`NATIONAL INSTITUTE OF FASHION

TECHNOLOGY
PATNA

PRODUCT ANALYSIS AND DEVELOPMENT

END TERM JURY

SUBMITTED TO:
MS.ABHILASHA SINGH
(ASSISTANT PROFESSOR, NIFT PATNA)

SUBMITTED BY:
NITISH KUMAR (BFT/21/895)
SNIGDHA NARAYAN (BFT/21/787)

(DFT 2021-2025)
 ABSTRACT

Product analysis and development in garment making is a crucial process that bridges the gap

between buyer and manufacturing. This study focuses on the comprehensive analysis of

garment products, evaluating factors such as material selection, fit, functionality, and

improvements to ensure the product meets buyer demands and customer expectations. The

development phase encompasses a detailed exploration of fabric testing, pattern creation, test

fit, sampling, refining processes, quality control measures, and production efficiency. By

integrating innovative techniques and technology, this research aims to streamline production

processes, reduce lead times, and enhance product quality, ultimately contributing to more

sustainable and cost-effective garment manufacturing. The findings of this study will provide

valuable insights into optimizing the garment production cycle, from initial design to final

delivery.

1
 CERTIFICATE

“This certifies that this report entitled ‘Product Analysis and Development’ is the original

report of Nitish and Snigdha conducted under the guidance of Mrs. Abhilasha Singh,

assistant professor at NIFT, Patna towards partial fulfillment of the requirement for the

award of the Bachelor’s Degree in Fashion Technology (Apparel Production), of the National

Institute of Fashion Technology, Patna.

No part of this work has been copied from any other sources. Materials, wherever borrowed

have duly acknowledged.”

Date:

Nitish Kumar

Snigdha Narayan

Mrs. Abhilasha Singh

------------------------

(Assistant Professor,NIFT Patna)

2
 ACKNOWLEDGEMENT

We would like to thank our subject faculty sincerely, Ms. Abhilasha Singh (Assistant

Professor, DFT, NIFT Patna), for providing us with this valuable assignment. This project has

deepened our understanding of the subject and significantly enhanced our knowledge of

Apparel Merchandising. We are truly grateful for her guidance and continuous support

throughout each stage of this learning experience.

Additionally, we would like to express our heartfelt thanks to everyone who has contributed,

either directly or indirectly, to the success of this project. Their assistance and encouragement

have been invaluable in making this assignment a success.

3
 TABLE OF CONTENT
ABSTRACT...............................................................................................................................1

CERTIFICATE...........................................................................................................................2

ACKNOWLEDGEMENT.........................................................................................................3

INTRODUCTION......................................................................................................................6

APPAREL ANALYSIS PROCESS............................................................................................7

PROCESS OF STUDY............................................................................................................19

FABRIC TESTING OF MAIN FABRIC.................................................................................20

TECH PACK OF THE GARMENT........................................................................................29

FABRIC TESTING OF SAMPLE FABRIC............................................................................32

SAMPLE 1...........................................................................................................................32
SAMPLE 2...........................................................................................................................38
SAMPLE 3...........................................................................................................................44

4
Figure 1: Main Garment Back and Front...............................................................................................7

Figure 2: Satin fabric (main fabric).....................................................................................................10

Figure 3: Zipper...................................................................................................................................11

Figure 4: Care Label............................................................................................................................11

Figure 5: Size and Brand Label...........................................................................................................12

Figure 6: Fusing sheet.........................................................................................................................12

Figure 7: Price Tag..............................................................................................................................13

Figure 8: Hang Tag..............................................................................................................................13

Figure 9: Thread..................................................................................................................................14

Figure 10: Burning Test.......................................................................................................................18

Figure 11: EPI and PPI........................................................................................................................19

Figure 12:Fabric Tear Tester................................................................................................................20

Figure 13: Colour fastness...................................................................................................................22

Figure 14: Fabric Thickness................................................................................................................23

Figure 15: Fabric Tensile Tester...........................................................................................................24

Figure 16: Fabric Crease Tester...........................................................................................................25

Figure 17: Sample 1 EPI and PPI........................................................................................................27

Figure 18: Sample 1 Colour Fastness..................................................................................................29

