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Strip Layout Calculation Format-1

The document provides detailed specifications and calculations for various cavity types, including single and double cavities, focusing on blank cutting tonnage, strip dimensions, and scrap weight. It includes data on the number of components, blanking area, and cutting lengths, along with cost analysis for new developments and forming tool costs. Additionally, it outlines spring calculations and associated part numbers for manufacturing processes.

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tricssolution
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98 views24 pages

Strip Layout Calculation Format-1

The document provides detailed specifications and calculations for various cavity types, including single and double cavities, focusing on blank cutting tonnage, strip dimensions, and scrap weight. It includes data on the number of components, blanking area, and cutting lengths, along with cost analysis for new developments and forming tool costs. Additionally, it outlines spring calculations and associated part numbers for manufacturing processes.

Uploaded by

tricssolution
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
You are on page 1/ 24

SINGLE CAVITY

NO.of comp. 50 Blanking Area for gross 6796.62


Strip Width 156 blank wait 267.107166
Strip Length 3000 comp. area for net 6758.1
Strip Wait 18392.4 comp./WT(without pier.) 265.59333
Piercing scrap wait 23.704974
net wt of comp. 241.89

603.18

BLANK CUTTING TON


& LENGTH
Outer blank length 420.36 105.09 tons
Total piercing Length 119.38 29.845 tons
Total cutting Length 539.74
Cutting ton 134.935
44ton add cylinder ton 44000
ton. Of blank 178.935
total of 25% add 44.73375
Total tons 223.66875

120.63
402.16
237 368.51
47.36 160.23 38.42
686.52 528.74 34.56
284.36 72.98
G/W 367.85 % UT 72.61346

SCRAP WAIT

212.06 20.5
232.56

PIP CUTTING shaving CUTTING


TON & LENGTH TON & LENGTH
PIP/LEN. 26.28 3.7449 ton TOTAL/sAv/len 232.56
PIP/LEN. 36.32 4.2676 ton thk of 75% 5
PIP/LEN. 31.42 5.6556 ton
T/Pi/c.len. 94.02 Total/ton. 58.14
T/Pi/ton. 13.6681 25% add 14.535
25% add 3.417025 Total/ton. 72.675
Total/ton. 17.08513

73.68
SINGLE CAVITY
NO.of comp. 36 Blanking Area for gross
Strip Width 152 blank wait
Strip Length 3000 comp. area for net
Strip Wait 21504.96 comp./WT
SCRAP AREA of blank
net wt of comp.

1608.48
56.54
87.56
1752.58
BLANK CUTTING TON
& LENGTH
Outer blank length 449.75 134.925 tons
Total piercing Length 487.22 146.166 tons
Total cutting Length 936.97
Cutting ton 281.091
44ton add cylinder ton 44000
ton. Of blank 325.091
total of 25% add 81.27275
Total tons 406.36375

47.36
37.7
402.16
37.7 368.51
47.36 160.23
487.22 528.74
85.06

146.166
190.166
47.5415
237.7075
9687 G/W 597.36 % UT 76.47632
456.83892
9595.8
452.537928
82.6516728
369.8862552

PIP CUTTING
TON & LENGTH
PI/LEN. 35.2 4.136 ton
PI/LEN. 40.8 4.794 ton
PI/LEN. 20.8 3.536 ton
T/Pi/c.len. 96.8
T/Pi/ton. 12.466
25% add 3.1165
Total/ton. 15.5825

38.42
34.56 73.68
72.98
shaving CUTTING
TON & LENGTH
T/sv/len 133.78
thk of 75% 6

Total/ton. 40.134
25% add 10.0335
Total/ton. 50.1675
DOUBLE CAVITY
NO./C 66 BL/AR 9217.71 G/W 568.0636 % UT 76.524385
St/Wt 265 BL/WT 434.7072
St/Le 3000
St/Wt 37492.2

SCRAP WAIT
Sc/ar 201.06
Sc/wt 9.48199

BLANK CUTTING TON & LENGTH


Ot/Bl/Le 47.4 14.22 tons PI/LEN. 35.2 4.14 ton
T/pi/Le 37.7 11.31 tons PI/LEN. 40.8 4.79 ton
T/ct/Le 85.1 25.53 PI/LEN. 20.8 3.54 ton
Ct/ton 25.53 T/Pi/c.len. 96.8
25% add 6.3825 T/Pi/ton. 12.466
44% add 44000 25% add 3.1165
Total/ton. 75.9125 Total/ton. 15.5825

