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840Dsl TCU30 3 Equip Man 0519 en-US

The document is a manual for the SINUMERIK 840D sl TCU 30.3, detailing safety instructions, mounting, connection, networking, service, maintenance, technical data, and spare parts. It emphasizes the importance of qualified personnel, proper use of Siemens products, and adherence to safety protocols to prevent personal injury and equipment damage. The manual also includes legal information, safety symbols, and a comprehensive table of contents for easy navigation.

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0% found this document useful (0 votes)
12 views90 pages

840Dsl TCU30 3 Equip Man 0519 en-US

The document is a manual for the SINUMERIK 840D sl TCU 30.3, detailing safety instructions, mounting, connection, networking, service, maintenance, technical data, and spare parts. It emphasizes the importance of qualified personnel, proper use of Siemens products, and adherence to safety protocols to prevent personal injury and equipment damage. The manual also includes legal information, safety symbols, and a comprehensive table of contents for easy navigation.

Uploaded by

mihir123786
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 90

Fundamental safety

instructions 1

Description 2

Mounting 3
SINUMERIK
Connection 4
SINUMERIK 840D sl
TCU 30.3
Networking 5

Service and maintenance 6


Manual

Technical data 7

Spare parts / accessories 8

Safety symbols 9

Valid for: 6FC5312-0DA00-1AA1


Replaces the following products:
TCU.1: 6FC5312-0DA00-0AA0 and
6FC5312-0DA00-0AA1
TCU20.2: 6FC5312-0DA00-0AA2
TCU30.2: 6FC5312-0DA00-1AA0

05/2019
A5E40874197B AB
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.

DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION
indicates that minor personal injury can result if proper precautions are not taken.

NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:

WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this
publication is reviewed regularly and any necessary corrections are included in subsequent editions.

Siemens AG Document order number: A5E40874197B AB Copyright © Siemens AG 2007 - 2019.


Digital Industries Ⓟ 06/2019 Subject to change All rights reserved
Postfach 48 48
90026 NÜRNBERG
GERMANY
Table of contents

1 Fundamental safety instructions...................................................................................................................7


1.1 General safety instructions.......................................................................................................7
1.2 Equipment damage due to electric fields or electrostatic discharge ......................................10
1.3 Warranty and liability for application examples ......................................................................10
1.4 Industrial security ...................................................................................................................11
1.5 Residual risks of power drive systems ...................................................................................13
2 Description..................................................................................................................................................15
2.1 Overview ................................................................................................................................15
2.2 Configurations ........................................................................................................................17
2.3 Interfaces ...............................................................................................................................18
2.4 Rating plate ............................................................................................................................21
3 Mounting.....................................................................................................................................................23
3.1 Introduction ............................................................................................................................23
3.2 Mounting the TCU on the operator panel front with mounting bracket...................................23
3.3 Mounting the TCU on the operator panel front without mounting bracket..............................26
4 Connection .................................................................................................................................................29
4.1 Pin assignment of the interfaces ............................................................................................29
4.1.1 Power supply..........................................................................................................................29
4.1.2 USB interfaces .......................................................................................................................29
4.1.3 Ethernet RJ45 interface .........................................................................................................31
4.1.4 LVDS display interface...........................................................................................................32
4.1.5 Direct key interface ................................................................................................................33
5 Networking..................................................................................................................................................35
5.1 System settings......................................................................................................................35
5.1.1 Thin Client Unit (TCU)............................................................................................................35
5.1.2 Settings for SINUMERIK solution line ....................................................................................36
5.1.3 System boot with system network..........................................................................................38
5.1.4 Factory default settings ..........................................................................................................39
5.2 Commissioning TCU ..............................................................................................................41
5.2.1 Key assignment......................................................................................................................41
5.2.2 Settings in the "TCU.ini" file ...................................................................................................42
5.2.3 Displacement mechanism for TCUs.......................................................................................43
5.2.4 Disable switchover between TCU via PLC.............................................................................44
5.2.5 Example: How to select the behavior of the TCUs during boot up.........................................47
5.3 Network configuration ............................................................................................................48
5.3.1 Permissible network topologies..............................................................................................48

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Table of contents

5.3.2 Networks without connection to the company network ..........................................................49


5.3.2.1 Configuration 1: NCU and TCU..............................................................................................49
5.3.3 Networks with NCU connection to the company network ......................................................50
5.3.3.1 Configuration 2: NCU and TCU..............................................................................................50
5.3.3.2 Configuration 3: PCU/IPC with TCU on NCU.........................................................................51
5.3.3.3 Connecting the programming device (PG) to the NCU ..........................................................52
5.3.4 Example: Configuring a VNC connection to a PC..................................................................52
5.4 Service and diagnostics .........................................................................................................54
5.4.1 Using the TCU's main menu ..................................................................................................54
5.4.2 Operating the TCU menu "Service sessions" ........................................................................57
5.4.3 Operating the TCU menu "Service menu" .............................................................................59
5.4.4 Operating the TCU menu "Modify settings" ...........................................................................62
5.4.5 Operating the menu for a new TCU or spare part TCU .........................................................63
5.4.6 How to register a TCU on the system network.......................................................................68
5.4.7 This is how you register a spare part TCU.............................................................................71
5.4.8 Booting of the TCU ...............................................................................................................72
5.4.8.1 Messages during booting .......................................................................................................72
5.4.8.2 Diagnostics options during booting .......................................................................................73
6 Service and maintenance ...........................................................................................................................75
7 Technical data ............................................................................................................................................77
7.1 Technical data........................................................................................................................77
7.2 Supplementary electrical conditions.......................................................................................78
7.2.1 Power supply..........................................................................................................................78
7.2.2 Grounding concept.................................................................................................................79
7.2.3 RI suppression measures ......................................................................................................79
7.2.4 SINUMERIK_SouthKorea_Note .............................................................................................80
7.3 Climatic and mechanical environmental conditions ...............................................................81
7.3.1 Transport and storage conditions...........................................................................................81
7.3.2 Operating conditions ..............................................................................................................82
7.4 Standards and approvals .......................................................................................................84
7.5 Recycling and disposal ..........................................................................................................84
8 Spare parts / accessories ...........................................................................................................................85
8.1 Accessories............................................................................................................................85
8.2 Handling membrane connectors ............................................................................................85
9 Safety symbols ...........................................................................................................................................87
Index...........................................................................................................................................................89

Tables

Table 4-1 Assignment of the power supply interface...................................................................................29


Table 4-2 Assignment of the USB interface ................................................................................................30
Table 4-3 Assignment of the Ethernet RJ45 interface 10/100 Mbit/s ..........................................................31
Table 4-4 Assignment of the Ethernet RJ45 interface 1000 Mbit/s .............................................................31

TCU 30.3
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Table of contents

Table 4-5 Allocation of the LVDS display interface .....................................................................................32


Table 4-6 Allocation of the LVDS display interface .....................................................................................33
Table 4-7 Assignment of connector X11 .....................................................................................................34
Table 4-8 Assignment of connector X70 (MCP, MPP, HAM) / X205 (TCU) / DTM .....................................34
Table 4-9 Signal level ..................................................................................................................................34
Table 7-1 Requirements of the DC power supply........................................................................................78
Table 7-2 Ambient conditions during storage and transport........................................................................81
Table 8-1 Accessories for the TCU .............................................................................................................85

Figures

Figure 2-1 Minimum configuration with an operator panel front ...................................................................17


Figure 2-2 Maximum configuration, several TCUs connected to an NCU 7x0 .............................................17
Figure 2-3 Front view of the TCU 30.3 with interfaces .................................................................................19
Figure 2-4 Rear view of the TCU 30.3 with interfaces ..................................................................................19
Figure 2-5 Example graphic of a TCU30.3 rating plate ................................................................................21
Figure 3-1 Mounted TCU (example with OP 012) in front, side and rear view .............................................24
Figure 3-2 Mounted TCU with OP 010S, front, side and rear view...............................................................26
Figure 4-1 Assignment of the direct keys to the vertical softkeys of an operator panel front .......................33
Figure 5-1 Configuration example ................................................................................................................53
Figure 5-2 TCU menu: Main menu ...............................................................................................................55
Figure 5-3 TCU menu: Connection data ......................................................................................................56
Figure 5-4 TCU menu: Scanning ..................................................................................................................57
Figure 5-5 TCU menu: Active sessions ........................................................................................................58
Figure 5-6 TCU menu: Service menu ...........................................................................................................59
Figure 5-7 TCU menu: OP status .................................................................................................................60
Figure 5-8 TCU menu: Local log file .............................................................................................................61
Figure 5-9 TCU menu: Settings ....................................................................................................................62
Figure 5-10 TCU menu: New TCU .................................................................................................................64
Figure 5-11 TCU menu: Name of TCU ...........................................................................................................65
Figure 5-12 TCU menu: Replacement TCU ...................................................................................................66
Figure 5-13 TCU menu: Name of TCU ...........................................................................................................68
Figure 7-1 CE marking..................................................................................................................................84
Figure 8-1 Removing (left) and attaching (right) a membrane connector .....................................................85

TCU 30.3
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Table of contents

TCU 30.3
6 Manual, 05/2019, A5E40874197B AB
Fundamental safety instructions 1
1.1 General safety instructions

WARNING
Electric shock and danger to life due to other energy sources
Touching live components can result in death or severe injury.
● Only work on electrical devices when you are qualified for this job.
● Always observe the country-specific safety rules.
Generally, the following six steps apply when establishing safety:
1. Prepare for disconnection. Notify all those who will be affected by the procedure.
2. Isolate the drive system from the power supply and take measures to prevent it being
switched back on again.
3. Wait until the discharge time specified on the warning labels has elapsed.
4. Check that there is no voltage between any of the power connections, and between any of
the power connections and the protective conductor connection.
5. Check whether the existing auxiliary supply circuits are de-energized.
6. Ensure that the motors cannot move.
7. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or
water. Switch the energy sources to a safe state.
8. Check that the correct drive system is completely locked.
After you have completed the work, restore the operational readiness in the inverse sequence.

WARNING
Electric shock due to connection to an unsuitable power supply
When equipment is connected to an unsuitable power supply, exposed components may
carry a hazardous voltage. Contact with hazardous voltage can result in severe injury or death.
● Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV-
(Protective Extra Low Voltage) output voltages for all connections and terminals of the
electronics modules.

TCU 30.3
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Fundamental safety instructions
1.1 General safety instructions

WARNING
Electric shock due to equipment damage
Improper handling may cause damage to equipment. For damaged devices, hazardous
voltages can be present at the enclosure or at exposed components; if touched, this can result
in death or severe injury.
● Ensure compliance with the limit values specified in the technical data during transport,
storage and operation.
● Do not use any damaged devices.

WARNING
Electric shock due to unconnected cable shields
Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected
cable shields.
● As a minimum, connect cable shields and the cores of cables that are not used at one end
at the grounded housing potential.

WARNING
Electric shock if there is no ground connection
For missing or incorrectly implemented protective conductor connection for devices with
protection class I, high voltages can be present at open, exposed parts, which when touched,
can result in death or severe injury.
● Ground the device in compliance with the applicable regulations.

WARNING
Spread of fire from built-in devices
In the event of fire outbreak, the enclosures of built-in devices cannot prevent the escape of
fire and smoke. This can result in serious personal injury or property damage.
● Install built-in units in a suitable metal cabinet in such a way that personnel are protected
against fire and smoke, or take other appropriate measures to protect personnel.
● Ensure that smoke can only escape via controlled and monitored paths.

TCU 30.3
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Fundamental safety instructions
1.1 General safety instructions

WARNING
Unexpected movement of machines caused by radio devices or mobile phones
When radio devices or mobile phones with a transmission power > 1 W are used in the
immediate vicinity of components, they may cause the equipment to malfunction.
Malfunctions may impair the functional safety of machines and can therefore put people in
danger or lead to property damage.
● If you come closer than around 2 m to such components, switch off any radios or mobile
phones.
● Use the "SIEMENS Industry Online Support app" only on equipment that has already been
switched off.

WARNING
Fire due to inadequate ventilation clearances
Inadequate ventilation clearances can cause overheating of components with subsequent fire
and smoke. This can cause severe injury or even death. This can also result in increased
downtime and reduced service lives for devices/systems.
● Ensure compliance with the specified minimum clearance as ventilation clearance for the
respective component.

NOTICE
Overheating due to inadmissible mounting position
The device may overheat and therefore be damaged if mounted in an inadmissible position.
● Only operate the device in admissible mounting positions.