Figure 19: Sample 1 Fabric Thickness.................................................................................................30

Figure 20: Sample 2 Colour Fastness..................................................................................................34

Figure 21: Sample 2 Fabric Thickness.................................................................................................35

Figure 22: Sample 2 Fabric Tensile Test..............................................................................................36

Figure 23: Sample 3 Fabric Tear Test..................................................................................................39

Figure 24: Sample 3 Colour Fastness..................................................................................................40

Figure 25: Sample 3 Fabric Tensile Test..............................................................................................42

5
 INTRODUCTION

The subject of Product Analysis and Development focuses on the step-by-step process of

developing a garment from a provided sample. Its primary objective is to simulate a real-

world scenario where an individual, aiming to start their garment manufacturing unit, goes

through various research stages and procedures involved in the development cycle. This

comprehensive approach covers essential aspects such as fabric selection, fabric sourcing,

trim selection and sourcing, testing of fabrics and trims, creating sample garments,

production planning for bulk manufacturing, and product replication.

For our Product Analysis and Development project, we selected a Woman’s Solid Midi A -

line Skirt as the focus garment, allowing us to apply these processes practically and gain

valuable insight into the complexities of garment production.

The garment chosen is a Woman’s Solid Midi A -line Skirt. The Skirt has a solid colour and

a side opening with a long conceal zip. The fit of the garment is a A -Line Midi skirt .

The garment is Viscose Rayon material. The garment is designed for Indian customers under

the trend of the spring-summer 2025 collection of the brand Tokyo Talkies.

APPAREL ANALYSIS METHOD

6
 Figure 1: A Line Midi Skirt
The 7 steps of the apparel analysis process typically involve a systematic evaluation of

various aspects of a garment to ensure it meets style, position strategy, fit standards,

and material specification.

1. STYLE DESCRIPTION

Brand name Tokyo Talkies

Merchandise Group Casual wear

Style Number #TQRS1211

Theme Solid (New Basic)

Season Summer 2025

Body type female

Size range 26, 28, 30

Sample size 28

Verbal description of the garment A line solid Casual fit mid – rise straight-

midi A- line Skirt has an waistband with a

button .

Fabric Viscose rayon

Trims used Size label, care label, fusing, thread, button,

7
 zipper, Price tag

Wash care 1.Wash and dry inside out separately.

2.Machine wash warm use mild detergent,

do not soak.

3.Do not bleach

4.Do not wring, tumble dry low, warm iron,

do not dry clean

Colour Green solid

Price Rs. 800/-

Country of origin India

Material Viscose Rayon

2. POSITION STRATEGY

Functional 5 4 3 2 1 0 1 2 3 4 5 Aesthetic

Durability 5 4 3 2 1 0 1 2 3 4 5 Disposable

Intrinsic cues 5 4 3 2 1 0 1 2 3 4 5 Extrinsic cues

Basic styling 5 4 3 2 1 0 1 2 3 4 5 Fashionable

Budget price 5 4 3 2 1 0 1 2 3 4 5 Better price

3. SIZING AND FIT

Gender Female

Height 162.56 cm

Circumference 88 cm

Weight range 45 – 50 kg

Size indicator Medium (M)

8
 Full Length 25

Waist length 28

Mid length 19

Silhouette Closeness to body: Moderate

Amount of fabric stretch

Fit level Height – medium

Circumference - slim

9
 FABRIC

Number of fabrics 1

Fabric

Figure 2: Viscose rayon (main fabric)

Material name Viscose Rayon

Material description Garment body parts

Colour Green (Pantone shade – 15-6315 TCX)

Fiber content Viscose rayon

Fabrication type Non-Woven

Weight 160 GSM

Care instruction Material: 100% Viscose.

Machine wash at 30°C (normal cycle).
Detergent: Use mild detergent.
Ironing: Use medium iron.
Drying:Tumble dry normal.
Bleaching: Do not bleach.

Other details Closure with a Conceal zip, waistband

fusing is done for more strength.

4.MATERIAL SPECIFICATION

TRIMS

Number of trims 6

Trim 1

10
 Figure 3: Zipper

Material name Zipper

Material description Conceal zip

Colour Green (Pantone shade – 15-6315 TCX)

Fiber content Nylon

Care instruction NA

Other details One zipper per garment

Trim 2

Figure 4: Care Label

Material name Care Label

Material description Printed Care label

Colour White with black text

Fiber content Nylon

Care instruction 1.Wash and dry inside out separately,.

