Enclosed Conductor Rail

842 Series Boxline

2 Visit www.conductix.us for the most current information.
Contents

Description
Enclosed Conductor Rails Program 0842 BoxLine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
The Advantages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
The System Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Connection Alternatives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Technical Data Enclosed Conductor Rails Program 0842 BoxLine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Enclosed Conductor Rail System PL (Plug-in Type, 4 Poles). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Order Example for a Simple Complete System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Conductor Rails and Joint Covers

System CS (Continuous Strip) and System PL (Plug-in Type). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
System JT (Joint Clamping) and System AN (Angle Clamping). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Rail Curves
Horizontal Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Vertical Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Order Number Code for Curve, System AN (Angle Clamping). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Hanger Clamps and Anchor Clamps

Hanger Clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Anchor Clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Hanger Clamp for Higher Temperature Range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

End Feeds and End Caps

End Feed up to 60 A for CS (Continuous Strip), PL (Plug-in Type) and AN (Angle Clamping). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
End Feed up to 100 A for CS (Continuous Strip) and up to 140 A for JT (Joint Clamping). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
End Cap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

In-line Feeds
In-line Feeds with Single Core Cable Entry up to 60 A and In-line Feeds Joint Covers AN (Angel Clamping). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
In-line Feeds with Terminal Box up to 140 A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Expansion Joints
General Expansion Joint Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Example: Setting the Expansion Joint Depending on the Temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Expansion Joints (with 100 mm Expansion) for System CS (Continuous Strip). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Expansion Joints (with 100 mm Expansion) for the Systems PL, JT and AN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Pick-up Guides
Pick-up Guides for Transfer Points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Conversion Retrofit Kits to Add a Power Feed Point to Pick-up Guides/Transfer Points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Pick-up Guides for Entrance Points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Pick-up Working Range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Collectors and Accessories

Collector with Connection Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Double Collector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Collector up to 7 Poles; with Single Cores in a Flexible Conduit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Towing Arm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Wear Parts and Accessories

Sealing Lip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Reinforcing Bracket for Plastic Housing and Storm Safety Device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Conversion Retrofit Kits to Add a Power Feed Point to Pick-up Guides/Transfer Points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Half Shells. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Collectors Shoes for Collectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Assembly Tools
Strip Insertion Trolley for System CS (Continuous Strip). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
De-coil Unit for Simplified Strip Insertion - Optional (System CS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Bending Device for Chamfering the Copper Strip for System AN (Angle Clamping). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Positioning Block for System AN (Angle Clamping) and Insertion Tool for Sealing Lip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Support Arm (Optional), Girder Clip (Optional) and Weld-on Bracket for Support Arm (Optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Program Overview
Conductor Rails. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
General Hints. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

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Description

Enclosed Conductor Rails Program 0842 BoxLine

The conductor rail program 0842 completes the Conductix-Wampfler product line of conductor rails by an enclosed conductor rail system for indoor and outdoor use.

The established, universally applicable system is used on crane systems, transfer carriages, tasksaver systems, electric hoisting equipment,
theater applications and a variety of other mobile consumers for indoor and outdoor use, ideally suited for straight tracks.

The Advantages
The system 0842 is mainly characterized by the following features:
• Enclosed profile with captured collector
• Collector cable exits the system from the lower slot
• High variability by 4 different types of system connection
• Fast and safe assembly by adjustable and rotating snap-in hanger clamps and
other innovative details
• Supplied in easy to handle 4 m sections
• High protection against direct contact and compliance with
international standards
• Broad selection of accessories

Snap-in assembly

The System Components

Conductor Rails Suspension
The conductive strips made of copper or datametal are fastened in high-quality Swivelling and adjustable snap-in hanger clamps allow for the fast, safe and optimized
plastic insulating profiles and are available with 4, 5 and 7 poles with a nominal one-man assembly of the rail segments.
current of 35 to 140 A. Power feed points are available as end feed and center feed. Moreover it is possible to
Standard profile lengths of 4000 mm allow a simple application and fast progress in use transfer segments as feedings with the application
the assembly. of a conversion kit.
Shorter lengths are available on inquiry.
Devices for optional sealing lips, a guiding notch for the defined introduction of the Expansion joint
collector trolley and the integrated PE-identification complement the profile. Changes in ambient temperature coupled with normal electrical heating of the conductors
causes linear expansion. Expansion joints are used for the absorption of this expansion.
Hanger clamp The number of required expansion joints is determined by difference in temperature and
• Plug-in type: System PL to plug-in up to 60 A the system or segment length. Additional power feeding or additional power feeds are not
• Angle clamping: system AN screwable up to 60 A required when using expansion joints as the continuity of the system is not interrupted.
• Joint clamping: system JT screwable up to 140 A
Entrance and transfer segments
As an alternative to the above solutions, the continuous strip version: system CS is For isolation or disconnection points within the conductor rail system (i.e. for the isolation
available to eliminate connection points (available up to 100 Amps). A combination of a section of a line), pick-up guides are used for the entry and exit of the collector.
of the systems CS and AN allows an easy changeover between the segments, as on
a combination with curves. Collector trolley
The roller-guide collector trolleys are available as 4, 5 and 7 pole types. Copper graphite
carbon shoes are used for energy and control voltages over 35 V. For the data transmissi-
on and low voltage below 35 V we recommend silver graphite carbons in connection with
a datametal conductor. Double collectors are used to improve the quality of the contact
and for transfers (for further information refer to the collector section.

Towing arm
Towing arms are designed as the attachment point between the moving machine and the
collector. They are available in „fork“ or chain versions, both of which are designed for
straight, uninterrupted tracks or a special spring-loaded design is available for systems
with pick-up guides/isolation sections.

