COMPANY NAME

Internship Report

Project: Utility Lines Layout on AutoCAD

Duration: 21th May 2016 to 18th June 2016
Place: __________________________, __________________________

Submitted by,

Guided By,
 Acknowledgement
We would like to take this opportunity to thank everybody, who has helped us in course
of undergoing training at _______ from 21-05-2016 to 18-06-2016.

As a special mention we extend our sincere thanks to _______ (Factory Head) for their
kind support in helping us get settled in an entirely new space to work and gain knowledge.

We also give our whole hearted thanks to ___________ for their guidance and supportive
nature during the training period and for the completion of report.

We would be very thankful to ____________ team for enhancing our technical

knowledge which made the understanding of practical concepts easy.

At last we wish to extend our sincere thanks and gratitude to all

__________________________ employees for their co-operation and ever helping attitude that
helped us in our quest for complete understanding of plant and various processes.
Purpose of project:
The organization does not have the clear idea about the various utility lines in the entire
plant for maintenance and tracking it. So the entire project for showing Natural Gas Line,
Compressed Air Line, and LDO Line on AutoCAD software was given by the concerned
authority.

Challenges:
Though there were many challenges faced our team such as color code of utility line in
the entire project. This hindered the observation process of utility lines.

Results:
The project for showing utility lines of entire plant was difficult & challenging task. But
our team with best guidance by concerned authority completed to the best in minimum time. The
entire above mentioned utility lines has been shown in AutoCAD software.
__________________________Insulators is the country's largest, and the worlds fourth largest
manufacturer of electrical insulators. Its extensive product range includes hollow, solid
core, disc, pin, post insulators and finding applications in substation equipment and in
transmission systems.

__________________________Insulators is the preferred partner of a global clientele that

includes leading power utilities and national and international power equipment manufacturers.
Its products are exported to over 58 countries worldwide, with focused markets in Europe,
America, Middle East, Africa and China.
Company’s Mission, vision & values.
Its mission
To deliver superior value to Its customers, shareholders, employees and society at large.
Its vision
To be a premium global conglomerate with a clear focus on each business.
Its values
Integrity: Honesty in every action
Acting and taking decisions in a manner that is fair, honest, and following the highest
standards of professionalism.

Commitment: Deliver on the promise

On the foundation of integrity, doing whatever it takes to deliver value to all stakeholders.

Passion: Energized action

A missionary zeal arising out of emotional engagement with the organization that makes
work joyful and inspires each one to give their best.

Seamlessness: Boundary less in letter and spirit

 Thinking and working together across functional silos, hierarchies, business and
geographies.

Speed: One step ahead always

Responding to internal and external customers with a sense of urgency.

Product Review
_____ is the largest Indian manufacturer of high voltage porcelain insulators. World-class
technology and cost competitiveness produce high quality insulators at state of the art
manufacturing facilities.

The company specializes in the production of high-strength equipment porcelains for use in SF6
circuit breakers, instrument transformers, condenser bushings, disconnectors and insulators for
the traction system of the Indian Railways, and high-end transmission products up to 765 KV
system voltages.

The __________________________Insulators' product range is exported to 58 countries around

the world with focus on markets in Europe and America.
__________________________Insulators exports one third of its total sales. The business has
been proactive in gauging changing customer needs and adapting its product range to meet high
quality standards and customer satisfaction.

Product Process
Product application

Its products are used for the following applications:

Circuit breakers
Bushings
Current and voltage transformers
Disconnectors
Overhead lines
Sub station
Railway electrification

Quality
Commitment to consistent quality and reli__________________________lity drives the systems
and processes at __________________________Insulators. Its infrastructure comprises of two
state-of-the-art manufacturing facilities at __________________________, near Vadodara, and
Rishra, near Kolkata. Both plants are ISO 9001 and 14001 accredited. The Rishra plant is also
SA 8000 and OHSAS 18001 certified.

Its quality objectives.