2.Machine wash warm use mild

detergent, do not soak.

3. Do not bleach, do not wring, tumble

dry low, warm iron,

4.Do not dry clean

Other details Placed near the zipper

11
Trim 3

Figure 5: Size and Brand Label

Material name Size label with brand label

Material description Size label with brand label

Colour Black with white text (woven)

Fiber content Nylon

Care instruction 1.Wash and dry inside out separately.

2.Machine wash warm use mild

detergent.

3.Do not soak, do not bleach, do not

wring, tumble dry low, warm iron, do

not dry clean.

Other details Placed in back side at waist band

Trim 4

Figure 6: Fusing sheet

Material name Fusing ( Knitted)

Material description Fusing sheet

Colour White

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Fiber content 100% polyester

Care instruction NA

Other details Waistband fusing

Trim 5

Figure 7: Price Tag

Material name Price tag

Material description Gsm 226 sheet

Colour Black and white sticker

Trim 6

Figure 8: Hang Tag

Material Name Hang tag

Material description Black Nylon

Colour Black

13
 Trim 7

Figure 9: Thread

Material Name Thread

Material description Green polyester thread (Pantone shade –

15-6315 TCX)

Colour Green (Pantone shade – 15-6315 TCX)

5. GARMENT COMPONENT ASSEMBLY

Front Panel Assembly

Operation: Join the three front panels using a seam allowance.

Machine: Overlock Machine with chain stitch

SMV: 1.0 min

Remarks: Ensure alignment for a clean seam finish.

Sewing Back Darts

Operation: Sew two darts on the back panels.

Machine: Lockstitch machine

SMV: 0.80 min

Remarks: Ensure symmetry and press darts flat.

Waistband Preparation

14
Operation: Fuse the waistband with interfacing to add stiffness and durability.

Machine: Fusing press or iron

SMV: 0.30 min

Remarks: Ensure even heat application.

6. FINAL ASSEMBLY

Side Seam Joining

Operation: Join the front and back panels along the side seams, leaving one side for the

zipper.

Machine: Lockstitch machine

SMV: 1.0 min

Remarks: Ensure even stitch length and press seams.

Zipper Insertion (Side)

Operation: Insert and sew the zipper on the right side of the skirt.

Machine: Zipper foot attachment on lockstitch machine

SMV: 1.5 min

Remarks: Align the zipper properly for smooth closure.

Waistband Attachment and Size Label

Operation: Attach the fused waistband to the top edge of the skirt and attach a size label with

it.

Machine: Lockstitch machine

15
SMV: 1.2 min

Remarks: Secure the waistband evenly across the skirt.

Waistband Topstitching

Operation: Topstitch the waistband for a clean and secure finish.

Machine: Lockstitch machine

SMV: 0.50 min

Remarks: Ensure straight stitching.

7.FINISHING

Hem Folding and Stitching

Operation: Fold the hem and stitch it to finish the bottom edge of the skirt.

Machine: Lockstitch machine

SMV: 1.0 min

Remarks: Maintain an even hem width.

Pressing the Skirt

Operation: Press the entire skirt, including seams, darts, waistband, and hem.

Machine: Steam iron/press

SMV: 0.50 min

Remarks: Press all parts flat for a polished finish.

16
8. STYLE PRESENTATION

GARMENT PACKAGE INFORMATION

Brand Label and TOKYO TALKIES

Size Label The back side of the skirt is attached with

waistband

Fibre content label None

Country of origin None

Care Instruction The left side of the skirt is attached with

zipper.

Hang tag information Attaching with thread through size label

Hangers/ display device Folded and packed in poly bag individually

size: NA

Bag Self-adhesive poly bag

PROCESS OF STUDY

1. Product analysis

17
2. Material requirement - After studying the design, we list down the material

requirement for the garment

3. Testing - Different types of tests are performed before producing the garment to make

sure that the product is as per the standard.

