Commissioning and Maintenance P72X/En Cm/A11 Micom P721/P723
Commissioning and Maintenance P72X/En Cm/A11 Micom P721/P723
MiCOM P721/P723
COMMISSIONING AND
MAINTENANCE GUIDE
Commissioning and Maintenance P72x/EN CM/A11
CONTENTS
4. SETTING CHECK 8
4.1 Settings 8
4.2 Measurements 8
4.2.1 MiCOM P721 8
4.2.2 MiCOM P723 8
4.3 Phase differential proteciton ([87] Threshold I Diff]) 9
4.3.1 Test wiring diagram 9
4.3.2 MiCOM settings 11
4.3.3 [87] Threshold I Diff with Fourier mode 11
4.3.4 [87] Threshold I Diff with Sample mode 12
4.3.5 [87] Threshold I Diff with Fast mode 12
4.4 Earth differential protection ([87N] Threshold I Diff) 13
4.4.1 Test wiring diagram 13
4.4.2 MiCOM settings 14
4.4.3 [87N] Threshold I Diff with Fourier mode 15
4.4.4 [87N] Threshold I Diff with Sample mode 15
4.4.5 [87N] Threshold I Diff with Fast mode 16
P72x/EN CM/B96 Commissioning and Maintenance
5. MAINTENANCE 24
5.1 Equipment failure 24
5.1.1 Minor fault 24
5.1.2 Major fault 24
5.1.3 Hardware and software faults 25
5.2 Method of repair 25
5.2.1 Replacing the active part 25
5.2.2 Replacing the complete relay 25
5.3 Problem solving 26
5.3.1 Password lost or not accepted 26
5.3.2 Communication 26
Commissioning and Maintenance P72x/EN CM/A11
Extracting the settings applied to the relay using the appropriate setting software
MiCOM S1 (preferred method)
Test plugs and wires to carry out injections to the CT's secondary (dimensions
according to the currents injected).
2.1.3 Communication
For all commissioning tests, the records can be downloaded using the RS232 front
communication port in the P72x.
According to each RS 485 communication protocol (MODBUS, Courier, IEC 60870-5-103,
DNP3.0).
2.2 Commissioning test sheets
Blank commissioning test sheets are provided in the Commissioning Test and Record
Sheets (RS) chapter.
The Commissioning test sheets enable you to log:
OP. PARAMETERS/Inputs
Input MiCOM P72x models
Status cell value
Opto input 1
P721, P723 00001
22-24 Terminals
Opto input 2
P721, P723 00010
26-28 Terminals
Opto input 3
P723 00100
17-19 Terminals
Opto input 4
P723 01000
21-23 Terminals
Opto input 5
P723 10000
25-27 Terminals
Commissioning and Maintenance P72x/EN CM/A11
4. SETTING CHECK
The setting checks ensure that all of the application-specific relay settings for the particular
installation have been correctly applied to the relay.
Transfer the setting file to the relay using a laptop PC running the appropriate software
through the RS232 front port (all MiCOM P72x models) or the RS485 rear port (all MiCOM
models). This method is preferred because it is much faster. If the setting software is not
used, enter the settings manually using the relay front panel interface.
Commissioning consists of the following points:
Apply current to input terminals 55-56 or 47-48 and verify the INDiff value on the LCD.
Carry forward the results to the Commissioning test sheets (Injected current and relay
current displayed)
4.2.2 MiCOM P723
Apply current to inputs 55-56 or 47-48. Verify the INDiff values on the LCD.
Apply current to inputs 49-50 or 41-42, 51-52 or 43-44 and 53-54 or 45-46 and verify
the IDiff values on the LCD.
Enter the results on the Commissioning test sheets (Injected current and relay current
displayed).
Commissioning and Maintenance P72x/EN CM/A11
Auxiliary supply
+33
-34
49
Current
50
1A
51
52
53
54
55
56 MiCOM
P723
41
Current 42
5A
43
44
45
46
47
48
Timer
stop
RL1 Trip output
P4503ENa
Values to be recorded:
[87] Threshold I Diff for each phase
Time delay tDiff> for each phase.
