Karlawinda Gold Power Station

Piping Specification

Client: Capricorn Metals Ltd.

Project: Karlawinda Power Station
Title: Piping Specification
Doc#: ES1251-MEC-SPC-2001 Rev: 1 Date: 02/10/20 Enscope Job No: ES1251.2

Document Scope
Detail the piping material specification, sizes, schedules for use in the Karlawinda Gold Power Station. The following piping classes are
considered in this document.

PIPING CORROSION TEMPERATURE

DESIGN CODE DESIGN PRESSURE FLANGE CLASS PIPING MATERIAL
CLASS ALLOWANCE (mm) (°C)

A1 AS 4041 Class 3 / AS 5601.1 1000 kPag PN16 / 150# CARBON STEEL 1.5 -7 to 70
B1 AS 4041 Class 2A / AS 5601.1 1000 kPag PN16 / 150# CARBON STEEL 1.5 -10 to 70
P1 AS 4645.2 / AS 5601.1 1000 kPag 150# CARBON STEEL 1.5 -10 to 60

Document Revision History

REV DESCRIPTION BY CHK'D APP'D DATE
0 Issued for Use PPR PKA CJS 11/09/2020
1 Re-Issued for Use PPR PKA CJS 2/10/2020

Page 1 of 7
 Title:
Piping Specification
Project: Karlawinda Power Station Doc#: ES1251-MEC-SPC-2001 Job #: ES1251.2
Client: Capricorn Metals Ltd. Rev: 1 Date: 02/10/20
General
Design: Design Code: AS 4041 Class 3 / AS 5601.1 Design Pressure: 1000 kPag Service: Fuel Gas (Consumer Piping) Spec No:
Corrosion Allowance (mm): 1.5 Material: Carbon Steel

A1
Pressure Test: Hydro test: Y (Note 3, 4) Fab: PWHT: N Weld: WPS: Y NDT: Visual: 100%
Initial service leak test: N (Note 3,5,6) Impact Testing: N Welder Qual: Y Radiographic: N
Test Hold Time (hrs): 0.5 hydro / 0.5-24 gas tightness Material Certs: N (Note 14) Weld Supervisor: N Magnetic Particle: N (Note 3)
Pressure and Temperature Limits Notes Rev
Temperature (°C) -7 0 38 70 - - 1
Maximum Design Pressure (kPag) 1000 1000 1000 1000 - - 1
Material and Valve Specifications Notes Rev
Nominal Diameter DN (mm) 8 10 15 20 25 40 50 80 100 150 2

AS 40401 Class 3 Limit

Nominal Pipe Size NPS (inch) 1/4 3/8 1/2 3/4 1 1 1/2 2 3 4 6 2
ASME Schedule 80 80 160 160 160 160 80 40 40 40
Wall Thickness (mm) 3.02 3.20 4.78 5.56 6.35 7.14 5.54 5.49 6.02 7.11
AS 4343 Hazard Level E D C
Joints BSP/NPT BW/SW/BSP/NPT BW
Thread Joint Types Parallel/Taper or Taper/Taper T/T - 13
Component Details Rating Ends Standard Size Range and Materials

Pipe Seamless BE ASME B36.10M ASTM A106-B

Pipe Seamless PE ASME B36.10M ASTM A106-B
Pipe Seamless BSPT/NPT ASME B36.10M ASTM A106-B

Flange - Weld Neck 150# RF BW ASME B16.5 ASTM A105 7

Flange - Socket Weld 150# RF SW ASME B16.5 ASTM A105 7
Flange - Threaded 150# RF NPT ASME B16.5 ASTM A105 7
Flange - Blind 150# RF ASME B16.5 ASTM A105 7
Flange - Weld Neck PN16 BW EN 1092-1 ASTM A105 7, 8
Flange - Slip On PN16 SO EN 1092-1 ASTM A105 7, 8
Flange - Blind PN16 EN 1092-1 ASTM A105 7, 8