DOUBLE CAVITY
NO./C 46 BL/AR ### G/W 568.996 % UT 76.39904
St/Wt 185 BL/WT ###
St/Le 3000
St/Wt 26173.8

SCRAP WAIT
Sc/ar 201.06
Sc/wt 9.48199
SINGLE CAVITY
NO./C 33 BL/AR 9217.71 G/W 574.4945 % UT 75.66777
St/Wt 134 BL/WT 434.7072
St/Le 3000
St/Wt 18958.32

SINGLE CAVITY
NO./C 23 BL/AR 9218 G/W ### % UT 75.1799
St/Wt 94 BL/WT 435
St/Le 3000
St/Wt ###
SINGLE CAVITY
NO.of comp. 58 Blanking Area for gross 6622.1
Strip Width 173.5 blank wait 260.24853
Strip Length 3000 comp. area for net 6553.48
Strip Wait 20455.65 comp./WT 257.551764
SCRAP AREA of blank 15.803316
net wt of comp. 241.748448

1608.48 402.12
56.54
87.56
1752.58
BLANK CUTTING TON
& LENGTH
Outer blank length 425.86 106.465 tons
Total piercing Length 100.54 25.135 tons
Total cutting Length 526.4
Cutting ton 131.6
total of 25% add 32.9
44ton add cylinder ton 44000
Total/ton. Of blank 208.5

402.16
37.7 368.51
47.36 160.23 38.42
487.22 528.74 34.56
85.06 72.98
G/W 352.68362 % UT 73.79093

PIP CUTTING shaving CUTTING


TON & LENGTH TON & LENGTH
PI/LEN. 35.2 4.136 ton TOTAL/sAv/len
PI/LEN. 40.8 4.794 ton thk of 75%
PI/LEN. 20.8 3.536 ton
T/Pi/c.len. 96.8 Total/ton.
T/Pi/ton. 12.466 25% add
25% add 3.1165 Total/ton.
Total/ton. 15.5825

73.68
85.54
5

21.385
5.34625
26.73125
SINGLE CAVITY
NO.of comp. 44 Blanking Area for gross 10762.75
Strip Width 245.5 blank wait 592.166505
Strip Length 3000 comp. area for net 10621.68
Strip Wait 40522.23 comp./WT 584.4048336
SCRAP AREA of blank 21.2399208
net wt of comp. 563.1649128

386.04 1608.48 402.12


56.54
87.56
1752.58
BLANK CUTTING TON
& LENGTH
Outer blank length 559.7 195.895 tons
Total piercing Length 120.63 42.2205 tons
Total cutting Length 680.33
Cutting ton 238.1155
44ton add cylinder ton 44000
ton. Of blank 282.1155
total of 25% add 70.528875
Total tons 352.644375

120.63
402.16
237 368.51
47.36 160.23 38.42
686.52 528.74 34.56
284.36 72.98
G/W 920.95977 % UT 64.29885

SCRAP WAIT 357.79486

PIP CUTTING shaving CUTTING


TON & LENGTH TON & LENGTH
PIP/LEN. 26.28 3.7449 ton TOTAL/sAv/len 172.5
PIP/LEN. 36.32 4.2676 ton thk of 75% 7
PIP/LEN. 31.42 5.6556 ton
T/Pi/c.len. 94.02 Total/ton. 60.375
T/Pi/ton. 13.6681 25% add 15.09375
25% add 3.417025 Total/ton. 75.46875
Total/ton. 17.08513

73.68
Daboul CAVITY
NO.of comp. 111
Strip Width 51.5 0
Strip Length 1250
Strip Wait 0.51
net wt of comp. 0.00346
% UT 76
G/W 0.004558
SCRAP WAIT 0.121437

BLANK CUTTING TON &


LENGTH
Outer blank length 109.14 10.9 tons
Total piercing Length 81 4.1 tons
Total cutting Length 299.28
Cutting ton 14.964
ton. Of blank 14.964
total of 25% add 3.741
Total tons 18.705
NO.of comp. 92
Strip Width 45
Strip Length 1250
Strip Wait 0.66
net wt of comp. 0.0038
% UT 52.22
G/W 0.0072
SCRAP WAIT 0.35812125

1250 28 1.5
Blank area
319.26 1.5 0.0038

0.66 0.4158 0.25

0.4127 66.0 0.0063


STRIP CALCULATION FORMULA
Strip Length Strip Width Strip Thick Strip Weight (K.G) No. Of Comp. Blank Area Net Wt. Of Comp. % UT Gross Wt Scrap Weight
870 236 6 9.6829 4 34316.650 1.61837 66.9 2.42072 3.2094
1250 80 2.9 2.2794 33 1956.000 0.04459 64.5 0.06907 0.8081
COSTING OF NEW DEVELOPMENT.

