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AFUE ECM Gas Furnaces

The document provides a technical guide for residential and commercial gas furnaces with features such as high efficiency (up to 98% AFUE), modulating operation, and multiple installation options. It outlines specifications, installation requirements, and warranty details, emphasizing safety and ease of use. Additionally, it includes information on accessories, filter performance, and blower performance for various models.

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0% found this document useful (0 votes)
15 views4 pages

AFUE ECM Gas Furnaces

The document provides a technical guide for residential and commercial gas furnaces with features such as high efficiency (up to 98% AFUE), modulating operation, and multiple installation options. It outlines specifications, installation requirements, and warranty details, emphasizing safety and ease of use. Additionally, it includes information on accessories, filter performance, and blower performance for various models.

Uploaded by

ward
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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538514-CTG-F-1016

DESCRIPTION
These compact units employ induced combustion, reliable hot
surface ignition and high heat transfer aluminized tubular heat
exchangers. The units are factory shipped for installation in
upflow or horizontal applications and may be converted for
downflow applications.
These furnaces are designed for residential installation in a
basement, closet, alcove, attic, recreation room or garage and
are also ideal for commercial applications. All units are factory
TECHNICAL GUIDE assembled, wired and tested to assure safe dependable and
economical installation and operation.
UP TO 98% AFUE MODULATING ECM These units are Category IV, National Fuel Gas Code and may
RESIDENTIAL GAS FURNACES be vented either through side wall or roof applications using
MULTI-POSITION approved plastic combustion air and vent piping. Approved
plastic combustion air and vent piping include Selkirk Polyflue,
MODELS: CP9C*C Duravent Polypro, & Centrotherm Innoflue polypropylene vent-
ing systems.
NATURAL GAS
60 - 120 MBH INPUT FEATURES
• Modulating heating operation includes:
- Modulating gas valve, inducer and circulating blower
- Modulating operation from 100% to 35% input in 100
increments with nearly constant temperature rise.
• Easily applied in upflow, horizontal left or right, or downflow
installation with minimal conversion necessary.
• Compact, easy to install, ideal height 33" tall cabinet.
• ECM variable speed drive for cooling SEER enhancement,
improved comfort with optional airflow delay profiles, and
continuous fan options for IAQ performance.
• Easy access to controls to connect power/control wiring.
• Built-in, high level self diagnostics with fault code display.
• Low unit amp requirement for easy replacement
application.
• All models are convertable to use propane (LP) gas.
• Electronic Hot Surface Ignition saves fuel cost with
increased dependability and reliability.
• 100% shut off main gas valve for extra safety.
• 24V, 40 VA control transformer and blower relay supplied
for add-on cooling.
• Airflow leakage less than 1% of nominal airflow for duct
performance testing conditions.
• Solid removable bottom panel allows easy conversion.
• Hi-tech tubular aluminized steel primary heat exchanger
with stainless steel tube/aluminum fin secondary heat
exchanger for outstanding efficiency.
• No knockouts to deal with, making installation easier.
• Movable duct connector flanges for application flexibility.
Due to continuous product improvement, • Quiet inducer operation, burner, and blower operation.
specifications are subject to change without notice.
• Inducer rotates for easy conversion of venting options.
Visit us on the web at www.york.com for the most • Fully supported blower assembly for easy access and
up-to-date technical information. removal of blower.
Additional rating information can be found at • External air filters used for maximum flexibility in meeting
www.ahridirectory.org customers IAQ needs.
• Insulated blower compartment for thermal and acoustic
WARRANTY SUMMARY performance.
A 20-year limited warranty on heat exchangers in residen- • 1/4 turn knobs provided for easy independent door
tial applications. removal.
A 10-year warranty on the heat exchanger in commercial • Internal condensate trap design (patent pending) provides
applications. condensate management options and is self priming to
Standard 5-year limited Parts warranty. prevent nuisance problems.
Extended lifetime heat exchanger and 10-year limited • These models may be connected as part of a
parts warranty when product is registered online communicating control system using a 4-wire connection
within 90 days of purchase for replacement or closing bus.
for new home construction.
See Limited Warranty certificate in Users Information Manual for details.

FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE


538514-CTG-F-1016

LEFT SIDE RIGHT SIDE


FRONT
Combustion Air Inlet Combustion Air Inlet

Condensate Drain Gas Pipe


(Downflow) Entry Gas Pipe Condensate Drain
Entry (Downflow)
2” Vent Electrical
Connection Entry Electrical
Entry 2” Vent
Outlet Connection
Condensate
33” Outlet
Drain Condensate 23”
Drain
Thermostat
Wiring Thermostat
Wiring Optional Return Air
Cutout (Either side) 14”

1”

28.5” A 1.5”
30.25”
.56”
23.8” 3” 2” Vent
Connection
Outlet

B Combustion B
Air Inlet C

.56” .56” 24.25”


