections
interdependent; they can be evaluated separately but must be in glazing are moving increasingly towards glued and clamped
balanced and considered in parallel to achieve an optimised connections with a gradual reduction in the number of metal
design. During the course of this book, each current technology fixings. There is also an increased use of composite materials,
is presented with text describing the relevant characteristics, such as fibre-reinforced concretes and polymers for both cladding
constraints and opportunities which can be linked to the three and structural applications. The materials chapter will provide the
key aspects of design. These aspects, explained in the following relevant information to aid in the design of building structures and
sections, can be mapped and compared to inform design decisions envelope systems. For each material there are certain inherent
for the creation of a building system design. constraints but also opportunities relating to the properties and the
methods for manufacture. These are discussed in each section.
MCH_ 11
Introduction to sixth edition
a Exploded detail view showng polycarbonate composite b Example of polycarbonate composite panel construction
panel joint construction
The information provided should be taken as knowledge to fuel the components can be more geometrically complex, either as
design of building systems of any geometry or complexity. individual components or as complete building assemblies. Recent
developments in building forms have been seen in both twisted and
Current architectural design has a preference for rectilinear spaces folded geometries.
linked in a spatial organisation which is also primarily rectilinear,
though dependent upon site conditions, based around the use of The approach of folded and twisted building forms is a way of
rectilinear structural frames. The design generated is then given introducing complex geometry while maintaining contemporary
an outward facade expression of materials formed with openings principles of 'repeatability' in order to make them economical to
or wraps as an interface between the internal arrangement of build using a conventional approach to construction. In this sense,
the building and its immediate site context. An alternative design the approach of twisted and folded forms is an intermediary one
methodology is to add the material systems to that mix, using between the rectilinear repetition of Modernist construction and
integration methods as an additional driving factor. This leads the emerging construction methods described here. The current
the design into a direct connection with traditional loadbearing approach to folded and twisted facades requires geometric
construction but moves it forward with changing methods of discipline in order to maintain the repeatability of components,
industrial production. Digital tools allow the performance of a design mainly facade panels, used in conventional construction techniques.
to be explored and optimised (MCH_14, b), and be developed to With the greater introduction of digital fabrication tools, the need
enable the fabrication of a component which has not been made in to maintain a geometric discipline will slowly disappear, perhaps
a particular way before. Alternatively, a design may use historical making design choices more dependent on the principles of design
models, either to endorse the construction methods of existing performance that is imperative in buildings.
buildings, to mix old and new to create something new, or even to
advance what is already constructed by physically adjusting it using In terms of manufacture and assembly, there is a balance to be
the same material but a different material system. determined between on- and off-site production; both have certain
advantages and there is commonly a combination of the two,
From the point of view of construction, the highly integrated and because in modern construction it is not practical to use purely
also geometrically complex system could be achieved with digital one form of production. Details are given in each section relating
tools for design and fabrication; the tools of mass customisation. to the construction and assembly sequence for each technology.
The possibility of mass customisation of components allows These can be compared and collated when designing a system to
a departure from the repeated rectilinear component so that ensure its construction is feasible.
MCH_ 12
c Case example of GRC rainscreen facade
One example of the opportunity in material and assembly aspects building structure and internal space, it is the interface between
is found in FRP composite cladding, which utilises the high strength- the internal and external spaces of the building. This system
to-weight ratio properties of the composite material in addition to must function at a high level to be structurally stable and create
the composite action of the panel assembly. The panels consist of the desired internal environment while minimising the energy
two thin sheets of FRP separated by rigid thermal insulation and consumption of services. An essential factor of environmental
clamp-fixed on all sides (a). This separation of the sheets provides concern is the energy consumed by the building in use. Natural
a greater bending resistance resulting in a stiffer panel. The FRP ventilation, thermal mass and associated issues of night-time
material used has a high strength-to-weight ratio, particularly in cooling have become primary tools in reducing energy consumption
tension, allowing the sheet thickness and weight to be reduced. The for heating and cooling buildings. This has resulted in the
buckling failure, which would also be common for a thin sheet of reintroduction of opening windows and cross ventilation in building
FRP in compression, is restricted by the internal thermal insulation envelope systems. Where spaces are required to have a high level
which prevents the sheets from buckling inwards, enabling the of technical performance, or a specific daylight provision, these
sheet thickness to be reduced further. The assembly allows for a aims can be achieved without immediate reference to the external
decreased panel thickness, but the inclusion of a thermal insulation envelope, but instead to the building structure. An interstitial zone
filling and thermal breaks in the extruded frame means a good between internal spaces and external facade structures creates
thermal performance of the wall can still be achieved. The system an opportunity for a buffer zone between them (MCH_8, c), which
elements are simple to manufacture and combined into unitised could be used as an inhabited space or for circulation around the
panels which can be manufactured off-site and then assembled building.
on-site to create the desired structure, creating a straightforward
and quick assembly process (b). Further information on this system The performance aspects of technologies are detailed throughout
can be found in the section of fibre reinforced polymers as wall the chapters. Information is provided regarding methods for
systems (MCH_178). providing effective waterproofing and thermal performance both for
the main area and for joints within each system. When combining
Performance technologies, this information must be collated and compared
The performance of an envelope or structural system is another in order to inform the integration of technologies to a high-
critical element which underpins the whole design; a successful performing envelope system. The integration of skin and structure
building system cannot be achieved without consideration of into a loadbearing facade has obvious difficulties. The conventional
the performance aspects from the beginning of the design. The ‘layered’ approach of cladding applied to structural forms in
envelope has the function of providing weather resistance for the Modernist construction has the advantage of superimposing
MCH_ 13
Introduction to sixth edition
a Example of environmental analysis: Adapted shading system design b Example shading layout construction, where the density of
based on solar radiation analysis shading can be varied
waterproofing, thermal insulation and vapour barriers to form a provides a high level of flexibility in the overall design of the building.
sequential wall build-up. In loadbearing facades, it is more difficult This integration results from the geometric 'behaviour' of the being
to integrate these different functions into a single structural wall. In better controlled than would be the case if components did not
combining current technologies to form an emerging technology, have 'rules' set for their combination in a facade assembly.
the technical performance of the new technology is dependent
upon the successful integration of the existing technologies. The tendency is to avoid interfaces; these arise from the
combinations of different systems – typically walls and roofs.
An example of the consideration of performance aspects can be Interfaces can have a lower performance than the body of the
seen in the inclusion of customised solar shading technologies facade system and therefore reduce the performance of the
to create a comfortable internal environment. The overall envelope as a whole. These can be avoided by providing a single
performance of the envelope is increased by using targeted shading material system using the technologies detailed in this book. A
design, which customises the shading level to the specific facade single material system, however, is not always suitable as there
area, based on a solar radiation study of the proposed building is a balance to be found between the function of the envelope and
form and orientation (a). Shading in general is used to improve the the level of integration reflected through the extent of interfaces.
performance to create a comfortable internal environment; this is In certain circumstances, it is more beneficial to create a higher
taken to another level of increased performance by customising performing system through the combination of a range of material
the shading based on the incident solar radiation of each envelope systems. The option of flexibility provided by multiple material
area (b). The result is that an increased level of shading is used in systems of higher integration is beneficial for projects with certain
areas of high-incident solar radiation to reduce the thermal gains site, structure and design constraints. The example of a completely
in the internal spaces corresponding to those areas, reducing the self-contained unit in a rural site with no infrastructure allows for
cooling load of the building. Further information on this system complete integration of both the envelope systems and the building
can be found in the section on solar shading as an environmental structure, as there are no governing external constraints. However,
system (MCH_364). this is rarely the case; the majority of building projects have to
be designed to fit into the existing infrastructure landscape and
Realisation of architectural intent through integration of constraints. In this case, a more flexible and therefore slightly less
strategies integrated envelope system can be advantageous. For example,
The elements integrated to form a facade system impact the for a building to be constructed in a large city where the site area
overall system design, and vice versa. The existing technologies is highly constricted, a more flexible modular system could be
are selected to meet the envelope design and architectural intent, preferable. This would allow the system to be fabricated off site,
but also to enhance it. To achieve this, a high level of integration providing a certain degree of system integration of assemblies
is required from the initial facade concept, an approach which which can then be transported to site, in small units, for installation.
MCH_ 14
c Overviews showing bolt fixed glazing supported by branching steel d Example of metal-clad steel exoskeleton and unitised glazing
framework facade
Some building designs for complex forms evolve as a result of more iterations can be investigated and explored than are possible
more information being known about the building, allowing more by hand using conventional 2D CAD, or even by conventional
of the design to be fixed. Consequently, the different criteria of physical modelling.
the design can be set as ‘parameters’ which can be related as
a matrix in the form of a spreadsheet. The spreadsheet can be Bolt fixed glazing is an example of a technology which has
linked to the process of modelling the building forms digitally in a opportunities related to architectural intent aspects and the
parametric design software. Working parametrically allows the integration of strategies. The structure and glazing system
design to establish what is ‘fixed’ and what will be 'variable' in the can be integrated to form a single slimline system. This can be
design development. This approach allows a digital design method advantageous both in terms of reducing the structural weight and
to evolve. In facade design, the behaviour of the model as a set of complexity, and in realising an architectural intent of high visibility
surfaces can be understood by number, size, geometry and so on. throughout the envelope if desired. Lateral stability can be provided
The relationship of the parameters in the design allows the digital by wide lateral bracket fixing arms which increase the structural
model to evolve through an engineering-based method of iteration, stability of the system, enabling it to be used to form large spans of
rather than starting the digital design model again each time a glazed facade (c). Further information on this system can be found
new option is explored. This approach requires some discipline and in the section on bolt fixed glazing as a wall system (MCH_126).
clarity in the design approach at the outset, which often makes
the parametric design method more suited to design development Relation to other design industries
than initial design research. However, parametric plug-ins are The building industry moves at a considerably slower pace than
becoming available for early stage design software, ensuring that of technology or transport design industries in terms of its
that the parametric approach is gaining influence throughout the rate of technological development. This is in part due to the scale,
design process. which is considerably larger for building technologies, meaning that
full-scale prototyping of a complete building system is impractical.
Different assemblies and component sizing and arrangements can This means the system must be physically tested in small sections
be explored through parametric modelling, which allows for the of around one or two storeys. The design is then validated through
optimisation of complex system arrangements. This variation in predictive modelling and interpretation of small scale testing; the
more complex arrangements of linked spaces is tackled in projects complete performance of the building technology as part of a
where design is informed by an interest in parametric design, building system can only be determined after it is built into a new
where spaces can be linked by rhythm and links achieved through building construction. Because of this, the drive to develop building
the assistance of computer software. Parametric modelling technologies is often project-driven.
provides an interrelationship between parts of the building as well Building technologies also have very different requirements;
as the urban space surrounding it. Through this method, many there is a need for certain movements, durability and flexibility
MCH_ 15
Introduction to sixth edition
a Case example of a large-scale unitised glazing system supported b Example of shingled glazing system supported on steel tubes
by double cable system and interfacing with metal-clad steel struc-
tural trusses
of the system and an increased lifespan with the ability to adapt a full-glazed facade across numerous storeys with a minimal
and update the system at a later point. There is also a need to visible intermediate supporting structure (a). This design pushes
be able to respond to change without creating inefficiency in the a current system to reach increased performance in order to
initial design. The system may need to respond to changes in load allow the architectural intent of a large facade span with a high
paths, cladding and glazing elements and architectural intent, for level of visibility, which is achieved through increased performance
example. in terms of structural efficiency, waterproofing and thermal
performance. This approach of maximising the performance of
Development within the building industry is usually project-based an existing technology is a relatively low-risk method of achieving
and therefore emerging technologies are developed based on increased performance with an integrated system, enabling the
the demands/intent of a specific project. However, emerging desired architectural intent to be created.
technologies can be taken from other industries, such as the
use of polymer seals, providing opportunities for envelope system Another case is a building design which points to a new technology
design. The use of parametric design in architecture has been but is constructed using existing technologies. These projects
centred around the use of software that was originally developed provide inspiration and direction for the development of new
for other industries. technologies. The designs are bold, and push the boundaries of
existing facade technologies, creating an opportunity for the
Application cases development of an emerging technology. An example of this is in
Considering the three aspects as described in previous sections, a Applications 11: complex curved glazed roofs (MCH_452), This
firm basis is provided for creating an integrated high-performance case shows a complex curved glazed roof consisting of small,
system design. This can be advantageous when simplifying the geometrically identical panels (b). This points to the development of
system and reducing the material weight used, which has numerous a panelisation tool to enable a complex geometry glazed envelope
benefits including increasing the sustainability of the design and formed from unitised panels. This tool would allow the system seen
reducing the system cost. Example cases are presented in the in this case to be transformed into a uniform watertight envelope,
following paragraphs to provide inspiration for routes in which the formed of unitised glazed panels which are optimised in terms of
technologies presented in this book can be taken forward using geometry and assembly.
different approaches to inform building design projects.