4 Visit www.conductix.us for the most current information.

Description

Connection Alternatives
High flexibility by various techniques for joining parts for each required system.
Plug-in type (system PL)
Characteristics:
• Simple plug-in
• Ideal for short systems
• From 35 A up to 60 A (100% ED)

System PL (plug-in type)

Joint clamping type (system JT)

Characteristics:
• Fast joining
• Designed for large cross sections
• From 100 A up to 140 A (100% ED)

System JT (joint clamping)

Angle clamping type (system AN)

Characteristics:
• Quick flexible solution
• Can be combined with continuous strip version
• From 35 A up to 60 A (100% ED)

System AN (angle clamping)

Continuous strip type (system CS)

Characteristics
• For conductor guide free of disconnecting points
• Fast and simple on-site assembly
• 35 A, 60 A up to 100 A (100% ED)

For further installation details see installation instructions

for program 0842
System CS (continuous strip)

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Description

Technical Data Enclosed Conductor Rails Program 0842 BoxLine

Type 084210- ... 084211- ... 084213- ... 084212- ...

Rail System Configuration Continuous Strip Plug-in Type Bolted Type
(CS) (PL) Angle Clamping Joint Clamping
(AN) (JT)
Nom. Current at 100% ED and 35°C [A] 10 35 60 100 35 60 35 60 100 140 1)
Cross Section Area of Conductor [mm²] 10 10 16 25 10 16 10 16 25 40
Resistance [Ω/m] 0.0808 0.0019 0.0011 0.0006 0.0019 0.0011 0.0019 0.0011 0.0007 0.0004
Impedance at 60 Hz [Ω/m] 0.0889 0.0021 0.0012 0.0008 0.0021 0.0012 0.0021 0.0012 0.0008 0.0004
Material Datametal Copper
1) 160 A at 80% duty cycle

Basic Variants / Lengths of Profile 4, 5 and 7 poles / 4 m (sub-lengths: 1 m, 2 m, 3 m)

Nominal Voltage 35 ... 690 V
Installation Position slot downwards; as shown below
Support Spacing max. 2000 mm (500 mm curves)
External Dimensions 56 x 90 mm
Travel Speed up to 150 m/min straight track (< 85 m/min on transfers)
Standard Current Strip Arrangement Plastic casing
4 poles: 4
L1, L2, L3, PE
5 poles: L1 L3 L1
L1, L2, L3, 4, PE
7 poles ²): L2
L1, L2, L3, , , , PE L2 PE yellow-green
L3 PE yellow-green

Asymmetrical slot flan-

5 poles gedesign against wrong 7 poles
insertion of collector
Special Current Strip Arrangement
example 6 poles:
L1, L2, L3, , , PE Nominal Current [A] 35 60 100 140
Conductor Cross L1, L2, L3, 4 [mm²] 10 16 25 40
Section Area , ,  [mm²] 10
PE [mm²] 10 16 25

Permissible Ambient Temperature -30 to +55°C

Difference in Temperature ∆ϑ ≤ 50 K (Please contact us for higher temperature variations)
Standard EN 60204
Dielectric Strength 22.4 kV/mm
Surface Resistance 600 ≤ CTI
Combustibility of Insulation Cover regarding UL 94 V-0
Protection Type IP 23 (with sealing lips IP 24)
Wind speed max. 60 km/h, for higher wind speed in exposed position >3 m
add. storm clamper recomended (see page 21)
Chemical Resistance of the Profile benzine resistant sodium hydroxide 25% resistant
at an Ambient Temperature of +45°C mineral oil resistant hydrochlorid acid resistant
grease resistant sulphuric acid up to 50% resistant
The materials of the conductor rail system are weather resistant and have a high resistance
against certain chemicals. For special applications please contact us.
Please be careful with solvents and contact sprays.

2) In case of system extension please check the pole disposition. Systems built before 2000 have a different pole disposition (see also MV0842-0020DEF
or the respective documentation of the system).

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Description

Enclosed Conductor Rail System PL (Plug-in Type, 4 Poles)

PE 6 5 9 8 7

10 1, 2, 3, 4 12 11 13

For straight systems (L1, L2, L3, PE) of limited length at low/medium load it is recommended to use 4 pole-“plug-in type”
with standard components.

Order Example for a Simple Complete System

Item Pc. Parts for 35 A Designation Parts for 60 A

Order No. Order No.
1 ..1) 084211-34x4x12 Conductor rail, 4 m long 084211-54x4x12
2 ..1) 084211-33x4x12 Conductor rail, 3 m long 084211-53x4x12
3 ..1) 084211-32x4x12 Conductor rail, 2 m long 084211-52x4x12
4 ..1) 084211-31x4x12 Conductor rail, 1 m long 084211-51x4x12
5 ..1) 084222-0 Joint cover 084222-0
6 ..1) 084243-11 Hanger clamp with steel square nut 084243-11
7 ..1) 020185-0500 Support arm, 500 mm long 020185-0500
8 ..1) 020181-08 Girder clip with support distance 6-25 mm 020181-08
9 1 084233-11 Anchor clamp with steel square nut 084233-11
10 1 084271 End cap 084271
11 1 084251-051 End feed 084251-052
12 1 084201-4x112) Collector with 1 m connection cable 084201-4x213)
13 1 084291-2 Fork-type towing arm 084291-2
1) Variable in accordance with the system length
2) Nominal current at 60% duty cycle: 25 A

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Conductor Rails
and Joint Covers
System CS (Continuous Strip)
Technical details
• Current strips are delivered in cartons ready for de-coiling
• It is recommended to use datametal for energy and data

90
transmission in corrosive environments and/or at system
voltage approx. ≤ 35 V
• Standard current strip arrangement see page 4
56
Plastic casing
107

ca. 20
80 Optional sealing lip see page 21
Joint cover

Poles Nom. Strip Max. Weight Order No.