WARNING
Unexpected movement of machines caused by inactive safety functions
Inactive or non-adapted safety functions can trigger unexpected machine movements that
may result in serious injury or death.
● Observe the information in the appropriate product documentation before commissioning.
● Carry out a safety inspection for functions relevant to safety on the entire system, including
all safety-related components.
● Ensure that the safety functions used in your drives and automation tasks are adjusted and
activated through appropriate parameterizing.
● Perform a function test.
● Only put your plant into live operation once you have guaranteed that the functions relevant
to safety are running correctly.

TCU 30.3
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Fundamental safety instructions
1.3 Warranty and liability for application examples

Note
Important safety notices for Safety Integrated functions
If you want to use Safety Integrated functions, you must observe the safety notices in the Safety
Integrated manuals.

1.2 Equipment damage due to electric fields or electrostatic discharge


Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules
or devices that may be damaged by either electric fields or electrostatic discharge.

NOTICE
Equipment damage due to electric fields or electrostatic discharge
Electric fields or electrostatic discharge can cause malfunctions through damaged individual
components, integrated circuits, modules or devices.
● Only pack, store, transport and send electronic components, modules or devices in their
original packaging or in other suitable materials, e.g conductive foam rubber of aluminum
foil.
● Only touch components, modules and devices when you are grounded by one of the
following methods:
– Wearing an ESD wrist strap
– Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring
● Only place electronic components, modules or devices on conductive surfaces (table with
ESD surface, conductive ESD foam, ESD packaging, ESD transport container).

1.3 Warranty and liability for application examples


Application examples are not binding and do not claim to be complete regarding configuration,
equipment or any eventuality which may arise. Application examples do not represent specific
customer solutions, but are only intended to provide support for typical tasks.
As the user you yourself are responsible for ensuring that the products described are operated
correctly. Application examples do not relieve you of your responsibility for safe handling when
using, installing, operating and maintaining the equipment.

TCU 30.3
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Fundamental safety instructions
1.4 Industrial security

1.4 Industrial security

Note
Industrial security
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Products and solutions from Siemens constitute one element of such a
concept.
Customers are responsible for preventing unauthorized access to their plants, systems,
machines and networks. Such systems, machines and components should only be connected
to an enterprise network or the Internet if and to the extent such a connection is necessary and
only when appropriate security measures (e.g. using firewalls and/or network segmentation)
are in place.
For additional information on industrial security measures that can be implemented, please
visit:
Industrial security (https://www.siemens.com/industrialsecurity)
Siemens’ products and solutions undergo continuous development to make them more secure.
Siemens strongly recommends that product updates are applied as soon as they become
available, and that only the latest product versions are used. Use of product versions that are
no longer supported, and failure to apply the latest updates may increase customer’s exposure
to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed at:
Industrial security (https://www.siemens.com/industrialsecurity)

Further information is provided on the Internet:


Industrial Security Configuration Manual (https://support.industry.siemens.com/cs/ww/en/
view/108862708)

TCU 30.3
Manual, 05/2019, A5E40874197B AB 11
Fundamental safety instructions
1.4 Industrial security

WARNING
Unsafe operating states resulting from software manipulation
Software manipulations, e.g. viruses, Trojans, or worms, can cause unsafe operating states
in your system that may lead to death, serious injury, and property damage.
● Keep the software up to date.
● Incorporate the automation and drive components into a holistic, state-of-the-art industrial
security concept for the installation or machine.
● Make sure that you include all installed products into the holistic industrial security concept.
● Protect files stored on exchangeable storage media from malicious software by with
suitable protection measures, e.g. virus scanners.
● On completion of commissioning, check all security-related settings.
● Protect the drive against unauthorized changes by activating the "Know-how protection"
converter function.

TCU 30.3
12 Manual, 05/2019, A5E40874197B AB
Fundamental safety instructions
1.5 Residual risks of power drive systems

1.5 Residual risks of power drive systems


When assessing the machine- or system-related risk in accordance with the respective local
regulations (e.g., EC Machinery Directive), the machine manufacturer or system installer must
take into account the following residual risks emanating from the control and drive components
of a drive system:
1. Unintentional movements of driven machine or system components during commissioning,
operation, maintenance, and repairs caused by, for example,
– Hardware and/or software errors in the sensors, control system, actuators, and cables
and connections
– Response times of the control system and of the drive
– Operation and/or environmental conditions outside the specification
– Condensation/conductive contamination
– Parameterization, programming, cabling, and installation errors
– Use of wireless devices/mobile phones in the immediate vicinity of electronic
components
– External influences/damage
– X-ray, ionizing radiation and cosmic radiation
2. Unusually high temperatures, including open flames, as well as emissions of light, noise,
particles, gases, etc., can occur inside and outside the components under fault conditions
caused by, for example:
– Component failure
– Software errors
– Operation and/or environmental conditions outside the specification
– External influences/damage
3. Hazardous shock voltages caused by, for example:
– Component failure
– Influence during electrostatic charging
– Induction of voltages in moving motors
– Operation and/or environmental conditions outside the specification
– Condensation/conductive contamination
– External influences/damage
4. Electrical, magnetic and electromagnetic fields generated in operation that can pose a risk
to people with a pacemaker, implants or metal replacement joints, etc., if they are too close
5. Release of environmental pollutants or emissions as a result of improper operation of the
system and/or failure to dispose of components safely and correctly
6. Influence of network-connected communication systems, e.g. ripple-control transmitters or
data communication via the network
For more information about the residual risks of the drive system components, see the relevant
sections in the technical user documentation.

TCU 30.3
Manual, 05/2019, A5E40874197B AB 13
Fundamental safety instructions
1.5 Residual risks of power drive systems

TCU 30.3
14 Manual, 05/2019, A5E40874197B AB
Description 2
2.1 Overview
A Thin Client Unit (TCU) allows the spatial separation of an operator panel (OP)/touch panel
(TP) from the panel control unit (PCU)/numerical control unit (NCU)/SIMATIC IPC for
SINUMERIK (IPC). For this reason, the user interface is copied to one/multiple operator panel
fronts, each with a TCU.

Validity
The description applies to the following TCU:

Designation Article number


Thin Client Unit 30.3 6FC5312-0DA00-1AA1

Features
● Implementation of flat operator panels through the shallow installation depth and low power
loss.
● Color depth: 32 bits
● 640 x 480 to 1280 x 1024 pixels
● Vibration-free mounting of the PCU/IPC in the control cabinet.
● Effective operation of larger machines.
● Signal transmission between PCU/NCU/IPC and operator panel via Industrial Ethernet.
The distance of the components is determined by the maximum distance between two
network nodes / access points (100 m).
● The same operating screen is shown synchronously on all operator panel fronts and can be
operated from all operator panel fronts.
● The operation on an operator panel front connected via TCU has the same access rights as
the operation on an operator panel front connected directly to the PCU.
● Mixed operation of operator panel fronts connected via TCU and an operator panel front
connected directly to the PCU/IPC is possible.
● With restrictions to the interfaces (see Section "Operating the menu for a new TCU or
replacement TCU (Page 63)"), the TCU 30.3 is compatible to the previous models and
therefore mixed operation is possible.

TCU 30.3
Manual, 05/2019, A5E40874197B AB 15
Description
2.1 Overview

Compatibility
The TCU 30.3 is compatible with the following systems (also as spare part for the TCU, TCU
20.2 and TCU 30.2):
● SINUMERIK 840D sl:
– NCU 7X0.3(B) PN (>= CNC SW 2.7 SP3 HF10)
● Or SIMATIC IPC 427E for SINUMERIK, with PCU basic software
● Or SINUMERIK PCU 50.5 (Windows XP / Windows 7)
● Operator panel fronts:
– OP 010, OP 010C, OP 010S, OP 012, OP015, OP 015A, TP 015A, OP 019

Design
The TCUs are coupled via Ethernet as Thin Clients to the PCU/NCU/IPC in a dedicated
subnetwork (via DHCP server on the PCU/NCU/IPC).
Interfaces:
● 4 x USB 2.0 Hi-Speed to connect the mouse, keyboard and USB flash drive
● Ethernet 10/100/1000 Mbit/s
The transmission rate in Ethernet system networks automatically sets itself to the maximum
possible value. 1000 Mbps can only be achieved with NCU 7x0.3B PN, IPC and PCU 50.5
(if a PCU is required).
Note
The Ethernet interface has so-called Auto MDI-X functionality. If required, the send and
receive lines of the Ethernet cable are crossed in the PHY. If, however, the partner does not
have "Autocrossover", a crossover cable is required.

Information about third-party software used


This product contains open source software. License information can be obtained via the
shortcut "License files" on your SINUMERIK PCU desktop, or navigate to the SINUMERIK
Operate Readme OSS path "Setup/system data: System CF card/siemens/oss-license" on
your SINUMERIK NCU and read the appropriate OSS file for this device.

TCU 30.3
16 Manual, 05/2019, A5E40874197B AB
Description
2.2 Configurations

2.2 Configurations

Configurations
The following distributed configurations are possible with a TCU 30.3:

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For information about TCU commissioning, see the section titled "Networking".

TCU 30.3
Manual, 05/2019, A5E40874197B AB 17
Description
2.3 Interfaces

2.3 Interfaces

Overview

Function Designation Description


Double USB interface 1 1)
X203 / X204 2 x USB 2.0 Hi-Speed type A
Double USB interface 2 1) X212 / X213 2 x USB 2.0 Hi-Speed type A
Interface for direct keys X205 2 x 10-pin plug connector
24 VDC power supply X206 3-pin terminal block
I/O USB interface K1 2) 3)
X207 2 x 13-pin plug connector
LVDS display interface K2 2) 3)
X208 2 x 10-pin plug connector
LVDS display interface K3 3) X209 2 x 10-pin plug connector
Ethernet interface X202 8-pin RJ45 socket
1)
Two of the interfaces can be loaded with 500 mA simultaneously, the other two interfaces each with
100 mA. Max. 1.2 A total.
2)
To connect to a 10" to 15" operator panel front
3)
To connect to an OP 019 operator panel front
The following special requirements apply to the connecting cables:
● The 24 VDC cable must be approved for temperatures up to 70° C.
● Select the permitted conductor cross-section in accordance with the national regulations
(NEC, VDE,...) and the "Power supply connectors for TCU30.3" table below. The line
protection in accordance with the national regulations (NEC, VDE,...) must be guarantied as
appropriate for the selected conductor cross-section.
● Strip the cables (7 mm) for connection to the 24 VDC connector plug.
● Flame resistance of the 24 VDC cable according to UL 2556 VW-1/ tested according to IEC
60332-1-2.
● Observe the permissible bending radii of the cables.
● Rotate the panel only in a way that does not cause pinching of the cables.
● Route all of the cables so that they do not come into contact with chafing edges.

WARNING
Warning for areas subject to NEC or CEC:
Safety notice for connectors with Ethernet marking:
A Ethernet or Ethernet segment, with all its associated interconnected equipment, shall be
entirely contained within a single low-voltage power distribution and within a single building.
The Ethernet is considered to be in an "environment A" according IEEE802.3 or "environment
0" according IEC TR 62102, respectively.
Never make direct electrical connection to TNV-circuits (Telephone Network) or WAN (Wide
Area Network).

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Description
2.3 Interfaces

View

    

9
9


① X203/X204 Double USB interface 1


② X212/X213 Double USB interface 2
③ X202 Ethernet interface
④ X205 Interface for direct keys
⑤ X206 24 VDC power supply
⑥ - Protective conductor connection
Figure 2-3 Front view of the TCU 30.3 with interfaces

⑦ X207 I/O USB interface K1


⑧ X208 LVDS display interface K2
⑨ X209 LVDS display interface K3 (not for TCU 20.2)
Figure 2-4 Rear view of the TCU 30.3 with interfaces

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Description
2.3 Interfaces

The K1, K2, K3 interfaces are suitable only for connecting operator panel fronts OP 010, OP
010S, OP 010C, OP 012, OP 015, OP 015A, TP 015A and OP 019.

Power supply connector for the TCU30.3

Connection type Strain-relief clamp connection


Connection screw M2.5 screw with cross-slot
Operating tool Screwdriver blade 0.6x3.5, PH0, PZ0 (DIN
5264, ISO 8764/2-PH, ISO 8764/2-PZ)
Prescribed tightening torque Nm 0.4 ... 0.5
Conductor cross-section min./max.
Solid mm² 1.3 … 3.3
Finely stranded mm² 1.3 … 3.3
With end sleeve with sleeve DIN46228/4 mm² 1.3 … 2.5
With end sleeve DIN46228/1 mm² 1.3 … 3.3
AWG cables, solid or stranded AWG 12 … 16

Pin assignment
The pin assignments of the interfaces are described in Section "Connect" > "Pin assignment of
the interfaces" (Page 29).

