AGS TRANSACT TECHNOLOGIES PVT. LTD.

(AGS HOUSE, PLOT NO. EL 82-83, MAHAPE, NAVI MUMBAI 400710)

22 KV ABB RMU & 1 MVA DRY TYPE TRANSFORMER

TEST REPORTS
(14TH OCTOBER 2018)

TESTED BY

KYB SOLUTION AND SERVICES

Office Address : Shop No. 3556, Mahatma Phule Nagar, Ganpati Pada Old Belapur Road,
Opposite Ambika Company, Digha, Navi Mumbai – 400708
Contact number : +91 7666272747, +91 7208686274 Email id : solutionkyb@gmail.com
 KYB SOLUTION AND SERVICES
Office Address : Shop No. 3556, Mahatma Phule Nagar, Ganpati Pada Old Belapur Road,
Opposite Ambika Company, Digha, Navi Mumbai – 400708
Contact number : +91 7666272747, +91 7208686274 Email id : solutionkyb@gmail.com

Servicing, Testing & Calibration of 22 KV ABB RMU & 1 MVA Dry Type Transformer carried
out at AGS Transact Technologies Pvt. Ltd., AGS House, Mahape, Navi Mumbai 400710
on 14th October 2018

Sr. No. Particulars Page No.

A 22 KV ABB RMU 1–2

B 1 MVA 22/0.433 KV Dry Type Transformer 3–4

C Calibration Certificates 5 – 15
 KYB SOLUTION AND SERVICES
Office Address : Shop No. 3556, Mahatma Phule Nagar, Ganpati Pada Old Belapur Road,
Opposite Ambika Company, Digha, Navi Mumbai – 400708
Contact number : +91 7666272747, +91 7208686274 Email id : solutionkyb@gmail.com

IDMT INST OVERCURRENT & EARTHFAULT RELAY Date : 14.10.2018

Client AGS Transact Technologies Pvt. Ltd., AGS House, Mahape, Navi Mumbai 400710
Location Main Sub Station
System 22 KV ABB RMU Outgoing Feeder to 1 MVA Transformer

1.0 Relay details : 2.0 General inspection check:

Make
[ Ashida
Type ADR141S Physical Inspection OK
Model AM450-09-01-27-01-00-00 Wiring check OK
Sr. No. 13I141S0105 Led Indicator OK
Current Rating 1A

3.0 Relay Settings :

3.1 Non-Bank Settings :
Element Adopted Setting Element Adopted Setting Element Adopted Setting
Unit Id 0001 Trip Test NO Trip Block NO
Band Rate 09600 Frequency 50 Hz CT Primary 0040
Set Parity None Ext. Relay En ON Inrush Res Dis
Rmt Trip En Yes
3.2 Bank Settings :
Element Adopted Setting Element Adopted Setting Element Adopted Setting
IP> Normal Inv. 1 Ip>> 400% IE>> 150%
IE> Normal Inv. 1 T 0.05s T 0.05 s
Ip> 59% IE> 19%
t> 0.30 t> 0.20

4.0 Primary injection check :

4.1 IDMT unit pickup & operating time characteristics check :
Operating time in sec at 2 x Set Amp
Phase Set Amp Pickup Amp (A)
t> = 1.0 t> = 0.01 / 0.20
R IP> : 59 % 25.3 10.08 3.203
Y IP> : 59 % 25.3 10.10 3.506
B IP> : 59 % 25.3 10.15 3.192
E/F IE> : 19 % 8.2 10.09 2.166

4.2 Instantaneous element check :

Minimum Pickup
Phase Set Amp Set Time (Sec) Operating time (sec)
Amp (A)
R IP>> : 400 % 0.05 160 0.068
Y IP>> : 400 % 0.05 160 0.062
B IP>> : 400 % 0.05 160 0.065
E/F IE>> : 150 % 0.05 60 0.064

5.0 Remarks :
5.1 Above test results found satisfactory.
TESTING ENGINEER

1 |Page
 KYB SOLUTION AND SERVICES
Office Address : Shop No. 3556, Mahatma Phule Nagar, Ganpati Pada Old Belapur Road,
Opposite Ambika Company, Digha, Navi Mumbai – 400708
Contact number : +91 7666272747, +91 7208686274 Email id : solutionkyb@gmail.com

INSULATION RESISTANCE MEASUREMENT Date : 14.10.2018

Client AGS Transact Technologies Pvt. Ltd., AGS House, Mahape, Navi Mumbai 400710
Location Main Sub Station
System 22 KV ABB RMU

1.0 RMU details :

Make : ABB Safe Ring

Type : DV
Ur : 24 KV
Ir : 630 A
Year of Mfg. : 2013
Serial number : 1VYN040113101532

