Quick Start

PowerFlex® 700S Adjustable

Frequency AC Drive - Phase II
(Frames 1 - 6)

Introduction This document is designed to guide you through the basic steps needed to
install, start-up, and program the PowerFlex 700S Adjustable Frequency
AC - Phase II drive for Frames 1 - 6. The information provided in this
document does not replace the user manual and is intended for
qualified personnel only. For detailed PowerFlex 700S information refer to
the appropriate publications listed below.

Reference Materials Allen-Bradley publications are available on the internet at:

www.rockwellautomation.com/literature.

Title Publication
PowerFlex 700S Drives with Phase II Control User Manual 20D-UM006
PowerFlex 700S Drives with Phase II Control Reference Manual PFLEX-RM003
PowerFlex 700S and DriveLogix™ Firmware Release Notes 20D-RN007
PowerFlex 700H/S High Power Installation Instructions (Frames 9 - 12) PFLEX-IN006
Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives DRIVES-IN001

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Table of Contents

Six Basic Steps to a Successful Start-Up

Step 1 — Read General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
EMC Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
General Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Step 2 — Mount the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Minimum Mounting Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Operating Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Step 3 — Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Wire Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Power & Ground Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Power Terminal Block Designations . . . . . . . . . . . . . . . . . . . . . . . . . 17
Using PowerFlex 700S Drives with Regen Power Units . . . . . . . . . . 18

Step 4 — Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Wiring Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
DIP Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
I/O Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
I/O Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Step 5 — Start-Up Check List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Before Applying Power to the Drive . . . . . . . . . . . . . . . . . . . . . . . . . 26
Applying Power to the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Step 6 — Program the Drive – Start-Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Assisted Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Parameter Files & Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Frequently Used Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Additional Information

ATEX Approved PowerFlex 700S Phase II Drives in Group II Category (2) Appli-
cations with ATEX Approved Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

DriveLogix™ Recommended Programming Techniques. . . . . . . . . . . . . . . .40

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Abbreviated Fault & Alarm Clearing. . . . . . . . . . . . . . . . . . . . . . . . . 41
HIM Indication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Manually Clearing Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

Online. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Telephone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

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Step 1 Read General Information

General Precautions Class 1 LED Product

ATTENTION: Hazard of permanent eye damage exists when using optical transmission
! equipment. This product emits intense light and invisible radiation. Do not look into module ports or
fiber optic cable connectors.

ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies.
! Static control precautions are required when installing, testing, servicing or repairing this assembly.
Component damage may result if ESD control procedures are not followed. If you are not familiar
with static control procedures, reference Allen-Bradley publication 8000-4.5.2, “Guarding Against
Electrostatic Damage” or any other applicable ESD protection handbook.
ATTENTION: An incorrectly applied or installed drive can result in component damage or a
! reduction in product life. Wiring or application errors such as under sizing the motor, incorrect or
inadequate AC supply, or excessive surrounding air temperatures may result in malfunction of the
system.
ATTENTION: Only qualified personnel familiar with the PowerFlex 700S Drive and associated
! machinery should plan or implement the installation, start-up and subsequent maintenance of the
system. Failure to comply may result in personal injury and/or equipment damage.
ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has
! discharged before performing any work on the drive. Measure the DC bus voltage at the +DC & –
DC terminals of the Power Terminal Block (refer to Chapter 1 in the PowerFlex 700S User Manual,
publication 20D-UM006, for location). The voltage must be zero.
ATTENTION: Risk of injury or equipment damage exists. DPI or SCANport host products must
! not be directly connected together via 1202 cables. Unpredictable behavior can result if two or more
devices are connected in this manner.
ATTENTION: Risk of injury or equipment damage exists. Parameters 365 [Encdr0 Loss Cnfg] -
! 394 [VoltFdbkLossCnfg] let you determine the action of the drive in response to operating
anomalies. Precautions should be taken to ensure that the settings of these parameters do not create
hazards of injury or equipment damage
ATTENTION: Risk of injury or equipment damage exists. Parameters 383 [SL CommLoss Data] -
! 392 [NetLoss DPI Cnfg] let you determine the action of the drive if communications are disrupted.
You can set these parameters so the drive continues to run. Precautions should be taken to ensure the
settings of these parameters do not create hazards of injury or equipment damage.

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EMC Instructions CE Conformity

Conformity with the Low Voltage (LV) Directive and Electromagnetic

Compatibility (EMC) Directive has been demonstrated using harmonized
European Norm (EN) standards published in the Official Journal of the
European Communities. PowerFlex Drives comply with the EN standards
listed below when installed according to the PowerFlex 700S Phase II
Control User and Reference Manual.

Declarations of Conformity are available online at:

http://www.rockwellautomation.com/products/certification/

Low Voltage Directive (73/23/EEC)

• EN50178 Electronic equipment for use in power installations.

EMC Directive (89/336/EEC)

• EN61800-3 Adjustable speed electrical power drive systems Part 3:
EMC product standard including specific test methods.

Essential Requirements for CE Compliance

Conditions 1-6 listed below must be satisfied for PowerFlex drives to meet
the requirements of EN61800-3.

1. Standard PowerFlex 700S CE compatible Drive.

2. Review important precautions/attentions statements throughout this

document before installing drive.

3. Grounding as described in the PowerFlex 700S Drives with Phase II

Control User Manual, publication 20D-UM006

4. Output power, control (I/O) and signal wiring must be braided, shield
cable with a coverage of 75% or better, metal conduit or equivalent
attenuation.

5. All shielded cables should terminate with proper shielded connector.

6. Conditions in Table A.
Table A PowerFlex 700S EN61800-3 EMC Compatibility(1)
Second Environment First Environment Restricted Distribution
Frame(s)

Restrict Motor Cable to 30 m (98 ft.) Restrict Motor Cable to 150 m (492 ft.)
Any Drive and Option Any Drive and Option External Filter Required
1-6 ✔ ✔ ✔

(1) External filters for First Environment installations and increasing motor cable lengths in Second Environment
installations are available. Roxburgh models KMFA (RF3 for UL installations) and MIF or Schaffner FN3258
and FN258 models are recommended. Refer to http://www.deltron-emcon.com and http://www.mtecorp.com
(USA) or http://www.schaffner.com, respectively.

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General Notes • If the adhesive label is removed from the top of the drive, the drive must
be installed in an enclosure with side openings less than 12.5 mm (0.5
in.) and top openings less than 1.0 mm (0.04 in.) to maintain compliance
with the LV Directive.
• The motor cable should be kept as short as possible in order to avoid
electromagnetic emission as well as capacitive currents.
• Use of line filters in ungrounded systems is not recommended.
• PowerFlex drives may cause radio frequency interference if used in a
residential or domestic environment. The installer is required to take
measures to prevent interference, in addition to the essential
requirements for CE compliance provided in this section, if necessary.
• Conformity of the drive with CE EMC requirements does not guarantee
an entire machine or installation complies with CE EMC requirements.
Many factors can influence total machine/installation compliance.
• PowerFlex drives can generate conducted low frequency disturbances
(harmonic emissions) on the AC supply system.
• More information regarding harmonic emissions can be found in the
PowerFlex 700S Phase II Control - Reference Manual, publication
PFLEX-RM003.
• When operated on a public supply system, it is the responsibility of the
installer or user to ensure, by consultation with the distribution network
operator and Rockwell Automation, if necessary, that applicable
requirements have been met.

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Step 2 Mount the Drive

Minimum Mounting Clearances Figure 1 Minimum Mounting Clearance Requirements

101.6mm No Adhesive Label

(4.0 in.)
(see below)

101.6mm
(4.0 in.)

50.8mm (2.0 in.) 101.6mm

(4.0 in.)

With Adhesive Label

(see below)

50.8mm (2.0 in.) 101.6mm

(4.0 in.)

Operating Temperatures PowerFlex 700S drives are designed to operate in a surrounding air
temperature range of 0° to 40° C. To operate the drive in installations with
surrounding air temperature between 41° and 50° C, remove the adhesive
label affixed to the top of the drive enclosure.

Important: Removing the adhesive label from the drive changes the NEMA
enclosure rating from Type 1 to Open type.

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Dimensions Table B PowerFlex 700S Frames

AC Input DC Input
Frame

208 240 380 . . . 400V 480V 600V 690V 540V 650V

ND HP HD HP ND HP HD HP ND kW HD kW ND HP HD HP ND HP HD HP ND HP HD HP ND HP HD HP ND HP HD HP
1 0.75 0.37 1.0 0.75 0.75 0.55 1 0.75 1 0.5 – – – – – –
1.5 0.75 2.0 1.5 1.5 0.75 2 1.5 2 1 – – – – – –
2.2 1.5 3.0 2.0 2.2 1.5 3 2 3 2 – – – – – –
4.0 2.2 5.0 3.0 4.0 2.2 5 3 5 3 – – – – – –
5.5 4.0 7.5 5.0 5.5 4.0 7.5 5 7.5 5 – – – – – –
– – – – 7.5 5.5 10 7.5 10 7.5 – – – – – –
– – – – 11 7.5 15 10 15 10 – – – – – –
2 7.5 5.5 10 7.5 15 11 20 15 20 15 – – – – – –
– – 18.5 15 25 20 25 20 – – – – – –
3 11 7.5 15 10 22 18.5 30 25 30 25 – – – – – –
15 11 20 15 30 22 40 30 40 30 – – – – – –
– – – – 37 30 50 40 50 40 – – – – – –
4 18.5 15 25 20 45 37 60 50 60 50 – – – – – –
22 18.5 30 25 – – – – – – – – – –
5 30 22 40 30 55 45 75 60 75 60 75 55 55 45 75 60
30 30 50 40 55 45 100 75 100 75 90 75 55 45 75 60
– – – – – – – – – – – – 55 45 100 75
– – – – – – – – – – – – 55 45 100 75
6 45 37 60 50 90 75 125 100 125 100 110 90 90 75 125 100
55 45 75 60 110 90 150 125 150 125 132 110 90 75 125 100
66 55 100 75 132 110 200 150 – – – – 110 90 150 125
– – – – – – – – – – – – 110 90 150 125
– – – – – – – – – – – – 132 110 200 150
– – – – – – – – – – – – 132 110 200 150

Figure 2 PowerFlex 700S Frame 1-3 (Frame 1 Shown)

AA
A
15.0
(0.59) D
5.8 C
(0.23) dia.
5.5 (0.22)

B E 312
(12.28)

8.0
(0.31)
Dimensions are in millimeters and (inches)

Slim Expanded Weight (2) kg (lbs.)