[87] Threshold I Diff check:
If the time delay [87] Fault Timer tdiff is short, gradually increase the injection current up to
the value of the [87] Threshold I Diff.
If the time delay [87] Fault Timer tdiff is long, inject 0.95 x [87] Threshold I Diff and check that
there is no tripping. Then inject 1.1 x [87] Threshold I Diff and check the trip.
Gradually decrease the injected current and record the value of the drop out.
Checks:
Alarm message on the LCD.
Alarm LED flashes.
Trip LED on
[87] tDiff LED on (if programmed).
Trip output closes.
[87] tDiff output closes (if programmed).
[87] Fault Timer tdiff check:
Apply a current onto phase A and measure the time delay [87] tDiff by pre-setting the current
above the [87] Threshold I Diff (I injected > 2 x [87] Threshold I Diff). Repeat the same test
for phases B and C.
P72x/EN CM/B96 Commissioning and Maintenance
Idiffpeak peak
If [87] Threshold I Diff , then the relay trips.
2 2
Values to be recorded:
[87] Threshold I Diff for each phase
Time delay tDiff> for each phase.
[87] Threshold I Diff check:
If the time delay [87] Fault Timer tdiff is short, gradually increase the injection current up to
the value of the [87] Threshold I Diff.
If the time delay [87] Fault Timer tdiff is long, inject 0.95 x [87] Threshold I Diff and check that
there is no tripping. Then inject 1.1 x [87] Threshold I Diff and check the trip.
Gradually decrease the injected current and record the value of the drop out.
Checks:
Alarm message on the LCD.
Alarm LED flashes.
Trip LED on
[87] tDiff LED on (if programmed).
Trip output closes.
[87] tDiff output closes (if programmed).
[87] Fault Timer tdiff check:
Apply a current onto phase A and measure the time delay [87] tDiff by presetting the current
above the [87] Threshold I Diff (I injected > 2 x [87] Threshold I Diff). Repeat the same test
for phases B and C.
4.3.5 [87] Threshold I Diff with Fast mode
The Fast mode detects a number of samples above the threshold during one AC half cycle.
The Fast mode threshold is 2 2 [87] Threshold I Diff. If four consecutive samples are
above 2 2 [87] Threshold I Diff, then the relay trips.
Values to be recorded:
[87] Threshold I Diff for each phase
Time delay tDiff> for each phase.
[87] Threshold I Diff check:
If the time delay [87] Fault Timer tdiff is short, gradually increase the injection current up to
the value of 2 2 [87] Threshold I Diff.
If the time delay [87] Fault Timer tdiff is long, inject 0.95 2 2 [87] Threshold I Diff and
check that there is no tripping. Then inject 1.1 2 2 [87] Threshold I Diff and check the
trip.
Gradually decrease the injected current and record the value of the drop out.
Commissioning and Maintenance P72x/EN CM/A11
Checks:
Alarm message on the LCD.
Alarm LED flashes.
Trip LED on
[87] tDiff LED on (if programmed).
Trip output closes.
[87] tDiff output closes (if programmed).
[87] Fault Timer tdiff check:
Apply a current onto phase A and measure the time delay [87] tDiff by presetting the current
above the 2 2 [87] Threshold I Diff (I injected > 2 2 2
[87] Threshold I Diff). Repeat the same test for phases B and C.
4.4 Earth differential protection ([87N] Threshold I Diff)
Set the Trip [87N] tDiff to the Trip Commands. Note that [87N] tDiff is affected by the timer,
the bus wire supervision and any blocking logic. On the other hand, [87N] Diff is
instantaneous and it is not affected by any blocking logic or the bus wire supervision. To
monitor the [87N] Diff operation, assign it to any of the relay outputs available (RL2 to RL8).
The logic scheme of the single-phase high impedance differential protection is shown in
Figure 3.