Current Material Length
[A] [m]
Plastic Casing 5 - - 4 5.20 kg 084210-04x5x13
7 - - 4 5.40 kg 084210-04x7x12
Current Strip - 35 300 0.08 kg/m 084214-3xL1)
- 60 Copper 200 0.15 kg/m 084214-5xL1)
- 100 100 0.23 kg/m 084214-6xL1)
- 10 Datametal 300 0.07 kg/m 084214-8xL1)
Joint Cover - - - - 0.12 kg 084221-0
1) L = requested strip length per pole [m]

System PL (Plug-in Type)

Technical details
Standard current strip arrangement see page 4
90

56
Conductor rail
118

ca. 20

113 Optional sealing lip see page 21

Joint cover

Poles Nom. Strip Max. Weight Order No.

Current Material Length
[A] [m]
Conductor Rail 4 7.22 084211-34x4x12
5 35 Copper 7.63 084211-34x5x13
7 8.79 084211-34x7x15
4
4 8.21 084211-54x4x12
5 60 Copper 8.87 084211-54x5x13
7 9.80 084211-54x7x15
Joint Cover - - - - 0.24 084222-0

8 Visit www.conductix.us for the most current information.

Conductor Rails
and Joint Covers
System JT (Joint Clamping)
Technical details
Standard current strip arrangement see page 4

90
56
Plastic casing
118

ca. 20
113
Optional sealing lip see page 21
Joint cover

Poles Nom. Strip Max. Weight Order No.

Current Material Length
[A] [m] [kg]
Conductor rail 4 9.40 084212-64x4x12
5 100 Copper 10.40 084212-64x5x13
7 11.20 084212-64x7x15
4
4 11.15 084212-74x4x12
5 140 Copper 12.64 084212-74x5x13
7 12.87 084212-74x7x15
Joint cover - - - - 0.24 084222-0

System AN (Angle Clamping)

Technical details
• Standard current strip arrangement see page 4
• Edging tool for the conductor strip
90

see page 22

56
Conductor rail
118

ca. 20

113
Optional sealing lip see page 21
Joint cover

Poles Nom. Strip Max. Weight Order No.

Current Material Length
[A] [m] [kg]
Conductor Rail 4 6.98 084213-34x4x12
5 35 Copper 7.34 084213-34x5x13
7 8.35 084213-34x7x15
4
4 8.03 084213-54x4x12
5 60 Copper 8.60 084213-54x5x13
7 9.36 084213-54x7x15
Joint Cover 4 0.32 084224-41)
5 - - - 0.34 084224-51)
7 0.38 084224-71)
1) incl. covering terminals L2 and ➅

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Rail Curves

General Rail Curve Data

• There is a distinction between horizontal-/vertical curves and • AN (angle clamping) is the preferred joint system for curves. Appropriate
inner-/outer curves. conductor rail connection adapters are available for joining with other systems
• The minimum radius depends on the collector type. (e.g. system PL „plug-in type“).
• The hanger clamp distance at curves shall not exceed 500 mm. • Curves act as anchor points within the system. Therefore, if expansion is not
• The overall curve length should not exceed 2360 mm. accommodated by the steel structure (i.e. slotted holes at the attachment point),
the use of expansion joints is recommended (see pages 14/15).
• Adaption segments (200 mm long) for system PL available

Horizontal Curves
R + 28 R + 28
R R
R - 28 R - 28

Inner curve Outer curve

α Radius R [mm] Angle a

800 ≤ R < 27501)
R

On request
Outer curve
Inner curve α 2750 ≤ R < 3000 0° - 45°
R

3000 ≤ R < 4500 0° - 30°

PE (green stripe) / long slot fl ange
4500 ≤ R < 6000 0° - 22.5°
6000 ≤ R On request
For radii greater than/equal to 27000 mm, bending is not required.
1) Special collector required for this configuration

Vertical Curves
R - 41

R + 41
R
R + 41
R - 41
R

Strengthening brackets1) Slot Slot

Inner curve Outer curve

α Radius R [mm] Angle a

3000 ≤ R < 5000 2)
R

On request
Outer curve
Inner curve α 5000 ≤ R < 6000 0° - 22.5°
R

6000 ≤ R On request
Slot 1) See page 21
2) Special collector required for this configuration

Order Number Code for Curve, System AN (Angle Clamping)

084213 X B X 2750 - 030 X x X x 12

H = Horizontal / V = Vertical Poles: 4, 5, 7
I = Inner- / A = Outer curve Current: 3 = 35 A; 5 = 60 A
Adapters for other systems
Radius (e.g. 2750 mm) Angle a (e.g. 30°) on request!

10 Visit www.conductix.us for the most current information.

Visit www.conductix.us for the most current information. 11
Hanger Clamps
and Anchor Clamps
Hanger Clamp
Order No. 084241-11

20
max. 20
M8
M8

max.
Technical details
• Material: plastic; steel

47
47
• Snap-in type; swivelling

156
156

min. 18
18
• Support distance ≤ 2000 mm

105
105

min.
• Weight: 0.11 kg

7373 4040

Type with normal steel hex nut

30 25 Order No. 084243-11

M8
Technical details
47

• Material: plastic; steel

• Snap-in type; swivelling
156

max. 38
105

min. 18
• For support arm assembly
• Support distance ≤ 2000 mm
73 40
• Weight: 0.14 kg

Type with steel square nut

Anchor Clamp
Order No. 084231-11
max. 30

min. 10

M8
Technical details
• Material: plastic; steel
• Weight: 0.16 kg
156
107

80 89

Type with normal steel hex nut

30
30 25
25 Order No. 084233-11
M8
M8
Technical details
• Material: plastic; steel
• For support arm assembly
156
156

• Weight: 0.18 kg
max. 38
38
107
107

min. 10
10
max.
min.