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Description
2.4 Rating plate

2.4 Rating plate


     

s
SINUMERIK Bedientafelfront
TCU 30.3 (thin client unit)
1P 6FC5312-0DA00-1AA1 FS: A
A5E35520880 S T-HD6000297
Ta 0...55°C SUPPLY 24V 2,9A
Digital Output 24V 0,5A

Protection: refer to user manual


00-1F-F8-29-ED-0C 2,0 kg


KCC-REM-S49-
SINUMERIK
http://support.automation.siemens.com
Siemens AG, Frauenauracher Str. 80, DE-91056 Erlangen

Made in Germany

① Material number
② Component name
③ Article number
④ Serial number
⑤ Hardware revision level
⑥ Product code
⑦ MAC address
Figure 2-5 Example graphic of a TCU30.3 rating plate

Note
The contents of the individual rating plate fields on the front of the TCU may differ from those
described in this manual (e.g. new product version, approvals and markings not yet issued).

Note
Product code scanning
The product code contains the article number of the device. Scan the product code with the aid
of the Siemens Industry Online Support App to be taken directly to the Internet Webpage for the
product, including all of the technical information and graphical data.
The app is available for iPhone, iPad, Android and Windows Phone.

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Description
2.4 Rating plate

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Mounting 3
3.1 Introduction
Before assembling the two components, the interface cables of the operator panel front (IO/
USB cable K1, K2 display cable and, if necessary, K3) must be inserted into the corresponding
socket of the TCU (visible behind the housing cut-out).

Note
Since some of the interfaces do not have a cable strain relief for the cables to be connected, it
is recommended to secure the cables to the u-shaped lugs on the supporting plate using cable
ties.

WARNING
Electric shock in the event of an individual error when grounding is insufficient
If the device is installed in an environment with hazardous voltages with inadequate
grounding, this may cause an electric shock in the event of an individual error. This can result
in death, serious injury and material damage.
Adequately ground the conductive parts of the panel in accordance with the nationally
applicable regulations. When dimensioning the protective conductor connection, note the fuse
ratings of the electrical circuits with hazardous voltages, which would have an effect in
possible individual error scenarios.

WARNING
Parasitic voltage
If the device is installed with inadequate insulation in an environment with higher/more
hazardous voltages, parasitic voltages may occur. This can result in death, serious injury and
material damage.
Insulate the cables appropriately for the highest voltage coming into consideration.

The safety of a system with an integrated TCU with operator panel front is the responsibility of
the system installer.
Observe all relevant information from this manual regarding the mounting of the chosen
operator panel front.
The mounting at the installation site is performed in accordance with the instructions of the
chosen operator panel front.

3.2 Mounting the TCU on the operator panel front with mounting bracket
This description applies to mounting a TCU on the following operator panel fronts:

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Mounting
3.2 Mounting the TCU on the operator panel front with mounting bracket

OP 010, OP 010S, OP 010C, OP 012, OP 015, OP 015A, TP 015A and OP 019


Two mounting brackets (must be ordered separately) are required for mounting these operator
panel fronts (see Section "Accessories (Page 85)").
1. Screw the mounting bracket ③ onto the TCU.
2. Use the two hinge catches ① to suspend the TCU mounting bracket unit (like a PCU) in the
operator panel front.
3. Insert cables K1, K2 and K3 (only for OP 019).
4. Close the cabled TCU mounting bracket unit and attach it using the four knurled screws ②.





   


 
  

① 2 x hinge catches
② 4 x knurled screws for attaching the mounting brackets to the operator panel front
③ 2 x mounting brackets
④ 10 mm clearance
Figure 3-1 Mounted TCU (example with OP 012) in front, side and rear view

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Mounting
3.2 Mounting the TCU on the operator panel front with mounting bracket

NOTICE
Impermissible mounting positions can cause malfunctions
Observe the permissible mounting position: Deviating by up to 5º from the vertical.
Only the shown mounting position is permitted.

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Mounting
3.3 Mounting the TCU on the operator panel front without mounting bracket

3.3 Mounting the TCU on the operator panel front without mounting
bracket
The OP 010S operator panel front and the TCU can be screwed together without any additional
mounting brackets.




236








 
7&8


 

① 4 x M3 screws to fasten the TCU support plate to the OP 010S


② TCU support plate
③ 10 mm clearance
Figure 3-2 Mounted TCU with OP 010S, front, side and rear view

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Mounting
3.3 Mounting the TCU on the operator panel front without mounting bracket

NOTICE
Impermissible mounting positions can cause malfunctions
Observe the permissible mounting position: Deviating by up to 5º from the vertical.

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Mounting
3.3 Mounting the TCU on the operator panel front without mounting bracket

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Connection 4
4.1 Pin assignment of the interfaces
The pins of the component interfaces are assigned as specified in the tables below. Any
deviations are indicated at the relevant point.

Signal type
I Input
O Output
B Bidirectional (inputs/outputs)
V Power supply
- Ground (reference potential) or N.C. (not connected)

4.1.1 Power supply

Connector type: Terminal block, 3-pin contact strip, screw type


Total cable length: 30 m

Table 4-1 Assignment of the power supply interface

Pin Name Type Meaning


1 P24 (+) 24 VDC potential (20.4 to 28.8 VDC)

2 M24 (-) 0V

3 Functional earth V/V/- Connection for grounding the hous‐
 ing

4.1.2 USB interfaces


The USB interfaces are implemented as sockets and comply with the generally valid standard.
The version information (1.1, 2.0 etc.), the maximum velocity (low speed, full speed, etc.) and
the socket type (A or B) are documented in the individual sections for the associated devices.

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Connection
4.1 Pin assignment of the interfaces

In principle, USB interfaces have the following characteristics:


● Integrated power supply up to 500 mA for each socket, max. 1.2 A total.
● Maximum cable length 3 m (Length including the supply cable to the hub and the connected
terminal device; only 1 hub is permitted. It should be noted that some keyboards already
have a hub.)
Note
Cables that are too long can result in malfunctions or faults on the screen
Observe the following restrictions for the USB front interface for connecting operator panels
to the keyboard, mouse or USB FlashDrive:
● Maximum cable length: 1.8 m
● Extension cables are not permissible

● Hot-plugging-capable devices are connected during operation and are identified


automatically.

Note
Correct identification is only guaranteed for USB I/Os that comply to 100% with the USB
specification.

Table 4-2 Assignment of the USB interface

Type A socket Type B socket Pin Name Type Remark


1 P5V_fused V + 5 V (fused)

   2 Data- Data -
 B

3 Data+ Data +
   4 GND V Ground (reference potential)



USB sticks
If you want to connect a USB flash drive to the USB interface, you can use a USB flash drive
of any memory size. It must, however, meet the following minimum requirements:
● File system: FAT16 or FAT32
● Partitioning: only in PC partition format (MBR)
USB sticks that deviate from these requirements have not been tested and may not be
recognized by the NCU.

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Connection
4.1 Pin assignment of the interfaces

4.1.3 Ethernet RJ45 interface

Connector type: Standard RJ45 socket


Max. data transmission rate: 10/100/1000 Mbit/s
Max. cable length: 100 m

Table 4-3 Assignment of the Ethernet RJ45 interface 10/100 Mbit/s

Connector Pin Name Type Remark


1 TxD+
2 TxD- O Transmit data
3 RxD+ I Receive data
4/5 GND - (terminated internally with 75 Ω; not re‐
quired for data transmission)
/(' 
6 RD- I Receive data
7/8 GND - (terminated internally with 75 Ω; not re‐
quired for data transmission)
/('  Shield - - On connector housing
- Green LED - Illuminated: 10 or 100 Mbit/s
(right) Off: No or faulty connection
- Orange LED - Illuminated: Data exchange
(left) Off: No data exchange

Table 4-4 Assignment of the Ethernet RJ45 interface 1000 Mbit/s

Connector Pin Name Type Remark


1 DA+ B Bidirectional pair A+
2 DA- Bidirectional pair A-
3 DB+ Bidirectional pair B+
4 DC+ Bidirectional pair C+
/('  5 DC- Bidirectional pair C-
6 DB- Bidirectional pair B-
7 DD+ Bidirectional pair D+

/(' 
8 DD- Bidirectional pair D-
Shield - - On connector housing
- Green LED - Illuminated orange: 1000 Mbit/s
(right) Off: No or faulty connection
- Orange LED - Illuminated: Data exchange
(left) Off: No data exchange

Note
Connection only on LAN, not on telecommunication networks!

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Connection
4.1 Pin assignment of the interfaces

4.1.4 LVDS display interface

LVDS display interface channel 1


Used to connect operator panel fronts with TFT displays with 640 x 480 pixels (VGA), 800 x 600
pixels (SVGA) or 1024 x 768 pixels (XGA).

Associated interface cable: K2, max. length: 0.5 m


Connector type: 2 x 10-pin socket connector

Table 4-5 Allocation of the LVDS display interface

Connector Pin Name Type Meaning


1/2 P5V_D_fused VO +5 V display supply voltage (fused in PCU/
TCU)
3 RXIN0- Bit 0 (-)
4 RXIN0+ I LVDS input signal Bit 0 (+)
5/6 P3V3_D_fused VO +3.3 V display supply voltage (fused in PCU/
TCU)
  7 RXIN1- Bit 1 (-)
8 RXIN1+ I LVDS input signal Bit 1 (+)
9/10 GND - System ground (reference potential)
11 RXIN2- Bit 2 (-)
12 RXIN2+ I LVDS input signal Bit 2 (+)
 
13/14 GND - System ground (reference potential)
15 RXCLKIN- (-)
16 RXCLKIN+ O LVDS cycle clock signal (+)
17/18 GND System ground (reference potential)
19/20 N.C. - Not connected

LVDS display interface channel 2


Used for expanding the LVDS display interface channel 1 to control TFT displays with 1280 x
1024 pixels (SXGA).

Associated interface cable: K3


Connector type: 2 x 10-pin socket connector

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Connection
4.1 Pin assignment of the interfaces

Table 4-6 Allocation of the LVDS display interface

Connector Pin Name Type Meaning


1/2 GND - System ground (reference potential)
3 RXIN10- LVDS input signal Bit 0 (-)
4 RXIN10+ I Bit 0 (+)
5/6 GND - System ground (reference potential)
7 RXIN1- LVDS input signal Bit 1 (-)
  I
8 RXIN1+ Bit 1 (+)
9/10 GND - System ground (reference potential)
11 RXIN2- LVDS input signal Bit 2 (-)
12 RXIN2+ I Bit 2 (+)
  13/14 GND V Ground
15 RXCLKIN- LVDS cycle clock sig‐ (-)
16 RXCLKIN+ O nal (+)
17 GND V Ground
18-20 P12VF VO +12 V fused

4.1.5 Direct key interface


X11 on the operator panel (OP) fronts can be used to fetch the state of the direct keys. The
connection of a 20-pin ribbon cable allows the direct keys to evaluate the following components:
● Direct key module (DTM)
● X70 in the machine control panels (MCP, MPP) and the handwheel connection module
(HAM)
● X205 on the Thin Client Unit (TCU)
The signals are then forwarded to the control over the various communications networks. Note
that DTM and HAM can be operated only with PROFIBUS DP.

'7 '7

'7 '7

'7 '7

'7 '7

'7 '7

'7 '7

'7 '7

'7 '7

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Connection
4.1 Pin assignment of the interfaces

Figure 4-1 Assignment of the direct keys to the vertical softkeys of an operator panel front

16 digital inputs (5 V) can be fetched via the X11 connector.

Connector designation: X11


Connector type: 20-pin plug connector
Max. cable length: 0.85 m

Table 4-7 Assignment of connector X11

Pin Name Type Meaning


1 DT1 Direct key 1
... ... O ...
16 DT16 Direct key 16
17 P5V + 5 V (fused)
18 P5V + 5 V (fused)
19 GND V Ground
20 GND Ground

16 digital inputs can be polled by the X70/X205/DTM connector.