Elbow LR 90 Deg Seamless BW ASME B16.9 ASTM A234 WPB

Elbow LR 45 Deg Seamless BW ASME B16.9 ASTM A234 WPB
Elbow LR 90 Deg 3000# SW ASME B16.11 ASTM A105
Elbow LR 45 Deg 3000# SW ASME B16.11 ASTM A105
Elbow LR 90 Deg - BSP EN 10241 Steel (per EN 10241)
Elbow LR 45 Deg - BSP EN 10241 Steel (per EN 10241)

Equal Tee Seamless BW ASME B16.9 ASTM A234 WPB

Reducing Tee Seamless BW ASME B16.9 ASTM A234 WPB
Equal Tee 3000# SW ASME B16.11 ASTM A105
Reducing Tee 3000# SW ASME B16.11 ASTM A105
Equal Tee - BSP EN 10241 Steel (per EN 10241)
Reducing Tee - BSP EN 10241 Steel (per EN 10241)
End Cap Seamless BW ASME B16.9 ASTM A234 WPB
End Cap 3000# SW ASME B16.11 ASTM A105

Eccentric Reducer Seamless BW ASME B16.9 ASTM A234 WPB

Concentric Reducer Seamless BW ASME B16.9 ASTM A234 WPB
Concentric Swage Seamless PBE MSS SP-95 ASTM A234 WPB
Eccentric Swage Seamless PBE MSS SP-95 ASTM A234 WPB

Coupling Full 3000# SW ASME B16.11 ASTM A105

Threaded Socket Heavy BSP EN 10241 Steel (per EN 10241)
Plug Hex Head 3000# NPT ASME B16.11 A105
Plug Hex Head - BSPT EN 10241 A105
Hex Nipple Equal - BSPT EN 10241 Steel (per EN 10241)

Weldolet As pipe BW MSS SP-97 ASTM A105

Sockolet 3000# SW MSS SP-97 ASTM A105
Threadolet 3000# Thr NPT MSS SP-97 ASTM A105
Threaded Half Socket Heavy BSP EN 10241 Steel (per EN 10241) 15

4.5 mm thk, 316 SS winding with graphite filler

Gasket 150# RF SPWD ASME B16.20
zinc plated inner/outer rings
4.5 mm thk, 316 SS winding with graphite filler
Gasket PN16 RF SPWD EN 1514-2
zinc plated inner/outer rings (to suit PN16 flanges)

Yellow Chromate Zinc Coated

Studbolts B18.2.1
ASME Stud Bolts: ASTM A 193-B7
2 Heavy Hex Nuts B18.2.2
Hex Nuts: ASTM A 194-2H

Page 2 of 7
 Title:
Piping Specification
Project: Karlawinda Power Station Doc#: ES1251-MEC-SPC-2001 Job #: ES1251.2
Client: Capricorn Metals Ltd. Rev: 1 Date: 02/10/20
Material and Valve Specifications (continued) Notes Rev
Nominal Diameter (mm) 8 10 15 20 25 40 50 80 100 150
Valves
Ball Valves
Full Bore 150# RF Flanged AS 4617 / B16.34 Iron/CS/SS/Brass Body (316SS/Brass Ball) 11, 12
Reduced Bore 150# RF Flanged AS 4617 / B16.34 Iron/CS/SS/Brass Body (316SS/Brass Ball) 11, 12
Full Bore PN16 RF Flanged AS 4617 / B16.34 Iron/CS/SS/Brass Body (316SS/Brass Ball) 11, 12
Reduced Bore PN16 RF Flanged AS 4617 / B16.34 Iron/CS/SS/Brass Body (316SS/Brass Ball) 11, 12
Full or Reduced Bore NPT AS 4617 / B16.34 CS/SS/Brass Body (316SS/Brass Ball) 11, 12
Full or Reduced Bore BSPT AS 4617 / B16.34 CS/SS/Brass Body (316SS/Brass Ball) 11, 12

Connectors
Limited Flexibility Connectors 1000 kPag / PN16 AS 4631 / EN 1092 304SS / 316SS 12

Refer to project datasheets for all other components.

