InSolare Inverter Transformer

Solar Power Unleashed

Project Name :- 9.8 MWp Gharda Chemicals Solar Project

Drawing Title :- Inverter Transformer Doc. No. :- GHCH_ELE_DOC_14
Developer Name :- Radiance Renewables Private Limited Date :- 2022-01-03
Owener's Engineer :- Arbutus Consutants Private Limited Rev. :- R1
EPC Contractor :- InSolare Energy Private Limited
 6 5 4 3 2 1
SR.NO. DESCRIPTION QTY NOTES:-
1 TRANSFORMER TANK 1 TRANSFORMER OVERALL 1. ALL DIMENSION ARE IN mm, UNLESS OTHERWISE STATED.
2 BASE CHANNEL 4 DIMENSION 2. TOLERANCE ON ALL DIMENSION IS 10%
3 ROLLER WHEEL 4 3. TRANSFORMER PAINT SHADE: RAL 7032
4 BOTTOM DRAIN CUM FILTER VALVE (50mm) 1 L = LENGTH 3540 4. POSITION OF ACCESSORIES MAY SLIGHTLY VERY. DUE TO
5 BOTTOM OIL SAMPLING VALVE (15mm) 1 W = WIDTH 3865 CONTINUOUS IMPROVEMENTS.
6 EARTHING TERMINAL (DIAGONALLY OPOSITE) 2 5. LUGS AND GLAND ARE NOT IN STPL SCOPE OF SUPPLY.
7 RADIATORS (1900 X 520 X 23) WITH AIR RELASE PLUG (1/2" BSP) & DRAIN PLUG 6 H = HEIGHT 4050 6. ARC SENSOR, SHUTTER VALVE AND SIGNAL BOX ARE NOT IN STPL SCOPE OF SUPPLY.
8 MARSHALLING BOX (OTI & WTI WITH ALARM AND TRIP CONTACS) 1
D 9
10
RATING NAME PLATE
TRANSFORMER LIFTING HOOK
1
4 H.V. AND L.V.BUSHING D
11 THERMOMETER POCKET FOR OTI 1
12 THERMOMETER POCKET FOR WTI 3
13 HV CABLE BOX 1 H.V.BUSHING (3) 36KV/630A
14 LV CABLE BOX 2
15 TOP OIL FILTER VALVE (50mm) 1 L.V.BUSHING (6) 3.6 KV/3150A
16 TOP OIL SAMPLING VALVE (15mm) 1
17 AIR RELEASE PLUG (1/2" BSP) 10
18 TOP COVER LIFTING HOOK 2 HV SIDE
19 VALVE SCHEDULE PLATE 1 ISOMETRIC VIEW
20 INSPECTION COVER (HV/LV) 1+2
21
22
PRV (PRESSURE RELIEF VALVE)
BUCHHOLZ RELAY (50mm)
1
1
TANK INSIDE DIMENSION
44 20 14 49 35 34 49 35 21 44
23 SHUTOFF VALVE (50mm) FOR BUCHHOLZ RELAY 2 LENGTH 1610
24
25
CONSERVATOR TANK WITH OIL FILLING PIPE WITH BLANKING PLATE
PRISMATIC TYPE OIL LEVL GLASS
1
1
WIDTH 1100 29
26 SILICAGEL BREATHER 2
16
HEIGHT 2220
27 LOGO PLATE 1
28 MAGNETIC OIL LEVEL GAUGE WITH LOW LEVEL ALARM/TRIP CONTACT 1
29 ADDITIONAL THERMOMETER POCKET 1
30 PROVISIONAL SUPPORT (EXTENSION SUPPORT FOR HV CABLE BOX) 2

C
31
32
PROVISIONAL SUPPORT (EXTENSION SUPPORT FOR LV CABLE BOX)
JACKING PADS WITH HAULAGE HOLES
4+4
4
CORE & WDGS
17 C
33 SHUTOFF VALVE BETWWEN TANK AND RADIATOR (80mm,BUTTER FLY VALVE) 12
34
35
STATIC SHIELDING BUSHING WITH G.I. FLAT UP TO BOTTOM
WTI CT FOR LV
1
2 18
36 HV WTI CT TERMINAL BOX 1

