Broadcast Electronics

4100 North 24th Street, Quincy, Illinois 62305 USA • Phone (217) 224-9600 • Fax (217) 224-9607 • www.bdcast.com • bdcast@bdcast.com

FM-250C IPA
250 WATT
FM Amplifier
Instruction Manual
597-1004-001
Rev B
January 18, 2012
FM-250 IPA. 250 WATT FM Amplifier
Instruction Manual

©2012 Broadcast Electronics. All rights reserved.

The information in this publication is subject to improvement and change without notice. Although
every effort is made to ensure the accuracy of the information in this manual, Broadcast Electronics
accepts no responsibility for any errors or omissions. Broadcast Electronics reserves the right to
modify and improve the design and specifications of the equipment in this manual without notice.
Any modifications shall not adversely affect performance of the equipment so modified.

Proprietary Notice
This document contains proprietary data of Broadcast Electronics Inc. No part of this publication may
be reproduced, transmitted, transcribed, stored in a retrieval system, translated into any other
language in any form or by any means, electronic or mechanical, including photocopying or
recording, for any purpose, without the express written permission of Broadcast Electronics.

Trademarks
Broadcast Electronics and the BE logo are registered trademarks of Broadcast Electronics.

All other trademarks are property of their respective owners.

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Broadcast Electronics
Product Warranty (Two-Year Limited)
BE hereby warrants all new products manufactured by BE against any defects in material or
workmanship at the time of delivery thereof, or that develop under normal use within a period of
two (2) years from the date of shipment.

BE reserves the right to repair equipment under warranty wit h new or refurbished equipment or
parts. BE’s sole responsibility with respect to any equipment or parts not conforming to this
warranty is to replace or repair such equipment upon the return thereof F.O.B. to BE’s factory in
Quincy, Illinois, U.S.A. In the event of replacement pursuant to the foregoing warranty, only the
unexpired portion of the warranty from the time of the original purchase will remain in effect for
any such replacement.

This warranty shall exclude the following products, component parts and/or assemblies:

(a) IPA unit power output tubes shall only carry the original manufacturers’ or suppliers’
standard warranty in effect on their original shipment date.
(b) All computers, computer peripherals, cables, hard disk drives, etc., shall only carry the
manufacturers’ or suppliers’ standard warranty in effect on their original shipment date.
(c) “Components”, defined as separate and individual parts (e.g. transistors, integrated
circuits, capacitors, resistors, inductors, fans, etc), resold by BE from another manufacturer
or supplier, shall only carry a 90 day warranty, effective the date of shipment. Any such
‘Components’ being returned for warranty claim must be (1) returned in their original
packaging and (2) must be in new, unused condition.
BE is unable to process or resolve component defects or performance concerns on
components that have been soldered, installed, wired or in any way altered from new their
new condition.
(d) “Resale Equipment”, defined as equipment purchased from another manufacturer or
supplier, then resold by BE, shall only carry such manufacturers’ or suppliers’ standard
warranty in effect as of the original shipment date. All warranty claims against any and all
‘resale equipment’ sold by BE must be filed directly with the original equipment
manufacturer. BE is unable to process or resolve equipment defects or performance
concerns on products or services not manufactured by BE.

This warranty shall not extend to claims resulting from any acts of God, terrorism, war, defects or
failures caused by Purchaser or user abuse or misuse, operator error, or unauthorized attempts to
repair or alter the equipment in any way.

Under no circumstances shall BE be responsible for indirect, incidental or consequential damages,

including, but not limited to transportation costs, non-authorized repair or service costs, downtime
costs, costs for substituting equipment or loss of anticipated profits or revenue incurred by
Purchaser, whether based in contract, tort or for negligence or breach of statutory duty or
otherwise.
The terms of the foregoing warranty shall be null and void if the equipment has been altered or
repaired without specific written authorization from BE, or if not installed according to BE’s
instruction manuals including, but not limited to, the absence of proper grounding, surge (TVSS)
protection on the AC circuit panel or proper lightning protection/grounding on all output circuits,
or if equipment is operated under environmental conditions or circumstances other than those
specifically described in BE’s product literature or instruction manual which accompany the
equipment. The warranty shall be voided if the product or subassembly is equipped with a tamper
seal and that tamper seal is broken. BE shall not be liable for any expense of any nature
whatsoever incurred by the original user without prior written consent of BE.

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The warranty provided herein shall terminate at the end of the period set forth above. This
warranty extends only to the original Purchaser and is not transferable. There are no third party
beneficiaries of any of the provisions of this warranty. If the equipment is described as “used”
equipment, it is sold as is and where is and no warranty applies unless authorized in writing.