Branch Connections Reducing Threaded Flanges (ASME B16.5 Table 6)

Branch Size (DN, mm)

8 10 15 20 25 40 50 80 100 150
150 W/T/S W/T/S W/T/S W/T/S W/T/S W/T/S W RT RT ET Reduction (DN)
100 W/T/S W/T/S W/T/S W/T/S W/T/S W/T/S RT RT ET 15 20 25
Header Size (DN, mm)

80 W/T/S W/T/S W/T/S W/T/S RT RT RT ET ET Equal Tee 80 B B B

Flange Size (DN)

50 W/T/S W/T/S W/T/S RT RT RT ET RT Reducing Tee 50 B B H
40 RTR RTR RT RT RT ET W Weldolet 40 H H H
25 RTR RTR RT RT ET T Threadolet or Threaded Socket 25 H H T
20 RTR RTR RT ET RTR Reducing Tee + Reducer 20 H T -
15 RTR RT ET ETR Equal tee + Reducer
10 ETR ET S Sockolet T Threaded hub flange
8 ET H Reducing threaded hub flange
Note: Use RTR in lieu of W/T/S in branches with high bending stresses. B Blind flange tapped with reducing size

Notes
1 Piping class is limited to 1000kPag align with AS 4631 limited flexibility connectors and AS 4041 Parallel/Taper threads.
2 Piping class is limited to the maximum pipe size of DN150 as per AS 4041 Class 3.
3 AS 4041 Class 3 piping requires a hydrostatic pressure test or where the magnetic particle NDT is increased to 20% then an initial service leak test is permitted.
4 Hydrostatic test pressure to be based on 1.5x the line design pressure. Refer to the piping isometric or P&ID for the line design pressure. The line design pressure shall not exceed 1000 kPag.
5 Initial service leak test to be at 1.1x the maximum operating pressure using an inert medium (N2 or other approved). Refer to the piping isometric or P&ID for the maximum operating design pressure.
6 Refer to the project specific procedure for the gas tightness testing for all consumer piping operating above 200 kPag.
7 ASME B16.5 flanges are preferred followed by EN 1092-1, however flanges are to be selected based on connected equipment.
8 EN 1092-1 flanges are not listed in AS 4041; however they are deemed a suitable flange for the design and are listed in the pressure vessel standard AS 1210.
9 Bolt length and diameters to suit specific flange designs. Refer to ASME B16.5 and EN 1092-1 for details.
10 Higher rated flanges (eg PN25 and 300#) permitted to suit mating components.
11 Valve body materials may be Ductile Iron/Cast Iron/Carbon Steel/Stainless Steel/Brass. Ball material to be 316SS or Brass. Soft Seals required.
12 Gas Certification Required. Component certification to AGA, SAI Global, IAPMO R&T Oceana, Global Mark and BSI Australia is recognised by DMIRS (WA).
13 Threads are to be Taper/Taper unless in sizes of DN8-DN25 where Taper/Parallel is permitted. Parallel/Parallel requires leak sealing and approval from the gas fitter / gas inspector including a test demonstration.
14 Material certificates are not mandatory for AS 4041 Class 3 piping and components. Supply material certificates if practical.
15 Base of threaded socket (boss) to be profiled to the curvature of the header pipe for a set-on arrangement. Fillet weld throat size to exceed the below table:
Boss Diameter DN8 DN10 DN15 DN20 DN25
Fillet Throat (mm) 8 8 9 10 10

Page 3 of 7
 Title:
Piping Specification
Project: Karlawinda Power Station Doc#: ES1251-MEC-SPC-2001 Job #: ES1251.2
Client: Capricorn Metals Ltd. Rev: 1 Date: 02/10/20
General
Design: Design Code: AS 4041 Class 2A / AS 5601.1 Design Pressure: 1000 kPag Service: Fuel Gas (Consumer Piping) Spec No:
Corrosion Allowance (mm): 1.5 Material: Carbon Steel