Timely and consistent delivery of quality products.
Adherence to global standards and specifications.
Compliance to applicable regulatory and statutory requirements.
Minimize errors and defects.
Provide technical and skills development training to all employees.
Protect and enrich the environment through sound environment management practices
during manufacturing.
 Project Description
Duration 21th to 27th May.
 Introduction to manufacturing plant.
 Meeting on safety rules and regulation of company with Safety Manager.
 Air, water and gas line visit.
 Screw compressor, extrusion machine, fluid coupling, thermopac, Klin.
 Shaping and boring of insulator blank.
 ETP line and process both primary and secondary.
 Gas line layout sketch.
 Air line started. (Near to compressor)
 Gas line AutoCAD sketch.
 LDO line started.

We started our internship on 21th May. Project work was justified by concerned
authority. Detail about safety was given. Then Mr. Patel gave the information of manufacturing
process, air line and also gas line. We also saw the shaping and turning machine. Maintenance of
fluid coupling and gear box were also observed. Mr. Alok Gupta gave the information about ETP
plant with visit to it. We started observing gas line right from gas station near staff colony gate to
various kiln inside the plant. We also draw the same in rough sketch also in plant layout sketch.
Soon we compiled it with AutoCAD view on software.
Duration 28th May to 4th June.
 Line layout of compressed air @ compressor station.
 Line layout inside the factory compressed air.

We started observing the air line near compressor station also taken the dimensions of
compressor and storage tank. Lines near the storage tank were taken into consideration first.
Then we went inside the plant to plot the same on plant layout. All the line of compressed air
was observed with difficulty because of inappropriate color codes. To overcome the problem
took too much time to plot it.

Total number of compressor 9 (3 old compressor) (6 new compressor)

Type of compressor Screw type compressor

Total number of air dryer 5

Total number of air tank 4

Pressure range of compressed air 4.2bar to 5.5 bar

Number of heat exchanger 1

Total number of output air line 6

About compressor (new):-Atlas Copco’s ZH+ oil-free centrifugal compressors

Technical Specifications

Capacity FAD (l/s) 967 - 7547 l/s

Capacity FAD (m³/h, cfm) 3500 - 27000 m³/h
Working pressure 2 - 12.5 bar(e)
Installed motor power 315 - 2750 kW
 Evidence for inappropriate color coding
(Note: the air and other line above the workmen toilet are been painted blue which
hinders the observation process.)

Duration 5th June to 18th June.

 LDO line near to DG and some air line correction.
 Find individual compressor near filter press.
 Forklifts maintenance.
 Line layout inside the factory of LDO line all kiln.

Then plotted the same on AutoCAD software.

s
(Note: the LDO above the CD2 are been painted blue which hinders the observation
process.)
Other works:

ETP plant (effluent treatment plan):-

Industrial wastewater treatment covers the mechanisms and processes used to treat
wastewater that is produced as a by-product of industrial or commercial activities. After
treatment, the treated industrial wastewater (or effluent) may be reused or released to a sanitary
sewer or to surface water in the environment. Most industries produce some wastewater although
recent trends in the developed world have been to minimize such production or recycle such
wastewater within the production process. However, many industries remain dependent on
processes that produce wastewaters.

 Primary plant-
Primary treatment consists of temporarily holding the sewage in a quiescent basin where
heavy solids can settle to the bottom while oil, grease and lighter solids float to the
surface. The settled and floating materials are removed and the remaining liquid may be
discharged or subjected to secondary treatment.
 Secondary plant-
Secondary treatment removes dissolved and suspended biological matter. Secondary
treatment is typically performed by indigenous, water-borne micro-organisms in a
managed h__________________________tat. Secondary treatment may require a
separation process to remove the micro-organisms from the treated water prior to
discharge.
 Design of spur gear :-
Specification of gear:-
References:-
 http://www.wikipedia.com
 http://www.adity__________________________rla.com
 adity__________________________rlainsulators.com
 atlascopco.in