Frame (1) A AA B C D E Drive Drive & Packaging
1 135.0 (5.31) 166.9 (6.57) 336.0 (13.23) 200.0 (7.87) 105.0 (4.13) 320.0 (12.60) 7.03 (15.5) 9.98 (22)
2 222.0 (8.74) 253.9 (9.99) 342.5 (13.48) 200.0 (7.87) 192.0 (7.56) 320.0 (12.60) 12.52 (27.6) 15.20 (33.5)
3 222.0 (8.74) 253.9 (9.99) 517.5 (20.37) 200.0 (7.87) 192.0 (7.56) 500.0 (19.69) 18.55 (40.9) 22.68 (50)
(1) Refer to Table B for frame information.
(2) Weights include HIM, DriveLogix controller with ControlNet daughtercard, Hi-Resolution Encoder Option, and 20-COMM-C ControlNet adapter.

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Figure 3 PowerFlex 700S Bottom View Dimensions, Frame1-3

Frame 1 Frame 2
108.5 (4.27) 167.5 (6.59)
87.5 (3.44) 156.9 (6.18)
28.7 (1.13) Dia.
67.5 (2.66)
3 Places
47.5 (1.87) 22.2 (0.87) Dia. 22.4 (0.88) Dia.
28.6 (1.13) Dia. 3 Places 2 Places

25.5
(1.00) 184.8
(7.28)
162.3
(6.39) 157.5
187.6 185.1 (6.20)
(7.39) (7.29) 150.9
(5.94)
133.3 112.1
(5.25) (4.41)

43.0 (1.69) 39.3 (1.55)

70.0 (2.76)
75.9 (2.99) 57.2 (2.25)
96.0 (3.78) 72.7 (2.86)
106.0 (4.17)
139.4 (5.49)
177.4 (6.98)

Frame 3 - All Drives, except 50 HP, 480 V (37 kW, 400V) Frame 3 - 50 HP, 480V (37 kW, 400V) Normal Duty

105.3 (4.15) 105.3 (4.15) 34.9 (1.37) Dia.

22.2 (0.87) Dia. 94.7 (3.73) 94.7 (3.73) 2 Places 46.7 (1.84) Dia.
37.3 (1.47) Dia.
28.7 (1.13) Dia. 2 Places 28.7 (1.13) Dia. 2 Places
2 Places 2 Places

184.5
165.1 (7.26) 184.5
(6.50) (7.26)
165.1
160.1 (6.50)
151.1 (6.30) 160.1
(5.95) (6.30)
127.7
(5.03) 127.7
(5.03)

Vent Plate

22.7 (0.89)
29.0 (1.14) 22.7 (0.89)
66.0 (2.60) 29.0 (1.14)
97.0 (3.82) 66.0 (2.60)
137.2 (5.40) 130.0 (5.12)
187.0 (7.36) 186.0 (7.32)

Dimensions are in millimeters and (inches)

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Figure 4 PowerFlex 700S Frame 4 Dimensions

AA
A
D 13.0 (0.55)

7.0 (0.27) 2 Places

15.1 (0.59) C

312
(12.28)
S

B
E

8.0 (0.31)
8.0
Lifting Holes 3 Places
(0.31)
4 Places

47.0 (1.85) Dia.

28.7 (1.13) Dia. 2 Places
76.0 (2.99) 2 Places
65.3 (2.57) 54.1 (2.13) Dia.
22.2 (0.87) Dia. 2 Places

189.7
(7.47)
177.9
(7.00)
157.9
(6.21)
141.9
(5.59)
105.1
(4.14)

26.8 (1.06)
36.8 (1.45)
50.7 (2.00)
63.8 (2.51)
112.0 (4.41)
180.0 (7.09)

Dimensions are in millimeters and (inches)

Slim Expanded Weight (2) kg (lbs.)

Frame (1) A (Max.) AA B C (Max.) D E Drive Drive & Packaging
4 220.0 (8.66) 251.9 (9.92) 758.8 (29.87) 201.7 (7.94) 192.0 (7.56) 738.2 (29.06) 24.49 (54.0) 29.03 (64.0)
(1) Refer to the Table B table for frame information.
(2) Weights include HIM, DriveLogix controller with ControlNet daughtercard, Hi-Resolution Encoder Option, and 20-COMM-C ControlNet adapter.

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Figure 5 PowerFlex 700S Frame 5 Dimensions

6.5 (0.26)
AA
A
37.6 15.0 (0.59)
259.1 (10.20)
(1.48)
D Detail C

312
B
(12.28)
E
S

CAUTION
HOT surfaces can cause severe burns

Lifting Holes - 4 Places

6.5 (0.26)
12.7 (0.50) Dia.
12.5
(0.49)

Frame 5 - 75 HP, 480 V (55kW, 400V) Frame 5 - 100 HP, 480 V (55kW, 400V)
104.0 (4.09) 34.9 (1.37) Dia.
34.9 (1.37) Dia. 22.2 (0.87) Dia.
93.2 (3.67) 2 Places 62.7 (2.47) Dia.
2 Places 42.6 (1.68) 22.2 (0.87) Dia. 2 Places
2 Places Removable
31.9 (1.26) Junction Box

62.7 (2.47) Dia.

2 Places

241.9
(9.52)
229.5
(9.04)
220.0 241.9
(8.66) (9.52)
223.5
184.0 (8.80)
(7.24) 188.5
159.5 (7.42)
(6.28) 184.3
96.0
(7.26)
153.5
(3.78) (6.04)
96.0
(3.78)
28.0 (1.10)
45.0 (1.77)
85.0 (3.35)
150.0 (5.91) 28.0 (1.10)
215.0 (8.46) 44.0 (1.73)
255.0 (10.04) 66.4 (2.61)
128.0 (5.04)
Dimensions are in millimeters and (inches) 232.3 (9.15)

Slim Expanded Weight (2) kg (lbs.)

Frame (1) A (Max.) AA B C (Max.) D E Drive Drive & Packaging
5 308.0 (12.16) 339.9 (13.38) 644.5 (25.37) (3) 275.4 (10.84) 225.0 (8.86) 625.0 (24.61) 37.19 (82.0) 42.18 (93.0)
(1) Refer to the Table B table for frame information.
(2) Weights include HIM, DriveLogix controller with ControlNet daughtercard, Hi-Resolution Encoder Option, and 20-COMM-C ControlNet adapter.
(3) When using the supplied junction box (100 HP drives Only), add an additional 45.1 mm (1.78 in.) to this dimension.

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Figure 6 PowerFlex 700S Frame 6 Dimensions

8.5 (0.33)
AA
A
18.0 (0.71)
49.6
360.6 (14.20)
(1.95) Detail
D C

312
(12.28)

B
E

126.3 8.5 (0.33) Lifting Holes

(4.97)
4 Places
13.5 (0.53) 12.7 (0.50) Dia.

34.9 (1.37) Dia. 22.2 (0.87) Dia.

56.2 (2.21) 3 Places 62.7 (2.47) Dia. 4 Places
45.6 (1.80) 3 Places
Removable Junction Box

242.0 219.0
(9.53) (8.62)
222.3
(8.75) 185.4
(7.30)
148.5
(5.85)
116.6 151.8
(4.59) (5.98)

47.1 (1.85)
52.1 (2.05)
69.1 (2.72)
130.1 (5.12)
230.1 (9.06)
280.1 (11.03)
Dimensions are in millimeters and (inches) 330.1 (13.00)

Slim Expanded Approx. Weight (2) kg (lbs.)

Frame (1) A (Max.) AA B C (Max.) D E Drive Drive & Packaging
6 403.9 (15.90) 435.8 (17.16) 850.0 (33.46) 275.5 (10.85) 300.0 (11.81) 825.0 (32.48) 71.44 (157.5) (3) 91.85 (202.5)
(1) Refer to the Table B table for frame information.
(2) Weights include HIM and Standard I/O.
(3) Add an additional 3.6 kg (8.00 lbs.) for 200 HP drives.

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Step 3 Power Wiring

Wire Recommendations Since most start-up difficulties are the result of incorrect wiring, take every
precaution to assure the wiring is correct. Read and understand all items in
this section before beginning installation.

ATTENTION: The following information is merely a guide for

! proper installation. The Allen-Bradley Company cannot assume
responsibility for the compliance or the noncompliance to any
code, national, local or otherwise for the proper installation of this
drive or associated equipment. A hazard of personal injury and/or
equipment damage exists if codes are ignored during installation.

Power Cable Types Acceptable for 200-600 Volt Installations

ATTENTION: National Codes and standards (NEC, VDE, BSI
! etc.) and local codes outline provisions for safely installing
electrical equipment. Installation must comply with
specifications regarding wire types, conductor sizes, branch
circuit protection and disconnect devices. Failure to do so may
result in personal injury and/or equipment damage.

General
A variety of cable types are acceptable for drive installations. For many
installations, unshielded cable is adequate, provided it can be separated
from sensitive circuits. As an approximate guide, allow a spacing of 0.3
meters (1 foot) for every 10 meters (32.8 feet) of length. In all cases, long
parallel runs must be avoided. Do not use cable with an insulation thickness
less than or equal to 15 mils (0.4mm/0.015 in.). Use tinned copper wire
only. Wire gauge requirements and recommendations are based on 75° C.
Do not reduce wire gauge when using higher temperature wire.

Unshielded
THHN, THWN or similar wire is acceptable for drive installation in dry
environments provided adequate free air space and/or conduit fill rates
limits are provided. Do not use THHN or similarly coated wire in wet
areas. Any wire chosen must have a minimum insulation thickness of 15
Mils and should not have large variations in insulation concentricity.

Shielded/Armored Cable
Shielded cable contains all of the general benefits of multi-conductor cable
with the added benefit of a copper braided shield that can contain much of
the noise generated by a typical AC Drive. Strong consideration for shielded
cable should be given in installations with sensitive equipment such as
weigh scales, capacitive proximity switches and other devices that may be
affected by electrical noise in the distribution system. Applications with
large numbers of drives in a similar location, imposed EMC regulations or a
high degree of communications/networking are also good candidates for
shielded cable.

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Shielded cable may also help reduce shaft voltage and induced bearing
currents for some applications. In addition, the increased impedance of
shielded cable may help extend the distance the motor can be located from
the drive without the addition of motor protective devices such as terminator
networks. Refer to Reflected Wave in Wiring and Grounding Guidelines for
PWM AC Drives, publication DRIVES-IN001.