80
80 89
89
Type with steel square nut

Hanger Clamp for Higher Temperature Range

Order No. 084245-22
~13

Technical details
• Material: galvanised steel
• Weight: 0.4 kg
166

• Incl. universal hex and square nuts set for flexible installation
106
110

83
96

Notes
• Hanger clamp with integrated rollers
56.5 70 • Recommended for application with higher temperature range
13

64 (temperature range > 40K)

12 Visit www.conductix.us for the most current information.

End Feeds
and End Caps
End Feed up to 60 A for CS (Continuous Strip), PL (Plug-in Type) and AN (Angle Clamping)
Technical details
• Housing material: plastic
• Cable lugs included

29
141
• For joint systems PL and AN few
modifications are required on-site.
• Further details see installation
instructions program 0842
130 130

Order No. Poles Gland Nom. Current Cable Lug Weight

up to [A] [mm²] [kg]
084251-051 Pg 21 35 10 0.71
5
084251-052 Pg 29 60 16 0.71
084251-071 Pg 21 35 10 0.84
7
084251-076 Pg 29 + Pg 11 60 16 0.85

End Feed up to 100 A for CS (Continuous Strip) and up to 140 A for JT (Joint Clamping)
110 Technical details
• Housing material: plastic
• Cable lugs included
37
200

160 230

Order No. Poles Gland Nom. Current Cable Lug Weight

up to [A] [mm²] [kg]
084251-053x60 Pg 36 100 25 1.30
5
084251-053x70 Pg 36 140 35 1.30
084251-077x60 1 x Pg 36; 1 x Pg 11 100 25 1) 1.35
7
084251-077x70 1 x Pg 36; 1 x Pg 11 140 35 2) 1.35
1) 4 cable lugs 25 mm² + 3 cable lugs 2.5 mm²
2) 4 cable lugs 35 mm² + 3 cable lugs 2.5 mm²

End Cap
Order No. 084271

Technical details
115

• Material: plastic
• Weight: 0.13 kg

69 70
Standard type

Order No. 084272

35

Technical details
115

• Material: plastic
PG 13.5 • Weight: 0.14 kg

69 70
Type for connection of bus terminating resistors

Visit www.conductix.us for the most current information. 13

In-line Feeds

In-line Feeds with Single Core Cable Entry up to 60 A

33
118

123
113 425 150
1000
4/5 poles

(33)
118

123
Technical details
• Single core
113 225 150 250
• 2 separate feedings
for 7 pole systems 1000
7 poles

In-line Feeds Poles Nom. Current Feeding Control Feeding Weight Order No.
for System [A] [Pc.] L [m] [mm²] [Pc.] L [m] [mm²] [kg]

4 4 2 10 - - - 3.80 084252-040x52
5 up to 60 5 2 10 - - - 4.30 084252-050x53
7 4 2 10 3 2 2.5 4.40 084252-070x55
CS (continuous strip)

4 4 2 10 - - - 4.20 084252-240x32
5 35 5 2 10 - - - 4.90 084252-250x33
7 4 2 10 3 2 2.5 5.45 084252-270x35
4 4 2 10 - - - 4.40 084252-240x52
PL (plug-in type)
5 60 5 2 10 - - - 5.20 084252-250x53
7 4 2 10 3 2 2.5 5.67 084252-270x55
35 4 2 10 3 2 2.5 5.00 084252-170x35
7
60 4 2 10 3 2 2.5 5.40 084252-170x55

AN (angle clamping)

L = connection cable length

In-line Feeds Joint Covers AN (Angle Clamping)

In-line Feeds Poles Nom. Current Feeding Control Feeding Weight Order No.
for System AN [A] [Pc.] L [m] [mm²] [Pc.] L [m] [mm²] [kg]

4 4 2 10 - - - 1.90 084252-140x50
up to 60
5 5 2 10 - - - 2.50 084252-150x50

150 For installation instead of joint cover.

AN (angle clamping)

L = connection cable length

14 Visit www.conductix.us for the most current information.

In-line Feeds

In-line Feeds with Terminal Box up to 140 A

160 200

110
200
113 425 150
1000
4/5 poles

160 200

Technical details
• Terminal box

110
• 2 separate cable fittings
200

for 7 pole systems

113 425 150

1000
7 poles

In-line Feeds Poles Nom. Feeding Control Feeding Weight Order No.
for System Current Pg Cable Lugs Pg Cable Lugs
[A] [Pc.] [mm²] [Pc.] [mm²] [kg]

4 4 - - - 2.50 084252-042x52
5 up to 60 29 5 16 - - - 2.60 084252-052x53
7 4 11 3 2.5 3.20 084252-076x55
4 4 - - - 2.40 084252-043x62
CS (continuous strip)
5 100 36 5 25 - - - 2.50 084252-053x63
7 4 11 3 2.5 3.10 084252-077x65
4 4 - - - 2.90 084252-241x32
5 35 21 5 10 - - - 3.10 084252-251x33
7 4 11 3 2.5 3.95 084252-274x35
4 4 - - - 3.30 084252-242x52
PL (plug-in type)
5 60 29 5 16 - - - 3.60 084252-252x53
7 4 11 3 2.5 4.35 084252-276x55
4 4 - - - 2.93 084252-141x32
5 35 21 5 10 - - - 3.03 084252-151x33
7 4 11 3 2.5 3.60 084252-174x35
4 4 - - - 3.20 084252-142x52
AN (angle clamping) 5 60 29 5 16 - - - 3.40 084252-152x53
7 4 11 3 2.5 4.00 084252-176x55
4 4 - - - 3.65 084252-343x62
5 100 5 25 - - - 4.04 084252-353x63
7 4 11 3 2.5 4.82 084252-377x65
36
4 4 - - - 4.03 084252-343x72
JT (joint clamping)
5 140 5 35 - - - 4.50 084252-353x73
7 4 11 3 2.5 5.68 084252-377x75