The final case is one in which the development of an emerging
The first case is an example of a current technology: this is where technology is used to meet the requirements of a particular project,
an existing technology is utilised with a focus on optimising the as previously mentioned, which typically is how the development of
current technology to create a higher-performing system. An new technologies is produced. This can be a material, construction
example of this can be found in Applications 12: large-scale glazing method or a design tool that adds value to the system. This final
facades (MCH_454). This case is one of clamped glazing enabling case is generally higher risk, as a larger initial investment is required
MCH_ 16
c Case example of full height glazing with integrated GRP-clad structural frame
for the development of the new technology in order to cover the systems, to enable a detailed system design to be formed for an
design, analysis and testing required to prove the feasibility and envelope system. Modern Construction Case Studies then gives
performance of a new technology. An example of this case type project-based examples of the application of current technologies
can be seen in Applications 15: full height glazing with GRP-clad presented in the series, and emerging technologies. The other two
structural frame (MCH_462). In this project the structure has books provide a greater basis for understanding the factors which
been fully integrated into the glazed wall system, significantly need to be considered to accommodate complex geometries
reducing the depth of the combined envelope and structure (c). within the building system design. Modern Structural Design and
This is achieved by coordinating the design of the envelope and the Modern Environmental Design set out strategies for the integration
structure to ensure both are high-performing and easy to fit when of site context, spatial arrangement and internal circulation with
combined to form the final system. In this case, the architectural structural and environmental deign considerations.
intent can be realised in a way that also provides greater structural
and material efficiency. Qualifying comments
The building techniques discussed and the built examples shown
The three different cases show that development can either occur are designed to last for an extended period with a relatively
incrementally or in large steps; each method of development high performance. Consequently, buildings for exhibitions and
carries a certain level of risk, with the final case of developing for temporary use are excluded. In addressing an international
and implementing emerging technologies carrying the greatest readership, references to national legislation, building regulations,
risk. All the application cases, however, follow the same approach codes of practice and national standards have specifically not been
intended by this book, of forming building systems from a collection included. This book explains the principles of accepted building
of technologies which are evaluated based on their characteristics techniques currently in use. Building codes throughout the world
and performance capabilities. are undergoing increased harmonisation because of increased
economic and intellectual globalisation. Building components and
The Modern Construction Series assemblies from many different countries are often used in a
The Modern Construction Handbook forms part of a series of single building. Since building codes are written to protect users of
modern construction books aimed at providing information for the buildings by providing for their health and safety, good construction
design of high-performing building systems. The series consists of: practice will always uphold these codes as well as assist in their
Modern Construction Handbook, Modern Construction Envelopes, advancement. The components, assemblies and details shown in
Modern Structural Design, Modern Environmental Design and this book describe many of the building techniques used by the
Modern Construction Case Studies. This book in particular building industry today, but this book does not necessarily endorse
provides an overview of current technologies and their relevant or justify their use since techniques in building are in a continual
materials relating to building structures and envelopes. Modern state of change and development.
Construction Envelopes provides increased detail of envelope
MCH_ 17
MCH_18
01
MATERIALS
1 Steel
Production
Performance
Applications
2 Aluminium
Production
Performance
Applications
3 Copper, zinc, lead
Production
Performance
Applications
4 Stone
Production
Performance
Applications
5 Glass
Production
Performance
6 Concrete
Production
Performance
Applications
7 Fibre reinforced concrete
Production
Performance
Applications
8 Ceramics
Production
Performance
Applications
9 Timber
Production
Performance
Applications
10 Polymers
Production
Performance
11 Material testing
MCH_19
Materials 01
Steel
800
700
σ - Nominal stress (MPa)
500
from 275 N/mm² to 900 N/mm²
Design strength
(from 5.7 x 106 to 18.8 x 106 lbf/ft²) 400
200
Coefficient of thermal expansion 11 x 10-6 K-1 (6.1 x 10-6 OF-1)
100
Thermal conductivity 45 W/mºC (26 BTU/hr.ft.OF) 0
0 10 20 30 40 50 60
Specific heat capacity 480 J/kgºC (0.11 BTU/lbOF) ε - Nominal strain (%)
b Properties and data of structural carbon steels c Medium carbon steel stress-strain graph
MCH_20
4000
Acrylic 1200 100 60 2.5 70 0.2 1400
2000
D
Young’
Yoa
100
PVC 1400 60 45 3 50 0.19 1300
3000 50
strengths Compressive
CFRP 1850 600 1000 80 1 0.35 1170 200
1000
2000
UHPC
50 2400 150 12 70 12 1 840
0
1000 Steel
0
100
00
Steel
Steel Aluminium
Aluminium Stone
Stone Concrete
Concrete Ceramic
Ceramic Timber
Timber
http://uni-obuda.hu/journal/Oroszlany_Nagy_Kovacs_58.pdf 0
Steel
Steel Aluminium
Aluminium Stone
Stone Concrete
Concrete Ceramic
Ceramic Timber
Timber
http://www.new-learn.info/packages/clear/thermal/buildings/building_fabric/properties/conductivity.html
Steel Aluminium
r [kg/m³]
3 http://www.engineeringtoolbox.com/specific-heat-solids-d_154.html
4 http://sar2.epfl.ch/JDoctorants/Posters2006/64.pdf
EStone Concrete
[kN/mm² ] Ceramic Timber
vity.html
8000 5 http://www.pvc.org/en/p/pvc-strength
E [kN/mm² ] 250 sc - st [N/mm² ]
strengths
Steel performances
7000 sc - st [N/mm² ]
modulus
250 500
200
6000
a. Durability
a [10^-6 * kN/mm² ]
and tensile
Density
500
expansion
b. Fire resistance
Young’s modulus
5000
200 400
150
25
Compressive and tensile
4000
400
Young’s
150
3000
1400
300
100
20
300
2000
Coeficient of thermal
Compressive and tensile strengths Compressive
100 200
50
1000 15
200
0
50 100
0
10
100 Steel Aluminium Stone Concrete Ceramic Timber Steel Aluminium Stone Concrete Ceramic Timber
0 0
5
ty.html d Materials
0 density comparison
Steel Aluminium Stone Concrete Ceramic Timber e MaterialsSteel
Young’sAluminium
modulus comparison
Stone Concrete Ceramic Timber
Steel Aluminium EStone
[kN/mm² ]
Concrete Ceramic Timber 0
250 Steel Aluminium sStone
c - st Concrete ]
[N/mm² Ceramic Timber
strengths
sc - st [N/mm² ] 500
tensilemodulus
of thermal expansion
500
150 a [10^-6 * kN/mm² ] 400
25
expansion
25 l [W/(m*K)]
Coeficient of thermalYoung’s
400 300
20
100
20
300 250
200
15
Compressive and tensile strengthsCompressive and
50
conductivity
15
200 200
100
0 10
10 Steel Aluminium Stone Concrete Ceramic Timber 150
0
Coeficient
100 5
50 100 Steel Aluminium Stone Concrete Ceramic Timber
Thermal
0
0 Steel Aluminium Stone Concrete Ceramic Timber 50 Steel Aluminium Stone Concrete Ceramic Timber
Steel Aluminium c - st
sStone [N/mm²
Concrete ] Ceramic Timber
f Materials tensile and compressive strength comparison 0
g Materials coefficient of thermal expansion comparison
500 aStone[10^-6Concrete
* kN/mm² ]
Steel Aluminium Ceramic Timber
of thermal expansion
400 25
a [10^-6 * kN/mm² ]
of thermal expansion
20
l [W/(m*K)]
25
300
l [W/(m*K)] 250 C [J/(kg*K)]
20
200 15
conductivity
250 2000
200
heat capacity
conductivity
15
100 10
200 1500
150
Coeficient
010 5
150 100
Thermal
5
100
of thermal expansion Thermal
500
500 0
Steel Aluminium Stone Concrete Ceramic Timber
0 0 Steel Aluminium Stone Concrete Ceramic Timber
a [10^-6 * kN/mm² ]
Steel Aluminium Stone Concrete Ceramic Timber Steel Aluminium Stone Concrete Ceramic Timber
25
l [W/(m*K)]
h Materials
20 thermal conductivity comparison j Materials specific heat comparison
C [J/(kg*K)]
250
Cl [J/(kg*K)]
[W/(m*K)] 2000
heatconductivity
15
250 200
capacity
2000
10
conductivity
1500
capacity
200 150
1500
Coeficient
0
1000
heat
100Standard 50
Specific
Steel
StonegradeConcrete t≤ 40 mm 40 mm < t ≤ 80 mm
Thermal
500
50 0
fy [N/mm²] fu 0[N/mm²]
Steel Aluminiumfy [N/mm²]
Stone Concrete fu [N/mm²]Timber
Ceramic
00 Steel Aluminium Stone Concrete Ceramic Timber
Steel
Steel Aluminium
Aluminium Stone
Stone Concrete Ceramic Timber
l S 235 Concrete
[W/(m*K)]
Ceramic 235Timber 360 215 360
C [J/(kg*K)]
250
CS 275
[J/(kg*K)] 275 2000430 255 410
conductivity
EN 10025-2
Specific heat capacity
200
2000
S 355 355 1500490 335 470
150
heat capacity
1500 1000550
100 S 450 440 410 550
Specific Thermal
1000
50 500
S 275 N/NL 275 390 255 370
0
500 0
Steel Aluminium Stone N/NL
S 355 Concrete Ceramic355 Timber 490 Steel 335 470
Aluminium Stone Concrete Ceramic Timber
EN
0 10025-3
Steel Aluminium S StoneN/NLConcrete
420 Ceramic420 Timber 520 390 520
C [J/(kg*K)]
2000 S 460 N/NL 460 540 430 540
Specific heat capacity
MCH_21
Materials 01
Steel
O2
Secondary
furnace
Oxygen converter 1600 °C
1600 °C
Rolling mill
Billets
Production
Steel is an iron-based metal alloyed with small amounts of other elements, made mostly in the form of plate (b), due to lower demand for their use.
the most important being carbon. The three main forms of steel used Consequently, compound shapes for structural components, such as
in the building industry are sections, sheets and castings. First, iron is beams and columns, must be specially fabricated.
refined from ores containing iron oxide. The iron oxide is heated in a
blast furnace until it is molten, using carbon as a reducing agent. The Hot rolled process
molten material is poured into moulds to produce pig iron. It is then re- Hot rolling is a mill process which involves rolling (c) the steel at a
heated to remove impurities, including carbon, to make cast iron that high temperature (typically over 920° C (1700° F), which is above
has a carbon content of 2.4 to 4 percent. Steel is produced by reducing the recrystallization temperature of steel. When the material is
the carbon content to approximately 0.2 percent, with materials such as heated beyond the recrystallization temperature, steel can be shaped
manganese and silicon added to halt the oxidation process and stabilise and formed easily, allowing the material to be formed as large-scale
the carbon content. It can be poured when molten to make castings or components. Hot rolled sections, such as H, I, L or U profiles (d), are
formed into ingots for later processing of steel elements (a). formed using caliber rolls in order to obtain the same cross-sectional
shape as that of the rolls. After producing a near cross section such as
Uses and Limitations an H-shape by caliber rolling, the product is finished by a universal mill
Structural mild steels are made in three types called ‘grades’, increasing and an edging mill (e). For example, an H-shaped cross section is formed
in design strength from 275N/mm² to 400N/mm² (5.7 x 106 lbf/ft² when the material passes through four rolls, making the universal mill,
to 8.3 x 106 lbf/ft² ), varying slightly in different regions of the world. which is equipped with a pair of vertical rolls and a pair of horizontal rolls,
High strength steels can reach design strengths of 800N/mm² (17.6 suitable for rolling H-beams. The edging mill is equipped with caliber
x 106 lbf/ft²). Since the Young’s Modulus is constant for all these rolls as shown in the diagram above, and has the ability to adjust the
types, the strength of the material increases but the stiffness remains flange widths of individual products. The arrangement of rolls varies
constant. Steel also increases in cost with higher levels of strength, with requirements for the specific cross-section of the material, but the
both in the cost of the raw material and in the working of the material. process for each profile is very similar.
In addition, as strength increases in the material, welding becomes
more difficult and consequently more specialised. In some high-strength Hot rolled steel is typically cheaper than its cold rolled equivalent due to
steels, which undergo heating and quenching during their manufacture, the fact that products are often manufactured at source, avoiding the
the effects of welding could potentially undo the work of manufacture if need for steel to be reheated, which is the case with cold rolled steel.
sufficient care is not taken. Standard rolled sections are manufactured As hot rolled steel cools, it shrinks slightly, allowing less control over the
in the low-to-medium-strength grades, but higher strength steels are size and shape of the finished product when compared with comparable
MCH_22
b Steel coil c Steel rolling process
d Steel open section beams e Rolled steel open section beam process
Hollow Seamless
Heating Hot extrusion pipe
billet
Mandrel Die
f Steel hollow section beams g Hot extruded steel seamless pipe production
Processing
cold rolled products. Hot rolled products, such as steel bars, are used to Production of tubes and pipes
make large-scale structural components such as I-beams, box sections There are two primary types of steel pipe (f); one is seamless and
and tubes. These are used in situations where precise shapes and the other has a single welded seam along its length. Each type has a
tolerances are not a primary requirement. different use. Seamless tubes are typically more light in weight, and have
thinner walls. Seamed tubes are heavier and more rigid, with greater
Cold rolled process consistency in their physical properties, and are typically straighter.
