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Unit Substation Construction Checklist

The document is a construction checklist for the Unit Substation at the King Abdullah Petroleum Studies and Research Center, detailing the necessary approvals and submittals for functional testing. It includes sections for equipment specifications, installation checks, operational checks, and sensor calibration, with a focus on ensuring compliance with manufacturer instructions and safety standards. The checklist requires signatures from the electrical contractor, general contractor, commissioning authority, and owner's representative to confirm completion and approval.

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Casil Ciudad
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28 views4 pages

Unit Substation Construction Checklist

The document is a construction checklist for the Unit Substation at the King Abdullah Petroleum Studies and Research Center, detailing the necessary approvals and submittals for functional testing. It includes sections for equipment specifications, installation checks, operational checks, and sensor calibration, with a focus on ensuring compliance with manufacturer instructions and safety standards. The checklist requires signatures from the electrical contractor, general contractor, commissioning authority, and owner's representative to confirm completion and approval.

Uploaded by

Casil Ciudad
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Unit Substation Construction Checklist

(Main Load Break Disconnect)


Project: King Abdullah Petroleum Studies and Research Center

Date:
Building:
Location:

Submittal / Approvals
Submittal. The above equipment and systems integral to them are complete and ready for functional
testing. The checklist items are complete and have been checked off only by parties having direct
knowledge of the event, as marked below, respective to each responsible contractor. This construction
checklist is submitted for approval, subject to an attached list of outstanding items yet to be completed.
A Statement of Correction will be submitted upon completion of any outstanding areas. None of the
outstanding items preclude safe and reliable functional tests being performed. ___ List attached.

Electrical Contractor Date General Contractor Date

Construction checklist items are to be completed as part of startup & initial checkout, preparatory to
performing test procedures.
• This checklist does not take the place of the manufacturer’s recommended checkout and startup
procedures or report.
• If this form is not used for documenting, one of similar rigor shall be used.
• Contractors assigned responsibility for sections of the checklist shall be responsible to see that
checklist items by their subcontractors are completed and checked off.

Approvals. This filled-out checklist has been reviewed. Its completion is approved with the exceptions
noted below.

Commissioning Authority Date Owner’s Representative Date

Unit Substation Construction Checklist Page 1 of 4


Version 02/06
Substation Information
Equipment Tag Location
System (Circle one) Power / Lighting 208 - 120 / 480 - 277 Normal / Emergency
Manufacturer Model Number
Serial Number Short Circuit Capacity
Volts/Phase Rating Main Bus Amperage
Service Area Fuse Type &
Amperage
Comments:

Associated Checklists
Transformer Switchgear Other
Comments:

Requested documentation submitted Rec’d Comments


Manufacturer’s cut sheets
Installation and startup manual and plan
O&M manuals
Factory test results
Sequences and control strategies
Warranty Certificate

Comments:

Substation Enclosure/Cabinetry
Check if Acceptable; Provide comment if unacceptable NA Comment
Equipment installed per manufacturer’s instructions and specifications
Equipment installed agrees with shop drawings and specifications
Verify mounting, location and clearances are per plans and
specifications
Inspect for physical, electrical and mechanical condition of equipment
and cabinet - no damage evident
Inspect panels and doors for proper fit and alignment

Unit Substation Construction Checklist Page 2 of 4


Version 02/06
Equipment labels permanently affixed
Panel is clean and clear of dust or dirt
Verify the application of manufacturer recommended torque values
applied to bolted connections
Verify correct circuit breaker sizes and types per the specifications
and manufacturer’s drawings
Seismic anchoring installed and functional where applicable (non-
short circuiting)
Verify that all manufacturer control wiring between shipping splits is
properly connected per manufacturer’s drawings and specifications
Inspect insulators, barriers and shields for damage or contamination
Verify that ground bus is properly bonded to enclosure, enclosure is
grounded and resistance to ground meets grounding specifications
Neutral bus isolated from cabinet
Verify three or four wire configuration
Metering transformer nameplate matches specified and approved
transformer
Transformer installed per manufacturer’s instruction, plans and
specifications
Inspect metering transformer cables and connections for defects or
physical damage
Verify metering transformer connections are correct per the single line
Verify all grounding and shorting connections for the metering
transformer are in place
Verify correct fusing for the metering transformer primary and
secondary
Verify the metering transformer taps are in accordance with the
manufacturer’s nameplate and specifications
Verify the vents and air inlets are free and unobstructed. Clean air
filters installed (if required)
Megger test of bus – phase to phase and phase to ground. Test
voltage per manufacturer’s recommendations
Hi-potential test of bus – phase to phase and phase to ground. Test
voltage per manufacturer’s recommendations

Operational Checks
Check if Acceptable; Provide comment if unacceptable NA Comment
Specified sequences of operation and operating schedules have been
provided with all variations documented
Specified point-to-point checks have been completed and
documentation record submitted for this system
Verify all incoming cables are terminated and “ABC” phasing is
correct. Terminations are torqued, checked, stress cones are
properly grounded and exposed energized surfaces are insulated

Sensor and Actuator Calibration

Unit Substation Construction Checklist Page 3 of 4


Version 02/06
All field-installed sensors and gages, and all actuators (dampers and valves) on this piece of equipment shall be calibrated in
accordance with Specification Section 01810. All test instruments shall have had a certified calibration within the last 12
months: Y/N______. Sensors installed in the unit at the factory with calibration certification provided need not be field
calibrated.

Sensor or Actuator Tag Location 1st Gage or Instrument Final Gage or Pass
& Location OK BAS Value Measured Value BAS Value Y/N

Comments:

Unit Substation Construction Checklist Page 4 of 4


Version 02/06

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