Visit www.conductix.us for the most current information. 15

Expansion Joints

General Expansion Joint Data

Variations in ambient temperature coupled with the normal electrical
heating of the conductors causes linear expansion. Expansion joints
Expansion joints are used to accommodate the movement in the sys-
tem caused by thermal expansion The quantity of expansion joints re-
Anchor point
quired is determined by the climate and the system or segment length.
Additional feeding is not required when using expansion joints as the
electrical continuity of the system is not interrupted. End feed

Max. Length System PL, JT, CS, AN

LE LE a

Straight track Between two fixed points,

with end feed 1) e g anchor clamps or curves
Difference in Max. System Length without Expansion Joints Section Length with one Expansion Joint
Temperature LE a
[°K] [m] [m]
System PL, JT, CS 2) and AN System CS 2) System PL, JT and AN
15 225 120 120
20 170 73 101
25 135 61 85
30 110 49 69
40 85 37 49
50 70 29 41
60 60 25 33
70 - 21 29
80 - 17 25
1) On straight track and center feed the max. system length will be doubled.
2) Max. strip insertion length on system CS; 100 A-strip = 100 m; 60 A-strip = 200 m; 35 A-strip = 300 m

Please note: Lmax = 2 x LE

Lmax = 2 x LE

Longer systems can be achieved by connecting sections with expansion joints.

The difference in current consumption/load at various sections of the system can effect the ideal quantity and location of expansion joints.

Example: Setting the Expansion Joint Depending on the Temperature

Ambient
Lowest ambient temperature during temperature [ºC]
5°C
system operation tmin: 50
ΔT 40
Ambient temp during installation tm: 15°C
20
30°C = ΔT1
Highest ambient temperature 20
45°C
during system operation tmax: 10
Air gap read from diagram: s = 75 mm 0
-10
s = 100 ΔT1 = 75 mm -20
Air gap calculated:
ΔT -30
0 20 40 60 80 100
Installation distance K: K = 100 + s = 175 mm
Air gap [mm]

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Expansion Joints

Expansion Joints (with 100 mm Expansion) for System CS (Continuous Strip)

L ±50 mm Notes
• Expansion points of the support structure may
1 influence amount and mounting position of rail expansion joints
• Conductor strips are mounted continous

123
Order No. Poles Length Weight
L
[mm] [kg]
K (100 ... 200)2)
084260-5x62 4.5 1.90
1) Hanger clamp to be ordered separately 1000
2) Reference dimension K (see page 14) 084260-7x65 7.0 1.97

Expansion Joints (with 100 mm Expansion) for the Systems PL, JT and AN

L ±50 mm

1
123

K (100 ... 200)2)

1) Hanger clamp to be ordered separately
2) Reference dimension K (see page 14)

System Poles Length Current Weight Order Current Weight Order

L No. No.
[mm] [A] [kg] [A] [kg]
PL 4 1000 4.81 084261-4x32 4.85 084261-4x52
(Plug-in Type) 5 1000 35 5.33 084261-5x33 60 5.44 084261-5x53
7 2000 10.58 084261-7x35 11.18 084261-7x55
JT 4 1000 5.11 084262-4x62 5.26 084262-4x72
(Joint Clamping) 5 1000 100 5.73 084262-5x63 140 5.94 084262-5x73
7 2000 11.26 084262-7x65 11.64 084262-7x75
AN 4 1000 4.57 084263-4x32 4.67 084263-4x52
(Angle Clamping) 5 1000 35 5.04 084263-5x33 60 5.17 084263-5x53
7 2000 10.41 084263-7x35 10.74 084263-7x55

Visit www.conductix.us for the most current information. 17

Pick-up Guides

Pick-up Guides for Transfer Points

Pick-up guides for transfer points are used for applications such as transfer switches where the collector does not entirely exit from the rail system.
The pick-up serves for the introduction of the collector trolley and can compensate lateral movements of ± 8 mm and vertical deflections of ± 3 mm.
We recommend adjustments below 3 mm, target 0 mm.

160

max. 13
35 110 M8

min. 53
29.5

161
115

98
425 150 90

8
1000
Technical details
• Permissible rail misalignment:
4/5 poles - type “left“ for CS (continuous strip)
Vertical ± 3 mm
Lateral ± 3 mm 160

max. 13
• Pick-up guide spacing: ≤ 10 mm 35 110 110 M8
• For the installation of pick-up guides apply min. 53
29.5

the spring-loaded towing arm 084291-4

for the collector
• Pick-up guides can be equipped with power

161
feeds; see description for pickup guides for
115

98
transfer points
• Safety conditions
(see collector) 385 150 150 90

1.5
1000

7 poles - type left“ for CS (continuous strip)

Pick-up Guides Nom. Current Type Max. Weight Order No.

at Rail End [A] [kg] 4 Poles 5 Poles 7 Poles

Right 084282-5x63x01 084282-7x65x01

up to 100 3.94
Left 084282-5x63x02 084282-7x65x02

CS (continuous strip)

Right 084282-4x32x11 084282-5x33x11 084282-7x35x11

35 4.45
Left 084282-4x32x12 084282-5x33x12 084282-7x35x12
Right 084282-4x52x11 084282-5x53x11 084282-7x55x11
PL (plug-in type) 60 4.60
Left 084282-4x52x12 084282-5x53x12 084282-7x55x12
Right 084282-4x32x21 084282-5x33x21 084282-7x35x21
35 4.20
Left 084282-4x32x22 084282-5x33x22 084282-7x35x22
Right 084282-4x52x21 084282-5x53x21 084282-7x55x21
AN (angle clamping) 60 4.36
Left 084282-4x52x22 084282-5x53x22 084282-7x55x22
Right 084282-4x62x31 084282-5x63x31 084282-7x65x31
100 4.79
Left 084282-4x62x32 084282-5x63x32 084282-7x65x32
Right 084282-4x72x31 084282-5x73x31 084282-7x75x31
JT (joint clamping) 140 4.89
Left 084282-4x72x32 084282-5x73x32 084282-7x75x32

Conversion Retrofit Kits to Add a Power Feed Point to Pick-up Guides/Transfer Points
Scope of delivery
Order No. Poles Nom. Current Weight
up to [A] [kg] Exchange cover with cable glands including connecting parts
and fasteners (without cable).
084283-5 5 0.38
60
084283-7 7 0.75

18 Visit www.conductix.us for the most current information.

Pick-up Guides

Pick-up Guides for Entrance Points

Pick-up guides for entrance points are used to guide the collector back into the system in applications where the collector has completed exited the conductor rail
system The pick-up serves for the introduction of the collector trolley and can compensate lateral offsets of ± 15 mm and a vertical deflection of ± 10 mm.
We recommend adjustment below 3 mm, target 0 mm.