Cold rolled steel is essentially hot rolled steel that has undergone Typically, seamed tubes are used in instances where the pipe is not
further processing. The steel is processed further in cold reduction put under a high degree of stress. Characteristics of pipe size can be
mills, where the material is cooled (to room temperature) followed by varied during manufacture, such as diameter, as can the wall thickness
annealing and/or tempered rolling. This process produces steel with of the pipe also be varied during production. The specific steel grade
closer dimensional tolerances and a wider range of surface finishes used will affect the strength and flexibility of a pipe. Other controllable
than hot rolled steel. When referring to bar products, the term used characteristics include length, coating material, and finish.
is ‘cold finishing’, which usually consists of cold drawing and/or turning,
grinding and polishing. This process results in a higher-strength material Extrusion
with four main advantages over hot rolled steel: cold drawing increases It is possible to extrude steel to form complex sections (g), but this
the yield and tensile strengths, often eliminating further costly thermal currently has only limited applications due to the high pressure
treatments; turning removes surface imperfections; grinding narrows needed to extrude the material. Aluminium is a much softer material,
the original size tolerance range; polishing improves surface finish. making it easier to extrude. Even when aluminium is alloyed with
other materials such as bronze, the extrudable size of sections drops
All cold-formed products provide a superior surface finish to those dramatically. Extrusions in steel cannot exceed shapes that fit into a
which are hot rolled. Their application suits conditions where tolerances, circle approximately 150mm (6”) in diameter. This is too small for
surface condition, concentricity, and straightness are the major structural sections, but their smooth appearance makes them suitable
factors. Cold-worked mild steels are also used for much smaller-scale for components such as stiffeners in curtain walling, to provide a fin that
structural components such as lightweight structural framing in metal is visually more refined than an I-section or a tee. Currently, it is still far
framed housing and low-rise commercial buildings, as well as in drywall easier to roll steel sections than to extrude them.
partitioning and in backing walls to facade systems.
MCH_23
Materials 01
Steel
Performance
MCH_24
e Mandrel tube bending machine f Curved beams
Curved beam
A
Reference surface
C
A C
g Design of bespoke twisted beam elements h Fabrication of bespoke twisted beam elements
Applications
MCH_25
Materials 01
Aluminium
a Aluminium products
800
700
300
Young’s modulus 70 kN/mm (1.5 x 10 lbf/ft )
² 9 ²
200
Coefficient of thermal expansion 23 x 10-6 K-1 (12.8 x 10-6 OF-1)
100
Specific heat capacity 880 J/kgºC (0.21 BTU/lb F) O ε - Nominal strain (%)
Overview
Aluminium is extracted from bauxite, a hard, red clay containing up • High thermal conduction (h).
to 50% aluminium oxide. Alumina, or aluminium oxide, is extracted • High electrical conduction.
from the bauxite ore. Bauxite is the most important ore of aluminium, • Poor stiffness (c)(e).
containing approximately 30–50% alumina. Pure aluminium was first • Low resistance to soft impact, but absorbs impact energy which
produced in 1825, and by the late 19th century a method was found to localises damage. Whereas a soft or low level impact, such as a
mass produce the material by the electrolysis of alumina and cryolite (a). kick, would not damage a steel panel, it will dent one in aluminium.
• A high impact, such as a car reversing into a panel, would cause
Comparison with other materials, general properties a large steel panel to buckle across its entire height and length,
For comparison with other materials, aluminium alloys have the following but one made of aluminium will again dent only around the impact
general properties (b): area.
• Lightness, weighing about a third that of steel (d). • Poor fire resistance
• High tensile strength, similar to that of steel (f)(k).
• High impact resistance.
• High corrosion resistance, but aluminium requires protective
coating in very polluted or severe atmospheric conditions. Coatings
are not applied solely for appearance.
• Thermal expansion approximately twice that of steel (g).
MCH_26
4000
Acrylic 1200 100 60 2.5 70 0.2 1400
2000
D
Young’
Yoa
100
PVC 1400 60 45 3 50 0.19 1300
3000 50
strengths Compressive
CFRP 1850 600 1000 80 1 0.35 1170 200
1000
2000
UHPC
50 2400 150 12 70 12 1 840
0
1000 Steel
0
100
00
Steel
Steel Aluminium
Aluminium Stone
Stone Concrete
Concrete Ceramic
Ceramic Timber
Timber
http://uni-obuda.hu/journal/Oroszlany_Nagy_Kovacs_58.pdf 0
Steel
Steel Aluminium
Aluminium Stone
Stone Concrete
Concrete Ceramic
Ceramic Timber
Timber
http://www.new-learn.info/packages/clear/thermal/buildings/building_fabric/properties/conductivity.html
Steel Aluminium
r [kg/m³]
3 http://www.engineeringtoolbox.com/specific-heat-solids-d_154.html
4 http://sar2.epfl.ch/JDoctorants/Posters2006/64.pdf
EStone Concrete
[kN/mm² ] Ceramic Timber
vity.html
8000 5 http://www.pvc.org/en/p/pvc-strength
E [kN/mm² ] 250 sc - st [N/mm² ]
strengths
Steel performances
7000 sc - st [N/mm² ]
modulus
250 500
200
6000
a. Durability
a [10^-6 * kN/mm² ]
and tensile
Density
500
expansion
b. Fire resistance
Young’s modulus
5000
200 400
150
25
Compressive and tensile
4000
400
Young’s
150
3000
1400
300
100
20
300
2000
Coeficient of thermal
Compressive and tensile strengths Compressive
100 200
50
1000 15
200
0
50 100
0
10
100 Steel Aluminium Stone Concrete Ceramic Timber Steel Aluminium Stone Concrete Ceramic Timber
0 0
5
ty.html d Materials
0 density comparison
Steel Aluminium Stone Concrete Ceramic Timber e MaterialsSteel
Young’sAluminium
modulus comparison
Stone Concrete Ceramic Timber
Steel Aluminium EStone
[kN/mm² ]
Concrete Ceramic Timber 0
250 Steel Aluminium sStone
c - st Concrete ]
[N/mm² Ceramic Timber
strengths
sc - st [N/mm² ] 500
tensilemodulus
of thermal expansion
500
150 a [10^-6 * kN/mm² ] 400
25
expansion
25 l [W/(m*K)]
Coeficient of thermalYoung’s
400 300
20
100
20
300 250
200
15
Compressive and tensile strengthsCompressive and
50
conductivity
15
200 200
100
0 10
10 Steel Aluminium Stone Concrete Ceramic Timber 150
0
Coeficient
100 5
50 100 Steel Aluminium Stone Concrete Ceramic Timber
Thermal
0
0 Steel Aluminium Stone Concrete Ceramic Timber 50 Steel Aluminium Stone Concrete Ceramic Timber
Steel Aluminium c - st
sStone [N/mm²
Concrete ] Ceramic Timber
f Materials tensile and compressive strength comparison 0
g Materials coefficient of thermal expansion comparison
500 aStone[10^-6Concrete
* kN/mm² ]
Steel Aluminium Ceramic Timber
of thermal expansion
400 25
a [10^-6 * kN/mm² ]
of thermal expansion
20
l [W/(m*K)]
25
300
l [W/(m*K)] 250 C [J/(kg*K)]
20
200 15
conductivity
250 2000
200
heat capacity
conductivity
15
100 10
200 1500
150
Coeficient
010 5
150 100
Thermal
5
100
of thermal expansion Thermal
500
500 0
Steel Aluminium Stone Concrete Ceramic Timber
0 0 Steel Aluminium Stone Concrete Ceramic Timber
a [10^-6 * kN/mm² ]
Steel Aluminium Stone Concrete Ceramic Timber Steel Aluminium Stone Concrete Ceramic Timber
25
l [W/(m*K)]
h Materials
20 thermal conductivity comparison j Materials specific heat comparison
C [J/(kg*K)]
250
Cl [J/(kg*K)]
[W/(m*K)] 2000
heatconductivity
15
250 200
capacity
0
1000 H16 | H26/H36 ≤4|3 200 | 190 240
heat
100 50
Specific
Thermal
500
50 H16 | H26 ≤4 | 3 0 175 | 160 195
0 Steel Aluminium Stone Concrete Ceramic Timber
00
H14 | H24 ≤ 25 | 12,5 Steel 120 | 110Stone
Aluminium Concrete 140
Ceramic Timber
3103
Steel
Steel Aluminium
Aluminium Stone H16
Stone | H26 Ceramic
Concrete
Concrete Ceramic Timber
Timber ≤4 145 | 135 160
l [W/(m*K)]
O/H111 ≤50 35 C [J/(kg*K)] 100
250 5005/5005A H12 | H22/H32 ≤12.5 2000 95 | 80 125
C [J/(kg*K)]
conductivity
200
2000
H12 | H22/H32 ≤40 1500 160 | 130 210
150 5052
heat capacity
1000
5049
50 H14 | H24/H34 ≤25 500 190 | 160 240
0 O/H111 ≤80 85 215
500 5454 0
Steel Aluminium Stone H14 Concrete
| H24/H34Ceramic Timber ≤25 220 | 200 270
Steel Aluminium Stone Concrete Ceramic Timber
0 O/H111 ≤100 80 190
5754
Steel Aluminium StoneH14 |Concrete
H24/H34Ceramic Timber ≤25 190 | 160 240
C [J/(kg*K)] ≤50 125 275
2000 O/H111
50< t ≤80 115 270
5083
Specific heat capacity
1500
H12 | H22/H32 ≤40 250 | 215 305
H14 | H24/H34 ≤25 280 | 250 340
1000 T4 / T451 ≤12,5 110 205
6061 T6 / T651 ≤12,5 240 290
500
T651 12,5< t ≤80 240 290
0 T4 / T451 ≤12,5 110 205
Steel Aluminium Stone T61/T6151
Concrete Ceramic Timber ≤12,5 205 280
T6151 12,5< t ≤100 200 275
6082
≤6 260 310
T6/T651
6< t ≤12,5 255 300
T651 12.5< t ≤100 240 295
T6 ≤12.5
7020 280 350
T651 ≤40
H14 | H24 ≤12.5 110 | 100 125
8011A
H16 | H26 ≤4 130 | 120 145
k Characteristic values for wrought aluminium alloys - sheet, strip and plate
MCH_27
Materials 01
Aluminium
Raw materials Raw materials
Environmental
Control Centre
Alumina
Electric Coke
power Anode Centre
Casting
Molten
Aluminium
Electrolitic
cell
Production
Aluminium is made from bauxite, which is essentially an hydrated Structural use of aluminium alloys is limited by two significant
alumina, or aluminium oxide. Mined bauxite is treated chemically to disadvantages: they are more expensive to manufacture than steel and
remove impurities and obtain alumina, which is aluminium oxide. This they deform more easily under load. Aluminium alloys are more elastic
is then reduced to aluminium by electrolysis. Because aluminium has a than steel, restricting their use to components and assemblies where
very high melting point (24500C) it cannot be electrolysed on its own, this is not a constraint. Since the Young’s Modulus of aluminium is one
and so it is dissolved in molten cryolite. A high electric current is passed third that of steel, buckling is an important issue in its structural use.
through the alumina-cryolite mixture at around 10000C, and the molten The potential of this material as a full structural material in buildings
aluminium is tapped off (a). is beginning to be recognised. The Media Centre at Lord’s Cricket
Ground, London, England, is a recent notable example because of the
Aluminium alloys are either formed directly, followed by continuous full structural use of aluminium in a large-scale building frame.
casting, or are cast into solid ingots. The metal is then cast into ingots
which form the basis for producing aluminium alloys. Pure aluminium Extruded profiles
is too soft for structural use and is therefore combined with other The extrusion process starts with an aluminium billet in various lengths
metals to form alloys to increase its strength and hardness, though of up to 7 metres, supplied in a wide range of alloys (b). The billet is
reducing its ductility. Magnesium, silicon and manganese are the most pre-heated in the billet heater to around 400-5000C, but the specific
common additives. Aluminium alloys make strong, lightweight structural temperature will vary primarily in accordance with both the alloy type
components. In common with steel, aluminium is a material that can be and the required shape. The extrusion process is carried out by applying
extruded, rolled and cast into complex shapes: plates, sheets, extrusions high pressures, between 1600 and 6500 tonnes, depending on the
and castings. size of the equipment used, forcing it through a die opening shaped
with the specific cross-section required for the extrusion (c). The rate
Uses and limitations of the extrusion process can be between approximately 5 metres and
Pure aluminium and its alloys come in two broad groups: the non 80 metres per minute, depending on the type of alloy used and the
heat-treated alloys, also called fully softened alloys, whose strength is complexity of the cross-section.
produced from being cold worked, and the heat-treated alloys whose
strength is produced by heat treatment. The non heat-treated types are
generally not as strong, but have better corrosive resistance.