5500
37
38
GAS COLLECTION PIPE WITH PETCOCK VALVE (6mm)
LADDER FOR TRANSFORMER
1
1 20
39 NITROGEN INJECTION VALVE (25mm) 4
40
41
NIFPS PROVISION VALVE (80mm)
ARC SENSOR FIXING FLANGE
1
4 17
42 SHUTTER VALVE 1

33
43 SIGNAL BOX FIXING BRACKET 1
44 LV1 & LV2 NEUTRAL EARTHING BUSHINGS 1+1
45 OFF CIRCUIT TAP SWITCH HANDLE 1 UNTANKING HEIGHT LV SIDE

15
46 DRAIN VALVE FOR CONSERVATOR TANK 1 ISOMETRIC VIEW
47 OIL LEVEL INDICATOR 1
TOP VIEW
48
49
JOB LOCKING SUPPORT
RAINHOOD CHANNEL FOR LV CABLE BOX
4
2 50 41 13 36 12 11
50
51
RAINHOOD CHANNEL FOR HV CABLE BOX
RAINHOOD CHANNEL FOR CONSERVATOR TANK
1
1 L = LENGTH 3540 24 W = WIDTH 3865
1475 2065 1875 1990
B 51 42 22 27 B
25 38 40 28
23 47 45 10 46

H = HEIGHT 4050
9 19
37
31 30 26
8
2220

32 7
2
43 5 6
1 48
A 6 1100 A
1300
4 1300
39 1610 3
LV FRONT VIEW L.H.SIDE VIEW HV FRONT VIEW R.H. SIDE VIEW

CUSTOMER NAME SIGN. DATE QTY

SYNERGY
SCALE REV. 1
DRAWN KS 19/12/2021 N.T.S. G.A. OF 7000 kVA DWG.NO.
A4
Transformers Pvt. Ltd. NOTE : 1) ALL DIMENSION ARE IN mm. CHK'D VP MTL TRANSFORMER STPL/GA/041/S1
2) DO NOT SCALE THE DRAWING APPV'D VP SHEET 1 OF 1

6 5 4 3 2 1
 3540

730 110 730

CONCRETE PLINTH OF LV CABLE BOX SUPPORT
90 90 == 90 90 120
120
90 90 90 90 90 90 LV CABLE BOX FOUNDATION BOLT (M-12)

160 260 160

210 160
125

125
CONCRETE PLINTH OF TRANSFORMER

125

125

665
125

125
ROLLERS

125

125
45 45

160
TRANSFORMER FOUNDATION BOLT (M-20)
200
1990

= =
85 420
50 420 200

85
1185

1185

1070
1200 85
ROLLERS SIZE : 200 x 75Thk
650

MARSHALLING BOX
100
525

500
1165
3865

Ø230

Ø200
2140
1000
1300

500
525
650

775 775
16 25

1070
50
80 75

1415
1460

650 650
1875

1300
100

50 571 571 50
50

OUTLINE OF TRANSFORMER
100
1020 1020
CONCRETE PLINTH OF HV CABLE BOX
2040 SUPPORT 100x100mm
1475 2065 NOTES-
1. ALL DIMENSION ARE IN mm.
2. TOLERANCE ON ALL DIMENSIONS IS ±10%
HV CABLE ENTRY AT BOTTOM 3. ALL FOUNDATION BOLT ARE NOT IN SYNERGY
TRANSFORMERS SCOPE OF SUPPLY.

CUSTOMER NAME SIGN. DATE SCALE QTY

DWG.NO. REV. 0
SYNERGY InSolare DRAWN KS 25/12/21 N.T.S.

Transformers Pvt. Ltd. NOTE : 1) ALL DIMENSION ARE IN mm. CHK'D VP MTL FOUNDATION PLAN STPL/FP/066/0
A4

2) DO NOT SCALE THE DRAWING APPV'D VP SHEET 1 OF 1

 STPL/RD/067/S1 SHEET 1 OF 1
0

A4
160

REV.
8 8 143 8

DWG.NO.
ALUMINIUM WOUND TRANSFORMER
®

SYNERGY Transformers Pvt. Ltd.