250

max. 13
min. 67
125 110 M8

44

194
141

124
425 150 124
1000

4/5 poles - type “left“ for CS (continuous strip)

Technical details
• Permissible rail misalignment: 250

max. 13
min. 67
Vertical ± 3 mm 125 110 110 M8
Lateral ± 3 mm
• Use spring-loaded towing arm 084291-4
for the collectors
44

• Pick-up guides can be equipped with feeds;

194
see description for pick-up guides for
148

131
transfer points
• Safety conditions
(see collector) 385 150 150 124
1000

7 poles - type “left“ for CS (continuous strip)

Pick-up Guides Nom. Current Type Max. Weight Order No.

at Rail End [A] [kg] 4 Poles 5 Poles 7 Poles 1)

Right 084281-5x63x01 084281-7x65x01

100 3.60
Left 084281-5x63x02 084281-7x65x02

CS (continuous strip)

Right 084281-4x32x11 084281-5x33x11 084281-7x35x11

35 4.00
Left 084281-4x32x12 084281-5x33x12 084281-7x35x12
Right 084281-4x52x11 084281-5x53x11 084281-7x55x11
PL (plug-in type) 60 4.10
Left 084281-4x52x12 084281-5x53x12 084281-7x55x12
Right 084281-4x32x21 084281-5x33x21 084281-7x35x21
35 3.85
Left 084281-4x32x22 084281-5x33x22 084281-7x35x22
Right 084281-4x52x21 084281-5x53x21 084281-7x55x21
AN (angle clamping) 60 4.02
Left 084281-4x52x22 084281-5x53x22 084281-7x55x22
Right 084281-4x62x31 084281-5x63x31 084281-7x65x31
100 4.30
Left 084281-4x62x32 084281-5x63x32 084281-7x65x32
Right 084281-4x72x31 084281-5x73x31 084281-7x75x31
JT (joint clamping) 140 4.40
Left 084281-4x72x32 084281-5x73x32 084281-7x75x32
1) 7 poles on request. The different types depend on the different system parameters. Use our technical support to plan the design

Pick-up Working Range

[+10] +3
tolerance working range
target working range: ±3 vertical
0
±3 lateral
not allowed
[-10] -3
-8 [-15] 0 +8 [+15] Transfer points [Entrance points]; all measurements in mm

Visit www.conductix.us for the most current information. 19

Collectors
and Accessories
Collector with Connection Cable
228 36

63
129
147
41
56 Connection cable
Collector up to 5 poles

204 32

61
116
135

41

75
Connection cable

Collector up to 7 poles

Poles Nom. Cable Connection Cable

Current Cross Length = 1 m Length = 3 m Length = 5 m
at 60% ED Section Order No. Weight Order No. Weight Order No. Weight
[A] [mm²] [kg] [kg] [kg]
25 2.5 084201-4x11 0.58 084201-4x13 1.00 084201-4x15 1.30
4
40 4.0 084201-4x21 0.71 084201-4x23 1.27 084201-4x25 1.57
25 2.5 084201-5x11 0.63 084201-5x13 1.17 084201-5x15 1.47
5
40 4.0 084201-5x21 0.80 084201-5x23 1.52 084201-5x25 1.92
25 2.5 084203-7x11x01 0.82 084203-7x13x01 1.28 084203-7x15x01 1.58
7
40 4.0 084203-7x21x01 1.07 084203-7x23x01 1.37 084203-7x25x01 1.65

Technical details
• Cable length: 1, 3 and 5 m for connection to • Collector shoe material: copper graphite • Conductor rail radius: horizontal arrangement: Rmin = 2750 mm
the terminal box provided by the customer • Alternative cable for low temperature on request vertical arrangement: Rmin = 5000 mm

Double Collector
For the joining of identical single collectors to create a dual collector arrangement, we can provide the towing arm crossbar Order No. 084291-3
Towing arm traverse (t = 5 mm)

320

Note
A sufficient quantity of collectors must be used in arrangements that contain pick-up guides or isolations sections to ensure
that collectors are not overloaded as other collectors exit the system (i.e. at pick-up guides).

20 Visit www.conductix.us for the most current information.

Collectors
and Accessories
Collector up to 7 Poles; with Single Cores in a Flexible Conduit
204 32

61
116
135
41

Flexible conduit with single core

data conductor twisted in pairs 75

Poles Nom. Cable Corrugated Hose

Current Cross Length = 1 m Length = 3 m Length = 5 m
at 60% ED Section Order No. Weight Order No. Weight Order No. Weight
[A] [mm²] [kg] [kg] [kg]
25 2.5 084203-6x31x02 0.80 084203-6x33x02 1.30 084203-6x35x02 1.59
6
40 4.0 084203-6x41x02 0.82 084203-6x43x02 1.35 084203-6x45x02 1.64
25 2.5 084203-7x31x02 0.85 084203-7x33x02 1.30 084203-7x35x02 1.59
7
40 4.0 084203-7x41x02 1.09 084203-7x43x02 1.39 084203-7x45x02 1.69

Technical details Note

• Collector for data transmission e g in connection with To increase the contact reliability or for applications with
Conductix-Wampfler powertrans system transfers, double collectors should be used with the crossbar (order
• Carbon material for energy: 4 x copper graphite No. 084291-3). Please note the general advice for double collectors (prece-
• Collector shoe material: copper graphite, 2 (3) x silver graphite (6 poles: , ; 7 poles: , , ) ding page).