[87N] DIFF
P4493ENa
Values to be recorded:
[87N] Threshold I Diff
Time delay tDiff>
[87] Threshold I Diff check:
If the time delay [87N] Flt Timer tdiff is short, gradually increase the injection current up to
the value of the [87N] Threshold I Diff.
If the time delay [87N] Flt Timer tdiff is long, inject 0.95 x [87N] Threshold I Diff and check
that there is no tripping. Then inject 1.1 x [87N] Threshold I Diff and check the trip.
Gradually decrease the injected current and record the value of the drop out.
Checks:
Alarm message on the LCD.
Alarm LED flashes.
Trip LED on
[87N] tDiff LED on (if programmed).
Trip output closes.
[87N] tDiff output closes (if programmed).
[87N] Flt Timer tdiff check:
Apply a current onto the single phase CT input and measure the time delay [87N] tDiff by
pre-setting the current above the [87N] Threshold I Diff (I injected > 2 x [87N] Threshold I
Diff).
4.4.4 [87N] Threshold I Diff with Sample mode
The sample mode compares the peak-to-peak value of the differential current divided by 2
Idiffpeak peak
2 against the [87N] Threshold I Diff. If [87N] Threshold I Diff , then the
2 2
relay trips.
Values to be recorded:
[87N] Threshold I Diff
Time delay tDiff>
[87] Threshold I Diff check:
If the time delay [87N] Flt Timer tdiff is short, gradually increase the injection current up to
the value of the [87N] Threshold I Diff.
If the time delay [87N] Flt Timer tdiff is long, inject 0.95 x [87N] Threshold I Diff and check
that there is no tripping. Then inject 1.1 x [87N] Threshold I Diff and check the trip.
Gradually decrease the injected current and record the value of the drop out.
Checks:
Alarm message on the LCD.
Alarm LED flashes.
P72x/EN CM/B96 Commissioning and Maintenance
Trip LED on
[87N] tDiff LED on (if programmed).
Trip output closes.
[87N] tDiff output closes (if programmed).
[87N] Fault Timer tdiff check:
Apply a current onto the single phase CT input and measure the time delay [87N] tDiff by
pre-setting the current above the [87N] Threshold I Diff (I injected > 2 x [87N] Threshold I
Diff).
4.4.5 [87N] Threshold I Diff with Fast mode
The Fast mode detects a number of samples above the threshold during one AC half cycle.
The Fast mode threshold is 2 2 [87N] Threshold I Diff. If four consecutive samples are
above 2 2 [87N] Threshold I Diff, then the relay trips.
Values to be recorded:
[87N] Threshold I Diff
Time delay tDiff>
[87N] Threshold I Diff check:
If the time delay [87N] Flt Timer tdiff is short, gradually increase the injection current up to
the value of 2 2 [87N] Threshold I Diff.
If the time delay [87N] Fault Timer tdiff is long, inject 0.95 x 2 2 [87N] Threshold I Diff
and check that there is no tripping. Then inject 1.1 x 2 2 [87N] Threshold I Diff and
check the trip.
Gradually decrease the injected current and record the value of the drop out.
Checks:
Alarm message on the LCD.
Alarm LED flashes.
Trip LED on
[87N] tDiff LED on (if programmed).
Trip output closes.
[87N] tDiff output closes (if programmed).
[87N] Fault Timer tdiff check:
Apply a current onto the single phase CT and measure the time delay [87N] tDiff by pre-
setting the current above the 2 2 [87N] Threshold I Diff (I injected > 2 x 2 2 [87N]
Threshold I Diff).
4.5 Phase bus wire supervision ([95] Phase Bus-Wire Sup)
4.5.1 Test wiring diagram
The same test wiring diagram shown in section 4.3.1 can be used.
4.5.2 MiCOM settings
4.5.2.1 MiCOM P723 Settings
Note that the setting cell Protection line select under Configuration/Connection should be set
as [87] Phase.
Commissioning and Maintenance P72x/EN CM/A11
Protection Menu
Trip output does not close (If [95] Threshold I Sup Idiff [87] Threshold I Diff and the
[95] Fault timer t Sup has elapsed).
