INDUSTRY REVOLUTION 4.

0 AND SMART PRODUCTION PLANNING AND CONTROL PROCESS

Figure: A Generic Production System

The industrial revolutions has changed and been continiously changing people’s life over two
hundred years. The revolution 4.0 has redifined all definitons, processes, services and the way
of life. The recent revolution highly involves with; data, computational power, connectivity;
analytics and Intelligence, human-machine interaction; and digital-to-physical conversion. The
new definition of internet-of-things looks to rule the new order of competetiveness in the
World. The jobs have been recenly created we never imagined ten years ago. Most jobs have
started to disappear we never thought about. Technological innovation and advancement
activities have a significant impact on international competitiveness. While most developed
countries posses and control high technology production activities, all developing countries
have been pushing to accelerate their economic growth and development by adopting new
technologies.
HISTORY OF INDUSTRIAL REVOLUTIONS

Figure: Stages of Industrial Revolutions

· Industry Revolution 1.0; The invention of the James Watt’s steam power representing clearly
as an indicator or start point of Industry Revolution 1.0 in the world history, and it is the most
well-known information about for this period.
· Industry Revolution 2.0; Henry Ford's assembly line triggered paradigm change in the history
of the manufacturing process. The
model T was the first automobile on the assembly line, thus producing less expensive cars to
the world and creating higher wage jobs in the market.
· Industry Revolution 3.0; It is an entirely different period when computer technology used as
an interface. In this period, the importance of human power diminished, and the speed of
production increased considerably through computer systems.
· Industry Revolution 4.0; Cyber-Physical-Systems is about the constant development of
knowledge and information system in blending with an uncontrollable increase of computing,
transmission, and storage capacity, it facilitates the evolution of frequently strong,
interconnected new technological operations. This new capability, devices can communicate
with several other machines and with the manufacturers to perform whatever people now
describe as a "cyber physical production system" (CPPS).
INDUSTRY REVOLUTION 4.0

Figure: Smart Factory in the Center of the Concept of Industry 4.0.

The basic framework of Industry Revolution 4.0 is an approach that aims to maximize
computerization in the manufacturing industry via high technology production equipment.
There are five primary goals for this period (Egilmez, 2018);
1. The reduction the number of human labors in the production, thus human mistake rate
diminishes automatically at the same parallel,
2. To obtain maximum flexibility in the production line to produce exceptional products when
requested by the customer,
3. Acceleration of the production process,
4. Increase communication channels between produces and consumer,
5. To create tracking capability on the waiting period of the order process.

The manufacturing industry is related to significant structural transition due to global

demands. It is important to point out that several ongoing developments of Industrial
Revolution 4.0, which substantially influenced the entire manufacturing products which
include; cloud computing, advanced analytics, mobile computing, machine-to-machine
communication, advanced robotics, community platforms, 3D printing, optical Technologies,
microsystems technology, nanotechnology, biotechnology. Therefore, these new products
have been drawing entrepreneurs' attention to make an investment on the cornerstones for
future productions, embedded systems, smart objects, Smart Factory, robust networks, cloud
computing, and IT-security. For this reason, the new emerged, interconnected value chains
changed the traditional way of doing business models and organizations structure because of
the incredible potential of the fourth industrial revolution for the entire manufacturing
environment is candescent. Here upon, the technology has gained utterly new meaning for
the modern life and for those who intended to be high technology producer (Bartodziej, 2016);
1. Data, computational power, and connectivity (e.g., wireless networks),
2. Analytics and Intelligence (e.g., artificial intelligence of objects),
3. Human-machine interaction (e.g., augmented reality (AR) solutions),
4. Digital-to-physical conversion (e.g., 3D printing).
INDUSTRY 5.0
Industry 5.0 is regarded as the next industrial evolution, its objective is to leverage the
creativity of human experts in collaboration with efficient, intelligent and accurate machines,
in order to obtain resource-efficient and user-preferred manufacturing solutions compared to
Industry 4.0. Numerous promising technologies and applications are expected to assist
Industry 5.0 in order to increase production and deliver customized products in a spontaneous
manner.

Figure: Industry 5.0 applications.

Figure: Industry 5.0 applications.

Figure: The cloud manufacturing ecosystem.
INDUSTRY 6.0
Industry 6.0 is looking like a futuristic industry, where its vision is far broader than the
remaining industrial revolutions, which held up till now. This revolution will work to influence
the industries 6.0 toward changing the work culture of humans, with the use of noble
creativity of human beings associated with machines and advanced production systems in the
highly cutting-edge digital technologies environment. In this environment, humans can
directly operate the machines using brainpower, which would be enabled with digital
technologies and perceived resource competent and user-oriented manufacturing solutions
compared to other industrial revolutions. The future industry 6.0 focuses on sustainability,
homogeneous assets, safety, resilience, Antifragility, harmony with nature, coworking use of
technologies (digital twins), and eco economy. Industry 4.0 and industry 5.0 consist of
promising cutting-edge technologies and applications expected to assist the futuristic industry
6.0.

Figure: The vision of industry 1.0 to industry 6.0

Figure: The transformation journey of industrial revolution 1 to industrial revolution 6
(futuristic idea)