FL G1.1 (83) +G1.0
FL G1.1 (83) +G1.0
SPECIFICATIONS
FUEL DELIVERY SYSTEM
Items Specification
Fuel Tank Capacity 35lit. (37 US qt., 30.8 Imp qt)
Fuel Filter
Type High pressure type
(built in Fuel Pump Assembly)
Fuel Pressure Regulator Regulated
338 ~ 348kpa (3.45 ~ 3.55kgf/㎠, 49.0 ~ 50.5psi)
(built in Fuel Pump assembly) Fuel Pressure
Type Electrical, in-tank type
Fuel Pump
Driven by Electric motor
Fuel Retrun System Type Returnless
-40(-40) 48.14
▷ Type: Piezo-electricity type
-20(-4) 14.13 ~ 16.83
▷ Specification
0(32) 5.79
Item Specification
20(68) 2.31 ~ 2.59
Capacitance (pF) 800 ~ 1,600
40(104) 1.15
ACTUATORS
60(140) 0.59
INJECTOR
80(176) 0.32
▷ Number: 4
THROTTLE POSITION SENSOR (TPS) ▷ Specification
Item Specification
▷ Type: Variable resistor type Coil Resistance (Ω) 13.8 ~ 15.2 [20℃ (68℉)]
▷ Specification
Throttle Angle Output Voltage (V)
IDLE SPEED CONTROL ACTUATOR (ISCA)
C.T 0.25 ~ 0.9
W.O.T Min. 4.0V ▷ Type: Double coil type
▷ Specification
Items Specification
Item Specification
Sensor Resistance (㏀) 1.6 ~ 2.4
Closing Coil Resistance (Ω
16.6 ~ 18.6 [20℃ (68℉)]
)
HEATED OXYGEN SENSOR (HO2S)
Opening Coil Resistance (
14.5 ~ 16.5 [20℃ (68℉)]
Ω)
▷ Type: Zirconia (ZrO2) type
▷ Specification
PURGE CONTROL SOLENOID VALVE (PCSV)
A/F Ratio Output Voltage (V)
Rich 0.6 ~ 1.0 ▷ Specification
Lean 0 ~ 0.4 Item Specification
TIGHTENING TORQUES
ENGINE CONTROL SYSTEM
Item Kgf·m N·m lbf·ft
PCM/ECM installation bolts 1.0 ~ 1.2 9.8 ~ 11.8 7.2 ~ 8.7
PCM/ECM bracket installation bolts 0.4 ~ 0.6 3.9 ~ 5.9 2.9 ~ 4.3
Manifold absolute pressure sensor installation bolt 1.0 ~ 1.2 9.8 ~ 11.8 7.2 ~ 8.7
Engine coolant temperature sensor installation 3.0 ~ 4.0 29.4 ~ 39.2 21.7 ~ 28.9
Throttle position sensor installation bolts 0.15 ~ 0.25 1.5 ~ 2.5 1.1 ~ 1.8
Crankshaft position sensor installation bolt 0.9 ~ 1.0 8.8 ~ 9.8 6.5 ~ 7.2
Camshaft position sensor installation bolt 1.0 ~ 1.2 9.8 ~ 11.8 7.2 ~ 8.7
Knock sensor installation bolt 1.7 ~ 2.6 16.7 ~ 25.5 12.3 ~ 18.8
Heated oxygen sensor (Bank 1 / Sensor 1) installation 4.0 ~ 5.0 39.2 ~ 49.1 28.9 ~ 36.2
Heated oxygen sensor (Bank 1 / Sensor 2) installation 4.0 ~ 5.0 39.2 ~ 49.1 28.9 ~ 36.2
Idle speed control actuator installation screws 0.6 ~ 0.8 5.9 ~ 7.8 4.3 ~ 5.8
Ignition coil installation bolt 1.2 ~ 1.5 11.8 ~ 14.7 8.7 ~ 10.9
Purge control solenoid valve bracket installation bolts 1.9 ~ 2.4 18.6 ~ 23.5 13.7 ~ 17.4
Throttle body installation bolts/nuts 1.9 ~ 2.4 18.6 ~ 23.5 13.7 ~ 17.4
LW8F1001
CUSTOMER PROBLEM ANALYSIS SHEET
SFDF28233L
BASIC INSPECTION PROCEDURE ● SIMULATING VIBRATION
The measured resistance at high temperature after a. Sensors and Actuators
vehicle running may be high or low. So all resistance : Slightly vibrate sensors, actuators or relays with
must be measured at ambient temperature (20℃, 68℉), finger.
unless stated otherwise.