Towing Arm
410 (720) Order No. Type a Material Weight
[mm] [kg]
200
150

084291-11 Simple 410 0.89

6x15

Steel, galvanized
60 60 (226) 60
084291-12 Double 720 1.28

Notes
Chain towing arm
ø 4.

• Horizontal and vertical installation possible

9

• Not suited for use with transfers

• Hints for application see page 2

110 140 Order No. 084291-2

60 Technical details
• Material: steel, galvanized
84
20

106
20

133

• Weight: 0.37 kg
47

Fork-type towing arm Notes

• Only for one collector
9 235 • Hints for application see page 2
43 265

Order No. 084291-4

Technical details
84

• Material: steel, galvanized

• Weight:1.16 kg
176

9 • Max lateral misalignment: ± 15 mm

240

• Max lateral misalignment: ± 10 mm

• For use with pick-up guides
• Strengthening brackets recommended
40

at a distance of 250 mm
Spring-loaded towing arm • Further spring-loaded towing arms on request
18

70 120
138 150

Visit www.conductix.us for the most current information. 21

22 Visit www.conductix.us for the most current information.
Wear Parts
and Accessories
Sealing Lip
Order No. 084293-1

Technical details Notes

ca. 20

• Material: EPDM • Optimum accessories for a better protection against impurities and humidity, e g driving rain
• Weight: 0.21 kg • The lip insertion tool (Order No. 084293-4) is required for assembly
• Piece goods (lip pair)

Reinforcing Bracket for Plastic Housing and Storm Safety Device

Note
Order No. Material Weight
[kg] The reinforcing brackets serve to improve the profile rigidity, e.g. in the area of
the vertical curves
084295-1 0.08
Steel, galvanized 1) With additional safety rope as storm safety device.
08.S280-0564 1) 0.09 Shall be provided on every second rail.

Conversion Retrofit Kits to Add a Power Feed Point to Pick-up Guides/Transfer Points
Scope of delivery
Order No. Poles Nom. Current Weight
up to [A] [kg] Exchange covers with cable glands including
connecting material and fasteners (without cable)
084283-5 5 0.38
60
084283-7 7 0.75

Half Shells

Order No. Order No. Poles Material Weight

right Half Shell “Left“ Half Shell “Right“ [kg]
08-E011-0163 08-E011-0162 4/5 0.14
Plastic
Half shells for pick-up guides 08-E011-0180 08-E011-0179 7 0.14

Order No. Order No. Poles Material Weight

right Half Shell “Left“ Half Shell “Right“ [kg]
08-E011-0165 08-E011-0164 4/5 0.06
Plastic
Half shells for transfer points 08-E011-0182 08-E011-0181 7 0.06

Notes
• All pick-up units are equipped with replaceable half shells
• Replacement of the complete pick up unit not needed

Collectors Shoes for Collectors

Order No. Nom. Current Material Type of Installation Weight

60% ED Con- Position
[A] struction [kg]
081007-212 25
(C) C L1, - L3, PE, 4
081007-111 40 Copper
4+5 poles collectors shoes
081007-113 40 graphite A L1 - L3, PE, ➄+➅
0.14
081007-114 40 B ➃
08-K154-0261 10 A DATA ➄+➅
Ag-Graphit
08-K154-0262 10 B DATA ➃
For order of replacement carbon collector shoes, please observe type of construction,
place of installation and amperage.
Cu = copper
Ag = silver
(A) (B)
6+7 poles collectors shoes

Visit www.conductix.us for the most current information. 23

Assembly Tools

Strip Insertion Trolley for System CS (Continuous Strip)

Order No. Poles Weight

up to [kg]
084292-1x5 5 0.22
084292-1x7 7 0.24

1
1) Fixing screw for current strip (do not pull tight)

De-coil Unit for Simplified Strip Insertion - Optional (System CS)

Order No. Strip Type Weight

Datametal 35 A 60 A 100 A [kg]
08-V015-0404 40 ≤ L ≤ 130 m 40 ≤ L ≤ 130 m 40 ≤ L ≤ 65 m 30 ≤ L ≤ 40 m 2.77
08-V015-0403 130 ≤ L ≤ 300 m 130 ≤ L ≤ 300 m 65 ≤ L ≤ 200 m 40 ≤ L ≤ 100 m 6.15
08-W100-0561 Standard rate for current strip

Note
For easy installation of current strips specially “100 A“-strip.

Bending Device for Chamfering the Copper Strip for System AN (Angle Clamping)
Order No. 084295-4

Technical detail
Weight: 0.05 kg

Positioning Block for System AN (Angle Clamping)

Order No. Poles Material Weight

[kg]
084295-2 5
Plastic 0.38
084295-3 7

Note
The positioning block serves as a counter point for the assembly of
the connecting position and avoids any offset of the contact strip.