EXCEPT AS SET FORTH HEREIN, AS TO TITLE AND AS SPECIFICALLY REQUIRED BY LAW, THERE ARE
NO OTHER WARRANTIES, OR ANY AFFIRMATIONS OF FACT OR PROMISES BY BE, WITH REFERENCE
TO THE EQUIPMENT, OR TO MERCHANTABILITY, FITNESS FOR A PARTICULAR APPLICATION,
SIGNAL COVERAGE, INFRINGEMENT, OR OTHERWISE, WHICH EXTEND BEYOND THE DESCRIPTION
OF THE EQUIPMENT ON THE FACE HEREOF.

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IMPORTANT INFORMATION

EQUIPMENT LOST OR DAMAGED IN TRANSIT -

When delivering the equipment to you, the truck driver or carriers’ agent will present a receipt for
your signature. Do not sign it until you have:
1) Inspected the containers for visible signs of damage and 2) Counted the containers and
compared with the amount shown on the shipping papers. If a shortage or evidence of damage is
noted, insist that notation to that effect be made on the shipping papers before you sign them.
Further, after receiving the equipment, unpack it and inspect thoroughly for concealed damage. If
concealed damage is discovered, immediately notify the carrier, confirming the notification in
writing, and secure an inspection report. This item should be unpacked and inspected for damage
WITHIN 15 DAYS after receipt. Claims for loss or damage will not be honored without proper
notification of inspection by the carrier.

RF PRODUCT TECHNICAL ASSISTANCE, REPAIR SERVICE, PARTS -

Technical assistance is available from Broadcast Electronics by letter, prepaid telephone or E-mail.
Equipment requiring repair or overhaul should be sent by common carrier, prepaid, insured, and
well protected. If proper shipping materials are not available, contact the RF Technical Services
Department for a shipping container. Do not mail the equipment. We can assume no liability for
inbound damage, and necessary repairs become the obligation of the shipper. Prior arrangement
is necessary. Contact the RF Technical Services Department for a Return Authorization.
Emergency and warranty replacement parts may be ordered from the following address. Be sure
to include the equipment model number, serial number, part description, and part number. Non-
emergency replacement parts may be ordered directly from the Broadcast Electronics stock room
at the number shown below.

RF TECHNICAL SERVICES -
Telephone: +1 (217) 224-9617
E-Mail: rfservice@bdcast.com
Fax: +1 (217) 224-6258

FACILITY CONTACTS -
Broadcast Electronics, Quincy Facility
4100 N. 24th St. P.O. BOX 3606
Quincy, Illinois 62305
Telephone: +1 (217) 224-9600
Fax: +1 (217) 224-6258
General E-Mail: bdcast@bdcast.com
Web Site: www.bdcast.com

PARTS -
Telephone: +1 (217) 224-9617
E-Mail: parts@bdcast.com

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RETURN, REPAIR, AND EXCHANGES -

Do not return any merchandise without our written approval and Return Authorization. We will
provide special shipping instructions and a code number that will assure proper handling and
prompt issuance of credit. Please furnish complete details as to circumstances and reasons when
requesting return of merchandise. All returned merchandise must be sent freight prepaid and
properly insured by the customer.

MODIFICATIONS -
Broadcast Electronics, reserves the right to modify the design and specifications of the equipment
in this manual without notice. Any modifications shall not adversely affect performance of the
equipment so modified.

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SAFETY PRECAUTIONS

PLEASE READ AND OBSERVE ALL SAFETY PRECAUTIONS//

ALL PERSONS WHO WORK WITH OR ARE EXPOSED TO POWER TUBES, POWER
TRANSISTORS, OR EQUIPMENT WHICH UTILIZES SUCH DEVICES MUST TAKE
PRECAUTIONS TO PROTECT THEMSELVES AGAINST POSSIBLE SERIOUS BODILY INJURY.
EXERCISE EXTREME CARE AROUND SUCH PRODUCTS. UNINFORMED OR CARELESS
OPERATION OF THESE DEVICES CAN RESULT IN POOR PERFORMANCE, DAMAGE TO THE
DEVICE OR PROPERTY, SERIOUS BODILY INJURY, AND POSSIBLY DEATH.

DANGEROUS HAZARDS EXIST IN THE OPERATION OF POWER TUBES AND

POWER TRANSISTORS -
The operation of power tubes and power transistors involves one or more of the following
hazards, any one of which, in the absence of safe operating practices and precautions, could
result in serious harm to personnel.