Tests done – GSM, tear strength, tensile strength, burning test, colour fastness test,

crease test, EPI, PPI, fabric thickness

4. Sourcing of materials:

Sourcing of fabric—The first process is to source the fabric, as the lead time for fabric

is longer than for other materials.

Sourcing of trims - Trims’ sourcing is done after fabric sourcing.

18
 FABRIC TESTING ON MAIN GARMENT

TECHPACK OF GARMENT
TECHNICAL FLAT SKETCH AND PRODUCT DETAILS

Description A -Line,Midi skirt Brand Name: Tokyo Talkies

Size: 28 Season: Summer 25’
Category Women's wear Color: Green (Pantone shade –
15-6315 TCX)
Month & Year 12/2025 Fiber content: Viscose Rayon
Country India Marketed by: BF TECH
A flat sketch of the front view Flat sketch of Back view

Product details: Green solid (Pantone shade – 15-6315 TCX) straight A Line midi-length
skirt, waistband with zip-on closure, and a straight hem

1. Trim details: Care label, size label, zipper, Fusing, Thread, price tag, Hang tag 2.
Thread- Green thread for dress and White thread for brand label with Viscose
composition. 3.Brand label/Size label - The brand label of color black with width of 1 cm
and length of 5 cm at last used same as the main garment 4. Care label/Price label- Made
of plastic material with sticker stuck on it having all the information with width of 2.5 cm
and length of 4 cm anchored with a plastic hang tag to the brand label reused from the main
garment.

19
 SPECIFICATION SHEET OF THE SKIRT
Description Straight Midi A Line Brand Name:
Length Skirt Tokyo Talkies
Size: 28 Season: Summer 25’
Category Women's wear Color: Green
Month & Year 12/2025 Fiber content: Viscose
Country India Marketed by: BF TECH

Measurement Specifications Technical Flats

Point Of Measure Size 28 Spec 1st Final
Fit Spec
Waist 28
Hip (7" Below Waist)
Low Hip (9" Below Waist) 21.5
CF Length 27
Front Panel Length
CB Length
CB Zipper Length
Back Dart Length (Near
CB)

COMMENTS:

20
21
 CONSTRUCTION DETAILS OF THE SKIRT
Description Straight Midi A line b Length Brand Name:
Skirt Tokyo Talkies
Size: 28 Season: Summer 25’
Category Women's wear Color: Green (Pantone shade – 15-6315
TCX)
Month & Year 12/2025 Fiber content: Viscose
Country India Marketed by: BF TECH

22
 FABRIC TESTING OF SAMPLE FABRIC

SAMPLE 1 ( ISO 15025)

1. Burning Test-

Aim: To determine the fibre composition.

Material required: Fabric, match stick, candle.

Procedure: The candle is lit using a matchstick. The fabric swatch is brought to the flame of

the candle. The reaction of the fabric swatch to the flame is observed.

Observation: Odour described as a combination of burning paper or wood .

Result: The fabric is a Viscose Rayon material.

2. Thread Density-( ISO 7211)

Aim: To determine EPI and PPI in given fabric samples.

Material required: Pick count glass and fabric swatches.

Procedure: A fabric sample is laid on a glass surface illuminated from below or in

an illuminated area. The counting glass is kept perpendicular to the weft to count warp

threads per inch and vice-versa.

Result: Ends per inch (EPI)= 48

Picks per inch (PPI)= 65

3. GSM- (ISO -3801)

Aim: To determine the GSM of the main fabric and the sourced fabric

Material required: Round GSM cutter, GSM pad, Weighing balance and fabric

23
Procedure: Cut the fabric swatch using the GSM cutter. The diameter of the cutter is 113mm.

The area of the cut swatch is 105 cm. sq. Weight the swatch using the weighing machine.

Result: Weight of 100 cm/ sq. fabric = 2.65 grams

Hence, GSM of the main fabric = 30 grams/m sq.

4. Tearing Test-(IS0 13937)

Aim: To determine the tearing strength of fabric.

Material required: Fabric tear strength tester, steel ruler, scissors, a few pieces of fabric.