WARNING
NOTICE Strong vibration may break sensors, actuators or
The measured resistance in except for ambient relays
temperature (20℃, 68℉) is reference value.
b. Connectors and Harness
Sometimes the most difficult case in troubleshooting is
: Lightly shake the connector and wiring harness
when a problem symptom occurs but does not occur
vertically and then horizontally.
again during testing. An example would be if a problem
appears only when the vehicle is cold but has not ● SIMULATING HEAT
appeared when warm. In this case, the technician should a. Heat components suspected of causing the
thoroughly make out a "CUSTOMER PROBLEM malfunction with a hair dryer or other heat source.
ANALYSIS SHEET" and recreate (simulate) the WARNING
environment and condition which occurred when the • DO NOT heat components to the point where
vehicle was having the issue. they may be damaged.
1. Clear Diagnostic Trouble Code (DTC). • DO NOT heat the ECM directly.
2. Inspect connector connection, and check terminal for ● SIMULATING WATER SPRINKLING
poor connections, loose wires, bent, broken or
a. Sprinkle water onto vehicle to simulate a rainy day or
corroded pins, and then verify that the connectors are
a high humidity condition.
always securely fastened.
WARNING
DO NOT sprinkle water directly into the engine
compartment or electronic components.
● SIMULATING ELECTRICAL LOAD
a. Turn on all electrical systems to simulate excessive
electrical loads (Radios, fans, lights, rear window
defogger, etc.).
BFGE321A
BFGE015H
BFGE015I
BFGE015J
NOTICE WIRE HARNESS INSPECTION PROCEDURE
• Use a fine wire to prevent damage to the 1. Before removing the wire harness, check the wire
terminal. harness position and crimping in order to restore it
• Do not damage the terminal when inserting the correctly.
tester lead. 2. Check whether the wire harness is twisted, pulled or
2. Checking Point for Connector loosened.
a. While the connector is connected: 3. Check whether the temperature of the wire harness is
Hold the connector, check connecting condition abnormally high.
and locking efficiency. 4. Check whether the wire harness is rotating, moving
b. When the connector is disconnected: or vibrating against the sharp edge of a part.
Check missed terminal, crimped terminal or 5. Check the connection between the wire harness and
broken core wire by slightly pulling the wire any installed part.
harness. 6. If the covering of wire harness is damaged; secure,
Visually check for rust, contamination, repair or replace the harness.
deformation and bend. ELECTRICAL CIRCUIT INSPECTION
c. Check terminal tightening condition: PROCEDURE
Insert a spare male terminal into a female 1. Procedures for Open Circuit
terminal, and then check terminal tightening • Continuity Check
conditions. • Voltage Check
d. Pull lightly on individual wires to ensure that each If an open circuit occurs (as seen in [FIG. 1]), it can
wire is secured in the terminal. be found by performing Step 2 (Continuity Check
Method) or Step 3 (Voltage Check Method) as shown
below.
BFGE015K
a. Clean the contact points using air gun and/or 2. Continuity Check Method
shop rag.
NOTICE
NOTICE When measuring for resistance, lightly shake the
Never use sand paper when polishing the wire harness above and below or from side to side.
contact points, otherwise the contact point may Specification (Resistance)
be damaged. 1Ω or less → Normal Circuit
b. In case of abnormal contact pressure, replace the 1㏁ or Higher → Open Circuit
female terminal.
a. Disconnect connectors (A), (C) and measure 3. Voltage Check Method
resistance between connector (A) and (C) as a. With each connector still connected, measure the
shown in [FIG. 2]. voltage between the chassis ground and terminal
1 of each connectors (A), (B) and (C) as shown in
In [FIG.2.] the measured resistance of line 1 and [FIG. 4].