Insertion Tool for Sealing Lip

100 56 Order No. 084293-4

Technical details
• Article: insertion tool
• Weight: 0.60 kg

Notes
230

• Mounting tool to insert the optional sealing lip

• The use of a weak soap and water or a mineral oil free lubricant
can be used to aid in the insertion of the sealing lips

24 Visit www.conductix.us for the most current information.

Assembly Tools

Support Arm (Optional)

L1 32 Use with
hanger and anchor clamps with steel square nut

30
L2 12
26

40 20 ø9

Order No. L1 L2 Material Weight

[mm] [mm] [kg]
020185-0250 250 200 0.39
020185-0315 315 260 0.50
Steel, galvanized
020185-0400 400 340 0.63
020185-0500 500 340 0.78

Girder Clip (Optional)

60 Use with
d
for rail and anchor clamps with groove stone
I
s

Width b

Order No. s1) d l h2) b Material Weight

[mm] [mm] [mm] [mm] [mm] [kg]
020181-08 6 - 25 50 31 - 40 Plate and fasteners: steel, galvanized 0.15
M8 30
020180-08x36 18 - 36 65 42 - 60 Bracket: steel, galvanized 0.22
1) Support distance
2) Installation height

Weld-on Bracket for Support Arm (Optional)

3 9x45° Order No. 020285

Technical details
• Material:
31

- Bracket: steel, unfinished

50

- Plate and fasteners: steel, galvanized;

• Weight: 0.42 kg

33 100

Visit www.conductix.us for the most current information. 25

Program Overview

Conductor Rails
System Designs Single Pole Insulated Multipole Enclosed
Conductor Rail Conductor Rail Conductor Rail
Conductor Rail System Progr. 0811 Progr. 0815 Progr. 0812 Progr. 0813 Progr. 0831 Progr. 0832 Progr. 0842

Nominal Current 1) [A] 10-100 100 25-400 200-1250 10-1253) 25-2004) 35-1405)
Voltage Grade [V] 500 500 660 660 500 690 600
Support Spacing [m] 0.4-1.0 0.5 1.5 2.5 1 3.2 2
Rail Length 2) [mm] 4000 4000 4000 4000 4000 4000 4000
14.7 x 15.5 9.6 x 15.2 18 x 26 32 x 42 3-pol.: 26 x 62 4-pol.: 5-pol.:
Outside- [mm] 4-pol.: 26 x 80 200 x 50 7-pol.:
Dimensions 5-pol.: 26 x 98 56 x 90

1) At 100% duty cycle; and 35ºC; 2) Standard; 3) 140 A at 80% duty cycle; 4) 200 A at 80% duty cycle; 5) 160 A at 80% duty cycle

General Hints
We reserve the right to carry out any modification of the product at any time
in the course of technical progress without prior notice.
According to the EC machinery directive, conductor bars are considered as
incomplete machines. Commissioning is only permitted, if the superior machime
where the conductor rail is installed, complies with the regulations.
Our general terms of business have to be observed. We will be pleased
to send these to you on request.
Reprint, even of extracts, is only permitted with our approval.

26 Visit www.conductix.us for the most current information.

Your Applications - our Solutions
Compressed air and electric supply systems from Conductix-Wampfler represent only one of the many solutions made possible by the broad spectrum
of Conductix-Wampfler components for the transport of energy, data and fluid media. The solutions we deliver for your applications are based
on your specific requirements. In many cases, a combination of several different Conductix-Wampfler systems can prove advantageous. You can
count on all of Conductix-Wampfler’s Business Units for hands-on engineering support - coupled with the perfect solution to meet your energy
management and control needs.

Cable reels Festoon systems Conductor rails Non-insulated conductor rails

Motorized reels and spring reels by It‘s hard to imagine Conductix- Whether they‘re enclosed conductor Extremely robust, non-insulated
Conductix-Wampfler hold their own Wampfler cable trolleys not being rails or expandable single-pole conductor rails with copper heads or
wherever energy, data and media used in virtually every industrial systems, the proven conductor rails stainless steel surfaces provide the
have to cover the most diverse application. They‘re reliable and by Conductix-Wampfler reliably move ideal basis for rough applications, for
distances within a short amount of robust and available in an enormous people and material. example in steel mills or shipyards.
time - in all directions, fast and safe. variety of dimensions and designs.

Energy guiding chains Slip ring assemblies Inductive Power Transfer IPT® Reels, retractors and balancers
The “Jack of all trades“ when it comes Whenever things are really “moving The no-contact system for transferring Whether for hoses or cables, as
to transferring energy, data, air and fluid in circles“, the proven slip ring energy and data. For all tasks that classical reels or high-precision
hoses. With their wide range, these assemblies by Conductix-Wampfler depend on high speeds and absolute positioning aids for tools, our range
energy guiding chains are the ideal ensure the flawless transfer of energy resistance to wear. of reels and spring balancers take the
solution for many industrial applications. and data. Here, everything revolves load off your shoulders.
around flexibility and reliability!

Conveyor systems
Jib boom
Whether manual, semiautomatic
Complete with tool transporters, reels,
or with Power & Free – flexibility
or an entire media supply system -
is achieved with full customization
here, safety and flexibility are key to
concerning layout and location.
the completion of difficult tasks.

Visit www.conductix.us for the most current information. 27

 www.conductix.us

USA / LATIN AMERICA CANADA MÉXICO BRAZIL

© Conductix-Wampfler | 2013 | Subject to Technical Modifications Without Prior Notice

10102 F Street 175 Blvd JF Kennedy Calle Treviño 983-C Rua Luiz Pionti, LT 05, QD.
Omaha, NE 68127 St. Jerome, QC J7Y 4B5 Zona Centro L - Vila Progresso
Apodaca, NL México 66600 Itu, São Paulo, Brasil
CEP: 13.313-534
Customer Support Customer Support Customer Support Customer Support
Phone +1-800-521-4888 Phone +1-800-667-2487 Phone (+52 81) 1090 9519 Phone (+55 11) 4813 7330
Fax +1-800-780-8329 Fax +1-800-442-9817 (+52 81) 1090 9025
(+52 81) 1090 9013
Phone +1-402-339-9300 Phone +1-450-565-9900
Fax +1-402-339-9627 Fax +1-450-432-6985 Fax (+52 81) 1090 9014 Fax (+55 11) 4813 7330

info.us@conductix.com info.ca@conductix.com info.mx@conductix.com info.br@conductix.com

latinamerica@conductix.com

Contact us for our Global Sales Offices

KAT0842-0003c-US