Procedure: Quality is chosen to make sample test results fall 15%~85% of the corresponding

ruler. The zero position of the machine should be calibrated, and the pendulum is raised to the

starting point. The sample is clamped in the fixture. The long side of the sample is parallel to

the top of the fixture, while its bottom is placed in the base of the fixture. The opposite side

of the groove is cut a notch of 20 mm×0.5mm by a knife, leaving a tear length of

43mm×0.5mm. Push “Stop”, and release the pendulum. When the pendulum makes a

backswing, you should grasp the pendulum to prevent the pointer position from damaging.

Read out data from the measuring device.

Result:

Warp ways- 10

Weft ways- 10

5. Colour fastness ( ISO 1050C06 )

Aim: Rubbing colour fastness refers to the ability to sustain original colour of dyed fabrics

when rubbing.

24
Material required: Electronic Crock meter, Gray Cards Evaluating Staining, Standard

Cotton adjacent fabric (50mm*50mm uses to circular friction head; 25mm*100mm uses to

rectangular friction head), Sample to be Tested

Procedure: To assess the rubbing resistance of cotton semi-finished fabrics without finishing

agents, a standardised testing procedure is followed. The sample is clamped onto the tester

with its length aligned to the tester's movement. A dry rubbing cloth, oriented to the friction

head's warp direction, undergoes reciprocating rubbing for 10 times in 10 seconds with a

100mm movement and 9N vertical pressure. After removal, a wet rubbing cloth, controlled at

95-105% moisture, repeats the process. The operation is performed multiple times. Upon

completion, both dry and wet rubbing cloths are evaluated for staining fastness using grey

cards. The final step involves drying the fabric at room temperature. This method ensures a

systematic assessment of fabric durability and quality under dry and wet rubbing conditions.

Observation: Wet fabric – pigmentation

Dry fabric – less pigmentation

Result: Wet fabric – 4

Dry fabric – 4

6. Fabric Thickness ( IS0 5084 )

Aim- To measure the thickness of a given fabric sample, ensuring that it meets specified

standards for its intended use in apparel or other textile products.

Material required: Fabric Sample, Thickness Measuring Instrument, Thickness gauge

Procedure: Cut a small piece of the fabric sample, ensuring it's flat and wrinkle-free. Place

the fabric sample on a flat, solid surface to ensure accurate readings. Gently lower the

presser foot of the thickness gauge onto the fabric surface, applying minimal pressure. Once

25
the gauge is in contact with the fabric, record the thickness reading displayed on the

instrument in millimeters or microns.

Results: 0.03 mm

7.Tensile Test ( ISO 13934)

Aim: To determine the tensile strength of a fabric.

Material required: Fabric Sample, Tensile Testing Machine, Universal testing machine

(UTM) or fabric tensile testing apparatus

Procedure: Cut a fabric sample, Ensure the sample is free from any defects like wrinkles,

folds, or damage that could affect the test result. Mount the fabric sample securely in the

clamps of the tensile testing machine. Ensure that the clamps are tight enough to hold the

fabric without causing damage to the edges. Set the gauge length (the distance between the

two clamps), typically 100 mm for textile testing. Gradually apply tension to the fabric by

pulling the sample at a constant rate (as per standard testing speed). The machine will record

the force required to stretch the fabric until it reaches the breaking point (ultimate tensile

strength). Observe the extension (elongation) of the fabric as the load increases.

26
Results: Warp - initial length- 15cm /final length- 18 cm

Extended- 1.9cm

Peak- 15.2 kg

Weft - initial length- 15 cm /final length- 21 cm

Extended- 1.6cm

Peak- 10.1 kg

8. Fabric Crease Test ( ISO 2313)

Aim: To determine the crease recovery angle of the given fabric sample and assess its ability

to recover from creases after being folded.

Materials Required: Fabric sample, Crease recovery tester, Weights, Protractor (to measure

recovery angle), Stopwatch (for time control).

Procedure: Cut fabric samples of specific dimensions (usually 4 cmx 1cm). Ensure the fabric

is conditioned for a standard period in a controlled environment (standard atmospheric

conditions: 20°C ± 2°C, 65% ± 5% relative humidity) to avoid variability in results. Fold the

fabric sample in half with the crease at the centre and apply pressure to create a visible

crease. Leave the sample folded for a specific period (usually 5 minutes) under a controlled

weight (if applicable). After the specified time, unfold the fabric and place it in the crease

recovery tester. Allow the fabric to recover for a standard time (usually 5 minutes). Measure

the angle between the two arms of the fabric sample using a protractor. This is called the

crease recovery angle. Higher recovery angles indicate better crease resistance.