Connector designation: X70/X205/DTM


Connector type: 20-pin plug connector
Max. cable length: 0.85 m

Table 4-8 Assignment of connector X70 (MCP, MPP, HAM) / X205 (TCU) / DTM

Pin Name Type Meaning


1 DT1 Direct key 1
... ... I 1) ...
16 DT16 Direct key 16
17 P5V / CON1 2)
+ 5 V input voltage 3)
18 P5V / CON2 2)
+ 5 V input voltage 3)
19 GND V Ground
20 GND Ground
1)
The inputs are electrically isolated for MCP / MPP / HAM and DTM.
2)
For the TCU, it is evaluated whether the direct keys have been connected.
3)
Power consumption: 100 mA for MCP / MPP / HAM; 500 mA for DTM

Table 4-9 Signal level

HIGH level: 5 V or open


Low level <= 0.8 V

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Networking 5
5.1 System settings

5.1.1 Thin Client Unit (TCU)

TCU overview
The Thin Client Unit (TCU) for the distributed configuration permits spatial separation of the
SINUMERIK operator panel front (OP/TP) and the SINUMERIK PCU/SIMATIC IPC or NCU.
With SINUMERIK solution line, the TCU is used to visualize the user interface of the PCU 50,
SIMATIC IPC for SINUMERIK with PCU basic software or NCU.
One TCU can be connected to multiple PCUs/IPCs/NCUs. All TCUs and PCUs/IPCs/NCUs
that are connected to one other via a Gigabit switch form the "system network". The user
interface of a PCU/IPC/NCU is copied to several OPs each with one TCU. This means that all
TCUs display the same screen. Operator actions can only be performed on one TCU at a time.
This TCU then has user authorization. The PCU can also have its own OP connected directly
to it.
The classic operator panel fronts can be used with an IPC 427E if a TCU is available.
The following diagram shows a configuration example for a distributed topology:

6,180(5,.'VO
2SHUDWRUSDQHOVZLWK7&8V0&3VDQG(0V 3&8
+7
6,0$7,&,3&

*LJDELWVZLWFK

The mobile SINUMERIK HT 8 handheld terminal works on the thin client principle and
combines the functions of an operator panel with a machine control panel.
The configuration and cabling of the whole system based on a permissible configuration is
described in Section "Network configurations (Page 48)".

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Networking
5.1 System settings

Supplementary conditions
The following supplementary conditions apply for the operation of a TCU:
● In the system network, the number of active thin clients is limited:
– A maximum of 2 TCUs: NCU 710.3 PN
– A maximum of 4 TCUs: NCU 720.3 PN or NCU 730.3 PN
– A maximum of 4 TCUs: PCU/IPC
Any number of TCUs can be operated in the system network.
● CompactFlash Cards cannot be used on the TCU.
● A 16 bit or 32 bit depth of color setting may be selected.
● If a PC keyboard is connected to the TCU, it is not possible to ensure that all special keys,
e.g. multi-media keys, will be transferred to the software of the NCU/PCU/IPC.
● Machine control panels connected via a PROFIBUS network are not supported for
switchover.
● Distributed memory media that are connected to the TCU via USB can be used.
● The TOP Panels must be networked on the basis of the Gigabit standard, e.g. Gigabit switch
or Ethernet cable according to CAT 6 or higher.

5.1.2 Settings for SINUMERIK solution line

Fundamentals
The system network for SINUMERIK solution line is structured as a star topology with a central
Ethernet switch, to which all Ethernet-based components of the system are connected.
For an NCU, the connection is via the X120 Ethernet socket, for an IPC/PCU, it is via the
"Ethernet 2" or "X2" or "X2 P1" connection. There is no default for all other components with two
Ethernet connections. These components have an internal 2-port switch and may be used to
connect an additional operator component. Thus, in this case, there can be deviations from the
strict star topology.

System network
In the system network, the IP address 192.168.214.xxx with subnet mask 255.255.255.0 is pre-
selected. Here there is precisely one DHCP server with DNS that can run on one NCU or one
PCU/IPC. The server ensures assignment of IP addresses to the Ethernet components in the
system network (DHCP clients) from a specified address band.

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Networking
5.1 System settings

The following rules apply for assignment of IP addresses in the system network:
● For all NCUs and/or PCUs/IPCs, the commissioning engineer assigns fixed IP addresses in
the associated address bands, as well as appropriate computer names (host names). All
other operator components are automatically assigned an IP address by the DHCP server.
Its name is generated automatically (for MCP, MPP, HT 8), or is entered at commissioning
(TCU).
● If there are multiple NCUs, IPCs and/or PCUs in the system network, depending on the boot
sequence, the system automatically specifies the DHCP server and automatically ensures
synchronization of all necessary data, so that the next time the system boots any other NCU,
IPC, or PCU could take on the role of DHCP server. However it is better to specify a DHCP
master. This is an NCU, IPC, or PCU in the system network that is available on each system
boot and which regularly takes over the task of the DHCP server and DNS server.
Synchronization of data takes place in any event so that any other NCU, IPC, or PCU can
take over this task, unless you deactivate this option in the DHCP configuration. All non-
master NCUs/IPCs/PCUs wait while the system boots for a preset time for the master to
become available.
Note
In a system network or on a boot server, i.e. on the NCU, IPC, or PCU that accommodates
the active DHCP server, a maximum of 30 operator stations may be operated
simultaneously with the TCU.
A maximum of 10 operator stations with a TCU may connect up simultaneously with the
same HMI application when powering up.

Connection to a company network


Each NCU can be connected via X130, and each PCU/IPC can be connected via "Ethernet 1"
to a company network. The company network is used to exchange operating software with
servers or to execute part-programs directly from servers in the company network. Company
network and system network should always be logically and also physically separated.

Service interface X127


The service interface X127 of the NCU is used for direct connection of a PG/PC for service
purposes. Here, access with STEP 7 to the PLC, and with NCU 7x0.3 PN also to PROFINET
is possible.
With direct connection (peer-to-peer) of a PG/PC to X127 it is absolutely necessary that the PG
is operated as a DHCP client.

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Networking
5.1 System settings

5.1.3 System boot with system network

System behavior at boot


The system boot behavior is based on the following principle:
● For the configuration of an NCU 7x0 with a PCU/IPC, the default for a network configuration
is as follows: The NCU keeps the default IP address 192.168.214.1 on X120, the PCU/IPC
keeps the default IP address 192.168.214.241 on Eth2.
● For a configuration of more than one NCU 7x0 without PCU/IPC, with one or morel PCUs/
IPCs, a distinction must be made between two cases:
– All address conflicts and DHCP conflicts are resolved automatically when booting and
the system is ready for operation. In this configuration there is no guarantee that all
NCUs and PCUs/IPCs will always receive the same IP address at each system boot.
– If the user requires all NCUs, and possibly also the PCU/IPC, to have a defined constant
IP address at each boot, for example, because the IP address is stated explicitly in the
PLC program, the user must configure a fixed IP address in the adapter settings in the
Windows Control Panel for each affected NCU 7x0/PCU/IPC.
● You can specify a DHCP master in the basesys.ini file.
● Assigning names:
– Assign meaningful names for all NCUs in the basesys.ini file otherwise the names will be
generated automatically.
– A PCU/IPC always has a computer name, which you can change if required.
● The IP addresses of the TCU, MCP/MPP, EKS, HT2, and HT8 are freely assigned within the
specified address range on each boot. MCP/MPP, HT2, and HT8 are identified in the PLC
via their DIP switch settings.

Using DNS name service


Availability of the DNS (Domain Name System) name service offers the following advantages
for system network administration:
● The name service enables easier configuration with names instead of IP addresses for
management of operating units: All components in the system network can be addressed
via a symbolic computer name. This name can to some extent be freely assigned, to some
extent it is derived automatically from a DIP switch setting (MCP, MPP, EKS, HT 8, HT 2).
● A computer node in the system network (NCU, PCU/IPC, TCU, MCP, HT 8, etc.) can be
addressed solely through assignment of the IP address, either via a freely selectable name
or via an internally generated name in the system network, and thus becomes independent
from its network address in the system network. Thus a change in the network address does
not necessarily necessitate a series of additional setting changes.
● In addition, the name service is used by the system for address resolution for MCP/MPP,
direct keys, and EKS when changing the user authorization.

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Networking
5.1 System settings

5.1.4 Factory default settings

Meaning of the symbols:


○ Eth 1 as a DHCP client
● Eth 2 as a DHCP server
■ Eth 2 with a fixed IP address

Preconfiguration of the TCU


The TCU is configured as a DHCP client and primarily accepts IP addresses from SINUMERIK
components, from the DHCP server of such components that are inherent to SINUMERIK, for
example, an NCU at X120 or a PCU/IPC on the system network or from a standard DHCP
server. The behavior of the TCU cannot be changed here.

A TCU is a SINUMERIK DHCP client.


The TCU has a single Ethernet connection.
7&8

A TCU executes a boot via the network. The boot server is the computer node from which the
TCU also obtains its IP address.

Pre-configuration of the PCU


A PCU has two Ethernet interfaces with default settings for use with SINUMERIK solution line:

Eth 1 is pre-selected as a default DHCP client for connection to a


company network.
3&8
Eth 2 is pre-selected as a SINUMERIK DHCP server for connec‐
(WK (WK tion to a system network. On Eth 2 the fixed IP address
192.168.214.241 is pre-selected.

Preconfiguration of the IPC


An IPC has two Ethernet interfaces with default settings for use with SINUMERIK solution line:

X1 is preset as the standard DHCP client for connection to a com‐


pany network.
,3&
X2 is preset as a SINUMERIK DHCP server for connection to a
; ; system network. The fixed IP address 192.168.214.241 is preset
on X2.

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Networking
5.1 System settings

Preconfiguration of the NCU


On the X120, the NCU is preconfigured for the SINUMERIK DHCP protocol. The NCU is pre-
selected here as a SINUMERIK DHCP server. On X120, the NCU occupies the fixed IP address
192.168.214.1 with the subnet mask 255.255.255.0 in its capacity as a DHCP server. The
DHCP server of the NCU assigns IP addresses from the range 192.168.214.10 –
192.168.214.239 to the DHCP clients.
It is also possible to make the NCU a DHCP client. The configured IP address in basesys.ini is
a "requested" IP address, which is rejected in the case of an address conflict and replaced by
a dynamic IP from the address range.
In large system networks, it makes sense to set an NCU/PCU/IPC as the DHCP master. If an
additional 2-3 hosts are used (NCU/PCU/IPC), the user sets the DHCP priority to "ON_HIGH".
For the other hosts, the user sets DHCP priority to "ON_CLIENT_SYNC" or
"ON_CLIENT_NO_SYNC".
Restricting the available address band that is managed by the DHCP server of the NCU frees
up IP addresses 192.168.214.2 to 192.168.214.9 as well as addresses 192.168.214.241 to
192.168.214.254 for network nodes with fixed IP addresses.

The NCU has three Ethernet connections:


; ; ● X120 to connect to the system network with an active DHCP
server (Eth 0)
1&8
● X130 to connect to the company network as the standard
; DHCP client (Eth 1)
● X127 as a service connection with an active DHCP server (Ibn
0)
On X130, the NCU is set as a default DHCP client for the address reference from a company
network. The IP address received here is specified by the DHCP server from the company
network.
On X127, an NCU is a standard DHCP server in contrast to the SINUMERIK DHCP server. On
X127, the NCU has the fixed IP address 192.168.215.1 with the subnet mask 255.255.255.224
as Service input. The IP addresses 192.168.215.2 – 192.168.215.23 are dynamically assigned
to the DHCP clients. The range 192.168.215.24 - 192.168.215.30 is reserved, and can be used
by stations on the network with a fixed IP address, e.g. by a modem.

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IP address ranges reserved for NCU and PCU/IPC


The following defaults apply on delivery:
● Connection to the system network with subnet mask 255.255.255.0:

IP address Network station Remark


192.168.214.1 NCU on X120 Default
192.168.214.2 – 9 For additional NCUs with a fixed IP address on Not assigned
the system network
192.168.214.10 – 239 For additional TCUs, later for additional PCUs, DHCP clients
IPCs, NCUs, MCPs, MPPs
192.168.214.240 Reserved for EKS (Electronic Key System) Default
192.168.214.241 Fixed IP address of PCU/IPC on Eth 2 Default
192.168.214.242 – 249 For additional PCUs/IPCs with a fixed IP ad‐ Not assigned
dress
192.168.214.250 – 254 For PGs with a fixed IP address (Service con‐ Not assigned
nection)

● Service connection with subnet mask 255.255.255.224:

IP address Network station Remark


192.168.215.1 NCU on X127 Default
192.168.215.2 – 23 For service purposes with PG, PC DHCP clients
192.168.215.24 – 30 Fixed IP address, e.g. for a modem Not assigned

5.2 Commissioning TCU

5.2.1 Key assignment

Key assignment
Functions of the keys and softkeys in the "Operator panel service system":

Softkey Key on OP External key‐ Description


board
HSK1 <F1> Moves the cursor down a row

HSK2 <F2> Moves the cursor up a row

Page HSK3 <F3> Moves the cursor down a page

Page HSK4 <F4> Moves the cursor up a page

Char HSK5 <F5> Inserts text or digits

Char HSK6 <F6> Inserts text or digits

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Softkey Key on OP External key‐ Description


board

Cancel VSK7 ← Cancel / Return

Ok VSK8 → OK / Confirm

--- Pos1 Moves the cursor to the top row

--- End Moves the cursor to the bottom row

Exceptions to the above are mainly the result of input fields. Where these are present, the left/
right cursor keys move the input cursor rather than performing an OK/cancel function. The
Return key takes you to the next field (like the "down" key) rather than closing the entire dialog
with OK. There are also Backspace (deletes character to the left) and Delete (deletes character
to the right) keys for editing text and numbers. The F5, F6, Backspace, Delete, and Select keys
(between the cursor keys) can be used to switch between Yes/No fields.