MCH_28
Extrusion
Billet
Die
For milling, a block of aluminium is placed on a CNC table (f). A tool head
with rotating bit is steered by computer, following a specified path to
achieve the required shape (g). Milling bits for aluminium have larger
teeth pitches than equivalent tools for steel. Power and stability are
required to achieve a high quality surface and a high speed is required,
just like for other aluminium machining processes.
MCH_29
Materials 01
Aluminium Anodizing
Metal deposits
Performance
Degradation of the material is carried out by immersing the aluminium in an electrolyte and applying
On exposure to the atmosphere, aluminium forms a protective coating an electrical current, creating an oxide layer integral with the underlying
of aluminium oxide. Under adverse conditions, the oxide film can break metal (b). The anodic film is porous and must be sealed. This is done
down locally, but it usually reforms to a greater thickness preventing by immersing the anodised aluminium in boiling water or steam. The
further attack. Aluminium can be exposed to the weather, in non- anodised coating can be dyed; the sealing then assists its colour-fastness.
polluted environments and away from maritime conditions, without Anodising should be carried out after welding. The process of welding
the need for additional treatment, provided the surface is maintained. would otherwise break down the anodising process at heat-affected
Over time, it loses its initial bright appearance and assumes a dull grey locations. Broken-down anodising could result in weld impurities that
sheen. Aluminium should be cleaned regularly to avoid pits forming in would impair its structural effectiveness. Aluminium’s natural finish, often
the material surface. However, one way to avoid this is to anodise or referred to as mill finish, can be worked to produce a polished, ground
paint the material with a proprietary coating. Aluminium is susceptible or brush-grained finish. Etching gives a matt and non-directional finish
to electrolytic corrosion in contact with certain materials such as with no direct reflections. Anodising generally follows these processes,
copper. Therefore direct contact with copper and copper-rich alloys, increasing durability and enhancing long-term appearance (c). Brightening
such as brass and bronze is avoided and the material should be used is not suitable for architectural alloys, which are only 99.5% aluminium
in a way that water does not flow onto it from copper. However, water because the brightening is not uniform. Chemical brightening on other
flowing from aluminium to copper or lead is not harmful. There is no alloys dissolves and flattens surface irregularities found in extruded or
corrosive action between aluminium and zinc or zinc coatings and sheet aluminium surfaces, and produces a mirror finish with a very high
galvanised surfaces. Some timber preservatives contain compounds reflectivity. It can be anodised without dulling the surface.
harmful to aluminium. Untreated timber affects the material to a much
lesser extent. Coatings
Aluminium can be coated in a wide range of colours through the use
Protections of proprietary processes. Plastic coatings provide a durable paint
Anodising: anodising produces a fine translucent film over the surface surface; polyester powder coating is one of the most common finishes.
of aluminium (a). The anodising process results in the replacement, by Plastic coatings are dip-coated, sprayed or electrophoretically deposited
electrochemical means, of the metal’s naturally formed oxide film by a underwater. The electrostatically applied finish ensures that an even
dense chemically resistant artificial film many times the thickness of its coat is built-up on the metal. These paints fade and lose their shine
natural equivalent. This film is extremely hard, gives added protection with time, though the change is slow and even. PVDF (polyvinylidene
against abrasion, and reduces the adhesion of dirt particles. Anodising di-fluoride), also called PVF2 in Europe, and powder coatings are most
MCH_30
e Aluminium extrusion f Cold rolled aluminum coil
90°
°
.0
90
3
R3
°
.0
10
90
3
R5
135.0°
°
45.0
3
R2
commonly used. PVDF is a spray-applied finish which is highly resistant Aluminium alloys can be extruded to a very wide range of cross-sectional
to fading in sunlight, making it very suitable for external use where colour shapes of varying complexity (e). This ability provides a high level of
stability is an important consideration, such as in wall cladding. Powder control over the dimensional accuracy and the fit of assemblies, such as
coating is applied in an electrolytic process that provides a softer and aluminium window frames. Extrusions can be made as strong and light
less expensive coating than PVDF. It is not as resistant to fading in sections, making the application of extrusions particularly suitable for
sunlight, but is a harder finish and less expensive, making it suitable for framing to glazed curtain wall assemblies (h). Grooves for joints, thermal
both an economic external finish and excellent for internal use. breaks and glazing beads can be incorporated into a window frame due
to the material’s ability to be processed and to achieve complex shapes
Recycling which can fit together in a single assembly.
Aluminium is a fully recyclable material. Recycling not only retains the
scrap value of aluminium but also eliminates possible adverse effects Aluminium alloys can also be used to form cladding panels which are
on the environment of the discarted metal. Moreover, production of either flat or curved (d)(f). The ability of the material to be folded or rolled
aluminium from a recycled material requires just 5% of the energy to form profiled sheets allows the work to be conducted on site (g).
needed to produce aluminium from bauxite. Aluminium panels can be further processed either in a workshop or on
a building site, without any specialised tools.
Applications
MCH_31
Materials 01
Copper, zinc, lead
Overview Weathering
Copper, zinc and lead are durable, ductile metals that provide a longer All three metals have a characteristic appearance after a prolonged
design life than metals with painted finishes. Their ability to resist the period of exposure to the effects of the atmosphere. Weathering can
effects of air pollution, and the low maintenance requirement of the be uneven, so copper, zinc and lead are manufactured with different
metal surfaces, assure their use for facades and roofs of buildings pre-weathered finishes to provide the long-term appearance from the
where a longer design life is a priority. The design life is also dependent beginning of a building’s design life. For example, copper can be pre-
upon the thickness of the metal and its location within a given facade weathered to different intensities from brown to green (a). Zinc can
assembly. These metals are fully recyclable. be pre-weathered to different shades, from light grey to black (b). All
metals can be lacquered to maintain their natural appearance as seen
Their use in traditional construction has ensured that there are well- immediately after manufacture.
evolved techniques for the use of all three metals for durable weather-
tight finishes to roofs, facades, rainwater gutters and associated Production
downpipes. These metals today are manufactured to a more consistent
purity than was historically the case, ensuring a greater level of Copper, zinc and lead occur naturally as ores in which the metals are
consistent performance in use. A mix of on-site and prefabrication combined with other chemical compounds. Copper is mined from open
techniques has greatly advanced their use in recent years, with seaming pits, where it is scooped out by large excavators and transported directly
and fixing technology having greatly improved productivity. The folded or by road for processing. Zinc and lead are taken from underground
profiled sheets required for roofs and walls can be formed direcly to the mines with conventional mining techniques. Copper, zinc and lead are
required shape, on site, from metal coil directly from the factory using all obtained from their ores by a process of extraction, which varies
mobile machines. The economic nature of this mixture of site-based and according to the type of ore and its target purity. Removing the
prefabricated techniques has allowed these metals to be used on a wide other constituents of the ores is called ‘concentrating’ and is typically
range of building types. undertaken using a process of flotation. First, the ore is ground into
small particles, then water is added to the mixture together with
various chemicals, which react with metal particles and create a thick
MCH_32
12000
250
8000
modulus
str
200
Density
10000 1200
modulus
200
and tensile
6000
1000
8000 150
Density
150 4000
800
Young’s
6000 100
Young’s 100 2000
600
4000
Compressive
50
0
400
50
2000
0 Steel Copper Zinc Lead Glass GRC GFRP
200
0
0 Steel Copper Zinc Lead Glass GRC GFRP
Steel Copper Zinc Lead Glass GRC GFRP 0
Steel Copper Zinc Lead Glass GRC GFRP
r [kg/m³]
3 http://www.engineeringtoolbox.com/specific-heat-solids-d_154.html Steel Copper Zinc Lead
E [kN/mm² ] Glass GRC GFRP
strengths
12000 250
strengths
E [kN/mm² ] sc - st [N/mm² ]
10000 sc - st
[N/mm² ]
modulus
200
250 1200
8000 a [10^-6 * kN/mm² ]
tensile
expansion
1200
Density
150
1000
andmodulus
200 50
tensile
6000
1000
Young’s
800
100
150
and
4000
800 40
600
of thermal
50
Young’s
Compressive
2000
100
600 30
400
Compressive
0
400 0
50 20
200
200 Steel Copper Zinc Lead Glass GRC GFRP Steel Copper Zinc Lead Glass GRC GFRP
0
Coeficient
0 10
e Materials
0 density comparison f MaterialsSteel
Young’sCopper
modulus comparison
Zinc Lead Glass GRC GFRP
Steel Copper Zinc Lead Glass GRC GFRP
0
tensile strengths
Steel Copper Zinc Lead Glass GRC GFRP
E [kN/mm² ] Steel Copper c - st
Zinc
s [N/mm²
Lead ]
Glass GRC GFRP
250
strengths
1200
sc - st [N/mm² ] a [10^-6 * kN/mm² ]
modulus
200
expansion
1000
1200 a [10^-6 * kN/mm² ] 50
expansion
150 800
tensile
50 l [W/(m*K)]
of thermal and
1000 40
Young’s
100 600
40
800 400
Compressive
30
400
and
conductivity
of thermal
50
600
30 300
200
Compressive
20
400
0
20 0
Coeficient
200 Steel Copper Zinc Lead Glass GRC GFRP 10
200
Steel Copper Zinc Lead Glass GRC GFRP
Coeficient
10
Thermal
0 0
100
0 Steel Copper Zinc Lead Glass GRC GFRP Steel Copper Zinc Lead Glass GRC GFRP
and tensile strengths
sc - ststrength
[N/mm² ] Steel Copper Zinc Lead Glass GRC GFRP
g Materials tensile and compressive comparison 0
h Materials coefficient of thermal expansion comparison
1200
of thermal expansion
Steel Copper a
Zinc [10^-6
Lead* kN/mm²
Glass ] GRC GFRP
50
1000 a [10^-6 * kN/mm² ]
of thermal expansion
800 40 l [W/(m*K)]
50 l [W/(m*K)] C [J/(kg*K)]
400
30
600
40 1400
400
heat conductivity
Compressive
400
Thermal conductivity
capacity
20
300
1200
30
300
200 1000
Coeficient
10
200
20
0 800
200
Thermal
10 100
400 Steel Copper Zinc Lead Glass GRC GFRP
Specific
100
0
2000
Steel Copper Zinc Lead Glass GRC GFRP
0 0 Steel Copper Zinc Lead Glass GRC GFRP
Steel Copper a
Zinc [10^-6
Lead* kN/mm²
Glass ] GRC GFRP Steel Copper Zinc Lead Glass GRC GFRP
of thermal expansion
50 l [W/(m*K)]
j Materials thermal conductivity comparison k Materials specific heat comparison
C [J/(kg*K)]
40 400
l [W/(m*K)]
C [J/(kg*K)]
conductivity
1400
30
400
1400 300
heat capacity
1200
conductivity
capacity
120020 1000
300 200
1000 800
Coeficient
10
Thermal
800 600
100
200
heat
layer600
of
0 foam on top of the mixture. Up to this point, the processing of where
400it is separated upon cooling, leaving lime in the first chamber.
Specific
Thermal
100
200 0 Steel Copper Zinc Lead Glass GRC GFRP
processing
00 of these three metals varies significantly. for several Steel
hours longer.
Copper
This Zinc
allows the contaminants
Lead Glass
to settleGFRP
GRC
to the
Steel
Steel Copper
Copper Zinc
Zinc Lead
Lead Glass
Glass GRC
GRC GFRP
GFRP bottom of the tank. Finally, the molten zinc is cast into ingots.
l [W/(m*K)] C [J/(kg*K)]
Copper 1400
400
After concentration, the material C [J/(kg*K)]
is put into a furnace with the Lead
Specific heat capacity
1200
conductivity
1400
300 1000
addition of silica flux. The copper concentrate and flux melt, and iron When lead has been concentrated in the flotation process, the material
heat capacity
1200 800
particles
200 combine with the flux, while sulphur combines with oxygen.
1000 is filtered
600 and ‘roasted’. The lead concentrate is further refined to
SpecificThermal
The800
remaining material, called ‘matte’, is then transferred to another
100 remove
400 the sulphur content. The concentrate then passes to a sinter
600 200
furnace
4000
called a converter, where the process is repeated. Following plant, 0where it is mixed with minerals while heated air, at a temperature
this200
stage, Steel
the copper is moulded
Copper Zinc to form
Lead electrical
Glass anodes,
GRC and each
GFRP of 1,400°CSteel
(2,550°F), is blown
Copper through
Zinc the grate.