B1
Pressure Test: Hydro test: Y (Note 3, 4) Fab: PWHT: N Weld: WPS: Y NDT: Visual: 100%
Initial service leak test: N (Note 3,5,6) Impact Testing: N Welder Qual: Y Radiographic: 5%
Test Hold Time (hrs): 0.5 hydro / 0.5-24 gas tightness Material Certs: Y (Note 14) Weld Supervisor: Y Magnetic Particle: 5%
Pressure and Temperature Limits Notes Rev
Temperature (°C) -10 0 38 70 - - 1
Maximum Design Pressure (kPag) 1000 1000 1000 1000 - - 1
Material and Valve Specifications Notes Rev
Nominal Diameter DN (mm) 8 10 15 20 25 40 50 80 100 150 200 250 300 350 400 450
Nominal Pipe Size NPS (inch) 1/4 3/8 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12 14 16 18
ASME Schedule 80 80 160 160 160 160 80 40 40 40 40 40 STD STD STD STD
Wall Thickness (mm) 3.02 3.20 4.78 5.56 6.35 7.14 5.54 5.49 6.02 7.11 8.18 9.27 9.53 9.53 9.53 9.53 2
AS 4343 Hazard Level E D C B
Joints BSP/NPT BW/SW/BSP/NPT BW
Thread Joint Types Parallel/Taper or Taper/Taper T/T - 13
Component Details Rating Ends Standard Size Range and Materials

Pipe Seamless BE ASME B36.10M ASTM A106-B

Pipe Seamless PE ASME B36.10M ASTM A106-B
Pipe Seamless BSPT/NPT ASME B36.10M ASTM A106-B

Flange - Weld Neck 150# RF BW ASME B16.5 ASTM A105 7

Flange - Socket Weld 150# RF SW ASME B16.5 ASTM A105 7
Flange - Threaded 150# RF NPT ASME B16.5 ASTM A105 7
Flange - Blind 150# RF ASME B16.5 ASTM A105 7
Flange - Weld Neck PN16 BW EN 1092-1 ASTM A105 7, 8
Flange - Slip On PN16 SO EN 1092-1 ASTM A105 7, 8
Flange - Blind PN16 EN 1092-1 ASTM A105 7, 8

Elbow LR 90 Deg Seamless BW ASME B16.9 ASTM A234 WPB

Elbow LR 45 Deg Seamless BW ASME B16.9 ASTM A234 WPB
Elbow LR 90 Deg 3000# SW ASME B16.11 ASTM A105
Elbow LR 45 Deg 3000# SW ASME B16.11 ASTM A105
Elbow LR 90 Deg - BSP EN 10241 Steel (per EN 10241)
Elbow LR 45 Deg - BSP EN 10241 Steel (per EN 10241)

Equal Tee Seamless BW ASME B16.9 ASTM A234 WPB

Reducing Tee Seamless BW ASME B16.9 ASTM A234 WPB
Equal Tee 3000# SW ASME B16.11 ASTM A105
Reducing Tee 3000# SW ASME B16.11 ASTM A105
Equal Tee - BSP EN 10241 Steel (per EN 10241)
Reducing Tee - BSP EN 10241 Steel (per EN 10241)
End Cap Seamless BW ASME B16.9 ASTM A234 WPB
End Cap 3000# SW ASME B16.11 ASTM A105

Eccentric Reducer Seamless BW ASME B16.9 ASTM A234 WPB

Concentric Reducer Seamless BW ASME B16.9 ASTM A234 WPB
Concentric Swage Seamless PBE MSS SP-95 ASTM A234 WPB
Eccentric Swage Seamless PBE MSS SP-95 ASTM A234 WPB

Coupling Full 3000# SW ASME B16.11 ASTM A105

Threaded Socket Heavy BSP EN 10241 Steel (per EN 10241)
Plug Hex Head 3000# NPT ASME B16.11 A105
Plug Hex Head - BSPT EN 10241 A105
Hex Nipple Equal - BSPT EN 10241 Steel (per EN 10241)

Weldolet As pipe BW MSS SP-97 ASTM A105

Sockolet 3000# SW MSS SP-97 ASTM A105
Threadolet 3000# Thr NPT MSS SP-97 ASTM A105
Threaded Half Socket Heavy BSP EN 10241 Steel (per EN 10241) 15