Note
Special function for Touch Panels without additional keys
Letters and numbers in input fields can be edited with HSK5/HSK6, which switch one character
forward or backward. With a touch screen, you can activate all the softkeys and even select
rows in a menu simply by touching them.
For operator panel fronts without keys, a virtual keyboard automatically appears.

5.2.2 Settings in the "TCU.ini" file

Directories
The tcu.ini file is created in the following directories:
NCU:
../siemens/system/etc/tcu.ini
../user/system/etc/tcu.ini
../oem/system/etc/tcu.ini
PCU/IPC (Windows 7 and Windows 10):
C:\ProgramData\Siemens\MotionControl\siemens\System\etc\tcu.ini
C:\ProgramData\Siemens\MotionControl\user\System\etc\tcu.ini

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C:\ProgramData\Siemens\MotionControl\oem\System\etc\tcu.ini

Note
The following entries are evaluated by SINUMERIK Operate:
● VNCServer/VetoMode
● VNCServer/AlarmBoxTimeOut
● VNCServer/FocusTimeout
● VNCServer/AdaptResolution
● VNCServer/MaxActiveTCUs
● VNCViewer/ExternalViewerSecurityPolicy

Restrictions
Restrictions for such external operator control units are:
● Neither MCP and direct keys nor an EKS system can be assigned. This also means that
these devices cannot be activated to be an operator control unit in the system.
● Direct keys cannot be triggered, i.e. the softkeys to the direct keys can be triggered in the
operating software. However, the keys do not appear in the direct key image to the PLC.
● There is no config.ini configuration file, as for a TCU, i.e. a configuration for a TCU is not
possible for such an operator control unit (power-up behavior, displacement, t:m:n);
however, the displacement mechanism on the external operator control units is effective.
● An external operator control unit is never signaled as active operator station in the PLC.
Configuring the external operator control units in the tcu.ini file in section:
[externalTcu]
# EXTERNAL TCU IP-ADDRESSES
# List of accepted TCUs in IP-V4-format (index 1 to maximal 16)
ExternalTcuIP_1=
You can also set the desired screen resolution in the tcu.ini file:
[VNCServer]
Resolution = ...

5.2.3 Displacement mechanism for TCUs


To operate a machine with more operating stations then the maximum number, the
displacement mechanism ensures that only the permitted number of TCUs are active in a
shadowing group. The remaining TCUs are switched to passive mode, which means they no
longer represent a load with regard to the resources. Thus the number of TCUs that can be
connected to one HMI application is practically no longer limited. The limitation is the number
of concurrently active TCUs.

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Supplementary conditions
The following supplementary conditions apply when operating the TCU:
2 active TCU connected in parallel to NCU 710.3 PN
4 active TCU connected in parallel to NCU 720.3 PN, NCU 730.3 PN
4 active TCUs connected in parallel to PCU/IPC

Displacement rules
You configure the displacement mechanism in SINUMERIK Operate in the "Setup" operating
area > menu forward key > "OPs" softkey for the respective operator panel.
The TCU can assume the following states:
● The TCU is active and has user authorization: This can be identified as the TCU shows the
screen of the operating software and the screen is bright.
● The TCU is active, is in the monitoring mode and has no user authorization: This can be
identified as the TCU shows the screen of the operating software, however, it is darkened
in comparison to the TCU with user authorization.
● The TCU is passive: The TCU shows the selection menu of the possible connections
instead of a screen of the operating software, and the softkey for selection of the last active
connection of the TCU is shown in color.
When powering up, the TCU always always attempts to establish the first connection. The
TCUs from a shadowing group establish their specified connection one after the other as long
as the maximum number of permissible active operator units is not exceeded.
If a TCU encounters the situation that this number is already reached in its power up, then it
attempts to obtain a connection via the displacement mechanism. If it can displace a formerly
active operator unit then it takes on the active status itself, otherwise it transitions to passive
status immediately after booting.

5.2.4 Disable switchover between TCU via PLC

Overview
The TCU switchover disable offers the option of dynamically disabling switchover from one
TCU to the next when the system is running via the PLC. For the duration of the disable, a user
authorization request to change user authorizations between TCUs will be ignored by the
system and rejected.
The rejected user authorization request causes a message to be output in the dialog line of the
HMI, in the form of a feedback message for the requester. The message disappears after five
seconds.

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HMI ↔ PLC data interface


The "switchover disable" function is always active and does not have to be switched on
explicitly. The function is controlled by a data bit in the PLC. The HMI transfers the active OP
to the PLC, thus forming the basis of the control function in the PLC.
The control bits and control information for this function are stored in the m:n data interface of
the PLC. In terms of m:n, this function can be operated separately for the currently overridden
HMIs in both m:n online interfaces (DB19.DBW120 ff for HMI1 and DB19.DBW130 ff for HMI2).
If a system is not running an m:n, only the first m:n online interface is used for this function.
Switchover disable is controlled by a TCU_SHIFT_LOCK bit, managed by the user, on each
HMI in the PLC. The bit address for the first HMI is DB19.DBB126.6 and DB19.DBB136.6 for
the second HMI.
The PLC m:n online interface is expanded so that byte DB19.DBB118 is also assigned to the
first interface and byte DB19.DBB119 to the second. These bytes acquire the index of the
active TCU/OP for the appropriate HMI. The byte is called TCU_INDEX. The appropriate HMI
uses the TCU index configured for the active TCU to describe the TCU_INDEX byte.
The TCU_SHIFT_LOCK bit is monitored by the appropriate HMI. A value = 1 triggers the
switchover disable. Switchover is enabled if the value returns to 0. The TCU_SHIFT_LOCK bit
can be set, for example, to the PLC by the user pressing a key or it can be managed by the PLC
user program according to its own logic. The TCU_SHIFT_LOCK bit is managed in the PLC
exclusively by the user; the HMI only accesses this bit in read-only mode.
The HMI assigns the TCU_INDEX field with the configured index to the TCU or PCU/IPC with
an OP that currently possesses user authorization in the shadow group. If no OP is active, a
value of 0 is entered in TCU_INDEX.
If no TCU index is configured for the active TCU/OP, the value 255 = undefined is transferred
as a TCU index. This means that the values 0 and 255 may not be configured as the TCU index.

Configuration
The TCU index is configured on the PCU/IPC in the same way as a machine control panel
address (MCP address). The TCU index is set in the "OP Properties" dialog of the "System
Network Center" program.

Operating principle
If the TCU_SHIFT_LOCK bit is set for switchover disable, a user authorization request is not
carried out independently of the mode set on the HMI for allocation of user authorizations (veto
mode), i.e. a change of user authorization is rejected.
This message appears on all OPs for approximately 5 seconds:
"No switchover: Switchover disable set in current PLC."

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While this message is displayed, operations on the OP with the user authorization can still be
carried out unaffected.

Note
Active switching of an OP to another PCU/IPC is possible
The switchover disable only relates to changing the user authorization on the OPs in a
shadowing group on a PCU/IPC.
This means that active switching away from one OP to another PCU/IPC is not prevented.

Special features
The following special cases should be noted:
● Even if switchover disable is set, the TCU_INDEX field value may change in the PLC. This
is the case under the following circumstances:
– If the OP in possession of the user authorization is actively switched to another PCU/IPC.
Depending on whether another TCU takes over the user authorization or whether no
TCU is currently active, the index of the TCU or the PCU/IPC itself (if its directly
connected OP becomes active) is entered, in exactly the same way as when there is a
switchover of user authorization.
This can also be the value 255, if no TCU index is available for the OP. 0 is entered if an
OP is no longer available in the shadow group.
– If an m:n switchover is in progress. The HMI program of the incoming PCU/IPC
deactivates the HMI program which is active on it. Therefore, an OP from the shadow
group of the new (incoming) PCU/IPC must receive the user authorization. The TCU
index of this OP is entered in the TCU_INDEX field.
– If a PCU/IPC is disconnected from an NCK/PLC in the context of m:n. No HMI program
and, therefore, no OP with user authorization is then available on the exited NCK/PLC.
This is signaled independently of a switchover disable by entering the value 0 into the
TCU_INDEX field.
● If a TCU is actively switched over to another PCU/IPC, it can be deactivated there, i.e. it
does not receive user authorization if a switchover disable is set for the destination PCU/IPC.
● With an m:n PCU/IPC switchover – the PCU/IPC is switched to another NCK and, therefore,
to another PLC – the PCU/IPC accepts the switchover disable settings of that PLC.
● The m:n interlock options on the PLC side have priority over the TCU switchover disable, so
that a set TCU switchover disable cannot prevent an m:n switchover. If necessary, the m:n
interference options should be synchronized here with those for the TCU in the PLC. It may,
for example, be practical to set or remove the m:n displacement disable simultaneously with
the TCU switchover disable.

Obtaining user authorization


At a TCU, which has no user authorization, press any key. The operating software does not
evaluate this key; this only serves to request user authorization.

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The settings for the right to veto are stored in file tcu.ini and are only effective if the operating
software is installed on the PCU/IPC. You can use the operating software on the OP or TCU in
the same way as on an OP connected directly to the PCU/IPC.

5.2.5 Example: How to select the behavior of the TCUs during boot up

Example: Distributing boot support across two PCUs/IPCs


Make the following settings to distribute the boot support across two PCUs/IPCs:
● On PCU_1/IPC_1, select "Boot support runtime and configuration only (TFTP/FTP)"
● On PCU_2/IPC_2, select "Boot support IP address only (DHCP)"
● On PCU_3/IPC_3, select the configuration "No boot support"

TCU_1 TCU_2 TCU_3 TCU_4


192.168.214.10 192.168.214.11 192.168.214.12 192.168.214.13
VNC connections: VNC connections: VNC connections: VNC connections:
192.168.214.241 192.168.214.241 192.168.214.241 192.168.214.241
192.168.214.242 192.168.214.243 192.168.214.243 192.168.214.242
192.168.214.243
Switch to system network
PCU_1/IPC_1 PCU_2/IPC_2 PCU_3/IPC_3
192.168.214.241 192.168.214.242 192.168.214.243
Services: Services: Services:
X DHCP ✔ DHCP X DHCP
✔ TFTP X TFTP X TFTP
✔ FTP X FTP X FTP
✔ VNC ✔ VNC ✔ VNC
Company network

In this case, PCU_2/IPC_2 serves as the DHCP server which provides the IP addresses for the
connected TCUs. PCU_3/IPC_3 is not involved in booting the TCUs, it is however displayed by
the TCUs using VNC.

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5.3 Network configuration

5.3.1 Permissible network topologies

Ethernet connection
A SINUMERIK 840 D sl can only be operated as a network within which the individual
components communicate with one another via Ethernet connections. This network must be
set up.
The individual components are factory-set so that the most frequently occurring standard
configurations can be operated without changing the settings related to the network.

Division into system network and company network


On the SINUMERIK solution line, the components are generally split into a company network
on the one hand and a system network on the other.
The connection to the company network provides access to the network drives, for example.
On the system network, process data communication and image transmission runs from the
components with operator software to the display units of the respective TCU.
This separation is performed via the following specified use of the Ethernet interfaces on the
components:
● A TCU is connected exclusively to the system network.
● An NCU is always connected to the system network via X120.
● Ethernet interface Eth 2/X2 of the PCU/IPC is preconfigured for connection to the system
network; while Ethernet interface Eth 1/X1 is used for connection to the company network.
● An NCU is connected to the company network via X130.

Meaning of the connections:


○ Eth 1/X1 as DHCP client
● Eth 2/X2 as DHCP server
■ Eth 2/X2 with fixed IP address
Green connection Uncrossed Ethernet cable
Gray connection Crossed Ethernet cable (crossover)

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5.3.2 Networks without connection to the company network

5.3.2.1 Configuration 1: NCU and TCU

6\VWHPQHWZRUN

7&8

;

1&8

&RPSDQ\QHWZRUN

A direct Ethernet connection is used to connect a TCU to X120 of the NCU. NCU and TCU are
suitably preconfigured with IP addresses.
The IP addresses are not significant for further operation.
The TCU is connected to the NCU via a crossed Ethernet cable.
The direct connection of the NCU via X120 to the TCU automatically establishes a simple
system network consisting of two computer nodes.