Consideration should be given to all of the general specifications dictated by

the environment of the installation, including temperature, flexibility,
moisture characteristics and chemical resistance. In addition, a braided
shield should be included and specified by the cable manufacturer as having
coverage of at least 75%. An additional foil shield can be greatly improve
noise containment.

A good example of recommended cable is Belden® 295xx (xx determines

gauge). This cable has 4 XLPE insulated conductors with a 100% coverage
foil and an 85% coverage copper braided shield (with drain wire)
surrounded by a PVC jacket.

Other types of shielded cable are available, but the selection of these types
may limit the allowable cable length. Particularly, some of the newer cables
twist 4 conductors of THHN wire and wrap them tightly with a foil shield.
This construction can greatly increase the cable charging current required
and reduce the overall drive performance. Unless specified in the individual
distance tables as tested with the drive, these cables are not recommended
and their performance against the lead length limits supplied is not known.

Table C Recommended Shielded Wire for Power Wiring

Location Rating/Type Description
Standard 600V, 90°C (194°F) Four tinned copper conductors with XLPE insulation.
(Option 1) XHHW2/RHW-2 Copper braid/aluminum foil combination shield and tinned
Anixter copper drain wire.
B209500-B209507, PVC jacket.
Belden®
29501-29507, or
equivalent
Standard Tray rated 600V, 90° C Three tinned copper conductors with XLPE insulation.
(Option 2) (194° F) RHH/RHW-2 5 mil single helical copper tape (25% overlap min.) with three
Anixter OLF-7xxxxx or bare copper grounds in contact with shield.
equivalent PVC jacket.
Class I & II; Tray rated 600V, 90° C Three bare copper conductors with XLPE insulation and
Division I & II (194° F) RHH/RHW-2 impervious corrugated continuously welded aluminum armor.
Anixter 7V-7xxxx-3G Black sunlight resistant PVC jacket overall.
or equivalent Three copper grounds on #10 AWG and smaller.

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 15

Figure 7 Power Terminal Block Location

Frame 1 Frame 2 Frame 3 & 4

➌
! DANGER
Optional
Communications
Module
Use 75C Wire Only
#10-#14 AWG
Torque to 7 in-lbs
Optional

➊ BR1
BR2
Communications
Module
PE B
DC+
PE A
DC– WIRE

➌
STRIP
PE

POWER
CONTROL
75C Cu Wire
6 AWG [10MM2] Max.
U/T1 12 IN. LBS.
1.4 N-M } TORQUE

V/T2
BR1 B V/T2 W/T3 PE R/L1 S/L2 T/L3 WIRE
W/T3 STRIP

POWER
BR1 BR2

CONTROL
R/L1 AUX IN+ AUX OUT–
75C Cu Wire
6 AWG [10MM2] Max.
75C Cu Wire
3 AWG [25MM2] Max.
12 IN. LBS. 16 IN. LBS.
S/L2 1.4 N-M } TORQUE 1.8 N-M } TORQUE

➌
T/L3 AUX IN
+ – BR1 BR2 DC+ DC- U/T1 V/T2 W/T3 R/L1 S/L2 T/L3

SHLD SHLD

PE
➊
➋
SHLD

➊ ➋
SHLD

/ PE

Table D Power Terminal Block Specifications

Wire Size Range(1) Torque Terminal
No. Name Frame Description Maximum Minimum Maximum Recommended Bolt Size(2)
➊ Power Terminal Block 1 Input power and motor connections 4.0 mm2 0.5 mm2 1.7 N-m 0.8 N-m —
(10 AWG) (22 AWG) (15 lb.-in.) (7 lb.-in.)
2 Input power and motor connections 10.0 mm2 0.8 mm2 1.7 N-m 1.4 N-m —
(6 AWG) (18 AWG) (15 lb.-in.) (12 lb.-in.)
3 Input power and motor connections 25.0 mm2 2.5 mm2 3.6 N-m 1.8 N-m —
(3 AWG) (14 AWG) (32 lb.-in.) (16 lb.-in.)
BR1, BR2 10.0 mm2 0.8 mm2 1.7 N-m 1.4 N-m —
(6 AWG) (18 AWG) (15 lb.-in.) (12 lb.-in.)
4 Input power and motor connections 35.0 mm2 10 mm2 4.0 N-m 4.0 N-m —
(1/0 AWG) (8 AWG) (24 lb.-in.) (24 lb.-in.)

➋ SHLD Terminal 1-4 Terminating point for wiring shields — — 1.6 N-m 1.6 N-m —
(14 lb.-in.) (14 lb.-in.)

➌ AUX Terminal Block 1-4 Auxiliary Control Voltage (3) 1.5 mm2 0.2 mm2 — — —
PS+, PS- (16 AWG) (24 AWG)
(1) Maximum/minimum sizes that the terminal block will accept - these are not recommendations.
(2) Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt in order to avoid damage to the terminal.
(3) External control power: UL Installation - 300V DC, ±10%, Non UL Installation - 270-600V DC, ±10%. Frame 1-6, 100 W

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 16

Figure 8 Power Terminal Block Location, Cont’d

Frame 5
Frame 6
Phase Selection
Jumper
➋

e
lt) e
Th Phas
fau has
(deee-P
-
gle
Sin

r
Line Type

➋
Optional
Communications
Spare Module

Optional
Communications
Spare
Module

➍
POWER TERMINAL RATINGS 300 VDC EXT PWR SPLY TERM (PS+, PS-)
WIRE RANGE: 14-1/0 AWG (2.5-35 MM2) WIRE RANGE: 22-10 AWG (0.5-4 MM2)
TORQUE: 32 IN-LB (3.6 N-M) TORQUE: 5.3 IN-LB (0.6 N-M)
STRIP LENGTH: 0.67 IN (17 MM) STRIP LENGTH: 0.35 IN (9 MM)
USE 75 C CU WIRE ONLY
17 9
GROUND TERMINAL RATINGS (PE)
WIRE RANGE: 6-1/0 AWG (16-35 MM2)

1
Fan Voltage
TORQUE: 44 IN-LB (5 N-M)
STRIP LENGTH: 0.83 IN (21 MM)
21

OUTPUT INPUT AC

➌ 690 Volt Tap

➌

PS+
PS–
WIRE STRIP
22-10

600 Volt Tap AWG

5.3 IN-LB
(0.6 N-M) BR2 BR1 DC+ DC–
USE 75 C COPPER WIRE ONLY, TORQUE 52 IN-LB (6 N-M)

480 Volt Tap

400 Volt Tap

USE 75 C
COPPER WIRE
ONLY
TORQUE
52 IN-LB T1 T2 T3 L1 L2 L3
(6 N-M) OUTPUT INPUT

➊
➊ ➍

1
Fan VA Rating - Common Bus Only Frame 5 & 6 utilize a transformer to match the input line voltage to the internal fan voltage. If you line voltage is dif-
ferent then the voltage class specified on the drive nameplate, it may be necessary to change the transformer taps. The
Frame Fan Voltage (120V or 240V) taps are shown in the inserts of frames 5 & 6.
Common Bus drives require user supplied 120V or 240V to power the cooling fans. Power source is connected between
5 100 VA “0V AC” and the terminal corresponding to your source voltage.
6 138 VA

Table E Power Terminal Block Specifications

Wire Size Range(1) Torque Terminal
No. Name Frame Description Maximum Minimum Maximum Recommended Bolt Size(2)
➊ Power Terminal Block 5 R, S, T, BR1, BR2, DC+, DC-, U, V and 50.0 mm2 2.5 mm2 —
(75 HP)(3) W (1/0 AWG) (14 AWG)
PE 50.0 mm2 4.0 mm2 —
(1/0 AWG) (12 AWG)
5 R, S, T, DC+, DC-, U, V and W 70.0 mm2 16.0 mm2 —
(3) See Note (4) See Note (4)
(100 HP) (2/0 AWG) (6 AWG)
BR1, BR2 50.0 mm2 2.5 mm2 —
(1/0 AWG) (14 AWG)
PE 50.0 mm2 4.0 mm2 —
(1/0 AWG) (12 AWG)
6 Input power and motor connections 120.0 mm2 2.5 mm2 6 N-m 6 N-m —
(4/0 AWG) (14 AWG) (52 lb.-in.) (52 lb.-in.)

➋ SHLD Terminal 5-6 Terminating point for wiring shields — — 1.6 N-m 1.6 N-m —
(14 lb.-in.) (14 lb.-in.)

➌ AUX Terminal Block 5-6 Auxiliary Control Voltage (5) 4.0 mm2 0.5 mm2 0.6 N-m 0.6 N-m —
PS+, PS- (10 AWG) (22 AWG) (5.3 lb.-in.) (5.3 lb.-in.)
➍ Fan Terminal Block 5-6 User Supplied Fan Voltage 4.0 mm2 0.5 mm2 0.6 N-m 0.6 N-m —
(Common Bus Only) 0V AC, 120V AC, 240V AC (10 AWG) (22 AWG) (5.3 lb.-in.) (5.3 lb.-in.)
(1) Maximum/minimum sizes that the terminal block will accept - these are not recommendations.
(2) Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt in order to avoid damage to the terminal.
(3) Not all terminals present on all drives.
(4) Refer to the terminal block label inside the drive.
(5) External control power: UL Installation - 300V DC, ±10%, Non UL Installation - 270-600V DC, ±10%. Frame 1-6, 100 W

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 17

Power & Ground Wiring Figure 9 Power and Ground Wiring

R S T PE U V W DC DC BR1 BR2
(L1) (L2) (L3) (T1) (T2) (T3) + –

Required
Input Fusing

Required Branch
Circuit Disconnect

Important Common Bus (DC Input) Application Notes

1. If drives without internal precharge are used (Frames 5 & 6 only), then:

a) precharge capability must be provided in the system to guard against

possible damage, and
b) disconnect switches Must Not be used between the input of the drive
and a common DC bus without the use of an external precharge
device.

