AUTOOL BT860

Battery System Tester

User Manual

www.autooltech.com
企业标准 / Corporate standard: Q/OR 003-2023
COPYRIGHT INFORMATION

Copyright ● All rights reserved by AUTOOL TECH. CO., LTD. No part of this
publication may be reproduced, stored in a retrieval system, or
transmitted in any form or by any means, electronic, mechanical,
photocopying, recording or otherwise, without the prior written
permission of AUTOOL. The information contained herein is
designed only for the use of this unit. AUTOOL is not responsi-
ble for any use of this information as applied to other units.
● Neither AUTOOL nor its affiliates shall be liable to the purchaser
of this unit or third parties for damages, losses, costs, or
expenses incurred by the purchaser or third parties as a result
of: accident, misuse, or abuse of this unit, or unauthorized modi-
fications, repairs, or alterations to this unit, or failure to strictly
comply with AUTOOL operating and maintenance instructions.
● AUTOOL shall not be liable for any damages or problems
arising from the use of any options or any consumable products
other than those designated as original AUTOOL products or
AUTOOL approved products by AUTOOL.
● Other product names used herein are for identification purpos-
es only and may be trademarks of their respective owners.
AUTOOL disclaims any and all rights in those marks.

Trademark Manual are either trademarks, registered trademarks, service

marks, domain names, logos, company names or are otherwise
the property of AUTOOL or its affiliates. In countries where any of
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and company names are not registered, AUTOOL claims other
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You may contact AUTOOL by visiting AUTOOL at https://www.au-
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written permission to use materials on this manual for purposes or
for all other questions relating to this manual.
CAUTIONS

Safety Before using the instrument, please read this manual careful-
precautions ly for proper operation.

The tester is suitable for both 12V and 24V vehicle batteries.
The tester is suitable for operation at voltages ranging from 9V
to 35V direct current (DC).
If the battery is just fully charged, the voltage will be slightly
higherthan normal. Therefore, please turn on the headlights
for 2-3 minutes and wait until the voltage drops back to normal.
Then turn off the vehicle appliances and proceed the test.
Before use, check that the test fixtu re insulation is intact,
orthatthere are exposed and broken wires. Do not use until the
back cover is closed, otherwise there is a risk of electric shock.
Do not use and store the instrument in high temperatures, high
humidity, flammable, explosive and strong electromagnetic
fields.
Do not change the internal wiring of the instrument to avoid
damage to the instrument and other safety hazards.
Wearqualified eyewearwhen testing or repairing the car to
prevent unknown objects from flying into your eyes when the
engine is started.
Please run and maintain the car in a well-ventilated environ-
mentto prevent inhalation of toxic gases.
If the car’s engine is running, do not place the instruments and
accessories next to the engine or exhaust pipe as they may be
damaged by high temperature.
TABLE OF CONTENTS

Product Introduction .......................................................................................... 2

Overview ......................................................................................................... 2
Product specification ....................................................................................... 2
Product features.............................................................................................. 2
Product Structure ............................................................................................... 4
Structure diagram............................................................................................ 4
Operations Instruction ....................................................................................... 5
Function instructions ....................................................................................... 5
Battery capacity............................................................................................... 6
Cranking test ................................................................................................... 8
Charge system ................................................................................................ 9
Data report print .............................................................................................. 10
Data review ..................................................................................................... 11
Maintenance Service .......................................................................................... 13
Maintenance.................................................................................................... 13
Warranty .............................................................................................................. 14
Warranty access.............................................................................................. 14
Disclaimer ....................................................................................................... 14
Return & Exchange Service .............................................................................. 15
Return & Exchange ......................................................................................... 15

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PRODUCT INTRODUCTION

Overview This is an automotive battery tester with real time temperature

monitoring, which is able to determine the exact degree of
influence of temperature on the battery performance.
The instrument adopts advanced conductivity testing technology,
which can easily, quickly and accurately test the battery perfor-
mance of cranking ability, cranking load, maximum load and
charging system of the car battery. It is convenient for the mainte-
nance personnel to quickly repair the car.

Product
Measuring voltage range 12V~24V
specifica-
tions Outer material Acid-resistant ABS plastic
CCA 100~2000
IEC 100~1400
BCI 100~2000
EN 100~2000
CA 100~2000
Measurement standard
and measurement range DIN 100~1400
MCA 100~2000
SAE 100~2000
JIS 26A17-245H52
GB 100~1400(100~2000 CCA)
Temperature -12~50°C
Dimensions 270x100x50mm

Product ● With real time temperature monitoring, This is able to deter-

features mine the exact degree of influence of temperature on the
battery performance;
● Anti-reverse connection and high voltage protection prevent
the user from damaging the instrument in the event of mis-op-
eration;

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● Real-time time display and supports for 10 languages;
● With data storage, previously measured data can be reviewed
at any time;
● 3.2-inch HD display;
● Test standards are in line with most battery standards in the
world.