4.5 mm thk, 316 SS winding with graphite filler

Gasket 150# RF SPWD ASME B16.20
zinc plated inner/outer rings
4.5 mm thk, 316 SS winding with graphite filler
Gasket PN16 RF SPWD EN 1514-2
zinc plated inner/outer rings (to suit PN16 flanges)

Yellow Chromate Zinc Coated

Studbolts B18.2.1
ASME Stud Bolts: ASTM A 193-B7
2 Heavy Hex Nuts B18.2.2
Hex Nuts: ASTM A 194-2H

Page 4 of 7
 Title:
Piping Specification
Project: Karlawinda Power Station Doc#: ES1251-MEC-SPC-2001 Job #: ES1251.2
Client: Capricorn Metals Ltd. Rev: 1 Date: 02/10/20
Material and Valve Specifications (continued) Notes Rev
Nominal Diameter (mm) 8 10 15 20 25 40 50 80 100 150 200 250 300 350 400 450
Valves
Ball Valves
Full Bore 150# RF Flanged AS 4617 / B16.34 Iron/CS/SS/Brass Body (316SS/Brass Ball) 11, 12
Reduced Bore 150# RF Flanged AS 4617 / B16.34 Iron/CS/SS/Brass Body (316SS/Brass Ball) 11, 12
Full Bore PN16 RF Flanged AS 4617 / B16.34 Iron/CS/SS/Brass Body (316SS/Brass Ball) 11, 12
Reduced Bore PN16 RF Flanged AS 4617 / B16.34 Iron/CS/SS/Brass Body (316SS/Brass Ball) 11, 12
Full or Reduced Bore NPT AS 4617 / B16.34 CS/SS/Brass Body (316SS/Brass Ball) 11, 12
Full or Reduced Bore BSPT AS 4617 / B16.34 CS/SS/Brass Body (316SS/Brass Ball) 11, 12

Connectors
Limited Flexibility Connectors 1000 kPag / PN16 AS 4631 / EN 1092 304SS / 316SS 12

Refer to project datasheets for all other components.

Branch Connections Reducing Threaded Flanges (ASME B16.5 Table 6)

Branch Size (DN, mm)

8 10 15 20 25 40 50 80 100 150 200 250 300 350 400 450
450 W/T/S W/T/S W/T/S W/T/S W/T/S W/S W RTR RTR RTR RT RT RT RT RT ET
400 W/T/S W/T/S W/T/S W/T/S W/T/S W/S W RTR RTR RT RT RT RT RT ET
350 W/T/S W/T/S W/T/S W/T/S W/T/S W/S W RTR RTR RT RT RT RT ET
300 W/T/S W/T/S W/T/S W/T/S W/T/S W/S W RTR RTR RT RT RT ET
250 W/T/S W/T/S W/T/S W/T/S W/T/S W/S W RTR RT RT RT ET
Header Size (DN, mm)

200 W/T/S W/T/S W/T/S W/T/S W/T/S W/S W RT RT RT ET Reduction (DN)

150 W/T/S W/T/S W/T/S W/T/S W/T/S W/S RT RT RT ET 15 20 25
100 W/T/S W/T/S W/T/S W/T/S W/T/S RT RT RT ET ET Equal Tee 80 B B B

Flange Size (DN)

80 W/T/S W/T/S W/T/S W/T/S RT RT RT ET RT Reducing Tee 50 B B H
50 W/T/S W/T/S W/T/S RT RT RT ET W Weldolet 40 H H H
40 RTR RTR RT RT RT ET T Threadolet or Threaded Socket 25 H H T
25 RTR RTR RT RT ET RTR Reducing Tee + Reducer 20 H T -
20 RTR RTR RT ET ETR Equal tee + Reducer
15 RTR RT ET S Sockolet T Threaded hub flange
10 ETR ET H Reducing threaded hub flange
8 ET Note: Use RTR in lieu of W/T/S in branches with high bending stresses. B Blind flange tapped with reducing size