Nr. Bharudi Toll Plaza, At. Pipaliya, Tal. Gondal, Dist. Rajkot

RATING AND DIAGRAM

INVERTER DUTY TRANSFORMER

PLATE FOR 5MVA

VECTOR DIAGRAM P2
S1
P2
S1
S2 S2
P1 P1

2N 2U 2V 2W 3 N 3U 3V 3W

ELECTROSTATIC
1U 1V 1W SHIELDING
1N P1
S1

Dyn11yn11 1U P2
S2 SWITCH
CONTACT

1 1 1 1 1 1
3 3 7 3 3 7
2U 4 4 8 4 4 8
3U 5 5 6 5 5 6
6 6 9 6 6 9
7 7 5 7 7 5
8 8 10 8 8 10
3V 2V 9 9 9 9
3W 4 4
10 10 11 10 10 11

QTY

MTL
1W 2W 1V 11
12
11
12
3
12
11
12
11
12
3
12
2 2 2 2 2

HV W.T.I. C.T. : 123/1A, 15VA, Class 5

LV-1 & LV-2 W.T.I. C.T. : 2526/1A, 15VA, Class 5
SWITCH TAPPING
VECTOR SYMBOL Dyn11yn11 POSITION CONNECTED H.V. VOLTS L.V. 1 VOLTS L.V. 2 VOLTS

25/12/21
INSULATION HV LV 1 7-8 36300

DATE
LEVEL kvp 170 - 2 8-6 35475
kvrms 70 10 3 6-9 34650
4 9-5 33825
234
250

CUSTOMER'S REF

SIGN
5 5-10 33000 800 800
6 10-4 32175
31350

VP
VP
KS
7 4-11
8 11-3 30525
SERIAL No.

DRAWN

APPV'D
9 3-12 29700

CHK'D
CAUTION : DE ENERGIZE TRANSFORMER BEFORE CHANGING THE TAP POSITION

{
H.V. 7000 TYPE OF COOLING ONAN

KVA at 50 Deg C L.V.1 3500 FREQUENCY 50 HZ

IMPEDANCE VOLTS
L.V.2 3500 Z%

CUSTOMER NAME
HV to LV1 & LV1 to LV2

{
H.V. 33000 CORE & WINDING Kg. 5775

InSolare
VOLTS AT
L.V.1 800 WEIGHT OF OIL Kg. 3805
NO LOAD
L.V.2 800 TOTAL WEIGHT Kg. 15000

{
H.V. 122.46 OIL Ltr. 4270
RATED
CURRENT L.V.1 2526 MAX. TEMP. RISE IN OIL 50 C
AMPERES
L.V.2 2526 MAX. TEMP. RISE IN WDG. 55 C

PHASE 3
4 HOLES Ø4mm
YEAR OF MANUFACTURE

MADE IN BHARAT
NOTES :-
R-5 , 4Nos. (1Thk, OR 1) MATERIAL :- 1mm THK STAINLESS STEEL PLATE (GRADE 304L).
ROUNDED BORDER 2) ROUND LOGO IN THE ENGRAVED.
ID Ø9mm & OD Ø10mm 3) MATT FINISH BACK GROUND, WITH ENGRAVED ALL LETTERS,
FIGURES ETC FILLED WITH BLACK COLOUR.
4) 4 HOLES 4 DIA TO BE DRILLED OR PUNCHED AS SHOWN.
5) ALL RECTANGULAR BLOCK WIDTH SHOULD BE MIN. 6 mm.
6) ALL DIMENSIONS ARE IN mm.
7) MINIMUM SIZE OF LETTER 2.5mm.
8) " ", DATA IN VACANT BLOCK TO BE PUNCHED AFTER TESTING.
 D

SHEET 1 OF 1
0
160

A4
REV.
8 144 8

STPL/VSP/068/S1

1
8
1

VALVE SCHEDULE PLATE

DWG.NO.
®

SYNERGY Transformers Pvt. Ltd.