2 is higher than 1㏁ and below 1 Ω respectively.
Specifically the open circuit is line 1 (Line 2 is The measured voltage of each connector is 5V,
normal). To find exact break point, check sub line 5V and 0V respectively. So the open circuit is
of line 1 as described in next step. between connector (C) and (B).
BFGE501B BFGE501D
b. Disconnect connector (B), and measure for ● CHECK SHORT CIRCUIT
resistance between connector (C) and (B1) and
1. Test Method for Short to Ground Circuit
between (B2) and (A) as shown in [FIG. 3].
• Continuity Check with Chassis Ground
If short to ground circuit occurs as shown in [FIG. 5],
In this case the measured resistance between
the broken point can be found by performing Step 2
connector (C) and (B1) is higher than 1㏁ and the
(Continuity Check Method with Chassis Ground) as
open circuit is between terminal 1 of connector
shown below.
(C) and terminal 1 of connector (B1).
BFGE501E
BFGE501C
2. Continuity Check Method (with Chassis Ground)
NOTICE
Lightly shake the wire harness above and below, or
from side to side when measuring the resistance.
Specification (Resistance)
1Ω or less → Short to Ground Circuit
1MΩ or Higher → Normal Circuit
a. Disconnect connectors (A), (C) and measure for
resistance between connector (A) and Chassis
Ground as shown in [FIG. 6].
BFGE501F
• When charging the battery with the external charger, 1. After turning ON the ignition key, ensure that the light
disconnect the vehicle side battery terminals to illuminates for about 5 seconds and then goes out.
prevent damage to the ECM. 2. If the light does not illuminate, check for an open
Malfunction Indicator Lamp (MIL) circuit in the harness, a blown fuse or a blown bulb.
Faults with the following items will illuminate the MIL. Self-Diagnosis
• Catalyst NOTICE
• Fuel system If a sensor connector is disconnected with the ignition
switch turned on, the diagnostic trouble code (DTC) is
• Mass Air Flow Sensor (MAFS)
recorded. In this case, disconnect the battery negative
• Intake Air Temperature Sensor (IATS) terminal (-) for 15 seconds or more, and the diagnosis
• Engine Coolant Temperature Sensor (ECTS) memory will be erased.
• Throttle Position Sensor (TPS)
• Upstream Oxygen Sensor
• Upstream Oxygen Sensor Heater
• Downstream Oxygen Sensor
• Downstream Oxygen Sensor Heater
• Injector
• Misfire
• Crankshaft Position Sensor (CKPS)
THE RELATION BETWEEN DTC AND DRIVING PATTERN IN EOBD SYSTEM
LGIF601Q
SSAFL8001L
1. ECM/PCM 2. Manifold Absolute Pressure Sensor (MAPS)
16. Main Relay 3. Intake Air Temperature Sensor (IATS)
SSAFL8005L
CONNECTOR [C02-1]
Pin
Description Connected to
No.
1 Ignition Coil (Cylinder #2, #3) control output Ignition Coil (Cylinder #2, #3)
2 -
3 -
4 -
5 -
6 Idle Speed Control Actuator [OPEN] control output Idle Speed Control Actuator (ISCA)
7 -
8 Purge Control Solenoid Valve control output Purge Control Solenoid Valve (PCSV)
9 Main Relay control output Main Relay
10 -
11 Battery voltage supply after ignition switch Ignition Switch
12 CAN [HIGH] Other control module
13 -
14 -
15 Knock Sensor signal input Knock Sensor (KS)
16 -
17 Ignition Coil (Cylinder #1, #4) control output Ignition Coil (Cylinder #1, #4)
18 -
19 -
20 -
21 Cooling Fan Relay [Low] control output Cooling Fan Relay [Low]
22 Idle Speed Control Actuator [CLOSE] control output Idle Speed Control Actuator (ISCA)
23 Cooling Fan Relay [High] control output Cooling Fan Relay [High]
24 Fuel consumption signal output Trip Computer
25 Engine speed signal output Cluster (Tachometer)
26 -
27 CAN [LOW] Other control module
Pin
Description Connected to
No.