3
PRODUCT STRUCTURE

Structure
diagram

C
D

A Print tray B HD display screen

C Test clamps D Operation buttons

Introduction of Operation buttons and test clamp functions

● <▲> <▼>:
UP; DOWN; Page up and down buttons;
● <Return>:
To cancel, undo, and the return key.
● <OK>:
Confirm the selection, enter, test button.
● Red test clamp:
Use to connect the positive pole.
● Black test clamp:
Use to connect the negative pole.

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OPERATIONS INSTRUCTION

Function ● The tester is powered only by the vehicle battery. Clamp the
instructions red and black clips of the tester to the positive (+) and negative
(-) terminals of the battery safely and securely respectively. It is
recommended to clip the red clamp first, then the black clamp,
until the screen shows the following picture, the tester is in
operation.

● If the tester indicates poor connection, recheck that if the

clamp connection is completely secure. Then proceed to the
test program to select the appropriate language and adjust the
system time.

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Battery The tester will test the cranking capacity of the batteries and will
capacity determine the condition of the batteries based on the rated crank-
ing capacity marked on each battery.
● Please make sure the engine and all electrical equipment on
the vehicle is shut down before testing. If the battery is just fully
charged, the voltage will be slightly higher than normal. There-
fore, please turn on the headlights for 2-3 minutes and wait
until the voltage drops back to normal. Then turn off the vehicle
appliances and proceed the test.
● Select “Main Menu” in the item, press <▲> <▼> key to select
“BATTERY CAPACITY” item, then press <OK> key to enter.

● According to your actual battery type, press the <▲> <▼> key
to select the right “Battery Type”, and press the <OK> key to
proceed to the next step.

● According to the standard type of cranking current marked on

the battery body, press the <▲> <▼> key to “Select Input” the
right rated starting type, and press the <OK> key to proceed to
the next step.

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● According to the rated cranking current value marked on the
battery body, press the <▲> <▼> key to adjust the standard
value of “CCA RATED”, and press the <OK> key to enter the
test.

● When the test is complete, the tester screen will display the
following test results, like this.

● Test results are automatically saved for review. At this time,

you can also press <OK> to enter the “Print Report” interface
to print the test results or press <Return> directly to the “Main
Menu” interface.

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 Life span Test result Note
>80% Good Battery’s in good condition.
>60% Average Battery’s condition is acceptable.
Battery life is approaching and
>45% Alert
be careful.
The battery life has expired,
>45% Replace
please replace.

Cranking test The tester will measure the voltage and discharge speed during
the cranking process to determine the starting condition of the
car.
● Make sure that the engine and all electrical appliances on the
vehicle are turned off before testing.
● Select “Main Menu”, press the <▲> <▼> keys to select the
“CRANKING TEST” item, and press the <OK> key to enter.

● Follow the steps on the tester screen, along with the actual
operation of the vehicle, to complete the testing process.

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 ● Test results are automatically saved for review. At this time,
you can also press <OK> to enter the “Print Report” interface
to print the test results or press <Return> directly to the “Main
Menu” interface.
● If the minimum voltage reading is greater than 9.6V (greater
than 16V relative to a 24V system), the cranking system is good.
● If the minimum voltage reading is lower than 9.6V (lower than
16V relative to a 24V system), the cranking system is poor.

Data reference table (12V system)

Starting Battery Discharge
Starting Voltage
Voltage Performance
>10.7V Good Keep
10.2V~10.7V Average Need observation
9.6V~10.2V Poor Need to replace within days
<9.6V Bad Need to replace instantly

Charge The tester will test the charging system under load as well as
system empty load to determine how well the car’s charging system is.
● Make sure that the engine and all electrical appliances on the
vehicle are turned off before testing.
● Select “Main Menu”, press the <▲> <▼> keys to select the
“CHARGING SYSTEM” item and press the <OK> key to enter.

● Follow the steps on the tester screen, along with the actual
operation of the vehicle, to complete the testing process.

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 ● Test results are automatically saved for review. At this time,
you can also press <OK> to enter the “Print Report” interface
to print the test results or press <Return> directly to the “Main
Menu” interface.

Battery
State Voltage Engine performance

>13.5 Normal
The headlights and 13.2-13.5 Average
air conditioner closed.
13.0-13.2 Alert
(requires stepping on
accelerator to detect) Immediate factory
<13
inspection is required.