Lead Glass Then the oreGFRP
GRC fuses
0
of these is then
Steel placed in
Copper a separate
Zinc tank
Lead with a copper
Glass cathode
GRC GFRPthe
at into a brittle material called sinter. The lead concentrate is then passed
opposite end. Acidic copper sulphate solution is used as an electrical
C [J/(kg*K)] through a blast furnace. The coke burns at 2,200°F (1,200°C) and
1400
conductor. An electrical current is applied to each tank, and the pure produces carbon monoxide, which reacts with the material resulting in
Specific heat capacity
1200
copper
1000 is stripped from the anode and deposited on the cathode. It molten lead.
takes
800up to fifteen days to produce pure copper. The material is now
600
melted
400
and cast into ingots, cakes, billets, or rods. To refine the bullion, it is kept in a ‘drossing kettle’ at a temperature
200 just above its melting point, about 330°C (626°F). At this temperature,
Zinc 0 impurities rise to the top of the kettle and form a scum which is skimmed
Steel Copper Zinc Lead Glass GRC GFRP
After flotation, zinc is filtered and mixed with lime, then put into a furnace off. When the lead has been sufficiently refined, it is cooled and cast into
where it is fused with other minerals, then converted to zinc oxide. The blocks, which can then be formed into the required elements (c).
material is then smelted, a process of melting the zinc oxide and adding
molten lead, which dissolves the zinc and carries it to another chamber
MCH_33
Materials 01
Copper, zinc, lead
Copper
Coil Thickness 1.50-
0.40 0.5 0.6-0.7 0.8 0.9 1
(mm) 3.00
Min. thickness for
Typical Usually for
Most common self-supporting
roofing curtain
application and for fully
grade walling
supported
a Copper coil b Data according to BS EN 1172: 2011/BS EN 14782: 2006/ BS EN 14783: 2013
Zinc
Coil Thickness
0.60 0.65 0.7 0.8 1.00 1.20 1.50
(mm)
Min. thickness
Minimum Minimum
for self-
Most common recommended recommended
supporting
application for standing for batten
and for fully
seam system system
supported
c Zinc coil d Data according to BS EN 501: 1994/BS EN 14782: 2006/ BS EN 14783: 2013
Lead
Roll Thickness 1.25 1.50 1.75 2.00 2.50 3.00 3.25
(mm) Green Yellow Blue Red Black White Orange
Flat Roofing,
Pitched Flat Roofing, Flat Roofing, Flat Roofing,
Most common
roofing, Pitched Pitched Pitched
application Vertical roofing roofing roofing
cladding
Performance
Copper under load. Zinc is a durable material, although it is more brittle than
Copper is strong in tension, tough and ductile, but is not as malleable copper. It is manufactured as a white-coloured metal (c), but when
as lead. The material has a shiny red/yellow colour when new (a), slowly exposed to the atmosphere a carbonate is slowly formed which
developing a protective sulphate layer on its surface when exposed to produces a protective coating that is grey-white in colour. The material
the atmosphere. This patina has a characteristic shade of green which has a linear thermal expansion that is similar to lead and higher than
has a fairly consistent colour and texture. Copper is available with a copper. Zinc can be cut, drilled, nailed, welded and soldered with hand
pre-weathered, or pre-patinated finish which is chemically induced. This power tools, making it reasonably versatile for use on site. Its rigidity
finish varies slightly from naturally weathered cladding. Well-maintained makes it well suited to standing seam joints (d). Well-maintained zinc
copper cladding which has oxidised atmospherically will last from thirty cladding can last for between thirty and fifty years. Zinc is liable to attack
to fifty years. There is a variety of copper types available, each of which from copper alloys, so that rainwater running off copper should be
is suitable for a particular task (b). For instance, deoxidised copper avoided. Apart from its use in alloys, zinc is used as a protective coating
is suitable for welding, while fire-refined tough-pitch copper, with its to steel, applied through a process of galvanising and sherardising.
tougher resistance to corrosion, is used for cladding. Otherwise, both
have similar properties. Copper forms a high proportion of metal in Lead
alloys such as bronze, which is primarily a mixture of copper and tin. Lead is an extremely durable, ductile and malleable material, making
Brass is primarily a mixture of copper and zinc, and aluminium bronze is it extremely useful for roof coverings and flashings in traditional roof
primarily a mixture of copper and aluminium. Copper can be cut, drilled, construction (e)(f). However, while its relative softness allows lead to be
nailed, welded and soldered with hand power tools, making it versatile formed into complex shapes, its lack of rigidity means that a supporting
for site-intensive work. When used as cladding, joints between sheets material must be provided beneath it. Timber boards are most
are made by folding the edges together. This method takes advantage commonly used for this. Lead has low resistance to creep. On exposure
of the fact that copper can be bent along an edge fairly easily, but is rigid to the atmosphere, a protective coating of lead carbonate is slowly
enough to remain folded. formed on its surface. This gives weathered lead a dull grey appearance.
Lead is a poisonous material, leading to increased awareness of the
Zinc dangers of water run off from lead cladding reaching the water supply.
Zinc sheet for cladding is made from either commercial zinc or from Lead can be cut, drilled, nailed, welded in a process called leadburning,
an alloy of zinc with small amounts of copper and titanium added. The and soldered with hand power tools. Due to its lack of rigidity, lead sheet
properties of the two types are similar, but zinc alloy has better tensile is most commonly jointed by dressing it over rounded timber battens
strength and resistance to creep, which is long-term plastic deformation or rolls.
MCH_34
Steel bracket
Plywood
backing panel
Cladding
Cladding
Membrane
Membrane
Battens
Cladding
Cladding
Membrane
Applications
All three metals have a characteristic appearance after a prolonged Standing seam joints
period of exposure to the effects of the atmosphere. Weathering can Metal sheet is folded outwards at the edges of the sheet, where the
be uneven, so copper, zinc and lead are manufactured with different sheets meet. The folded edges are lapped over one another to form a
pre-weathered finishes to provide a long-term appearance from the sealed joint between the sheets (j). Although traditional in its origin, the
beginning of a building’s design life. For example, zinc can be pre- technique of the standing seam joint is used on large-scale projects,
weathered to different shades, from light grey to black. Copper can where profiling machines and seaming machines are used to form the
be pre-weathered to different intensities from brown to green. All sheet on site, then to seal the joints between the sheets when they have
metals can be lacquered to maintain their natural appearance as seen been installed. The use of these machines allows large areas of roof to
immediately after manufacture. be enclosed quickly and economically.
The ductile nature of copper, zinc and lead allows them to be folded Batten joints
with relative ease to allow individual metal sheets, or rolls, to be cut and This is a traditional jointing technique in which continuous timber
joined together, to form folded joints (g). The durable nature of these sections, called battens, typically in the order of 25mm x 25mm, are
three metals, combined with the oxidising layer that produces their used to form the profile of the joint between metal sheets (k). The
individual characteristic appearance, allows the materials to be used as timber sections are held in place by clips, secured to the supporting
weather-resistant layers. Consequently, all three metals have long been structure or substrate onto which the metal sheet is laid. The edges of
used as coverings to roofs. In recent years, the visual quality of their the metal sheet are lapped are folded over the timber battens to form
natural finishes have led to their use in facades, as alternatives to the a watertight joint.
paint-based coatings of steel or aluminium sheet. The most common
methods common to copper, zinc and lead are described here: standing Interlocking panels
seam joints, batten joints, flat lock panels and intrerlocking panels. Metal sheets are formed at their edge to form a projecting ‘male’
edge on one side, and a recessed ‘female’ joint on the other side of
Flat lock panels the sheet (l). A male joint is fitted to a corresponding female joint. This
This joint is used where rainwater is expected to run over the joint in a joint is formed on all four sides of each metal sheet, but the joint cannot
downward direction without the risk of water building up on the surface, be considered to be fully water tight. The technique is used mainly on
which makes it suitable for facades and for areas of roof which are building facades to form shadow gap joints that provide a corresponding
nearly vertical. The flat lock is like a standing seam joint, but with the visual sharpness.
upstand folded down to allow rainwater to run freely across the joint (h).
MCH_35
Materials 01
Stone
a Marble milling with KUKA robot c Properties and data of aluminium alloys
Overview
Stone is a natural material which is generally durable, allowing it to be most veined and least veined stone acceptable. As stone is a naturally
used for conditions where low maintenance is a high priority, such as occurring material, the properties are not as controlled as man-made
paving, and facades which might suffer accidental damage. Natural materials such as steel. Stone from a particular quarry is usually tested
stone can be cut to almost any shape (a), in sizes up to a maximum before sale in order that its physical and mechanical properties are
of around 1.5 metres x 1.5 metres, depending on stone type. Stones known. When stone is used in structural applications, the material
are used primarily as finishes for floors and walls, both externally and undergoes rigorous testing to determine its performance in the
internally (b). Most stones can be recycled easily for other uses within intended application.
building construction.
Uses and limitations
Comparison with other materials; general properties Stone is used in two essential applications: where it is supported on a
Natural stone has the following properties (c) common to most types: continuous substrate, as in paving, and secondly where it is point-fixed
• A heavy material, weighing as much as reinforced concrete (d). to a backing wall, as in its use as a facing material in a facade. When
• High compressive strength (f). Natural stone is a brittle material the material is point-fixed, its ability to span between fixings becomes
that is strong in compression but is weak in tension. an essential physical property, measured mainly by its flexural strength.
• Low tensile strength.
• Brittle, but high impact resistance improving with thickness. Performance
Reconstituted stone has the following properties: Natural stone is a brittle material that is strong in compression but is weak
• A heavy material, weighing as much as reinforced concrete. in tension. It is used mostly for wall facings and pavings, although the high
• High tensile and compressive strength. unit cost means that it is rarely used in a traditional loadbearing capacity.
• High impact resistance. Most stone has the strength and durability of block and brickwork. The
• Susceptible to shrinkage like concrete. most widely used types are granite, limestone, sandstone, marble and
slate (k). Igneous rocks, such as granite, are formed directly from molten
Production magma. Sedimentary rocks, such as limestone and sandstone, are made
up from the eroded elements of earlier rocks laid down in beds near
Stone is cut or hewn from large blocks which have been cut, blasted or the earth’s surface, and are often composed of loose material bound
split from the bedrock. Being a natural material, the appearance and together by cement-like materials. Metamorphic rocks, such as slate
durability of stone, even from the same block, can vary enormously. To and marble, are igneous or sedimentary rocks which have undergone a
control quality, it is sometimes best to select cut stone at the quarry. chemical transformation due to high temperature and pressure.