Results: Unfolding- 33 degree

Folding- 90 degree

27
 BILL OF MATERIAL ( BOM )

BOM
BRAND #TQRS121
STYLE FIT slim
NAME Tokyo Talkies 1
SAMP
MANUFAC Nitish & CLASSIFIC
A Line LE
TURER snigdha ATION
Midi Skirt SIZE 28
SIZE
SEASON/
PHONE 1234567895 Summer RANG 26,
YEAR
2025 E 28, 30
clrexports@gm
EMAIL
ail.com
Location Suppli Descri Specificati Colour
Category Trim Type Quantity
Used er ption on way
Viscose Rayon Main Cotton/
Fabric 2m - Fabric green
material Body Polyester
Zipper
Side
Zipper 8-inch Zipper 1 Suppli Zipper Metal green
Seam
ers
Butto
Waistban n
Buttons 4-Hole Button 5 pieces Button Brown green
d, Placket Suppli
ers
Threa
Polyester d
Thread Stitching 2 reel Thread Polyester green
Thread Suppli
ers
Interf
Waistband Waistban acing Interfa Polyester/
Interlining 0.5 m White
Stiffener d Suppli cing Cotton
ers
Tag
Tags & Brand Label, Waistban Cotton/ White,
3 pieces Suppli Label
Labels Size Label d, Back Polyester black
ers
Packa
For ging Polyba Biodegrad Transp
Packaging Polybag 2 piece
Packing Suppli g able arent
ers
Threa
Thread Green
Waistban d
(Additiona Cotton Thread 2 spool Cotton Cotton green
d, Suppli
l) Thread
ers

28
 Cost Sheet
BRAND NAME Tokyo Talkies STYLE #TQRS1211 FIT slim
MANUFACTURE CLASSIFICATI A Line Midi SAMPL
Nitish & snigdha
R ON Skirt E SIZE 28
SEASON/ SIZE 26, 28,
PHONE 1234567895
YEAR Summer 2025 RANGE 30
clrexports@gmail.c
EMAIL
om

Items Rate (₹) Consumption Total Cost (₹)

Fabric
(Cotton/Polyest ₹150/meter 2 meters ₹300
er)
Zipper ₹25/8-inch 1 zipper ₹25
Buttons ₹2/button 5 buttons 10
Thread
₹20/spool 2 spool ₹20
(Polyester)
Interlining ₹12/meter 0.5 meters ₹6
Tags & Labels ₹0.5/label 3 labels ₹1
Packaging
₹0.25/polybag 2 polybag ₹0.26
(Polybag)
Thread (Green) ₹10/spool 1 spool ₹10
Total Material
₹372.26
Cost

29
 PROCESS FLOW

Finishin
g

Checkin Fai
Garmen l Rejection/
g Alteration
ts

Packin
g

Fai Shipme
l ntAudi
t

Pas
s

30
OPERATION BREAKDOWN OF SKIRT
PHON SEASON/ Summer SIZE
1234567895
E YEAR 2025 RANGE 26, 28, 30
clrexports@gmail.c
EMAIL
om

Machine Categor
SL No. Description SMV
Type y
Overlock front and Overlock Stitchin
1 0.8
back panels Machine g

Attach side zipper Lockstitch Stitchin

2 1.2
on left side seam Machine g

Stitch right side Lockstitch Stitchin

3 1
seam Machine g

Sew darts on front Lockstitch Stitchin

4 0.9
and back panels Machine g

5 Front panel attach Lockstitch

Lockstitch Stitchin
6 Attach waistband 1.4
Machine g

Button
Stitchin
7 Button stitching Sewing 0.4
g
Machine

Bottom hem Lockstitch Stitchin

8 0.7
finishing Machine g

MANUAL
1 Waistband cut 1.5 MNL
2 Waist band press 1.2 MNL
Waist band fusing
3 1.00 MNL
attach

31
 PACKAGING INSTRUCTIONS
1. Packaging Material: Transparent polybag with resealable adhesive strip.
2. Fold Method: Flat folded to minimize creasing, maintaining skirt's original shape.
3. Protection: tissue paper inserted to prevent fabric damage.
4. Labeling: Attached hang tag with size and care instructions.
5. Packaging Dimensions: Compact envelope-style packaging to reduce shipping volume.
6. Additional Protection: Cardboard insert to maintain structural integrity during transit.