28 -
29 -
30 Sensor ground Knock Sensor (KS)
31 -
32 Immobilizer lamp control output Immobilizer Lamp
Heated Oxygen Sensor (Sensor 2) Heater control ou-
33 Heated Oxygen Sensor (Sensor 2)
tput
Heated Oxygen Sensor (Sensor 1) Heater control ou-
34 Heated Oxygen Sensor (Sensor 1)
tput
35 -
36 Injector (Cylinder #3) control output Injector (Cylinder #3)
37 Fuel Pump Relay control output Fuel Pump Relay
38 A/C Compressor Relay control output A/C Compressor Relay
39 -
40 Crankshaft Position Sensor [A] signal input Crankshaft Position Sensor (CKPS)
41 -
42 -
43 Sensor power (+5V) Manifold Absolute Pressure Sensor (MAPS)
44 Immobilizer communication line Immobilizer Control Module
45 Wheel Speed Sensor [A] signal input Wheel Speed Sensor (WSS) [Without ABS/ESP]
46 -
47 -
48 Injector (Cylinder #4) control output Injector (Cylinder #4)
49 -
50 Injector (Cylinder #1) control output Injector (Cylinder #1)
51 Malfunction Indicator Lamp (MIL) control output Cluster (Malfunction Indicator Lamp)
52 Injector (Cylinder #2) control output Injector (Cylinder #2)
53 -
54 -
55 Crankshaft Position Sensor [B] signal input Crankshaft Position Sensor (CKPS)
56 Battery Power Battery
57 Sensor power (+5V) A/C Pressure Transducer (APT)
58 Sensor power (+5V) Throttle Position Sensor (TPS)
59 -
60 Wheel Speed Sensor [B] signal input Wheel Speed Sensor (WSS)[Without ABS/ESP]
3. TERMINAL INPUT/OUTPUT SIGNAL (A/T)
CONNECTOR [C02-2]
PinNo Description Condition Type Level Test Result
1 Power Ground Idle DC Max. 50mV 0mV
2 Power Ground Idle DC Max. 50mV 3.6mV
3 Power Ground Idle DC Max. 50mV 3.6mV
4 For Autotransaxle Control
5 For Autotransaxle Control
A/C thermal switch signal in- A/C S/W OFF Max.0.5V 200mV
46 DC
put A/C S/W ON Battery Voltage 12.6V
47 For Autotransaxle Control
48 For Autotransaxle Control
49 For Autotransaxle Control
50 For Autotransaxle Control
51 Sensor ground Idle DC Max. 50mV 11.2mV
52 -
53 -
54 -
PinNo Description Condition Type Level Test Result
55 -
56 -
57 For Autotransaxle Control
58 -
59 -
60 For Autotransaxle Control
61 For Autotransaxle Control
62 For Autotransaxle Control
63 -
64 For Autotransaxle Control
65 For Autotransaxle Control
66 For Autotransaxle Control
67 For Autotransaxle Control
68 For Autotransaxle Control
69 -
70 For Autotransaxle Control
71 For Autotransaxle Control
72 For Autotransaxle Control
73 Sensor ground Idle DC Max. 50mV 16.8mV
74 -
CONNECTOR [C02-1]
Pin
Description Condition Type Level Test Result
No.
1st Voltage: 300 ~ 40
372V
Ignition Coil (Cylinder #2, #3 0V
1 Idle Pulse
) control output ON Voltage: Max. 2.0
1.1V
V
2 -
3 -
4 -
5 -
16 -
Pin
Description Condition Type Level Test Result
No.