20”
SUPPLY END RETURN END

Cabinet and Duct Dimensions


Cabinet Dimensions (Inches)
Models Nominal CFM Cabinet Size
A B C
CP9C060B12MP12C 1200 B 17 1/2 16 3/8 13 1/4
CP9C080B12MP12C 1200 B 17 1/2 16 3/8 14 3/4
CP9C080C16MP12C 1600 C 21 19 7/8 16 1/2
CP9C100C16MP12C 1600 C 21 19 7/8 18 1/4
CP9C100C20MP12C 2000 C 21 19 7/8 18 1/4
CP9C120D20MP12C 2000 D 24 1/2 23 3/8 21 3/4

Ratings & Physical / Electrical Data


Input Output Nominal Total Air Temp. Air Temp.
AFUE
Models Max/Min Max/Min Airflow Unit Rise Max Input Rise Min Input
MBH MBH % CFM Amps °F °F
CP9C060B12MP12C 60/21 58/20 97.5 1200 7.0 40-70 20-50
CP9C080B12MP12C 80/28 77/27 97.5 1200 7.5 40-70 20-50
CP9C080C16MP12C 80/28 78/27 97.7 1600 10.0 40-70 20-50
CP9C100C16MP12C 100/35 97/34 97.7 1600 10.0 40-70 20-50
CP9C100C20MP12C 100/35 97/34 97.7 2000 12.0 45-75 25-55
CP9C120D20MP12C 120/42 116/40 98.0 2000 12.0 45-75 25-55
Max. Outlet Max Min. wire Size Approximate
Blower Blower
Models Air Temp Over-Current (awg) @ 75 ft Operating Weights
Wheel Size
°F HP Amps Protect one way Lbs
CP9C060B12MP12C 190 1/2 4.8 11 x 8 15 14 113
CP9C080B12MP12C 190 1/2 4.8 11 x 8 15 14 119
CP9C080C16MP12C 190 3/4 7.5 11 x 10 15 14 134
CP9C100C16MP112C 190 3/4 7.5 11 x 10 15 14 140
CP9C100C20MP12C 190 1 14.5 11 x 11 20 12 143
CP9C120D20MP12C 190 1 14.5 11 x 11 20 12 152
Annual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE Test procedures.
Wire size and over current protection must comply with the National Electrical Code (NFPA-70-latest edition) and all local codes.
The furnace shall be installed so that the electrical components are protected from water.

2 Johnson Controls Unitary Products


538514-CTG-F-1016
FILTER PERFORMANCE Natural (NAT) Gas Stainless Steel Burner Kit - This acces-
The airflow capacity data published in the “Blower Perfor- sory kit may be used to replace existing burners with stainless
mance” table represents blower performance WITHOUT filters. steel burners for NAT gas use only.
All applications of these furnaces require the use of field S1-32924441000 - All NAT gas Models
installed air filters. All filter media and mounting hardware or Concentric Vent Termination - For use through rooftop, side-
provisions must be field installed external to the furnace cabi- wall. Allows combustion air to enter and exhaust to exit through
net. DO NOT attempt to install any filters inside the furnace. single common hole. Eliminates unsightly elbows for a cleaner
NOTE: Single side return above 1800 CFM is approved as long installation.
as the filter velocity does not exceed filter manufacturer’s rec- S1-1CT0302 (2")
ommendation and a transition is used to allow use of a 20 x 25 S1-1CT0303 (3")
filter.
Sidewall Vent Termination Kit - For use on sidewall, two-pipe
Recommended Filter Sizes installations only. Provide a more attractive termination for loca-
tions where the terminal is visible on the side of the home.
Cabinet Side Bottom
CFM
Size (in) (in) S1-1HT0901 (3")
1200 B 16 x 25 16 x 25 S1-1HT0902 (2")
1600 C 16 x 25 20 x 25 Condensate Neutralizer Kit - Neutralizer cartridge has a 1/2”
2000 C (2) 16 x 25 20 x 25 plastic tube fittings for installation in the drain line. Calcium car-
2000 D (2) 16 x 25 22 x 25 bonate refill media is available from the Source 1 Parts (p/n
026-30228-000).
NOTES:
S1-1NK0301
1. Air velocity through throwaway type filters may not exceed 300 feet per min-
ute (91.4 m/min). All velocities over this require the use of high velocity fil- Side Return Filter Racks - The S1-1SR0200 Kit accommo-
ters.
dates a 1”, 2” or 4” filter. The S1-1SR0402 Kit accommodates a
2. Do not exceed 1800 CFM using a single side return and a 16x25 filter. For
CFM greater than 1800, you may use two side returns or one side and the 1” filter only.
bottom or one return with a transition to allow use of a 20x25 filter.
S1-1SR0200 - All Models
Unit Clearances to Combustibles S1-1SR0402 - All Models
Application Upflow Downflow Horizontal Bottom Return Filter Racks - The S1-1BR05* series are gal-
Top 1" 0" 0"
vanized steel filter racks. The S1-1BR06* series are pre-painted
steel filter racks to match the appearance of the furnace cabi-
Vent 0" 0" 0"
net. The S1-1BR05* and S1-1BR06* series filter racks accom-
Rear 0" 0" 0"
modate a 1”, 2” or 4” filter.
Side 0" 0" 1"
S1-1BR0514 or S1-1BR0614 - For 14-1/2” cabinets
Front1 0" 0" 0"
S1-1BR0517 or S1-1BR0617 - For 17-1/2” cabinets
Floor Combustible Combustible2 Combustible S1-1BR0521 or S1-1BR0621 - For 21” cabinets
Closet Yes Yes Yes S1-1BR0524 or S1-1BR0624 - For 24-1/2” cabinets
Line Contact No No Yes Combustible Floor Base Kit - These kits are required to pre-
1. Line contact only permitted between lines formed by the intersection of the vent potential overheating situations when the furnaces are
rear panel and side panel (top in horizontal position) of the furnace jacket installed in downflow applications directly onto combustible
and building joists, studs or framing.
2. For combustible floors only when used with special sub-base.
flooring material. These kits are also required in any applica-
All furnaces approved for alcove and attic installation. tions where the furnace is installed in a downflow configuration
without an indoor coil and where the combustible floor base kit
ACCESSORIES provides access for combustible airflow.