Nr. Bharudi Toll Plaza, At. Pipaliya, Tal. Gondal, Dist. Rajkot

VALVE SCHEDULE PLATE

7 SHIELDING BUSHING 7
RADIATOR RADIATOR
LV CABLE BOX-1 2 2 LV CABLE BOX-2 6
14
12 12
6 11 8 6

5
5

2
2

10 PRD 5
4 16

1
BR

5 5
3
5 6

QTY

MTL
6 6
HV CABLE BOX
2

SCALE
2 13 15 13

N.T.S.
RADIATOR 12 6
7
MOG 7 7
9

25-12-2021

3
3

DATE
Sr.No. MAIN TANK MATERIAL SIZE QTY
234
250

1 TOP NITROGEN INJECTION VALVE CAST IRON 80 mm 1

SIGN
2 BOTTOM NITROGEN INJECTION VALVE CAST IRON 25 mm 4
3 BOTTOM OIL FILTER VALVE CAST IRON 50 MM 1

CK
VP
VP
4 BOTTOM SAMPLING VALVE CAST IRON 15 mm 1
RADIATOR

APPV'D
CHK'D
DRAN
5 SHUT OFF VALVE BETWEEN TANK AND RADIATORS CAST IRON 80 mm 12
6 AIR RELEASE PLUG FOR RADIATOR STEEL 1/2" BSP 6
7 DRAIN VALVE FOR RADIATOR STEEL 1/2" BSP 6

2) DO NOT SCALE THE DRAWING

1) ALL DIMENSION ARE IN mm.
TOP COVER
4

4
8 PRESSURE RELIEF VALVE - 70 mm 1

CUSTOMER NAME
9 TOP OIL FILTER VALVE CAST IRON 50 mm 1
10 TOP SAMPLING VALVE CAST IRON 15 mm 1
11 AIR RELEASE PLUG FOR TOP COVER STEEL 1/2" BSP 1 InSolare
12 AIR RELEASE PLUG FOR TOP INSPECTION COVER STEEL 1/2" BSP 3
CONSRVATOR TANK
13 SHUT OFF VALVE FOR CONSERVATOR AND TANK CAST IRON 50 mm 2
NOTE :

14 DRAIN PLUG FOR CONSERVATOR TANK STEEL 25 MM 1

15 BUCHHOLZ RELAY - 2" 1
16 GAS COLLECTION VALVE - 6mm 1
Transformers Pvt. Ltd.
5

4 HOLES 4mm

MADE IN BHARAT
SYNERGY
8

NOTES :-
R-5 , 4Nos.
(1Thk, OR 1) MATERIAL :- 1mm THK STAINLESS STEEL PLATE (GRADE 304L).
ROUBDED 2) ROUND LOGO IN THE ENGRAVED.
BORDER 3) MATT FINISH BACK GROUND, WITH ENGRAVED ALL LETTERS,
ID 9mm & OD FIGURES ETC FILLED WITH BLACK COLOUR.(0.5mm DEEP ENGRAVED).
10mm 4) 4 HOLES 4 DIA TO BE DRILLED OR PUNCHED AS SHOWN.
5) ALL VALVE PROVIDE WITH PAD LOCKING ARRANGEMENTS.
6
6

6) ALL DIMENSIONS ARE IN mm.

7) MINIMUM SIZE OF LETTER 2.5mm.
A
C

B
D
 ITEM
NOTES - DESCRI PTION QTY
NO
11 1) MINIMUM CLEARANCES IN CABLE BOX REQUIRED AS SPECIED 01 HV AIR FILLED CABLE BOX 1
BY CUSTOMER END.
02 HV BUSHING, 36kV, 630 Amp, 3
TRANSFORMER PHASE TO PHASE = 356mm (min.)
TANK 03 EPOXY INSULATOR (TYPE - CAST RESIN) 3
PHASE TO EARTH = 280mm (min.)
04 DISCONNECTING TINNED COPPER BUSBAR 3
2) ALL DIMENSIONS ARE IN mm & SUBJECTED TO ±10% TOLERANCE.
9 05 UNDRILLED GLAND PLATE DETACHABLE TYPE (MATERIAL - ALUMINIUM, 5THK) 1
3) CABLE BOX PROTECTION CLASS - IP 55.
4) LUGS AND GLANDS ARE NOT IN SYNERGY TRANSFORMER SCOPE 06 SS EARTHING BOSS (M12) WITH BOLT & WASHER 5
02 OF SUPPLY. 07 LIFTING LUGS FOR CABLE BOX 2
5) HV CABLE BOX MATERIAL : M.S. (3mm THICKNESS) 08 BOLTED TYPE FRONT INSPECTION COVER WITH HANDLE 1
1195

