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CC1496 Data Sheet For Instrument & Control Panel

The document is a data sheet detailing various instruments and control panels, including specifications for an oil in water analyser, pressure gauges, level switches, and control panel enclosures. Each section lists the make, technical details, and operational parameters for the equipment. It serves as a comprehensive reference for the installation and operation of these instruments in a control system.

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0% found this document useful (0 votes)
35 views12 pages

CC1496 Data Sheet For Instrument & Control Panel

The document is a data sheet detailing various instruments and control panels, including specifications for an oil in water analyser, pressure gauges, level switches, and control panel enclosures. Each section lists the make, technical details, and operational parameters for the equipment. It serves as a comprehensive reference for the installation and operation of these instruments in a control system.

Uploaded by

puretech487
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 12

PG.

NO :1

DATA SHEET FOR INSTRUMENTS & CONTROL PANEL :

Sl. No CONTENTS MAKE Page No REMARKS

1 OIL IN WATER ANALYSER / RIVERTRACE 2


DOMS

2 OIL FLOAT SENSOR SHRIDHAN AUTOMATION 3-4

3 PRESSURE GAUGE BAUMER 5

4 LEVEL SWITCH SAPCON INSTRUMENTS / 6

V-AUTOMAT

5 ROTA METER FITZER / EUREKA 7-8

6 ELECTRO PNEUMATIC VALVE AIRA EURO AUTOMATION 9

7 PRESSURE REDUCE VALVE AIRA EURO AUTOMATION 10

8 CONTROL PANEL EXPROTECTA / KAYSONS / 11


ENCLOSURE CCOE APPROVED
MANUFACTURER
9 PURIMETER ENCLOSURE EXPROTECTA / KAYSONS / 12
CCOE APPROVED
MANUFACTURER
PG.NO :2
1.0 OIL IN WATER ANALYSER / PURIMETER / DOMS DATASHEET:
PG.NO :3
2.0 OIL WATER DETECTOR/FLOAT SWITCH DATA SHEET

Magnetic reed switch being the sensing element, the float


switch operates on a simple principle. A float encircling fixed
stationary stem is equipped with powerful permanent
magnets. As the float rise so lowers with liquid level the
magnetic field generated by the magnet that is present within
the float actuates a hermetically sealed reed switch mounted
inside the stem. This in turn makes or breaks the contact of
the reed switch. (Refer fig.1)

Technical Details:

Tag Nos : OS-1, OS-2&OS-3

Enclosure : Cast Al, Ex-proof Gr. IIA & IIB

End Connection : 2” flanged, class #150

Switch Length : 450 mm

Guided Stem MOC : SS304

Float MOC x Size : SS304 x Ø22

Stem OD : Ø8 in SS304

Operating Temperature : Upto 60°C

Operating pressure max. : Atmospheric

Min. specific gravity : 0.7

No. of floats : two

Preset levels : 1 to 4

Switching capacity : 15VA (NO)

Supply Voltage : 230 VAC / 110 VAC

Cable Entry : ½” NPT

Cable Gland : ½” Nickel plated brass

The reed switches are SPDT (Single pole double


through) – Change over contact (C/O) type.
PG.NO :4

Typical Installation in the pressure vessel tank.

Controller connection diagram:


PG.NO :5
3.0 PRESSURE GAUGE DATA SHEET

Tag Numbers : PG - 01.

Dial Size : 150mm

Tag Numbers : PG - 02 to PG - 04.

Dial Size : 100mm

Range : (0-10) Bar or Kg/cm2

Isolation valve : Ball valve, size: ½”

Type : Bourdon Sensing Glycerin filled Case Pressure Gauge

Make : Baumer

Model : BAYONET TYPE (STANDARD)

Standard : EN-837 - 1

Accuracy : class 1.0, ±1.6 % of span (grade 1A)

Case : Stainless steel

Pressure element : SS316L

Dial : Aluminium White

Movement : Stainless steel

Connection : ½” BSP (M)


PG.NO :6
4.0 LEVEL SWITCH DATA SHEET

Type : Displacer Rope type


Enclosure : Cast Aluminium LM-6 Flameproof to IP-66 IIA, IIB
Type Of Switch : Sealed Magnetic switch
Cable Entry : 1/2" NPT F
Contact Form & Rating : 2 Nos. SPDT (2NO+2NC) contact
For each level sensing 230V AC, 5A
Operating Temperature : 50 Deg C
Operating Pressure : ATM
Process Connection : 3" ANSI150# FF B 16.5
No. of Displacer : 02
Material of Displacer : SS316

Tag No : LS01
@ Main collection tank – T1 – Chamber 3 (Qty: 01 No)
Service : Oily Water
Level switch Rope length : 3000 mm
H1-HIGH : 2000 mm (from Top)
H2-LOW : 2800 mm (from Top)

Tag No : LS02
@ MS Oil collection tank-T2 (Qty: 01 No)
Service : Oil
Level switch Rope length : 1600 mm
H1-HIGH : 500 mm (from Top)
H2-LOW : 1400 mm (from Top)
PG.NO :7
5.0 ROTA METER DATA SHEET

Tag Numbers : RM.