Since no two cuts produce the same appearance, when defining the
required quality it is advisable to define a limited band between the
MCH_36
4000
Acrylic 1200 100 60 2.5 70 0.2 1400
2000
D
Young’
Yoa
100
PVC 1400 60 45 3 50 0.19 1300
3000 50
strengths Compressive
CFRP 1850 600 1000 80 1 0.35 1170 200
1000
2000
UHPC
50 2400 150 12 70 12 1 840
0
1000 Steel
0
100
00
Steel
Steel Aluminium
Aluminium Stone
Stone Concrete
Concrete Ceramic
Ceramic Timber
Timber
http://uni-obuda.hu/journal/Oroszlany_Nagy_Kovacs_58.pdf 0
Steel
Steel Aluminium
Aluminium Stone
Stone Concrete
Concrete Ceramic
Ceramic Timber
Timber
http://www.new-learn.info/packages/clear/thermal/buildings/building_fabric/properties/conductivity.html
Steel Aluminium
r [kg/m³]
3 http://www.engineeringtoolbox.com/specific-heat-solids-d_154.html
4 http://sar2.epfl.ch/JDoctorants/Posters2006/64.pdf
EStone Concrete
[kN/mm² ] Ceramic Timber
vity.html
8000 5 http://www.pvc.org/en/p/pvc-strength
E [kN/mm² ] 250 sc - st [N/mm² ]
strengths
Steel performances
7000 sc - st [N/mm² ]
modulus
250 500
200
6000
a. Durability
a [10^-6 * kN/mm² ]
and tensile
Density
500
expansion
b. Fire resistance
Young’s modulus
5000
200 400
150
25
Compressive and tensile
4000
400
Young’s
150
3000
1400
300
100
20
300
2000
Coeficient of thermal
Compressive and tensile strengths Compressive
100 200
50
1000 15
200
0
50 100
0
10
100 Steel Aluminium Stone Concrete Ceramic Timber Steel Aluminium Stone Concrete Ceramic Timber
0 0
5
ty.html d Materials
0 density comparison
Steel Aluminium Stone Concrete Ceramic Timber e MaterialsSteel
Young’sAluminium
modulus comparison
Stone Concrete Ceramic Timber
Steel Aluminium EStone
[kN/mm² ]
Concrete Ceramic Timber 0
250 Steel Aluminium sStone
c - st Concrete ]
[N/mm² Ceramic Timber
strengths
sc - st [N/mm² ] 500
tensilemodulus
of thermal expansion
500
150 a [10^-6 * kN/mm² ] 400
25
expansion
25 l [W/(m*K)]
Coeficient of thermalYoung’s
400 300
20
100
20
300 250
200
15
Compressive and tensile strengthsCompressive and
50
conductivity
15
200 200
100
0 10
10 Steel Aluminium Stone Concrete Ceramic Timber 150
0
Coeficient
100 5
50 100 Steel Aluminium Stone Concrete Ceramic Timber
Thermal
0
0 Steel Aluminium Stone Concrete Ceramic Timber 50 Steel Aluminium Stone Concrete Ceramic Timber
Steel Aluminium c - st
sStone [N/mm²
Concrete ] Ceramic Timber
f Materials tensile and compressive strength comparison 0
g Materials coefficient of thermal expansion comparison
500 aStone[10^-6Concrete
* kN/mm² ]
Steel Aluminium Ceramic Timber
of thermal expansion
400 25
a [10^-6 * kN/mm² ]
of thermal expansion
20
l [W/(m*K)]
25
300
l [W/(m*K)] 250 C [J/(kg*K)]
20
200 15
conductivity
250 2000
200
heat capacity
conductivity
15
100 10
200 1500
150
Coeficient
010 5
150 100
Thermal
5
100
of thermal expansion Thermal
500
500 0
Steel Aluminium Stone Concrete Ceramic Timber
0 0 Steel Aluminium Stone Concrete Ceramic Timber
a [10^-6 * kN/mm² ]
Steel Aluminium Stone Concrete Ceramic Timber Steel Aluminium Stone Concrete Ceramic Timber
25
l [W/(m*K)]
h Materials
20 thermal conductivity comparison j Materials specific heat comparison
C [J/(kg*K)]
250
Cl [J/(kg*K)]
[W/(m*K)] 2000
heatconductivity
15
250 200
capacity
2000
10
conductivity
1500
capacity
200 150
1500 Class Hardness Colour Texture Main uses
Coeficient
5
150 100
1000
Thermal
0
1000
heat
100 Fairly hard if well Light buff to light chocolate Granular, with sand grains
50
Specific
Thermal
Sandstone
Steel Aluminium Stone Concrete Ceramic Timber 500 General, walls, buildings
cemented or brick red visible
Specific
500
50 0
0 Steel Aluminium Stone Concrete Ceramic Timber
00 Steel Aluminium Stone Concrete Ceramic Timber
Steel AluminiumFairly soft,
Stone easily
Concrete Ceramic
Ceramic Timber Fine to crystalline, sometimes
Limestone
Steel Aluminium Stone Concrete White, light gray or light buff
Timber All building uses
lscratched
[W/(m*K)] with fossils
C [J/(kg*K)]
250
2000
C [J/(kg*K)] Various - white to black,
conductivity
200
2000 Marble often pinkish, blue-grey or 1500
150 limestone crystalline structural
olive green
heat capacity
1500 1000
100
Specific Thermal
1500
About as hard as Grey, sometimes with pink Coarsely crystalline, Building stone, sometimes
Gneiss
granite or white bands sometimes fine grained decorative
MCH_37
Materials 01
Stone
Granite, within the building industry, refers to coarse-grained igneous limestone, such as different minerals, are incorporated into the rock
rocks. It has a wide range of colours, and is extremely hardwearing. and appear as bands or as discrete inclusions scattered through the
Most granites are grey or pink, with mixtures of white/grey and pink/ calcite mix. No true marble shows fossils. Veined marbles are the result
grey depending upon their geographical source. of minerals deposited from solutions penetrating cracks and fissures.
Some marbles contain fragments of earlier crushed rocks. A wide
Limestone is made up from rock material bound together by calcium range of colours and textures may be found. The presence of iron gives
carbonate, in the form of the mineral calcite. Many limestones contain a rise to shades of yellow, brown and red as a result of oxidation.
proportion of the mineral dolomite. The colour is generally light, ranging Slate is a crystalline rock produced by dynamic metamorphism of clays
from near white through to brown and grey. Chemical impurities can and shales, causing it to be orientated along a single grain or ‘slaty
cause a darkening of the colour. Limestones vary in texture and can cleavage’ which allows the rock to be split into sheets. It is used mainly
range from a sand-textured and coarse material to one that is so fine- for roof slates and for durable surface finishes such as floors. The
grained as to lack visible particles. Limestones such as Portland Stone colour of slate varies from grey to green to black to red.
(Indiana Limestone in the USA) are strong and durable.
Working with the material
Most sandstones consist mainly of quartz grains cemented together Stones are extracted typically by quarrying from ground level downwards
by mineral solutions. Calcareous, dolomitic, ferruginous and siliceous (a). Stone is removed by drilling and splitting using diamond saws or
cements are common. Small amounts of other minerals, often iron iron wedges, extracting the material as blocks (b). The blocks are then
compounds, give the stone its colour. Sandstones vary in colour from cut into slabs, then cut further to the sizes required (c). The work is
dull crimson to pink or green/brown mixtures to blue/grey. Sandstones often slow and can yield unexpected visual results in the slabs which are
vary enormously in durability from soft, easy-to-work types with low cut (d). Machines are used to cut stones to specific shapes, with water
strength and high porosity, to relatively durable types with strengths jet cutting techniques being used for complex shapes, such as that
approaching those of granites, with lower porosity. used for curved paving. Stone can be finished to provide very diffferent
finishes, from flamed to matt honed, to polished. Polishing does not
Marble is a metamorphic rock formed by the recrystallisation of change the structure or weathering of stone and is typically applied
limestone or dolomite through a combination of heat and pressure. where stone is used as a flooring material. Additional finishes include
The crystalline structure is seen in a fractured surface, which gives it a etching and needle gunning, but stone used externally usually has no
sparkling appearance. During metamorphism, impurities in the original additional treatment after being cut to size (e). Metal fixings in the
MCH_38
Quarry
Crushed
Raw blocks stone
Crushed
stone
form of brackets and dowels are used where the mortar joints do not areas of hard landscaping, roads and curbs to roads. The finish for
provide sufficient stability for lintels and copings. These fixings are used stone paving is generally made to provide sufficient slip resistance
extensively in stone cladding panels where the material is supported by to ensure that users can walk without slipping, even when wet from
a structural frame. rain. For external use, a rough finish is chosen, typically, in order to
achieve the non-slip surface needed during periods of wet weather. In
Reconstituted stone contrast, many interior applications of floor paving choose a smooth
Reconstituted stone, also referred to as cast or ‘reconstructed’ stone, is finish, primarily for ease of cleaning. Some common stone finishes are:
made from cement and crushed stone that is cast in a mould. It is used flaming, sandblasted finish, brushing, honed finishing, polished, sawing,
either as a structural material or as a facing to a concrete component. terma effect finish and satin finish.
Steel reinforcement is used if the casting has a structural function.
The use of digital tools for stone processing
Applications Sagrada Familia Basilica in Barcelona is a high-profile example of the use
of digial cutting tools in the production of stone blocks. Computational
Cladding design and building information modelling (BIM) were used to achieve
Stone facade panels are fixed with metal fixings, typically as brackets the required complex geometry of stone elements. Loadbearing
and dowels with open joints between panels. Sealed joints are still stone blocks were carved with the use of cutting tools with multi-axis
used to provide the more ‘traditional’ appearance associated with robotic arms that have a computer-controlled ability to undertake
loadbearing stone. These fixings are secured to a continuous substrate cutting, milling and polishing tools. Significant advances in stone cutting
or metal frame. The size of stone panels is limited to approximately technology were experienced during both the design and construction
1.0 metre x 1.5 metres, depending on stone type. Even though stone of the project as a result of surface modelling and solid modelling digital
is considered to weather well, some types of stone can be adversely design tools. Stone pieces were cut to provide a set of 3D forms that
affected by weathering due to exfoliation as a result of a freeze/thaw would fit together as a ‘kit of parts’ able to take into account the gap for
cycle, pollution and salts. mortar jointing while maintaining the overall geometric forms required
for the project.
Flooring
Because of its high durability, stone is ideal for exterior applications.
Some of the most common exterior uses of stone include paving for
MCH_39
Materials 01
Glass
40
130–250 N/mm ²
Compressive strength
(2.7 x 106 to 5.2 x 106 lbf/ft²)
20
Specific heat capacity 840 J/kgºC (0.20 BTU/lb OF) 0.01 0.03 0.05 0.10
ε - Nominal strain (%)
b Properties and data of float glass c Glass stress-strain graph
Overview
Properties
An essential use of glass in buildings is in the double-glazed units of glazed The characteristics common to different glass types are:
facades and curtain wall (a). With the increasing importance of thermal • Variable tensile strength.
insulation and the need for a marked reduction in energy consumed to • Prone to fracture resulting from tiny cracks or imperfections.
temper the internal environment of buildings, the use of single glazing • Variable impact resistance.
with thin supporting frames without thermal breaks is no longer used • Non-corrosive.
in most new buildings except where, for example, the spaces enclosed • Non-combustible.
by the glass are considered to be external and serve only as canopies, • High heat conduction (b).
or in the outer screens to double facades. An exception to this principle • Low thermal expansion.
is glazed walls in very temperate climates, where neither heating nor
mechanical cooling is needed during the year. Glass is an elastic material: it does not exhibit permanent
deformation until breakage (c). However the material is fragile, and
will fail suddenly if subjected to very high stresses. When glass is
deflected, it has one face in compression and the other in tension.
Whilst the resistance of glass to compressive stress is extremely
high, its resistance to tensile stress is significantly lower (f). The
resistance to breakage on deflection is of the order of 40 MPa for
annealed glass and 120 – 200 MPa for toughened glass, depending
on thickness, edgework, holes and notches (k).
MCH_40
100
2000
Young’D
600
You
100
a
4000
Compressive
50
0
400
50
2000
0 Steel Copper Zinc Lead Glass GRC GFRP
200
0
0 Steel Copper Zinc Lead Glass GRC GFRP
Steel Copper Zinc Lead Glass GRC GFRP 0
Steel Copper Zinc Lead Glass GRC GFRP
r [kg/m³]
3 http://www.engineeringtoolbox.com/specific-heat-solids-d_154.html Steel Copper Zinc Lead
E [kN/mm² ] Glass GRC GFRP
strengths
12000 250
strengths
E [kN/mm² ] sc - st [N/mm² ]
10000 sc - st
[N/mm² ]
modulus
200
250 1200
8000 a [10^-6 * kN/mm² ]
tensile
expansion
1200
Density
150
1000
andmodulus
200 50
tensile
6000
1000
Young’s
800
100
150
and
4000
800 40
600
of thermal
50
Young’s
Compressive
2000
100
600 30
400
Compressive
0
400 0
50 20
200
200 Steel Copper Zinc Lead Glass GRC GFRP Steel Copper Zinc Lead Glass GRC GFRP
0
Coeficient
0 10
d Materials
0 density
Steel
comparison
Copper Zinc Lead Glass GRC GFRP
e MaterialsSteel
Young’sCopper
modulus comparison
Zinc Lead Glass GRC GFRP
0
tensile strengths
Steel Copper Zinc Lead Glass GRC GFRP
E [kN/mm² ] Steel Copper c - st
Zinc
s [N/mm²
Lead ]
Glass GRC GFRP
250
strengths
1200
sc - st [N/mm² ] a [10^-6 * kN/mm² ]
modulus
200
expansion
1000
1200 a [10^-6 * kN/mm² ] 50
expansion
150 800
tensile
50 l [W/(m*K)]
of thermal and
1000 40
Young’s
100 600
40
800 400
Compressive
30
400
and
conductivity
of thermal
50
600
30 300
200
Compressive
20
400
0
20 0
Coeficient
200 Steel Copper Zinc Lead Glass GRC GFRP 10
200
Steel Copper Zinc Lead Glass GRC GFRP
Coeficient
10
Thermal
0 0
100
0 Steel Copper Zinc Lead Glass GRC GFRP Steel Copper Zinc Lead Glass GRC GFRP
and tensile strengths
Steel Copper
sc - ststrength
[N/mm² Zinc
] Lead Glass GRC GFRP
f Materials tensile and compressive comparison 0
g Materials coefficient of thermal expansion comparison
a [10^-6
Lead* kN/mm² ] GRC
of thermal expansion
1200 Steel Copper Zinc Glass GFRP
50
1000 a [10^-6 * kN/mm² ]
of thermal expansion
800 40 l [W/(m*K)]
50 l [W/(m*K)] C [J/(kg*K)]
400
30
600
40 1400
400
heat conductivity
Compressive
400
Thermal conductivity
capacity
20
300
1200
30
300
200 1000
Coeficient
10
200
20
0 800
200
Thermal
10 100
400 Steel Copper Zinc Lead Glass GRC GFRP
Specific
100
0
2000
Steel Copper Zinc Lead Glass GRC GFRP
0 0 Steel Copper Zinc Lead Glass GRC GFRP
Steel Copper a
Zinc [10^-6
Lead* kN/mm²
Glass ] GRC GFRP Steel Copper Zinc Lead Glass GRC GFRP
of thermal expansion
50 l [W/(m*K)]
h Materials thermal conductivity comparison j Materials specific heat comparison
C [J/(kg*K)]
40 400
l [W/(m*K)]
C [J/(kg*K)]
conductivity
1400
30
400
1400 300
heat capacity
1200
conductivity
capacity
1200
20 1000
300 200
1000 800 type
Glass
Coeficient
10
Thermal
800 600
100
200
heat
6000 400
Specific
Thermal
100 2000
200 0 Steel Copper Zinc Lead Glass GRC GFRP
Location
00 Steel Copper Zinc Lead Glass GRC GFRP
Steel
Steel Copper
Copper frh Zinc
(MPa)
Zinc Lead
Lead Glassγmv GRC
Glass GRC GFRP
GFRP frh (MPa) γmv frh (MPa) γmv
l [W/(m*K)] C [J/(kg*K)]
400 1400
C [J/(kg*K)]
Specific heat capacity
1200
conductivity
1400
300 1000
Far field surface 90 1.2 40 1.2 45b 1.8b
heat capacity
1200 800
200
1000 600
SpecificThermal
800 400
100
600 200
4000 0
200 Steel Copper Zinc Lead Glass GRC GFRP Steel Copper Zinc Lead Glass GRC GFRP
0 Edge 67.5d 1.2 30d 1.2 21c 1.8
Steel Copper Zinc Lead Glass GRC GFRP
C [J/(kg*K)]
1400
Specific heat capacity
1200
1000
Hole 58.5e 1.2 26e 1.2 21c 1.8
800
600
400
a
frk200
for tf =5s
0
b
frk/ γmv =Steel
45/1.8Copper
corresponds
Zinc
to Pf =1/2000
Lead
for new GRC
Glass
or uniformly
GFRP
weathered glass. A larger value of γmv should be used for naturally weathered glass
and a lower value of frk.