2. If drives with internal precharge (Frames 1-6) are used with a disconnect
switch to the common bus, then:

a) an auxiliary contact on the disconnect must be connected to a digital

input of the drive. The corresponding input (parameter 361-366) must
be set to option 30, “Precharge Enable.” This provides the proper
precharge interlock, guarding against possible damage to the drive
when connected to a common DC bus. The drive must have firmware
version 2.002 or above (Standard & Vector Control).
Power Terminal Block
Designations
Terminal Description Notes
BR1 DC Brake (+) Dynamic Brake Resistor Connection (+)
BR2 DC Brake (–) Dynamic Brake Resistor Connection (–)
DC+ DC Bus (+) DC Input Power or Dynamic Brake Chopper
DC– DC Bus (–) DC Input Power or Dynamic Brake Chopper
PE PE Ground Refer to Figure 9 on page 17 for location on Frame 3 drives
Motor Ground Refer to Figure 7 on page 15 for location on Frame 3 drives
U U (T1) To motor
V V (T2) To motor
W W (T3) To motor
R R (L1) AC Line Input Power
S S (L2) AC Line Input Power
T T (L3) AC Line Input Power

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 18

Using PowerFlex 700S Drives If a Regenerative unit (i.e., 1336 REGEN) is used as a bus supply or a brake,
with Regen Power Units the common mode capacitors should be disconnected. Refer to the
PowerFlex 700S Drives with Phase II Control User Manual, publication
20D-UM006, for information on removing common mode capacitors.

Regenerative Unit to Drive Connections

Regenerative Brake Mode

Terminals
Frame(s) 1336 Regen PowerFlex 700S
1-4 DC+ & DC- BR1 & DC-
5&6 DC+ & DC- DC+ & DC-

Regenerative Bus Supply Mode

Terminals
Frame(s) 1336 Regen PowerFlex 700S
1-4 DC+ & DC- DC+ & DC-
5&6 DC+ & DC- DC+ & DC- of the Common Bus Drives

Refer to 1336 REGEN Line Regeneration Package User Manual,

publication 1336-REGEN-5.0, for more information.

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 19

Step 4 Control Wiring

Wiring Recommendations • Always use tinned copper wire.
• Wire with an insulation rating of 600V or greater is recommended.
• Control and signal wires should be separated from power wires by at
least 0.3 meters (1 foot).
• 4100CCF3 Flex I/O cable for use with DriveLogix is 3 ft. maximum
length.
Important: I/O terminals labeled “(–)” or “Common” are not referenced to
earth ground and are designed to greatly reduce common mode
interference. Grounding these terminals can cause signal noise.

ATTENTION: Hazard of personal injury or equipment damage

! exists when using bipolar input sources. Noise and drift in sensitive
input circuits can cause unpredictable changes in motor speed and
direction. Use speed command parameters to help reduce input
source sensitivity.

Table F Recommended Control Wire

Insulation
Type Wire Type(s) Description Rating
Digital I/O Un-shielded Per US NEC or applicable –
national or local code 300V, 60o C
(140o F),
Shielded 0.750 mm2 (18AWG), 3
Multi-conductor shielded cable Minimum
conductor, shielded.
such as Belden 8770(or equiv.)
Standard Belden 8760/9460(or equiv.) 0.750 mm2 (18AWG),
Analog I/O twisted pair, 100% shield
with drain (5).
Remote Pot Belden 8770(or equiv.) 0.750 mm2 (18AWG), 3
cond., shielded
Encoder/ Combined: Belden 9730 (or equivalent) (1) 0.196 mm2 (24AWG),
Pulse I/O individually shielded.
Less 30.5 m
(100 ft.) 300V,
Encoder/ Signal: Belden 9730/9728 (or 0.196 mm2 (24AWG), 75-90 ºC
Pulse I/O equivalent) (1) individually shielded. (167-194 ºF)
30.5 m (100
ft.) to 152.4 Power: Belden 8790 (2) 0.750 mm2 (18AWG)
(3)
m (500 ft.) Combined: Belden 9892 0.330 mm2 or 0.500 mm2
(3)

Encoder/ Signal: Belden 9730/9728 (or 0.196 mm2 (24AWG),

Pulse I/O equivalent) (1) individually shielded.
152.4 m
(500 ft.) to Power: Belden 8790 (2) 0.750 mm2 (18AWG)
259.1 m Combined: Belden 9773/9774 (or 0.750 mm2 (18AWG),
(850 ft.) equivalent) (4) individually shielded pair.
EMC Refer to EMC Instructions on page 5 for details.
Compliance
(1) Belden 9730 is 3 individually shielded pairs (2 channel plus power). If 3 channel is required, use Belden 9728
(or equivalent).
(2) Belden 8790 is 1 shielded pair.
(3) Belden 9892 is 3 individually shielded pairs (3 channel), 0.33 mm2 (22 AWG) plus 1 shielded pair 0.5 mm2 (20
AWG) for power.
(4) Belden 9773 is 3 individually shielded pairs (2 channel plus power). If 3 channel is required, use Belden 9774
(or equivalent).
(5) If the wires are short and contained within a cabinet which has no sensitive circuits, the use of shielded wire
may not be necessary, but is always recommended.

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 20

DIP Switch Settings Figure 10 Main Control Board Dip Switches

JUMPER P22
4 3
= HW Enable
2 1

S1
SWITCH S5 4 3
= No HW Enable
2 1
SIDE VIEW FRONT
TOP VIEW
Up = Open = Off

1 2
Down = Closed = On

SWITCH S2
SIDE VIEW FRONT
TOP VIEW
Up = Open = Off

1 2 3 4
Down = Closed = On

SWITCH S4
SWITCH S3 SIDE VIEW FRONT
TOP VIEW
SIDE VIEW FRONT Up = Open = Off
TOP VIEW
Up = Open = Off
1 2
Down = Closed = On
1 2
Down = Closed = On

Table G Switch Settings

Function Switch Open Closed Default Notes
Configuring Digital P22 pin 2-4 pin 1-3 pin 2-4 No Jmpr = HW Enbl
Input 6 for Hardware Jumper HW Enbl No Enbl HW Enbl
Enable (HW Enbl)
Analog Input 1 S5-2 Voltage Current Voltage Change with Power Off
Analog Input 2 S5-1 Voltage Current Voltage Change with Power Off
Digital Inputs 4-6 S4-1,2 115V AC 24V DC 24V DC Change with Power Off
Voltage
Digital Input 1 S3-1 24V DC 12V DC 24V DC Change with Power Off
Voltage
Digital Input 2 S3-2 24V DC 12V DC 24V DC Change with Power Off
Voltage
Encoder Supply S2-4 12V DC 5V DC 12V DC Change with Power Off
Voltage
Encoder Signal A S2-1 12V DC 5V DC 12V DC Set all switches the same
Voltage
Encoder Signal B S2-2 12V DC 5V DC 12V DC
Voltage
Encoder Signal Z S2-3 12V DC 5V DC 12V DC
Voltage

Function Switch Up Center Down Notes

DriveLogix S1 Prog Remote Run Processor Mode
Processor

Please note there are two separate values for an encoder.

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 21

I/O Terminal Blocks Wiring the Main Control Board I/O Terminals

Terminal blocks TB1 and TB2 contain connection points for all inputs,
outputs and standard encoder connections. When installed, both terminal
blocks reside on the Main Control Board. These components are provided
with the drive but are not factory installed.

Make the terminal block wire connections.

Important: For NEMA 1 applications, all wiring must be routed through

the conduit plate on the drive. Route any wires from the
expanded cassette to the base cassette and out of the drive.

When wiring is complete, install the plug.

Table H Control & Encoder Terminal Block Specifications

Wires Size Range(1) Torque
Name Frame Description Maximum Minimum Maximum Recommended
I/O Blocks 1-6 Signal & Encoder 1.5 mm2 .14 mm2 .25 N-m .22 N-m
power connections (16 AWG) (28 AWG) (2.2 lb.-in.) (1.9 lb.-in.)
(1) Maximum/minimum sizes the terminal block will accept - these are not recommendations.

Main Control Board I/O Terminal Locations

TB1 Terminals

TB2 Terminals

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 22

Table I TB1 Terminals

Parameter
Related
Factory
Terminal Signal Default Description
1 Analog Input 1 Comm. (Volt) Bipolar, differential input, +/-10V, 0-20 mA, 13 bit + sign
2 Analog Input 1 (+/-) 20k Ohm impedance at Volt; 500 Ohm impedance at mA
1
2 3 Shield NA Analog Input Shield
3
4 Analog Input 2 Comm. (Volt) Bipolar, differential input, +/-10V, 0-20 mA, 13 bit + sign
4
5 5 Analog Input 2 (+/-) 20k Ohm impedance at Volt; 500 Ohm impedance at mA
6 6 Analog Input 3 [NTC-] Comm. (Volt) Differential input, 0-10V, 10 bit (for motor control mode
7
8 7 Analog Input 3 [NTC+] FOC2, this is the temperature adaptation input).
9 8 Shield NA Analog Output Shield
10
11 9 Analog Output 1 (-) (Volt) Bipolar, differential output, +/-10V, 0-20 mA, 11 bit + sign
12
10 Analog Output 1 (+) 2k Ohm minimum load
11 Analog Output 2 (-) (Volt)
12 Analog Output 2 (+)
13 +10V Reference NA Rating: 20 mA maximum load (Recommend 5k Ohm pot)
13
14 Reference Common NA
14
15 15 -10V Reference NA
16 16 Encoder A NA Normal current draw per channel: 20 mA
17
18
17 Encoder A (Not) NA
19 18 Encoder B NA
20
21 19 Encoder B (Not) NA
22 20 Encoder Z NA
23
24 21 Encoder Z (Not) NA
22 Encoder Reference (+) NA 12 or 5V DC power supply for primary encoder interface
23 Encoder Reference (-) NA Rating: 300 mA maximum
24 Encoder Shield NA Connection point for encoder shield
Table J TB2 Terminals

Parameter
Related
Factory
Terminal Signal Default Description
1 24V DC Common (-) NA Drive supplied 24V DC logic input power
2 24V DC Source (+) NA Rating: 300 mA maximum load
1
2 3 Digital Output 1 24V DC Open Collector (sinking logic)
3 Rating: Internal Source = 150 mA max.
4
External Source = 750 mA
5
6 4 Digital Output 1/2 Com NA Common for Digital Output 1 & 2
7 5 Digital Output 2 24V DC Open Collector (sinking logic)
8
Rating: Internal Source = 150 mA max.
External Source = 750 mA
6 Relay Output 3 (NC) Relay contact output
7 Relay Output 3 Com NA Rating: 115V AC or 24V DC = 2 A max.
8 Relay Output 3 (NO) Inductive/Resistive
9
10 9 Digital Input 1-3 Com NA Common for Digital Inputs 1-3
11
10 Digital Input 1 High speed 12-24V DC sourcing Digital Input
12
13 11 Digital Input 2 Load:15 mA at 24V DC
14
15
12 Digital Input 3 Load:15 mA at 24V DC sourcing
16 13 Digital Input 4-6 Com NA Common for Digital Inputs 4-6
14 Digital Input 4 Load: 10 mA at 24V DC sinking/sourcing
15 Digital Input 5 Load: 7.5 mA at 115V AC
16 Digital Input 6 HW Enable