[95A] tSup A output closes (if programmed).
[95B] tSup B output closes (if programmed).
[95C] tSup C output closes (if programmed).
[95] Fault Timer t Sup check:
Apply a current onto phase A and measure the time delay [95A] tSup A by presetting the
current above the [95] Threshold I Sup (2 x [95] Threshold I Diff I injected [87] Threshold
I Diff). Repeat the same test for phases B and C using [95B] tSup B and [95C] tSup C
respectively.
4.5.4 [95] Threshold I Sup with Sample mode
The sample mode compares the peak to peak value of the differential current divided by
2 2 against the [95] Threshold I Sup.
P72x/EN CM/B96 Commissioning and Maintenance
Values to be recorded:
[95] Threshold I Sup for each phase
Time delay tSup for each phase.
[95] Threshold I Sup check:
If the time delay [95] Fault Timer t Sup is short, gradually increase the injected current to [95]
Threshold I Sup and verify that [95] Sup is asserted. Keep injecting the current and after the
timer elapses verify that [95] tSup is also asserted.
If the time delay [95] Fault Timer t Sup is long, inject 0.95 [95] Threshold I Sup and check
that [95] Sup is not asserted. Then inject 1.1 [95] Threshold I Sup and check that [95] Sup
is asserted. Keep injecting the later current and after the timer elapses verify that [95] tSup
is also asserted.
Gradually decrease the injected current and record the value of the drop out.
Checks:
Alarm message on the LCD.
Alarm LED flashes.
[95] tSup LED on (if programmed).
Trip output does not close
Idiffpeak peak
(If [95] Threshold I Sup [87] Threshold I Diff and the [95] Fault timer
2 2
t Sup has elapsed).
[95A] tSup A output closes (if programmed).
[95B] tSup B output closes (if programmed).
[95C] tSup C output closes (if programmed).
[95] Fault Timer tSup check:
Apply a current onto one of the phases and measure the time delay [95] tSup by presetting
the current above the [95] Threshold I Sup (2 x [95] Threshold I Sup < I injected < [87]
Threshold I Diff) and verify that [95] Sup is asserted. Keep injecting the current and after the
timer elapses verify that [95] tSup is also asserted. Repeat the same test for phases B and
C using [95B] tSup B and [95C] tSup C respectively.
4.5.5 [95] Threshold I Sup with Fast mode
The Fast mode detects a number of samples above the threshold during one AC half cycle.
The Fast mode threshold is 2 2 [95] Threshold I Sup.
Values to be recorded:
[95] Threshold I Sup for each phase
Time delay tSup for each phase.
[95] Threshold I Sup check:
If the time delay [95] Fault Timer tSup is short, gradually increase the injection current up to
the value of 2 2 [95] Threshold I Sup and verify that [95] Sup is asserted. Keep
injecting the current and after the timer elapses verify that [95] tSup is also asserted.
If the time delay [95] Fault Timer tSup is long, inject 0.95 x 2 2 [95] Threshold I Sup and
check that [95] Sup is not asserted. Then inject 1.1 x 2 2 [95] Threshold I Sup and
check that [95] Sup is asserted. Keep injecting the later current and after the timer elapses
verify that [95] tSup is also asserted.
Gradually decrease the injected current and record the value of the drop out.
Commissioning and Maintenance P72x/EN CM/A11
Checks:
Alarm message on the LCD.
Alarm LED flashes.
[95] tSup LED on (if programmed).
Trip output does not close
(If 2 2 [95] Threshold I Sup Idiff 2 2 [87] Threshold I Diff and the [95] Fault
timer t Sup has elapsed).
[95A] tSup A output closes (if programmed).
[95B] tSup B output closes (if programmed).
[95C] tSup C output closes (if programmed).
[95] Fault Timer tdiff check:
Apply a current onto phase A and measure the time delay [95A] tDiff A by pre-setting the
current above the 2 2 [95] Threshold I Sup (2 2 2 [95] Threshold I Sup < I
injected < 2 2 [87] Threshold I Diff). Repeat the same test for phases B and C using
[95B] tSup B and [95C] tSup C respectively.