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5.3.3 Networks with NCU connection to the company network

5.3.3.1 Configuration 2: NCU and TCU

6\VWHPQHWZRUN

7&8

;

1&8

;

6ZLWFK

&RPSDQ\QHWZRUN

The TCU is directly connected to the NCU via a crossed Ethernet cable. On X130, the NCU is
connected to a switch to the company network with a straight cable.
As in configuration 1, there is a direct Ethernet connection between a TCU and X120 of the
NCU. NCU and TCU are suitably preconfigured with IP addresses. The IP addresses used here
are not significant for further operation.

IP configuration: DHCP server on the company network


On the X130, the NCU is set to the address reference via DHCP. If the company network has
a DHCP server that provides the NCU with an IP address/configuration, the NCU is integrated
in the company network.
Depending on the infrastructure available or the level of network administration of the company
network, the following network parameters must be set for the NCU on X130:
● Computer name on the company network
● The address of a DNS server
● The address of a gateway (default router)
The IP address of the NCU on this connection is also assigned via the network administration.
If the company network offers a low level of administration, in the worst case scenario the
network has only one DHCP server that assigns the addresses from a predefined address
range, the NCU receives an IP address that is initially unknown.

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5.3.3.2 Configuration 3: PCU/IPC with TCU on NCU

6\VWHPQHWZRUN

7&8

6ZLWFK
; (WK

1&8 3&8
,3&

; (WK

6ZLWFK

&RPSDQ\QHWZRUN

In this configuration, a switch is also required for the system network. All components are
connected using straight Ethernet cables.
On X120, the NCU occupies the fixed IP address 192.168.214.1 in its capacity as a DHCP
server (not used in this configuration). For this configuration on Eth 2, the PCU/IPC is assigned
a static IP address in the range 192.168.214.241 – 192.168.214.249 with a subnet mask
255.255.255.0 . The DHCP server of the NCU supplies the TCU with an IP address and serves
as a boot server for the TCU.
The observations made for configuration 2 apply here with regard to the connection to the
company network. The connection to a switch on the company network is made via a patch
cable for Ethernet.
To connect one TCU to both HMI systems you must create an additional connection to the NCU
for the TCU.

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5.3.3.3 Connecting the programming device (PG) to the NCU

Description

6\VWHPQHWZRUN

7&8

6ZLWFK
; (WK

1&8 3&8
; ,3&

(WK
3*3& ;

6ZLWFK

&RPSDQ\QHWZRUN

For service purposes a programming device is connected to the NCU at X127 as a standard
DHCP client (automatically obtain an IP address). An NCU is a standard DHCP server on X127.
On X127, the NCU occupies the fixed IP address 192.168.215.1 with the subnet mask
255.255.255.224.
At X127, IP addresses from 192.168.215.2 onwards are assigned via DHCP; e.g. to connect a
programming device. This is the reason that a fixed IP address must not be set at the
programming device.

5.3.4 Example: Configuring a VNC connection to a PC

Requirements
In order to use a TCU to get visual access to a computer from a SINUMERIK system via VNC,
the following requirements apply:
● The VNC connections should be configured in the HMI.
● The boot server (active DHCP server) in the system network must be an NCU.
● This NCU must be integrated via X130 or X120, i.e. in the network that contains the
computer to be monitored.

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● The computer to be monitored must be configured in the config.ini configuration file of the
TCU according to the general configuration for a TCU in a separate host section as a
switchover target for this TCU.
Where necessary, a password has to be specified in the configuration, if the VNC server
requires one on the target system (see below).
● To ensure that the TCU recognizes the new switchover target, the TCU requires a restart
and reboot.
● The screen resolution of the observed computer must be adjusted to the characteristics of
the TCU. Otherwise the TCU scales the image it receives to match the display area
available to the TCU, which impairs the quality of the display on the TCU.

Configuration

6\VWHPQHWZRUN

7&8

;

1&8

;

3*3&

1HWZRUN

Figure 5-1 Configuration example

Configuration
The config.ini file is located in the following directory:
NCU:
/user/common/tcu/<TCU name>/common/tcu
PCU/IPC (Windows 7 and Windows 10):
C:\ProgramData\Siemens\MotionControl\user\common\tcu\<TCU name>
\common\tcu
The config.ini file must be stored on the boot server (active DHCP).

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Example:

[Station]
maxhostindex=2 /* Number of nodes that are defined under
[host_1] and [host_2].
mcpIndex=192
tcuIndex=1
eksIndex=0
[host_1]
Address=192.168.214.1 /* Address of the NCU to which the
connection is established during booting.
[host_2]
Address=157.163.230.202 /* Address of the PC
password=123456 /* Password of the VNC server on the PC

Switching over between the nodes

With the menu back key + MENU SELECT, the following actions are triggered:
● The TCU name is displayed in the header of the displayed window, e.g. TCU1.
● A selection list for connecting to the other nodes is displayed on the TCU.

5.4 Service and diagnostics

5.4.1 Using the TCU's main menu

"Main menu"

The "Main menu (TCU1)" dialog is started with the menu back key and the <MENU SELECT>
key:

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① "Main menu" title followed by the TCU name in brackets


② Central area with the list of servers and two further permanent items, "Select service session"
and "Service this panel":
● "Select service session" triggers a server scan which detects all the VNC servers in the local
system network. These are then displayed in a session menu which largely reflects the main
menu.
● "Service this panel" opens the "Service menu for operator panel" submenu.
③ Eight vertical softkeys for use depending on the context
④ Four horizontal softkeys for navigating with the cursor
⑤ Message line whose content can be set via HWS commands from the servers
⑥ Error line in which error messages as well as transient status messages are output
Figure 5-2 TCU menu: Main menu

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"Details" softkey
The following connection data for the selected device appears when the "Details" softkey is
pressed:

Figure 5-3 TCU menu: Connection data

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5.4.2 Operating the TCU menu "Service sessions"

"Service sessions" dialog


When "Select service session" is selected from the main menu, the resulting process begins by
triggering a server scan:

Figure 5-4 TCU menu: Scanning

After this, the following dialog appears:

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Figure 5-5 TCU menu: Active sessions

Central area with the server list:


The individual server lines contain either "Show WHAT on NAME (IP)" or the IP address only
where the name is unknown.

Session number VNC server


Session 0 HMI
Session 4 Command shell
Session 5 System logfile
Session 6 System Network Center (SNC)
...
Session <N> Other servers

These details are followed by a status message regarding the accessibility of the VNC server.
● "Connection not ok" appears if it is already impossible to access the server from the IP side
(if switched off, for example).
● "HMI running/ not running", if an HMI VNC server is accessible.
The VSK8, Return or right cursor keys can be used to launch a VNC viewer for the selected
server.
Connection status:
Further details on the connection status can be called with the "Details" softkey. In the next
dialog, "not ok" or "not running" are accompanied by an additional error message with more

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precise details on the reason for the loss of function. With more favorable scenarios, the
session name for the VNC server will also be specified along with its resolution.
The connection and HMI status are monitored on a regular basis in the background. This may
mean that these specifications change spontaneously if a change is made on the relevant
server, e.g. it may be switched off, the HMI may become available, etc.

5.4.3 Operating the TCU menu "Service menu"

"Service menu for operator panel (TCU)" dialog


The following dialog appears when "Service this panel" is selected from the main menu:

Figure 5-6 TCU menu: Service menu

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The following menu items are available here:


● "Show status" shows status information, for example: Software version, hardware
information, TCU network data, and their configuration:

Figure 5-7 TCU menu: OP status

● "Show local logfile" shows a filtered version of the system log file in the /var/log/
messages directory, which contains only the messages of the local TCUs.
Syslog messages received via the network are not displayed.

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Figure 5-8 TCU menu: Local log file

● "Show logfile of remote devices" shows the log file of the other devices in the network:
The syslog messages of devices in the system network which send syslog messages by
broadcast, such as NCU 7x0, ...
● "Modify operator panel settings" opens another submenu, see next section.
● Calibrate touch screen" is only active if there is a touch screen. This menu item recalibrates
an available touch screen.
● "Reboot" initiates a restart of the TCU.

Note
Long lines are broken and wrapped around.
Lines that are longer than the space available wrap round onto the next line so that you do not
have to scroll horizontally. When this occurs, the line has a right-facing arrow at its right edge.

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5.4.4 Operating the TCU menu "Modify settings"

"Modify settings for operator panel (TCU)" dialog


The following dialog appears when "Modify settings" is selected from the main menu:

Figure 5-9 TCU menu: Settings

The following TCU parameters are set here during the first commissioning:
● "HT 8 individual mode" (yes/no)
This is only visible with HT 8, and is used to switch between Auto Mode and Individual Mode.
You do not have to make settings for an HT 8 in Auto Mode because the name is generated
automatically: ("DIP<n>") MCP address and TCU index are derived from the DIP setting
("DIP<n>").
● "Operator panel index - TCU" (0-255)
Defines the TCU index; see column "TCU" on the user interface.
● "Machine control panel address - MCP" (0-255)
Specifies the address of the associated MCP; see column "MCP" on the user interface.
● "Electronic key system index - EKS" (0-255)
Specifies the index of the associated EKS; see column "EKS" on the user interface.
● "Enable direct keys" (yes/no)
Specifies whether direct keys are registered with the PLC (yes) or are treated as ordinary
keys (no); see column "DCK" on the user interface.

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● "Virtual Keyboard" (Auto/On/Off)


Specifies whether a virtual keyboard is shown on the screen for touch screens.
Depending on the panel features (Auto), the HMI decides whether a touch screen or
keyboard is available.
This parameter can also be set manually (On/Off).
● "Software Caps-Lock" (Auto/On/Off)
The HMI can manage the Caps-Lock status of a keyboard in the software itself, when, for
example, the key is not available. This is normally (Auto) switched on via a display machine
data item. This machine data item can be overwritten individually for the TCU with the
setting (On/Off).
● "Emulation Type" (TCU/TCU20.2/TCU30.3, only for modular TCU30.3)
Specifies which TCU type is to be emulated when the TCU30.3 is operated as replacement
device for an older TCU or as new device on a software version older than 4.7 SP2.
● "Screen Rotation" (0°/90°/180°/-90°/Auto)
Specifies in which angle the screen is to be rotated in the software. This is useful when the
panel is to be rotated during installation.
For the "Auto" setting, the rotation of the display is taken from the panel.
● "Old VNC Password"
If a password has already been set, it must be entered here so that it can be changed. If no
password has been set, this field is grayed-out. The existing password can also be deleted
if, after entering the old password, no new password is to be entered at "Set VNC Password"
and "Repeat Password".
● "Set VNC Password"
Assign a password which is stored in the TCU and, if required, sent to the server when the
VNC connection is established.
● "Repeat Password"
Repeat the password entered at "Set VNC Password".
● "Enable touch capability" (yes/no)
Specifies whether the screen can be operated by touch. If you deactivate this option, you will
need a keyboard to reactivate it.
The values are applied and stored with "OK". You can also make any subsequent adaptations
or changes via the user interface in the "Setup" operating area > menu forward key > "OPs"
softkey.

5.4.5 Operating the menu for a new TCU or spare part TCU

Registering a new TCU


When an unknown TCU, i.e. not yet registered with the boot server, is started, a selection menu
containing both the "New" and "Replacement for existing panel" items is displayed. The
accessibility of all the registered TCUs is tested in the background.
The status of this test is displayed in the message line: "(0/3 panels inactive)".

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Figure 5-10 TCU menu: New TCU

If all TCUs are active, the new TCU cannot be a spare part. The system will then automatically
switch to the name assignment phase after a set period of time has elapsed.

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Figure 5-11 TCU menu: Name of TCU

If a TCU30.3 is to be operated with a software version < 4.7 SP2, the TCU is operated in
compatibility mode. If required, you can view and change the emulation type in the settings.

Replacing a device
If "Replacement" is selected, all the registered TCUs will appear in a selection menu. Those
which are active in the network are grayed out. They are functioning and should not be replaced
by a spare part. The cursor automatically defaults to the first line for selection.
As the accessibility test is still running in the background, the active status of the lines may
change if panels are switched on or off.
If a name is ultimately chosen, it will be applied to the new TCU along with the associated saved
settings.