Notes
1 Piping class is limited to 1000kPag align with AS 4631 limited flexibility connectors and AS 4041 Parallel/Taper threads.
2 Piping class is limited to a wall thickness of 32mm.
3 AS 4041 Class 2A piping requires a hydrostatic pressure test or where the weld is subject to 100% RT or UT and 100% MP or DP then an initial service leak test is permitted.
4 Hydrostatic test pressure to be based on 1.5x the line design pressure. Refer to the piping isometric or P&ID for the line design pressure. The line design pressure shall not exceed 1000 kPag.
5 Initial service leak test to be at 1.1x the maximum operating pressure using an inert medium (N2 or other approved). Refer to the piping isometric or P&ID for the maximum operating design pressure.
6 Refer to the project specific procedure for the gas tightness testing for all consumer piping operating above 200 kPag.
7 ASME B16.5 flanges are preferred followed by EN 1092-1, however flanges are to be selected based on connected equipment.
8 EN 1092-1 flanges are not listed in AS 4041; however they are deemed a suitable flange for the design and are listed in the pressure vessel standard AS 1210.
9 Bolt length and diameters to suit specific flange designs. Refer to ASME B16.5 and EN 1092-1 for details.
10 Higher rated flanges (eg PN25 and 300#) permitted to suit mating components.
11 Valve body materials may be Ductile Iron/Cast Iron/Carbon Steel/Stainless Steel/Brass. Ball material to be 316SS or Brass. Soft Seals required.
12 Gas Certification Required. Component certification to AGA, SAI Global, IAPMO R&T Oceana, Global Mark and BSI Australia is recognised by DMIRS (WA).
13 Threads are to be Taper/Taper unless in sizes of DN8-DN25 where Taper/Parallel is permitted. Parallel/Parallel requires leak sealing and approval from the gas fitter / gas inspector including a test demonstration.
14 Material certificates required for Hazard Level A and B piping above DN200. Material certificates optional for Hazard Level C-E piping below DN250.
15 Set-on socket installation NOT permitted in AS 4041 Class 2A piping. Use a Set-in type branch connection with a complete penetration weld. Refer to AS 4041 Figure 3.19.7 (f)(i) for details.

Page 5 of 7
 Title:
Piping Specification
Project: Karlawinda Power Station Doc#: ES1251-MEC-SPC-2001 Job #: ES1251.2
Client: Capricorn Metals Ltd. Rev: 1 Date: 02/10/20
General
Design: Design Code: AS 4645.2 / AS 5601.1 Design Pressure: 1000 kPag Service: Fuel Gas (Underground Consumer Piping) Spec No:
Corrosion Allowance (mm): 1.5 Material: Carbon Steel

P1
Pressure Test: Hydro test: Y (Note 2, 3) Fab: PWHT: N Weld: WPS: Y NDT: Visual: 100% (Note 10)
Leak test: Y (Note 2, 4) Impact Testing: N Welder Qual: Y Radiographic: Note 10
Test Hold Time (hrs): 2 hydro / 24 gas tightness (Note 5) Material Certs: Y (Note 8) Weld Supervisor: Y Magnetic Particle: Note 10
Pressure and Temperature Limits Notes Rev
Temperature (°C) -10 0 38 60 - - 1
Maximum Design Pressure (kPag) 1000 1000 1000 1000 - - 1
Material and Valve Specifications Notes Rev
Nominal Diameter DN (mm) 8 10 15 20 25 40 50 80 100 150 200 250 300 350 400 450
Nominal Pipe Size NPS (inch) 1/4 3/8 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12 14 16 18
ASME Schedule 80 80 160 160 160 160 80 40 40 40 40 40 STD STD STD STD
Wall Thickness (mm) 3.02 3.20 4.78 5.56 6.35 7.14 5.54 5.49 6.02 7.11 8.18 9.27 9.53 9.53 9.53 9.53
AS 4343 Hazard Level E D C B
Joints BW
Thread Joint Types -
Component Details Rating Ends Standard Size Range and Materials

Pipe Seamless BE ASME B36.10M ASTM A106-B

Flange - Weld Neck 150# RF BW ASME B16.5 ASTM A105

Flange - Blind 150# RF ASME B16.5 ASTM A105

Elbow LR 90 Deg Seamless BW ASME B16.9 ASTM A234 WPB

Elbow LR 45 Deg Seamless BW ASME B16.9 ASTM A234 WPB

Equal Tee Seamless BW ASME B16.9 ASTM A234 WPB

Reducing Tee Seamless BW ASME B16.9 ASTM A234 WPB
End Cap Seamless BW ASME B16.9 ASTM A234 WPB