c
frk /γmv = 21/1.8 corresponds to ground glass edges with flaws ≤ 1 mm long and ≤ 0.5mm deep. For highly polished glass or float glass, higher / lower
values should be used respectively.
d
corresponding to 75% of far-field surface stress by meeting edge distance recommendations in EN12150:1.
e
corresponding to 65% of far-field surface stress by meeting edge distance recommendations in EN12150:1.
k Characteristic values of toughened and annealed glass and corresponding material partial factors for ultimate limit state
MCH_41
Materials 01
Glass
Float Annealing Cutting Float glass
Molten
glass Annealing Cutting Pipe glass
Extruding
Glass fibre
Bushing Winding Weaving
Production
The manufacture of float glass is the first stage of production. Float Glass curving
glass is made by pouring molten glass onto a bath of molten tin. The The curving of glass has undergone some development, at least in the
glass floats on top and is drawn off as it solidifies (a). The material is quality of production, in recent years (b). Specialist companies around
available in thicknesses ranging from 2mm to 25mm (1/8in to 1in). Europe now offer single-curved glass panels in both tempered and
Most float glass has a green tint caused by small amounts of iron oxide laminated glass (c). Some companies around the world will now provide
in the glass. Adding different oxides to the mix during the manufacturing double-curved panels. The ability of glass to be curved, coated and
stage can alter the tint of the glass. tempered is making it more of a sculptural material again (d), following
the tradition of the Guimard Metro Entrances.
Glass is manufactured in sheets of float glass approximately 6000mm
x 3000mm, which is typically much larger than can be used as single Material selection
sheets in buildings. Some glass manufacturers are able to temper and Heat-soaked glass is made by reheating float glass then cooling it quickly,
laminate glass at this size, providing more opportunities for designers which puts the surface of the glass into compression and removes
to use large glazed panels in facades. However, since most glazing is impurities such as nickel sulphide. When broken, fully toughened glass
made in double-glazed units, glass panels do not often achieve these disintegrates into tiny, comparatively harmless pieces. Its strength,
sizes, primarily due to issues of deflection under wind load and the measured in terms of impact resistance, is up to five times that of float
dead weight of the glass. A 3000mm wide double-glazed unit, storey glass. The toughening process can produce minor distortions in the
height, weighs around 650kg, making it difficult to lift into place using glass, usually caused by roller marks. Heat-soaked glass is a partially
conventional lifting systems for glazed units and even more difficult to toughened glass for use where full toughening is not required, or as part
consider moving it around by hand. Double-glazed units of half their size of a laminated glass construction.
can be difficult to manhandle on site. In addition to the weight of glass,
its size is an important consideration when designing with the material. Laminated glass is made by bonding two or more sheets of glass together
The six-metre by three-metre sheets, called ‘jumbo’ sheets, are required with a film of plastic in between, called the interlayer. The interlayer can
to be cut economically to avoid waste. This makes glass economical for be clear or translucent, and is available in a wide range of colours to
the 1500mm wide panels preferred in office buildings, but does not create effects of colour in the glass that are translucent in a way which
restrict their cutting to rectilinear panels. Triangular panels can also be is different from the screen printing of glass. When broken, laminated
economical if cut without significant waste, as can other shapes which glass stays together in a single piece due to this bonding between the
fit the jumbo sheet format. layers. This makes it very useful for glazed roofs and for glazed screens
which are set in front of glazed facades. However, after the initial impact,
MCH_42
Heating Curving Fast cooling
laminated glass will eventually fall away as dangerous fragments of glass, be mounted in double- and triple-glazed units to provide greater thermal
so it is required to be replaced as soon as possible, with the floor area insulation and sound insulation than is achieved by an equivalent single
beneath the broken panels typically being secured to avoid the risk of sheet of glass. An insulated unit can be a mix of float, laminated or other
injury to those below. Combining several laminates together in one sheet glasses. To improve thermal performance, the air gap between the
can make anti-vandal and even bullet-resistant glass. layers can be evacuated to create a vacuum or be replaced with a low
conductivity gas such as argon. The maximum size of double-glazed units
Wired glass is made by sandwiching a steel wire mesh between two is determined by the maximum sizes of glass types used. However, the
layers of glass, which are then rolled flat. The wire holds the glass size of unit is usually determined by windloading rather than maximum
together for a period of time during a fire and so prevents the passage glass sizes.
of smoke from one side to the other. The roughcast product can be
polished to provide a more transparent finish. Wired glasses cannot be Working with the material
toughened and are not regarded as safety products. Float, toughened and laminated glass can be curved. Flat glass is
heated and moulded to shape in either one or two directions (e). Float
Fire resistant glass is formed by glass sandwich panels containing an glass can be cut, drilled, screwed and glued. It can also be bolted using
intumescent layer. In a fire the layer of gel, or salts, reacts to the rise proprietary systems. Toughened glass cannot be cut, drilled or surface
in temperature to provide a degree of insulation against radiant heat. worked after manufacture, but laminated glass can be drilled with
specialist equipment.
Variable or switchable transmission glass is a new form of treated
glass. Though expensive, it aims to reduce internal heat loss from inside Surface and body treatments
as well as reduce solar gain. It is able to change its own thermal and Float, toughened and laminated glass can be further treated to allow
light transmission performance by means of an electrical signal. In varying levels of light transmission and thermal insulation. Sometimes
many applications, it turns from transparent to an opaque white when this is done during the manufacturing process. These treatments are
an electric signal is introduced. Applications include glazed partitions in body tinting, screen-printing, sand blasting and acid etching, coatings,
office buildings. including low-E, fritting, and curving. Body-tinted glass is produced
by small additions of metal oxides to the glass, reducing solar gain. A
Glass blocks can be solid or hollow. Solid blocks are used as paving for limited range of tints is available, including shades of green, grey, bronze
floors. The hollow type is used for walls and consists of two half-bricks and blue.
fused together to give a smooth appearance on both faces. Glass can
MCH_43
Materials 01
Glass
Light
Incident sunlight
100%
Reflected sunlight
7% Transmitted sunlight
72%
Absorbed sunlight
20%
Energy
Incident solar energy
100% Total transmitted heat,
solar factor: 36+9=45%
Performance
Architectural glass can be described by its physical properties, as follows: Solar Heat Gain Coefficient (SHGC) is the solar energy transmittance of
a complete glazing assembly including glass, frame, opaque inserts and
Visible Light Transmittance is the percentage of visible light directly external shading.
transmitted through the glass.
Shading Coefficient is the ratio of the solar energy transmitted by a
Solar Factor is the percentage of total solar energy (or heat from the particular glass combination to that transmitted by a reference glass,
sun) able to pass through the glass. usually 3 mm- or 4 mm-thick clear glass.
UV Transmission describes how much sun-damaging UV rays are Light Transmission is the percentage of light that passes from the
transmitted through the glass. The lower the value, the bigger the outside of the glass assembly to the inside. It is often expressed as
reflection of UV radiation, allowing greater protection of interior fittings a percentage with lower values representing lower levels of light
and fabrics against the effects of fading colour. transmission (a).
U-Value is used to measure internal heat loss or heat gain through The use of glass in double-glazed units allows the encapsulated inner
glazed assemblies in the external wall. The lower the U-value number, faces of the glass to have coatings applied to them to reduce their U-value
the greater the level of thermal insulation. In glazed areas of the external and to reduce solar gain. This makes double-glazed units increasingly
envelope of a building, the U-value of the construction must be evaluated energy efficient, and the introduction of argon gas into the void between
in conjunction with the potential for heat transfer through solar gain to the glass panels further increases their thermal performance. When
understand its overall thermal performance. When calculating U-values used in curtain walling, the framing is typically much poorer in thermal
of glazed assemblies, an average value is taken that accounts for the performance, bringing the U-value from a typical 1.1 W/m2K up to a
thermal transmittance of each element. An average U-value of a glazed typical 2.0W/m2K, depending on the framing type. The thermal break
assembly would include the individual values for the glass, the frame and in curtain wall systems is a structural component at present, so finding
any insulated spandrel panels that may be present. a much higher-performing thermal break is not without its difficulties.
In very cold climates, triple-glazed units are being introduced, though
G-value is the coefficient used to measure the solar energy transmittance there is still a limited condensation risk at the edges of the unit where
of glass. It is expressed as a value between 0 and 1 where low values the perimeter spacer conducts greater amounts of heat energy. A
represent low thermal transmittance. The G-value is sometimes development over the past 10 years has been in the introduction of
referred to as the Solar Factor and is expressed as a percentage (for so-called ‘super neutral’ glasses in double-glazed units which have high
example a g-value of 0.35 is equivalent to a Solar Factor of 35%). solar control performance combined with higher levels of transparency
MCH_44
c Laminated glass post-failure behaviour d Impact test of a fully toughened glass panel
than was formerly the case with so-called ‘body tinted’ glasses. Super move in relation to their supporting structure, and must be able to
neutral glasses have a colour which is visually not as strong as the older move from one panel to the next. This further encourages the panels
generation of body-tinted types, though these are still available. Super to be of the same size in order to ensure that the movements have
neutrals allow more daylight transmission than their forerunners, but a consistent ‘behaviour’ of movement across the extent of the walls.
in locations where there is considerable exposure to the effects of the Some projects, particularly for glazed roofs, have used a large number
sun an additional outer screen of solar shading panels might be used. of glass panel sizes in order to suit the structural geometry of the roof
A recent development in glass design has been the introduction of all- form, but these are typically quantified in detail by the design team in
glass structures, where glass components are connected together order to control cost. A recent alternative to the curving of glass as
by silicone bonds. The silicone serves as both adhesive and sealant, part of the manufacturing process has been to ‘cold bend’ glass sheets
providing weathertight enclosures. The scale of use to date has been on site, typically as part of a stick (site assembly based) glazing system.
modest, with single-storey conservatories, walkways, canopies and The extent to which the glass can be pushed at the corners to take up
glass floors as the primary examples of their use. Most applications a curved form across its surface is limited (b)(c), but curves in glazed
have additional mechanical fixings to overcome concerns about the walls and roofs are often modest, making the idea of cold bending more
long-term durability of all-glass structures, but this varies from project attractive to contractors.
to project. An alternative to the all-glass structure is the cladding of
conventional structures or walls in opaque rainscreens. This method Approximate and easily available maximum glass sheet sizes:
uses screen-printed glass, which is typically silicone bonded to a backing 1) Float glass. Maximum size 3180 x 6000mm (125in x 235in) for
frame then hooked onto or fixed back to, a carrier frame behind. This thicknesses from 2 .5mm to over 25mm (3/32in to 1in)
use of glass as an external rainscreen allows the void between the glass 2) Clear toughened glass. Maximum size 4200 x 2000mm (165in x
and the external face of the backing wall to have lighting, creating a glow 80in) for thicknesses from 6mm to 12mm (1/4in x 1/2in)
to an otherwise opaque or utilitarian facade, with the benefit of creating 3) Laminated glass. Maximum size 3180 x 4200mm (125in x 165in)
some lighting for the safety of users around the building. for thicknesses from 4mm to over 25mm (5/32in to 1in)
4) Rough cast wired glass. Maximum size 3700 x 1840mm (145in x
One of the main changes in the use of glass in facades and roofs is a 72in) for thickness 7mm (1/4in)
gradual move away from entirely rectilinear glass panels to those that
deviate slightly from it. These can range from parallelogram shapes to Glass is one of the easiest materials to recycle and is economically
triangular to diamond patterns in glazed facades, but all are based on viable. Enormous energy savings in glass manufacture can be made by
the need for repeatability of glass unit size in order to make the glass recycling the material.
economical to manufacture. In addition, glazed walls are required to
MCH_45
Other documents randomly have
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History has been extensively cultivated in Italy during the nineteenth
century; and although many histories were but popular
compendiums, or magnified party pamphlets, or mere mémoires
pour servir, others have gained for the writers honourable rank
among first-class historians. The most extensive in scale and
imposing in subject are histories by CARLO BOTTA (1766-1837) of the
American War of Independence and of Italy from 1789 to 1814. The
former is the best history of the subject out of the United States; the
latter, though taxed with partiality, is a great and invaluable work.