DESCRIPTION Price PART NAME M/C TONNAGE


Gross Wt 2.4207
Net Wt. Of Comp. 1.62
Scrap Weight 0.80
GROSS RMC @ /KGS 50.00 121.04
SCRAP COST @ /KGS 23.00 18.45
NET RMC 102.58
SHEARING 0.10
BLANKING+PUNCHINF 0.20 20TON
FLARING 0.20 20 TON
PUNCHING 0.20 20 TON

VIBRO 0.10
PLATING 0.02
ICC+REJ+PACK+P&F 23.5% ON
NET RMC 24.11
TOTAL 127.41
SPRING CALCULATION FORMULAE
P/L SHEET THIK. PRESS TON. STRIPPER FORCE Spring constant mm｛kgf/mm S.T SPRING FORCE/M.M
860 6 278.64 22.2912 58.1 8 464.8
400 2.5 54 4.32 71 8 568
470 2 50.76 4.0608 71 8 568
310 1.6 26.784 2.14272 60 8 480
210 1.6 18.144 1.45152 60 6 360
E
SRPING QTY. PT NO.
48
8
7
4 SWG30-40
4
SR. MISUMI PART STD PART CODE
1 GUIDE PIN SGPH
2 GUIDE BUSH SGBH
3 DIE C MHD
4 MSD
5
6
7
8
9
10
11
12
13
14
15
16
FORMING TOOL COST
FINISH SIZE ROUGH SIZE
S No. DESCRIPTION MATL. QTY. FINISH WT. ROUGH WT.
L W H L W H

1 BASE PLATE M.S. 1 550 420 37 67.18 560 430 42 79.49

2 TOP PLATE M.S. 1 550 420 37 67.18 560 430 42 79.49

3 PUNCH SPACER M.S. 1 220 140 55 13.31 230 150 60 16.27

4 DRAW PUNCH D2 1 220 145 62 15.55 230 155 65 18.21

5 PRESSURE PAD D2 1 396 260 47 38.04 405 270 52 44.69

6 DIE BLOCK D2 1 296 230 77 41.20 305 240 82 47.18


7 GUIDE PIN EN-31 4 110 31 dia 0.65 120 35 dia 0.91
8 G. PIN RETAINER-2 M.S. 4 75 60 30 1.06 85 70 32 1.50
9 SLEEVE EN-8 4 105 28 dia 0.51 115 32 dia 0.73
10 PAD RETAINER STD 4

11 DEAD BUTTON EN-31 8 37 50 dia 0.57 47 54 dia 0.85


12 CUSHION SPACER EN-31 6 45 32 dia 0.28 55 36 dia 0.44
13 SPACER BLOCK-1 M.S. 4 100 58 15 0.68 110 68 20 1.18

14 SPACER BLOCK-2 M.S. 4 100 58 31 1.41 110 68 36 2.12

15 STROKE END BLOCK EN-31 4 25 58 dia 0.52 35 62 dia 0.83


16 PILLER SET STD 4 MYP 32*150

17 LIFTING HOOK EN-8 8 88 40 dia 98 44 dia

18 SHEET GAUGE EN-31 4 62 22 12 0.13 72 32 17 0.31

19 ALLEN BOLT (S2) STD 16 30

20 ALLEN BOLT (S2) STD 24 40

21 ALLEN BOLT (S2) STD 16 60

22 ALLEN BOLT (S2) STD 16 70

23 ALLEN BOLT (S3) STD 22 50

24 DOWEL (D1) STD 8 40 8 dia 0.02

25 DOWEL (D1) STD 8 50 8 dia 0.01

26 DOWEL (D1) STD 8 60 8 dia 0.02

27 DOWEL (D2) STD 4 40 10 dia 0.02

28 DOWEL (D3) STD 2 50 12 dia 0.04

TOTAL TOOL COST


COST
RM RATE SCRAP WT. SCRAP RATE AMOUNT

52 12.31 25 3825.79

52 12.31 25 3825.79

52 2.96 25 772.17

280 2.67 25 5033.10

280 6.66 25 12347.74

280 5.98 25 13060.69


90 0.25 25 301.32
52 0.44 25 267.74
90 0.22 25 239.92
0.00 0.00

90 0.28 25 554.38

90 0.16 25 214.37

52 0.49 25 195.37

52 0.70 25 369.91

90 0.31 25 267.966713
0

90 0

90 0.18 25 92.9089728

41369.17

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