280 min 356 min 356 min 280 min

1030

09 EARTHING COPPER CABLE (35 sq mm) 3

25 10 CABLE BOX SUPPORT ANGLE 2
11 GASKET (MATERIAL - SRBC) 1
1U 1V 1W
430 430 01
℄
1500
TOP VIEW 03
975 ℄
07

(MIN)
280
350
04

380
(MIN)
1U 1V 1W
280
M12
08
1195

845

830
9
06
550
494 494 05
10
FRONT VIEW SIDE VIEW
CUSTOMER NAME SIGN DATE QTY REV.
SYNERGY DRAWN CK 02/01/22
SCALE
N.T.S. G.A. OF HV CABLE BOX DWG.NO. 1
A4
Transformers Pvt. Ltd. NOTE : 1) ALL DIMENSION ARE IN mm.
2) DO NOT SCALE THE DRAWING
CHK'D
APPV'D
VP
VP
MTL ASSEMBLY, 36KV/630Amp STPL/GA/069/0 SHEET 1 OF 1
 ℄ ITEM
DESCRI PTION QTY
NO
~420 ~420 01 LV AIR FILLED CABLE BOX 1+1
02 LV EPOXY CAST RESIN, 3.6kV, 3150 Amp, 3+3
03 BUSBAR SUPPORT (MATERIAL : BACKLITE SUPPORT) 1+1
165 165 165 165
TRANSFORMER DISCONNECTING TINNED COPPER BUSBAR
04 3+3
TANK
12 12 05 UNDRILLED GLAND PLATE DETACHABLE TYPE (MATERIAL - ALUMINIUM, 5THK) 1+1
06 SS EARTHING BOSS (M12) WITH BOLT & WASHER 8+8
11 02 02
07 LIFTING LUGS FOR CABLE BOX 2+2
11
08 BOLTED TYPE FRONT AND TOP COVER WITH HANDLE 1+1
03 03 09 EARTHING COPPER CABLE (35 sq mm) 2+2
10 CABLE SUPPORT 4+4
11 WTI CT (2W & 3W PHASES) 1+1
1117

12 GASKET (MATERIAL - SRBC) 1+1

01 01
13 EPOXY BOARD WITH CT TERMIAL BOX 1+1
03 03
08
13 13
04
℄ ℄
07 07
Ø22, 5 Nos
3W 3V 3U 2W 2V 2U

1078
09

929
08
125 125 125 125
06
NOTES -
10 1) MINIMUM CLEARANCES REQUIRED IN CABLE BOX
05 PHASE TO PHASE = 25mm
800 PHASE TO EARTH = 25mm
608 608
2) ALL DIMENSIONS ARE IN mm & SUBJECTED TO ±10% TOLERANCE.
3) CABLE BOX PROTECTION CLASS - IP 55
4) LUGS AND GLANDS ARE NOT IN SYNERGY TRANSFORMER SCOPE OF SUPPLY.
10 10
5) LV CABLE BOX MATERIAL - M.S. (3mm THICKNESS)
CUSTOMER NAME SIGN DATE QTY REV. 1
SYNERGY InSolare DRAWN CK 2/01/22
SCALE
N.T.S. G.A. OF LV CABLE BOX DWG.NO.
A4
Transformers Pvt. Ltd. NOTE : 1) ALL DIMENSION ARE IN mm.
2) DO NOT SCALE THE DRAWING
CHK'D
APPV'D
VP
VP
MTL ASSEMBLY STPL/LVCB/070/S1
SHEET 1 OF 1
 Sr.No. DESCRIPTION
6 STUDS M10x55Lg
BUSHING CONFORMS TO : I.S. 3347 1 PORCELAIN
ON 140 PCD
RATED VOLTAGE : 36 kV
2 BRASS BOLT
RATED CURRENT : 630 Amps
60° 3 CAP
TYPE : 36 kV PORCELAIN
4 RING NBR GASKET
LIGHTNING IMPULSE : 170 kvp
POWER FREQUENCY VOLTAGE 5 FIBER GASKET
DETAIL 'A' : 70 kV rms
60°
CREEPAGE DISTANCE (min) : 31mm/kV 6 BRASS VENT SCREW
M20
'A'
MAKE/COUNTRY : CJI PORCELAIN PVT. LTD. / INDIA 7 NYLON/FIBER GASKET
SHORT TIME RATED CURRENT : 25kA/1second 8 FLANGE GASKET SRBC
~108
Ø60 9 BRASS NUT M20
NOTES
-
1. ALL DIMENSIONS ARE IN mm 10 BRASS WASHER
2. THIS BUSHING ASSEMBLY IS BASED ON I.S. 3347
11 SPRING WASHER
Ø205
12 NUT M10
13 WASHER M10
14 FIXING RING (MS/ALU)
15 STUD M10
522
16 ALU. CLAMPING PIECE
Ø208
Ø92
80
QTY
SYNERGY
CUSTOMER NAME
InSolare DRAWN KS
SIGN DATE
25/12/21
SCALE
N.T.S. G.A.OF 36KV/630Amp. DWG.NO. REV. 0
A4
Transformers Pvt. Ltd. NOTE : 1) ALL DIMENSION ARE IN mm. CHK'D VP MTL HV BUSHING ASSEMBLY STPL/HBA/071/S1 SHEET 1 OF 1
2) DO NOT SCALE THE DRAWING APPV'D VP
 Sr.No. DESCRIPTION
25.4
1 EPOXY RESIN CAST BODY