A. HIGH VOLTAGE Normal operating voltages can be deadly. Additional information

follows.

B. RF RADIATION Exposure to RF radiation may cause serious bodily injury possibly

resulting in Blindness or death. Cardiac pacemakers may be affected. Additional
information follows.

C. HOT SURFACES Surfaces of air-cooled radiators and other parts of tubes can reach
temperatures of several hundred degrees centigrade and cause serious burns if
touched. Additional information follows.

D. RF BURNS Circuit boards with RF power transistors contain high RF potentials. Do not
operate an RF power module with the cover removed.

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HIGH VOLTAGE –

Many power circuits operate at voltages high enough to kill through electrocution. Personnel
should always break the primary AC Power when accessing the inside of the IPA unit.

RADIO FREQUENCY RADIATION

Exposure of personnel to RF radiation should be minimized, personnel should not be permitted in

the vicinity of open energized RF generating circuits, or RF transmission systems (waveguides,
cables, connectors, etc.), or energized antennas. It is generally accepted that exposure to “high
levels” of radiation can result in severe bodily injury including blindness. Cardiac pacemakers may
be affected.

The effect of prolonged exposure to “low level” RF radiation continues to be a subject of

investigation and controversy. It is generally agreed that prolonged exposure of personnel to RF
radiation should be limited to an absolute minimum. It is also generally agreed that exposure
should be reduced in working areas where personnel heat load is above normal. A 10 mW/cm2
per one tenth hour average level has been adopted by several U.S. Government agencies
including the Occupational Safety and Health Administration (OSHA) as the standard protection
guide for employee work environments. An even stricter standard is recommended by the
American National Standards Institute which recommends a 1.0 mW/cm2 per one tenth hour
average level exposure between 30 Hz and 300 MHz as the standard employee protection guide
(ANSI C95.1-1982).
RF energy must be contained properly by shielding and transmission lines. All input and output RF
connections, such as cables, flanges and gaskets must be RF leak proof. Never operate a power
tube without a properly matched RF energy absorbing load attached. Never look into or expose
any part of the body to an antenna or open RF generating tube or circuit or RF transmission
system while energized. Monitor the tube and RF system for RF radiation leakage at regular
intervals and after servicing.

HOT SURFACES –

The power components in the IPA unit are cooled by forced-air and natural convection. When
handling any components of the IPA unit after it has been in operation, caution must always be
taken to ensure that the component is cool enough to handle without injury.

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Table of Contents

1 Overview…. ................................................................................................................................... 1
1.1 RELATED PUBLICATIONS. .................................................................................................................. 1
1.2 EQUIPMENT DESCRIPTION. ............................................................................................................... 1
1.3 PHYSICAL DESCRIPTION.................................................................................................................... 1
1.4 ELECTRICAL DESCRIPTION. ............................................................................................................... 1
1.5 EQUIPMENT SPECIFICATIONS. .......................................................................................................... 2
2 INSTALLATION ................................................................................................................................ 4
2.1 UNPACKING. .................................................................................................................................... 4
2.2 INSTALLATION.................................................................................................................................. 4
2.3 WIRING. ........................................................................................................................................... 6
2.4 IPA UNIT CHECKOUT. ....................................................................................................................... 8
3 OPERATION. ................................................................................................................................. 10
3.1 CONTROLS AND INDICATORS. ........................................................................................................ 10
3.2 OPERATION. ................................................................................................................................... 10
4 THEORY OF OPERATION................................................................................................................ 14
4.1 FUNCTIONAL DESCRIPTION. ........................................................................................................... 14
5 MAINTENANCE ............................................................................................................................. 18
5.1 SAFETY CONSIDERATIONS. ............................................................................................................. 18
5.2 FIRST LEVEL MAINTENANCE. .......................................................................................................... 18
5.3 SECOND LEVEL MAINTENANCE. ..................................................................................................... 18
5.4 TROUBLESHOOTING. ...................................................................................................................... 19
5.5 IPA UNIT PREPARATION FOR SHIPMENT ......................................................................................... 20
6 POWER CONTROL CIRCUIT............................................................................................................ 24
6.1 DESCRIPTION.................................................................................................................................. 24
6.2 THEORY OF OPERATION ................................................................................................................. 24
6.3 MAINTENANCE .............................................................................................................................. 27
6.4 TROUBLESHOOTING THE POWER CONTROL BOARD CIRCUITRY. ..................................................... 33
6.5 REMOVAL AND INSTALLATION....................................................................................................... 34
7 IPA UNIT METERING CIRCUIT BOARD ............................................................................................ 35
7.1 DESCRIPTION.................................................................................................................................. 35
7.2 INTERNAL VOLTMETER CHARACTERISTICS. ..................................................................................... 35
7.3 THEORY OF OPERATION ................................................................................................................. 35
7.4 MAINTENANCE .............................................................................................................................. 38
7.5 REMOVAL AND INSTALLATION....................................................................................................... 40