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 23

I/O Wiring Examples Table K TB2 Terminals — Digital Wiring Examples

Input/Output Connection Example
Digital Inputs used for Sourcing Digital Inputs - Internal Power Supply Sourcing and Sinking Definitions
enable and precharge Com The digital inputs and digital outputs of the PowerFlex
control. 1
24V dc 700S AC drive support Sourcing or Sinking configuration.
2 Typically, digital inputs are sourcing devices and digital
Note: 3 outputs are sinking devices. The following definitions
24V DC Supply - 4 apply throughout this section:
supports only on-board 9
digital inputs. Do not use 5
10 • Sourcing a Digital Input - The digital input common
for circuits outside the 6 (return) is connected to the power supply common.
11
drive. 7 Applying a positive voltage to the digital input will
12
8 cause it to activate (pull up).
Note: The factory default 13 • Sinking a Digital Input - The digital input common
for all Digital Inputs is 14 (return) is connected to the power supply positive
24V. To use 115V on 15 voltage. Applying 0V or common to the digital input
Digital Inputs 4-6 see will cause it to activate (pull down).
Table I. 16
• Sinking a Digital Output - The digital output
common (return) is connected to the power supply
Note: Digital Inputs 1-3 Sourcing Digital Outputs - Internal Power Supply common. The device to be controlled by the digital
are always 12V or 24V Com output is connect to the positive voltage and the
DC. 1
24V dc device common is connected to the digital output.
2 • Sinking a Digital Output - The digital output
3 common (return) is connected to the power supply
4 positive voltage. The digital output is connect to the
5
device to be controlled and the device common is
connected to the power supply common.
6
7 Note:
8 Digital Inputs 1-3 can only be configured as sourcing
inputs. Digital Inputs 4-6 can be configured as sourcing or
Sinking Digital Inputs - Internal Power Supply sinking inputs.
Com
1
24V dc
2
3
4
9
5
10
6
11
7
12
8
13
14
15
16

Sinking Digital Output - Internal Power Supply

Com
1
24V dc
2
3
4
5
6
7
8

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 24

Input/Output Connection Example

Digital Inputs Sourcing Digital Inputs - Internal Power Supply, 2-Wire Control Required Parameter Changes
24V DC
1
Com • Set Par 829 [Dig In5 Sel] to value 7 - “Run”.
24V dc • Par 153 [Control Options], bit 8 [3WireControl] will
2 automatically be off (0) for 2-wire control.
3 • Set Par 168 [Normal Stop Mode] for the desired
4 9 stopping mode:
5 10 0 = Ramp Stop
11 1 = CurLim Stop
6 2 = Coast Stop
7 12

8 13
14
15 Run
16 Enable

Digital Inputs Sourcing Digital Inputs- Internal Power Supply, 3-Wire • Set Par 829 [Dig In5 Sel] to value 14 - “Normal Stop”.
24V DC 1 Com • Set Par 828 [Dig In4 Sel] to value 5 - “Start”.
24V dc
• Par 153 [Control Options], bit 8 [3WireControl] will
2 automatically be on (1) for 3-wire control.
3 • Set Par 168 [Normal Stop Mode] for the desired
4 9 stopping mode:
5 10 0 = Ramp Stop
11 1 = CurLim Stop
6 2 = Coast Stop
7 12
8 13
14 Start

15 Stop

16 Enable

Table L TB1 Terminals— Analog Wiring Examples

Input/Output Connection Example
0-10V Analog Input 0-10V Analog Input - Internal Source Required Parameter Changes

13
1
14
2
15
3
16
4
17
5
18
6
19
7
20
8
21
9
22
10
23
11
24
12

0-10V Analog Input 0-10V Analog Input - Bi-Polar

1 13
2 14
3 15
4 16
5 17
6 18
7 19
8 20
9 21
10 22
11 23
12 24

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 25

Input/Output Connection Example

0-10V Analog Input 0-10V Analog Input - External Source Required Parameter Changes
1 -Signal or Source Common
2 +Signal
3 Shield / Common
4 -Signal or Source Common
5
+Signal
6
Shield / Common
7
-Signal or Source Common
8
+Signal
9
10 Shield / Common
11
12

Analog Output - 0-10V Analog Output Using Analog Out 1, -10V to + 10V to meter Motor
+/-10V DC 1 RPM and direction:
2
• Send the data to the Analog Output
Used to drive analog Par 833 [Anlg Out1 Real] (the destination) linked to
3
meters displaying speed Par 71 [Filtered SpdFdbk] (the source)
and current 4 • Scale the Output to the source parameter
5 Par 835 [Anlg Out1 Scale] = 175 (Par 4 [Motor NP
6 RPM] = 1750 / 10V)
7 - +
8 - + Using Analog Out 2, -10V to + 10V to meter Motor
9 Current:
10
• Send the data to the Analog Output
Par 840 [Anlg Out2 Real] (the destination) linked to
11
Par 308 [Output Current] (the source)
12 • Scale the Output to the source parameter
Par 822 [Anlg Out2 Scale] = xx (Par 2 [Motor NP
FLA] / 10 V Output)
Primary Encoder Primary Encoder - Internal Supply Using Encoder 0 as speed feedback:
Interface - 13 • Par 222 [Motor Fdkbk Sel] = 0 - “Encoder 0” (default)
Supports 12V DC 14 • Par 232 [Encoder0 PPR] = Pulses/Rev for installed
differential encoders with 15 Encoder encoder
internal power supply. 16 A
17 A-
5V DC differential 18 B
encoders require
19 B-
external power supply
20 Z
and special jumper
21 Z-
settings.
22 +
23 -
Used as primary closed
24
loop speed feedback

Primary Encoder - External Supply

13
14
15 Encoder
16 A
17 A-
18 B
19 B-
20 Z
21 Z-
22 +
23 -
24

Power +V
Common -V
Shield

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 26

Step 5 Start-Up Check List

This section describes how you start-up the PowerFlex® 700S.

ATTENTION: Power must be applied to the drive to perform

! the following start-up procedure. Some of the voltages present are
at incoming line potential. To avoid electric shock hazard or
damage to equipment, only qualified service personnel should
perform the following procedure. Thoroughly read and
understand the procedure before beginning. If an event does not
occur while performing this procedure, Do Not Proceed.
Remove Power including user supplied control voltages. User
supplied voltages may exist even when main AC power is not
applied to then drive. Correct the malfunction before continuing.

Important: If you have a DriveLogix™ application, you must first connect

the battery before starting this section.

Before Applying Power to the

Drive
❏ 1. Confirm that motor wires are connected to the correct terminals and are
secure.

T1 T2 T3
U V W PE

❏ 2. Confirm that encoder wires are connected to the correct terminals and
are secure.

❏ 3. Confirm that all control inputs are connected to the correct terminals and
are secure.

❏ 4. Verify that AC line power at the disconnect device is within the rated
value of the drive.

❏ 5. Verify that supply voltage is correct.

PWR

STS

L1
V L2
PORT

MOD

NET A

NET B

L3

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 27

The remainder of this procedure requires a Human Interface Module (HIM)

be installed. If an operator interface is not available, remote devices should
be used to start-up the drive.

➊ ➊
➋ ➋

➌ ➌

Refer to Table M: "Drive Status Indicator Descriptions" on page 28 for an

explanation of the LEDs identified in these illustrations.

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 28

The RUN LED and the controller LEDs are only operational when the drive
is energized. These LEDs are only visible when the drive door is open or
when viewed from the HIM or from an application program (e.g.,
DriveExplorer™) in parameter 554 [LED Status]. This feature is only
available with DriveLogix version 15.03 or later.

ATTENTION: The RUN LED and the controller LEDs are only operational when the drive is
! energized, and are visible with the drive door open. Servicing energized equipment can be
hazardous. Severe injury or death can result from electrical shock, burn or unintended actuation of
controlled equipment. Follow Safety related practices of NFPA 70E, ELECTRICAL SAFETY FOR
EMPLOYEE WORKPLACES. DO NOT work alone on energized equipment!

RUN (Drive)
RUN (DriveLogix)
I/O (DriveLogix)

FORCE (DriveLogix)
COM (DriveLogix)
BAT (DriveLogix)
OK (DriveLogix)

Applying Power to the Drive 6. Apply AC power and control voltages to the drive. Examine the Power
(PWR) LED.
Table M Drive Status Indicator Descriptions
# Name Color State Description
➊ PWR Green Steady Illuminates when power is applied to the drive.
(Power)
➋ STS Green Flashing Drive ready, but not running & no faults are present.
Power Structure

(Status) Steady Drive running, no faults are present.

Yellow Flashing When running, a type 2 (non-configurable) alarm condition exists, drive continues to
run. When stopped, a start inhibit exists and the drive cannot be started.
Steady A type 1 (user configurable) alarm condition exists, but drive continues to run.
DRIVE

Red Flashing A fault has occurred.

Steady A non-resettable fault has occurred.
Red / Flashing The drive is in flash recovery mode. The only operation permitted is flash upgrade.
Yellow Alternately
➌
Control Assembly

PORT Status of DPI port internal communications (if present).

Communications

MOD Refer to the Status of communications module (when installed).

NET A Communication Status of network (if connected).
NET B Adapter User Manual Status of secondary network (if connected).