4.6 Earth bus wire supervision ([95N] Earth Bus-Wire Sup)
Three P721 relays are required to use the P721 in three phase applications. In this case,
the [95N] Earth Bus-wire Sup should be tested the same way as the [95] Phase Bus-wire
Sup in the P723. [95N] Sup and [95N] tSup should be verified. Check section 4.5 for further
test details.
4.7 REF/BEF Primary Injection Tests
Primary injection tests will be used to check that the current transformers for the high
impedance differential scheme are correctly connected.
4.7.1 Correct set up check
Before commencing any primary injection tests it is essential to ensure that the circuit is
dead, isolated from the remainder of the system and that only those earth connections
associated with the primary injection test equipment are in position.
The stability of the scheme can be checked by injecting through the neutral current
transformer and each phase current transformer in turn. This test is required when the P72x
is used in a high impedance REF.
Figure 7 shows the connections for the P721 and P723 when the relays are used in a high
impedance differential scheme.
P72x/EN CM/B96 Commissioning and Maintenance
read on A1. To verify the ratio and polarity of all current transformers, primary injection
should be performed between A and B and then between B and C phases.
Figure 9: Busbar application - Primary injection – Inter-group ratio and polarity check
The sensitivity of the scheme should also be tested by injecting primary current into one of
the current transformers only. The current required to operate the P72x with the maximum
number of current transformers in idle shunt should be measured. Since the supervision
relay has a low setting it should be left inoperative while performing the sensitivity test. To
verify that the correct value of stabilizing resistor is used, a voltmeter should be used to
measure the voltage across the P72x and the stabilizing resistor. The voltage reading
should be noted when the P72x operates, and this voltage should be very close to the Vs
(stability voltage). The sensitivity test should be performed for each discriminating zone and
for the overall check zone. The primary operating current should be very close to the
effective relay setting or primary operating current calculated. Figure 10 shows the
sensitivity test connections. During this test the P79x auxiliary relay should be kept
energized, thus the stabilizing resistor is not short circuited.
Commissioning and Maintenance P72x/EN CM/A11
5. MAINTENANCE
5.1 Equipment failure
The MiCOM P723 and P721 are fully digital and self-diagnosing. As soon as an internal
fault is detected, depending on its type (minor or major), an alarm message is displayed as a
priority on the front panel LCD before the fault LED is illuminated (fixed or flashing) and the
watchdog relay is closed (if the fault is a major one).
The watchdog facility provides two output relay contacts, one normally open and one
normally closed that are driven by the processor board. These are provided to give an
indication that the relay is in a healthy state.
An equipment failure (major or minor) cannot be acknowledged on the front panel (using the
dedicated tactile button keypad). Only the disappearance of the cause will acknowledge the
fault and hence reset the fault LED.
All tests are performed while the relay boots. Background software tasks, except for volatile
memory tests, are performed only when the relay boots and on any setting changes.
5.1.1 Minor fault
A communication failure is regarded by the MiCOM P721 and P723 relays as a minor fault. If
the communication is at fault, the MiCOM P721 and P723 protection and automation
modules are not affected. The MiCOM relay is fully operational. The watchdog relay is
energized (35-36 contact open and 36-37 contact closed).
Message:
"COMM.ERROR": Communication fault
Cause:
Hardware or software failure of the communication module
Action:
Withdraw the active part and return it to the factory for repair.
Alternative: If communication is not used, disable communication in the COMMUNICATION
menu (Communication ? = No).
5.1.2 Major fault
In MiCOM P721 and P723 relays, major faults are all software and hardware failures except
for communication faults. As soon as this type of failure is detected, the watchdog (WD) is
de-energized (35-36 contact closed and 36-37 contact open) and all operations are stopped
(protection, automation, communication).
Commissioning and Maintenance P72x/EN CM/A11
The case and the rear terminals blocks have been designed to facilitate removal of the
MiCOM P72x relay should replacement or repair become necessary without disconnect the
scheme wiring.