Size : 2” / 50 NB

End Connection : Flanged End, ASME B16.5 #150

Flow Range : (1500 – 15000) LPH

Indication Box Body : Cast Aluminium Indication box

Wetted parts MOC : SS304

Float MOC : SS304

Accuracy : + 2% of the full flow

Max. Pressure : 40 kg/cm2

Max. Temp. : 2500 C

F-F Distance : 250mm

Sample image for illustration


PG.NO :8
Sample Flow calculation:

Flow rate (Q) in m3/s = (π x D2 x V) / 4


π: is the constant (pi = 3.14)
D: is the internal diameter
V: is the fluid velocity

D - The pipe's internal diameter is 50mm i.e., D=0.05m


V - The velocity of the pipe shall be considered as V=1.5 m/s

Flow rate Q = (π x D2 x V) / 4 m3/s

Q = (3.14 * 0.052*1.5) / 4 m3/s

Q = 0.0117 / 4 m3/s

Q = 0.0029 m3/s

Q = 0.0029 * 3600 m3/hr

Q = 10.6 m3/hr
PG.NO :9
6.0 Electro Pneumatic Valve Data sheet

TAG NOS : EPV-01, EPV-02 & EPV-03


MAKE : AIRA EURO AUTOMATION
DESIGN : ASME B 16.34
INSPECTION & TESTING : API 598
LEAKAGE CLASS : CLASS VI ISO 5208
TYPE : BALL VALVE
END CONNECTION : FLANGED END 150#
MEDIA : OIL
ACTUATOR COIL DETAILS
POWER SUPPLY : 230 V AC
CHARACTERISTICS : ON OFF TYPE
ENCLOSURE : Flame Proof suitable for PESO / CCOE and CIMFR certified
PG.NO :10
7.0 Pressure Reduce Valve Data sheet

TAG NUMBER : PRDV


MAKE : AIRA EURO AUTOMATION
SIZE : 2 INCH
INLET PRESSURE : 7 BAR
OUTLET PRESSURE : (1-6) BAR
END CONNECTION : FLANGED END #150
PG.NO :11

CONTROL PANEL ENCLOSURE :

CONTROL PANEL

1
560
245

R-phase Y-phase B-phase


11
1W2 1W3 1W4 1W5

1W1
1W6 1W7 1W8 1W9 1W10

4 1W11 1W12 1W13 1W14


615

1
0
2 1
0
2 1
0
2 1
0
2 1
0
2
7
9 Emergency
stop

Bottom gland Plate


3 5 MPCB
on/off switch
10 Bottom View

12

S.NO Description Material Size/Rating

Sl.no CABLE GLAND TERMINAL BLOCK INSTRUMENT


1 Flame Proof Enclosure Al.Aloy 560Wx615Hx245D LEGEND LEGEND LEGEND

Inscrpition Al.Anodized 1 1W1 X1 Input supply


2
Tag plate Al.Anodized
2 1W2 X2 Oil Skimmer
3
3 1W3 X3 Feed Pump
Led indicator 230v Ac
4 4 1W4 X4 Compressor
Selector Switch (3way) 16A
5 5 1W5 X5 Oil Transfer pump
Selector Switch (3way) 6A 6 1W6 X6
6 Puri meter ( DOMS )
Selector Switch (2way) 7 1W7 X7 Level switch
7 6A
Selector Switch 8 1W8 X8 Solenoid coil 1
8 16A
9 1W9 X9 Solenoid coil 2
9 Push Rod (Mushroom Head)
10 1W10 X10 Solenoid coil 3 Client Code

Earthing Screw & washer Steel M6X16 11 1W11


10 X11 Oil sensor 1
12 1W12 X12 Oil sensor 2
11 Scoket Hd Screw&washer Elec Glavzed
13 1W13 X13 Oil sensor 3
3/4" Npt - 13Nos
12 Cable gland Flame proof 1" Npt - 1Nos 14 1W14 Spare TB's for feed back control File Stored Location : Design/D/2024-25/CC1496
X14
PG.NO :12

PURIMETER ENCLOSURE:

PURIMETER CONTROL PANEL

295
215

1W1 1W2

2 1W3 1W4

8 1W5 1W6
415

415
1
Bottom gland Plate
6
3 Bottom View
7 ( Scale 1: 5)
5
4

SIDE VIEW FRONT VIEW 9

S.NO Description QTY Material Size/Rating

Flame proof Enclosure


1 1 Al.Aloy 295Wx415Hx215D

2 cover 1 Al.Anodized
TERMINAL BLOCK INSTRUMENT
3 Scoket Hd Screw&washer
14
M6x15 Sl.no CABLE GLAND
steel
LEGEND LEGEND LEGEND
4 M8x35
Earthing Screw & washer 2+1
1 1W1 X1 Input supply
5 Inscrpition Al.Anodized
2 1W2 X2 Sample input
6 Tag plate
Al.Anodized 3 1W3 sample out put
X3

7 Mounting plate GI 2mm thicknes 4 1W4 Analog input


X4 Client Code

8 Glass window 120 X 120 opening 5 1W5 X5 Digtial output

9 Cable gland 6 Flame proof 1/2" Npt - 6Nos 6 1W6 Spare


X6
File Stored Location : Design/D/2024-25/CC1496

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