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Figure 5-12 TCU menu: Replacement TCU

With the TCU30.3, after selecting the TCU to be replaced, a further dialog to select the
emulation type can be displayed in compatibility mode:

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If a static.ini of the TCU to be replaced (as of SW4.5) is found on the server, then the type of the
old TCU is preselected based on the HW ID found there. If this is not the case, the TCU20.2 type
is selected.
The following TCU types can be emulated:
● TCU
● TCU 20.2
● TCU 30.2
Note that if an older TCU is to be replaced by a TCU30.3, some interfaces cannot be used when
the HMI version is older than V4.7. The following interfaces are affected:

TCU to be replaced Interfaces that cannot be used


TCU X212, X213 (because they do not exist in the TCU)
TCU 20.2 X212 (because it does not exist in the TCU 20.2)
TCU 30.2 X211 (because it does not exist in the TCU 30.3)

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Assigning a name
If, as described above, the system automatically follows the "New" path, an additional message
will appear: "This operator panel (TCU) must be new, because there are no inactive panels."
This message will not appear if "New" is selected manually.

Figure 5-13 TCU menu: Name of TCU

An available TCU name is suggested in the input field, although the user is able to change this.
The default name is "TCU<N>", where <N> is the lowest number yet to be used. If, however,
the name is already allocated after the OK softkey has been pressed, which may happen if a
number of TCUs log on at the same time, and the suggestion has not changed, a new and
unused name will be specified.
If the name selected was still available, this will now be allocated, and the TCU settings can still
be adapted if required. To enable any changes to be made, a new dialog appears in which all
the parameters have been pre-assigned their default values. You can make any changes you
like or just select "OK" to accept the existing values.

5.4.6 How to register a TCU on the system network

Requirement
The boot server (NCU or PCU 50/IPC) defined in the system network as a DHCP master must
be switched on and available in the network.

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Using the TCU


Procedure:
1. Connect the TCU.
This opens the "New operator panel (TCU)" dialog.
2. Select "New" to connect a new TCU and "OK" to confirm.
3. In the next dialog, accept the name suggested by the system or enter a name and confirm
this with "OK".
The following parameters are preselected for the TCU:

4. Restart the TCU to apply the new settings.


5. If you want to change the parameters, select "Main menu" > "Service this panel" > "Modify
operator panel settings".

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Procedure for the HT 8


1. Connect the HT 8 to a connection module and calibrate the touch screen.
Additional softkeys are available for convenient touch panel operation:
– "OK" has the same function as the <INPUT> key
– Select "DEF" to save the "Default" settings.
– "Edit" has the same effect as the <F10> or <MENU SELECT> key.
2. Select HT 8 Individual Mode:
According to the default setting for an HT 8, "HT 8 Individual Mode" is deselected with "No".
This means "Auto" mode is activated for automatic detection in the system network. The HT
8 is automatically detected based on its name "DIP_". If "HT 8 Individual Mode" is activated
with "Yes", the HT 8 is identified by its MAC address on the system network.
3. For an HT 8, confirm the "DIP..." name proposed by the system or adapt the name. You can
select any other characters.
Press the <INPUT> key to apply the following values as default settings for the HT 8:

HT8 Individual Mode No


Operator panel index - TCU [0-255] 10
Machine control panel address - MCP [0-255] 10
Electronic key system index - EKS [0-255] 0
Enable direct keys No

The following message will then appear: "New TCU 'DIP10' registered."
Note
TCU index for the HT 8
The TCU index is used to evaluate the direct keys. Direct keys can only be activated by
appropriate devices. For an HT 8 the TCU index cannot be set, but is assigned by the
system.

Activate direct keys


The signals from pressing the direct keys are sent directly to the PLC. In the PLC, the keys
appear as 16 digital inputs.
Additional information on programming the PLC is provided in:
SINUMERIK Basic Functions Function Manual, Basic PLC Program (P3)

Definition: Operator panel


The term operator station designates a unit that consists of an OP/TP, a TCU or PCU/IPC and
a machine control panel (MCP), which are connected to each other via Ethernet.
All TCUs, PCU 50s and IPCs can be used along with the OP/TP with "integrated TCU", e.g.
OP 08T, OP 015T, TP 015AT.

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Specifying settings without machine control panel


If a PCU, IPC or TCU does not have a machine control panel (MCP), one of the two following
options must be set:
● MCP address = 0 or no entry
After the change of user authorization, there is no switchover of the machine control panel;
the previously active MCP remains active.
● MCP address = 255
If the user authorization is transferred to this PCU, IPC or TCU, the previous machine control
panel is deactivated, and there is no active machine control panel as from this point.

5.4.7 This is how you register a spare part TCU


To connect the spare part TCU, proceed as follows:
1. Connect the new TCU.
The "New operator panel (TCU)" dialog opens.
This dialog lists the TCUs on the system network along with their "active" or "inactive" status:

2. Select the name previously assigned to the defective TCU. As a result, the new TCU is
recognized on the network and acquires all of the configuration settings from the TCU that
has been replaced.

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5.4.8 Booting of the TCU

5.4.8.1 Messages during booting

Messages when booting


While the TCU boots, a progress indicator is displayed with messages showing the current
status after the BIOS has been loaded and before the operating system is started. While the IP
address is being determined via DHCP and the TFTP is being downloaded (boot image), a
progress bar indicates that booting of the TCU is not yet complete, or that a fault has occurred.
The figure below shows the structure of these messages:

You can see the current boot phase below the progress bar. If a fault occurs, you can call further
information by touching the "F1" field.

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5.4.8.2 Diagnostics options during booting

Diagnostics while booting supplementary conditions


In the following supplementary conditions, the diagnostics window is displayed and booting of
the TCU is interrupted:
● When the <1 / F1> function is selected during booting
● When a warning message is displayed
● When a fault occurs
You can select functions <1 / F1> to <8 / F8> mentioned below by tapping on the Panel.
Alternatively, you can do this via the corresponding function keys of a connected USB
keyboard.

Using the <1 / F1> function

7hin Client Bootloader V05.00.45.00

Boot Progress

BIOS Version V15.00.00.00


MAC Address 08:06:00:F1:F7:F8
Hardware-ID 7.9.2.0
Network link 1000MB, full duplex
Boot from USB no device found
IP Address 192.168.214.14
Netmask 255.255.255.0
DHCP Server 192.168.214.1
Boot Server 192.168.214.1
Image Metadata 71 bytes
Image Version V05.00.46.00
Linux Image (linux.bin) 3295436 bytes
Image Kind from boot server
Booting ready

<1/F1> protocol <2/F2> Readme_OSS <7/F7> continue <8/F8> reboot

Key / text Meaning


F1 protocol Display detailed information
F2 Readme_OSS Details of the Open Source licenses
F7 continue Continue booting of the TCU
F8 reboot Restart the TCU

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Press <1 / F1> to continue


If you select function <F1> in the diagnostics window, the, detailed diagnostic information is
output.

Key / text Meaning


F1 ... F6 Navigate within the window
(alternatively, the relevant keys on the OP can be used).
F7 -detail Display less information
F8 +detail Display more information
F9 back Return to diagnostics window

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Service and maintenance 6
Cleaning the device
The TCU is designed for low-maintenance operation.

Preparation

Note
Clean the TCU only when it is switched off.

For cleaning, use a soft cloth moistened either with water or a mild cleaning agent. Use only
dish soap as cleaning agent.

Procedure
Do not spray the cleaning agent directly on the TCU, but rather on a cleaning cloth. Never use
caustic solvents or abrasive cleaners.

Note
Do not clean the TCU using compressed air or steam jets because they can damage it.

Checking the device


In order to prevent foreign bodies or liquids entering the TCU, regularly check the device:
● Ensure that all the housing screws are in place and tight
● For damage to the housing
● For damage to the cable cover or cable entry

Protect the device from environmental effects


Protect the TCU against:
● Direct sunshine and heat sources
● Mechanical vibration and shock
● Dust
● Humidity
● Strong magnetic fields

Suspected malfunction
If you suspect a malfunction due to unusual feedback messages, immediately isolate the
device from power and inform qualified personnel to check for proper functioning.

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Signs for a suspected malfunction:


● Unusual or no functioning
● Unusual heat generation
● Smoke development

Repair
Send the TCU back to the manufacturer for repair. The TCU may be repaired only there.

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Technical data 7
7.1 Technical data

Safety
Safety class I
Degree of protection accord‐ IP00 (open equipment) 2)
ing to EN 60529 1) IP20 (mounted, end application minimum requirement)
Approvals CE / cULus
Flame resistance UL 94 V-1 3)
Electrical data
Overvoltage category Secondary circuit supplied from primary circuits up to Cat. II,
300 VAC 4)
Power supply 5) 24 VDC (20.4 V ... 28.8 V)
Current consumption Typically approx. 0.2 A 6)
Maximum approx. 2.9 A
Power consumption, max. 10.5 W 7) / 60 W 8)
Mechanical data (without packaging)
Dimensions Width: 260 mm Height: 265 mm Depth: 34 mm
Weight 1.6 kg
Tightening torques, max. M3: 0.8 Nm standard
M4: 1.7 Nm
M5: 3 Nm standard
Mechan. stability According to UL 61010 3)

1) The system installer ensures the system is sealed properly according to IP20, IP classification has not
been checked by UL, UL TYPE 1.
2) Open equipment according to UL 61010.
3) The customer must ensure that the product, with the rear cover to be attached by the customer, meets
the requirements for flame resistance of the material according to UL 94 V-1 and the mechan. stability /
fire protection requirements / touch protection according to UL 61010.
4) If power supply units with primary-side supplies up to 600 VAC (line-to-neutral voltage) have to be
deployed, the transient voltages on the primary side of the power supply unit must be limited to 4000 V.
5) Connect the device only to a 24 VDC power supply that is compliant with protective extra-low voltage
(PELV) requirements according to UL 61010.
6) Without connection of a panel.
7) Only TCU.
8) TCU with OP 019 and 2 x 0.5 A / 4 x 0.1 A on USB.

Note
The 24 VDC power source must be adapted to the input data of the device (see "Electrical
data").

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7.2 Supplementary electrical conditions

7.2 Supplementary electrical conditions

7.2.1 Power supply

Requirements for DC power supplies

WARNING
Electric shock due to connection of an unsuitable power supply
When equipment is connected to an unsuitable power supply and/or insufficiently grounded
(Page 23), exposed components may carry a hazardous voltage that might result in serious
injury or death.
● Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV
(Protective Extra Low Voltage) output voltages acc. to UL 61010 for all connections and
terminals of the electronics modules.

WARNING
Inadequately fused supply cables can be life-threatening
In the case of supply lines >30 m, protectors must be installed at the device input to protect
against lightning (surge).
The DC power supply must be connected to the ground/shield of the NC for EMC and/or
functional reasons. For EMC reasons, this connection should only be made at one point. As
a rule, the connection is provided as standard in the S7-300 I/Os. In exceptional
circumstances when this is not the case, the ground connection should be made on the
grounding rail of the NC cabinet (also refer to /EMC/EMC Installation Guide.)

Table 7-1 Requirements of the DC power supply

Rated voltage According to EN 61131-2 24 VDC


Voltage range (mean value) 20.4 VDC to 28.8 VDC
Voltage ripple, peak/peak 5% (unsmoothed 6-pulse recti‐
Powering up time when switched fication)
on any
Non-periodic overvoltages ≤ 35 V
Period of overvoltage ≤ 500 ms
Recover time ≥ 50 s
Events per hour ≤ 10
Transient voltage interruptions Downtime ≤ 3 ms
Recovery time ≥ 10 s
Events per hour ≤ 10

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7.2 Supplementary electrical conditions

7.2.2 Grounding concept

Components
The SINUMERIK 840D sl system consists of a number of individual components which have
been designed so that the system complies with the appropriate EMC and safety standards.
The individual system components are:
● Numerical Control Unit (NCU)
● Machine Control Panel (MCP), Machine Pushbutton Panel (MPP)
● Keyboard
● Operator panels (operator panel front + TCU/PCU)
● Distributor box and handheld unit
● S7-300 I/O with IM 153 interface module

Grounding measures
The individual modules are attached to a metal cabinet panel. Insulating paints on the mounting
points (e.g. tension jacks) must be removed.
It is permissible to cluster the operator control components regarding connection/potential
bonding.
Example: The control panel on the swivel arm.
It is sufficient in this instance to connect the ground connections of, for example, the PCU, TCU,
and operator panel front using a cable and to route a shared grounding conductor to the central
ground connection in the control cabinet.
Please note that interruption of the grounding during maintenance work is not permissible.

Additional references
EMC Design Guidelines

7.2.3 RI suppression measures


In addition to the protective grounding of system components, special precautions must be
taken to ensure safe, fault-free operation of the system. These measures include shielded
signal lines, special equipotential bonding connections, and isolation and shielding measures.