NOTE: The MiCOM range of relays have integral current transformer shorting
switches which will close when the active part is removed from the
case.
Remove the upper and lower flap without exerting excessive force. Remove the external
screws. Under the upper flap, turn the extractor with a 3 mm screwdriver and extract the
active part of the relay by pulling from the upper and lower notches on the front panel of the
MiCOM relay.
To reinstall the repaired or replacement relay follow the above instructions in reverse,
ensuring that no modification has been made to the scheme wiring.
On completion of any operations which require the relay to be removed from its case, verify
that the four fixing screws are fitted at the corners of the front panel under the flaps. These
screws secure the chassis (removable part) to the relay case, ensuring good seating and
contact.
5.2.2 Replacing the complete relay
To remove the complete relay (active part and case) the entire wiring must be removed from
the rear connector.
Before working at the rear of the relay, isolate all current supplies to the MiCOM relay and
ensure that the relay is no longer powered.
DANGER: NEVER OPEN THE SECONDARY CIRCUIT OF A CURRENT
TRANSFORMER SINCE THE HIGH VOLTAGE PRODUCED MAY BE
LETHAL AND COULD DAMAGE THE INSULATION.
Remove all wiring (communication, logic inputs, outputs, auxiliary voltage, current inputs).
Disconnect the relay earth connection from the rear of the relay.
P72x/EN CM/B96 Commissioning and Maintenance
Remove the screws used to fasten the relay to the panel, rack, etc.. These are the screws
with the larger diameter heads that are accessible when the upper and lower flaps are
installed.
Carefully withdraw the relay from the panel or rack because it will be heavy due to the
internal transformers.
To reinstall the repaired or replacement relay, follow the above instructions in reverse,
ensuring that each terminal block is relocated in the correct position and that the case earth
and communication are replaced.
Once reinstallation is complete the relay should be recommissioned.
5.3 Problem solving
5.3.1 Password lost or not accepted
Problem:
Password lost or not accepted
Cause:
MiCOM P721 and P723 relays are supplied with the password set to AAAA.
This password can be changed by the user (refer OP PARAMETERS menu).
Action:
There is an additional unique recovery password associated with the relay which can be
supplied by the factory or service agent, if given details of its serial number (under the upper
flap of the front panel). With this serial number, contact your AREVA T&D Automation
Business local dealer or AREVA T&D Automation After Sales Dept.
5.3.2 Communication
5.3.2.1 Values measured locally and remotely.
Problem:
The measurements noted remotely and locally (via RS485 communication) differ.
Cause:
The values accessible on the front face via the Measurement menu are refreshed every
second. Those fed back via RS485 communication and accessible by the AREVA T&D'S
Automation Business Setting software generally have skeletal refreshing frequencies. If the
refreshing frequency of the supervision software differs from that of MiCOM P721 and P723
relays (1s), there may be a difference between indicated values.
Action:
Adjust the frequency for refreshing the measurements of the supervision software or of the
setting software to 1 second.
5.3.2.2 MiCOM relay no longer responds
Problem:
No response from MiCOM P721 and P723 relays when asked by the supervision software
without any communication fault message.
Cause:
Mainly, this type of problem is linked to an error in the MiCOM P721 and P723
communication parameters.
Commissioning and Maintenance P72x/EN CM/A11
Action:
Check MiCOM P721 and P723 communication parameters (data rate, parity, etc.) are in
accordance with the supervision settings.
Check MiCOM P721 and P723 network address.
Check that this address is not used by another device connected on the same LAN.
Check that the other devices on the same LAN answer to supervision requests.
5.3.2.3 A remote command is not taken in account
Problem:
The communication between the relay and the PC is correct, but the relay does not accept
any remote command or file downloading.
Cause:
Generally this is due to the fact that the relay is in a programming situation, therefore the
password is active.
Action:
Check that the relay password has not been active for the last 5 minutes.
P72x/EN CM/B96 Commissioning and Maintenance
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