Propane (LP) Conversion Kit - This accessory conversion kit S1-1CB0514 - For 14-1/2” cabinets
may be used to convert natural gas units for LP operation. S1-1CB0517 - For 17-1/2” cabinets
S1-1CB0521 - For 21” cabinets
Do not use Conversion Kit S1-1NP0680 with these models, as S1-1CB0524 - For 24-1/2” cabinets
the control/gas valve combination have been updated, and that
Kit S1-1NP0680 will not function correctly with these models. High Altitude - No high altitude kits are required.
S1-1NP0681 - All Models Thermostats - Compatible thermostat controls are available
through accessory sourcing. For optimum performance, these
LP Stainless Steel Burner Kit - This accessory conversion kit
outdoor units are fully compatible with our Coleman touch
may be used to convert existing burners to stainless steel burn-
screen thermostat with proprietary (patent-pending) hexagon
ers for LP use only.
interface. For more information, see the thermostat section of
S1-32926889000 - All LP Models the Product Equipment Catalog.
S1-THXU280 - All Models

Johnson Controls Unitary Products 3


Blower Performance CFM - Any Position
High / Low Speed Cooling CFM
060B12*C 080B12*C Jumper Settings
Hi Cool Lo Cool Hi Cool Lo Cool COOL Jumper ADJ Jumper
1305 850 1290 840 H B
1100 715 1090 710 MH B
1065 690 1015 660 H A
1000 650 1000 650 MH A
960 625 960 625 H C
760 495 760 495 ML B
900 585 900 585 MH C
660 430 660 430 L B
690 450 680 445 ML A
600 400 600 400 L A
620 400 620 400 ML C
550 400 540 400 L C
High / Low Speed Cooling CFM
080C16*C 100C16*C Jumper Settings
Hi Cool Lo Cool Hi Cool Lo Cool COOL Jumper ADJ Jumper
1670 1085 1655 1075 H B
1295 840 1275 820 MH B
1385 900 1345 875 H A
1175 765 1160 755 MH A
1245 810 1210 785 H C
995 645 1000 650 ML B
1055 685 1045 680 MH C
935 605 955 620 L B
905 590 910 590 ML A
850 550 870 565 L A
815 530 815 530 ML C
765 500 785 510 L C
High / Low Speed Cooling CFM
100C20*C 120D20*C Jumper Settings
Hi Cool Lo Cool Hi Cool Lo Cool COOL Jumper ADJ Jumper
2215 1440 2180 1415 H B
1765 1145 1760 1140 MH B
1820 1180 1800 1170 H A
1605 1040 1595 1035 MH A
1635 1060 1620 1050 H C
1270 825 1255 815 ML B
1445 940 1435 935 MH C
1055 685 1050 680 L B
1155 750 1160 755 ML A
960 620 960 615 L A
1040 675 1035 670 ML C
860 560 840 545 L C

All CFM’s are shown at 0.5” w.c. external static pressure.These units have variable speed motors that automatically adjust to provide constant CFM from 0.0”
to 0.6” w.c. static pressure. From 0.6” to 1.0” static pressure, CFM is reduced by 2% per 0.1” increase in static. Operation on duct systems with greater than
1.0” w.c. external static pressure is not recommended.
NOTE: At some settings, LOW COOL airflow may be lower that what is required to operate an airflow switch on certain models of electronic air cleaners. Con-
sult the instructions for the electronic air cleaner for further details.

Subject to change without notice. Published in U.S.A. 538514-CTG-F-1016


Copyright © 2016 by Johnson Controls, Inc. All rights reserved. Supersedes: 538514-CTG-E-0616
York International Corp.
5005 York Drive
Norman, OK 73069

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