1st Voltage: 300 ~ 40
352V
Ignition Coil (Cylinder #1, #4 0V
17 Idle Pulse
) control output ON Voltage: Max. 2.0
1.1V
V
18 -
19 -
20 -
Cooling Fan Relay [Low] co- Relay OFF Battery Voltage 14.12V
21 DC
ntrol output Relay ON Max. 1.0V 61.6mV
Cooling Fan Relay [High] co- Relay OFF Battery Voltage 14.01V
23 DC
ntrol output Relay ON Max. 1.0V 52.6mV
Fuel Pump Relay control ou- Relay OFF Battery Voltage 12.8V
37 DC
tput Relay ON Max. 1.0V 400mV
SSAFL8006L
A/C thermal switch signal in- A/C S/W OFF Max.0.5V 200mV
8 DC
put A/C S/W ON Battery Voltage 12.6V
9 -
10 Power steering switch in put
Knocking Variable
11 Knock Sensor signal input
Normal Frequency
Cooling Fan Relay [High] co- Relay OFF Battery Voltage 14.01V
23 DC
ntrol output Relay ON Max. 1.0V 52.6mV
Hi: Battery Voltage 14.2V
Injector (Cylinder #3) control
24 Idle Pulse Lo: Max. 1.0V 40mV
output
Vpeak: Max. 80V 73.6V
Cooling Fan Relay [Low] co- Relay OFF Battery Voltage 14.12V
28 DC
ntrol output Relay ON Max. 1.0V 61.6mV
29 -
A/C S/W OFF Max. 1.0V 20mV
30 A/C switch "ON" signal input DC
A/C S/W ON Battery Voltage 12.48V
Electric Load signal input (D-
31
efrost)
32 Sensor ground Idle DC Max. 50mV
33 Sensor ground Idle DC Max. 50mV 6.2mV
34 -
35 Sensor ground Idle DC Max. 50mV 16.8mV
Fuel Pump Relay control ou- Relay OFF Battery Voltage 12.8V
46 DC
tput Relay ON Max. 1.0V 400mV
Hi: Battery Voltage 13.6V
Injector (Cylinder #2) control
47 Idle Pulse Lo: Max. 1.0V 336mV
output
Vpeak: Max. 80V 69.7V
SSAFL8007L
SSAFL8008L
SSAFL8009L
SSAFL8010L
[M/T]
SSAFL8011L
SSAFL8012L
SSAFL8013L
SSAFL8014L
PCM PROBLEM INSPECTION PROCEDURE REPLACEMENT
1. TEST PCM GROUND CIRCUIT: Measure resistance 1. Turn ignition switch off.
between PCM and chassis ground using the backside 2. Disconnect the battery (-) cable from the battery.
of PCM harness connector as PCM side check point.
3. Disconnect the PCM connectors (A).
If the problem is found, repair it.
Specification (Resistance): 1Ω or less
2. TEST PCM CONNECTOR: Disconnect the PCM
connector and visually check the ground terminals on
PCM side and harness side for bent pins or poor
contact pressure. If the problem is found, repair it.
3. If problem is not found in Step 1 and 2, the PCM
could be faulty. If so, replace the PCM with a new
one, and then check the vehicle again. If the vehicle
operates normally then the problem was likely with
the PCM.
4. RE-TEST THE ORIGINAL PCM : Install the original
PCM (may be broken) into a known-good vehicle and
check the vehicle. If the problem occurs again,
SSAFL8015L
replace the original PCM with a new one. If problem
does not occur, this is intermittent problem (Refer to 4. Unscrew the PCM mounting bolts (B) and remove the
INTERMITTENT PROBLEM PROCEDURE in BASIC PCM.
INSPECTION PROCEDURE). 5. Install a new PCM.
PCM mounting bolts: 7.8 ~ 9.8 N·m (0.8 ~ 1.0 kgf·m, 5.8
~ 7.2 lbf·ft)
Manifold Absolute Pressure Sensor (MAPS)
INSPECTION
SSAFL8047L
SSAFL8016L
(M/T)
SSAFL8017L
COMPONENT INSPECTION
1. Connect a scantool on Diagnisis Link Connector
(DLC).
2. Check MAPS output voltage at idle and IG ON.
Condition Output Voltage (V)
Idle 0.8V ~ 1.6V
IG ON 3.9V ~ 4.1V
Intake Air Temperature Sensor (IATS)
INSPECTION
SSAFL8047L
SSAFL8016L
(M/T)
SSAFL8017L
COMPONENT INSPECTION
1. Turn ignition switch OFF.
2. Disconnect IATS connector.
3. Measure resistance between IATS terminals 3 and 4.
4. Check that the resistance is within the specification.
Specification: Refer to SPECIFICATION.