2.0 Insulation resistance measured by 5 KV Insulation tester :

Insulation resistance measured between Incomer & Outgoing feeders in “ON” position

R phase – Earth : 450 GW R phase – Y phase : 773 GW

Y phase – Earth : 529 GW Y phase – B phase : 687 GW

B phase – Earth : 482 GW B phase – R phase : 820 GW

4.0 Remarks :
4.1 Above test results found satisfactory.

TESTING ENGINEER

2 |Page
 KYB SOLUTION AND SERVICES
Office Address : Shop No. 3556, Mahatma Phule Nagar, Ganpati Pada Old Belapur Road,
Opposite Ambika Company, Digha, Navi Mumbai – 400708
Contact number : +91 7666272747, +91 7208686274 Email id : solutionkyb@gmail.com

TRANSFORMER ROUTINE TEST Date : 14.10.2018

Client AGS Transact Technologies Pvt. Ltd., AGS House, Mahape, Navi Mumbai 400710
Location Main Sub Station
System 1 MVA, 22/0.433 KV Dry Type Transformer

1.0 Transformer Details :

Make : ABB Vector Group : Dyn11
KVA : 1000 KVA Imp. Voltage : 4.88 %
Voltage HV : 22000 V Cooling : AN
LV : 433 V Total weight : 3700 Kg
Current HV : 26.24 A Temp Rise in Wdg. Over Ambient : 90º C
LV : 1333.37 A Year of Mfg. : Dec-2013
Phases HV : 3 Delta
LV : 3 Star
Trafo. Sr. No. : 13002240001

2.0 Voltage Regulation as shown on Name Plate : (* denotes principle tap)

Tap HV Side Voltage LV Side Voltage
No. Voltage (Vac) Current (A) Voltage (Vac) Current (A)
1 23100
2 22550
3* 22000 26.24 433 1333.37
4 21450
5 20900

3.0 Voltage Ratio Test : ( * denotes service tap )

Tap Voltage applied at HV side (Vac) Voltage measured at LV side (Vac)
No. 1U-1V 1V-1W 1W-1U 2U-2V 2V-2W 2W-2U 2U-2n 2V-2n 2W-2n

1 412 413 411 7.80 7.80 7.80 4.45 4.46 4.44

4.0 Vector Group Test :

Voltage measured at Measured value (Vac)
1U,2U
1U – 2U 0
2N 2V
1U – 2n 4.46
2W 1V – 2n 406
1U – 1V 412
1W – 2W 406
1W – 2V 412
1W 1V 1V – 2W 404
1V – 2V 404
Vector Group Dyn11 is confirmed

Continued on next page

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 KYB SOLUTION AND SERVICES
Office Address : Shop No. 3556, Mahatma Phule Nagar, Ganpati Pada Old Belapur Road,
Opposite Ambika Company, Digha, Navi Mumbai – 400708
Contact number : +91 7666272747, +91 7208686274 Email id : solutionkyb@gmail.com

Continuation Sheet For Transformer Routine Test,

1000 KVA, 22/0.433 KV Dry Type Transformer Date : 14.10.2018

5.0 Magnetic Balance Test :

Voltage measured at HV Voltage measured at LV side
Voltage side (Vac) (Vac)
applied at
1U-1V 1V-1W 1W-1U 2U-2V 2V-2W 2W-2U 2U-2n 2V-2n 2W-2n

1V-1W 200.6 413 214.3 6.65 6.79 0.210 2.178 4.46 2.322
1W-1U 117.7 295.6 411 1.944 7.67 5.73 1.274 3.216 4.45
1U-1V 412 306.7 107.3 7.78 2.160 5.62 4.47 3.328 1.167

6.0 Magnetizing Current Test :

R : 2.64 mA
Y : 2.01 mA
B : 1.84 mA

7.0 Insulation Resistance Test :

Measured between Voltage selection Measured values
HV terminal to Transformer body earthing 5000 V 975 GW
HV terminal to LV terminal 5000 V 1000 GW
LV terminal to Transformer body earthing 500 V 999 MW

8.0 Winding Resistance Test : ( * denotes service tap )

Tap Measured values (mW) Measured values (mW)
No. 1U-1V 1V-1W 1W-1U 2U-2V 2V-2W 2W-2U 2U-2n 2V-2n 2W-2n

1 4.398 4.404 4.402 0.960 0.955 0.972 0.503 0.510 0.524

9.0 General observations :

– Check for any mechanical damage : Nil
– Check for tightness of terminals & connections : OK

10.0 Remarks :
10.1 Above test results found satisfactory.
10.2 Transformer protection relay (Make : Pecon Electronics, Model : TR-7544) found
defective. No display, input voltage 230 Vac is available. Relay needs to be replaced.

TESTING ENGINEER

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