Eccentric Reducer Seamless BW ASME B16.9 ASTM A234 WPB

Concentric Reducer Seamless BW ASME B16.9 ASTM A234 WPB

Weldolet As pipe BW MSS SP-97 ASTM A105

4.5 mm thk, 316 SS winding with graphite filler

Gasket 150# RF SPWD ASME B16.20 9
zinc plated inner/outer rings

Yellow Chromate Zinc Coated

Studbolts B18.2.1
ASME Stud Bolts: ASTM A 193-B7 6
2 Heavy Hex Nuts B18.2.2
Hex Nuts: ASTM A 194-2H

Valves
Ball Valves
Full Bore 150# RF Flanged ASME B16.34 ASTM A105 or ASTM A216 WCB Body, 316SS Trim 11
Reduced Bore 150# RF Flanged ASME B16.34 ASTM A105 or ASTM A216 WCB Body, 316SS Trim 11

Page 6 of 7
 Title:
Piping Specification
Project: Karlawinda Power Station Doc#: ES1251-MEC-SPC-2001 Job #: ES1251.2
Client: Capricorn Metals Ltd. Rev: 1 Date: 02/10/20
Branch Connections Reducing Threaded Flanges (ASME B16.5 Table 6)

Branch Size (DN, mm)

8 10 15 20 25 40 50 80 100 150 200 250 300 350 400 450
450 - - - W W W W RTR RTR RTR RT RT RT RT RT ET
400 - - - W W W W RTR RTR RT RT RT RT RT ET
350 - - - W W W W RTR RTR RT RT RT RT ET
300 - - - W W W W RTR RTR RT RT RT ET
250 - - - W W W W RTR RT RT RT ET
Header Size (DN, mm)

200 - - - W W W W RT RT RT ET Reduction (DN)

150 - - - W W W RT RT RT ET 15 20 25
100 - - - W W RT RT RT ET ET Equal Tee 80 B B B

Flange Size (DN)

80 - - - W RT RT RT ET RT Reducing Tee 50 B B H
50 - - - RT RT RT ET W Weldolet 40 H H H
40 - - - RT RT ET RTR Reducing Tee + Reducer 25 H H T
25 - - - RT ET ETR Equal tee + Reducer 20 H T -
20 - - - ET
15 - - - T Threaded hub flange
10 - - H Reducing threaded hub flange
8 - Note: Use RTR in lieu of W in branches with high bending stresses. B Blind flange tapped with reducing size

Notes
1 Piping class is limited to 1000kPag to match the above ground piping classes A1 and B1.
2 AS 4645.2 piping requires all new main and services to be subjected by proven test(s) in the form of pressure testing to validate the strength and detect potential leakages within the new service.
3 Hydrostatic test pressure to be based on 1.4x the line design pressure. Refer to the piping isometric or P&ID for the line design pressure. The line design pressure shall not exceed 1000 kPag.
4 Leak test to be at the maximum allowable operating pressure using an inert medium (N2 or other approved). Refer to the piping isometric or P&ID for the maximum operating design pressure.
5 Refer to the project specific procedure for the gas tightness testing for all consumer piping operating above 200 kPag.
6 Bolt length and diameters to suit specific flange designs. Refer to ASME B16.5 for details.
7 Higher rated flanges (eg 300#) permitted to suit mating components.
8 Manufacturers material certificates required.
9 Insulating gasket kit with bolt sleeve and insulting washes to be used as specified on the piping isometric.
10 All welds to be visually inspected in accordance with AS 4645.2 Clause 4.10 and if determined, non-destructive testing in accordance with AS 4645.2 Clause 4.9.2.
11 Gas Certification Required. Component certification to AGA, SAI Global, IAPMO R&T Oceana, Global Mark and BSI Australia is recognised by DMIRS (WA).

Page 7 of 7