32
Skirt Folding and Packaging Process

33
1. Initial Fold: Skirt is laid flat and folded vertically in half to align side seams
precisely.

2. Secondary Fold: Waistband and hemline are carefully aligned and folded
horizontally into thirds or quarters.

3. Smooth Technique: Each fold is smoothed out to minimize wrinkles and maintain
crisp edges.

4. Polybag Insertion: Neatly folded skirt is gently placed into a clear, high-quality
transparent polybag.

5. Positioning: Skirt is positioned to display key design features through the polybag's
surface.

6. Sealed Carefully: Polybag is sealed with a strong adhesive strip to ensure secure
packaging.

7. Size Indicator: Packaging includes visible size label on the exterior of the polybag.

34
Packing Details

Item Details

Transparent polybag (individual piece) + Corrugated carton for bulk

Packing Material
packing

Individual Polybag
Suitable for folded skirt dimensions (e.g., 12” x 12”)
Size

Labels Inside Polybag Brand tag, size tag, and care instructions

Carton Dimensions 24” x 15” x 12” (adjustable based on bulk order quantity)

Pieces Per Carton 20-30 pieces per carton (depending on skirt weight and thickness)

Carton Weight Approx. 10-15 kg

Additional Protection Silica gel packets (to prevent moisture)

35
 QUALITY CHECKS FOR A LINE SKIRT

Quality Checks for A-Line Skirt

Fabric & Material Checks:

• Fabric consistency and color uniformity
• No weaving or knitting defects
• Proper fabric weight and texture
• Colorfastness test

Stitching & Construction Checks:

• Button placement accuracy and symmetry
• Button hole quality and precise cutting
• Side placket alignment and neat finishing
• Straight and even stitching lines
• Secure button attachment

Dimensional Checks:
• Precise measurements of skirt length
• Waist and hip measurements within tolerance
• Button and placket placement consistency
• Symmetry of overall garment structure

Functional Checks:
• Smooth button functionality
• Placket opens and closes easily
• No loose threads or hanging ends
• Button strength and pull resistance

Final Aesthetic Checks:

36
• No visible manufacturing defects

GRADED SIZES FOR A LINE SKIRT

Grading Specifications for A-Line Skirt

MEASUREMENT BASE SIZE 28 SIZE DOWN 26 SIZE UP 30

TYPE
WAIST 28 INCHES 26 INCHES 30 INCHES
FULL LENGTH 27 INCHES 27 INCHES 27 INCHES
SKIRT WIDTH 21.5 INCHES 20.5 INCHES 22.5 INCHES

Grading Principles:
• Length remains consistent across sizes
• Width varies by approximately 1 inch per size change
• Waist measurement adjusts proportionally
• Maintain original skirt design and proportions

Grading Methodology:
• Horizontal measurements (waist, width) adjusted
• Vertical measurements kept standard
• Proportional reduction/increase from base size
• Ensures fit consistency across different sizes

37
 POINT OF IMPROVEMENT
1. Refine side placket alignment for professional finish
2. Ensure precise button spacing and symmetry
3. Improve internal seam finishing for durability
4. Reinforce button attachment points
5. Ensure proper grain line alignment during cutting
6. Adjust waistband width for better proportions
7. Evaluate button size and style for aesthetic balance

38
Item Details

Transparent polybag (individual piece) + Corrugated carton for bulk

Packing Material
packing

Individual Polybag
Suitable for folded skirt dimensions (e.g., 12” x 12”)
Size

Labels Inside Polybag Brand tag, size tag, and care instructions

Carton Dimensions 24” x 15” x 12” (adjustable based on bulk order quantity)

Pieces Per Carton 20-30 pieces per carton (depending on skirt weight and thickness)

Carton Weight Approx. 10-15 kg

Additional Protection Silica gel packets (to prevent moisture)

39