Engine Coolant Temperature Sensor (ECTS)
INSPECTION SPECIFICATION
Engine Coolant Temperature Sensor (ECTS) is located in Temperature [℃(℉)] Resistance (㏀)
the engine coolant passage of the cylinder head for
-40(-40) 48.14
detecting the engine coolant temperature. The ECTS
uses a thermistor whose resistance changes with the -20(-4) 14.13 ~ 16.83
temperature. The electrical resistance of the ECTS
0(32) 5.79
decreases as the temperature increases, and increases
as the temperature decreases. The reference 5 V in the 20(68) 2.31 ~ 2.59
PCM is supplied to the ECTS via a resistor in the 40(104) 1.15
PCM.That is, the resistor in the PCM and the thermistor
in the ECTS are connected in series. When the 60(140) 0.59
resistance value of the thermistor in the ECTS changes 80(176) 0.32
according to the engine coolant temperature, the output
voltage also changes. During cold engine operation the
PCM increases the fuel injection duration and controls
the ignition timing using the information of engine coolant
temperature to avoid engine stalling and improve
drivability.
LFHE101B
EGRF241A
CIRCUIT DIAGRAM
(A/T)
SSAFL8018L
(M/T)
SSAFL8019L
COMPONENT INSPECTION
1. Turn ignition switch OFF.
2. Disconnect ECTS connector.
3. Remove the ECTS.
4. After immersing the thermistor of the sensor into
engine coolant, measure resistance between ECTS
terminals 3 and 4.
5. Check that the resistance is within the specification.
Specification: Refer to SPECIFICATION.
Throttle Position Sensor (TPS)
INSPECTION
The Throttle Position Sensor (TPS) is mounted on the
throttle body and detects the opening angle of the throttle
plate. The TPS has a variable resistor (potentiometer)
whose characteristic is the resistance changing
according to the throttle angle. During acceleration, the
TPS resistance between the reference 5V and the signal
terminal decreases and output voltage increases; during
deceleration, the TPS resistance increases and TPS
output voltage decreases. The PCM supplies a reference
5V to the TPS and the output voltage increases directly
with the opening of the throttle valve. The TPS output
voltage will vary from 0.25~0.9V at closed throttle to
minimum 4.0V at wide-open throttle. The PCM
determines operating conditions such as idle (closed LFHE101C
Items Specification
Sensor Resistance (㏀) 1.6 ~ 2.4
CIRCUIT DIAGRAM
(A/T)
SSAFL8020L
(M/T)
SSAFL8021L
COMPONENT INSPECTION
1. Connect a scantool on the Data Link Connector
(DLC).
2. Start engine and check output voltages of TPS at C.T
and W.O.T.
Specification: Refer to SPECIFICATION.
3. Turn ignition switch OFF and disconnect the scantool
from the DLC.
4. Disconnect TPS connector and measure resistance
between TPS terminals 2 and 3
Specification: Refer to SPECIFICATION.
Heated Oxygen Sensor (HO2S)
INSPECTION
Heated Oxygen Sensor (HO2S) consists of zirconium
and alumina and is installed on upstream and
downstream of the Manifold Catalyst Converter (MCC).
After it compares oxygen consistency of the atmosphere
with the exhaust gas, it transfers the oxygen consistency
of the exhaust gas to the PCM. When A/F ratio is rich or
lean, it generates approximately 1V or 0V respectively. In
order that this sensor normally operates, the temperature
of the sensor tip is higher than 370℃ (698℉). So it has a
heater which is controlled by the PCM duty signal. When
the exhaust gas temperature is lower than the specified
value, the heater warms the sensor tip.
EGRF247A
EGRF248A
SPECIFICATION
A/F Ratio Output Voltage (V)
RICH 0.6 ~ 1.0
LEAN 0 ~ 0.4
Item Specification
Heater Resistance (Ω) Approx. 9.0Ω at 20℃ (68℉)
WAVEFORM
LFJF421A
CIRCUIT DIAGRAM
(A/T)
SSAFL8026L
(M/T)
SSAFL8027L
COMPONENT INSPECTION
1. Check signal waveform of HO2S using a scantool.
Specification: Refer to "waveform".