Turn on the headlights 13.4-14.6 Normal

and air conditioner. 13.2-13.4 Average & Be careful
(requires stepping on Immediate factory
accelerator to detect) <13.2
inspection is required.

Data report The tester can print the test results so that the results can be
print recorded and viewed in the future.
● When each test item is finished and the test result is displayed,
you can press <OK> to enter the “Print Report” interface to
print.

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 ● The vehicle to which the report belongs needs to be set
according to the Vehicle Identification Number (VIN) before
the report can be printed.
● Press the <▲> <▼> key to enter the code, then press the
<OK> to enter the next value until the last value is finished.
Press the <OK> key and the tester will print the result.

Data review The tester automatically saves the last test record in each test
item for later review.
● Select “Main Menu” in the item, press <▲> <▼> key to select
“DATA REVIEW” item, then press <OK> key to enter.

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● Press the <OK> button, you can cycle through the last test
results of “BATTERY CAPACITY”, “CRANKING TEST” and
“CHARGE SYSTEM”.

12
MAINTENANCE SERVICE

Our products are made of long-lasting and durable materials, and

we insist on perfect production process. Each product leaves the
factory after 35 procedures and 12 times of testing and inspec-
tion work, which ensures that each product has excellent quality
and performance.

Maintenance To maintain the performance and appearance of the product, it is

recommended that the following product care guidelines be read
carefully
● Be careful not to rub the product against rough surfaces or
wear the product, especially the sheet metal housing.
● Please regularly check the product parts that need to be
tightened and connected. If found loose, please tighten it in
time to ensure the safe operation of the equipment. The exter-
nal and internal parts of the equipment in contact with various
chemical media should be frequently treated with anti-corrosion
treatment such as rust removal and painting to improve the
corrosion resistance of the equipment and extend its service
life.
● Comply with the safe operating procedures and do not
overload the equipment. The safety guards of the products
are complete and reliable.
● Unsafe factors are to be eliminated in time. The circuit part
should be checked thoroughly and the aging wires should be
replaced in time.
● Adjust the clearance of various parts and replace worn
(broken) parts. Avoid contact with corrosive liquids.
● When not in use, please store the product in a dry place. Do
not store the product in hot, humid, or non-ventilated places.

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WARRANTY

From the date of receipt, we provide a three-year warranty for the

main unit and all the accessories included are covered by a
one-year warranty.

Warranty ● The repair or replacement of products is determined by the

access actual breakdown situation of product.
● It is guaranteed that AUTOOL will use brand new component,
accessory or device in terms of repair or replacement.
● If the product fails within 90 days after the customer receives
it, the buyer should provide both video and picture, and we will
bear the shipping cost and provide the accessories for the
customer to replace it free of charge. While the product is
received for more than 90 days, the customer will bear the
appropriate cost and we will provide the parts to the customer
for replacement free of charge.
These conditions below shall not be in warranty range
● The product is not purchased through official or authorized
channels.
● The product breakdown because the user does not follow
product instructions to use or maintain the product.

We AUTOOL pride ourselves on superb design and excellent

service. It would be our pleasure to provide you with any further
support or services.

Disclaimer All information, illustrations, and specifications contained in this

manual, AUTOOL resumes the right of modify this manual and the
machine itself with no prior notice. The physical appearance and
color may differ from what is shown in the manual, please refer to
the actual product. Every effort has been made to make all
descriptions in the book accurate, but inevitably there are still
inaccuracies, if in doubt, please contact your dealer or AUTOOL
after-service centre, we are not responsible for any consequences
arising from misunderstandings.

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RETURN & EXCHANGE SERVICE

Return & ● If you are an AUTOOL user and are not satisfied with the
Exchange AUTOOL products purchased from the online authorized
shopping platform and offline authorized dealers, you can
return the products within seven days from the date of receipt;
or you may exchange it for another product of the same value
within 30 days from the date of delivery.
● Returned and exchanged products must be in fully saleable
condition with documentation of the relevant bill of sale, all
relevant accessories and original packaging.
● AUTOOL will inspect the returned items to ensure that they
are in good condition and eligible. Any item that does not pass
inspection will be returned to you and you will not receive a
refund for the item.
● You can exchange the product through the customer service
center or AUTOOL authorized distributors; the policy of return
and exchange is to return the product from where it was
purchased. If there are difficulties or problems with your return
or exchange, please contact AUTOOL Customer Service.

China 400-032-0988
Oversea Zone +86 0755 23304822
E-mail aftersale@autooltech.com
Facebook https://www.facebook.com/autool.vip
YouTube https://www.youtube.com/c/autooltech

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