2 COPPER FLAT (ELECTROTINNED)

165

RATED VOLTAGE : 3.6 kV

RATED CURRENT : 3150 Amps

25
TYPE : 3.6 kV EPOXY RESIN CAST BUSHING
415
POWER FREQUENCY VOLTAGE : 10 kV rms

CREEPAGE DISTANCE (min) : 90mm

MAKE/COUNTRY : BARODA BUSHINGS & INSULATORS / INDIA

225 NOTE -
1. ALL DIMENSIONS ARE IN mm

195
17.5 140 85 25 85 80

70

175

70
Ø12 HOLES , 10 Nos.

Ø12 HOLES , 6 Nos.

17.5
17.5 95 17.5 AIR SIDE OIL SIDE
130
CUSTOMER NAME SIGN DATE SCALE QTY REV. 0
SYNERGY InSolare DRAWN CK 25/12/21 N.T.S. G.A. OF 3.6KV/3150Amp. DWG.NO.
A4
Transformers Pvt. Ltd. NOTE : 1) ALL DIMENSION ARE IN mm.
2) DO NOT SCALE THE DRAWING
CHK'D
APPV'D
VP
VP
MTL LV BUSHING ASSEMBLY STPL/LBA/072/S1 SHEET 1 OF 1
 1 1 1 1 1 1
F A
F A
F A
A
SIGN. DATE QTY
SYNERGY
SCALE REV.
CUSTOMER NAME 23/12/2021 N.T.S. DWG.NO.
DRAWN CK
G.A. OF MARSHALLING BOX A4
Transformers Pvt. Ltd. NOTE : 1) ALL DIMENSION ARE IN mm.
2) DO NOT SCALE THE DRAWING
CHK'D
APPV'D
VP
VP
MTL STPL/GA/073/S1
SHEET 1 OF 1
4 4 4 4 4 4
 1 1 1 1 1 1
F A
F A
F A
F A
SIGN. DATE QTY
SYNERGY
SCALE REV. 0
CUSTOMER NAME DWG.NO.
DRAWN CK 23/12/2021 N.T.S. WIRING DIAGRAM OF A4
Transformers Pvt. Ltd. NOTE : 1) ALL DIMENSION ARE IN mm. CHK'D VP MTL MARSHALLING BOX STPL/WDT/074/S1
2) DO NOT SCALE THE DRAWING APPV'D VP SHEET 1 OF 1
4 4 4 4 4 4
 1 1 1 1 1 1
F A
F A
F A
F
A
SIGN. DATE QTY
CUSTOMER NAME
SYNERGY
SCALE REV. 0
DWG.NO.
DRAWN CK 23/12/2021 N.T.S. WIRING DIAGRAM OF A4
Transformers Pvt. Ltd. NOTE : 1) ALL DIMENSION ARE IN mm. CHK'D VP MTL MARSHALLING BOX STPL/WDT/075/S1
2) DO NOT SCALE THE DRAWING APPV'D VP SHEET 1 OF 1
4 4 4 4 4 4