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❏ 7. Examine the Status (STS) LED. Verify that it is flashing green. If it is not
in this state, check the following possible causes and take the necessary
corrective action.
Table N Common Causes of a Pre-Start Alarm
Examine Parameter 156 [Run Inhibit Status]
bit Description Action
1 No power is present at the Enable Terminal TB2 - T16 Apply the enable
2, 3, 4 A stop command is being issued Close all stop inputs
5 Power loss event is in progress, indicating a loss of the AC input voltage Restore AC power
6 Data supplied by the power structure EEprom is invalid or corrupt. Cycle power (wait five (5) minutes before re-applying power to
the drive). If problem persists, replace the power structure.
7 Flash Update in Progress Complete Flash Procedures
8 Drive is expecting a Start Edge and is receiving a continuous signal. Open all start buttons and remove all start commands
9 Drive is expecting a Jog Edge and is receiving a continuous signal. Open all jog buttons and remove all jog commands
10 A conflict exists between the Encoder PPR programming (Par 232 or Verify encoder data and reprogram
242) and the encoder configuration for edge counts (Par 233 or 243,
bits 4 & 5).
11 The drive cannot precharge because a precharge input is programmed Reprogram the input or close the precharge control contact.
and no signal is present.
12 Start input configured but stop not configured Program Par 838-840 to include a stop button, rewire the drive
Run input configured but control options do not match Program Par 153, Bit 8 to “0” (2 wire control)
Digital Configuration

Start input configured but control options do not match Program Par 153, Bit 8 to “1” (3 wire control)
Multiple inputs configured as Start or Run Reprogram Par 838-840 so multiple starts, multiple runs or
any combination do not exist
Multiple inputs configured as Jog1 Reprogram Par 838-840 so only (1) is set to Jog1
Multiple inputs configured as Jog2 Reprogram Par 838-840 so only (1) is set to Jog2
Multiple inputs configured as Fwd/Rev Reprogram Par 838-840 so only (1) is set to Fwd/Rev
14 Invalid Feedback Device for Permanent Magnet Motor Control Set Par 222 to Value 5 (FB Opt Port0)

Table O Common Start-Up Faults

Fault Description Action
Encoder Loss One of the following has occurred on an encoder: Reconnect encoder or replace encoder.
• missing encoder (broken wire)
• quadrature error
• phase loss
Motor Overload A motor overload is pending. Enter correct motor nameplate full load amps. Par 2 [Motor
NP FLA] or reduce excess load.
Motor Poles Fault The poles of the motor do not match its rating. Enter correct motor nameplate RPM. Par 4 [Motor NP RPM]

• If any digital input is configured to Stop - CF (CF=Clear Faults) verify

the signal is present or the drive will not start. Refer to Chapter 4 -
Troubleshooting in the PowerFlex® 700S Drives with Phase II Control
User Manual, publication 20D-UM006, for a list of potential digital
input conflicts.
• If a fault code appears, Refer to Chapter 4 - Troubleshooting in the
PowerFlex® 700S Drives with Phase II Control User Manual,
publication 20D-UM006, for a list of fault codes, descriptions and
actions.

The STS LED should be flashing green at this point.

❏ 8. Proceed to Step 6 - Program the Drive - Start-Up (on the following

page).

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Step 6 Program the Drive – Start-Up

Assisted Start This routine prompts you for information that is needed to start-up a drive
for most applications, such as line and motor data, commonly adjusted
parameters and I/O.

This start-up routine requires a HIM. If the drive is configured for 2-wire
control, the HIM installed on the drive will also act as a 2-wire device. In
2-wire mode, the drive will start when the HIM “Start” is pressed and stop
when the HIM “Start” is released. The recommended mode of use for a
Start-Up Routine is 3-wire control, Parameter 153 [Control Options], Bit 8
set to “1”.

Important: When using Start-Up Assistant, always exit the Assistant

before cycling power on the drive.

The assisted start-up routine asks simple yes or no questions and prompts
you to input required information. Access Assisted Start-Up by selecting
“Start-Up” from the Main Menu.

1. To exit the User Display screen Press Esc.

F Stopped Auto
Esc 0.0 RPM
0.0 DC Bus V
0.0 Output C
1. In the Main Menu, use the Down Arrow to scroll to
“Start Up”. Stopped Auto
F
0.0
2. Press Enter.
TIP: Throughout the Start-Up Routine RPM
Main Menu:
many screens have more selections than 0.0
Diagnostics
shown. Use the arrow keys to scroll Parameter
Device Select
through all the menu options.
1. Follow the instructions on the screen to complete the
Start-Up.
PowerFlex 700S
Start-Up
The Start-Up
routine sets up
0.0 for
the drive
Diagnostics
basic operation.
Push Enter.

TIP: If using a HIM the following functions are not available.

• Alt-Man
• Alt-Lang
• Alt-SMART

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Down 1 level or Select

PowerFlex 700S
Start-Up Esc Back 1 level or 1 selection
Scroll all choices

Feedback
Motor Control Motor Data Power Circuit Test Direction Test
Configuration

Select Motor Control Enter Motor NP Data Setup / Select

Diagnostic Check for
Mode Power & Units Encoder Verify Direction
Drive Power Circuit
Select DB Resistor FLA Resolver
Volts Hi-Res Encoder
Hertz Linear Sensor
RPM
Poles

Motor Tests Inertia Measure Speed Limits Speed Control Start / Stop / I/O Done /
Exit

Field Oriented Measure System Select Direction Select Sources For All Configure:
Control: Measure Inertia Control Speed References Digital Inputs, Digital
Stator Resistance, Set FWD, REV and Outputs, Analog
Leakage Inductance, ABS Speed Limits Inputs, Analog Outputs
Magnetizing Inductance,
Slip Frequency

PMag Motor: Encoder

Offset, Stator
Resistance, Stator
Inductance, Back EMF

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Parameter Files & Groups

User
Inputs Func
Com & Ou tions
munic tputs
Spee Utility t ion
Posit d/Po
ion Co sit Fd
P
roces ntrol bk
Torqu s Co
Spee e Co ntrol
Dyna d Co ntrol
Moto mic C ntrol
r Con ontro
l
Monit trol
or

Utility
Position Control Drive Memory Inputs & Outputs
Position Config Diagnostics
Fault/Alm Config Analog Inputs
Monitor Torque Control Interp/Direct Analog Outputs
Dynamic Control Point to Point Test Points
Metering Peak Detection Digital Inputs
Configuration Torque Sync Generator Digital Outputs
Control Status Overload Current Motion Trending
Drive Data BitSwap Control
Stop/Brake Modes
Power Loss

Motor Control Communication User Functions

Process Control Speed/Posit Fdbk Param & Config
Motor Data Speed Control Masks & Owners
Monitoring Regulator Feedback Config DPI Data Links Select Switches
Reference Limit Generator Encoder Port 0/1 Math & Logic
Drive Config Regulator DriveLogix I/O
Tuning Calculated Fdbk SynchLink Config
Setpoint Monitor Feedback Opt 0/1
Autotune Results SynchLink Input
SynchLink Output

Frequently Used Parameters Footnote definitions are found on page 35.

Read-Write
Data Type
Linkable
Name
No.(1) Description (2) Values (3)
1 Motor NP Volts Units: Volt RW 16-bit
Set to the motor nameplate rated volts. Default: Calculated Integer
Min/Max: 75/705

2 Motor NP FLA Units: Amps RW Real

Set to the motor nameplate rated full load amps. Range limited by three-second inverter Default: Calculated
rating. Min/Max: Calculated/Calculated

3 Motor NP Hertz Units: Hz RW Real

Set to the motor nameplate rated frequency. Default: Calculated
Min/Max: 2.0000/500.0000

4 Motor NP RPM Units: RPM RW 16-bit

Set to the motor nameplate rated RPM. Default: Calculated Integer
Min/Max: 1/30000

5 Motor NP Power Units: Hp RW Real

Set to the motor nameplate rated power. Default: Calculated
Min/Max: 0.2500/3500.0000

6 Mtr NP Pwr Units Default: 0 Hp

The power units shown on the motor nameplate. Options: 0 Hp
1 W

10 Speed Ref 1 Default: 0.0000 ✓ RW Real

Sets the speed reference that the drive should use when selected by Parameter 16 Min/Max: -/+2200000000.0000
[Speed Ref Sel]. A value of 1.0 represents base speed of the motor.

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Read-Write
Data Type
Linkable
Name
No.(1) Description (2) Values (3)
27 Speed Ref A Sel Default: 1 “Spd Ref 1”
Selects the speed reference source for the drive. The selected speed ref values converge Options: 0 “Zero Speed” 9 “Preset Spd 5”
in the final selection of the drives speed reference with Par 152 [Applied LogicCmd] and 1 “Speed Ref 1” 10 “Preset Spd 6”
are selected with bits 28,29,30. 2 “Speed Ref 2” 11 “Preset Spd 7”
See the Block Diagrams in Appendix B of the PowerFlex 700S with Phase II Control User 3 “Sum SRef 1+2” 12 “DPI Port 1”
Manual, publication 20D-UM006, for a description. 4 “Reserved” 13 “DPI Port 2”
5 “Preset Spd 1” 14 “DPI Port 3”
6 “Preset Spd 2” 15 “Reserved”
7 “Preset Spd 3 16 “DPI Port 5”
8 “Preset Spd 4”
30 Min Spd Ref Lim Units: RPM RO Real
Sets the minimum speed reference limit. This value may be negative or positive but not Default: 0.00
greater than Par 31 [Max Spd Ref Lim]. Min/Max: -8.00/Par 31 [Max Spd Ref Lim]
Scale: Par 4 [Motor NP RPM] = 1.0pu
31 Max Spd Ref Lim Units: RPM RO Real
Sets the maximum speed reference limit. This value may be negative or positive but not Default: 0.00
less than Par 30 [Min Spd Ref Lim]. Min/Max: Par 30 [Min Spd Ref Lim]/8.00
Scale: Par 4 [Motor NP RPM] = 1.0pu
32 Accel Time 1 Units: Sec RO
Sets the rate of acceleration for all speed increases, with time in seconds to base speed. Default: 10.00
Accel Rate = Par 4 [Motor NP RPM] / Par 32 [Accel Time] Min/Max: 0.010/6553.50
Type: Linkable Read-Write Real
33 Decel Time 1 Units: Sec ✓ RW Real
Sets the rate of deceleration for all speed decreases, with time in seconds to base speed. Default: 10.00
Decel Rate = Par 4 [Motor NP RPM] / Par 33 [Decel Time] Min/Max: 0.010/6553.50
34 S Curve Time Units: Sec ✓ RW Real
Sets the S time (Round In and Round Out) in seconds. Half of the time specified is added Default: 0.5
to the beginning and half to the end of the applied ramp. The S time is independent of Min/Max: 0.0/4.0
speed and results in a trapezoidal torque profile.
75 Rev Speed Lim Units: RPM RO 32-bit
Sets a limit on the speed reference in the negative direction. This value can be entered as Default: -1.25 Integer
a negative value or zero. Min/Max: -8.00/0.00

76 Fwd Speed Lim Units: RPM RO Real

Sets a limit on the speed reference in the positive direction. This value can be entered as Default: 1.25
a positive value or zero. Min/Max: 0.00/8.00