His continuation of Guicciardini is of less account. Botta’s style is
severe and dignified; too archaic in diction, and occasionally
deficient in flexibility, but he always writes with the consciousness of
his mission which becomes the historian. He was a determined
enemy of the romantic school. A Piedmontese by birth, he had been
concerned in the disturbances of the early revolutionary period, and
had made several campaigns in the capacity of an army surgeon.
Become temporarily a Frenchman by the annexation of Piedmont to
France, he had held office under Napoleon, whom he displeased by
his frankness. After Napoleon’s fall he lived chiefly in France. Though
always a patriot as regarded the independence of Italy, the
melancholy deceptions of revolutionary times led him at last to deem
his countrymen only fit for an enlightened despotism.
A stancher liberal was PIETRO COLLETTA (1770-1831) and an even
more eminent historian. A Neapolitan officer of engineers, he served
under Murat, but was, nevertheless, maintained in his rank by the
restored Bourbons. He was Minister of War under the Constitutional
Government of 1820, and after its overthrow was for some time
imprisoned at Brunn in Austria, where his health suffered greatly.
Upon his release he settled at Florence, and devoted himself to
writing the history of Naples from the accession of the Bourbon
dynasty in 1734 up to 1825. He was wholly inexperienced as an
author, but succeeded in imparting classic form to his work by dint of
infinite labour and careful imitation of Tacitus, for which the
imperious brevity natural to him, intensified by the habits of military
life, admirably qualified him. His work is one of the most marrowy
and sinewy of histories, and is especially valuable where he speaks
as an eye-witness. It deals fully with financial and economical as well
as political and military affairs.
Another excellent historian has been almost lost to Italy by the
circumstances attending the publication of his book. GIOVANNI
BATTISTA TESTA, an exile in England, published in 1853 his history of
the Lombard League, at Doncaster, a place better affected to the
horse of Neptune than to the olive of Pallas, and, thus producing
invita Minerva, has been almost ignored. In fact, he is an admirable
historian, lucid and delightful in his narrative, and his style is so
fashioned upon the purest models, that he might seem to have
come straight out of the sixteenth century. This might be
reprehended as affectation, but the objection, if in any respect well
founded, has no application to the excellent English version (1877),
a book which cannot be too strongly recommended to historians
desirous of acquiring the pregnant brevity so essential in this age of
multiplication of books to all who would catch and retain the ear of
posterity.
The friend and biographer of Manzoni, and imitator of his style in a
successful novel, Margherita Pusterla, CESARE CANTÙ was a long-lived
and industrious, and consequently a voluminous author. His position
is well marked as almost the only considerable writer of his time who
favoured political and ecclesiastical reaction, and the resulting
unpopularity has led him to be unjustly depreciated as a man of
letters; he is always interesting, always individual, and his principal
works, the History of Italy from 1750 to 1850 and his History of
Italian Heretics, though disfigured by party spirit, are important
books. The latter is still the standard authority on the subject,
though it will hardly be allowed to continue so.
An unique position among Italian historians is occupied by MICHELE
AMARI (1805-89), the Orientalist and national historian of Sicily.
Detesting the Neapolitan oppression of his native island, he look up
the investigation of the Sicilian Vespers, and depicted this great
event as not the consequence of a conspiracy subtly organised by
John of Procida, but as a spontaneous uprising against intolerable
oppression. The allusion did not escape the Neapolitan Government,
and Amari found it expedient to withdraw to Paris, where he studied
Arabic as a preparation for his yet more important History of Sicily
under Moslem Dominion, published between 1854 and 1872. In the
interim he had taken part in the Sicilian insurrection, and after the
final expulsion of the Bourbons, was successively Minister of Public
Instruction and professor of Arabic at Florence, continuing to write
and edit books on his favourite subjects. No historian has a higher
reputation for erudition and sagacity.
GIUSEPPE MICALI (1780-1844) devoted himself to a subject even more
difficult than Amari’s, and one incapable of an authoritative solution
of its numberless problems. His Storia degli Antichi Popoli Italiani is
nevertheless a highly important work, which exploded much error, if
it did not establish much truth.
A Neapolitan, CARLO TROYA (1784-1858) was to have written the
History of Italy in the Middle Ages from 476 to 1321, which by his
method of working might have required forty volumes, but he only
arrived at Charlemagne and only filled sixteen. The book is, as
Settembrini remarks, a thesaurus rather than a history, but cannot
be opened without encountering valuable information and judicious
criticism. Troya loved the Middle Age without idolising it; his liberal
opinions, much against his will, made the indefatigable bookworm a
Minister under one of the ephemeral Neapolitan constitutions, and
there was sense as well as wit in the reply of the restored Ferdinand
when advised to arrest him: “No! leave him in the Middle Ages!”
Three distinguished statesmen of the nineteenth century, Cesare
Balbo, Gino Capponi, and Luigi Carlo Farini, respectively wrote
histories of much worth; Balbo an abridged history of Italy, and
Capponi one of the Florentine republic, while Farini chronicled the
transactions of the States of the Church from 1814 to 1850. Farini’s
is the most important and authoritative of these works, as he has
made the field entirely his own. Balbo and Capponi, however,
patricians and men of wealth, did even more for historical studies by
their encouragement and pecuniary assistance than by their own
writings. The great Ministers, Cavour, Ricasoli, and Minghetti claim a
place in literary history as orators and pamphleteers.
For some reason difficult to understand, biography has not of late
flourished in Italy. No country is so much overrun with little
ephemeral memoirs of little ephemeral people, and there are many
extremely valuable studies of particular episodes in the lives of
celebrated men, of scientific rather than literary merit. The very
important works of Villari, Pasolini, and Solerti belong to a later
period than that now under review, which possesses only two
biographies of decided literary pretensions, both autobiographic.
So important was the public career of MASSIMO D’AZEGLIO (1798-1866),
a fervent patriot, but also a prudent statesman, for nobility of
character second to no contemporary, that his memoirs might have
been expected to have been very serious. On the contrary, they are
eminently lively and gay, in part, perhaps, from their terminating at
the beginning of 1846, before the author’s heaviest cares had come
upon him. GIUSEPPE MONTANELLI (1813-62), one of the triumvirs in the
inauspicious Tuscan revolution of 1849, though equally honest, was
entirely deficient in the ballast that steadied D’Azeglio. But his very
levity and inconstancy lend vivacity to his memoirs of the Tuscan
affairs of his time, and the paradoxes of his character, faithfully
depicted by himself, make a striking and memorable portrait. His
style is unequal, but excellent when at its best.
NICCOLÓ TOMMASEO, a Dalmatian (1802-74) forms a connecting link
between history and belles-lettres. With marvellous versatility he
essayed history, politics, moral and speculative philosophy,
biography, philology, criticism and poetry, distinguishing himself in all
without producing great or enduring work in any. His greatest
distinction, perhaps, was attained as an Italian grammarian and
lexicographer; but as a critic he wielded great authority, and
powerfully contributed to the development of literature. He was
essentially the man of his own times, and seemed to resume their
various aspects in himself, a sound Catholic and an ardent liberal; a
classicist and a romanticist; a conservative and an innovator;
impetuous yet moderate in his aims; frequently inconsistent with
himself, yet ever controlled by an austere sense of duty; a fine and
even brilliant writer, who yet could achieve no durable work. His
account of his exile at Corfu, nevertheless, deserves to live for its
style, although the theme is insufficient. Tommaseo was a man of
marked character, disinterested, independent and impracticable;
rejecting the public honours which he had well earned by his share
in the defence of Venice, he spent his later years at Florence, where,
although totally blind, he worked indomitably to the last. He should
be endeared to England as the author of the fine inscription placed
upon the house of Elizabeth Barrett Browning.
The history of Italian poetry during the post-Napoleonic era, after
deducting the great names of Leopardi and Giusti, is in the main the
history of the romantic school. It has been remarked that this school
is not congenial to the Italian genius, and that its temporary
prevalence could only occur through the decay of the classical
tradition and the inevitable reaction from the excesses of the
Revolution. It was further prejudiced in Italian eyes by the
ecclesiastical colouring which it could not help assuming. Most of the
literary youth of Italy, though they might not be bad Catholics, were
still better patriots, and although their compositions might be
influenced by Scott and Goethe, were utterly averse to the mediæval
development which the romantic idea was receiving in France and
Germany. This was particularly the case with the first poet of
eminence who imbibed romantic feeling from Manzoni and broke
entirely with the already attenuated classicism of Monti and Foscolo.
GIOVANNI BERCHET (1783-1851), although of French descent, was a
devoted Italian patriot, whose first works of importance were
published in London, where he had been obliged to seek refuge. He
began by denouncing the conduct of the English Government
towards the people of Parga, and followed this up by a succession of
stirring ballads, mostly of patriotic tendency, and a longer poem,
Fantasie, a vision of the past glories of the Lombard League. In style
these poems resemble the romantic poetry of Germany and England,
without a vestige of classical influence, but also with no trace of the
worship of the past, except as an example to the present, or
anything of the mystic spirit of genuine romanticism. Well timed as
they were, their effect was extraordinary; but whether antique or
contemporary in subject, they were essentially poems of the day,
and such poetry cannot continue to be read unless it attains the
level of Manzoni’s ode on the death of Napoleon and Tennyson’s on
the death of Wellington. This Berchet knew. “My aim was not,” he
said on one occasion, “to write a fine poem, but to perform a fine
action.” His style is consequently defective; his poetry was not
written to be criticised, but to inspire and inflame, and fully
answered its purpose. “He has found,” says Settembrini, “all the
maledictions that can possibly be hurled against the foreigner.” Upon
Charles Albert’s conversion to the national cause, Berchet returned
to Italy, and died a member of the Sardinian Parliament, universally
honoured and beloved, nor will his countrymen forget him.
“Accursed,” adds Settembrini, “be the Italian who forgets GABRIELE
ROSSETTI.” Rossetti (1785-1854) assuredly will not be forgotten by
England, for which he has done what no other inhabitant of these
isles ever did in begetting two great poets. His claims to the
gratitude of his countrymen are of quite another sort, resting chiefly
upon the spirit and fluency of his political poems, which helped to
keep the flame of patriotism alive at home, while the exiled author
was teaching Italian at King’s College. His life is well known as an
appendage to the biography of his more celebrated son. It is one of
the most interesting speculations imaginable what kind of poetry
Dante Gabriel Rossetti would have written if he had been born and
brought up in Italy; certain it is that no prefigurement of his singular
alliance of purity and transparency of feeling with intricacy of
thought and opulence of illustration, or of his objectivity and
marvellous pictorial gift, is to be found in his father’s simple, natural,
rather overfluent verse. The elder Rossetti may, nevertheless, be
ranked among the poets of the romantic school; and a similar place
belongs to the amiable Luigi Carrer (1801-53) on account of his
ballads, the most successful of his works. Francesco dall’ Ongaro, a
good lyric poet in other departments, applied the popular stornello
to the purposes of patriotic poetry with eminent success.
Two poets of more importance enjoyed for a time great renown, but
their reputation, without becoming extinct, has considerably
declined. GIOVANNI PRATI (1815-54), a native of the Italian Tyrol,
gained great reputation in 1841 by a narrative poem in blank verse,
Edmenegarda, founded upon a tragic event in the family of the great
Venetian patriot Daniele Manin. It is a poor apology for adultery, but
in sentimentality, though not in morality, belongs to the school of
Lamartine, whose Jocelyn was then at the meridian of its celebrity.
In consequence, notwithstanding much real poetical merit, it bears
that fatal impress of the boudoir which disfigures so much of the
best pictorial as well as poetical work of the time. Its success
encouraged Prati to produce several volumes of lyrics, spirited,
melodious, but too fluent. His facility, like Monti’s, approached the
faculty of improvisation, but Monti’s tawny torrent has shrunk in Prati
into a silver rill, equally swift but by no means equally majestic. He is
nevertheless a poet, and in a particular manner the poet of the brief
interval of hope and joy which accompanied the uprising of 1848.
The national feeling of the time remains embodied in these verses,
the most permanently valuable of his writings; for the more
imaginative and ambitious productions of his later years, such as
Satana e le Grazie or Armando, though interesting, belong to the
fundamentally unsound genre of adaptation from Faust.
Another poet once in the enjoyment of a popularity which he has
failed to retain is ALEARDO ALEARDI (1812-78). He has too much
elegance and feeling to be forgotten, but wants force; his general
attitude seems not inaccurately indicated in his own description of
his heroine Arnalda da Roca as she appeared in the act of blowing
up a shipload of Turks:
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