2. Disconnet the HO2S connector.
3. Measure resistance between HO2S heater terminals
3 and 4.
4. Check that the resistance is within the specification.
Specification: Refer to SPECIFICATION.
Knock Sensor (KS)
INSPECTION
Knocking is a phenomenon characterized by undesirable
vibration and noise and can cause engine damage.
Knock Sensor (KS) senses engine knocking and is
installed on the cylinder block. When knocking occurs,
the vibration from the cylinder block is applied as
pressure to the piezoelectric element. At this time, this
sensor transfers the voltage signal higher than the
specified value to the PCM and the PCM retards the
ignition timing. If the knocking disappears after retarding
the ignition timing, the PCM will advance the ignition
timing. This sequential control can improve engine
power, torque and fuel economy.
LFHE101J
EGRF252A
SPECIFICATION
Item Specification
Capacitance (pF) 800 ~ 1,600
WAVEFORM
EGRF610B
CIRCUIT DIAGRAM
(A/T)
SSAFL8028L
(M/T)
SSAFL8029L
Crankshaft Position Sensor (CKPS)
INSPECTION
Crankshaft Position Sensor (CKPS) detects the
crankshaft position and is one of the most important
sensors of the engine control system. If there is no CKPS
signal input, the engine may stop because of CKPS
signal missing. This sensor is installed on transaxle
housing and generates alternating current by magnetic
flux field which is made by the sensor and the target
wheel when engine runs. The target wheel consists of 58
slots and 2 missing slots on 360 CA (Crank Angle).
LFHE101E
WAVEFORM
SHDFL6810L
CIRCUIT DIAGRAM
(A/T)
SSAFL8024L
(M/T)
SSAFL8025L
COMPONENT INSPECTION
1. Check signal waveform of CKPS and CMPS using a
scantool.
Specification : Refer to "WAVE FORM"
Camshaft Position Sensor (CMPS)
INSPECTION
Camshaft Position Sensor (CMPS) is a hall sensor and
detects the camshaft position by using a hall element. It
is related with Crankshaft Position Sensor (CKPS) and
detects the piston position of each cylinder which the
CKPS can't detect. The CMPS are installed on engine
head cover and uses a target wheel installed on the
camshaft. This sensor has a hall-effect IC which output
voltage changes when magnetic field is made on the IC
with current flow.
LFHE101D
WAVEFORM
SHDFL6810L
CIRCUIT DIAGRAM
(A/T)
SSAFL8022L
(M/T)
SSAFL8023L
COMPONENT INSPECTION
1. Check signal waveform of CMPS and CKPS using a
scantool.
Specification : Refer to "WAVE FORM"
Injector
INSPECTION
Based on information from various sensors, the PCM
measures the fuel injection amount. The fuel injector is a
solenoid-operated valve and the fuel injection amount is
controlled by length of time that the fuel injector is held
open. The PCM controls each injector by grounding the
control circuit. When the PCM energizes the injector by
grounding the control circuit, the circuit voltage should be
low (theoretically 0V) and the fuel is injected. When the
PCM de-energizes the injector by opening control circuit,
the fuel injector is closed and circuit voltage should
momentarily peak.
KFCF1026
SPECIFICATION
Item Specification
Coil Resistance (Ω) 13.8 ~ 15.2Ω at 20℃ (68℉)
CIRCUIT DIAGRAM
(A/T)
SSAFL8030L
(M/T)
SSAFL8031L
COMPONENT INSPECTION
1. Turn ignition switch OFF.
2. Disconnect injector connector.
3. Measure resistance between injector terminals 1 and
2.
4. Check that the resistance is within the specification.
Specification: Refer to SPECIFICATION.
Idle Speed Control Actuator (ISCA)
INSPECTION SPECIFICATION
The Idle Speed Control Actuator (ISCA) is installed on Items Specification
the throttle body and controls the intake airflow that is
Closing Coil Resistance (Ω
bypassed around the throttle plate to keep constant 16.6 ~ 18.6 [20℃ (68℉)]
)
engine speed when the throttle valve is closed. The
function of the ISCA is to maintain idle speed according Opening Coil Resistance (
14.5 ~ 16.5 [20℃ (68℉)]
to various engine loads and conditions, and also to Ω)
provide additional air during starting. The ISCA consists
of an opening coil, a closing coil, and a permanent
magnet. Based on information from various sensors, the
PCM controls both coils by grounding their control
circuits. According to the control signals from the PCM,
the valve rotor rotates to control the by pass airflow into
the engine.