Shielded signal cables


● Use the specified cables for safe and fault-free operation of the system.
● Connect the shield conductively at both ends to the housing for digital signal transmission.

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7.2 Supplementary electrical conditions

Cable definition
Definition:
● Signal cables (example)
– Data cables (Ethernet, PROFIBUS, sensor cables, etc.)
– Digital I/Os
– Cables for safety functions (emergency stop, enabling)
● Power cables (example)
– Low-voltage supply lines (230 VAC, +24 VDC, etc.)
– Motor cables

Rules for routing cables


In order to achieve the greatest possible EMC compatibility for the complete system (control,
power unit, machine), the following EMC measures must be carefully observed:
● If necessary, signal and power cables may cross one another (if possible at an angle of 90°),
but must never be laid close or parallel to one another.
● Only use cables approved by SIEMENS for the signal lines from and to the Control Unit.
● Signal cables must not be routed close to strong external magnetic fields (e.g. motors and
transformers).
● If signal lines cannot be routed a sufficient distance away from other cables, they must be
installed in grounded cable ducts (metal).
● The operator panel fronts, MCPs, MPPs, and full keyboards must be installed in metallically
enclosed EMC-compatible housings.
Further information on RFI suppression measures and the connection of shielded cables can
be found in the EMC Installation Guidelines.

7.2.4 SINUMERIK_SouthKorea_Note

EMC limit values in South Korea

The EMC limit values to be complied with for South Korea correspond to the limit values of the
EMC product standard for variable-speed electric drives EN 61800-3, Category C2, or limit
value class A, Group 1 according to EN 55011. By applying suitable supplementary measures,
the limit values according to Category C2 or according to limit value class A, Group 1, are
maintained. Further, additional measures may be required, for instance, using an additional
radio interference suppression filter (EMC filter).

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7.3 Climatic and mechanical environmental conditions

The measures for EMC-compliant design of the system are described in detail in this manual
respectively in the Installation Guideline EMC.
Please note that the final statement on compliance with the standard is given by the respective
label attached to the individual unit.

7.3 Climatic and mechanical environmental conditions

7.3.1 Transport and storage conditions


The components of the SINUMERIK 840D sl system exceed the requirements according to
EN 61800‑2 with regard to shipping and storage conditions.
The following data applies under the following conditions:
● Long-term storage in the transport and product packaging:
At weather-protected locations that have continuous contact with outside air through
openings.
● Transport in the transport packaging:
– In unventilated containers under conditions not protected from weather effects.
– In the "cold" in accordance with outside air.
– Air transport in the air-conditioned cargo hold.

Table 7-2 Ambient conditions during storage and transport

Type of condition Permissible range/class


Transport Storage
Classification EN 60721-3-2 EN 60721-3-1
Climate class 2K4 1K4
Ambient temperature 1) -40° C ... +70° C -25° C ... +55° C
Biological environmental condi‐ 2B1 2) 1B1 2)
tions
Chemically active environmental 2C2 3) 1C2 3)
conditions
Mechanical environmental condi‐ Class 2M3 according to EN Class 1M2 according to EN
tions 60721-3-2, in transport pack‐ 60721-3-1, in product packag‐
aging 4) ing 5)
Maximum permissible tempera‐ Direct interaction in air/air: 30 k/h
ture change -40°/+30° C at 95% relative
humidity
Relative humidity (without conden‐ 5 to 95%
sation)
Precipitation, rain 6 mm/min 2) Not permissible
Water other than rain 1 m/s and wet loading surfa‐ Not permis‐ 1 m/s and wet
ces 6) sible 7) loading surfaces 6)

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7.3 Climatic and mechanical environmental conditions

Type of condition Permissible range/class


Height Max. 4,000 m above sea level
Condensation, splash water, Permissible Not permis‐ Permissible 6)
icing, salt spray sible 7)
1)
Transport and storage of operator panel fronts and diskette drives: -20° C to +55° C.
2)
Mold growth, slime, rodents, termites and other animal vermin are not permissible.
3)
In marine- and weather-resistant transport packaging (container).
4)
Transport packaging is either packaging that is directly suitable for transport or secondary packaging,
which together with the product packaging, satisfies the requirements for transport.
5)
Product packaging (storage packaging) is an individual packaging for storage and does not satisfy the
requirements for transport. As a consequence, product packaging is therefore not suitable for
shipping.
6)
For storage in the transport packaging.
7)
For storage in the product packaging.

Note
Remove the transport protective foil and packaging material before installing the components.

7.3.2 Operating conditions


The components of the SINUMERIK 840D sl system are intended for a weatherproof, fixed
location. The documented
environmental conditions apply to the climate in the immediate vicinity of the units and to the
entry of the cooling air. They exceed the requirements according to EN 60204-1, EN 61800-2,
EN 61131-2 and IEC 62477-1.

NOTICE
Damage to components by coolants and lubricants
The SINUMERIK operator components have been designed for industrial use, particularly on
machine tools and production machines. This also takes into account the use of commercially
available coolants and lubricants. The use of aggressive compounds and additives can
damage components and result in their failure.
Contact between the operator components and coolants and lubricants should be avoided as
far as possible, as resistance to all coolants and lubricants cannot be guaranteed.

Ambient climatic conditions


Climate class according to EN Better than class 3K3
60721‑3-3
Temperature 0 ... 55° C (without derating)
Installation altitude Up to 1000 m without derating
From 1000 m to 3000 m with linear ambient temperature de‐
rating, -0.5 K per 100 m

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7.3 Climatic and mechanical environmental conditions

Ambient climatic conditions


Relative humidity 5 ... 95% (no condensation)
Oil mist, salt mist, ice formation, con‐ Not permitted
densation, dripping water, spraying
water, splashing water and water jets

Biological, chemical, electrical and mechanical influences, pollutants


Biological environmental conditions Class 3B1 according to EN 60 721-3-3:
Mold, mold growth, slime, rodents, termites and other animal
vermin are not permissible.
Chemically active environmental con‐ Class 3C1 according to EN 60721‑3‑3
ditions
Mechanically active environmental Class 3M1 according to EN 60721‑3‑3:
conditions Conductive dust not permissible.
Classification of the mechanical 3M3 for components on the machine
environment 3M1/3M2 for components in the control cabinet
Vibration test in operation According to IEC 60068-2-6 test Fc (sinusoidal)
● 10…57 Hz: 0.075 mm deflection amplitude
● 57…150 Hz: 1 g acceleration amplitude
● 10 frequency cycles per axis
Shock test in operation According to IEC 60068-2-27 test Ea (half-sine)
● 5 g peak acceleration
● 30 ms duration
● 3 shocks in all three axes in both directions
Degree of contamination 2 (only use indoors)
EMC conducted / radiation Class C2 according to EN 61800-3

Note
The user must consider radio interference for the complete system. Particular attention should
be paid to cabling. Please contact your sales representative for assistance and support.

Note
In a residential environment, this product can cause high-frequency interference, which may
make interference suppression measures necessary.
Have the installation and commissioning with appropriate radio interference suppression
measures performed by qualified personnel.

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7.5 Recycling and disposal

7.4 Standards and approvals

Approvals

CE approval

Figure 7-1 CE marking

The operator panels and the safety-relevant accessories satisfy the requirements and
protection objectives of the following EC directives. The operator panels and the safety-
relevant accessories comply with the harmonized European standards (EN), promulgated in
the Official Journals of the European Community:
● 2004/108/EC "Electromagnetic Compatibility" (EMC directive)
● Directive 2006/42/EC of the European Parliament and Council of May 17, 2006, on
machinery, and Directive 95/16/EC (amendment)

7.5 Recycling and disposal


For environmentally friendly recycling and disposal of your old device, please contact a
company certified for the disposal of electrical and electronic waste and dispose of the device
in accordance with the regulations in your country.

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Spare parts / accessories 8
8.1 Accessories

Table 8-1 Accessories for the TCU

Component Description Quantity Article number


Mounting bracket Mounting bracket for PCU, video link re‐ 1 set 6FC5248-0AF20-2AA0
ceiver or TCU behind operator panel front (2 items)
Direct key cable Ribbon cable for connection of the direct 1 6FC5347-0AF10-0AA0
key interfaces for OP and TCU.
Industrial IE FC Standard Ca‐ 4-core, shielded TP installation cable for 1 6XV1840-2AH10
Ethernet ca‐ ble GP 2 x 2 (Type A) connection to IE FC Outlet RJ45/
ble IE FC RJ45 Plug; PROFINET-compatible;
with UL approval;
sold by the meter (max. 1000 m; min. 20 m);
IE FC Trailing Cable 4-core, shielded TP installation cable for 1 6XV1840-3AH10
GP 2 x 2 (Type C) connection to IE FC Outlet RJ45/
IE FC RJ45 Plug 180/90 for use in trailing
cables; PROFINET-compatible; without UL
approval;
sold by the meter (max. 1000 m; min. 20 m);
Plug con‐ IE FC RJ45 Plug 180 RJ plug connector for Industrial Ethernet 1 6GK1901-1BB10-2AA0
nector with robust metal housing and integrated
cutting/clamping contacts; with 180° outgo‐
ing cable

Spare parts for the TCU


There are no parts of this device that can be replaced by the user.

8.2 Handling membrane connectors


When replacing parts it can sometimes be necessary to disconnect membrane connectors
from the boards and reconnect them again.
This should be done as follows:

(1) Clamping frame of socket

TCU 30.3
Manual, 05/2019, A5E40874197B AB 85
Spare parts / accessories
8.2 Handling membrane connectors

Figure 8-1 Removing (left) and attaching (right) a membrane connector

Unplugging the membrane connector


1. Loosen the dark clamping frame of the socket by pushing it up with your fingernails until it
engages in its upper, unlocked position (Fig. left).
2. Carefully pull off the membrane connector upward.

Plugging in the membrane connector


1. With the clamping frame in the upper position, carefully plug the membrane connector into
the socket.
2. Lock it in place by pushing down the clamping frame (Figure right).

TCU 30.3
86 Manual, 05/2019, A5E40874197B AB
Safety symbols 9
Icon Explanation
The equipment is only suitable for direct current. Used for marking cor‐
responding terminals.
Direct current
For marking the connection for an external protective conductor for pro‐
tecting against electrical shock in the event of an error or for a connect‐
ing terminal of the external protective conductor.
Protective conductor connec‐
tion
For marking the ground connection.

Ground
The documentation must be consulted in any scenario where the sym‐
bol is affixed in order to find out the type of potential hazard and the
actions required to avoid the risk.

General warning symbol

TCU 30.3
Manual, 05/2019, A5E40874197B AB 87
Safety symbols

TCU 30.3
88 Manual, 05/2019, A5E40874197B AB
Index

B H
Boot server, 51 HT 8 rotary coding switch, 70

C M
Care, 75 Maintenance, 75
Cleaning agent, 75 Membrane connectors
CompactFlash Card, 36 Connection conditions, 85
Company network, 37 Messages during TCU booting, 72
Configurations Mounting bracket
TCU 30.3, 17 Thin Client Unit, 24, 85
Connecting a PG, 52
Connection conditions
EMC measures, 78 N
End user interface, 78
Network topology, 48
Membrane connectors, 85
Protective separation, 78
P
D Potential equalization, 79
Protective separation
DCK (Direct Control Keys), 70
Connection conditions, 78
DHCP client, 39
DHCP server, 39
Thin Client Unit, 16
Direct keys, 70
S
DNS (Domain Name System), 38 Scope of maintenance, 75
Signal cables, 79
SINUMERIK DHCP client, 39
E SINUMERIK DHCP server, 40
Star structure, 36
EMC measures, 80
Starting up the system, 38
Connection conditions, 78
Switchover disable, 44
End user interface
System network, 36
Connection conditions, 78
Configuring, 68
Ethernet cable
Thin Client Unit, 85
Ethernet connection, 48
Ethernet interface, 48
T
Ethernet, Industrial TCU
Thin Client Unit, 15 Assign index, 45
Assign name, 68
Booting messages, 72
F Main menu, 54
Settings, 68
Factory default settings, 39
Supplementary conditions, 36
Faults when booting, 73
Thin Client Unit, 35

TCU 30.3
Manual, 05/2019, A5E40874197B AB 89
Index

TCU 30.3
Configurations, 17
TCU diagnostics, 72
Thin Client Unit
DHCP server, 16
Dimensions, 77
Ethernet cable, 85
Ethernet, Industrial, 15
Mounting bracket, 24, 85

U
User authorization, 35, 46

TCU 30.3
90 Manual, 05/2019, A5E40874197B AB

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