90 Spd Reg BW Units: R/S ✓ RW Real

Sets the bandwidth of the speed regulator in rad/sec. Bandwidth is also referred to as the Default: 10.0000
crossover frequency. Small signal time response is approximately 1/BW and is the time to Min/Max: 0.0000/500.0000
reach 63% of set point. A change to this parameter will cause an automatic update of Comm Scale: x1
Parameters 81 [Spd Reg P Gain] and 82 [Spd Reg I Gain]. To disable the automatic gain
calculation, set this parameter to a value of zero.
153 Control Options
Set bits to configure the options for operating the drive.
SpdRegPreset

Jog - NoRamp

Options
Trq StopRamp

SRef LdLg En
OL ClsLpDsbl
Reserved DM
Reserved DM
Auto Tach Sw

Trq DsblZSpd
Motor OL Ret
PITrim EnOut
PM Offset En

MC Atune En

Aux Pwr Sply

Time Axis En

3WireControl
Jog -NoInteg

Bipolar SRef
Inrt TrqLPEn
Pwr Diag En

SErrFilt1Stg
Slip Test En

Flying Start
Trq Trim En
Sys Inrt En

Slip Comp

Jog in Trq
Reserved

Reserved

Reserved
Motor Dir
Iq Delay

Default 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 1 0 0 1 0 = False
Bit 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 1 = True

222 Mtr Fdbk Sel Pri Default: 0 “Encoder 0”

Enter a value to select the primary motor speed feedback device. Options: 0 “Encoder 0” 4 “Motor Sim”
1 “Encoder 1” 5 “FB Opt Port0In”
2 “Sensorless” 6 “FB Opt Port1”
3 “Motor Fdbk”
800 Anlg In1 Data Default: 0.0000 RO Real
Displays the scaled final value for Analog Input 1. Min/Max: -/+2200000000.0000

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Read-Write
Data Type
Linkable
Name
No.(1) Description (2) Values (3)
801 Anlg In1 Value Units: V/mA RO Real
Displays the actual input value at Analog Input 1. Analog Input 1 may be configured for Default: 0V/4 mA
voltage or current input signal. For proper selection of the input signal, the DIP switch and Min/Max: -/+20.0000
Par 821 [Analog I/O Units] must be set to match.

Type of Input: Configurable, Voltage or Current

Polarity: Bi-Polar
Resolution: 14 bit (-8191 to +8191)

DIP Switch Analog I/O Units

AI 1 Voltage S5-2 = Open Par 821 Bit 0 = 0 (False)
AI 1 Current S5-2 = Closed Par 821 Bit 0 = 1 (True)

802 Anlg In1 Scale Units: /1v ✓ RW Real

Scales the range of Analog Input 1 to the range of Par 800 [Anlg In1 Data]. Par 801 [Anlg Default: 0.0000
In1 Value] is multiplied by this number to produce the input to the lead lag filter function. Min/Max: -/+2200000000.0000
Par 802 = 1, Par 800 [Anlg In1 Data] = 10 when 10V is applied.
803 Anlg In1 Offset Units: Volt ✓ RW Real
Applies an offset to Analog Input 1. Use the offset to correct for zero signal errors or to Default: 0.0000
create an offset to the actual input. The output of the A/D converter is summed with this Min/Max: -/+20.0000
parameter to produce Par 801 [Anlg In1 Value].
806 Anlg In2 Data Default: 0.0000 RO Real
Displays the scaled final value for Analog Input 2. Min/Max: -/+2200000000.0000
807 Anlg In2 Value Units: V/mA RO Real
Displays the actual input value at Analog Input 2. Analog Input 2 may be configured for Default: 0V/4 mA
voltage or current input signal. For proper selection of the input signal, the DIP switch and Min/Max: -/+20.0000
Par 821 [Analog I/O Units] must be set to match.

Type of Input: Configurable, Voltage or Current

Polarity: Bi-Polar
Resolution: 14 bit (-8191 to +8191)

DIP Switch Analog I/O Units

AI 2 Voltage S5-1 = Open Par 821 Bit 1 = 0 (False)
AI 2 Current S5-1 = Closed Par 821 Bit 1 = 1 (True)
808 Anlg In2 Scale Units: /1v ✓ RW Real
Scales the range of Analog Input 1 to the range of Par 806 [Anlg In2 Data]. Par 807 [Anlg Default: 0.0000
In2 Value] is multiplied by this number to produce the input to the lead lag filter function. Min/Max: -/+2200000000.0000
825 Dig In1 Sel Default: 0= “Reserved”
Enter a value to select the function of digital input 1. Options: 0= “Reserved” 20 = “Accel Decel2”
Note: For all Stop Function: Low = Stop, High = ok to Run, In "Norm Stop-CF" Low = 1= “Enable” 21 = “Indx Step”
Normal Stop and Clear Fault 2= “Clear Faults” 22 = “Indx StepRev”
3= “Ext Fault” 23 = “MOP Inc”
4= “Norm Stop-CF” 24 = “MOP Dec”
5= “Start” 25 = “MOP Reset”
6= “Reverse” 26 = “PI Trim En”
7= “Run” 27 = “PI Trim Hold”
8= “Reserved” 28 = “PI Trim Rst”
9= “Reserved” 29 = “Trend Trig”
10 = “Jog 1” 30 = “PreCharge En”
11 = “Reserved” 31 = “Regis 1 Ltch”
12 = “Reserved” 32 = “+Hrd OvrTrvl”
13 = “Jog 2” 33 = “-Hrd OvrTrvl”
14 = “Normal Stop” 34 = “UserGen Sel0”
15 = “Spd Ref Sel0” 35 = “UserGen Sel1”
16 = “Spd Ref Sel1” 36 = “UserGen Sel2”
17 = “Spd Ref Sel2” 37 = “UserGen Sel3”
18 = “CurLim Stop” 38 = “ExtFault Inv”
19 = “Coast Stop” 39 = “Home Switch”

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Read-Write
Data Type
Linkable
Name
No.(1) Description (2) Values (3)
826 Dig In2 Sel Default: 0= “Reserved”
Enter a value to select the function of digital input 2. Options: 0= “Reserved” 20 = “Accel Decel2”
Note: For all Stop Function: Low = Stop, High = ok to Run, In "Norm Stop-CF" Low = 1= “Enable” 21 = “Indx Step”
Normal Stop and Clear Fault 2= “Clear Faults” 22 = “Indx StepRev”
3= “Ext Fault” 23 = “MOP Inc”
4= “Norm Stop-CF” 24 = “MOP Dec”
5= “Start” 25 = “MOP Reset”
6= “Reverse” 26 = “PI Trim En”
7= “Run” 27 = “PI Trim Hold”
8= “Reserved” 28 = “PI Trim Rst”
9= “Reserved” 29 = “Trend Trig”
10 = “Jog 1” 30 = “PreCharge En”
11 = “Reserved” 31 = “Regis 2 Ltch”
12 = “Reserved” 32 = “+Hrd OvrTrvl”
13 = “Jog 2” 33 = “-Hrd OvrTrvl”
14 = “Normal Stop” 34 = “UserGen Sel0”
15 = “Spd Ref Sel0” 35 = “UserGen Sel1”
16 = “Spd Ref Sel1” 36 = “UserGen Sel2”
17 = “Spd Ref Sel2” 37 = “UserGen Sel3”
18 = “CurLim Stop” 38 = “ExtFault Inv”
19 = “Coast Stop” 39 = “Home Switch”
827 Dig In3 Sel Default: 0= “Reserved”
Enter a value to select the function of digital input 3. Options: 0= “Reserved” 20 = “Accel Decel2”
828 Dig In4 Sel 1= “Enable”(1) 21 = “Indx Step”
Enter a value to select the function of digital input 4. 2= “Clear Faults” 22 = “Indx StepRev”
829 Dig In5 Sel 3= “Ext Fault” 23 = “MOP Inc”
Enter a value to select the function of digital input 5. 4= “Norm Stop-CF” 24 = “MOP Dec”
830 Dig In6 Sel 5= “Start” 25 = “MOP Reset”
Enter a value to select the function of digital input 6. 6= “Reverse” 26 = “PI Trim En”
7= “Run” 27 = “PI Trim Hold”
Note: If used for HW Enable, digital input 6 is not available. 8= “Reserved” 28 = “PI Trim Rst”
9= “Reserved” 29 = “Trend Trig”
Note: For all Stop Function: Low = Stop, High = ok to Run, In "Norm Stop-CF" Low = 10 = “Jog 1” 30 = “PreCharge En”
Normal Stop and Clear Fault 11 = “Reserved” 31 = “Reserved”
12 = “Reserved” 32 = “+Hrd OvrTrvl”
13 = “Jog 2” 33 = “-Hrd OvrTrvl”
14 = “Normal Stop” 34 = “UserGen Sel0”
15 = “Spd Ref Sel0” 35 = “UserGen Sel1”
16 = “Spd Ref Sel1” 36 = “UserGen Sel2”
17 = “Spd Ref Sel2” 37 = “UserGen Sel3”
18 = “CurLim Stop” 38 = “ExtFault Inv”
19 = “Coast Stop” 39 = “Home Switch”
(1) No. - Parameter Number
- Parameter value cannot be changed until the drive is stopped.

(2) Name - Parameter name as it appears in DriveExecutive software.

Description - Brief description of parameter function.
(3) Values - Define the various operating characteristics of the parameter. There are 3 types of Values: ENUM, Bit and Numeric.

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ATEX Approved PowerFlex 700S Phase II Drives in Group II Category (2) Applications with ATEX Approved
Motors

General This section provides information on the operation of an ATEX Approved

drive and ATEX approved motor. The motor is located in a defined
hazardous environment, while the drive is not. A protective system is
required to stop current flow to the motor when an over temperature
condition has been sensed in the motor. When sensed, the drive will go into
a stop condition. To restart the drive, the over temperature condition must be
resolved, followed by a valid start command to the drive. The PowerFlex
700S Phase II drive must have the DriveGuard® Safe-Off with Second
Encoder option board installed for ATEX applications. Consult the
DriveGuard® Safe-Off Option for PowerFlex® 700S Phase II AC Drives
User Manual, publication 20D-UM007, for installation instructions if
necessary.

The drive is manufactured under the guidelines of the ATEX directive 94/9/
EC. These Drives are in Group II Category (2) Applications with ATEX
Approved Motors. Certification of the drive for the ATEX group and
category on its nameplate requires installation, operation, and maintenance
according to this document and to the requirements found in the User
Manual and appropriate Motor Instruction Manual(s).