LFHE101H
CIRCUIT DIAGRAM
(A/T)
SSAFL8032L
(M/T)
SSAFL8033L
COMPONENT INSPECTION
1. Turn ignition switch OFF.
2. Disconnect ISCA connector.
3. Measure resistance between ISCA terminals 2 and 1
[Opening Coil].
4. Measure resistance between ISCA terminals 2 and 3
[Closing Coil].
5. Check that the resistance is within the specification.
Check that the resistance is within the specification.
Purge Control Solenoid Valve (PCSV)
INSPECTION SPECIFICATION
Purge Control Solenoid Valve (PCSV) is installed on the Item Specification
surge tank and controls the passage between the
Coil Resistance (Ω) 32.0Ω at 20℃ (68℉)
canister and the intake manifold. It is a solenoid valve
and is open when the PCM grounds the valve control
line. When the passage is open (PCSV ON), fuel vapors
stored in the canister is transferred to the intake
manifold.
LFHE101L
CIRCUIT DIAGRAM
(A/T)
SSAFL8034L
(M/T)
SSAFL8035L
COMPONENT INSPECTION
1. Turn ignition switch OFF.
2. Disconnect PCSV connector.
3. Measure resistance between PCSV terminals 1 and
2.
4. Check that the resistance is within the specification.
Specification: Refer to SPECIFICATION.
Fuel Delivery System
COMPONENT LOCATION
SSAFL8036L
FUEL PRESSURE TEST
SSAFL8037L
SMGFL6906N
SSAFL8038L
Fuel Tank
REMOVAL (INCLUDING FUEL FILTER AND 2. Disconnect the fuel feed quick-connector (A).
FUEL PRESSURE REGULATOR)
1. Preparation
1) Fold the rear seat cushion (Refer to "SEAT" in BD
group).
2) Open the service cover (A).
SSAFL8040L
SSAFL8041L
SSAFL8048L
SSAFL8042L
CAUTION
Support the tortion axle assembly with a jack in
order not to seperate it completely.
6. Unfasten 4 fuel tank mounting nuts (A) and remove
the fuel tank with a jack.
SSAFL8052L
Fuel Pump
REMOVAL (INCLUDING FUEL FILTER AND 2. Disconnect the fuel feed tube quick-connector (A)
FUEL PRESSURE REGULATOR) and the canister purge line hose (B).
1. Preparation
1) Fold the rear seat cushion (Refer to "SEAT" in BD
group).
2) Open the service cover (A).
SSAFL8039L
SSAFL8050L
SSAFL8051L
INSTALLATION
Installation is reverse of removal.
SSAFL8048L Fuel Pump installation : 60.0 ~ 70.0 N·m (6.1 ~ 7.1
4) Start the engine and wait until fuel in fuel line is kgf·m, 44.3 ~ 51.6 lbf·ft)
exhausted.
CAUTION
5) After engine stalls, turn the ignition switch to OFF When installing a pump module, be careful not to
position. get the seal-ring entangled.
Fuel Filter
REPLACEMENT 4. Separate the fuel filter assembly (A) from the fuel
1. Remove the fuel pump (Refer to “FUEL PUMP” in this pump assembly (B) after disengaging three hooks
group). (C).
2. Disconnect the fuel pump& sender wiring connector
(A) and seperate the flange assembly (B) from the
fuel pump & filter assembly after disengaging three
fixing hooks (C).
SSAFL8044L
SSAFL8045L
Filler-Neck Assembly
REMOVAL 3. Remove the rear-LH wheel, tire, and the inner wheel
1. Disconnect the fuel filler hose (A), the leveling hose house.
(B). 4. Remove the bracket mounting bolt (A) and remove
the filler-neck assembly.
SSAFL8041L
2. Open the fuel filler door and unfasten the filler-neck SSAFL8043L
SFDFL8019L