ATTENTION: Operation of this ATEX certified drive with an

! ATEX certified motor that is located in a hazardous environment
requires additional installation, operation, and maintenance
procedures beyond those stated in the standard user manual.
Equipment damage and/or personal injury may result if all
additional instructions in this document are not observed.

Motor Requirements • The motor must be manufactured under the guidelines of the ATEX
directive 94/9/EC. It must be installed, operated, and maintained per the
motor manufacturer supplied instructions.
• Only motors with nameplates marked for use on an inverter power
source, and labeled for specific hazardous areas, may be used in
hazardous areas on inverter (variable frequency) power.
• When the motor is indicated for ATEX Group II Category 2 for use in
gas environments (Category 2G) the motor must be of flameproof
construction, EEx d (according to EN50018) or Ex d (according to
EN60079-1 or IEC60079-1). Group II motors are marked with a
temperature or a temperature code.
• When the motor is indicated for ATEX Group II Category 2 for use in
dust environments (Category 2D) the motor must be protected by an
enclosure (according to EN50281-1-1 or according to
IEC61241-1: Ex tD). Group II motors are marked with a temperature.
• The motor over temperature signal supplied to the drive must be a
normally closed contact (open during over temperature condition)
compatible with the digital (logic) input circuitry of the drive. If multiple
sensors are required in the motor, the connection at the drive must be the
resultant of all required contacts wired in series.

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• Refer to all product markings for additional cautions that may apply.
• Typical motor markings are contained on a motor certification nameplate
similar to the sample below.

FLAMEPROOF Exd ENCLOSURE

EExd I/IIB Tamb C to C
II 2 G/D 0518
I M2 Sira ATEX
MFG. BY ROCKWELL AUTOMATION

Drive Wiring Important: ATEX certification of this drive requires that two separate
inputs be configured to monitor a normally closed, over
temperature contact (or multiple contacts wired in series)
presented to the drive from the motor.

The first input must energize “Digital Input 6/Hardware Enable” on the
drive control board (TB2, terminal 16). The second input must energize the
relay coil on the DriveGuard Safe-Off with Second Encoder option board
(terminals 1 & 2 on the board). This option board must be installed in the
drive for ATEX applications. It is offered with a 24V DC coil only. Both
input signals are wired with respect to the drive's digital input common
when using a control board with 24V I/O. Refer to the drive User Manual
regarding setup for either internal or external 24V logic power. Motor
supplied contacts must have ratings compatible with the input circuit ratings
and applied voltage level of the drive.

Safe-Off Terminal Descriptions

No. Signal Description
1 +24V DC Connections for power to energize coil.
2 24V Common 33.3 mA typical, 55 mA maximum.
3 Monitor - N.C. Normally closed contacts for monitoring
4 Common - N.C. relay status.
Maximum Resistive Load:
1 2 3 4 5 6 250V AC / 30V DC / 50 VA / 60 Watts
Maximum Inductive Load:
250V AC / 30V DC / 25 VA / 30 Watts

1 2 3 4 5 6 7 8 9 10 11 12 13

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Wiring Example
AC Line
Input Power

PowerFlex 700S
Phase II AC Drive
1 24V DC Common

2 +24V DC

Gate Control
Power Supply

Safe Off Option

Motor 3
Over Temperature 4
Sensor(s)
1

Gate Control
Circuit

13
Digital In 4-6 Com.
16
Digital In 6 (Enable)

Drive Hardware Configuration Digital Input 6 must be configured as a Hardware Enable. Ensure that
Jumper P22 on the Main Control Board is set to HW Enable (Pins 2 and 4).

Jumper P22
4 3
= HW Enable
2 1

4 3
= No HW Enable
2 1

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Verify Operation At regular intervals during the life of the machine check the protective
system for proper operation. Both channels shall be verified using the table
below. How frequently the protective system is checked is dependent on the
safety analysis of the machine section controlled by the drive.

Drive In Drive In Drive In Drive Able

Protective System Status Safe State Safe State Safe State To Run
Channel Operation
Safe-Off Option No Power Power Applied No Power Power Applied
Terminals 1 & 2 Applied Applied
PowerFlex 700S Phase II No Power No Power Power Applied Power Applied
Enable Input Applied Applied
Description For Verification
Safe-Off Option Closed Open Closed Open
Monitor Contact
Terminals 3 & 4
PowerFlex 700S Phase II Bit 16 = 1 Bit 16 = 0 Bit 16 = 1 Bit 16 = 0
Drive Inhibits Bit 1 = 1 Bit 1 = 1 Bit 1 = 0 Bit 1 = 0
Param. 156, Bits 1 & 16

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DriveLogix™ Recommended Programming Techniques

1. Tag naming:
a) Use a convention when naming tags and consistently follow the
convention set.
b) Add descriptions for each tag when creating the tag.
c) Example convention (used at Allen-Bradley):
i. <prefix>_<function>_<suffix>
ii. prefix - use to identify the machine section in multi-section
programs.
1) Sct1 = Section 1, or Fan2 = Fan 2, or RewA = Rewind A
iii. function - use to describe the function or signal of the tag.
iv. suffix - use to identify the units of the signal or control status.
1) Rpm = Rotations per Minute, or Ok = status OK, or Off =
contact Off
v. Example: Sct2_SpdRef_Fpm, Fan5_FaultState_OK

2. Use Aliasing for all Static Assembly connections with DriveLogix and
the PowerFlex 700S
a) Improves program portability over processors and through upgrades
to DriveLogix, PowerFlex 700S, and RSLogix 5000 firmware.
b) Allows real names to be applied to the User Defined tags of the static
assembly.
c) Allows new functions of DriveLogix and the PowerFlex 700S to be
clearly named in the program even if RSLogix 5000 has not been
updated.
d) Allows long tag names in RSLogix 5000 to be shortened for easier
program viewing.
e) Allows tags to be named using the above naming convention to
identify machine section association.
f) Apply aliases to all external connections including the PowerFlex
700S static assembly and I/O. All defined bits should be included.

3. Use "Periodic Tasks" to optimize processor utilization.

a) Name periodic tasks to identify the update time.
i. Ex. Periodic_020ms_P9 = 20ms task with priority 9
b) Set the periodic task time appropriate programming requirements.
Note: the faster the task time (function execution) the more processor
bandwidth used.
c) Set the priority of each task to coincide with the task speed. Set faster
tasks to higher priority (lower number = higher priority, i.e, 9 is a
higher priority than 10)
d) Do not set the priority number lower than 8 (recommended priority
range is 8-15). This will provide I/O scanning with optimal updating.
Compact I/O is coded as priority 7 for DriveLogix.

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 41

Troubleshooting
Abbreviated Fault & Alarm For a complete listing of Faults and Alarms, refer to the PowerFlex 700S
Clearing Drives with Phase II Control User Manual, publication 20D-UM006.

A fault is a condition that stops the drive. There are two fault types.

Type Fault Description

➀ Non-Resettable This type of fault normally requires drive or motor repair. The cause of
the fault must be corrected before the fault can be cleared. The fault will
be reset on power up after repair.
➁ User Configurable Programming and commissioning personnel can configure the drive’s
response to these exception events. Responses include:
• Ignore
• Alarm
• Fault Coast Stop
• Fault Ramp Stop
• Fault Current Limit Stop

HIM Indication The HIM also provides visual notification of a fault or alarm condition.

Condition Display
Drive is indicating a fault.
The LCD HIM immediately reports the fault condition by displaying the F-> Faulted Auto
following:
• “Faulted” appears in the status line 0.0 Hz
— Fault — F24
Main
DC Menu:
• Fault number Bus Overvolt
Diagnostics
Time since Fault
• Fault name 00:23:52
Parameter
• Time that has passed since fault occurred
Press Esc to regain HIM control.

Manually Clearing Faults This section illustrates a table showing the HIM keystrokes necessary to
clear faults.

Step Key(s)
1. Press Esc to acknowledge the fault. The fault information will be removed so that you
can use the HIM. Esc

2. Address the condition that caused the fault.

The cause must be corrected before the fault can be cleared.

3. After corrective action has been taken, clear the fault by one of these methods.
• Press Stop
• Cycle drive power (wait five (5) minutes before re-applying power to the drive)
• Select Clear Faults from “Diagnostic - Faults” menu

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 42

Technical Support
Online You can access the complete PowerFlex® 700S Drives with Phase II
Control User Manual, publication 20D-UM006, online at:
http://www.rockwellautomation.com/literature
PowerFlex 700S and DriveLogix™ Technical Support is available online.

Important: You are encouraged to navigate our free website as part of your
installation and start-up process.

To access the Technical Support website:

1. Open your Internet Browser, this may be: Microsoft® Internet Explorer,
Netscape®, or Opera®.

2. With your browser open, type in the following URL address in your path
bar.

http://www.ab.com/support/abdrives/powerflex700s/phase2/index.html

3. Press the Enter key or click the Go button. This will take you to our
website.

Drives Technical Forum

Remember that we currently offer a Drives Technical Forum for all
Allen-Bradley® drive products. The forum can also help you solve issues in
areas such as Applications, Communications, Hardware and Software. You
can visit us at the following URL address...
http://www.ab.com/support/abdrives/registered.html
Telephone Drives Technical Support Hotline :
Monday through Friday, 7:00a.m. to 6:00p.m. Central time
Call 1-262-512-8176

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 43

Notes:

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 PowerFlex, DriveLogix, Logix, FlexLogix, NetLinx, DriveExecutive, DriveObserver,
DriveExpert, FORCE Technology, Zero Stacking, Flex I/O, FlexLogix, DriveTools,
RSLogix 5000, SynchLink and SCANPort are trademarks of Rockwell Automation.
ControlNet is a trademark of ControlNet International, Ltd.
DeviceNet is a trademark of the Open DeviceNet Vendor Association.

www.rockwellautomation.com

Power, Control and Information Solutions Headquarters

Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA,Tel: (1) 414.382.2000, Fax: (1) 414.382.4444
Europe/Middle East/Africa: Rockwell Automation, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium,Tel: (32) 2 663 0600, Fax: (32) 2 663 0640
Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong,Tel: (852) 2887 4788, Fax: (852) 2508 1846

Publication 20D-QS002B-EN-P — October 2005 P/N 372584-P02

Supersedes 20D-QS002A-EN-P — April, 2005 Copyright ® 2005 Rockwell Automation. All rights reserved. Printed in USA.

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