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8 RF Amplifier ................................................................................................................................. 43
8.1 DESCRIPTION.................................................................................................................................. 43
8.2 ELECTRICAL SPECIFICATIONS. ......................................................................................................... 43
8.3 THEORY OF OPERATION ................................................................................................................. 43
8.4 POWER SUPPLY CIRCUIT BOARD DESCRIPTION. .............................................................................. 46
8.5 MAINTENANCE .............................................................................................................................. 50
8.6 TROUBLESHOOTING. ...................................................................................................................... 53
8.7 RF AMPLIFIER REMOVAL AND INSTALLATION ................................................................................. 57
8.8 POWER SUPPLY REMOVAL PROCEDURE. ........................................................................................ 58
9 BE Part Numbers .......................................................................................................................... 60
9.1 FM-250C, Solid State IPA............................................................................................................. 60
10 RF Technical Services Contact Information .................................................................................. 82
11 Drawings…. ................................................................................................................................. 82

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1 Overview
Information presented by this section provides a general description of the FM-250C IPA unit features and lists
equipment specifications.

1.1 RELATED PUBLICATIONS.

The following list of publications provides data for equipment and options associated with the FM-250C IPA
unit.

1.2 EQUIPMENT DESCRIPTION.

The FM-250C IPA unit is available in several configurations. Refer to the following list for various IPA unit
models.
MODEL PART NO. DESCRIPTION
FM-250C IPA 909-0251-603 FM-250C IPA, Solid State, 220V ac 50/60 Hz, 25 to 250
Watt FM IPA unit

1.3 PHYSICAL DESCRIPTION.

The FM-250C chassis is equipped with slide rails to allow easy access to all assemblies when the unit is extended
from the rack see Figure 1-1. Removal and installation of assemblies within the IPA unit is facilitated by the semi
modular mechanical construction. Each assembly is firmly mounted to the main chassis and electrically
connected to the main wiring harness with plugs and jacks. Input and output connections are routed to a rear-
panel terminal strip, BNC connectors and type N connectors.

Figure 1-1. FM-250C IPA UNIT

1.4 ELECTRICAL DESCRIPTION.

The Broadcast Electronics FM-250C IPA unit is a solid-state wideband FM IPA unit providing a continuously
variable RF output from 25 to 250 watts into a 50 Ohm load at any frequency within the 87.5 to 108 MHz FM
broadcast band in 10 kHz increments. A dual primary power transformer and a voltage selector allows
operation from a wide range of ac input potentials.

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1.4.1 METERING.
IPA unit operating parameters are monitored by a front-panel digital LCD multi-meter and an LED display.
Multi-meter functions are identified by LED indicators which illuminate when a function switch is operated. The
multi-meter can also be operated as a high-impedance test meter for internal measurements.

1.4.2 STATUS DISPLAYS.

The FM-250C IPA unit is designed with front-panel LEDs to indicate the status of three main IPA unit operating
potentials, two preset limits.

1.4.3 CONTROL CIRCUIT.

The control circuitry provides automatic control of RF output to maintain a preset power output. In addition,
the control circuitry: 1) eliminates adjustments after the initial setup and 2) protects the RF output circuitry from
excessive temperatures, high VSWR conditions, high current, over-voltage conditions, and short circuit
conditions.

1.4.4 RF AMPLIFIER.
The RF amplifier is a broadband 25 to 250 watt amplifier covering the entire commercial FM broadcast band.
Tuning of the amplifier is not required.

1.5 EQUIPMENT SPECIFICATIONS.

Refer to Table 1-1 for electrical specifications and Table 1-2 for physical and environmental specifications of the
FM-250C IPA unit.
Table 1-1. FM-250C IPA unit Specifications

PARAMETER SPECIFICATIONS

AC INPUT POWER REQUIREMENTS 97 to 133V AC or 194 to 266V AC, 50/60 Hz.

RF OUTPUT IMPEDANCE 50 Ohms.

POWER OUTPUT 25 Watts to 250 Watts, Continuously Variable. Type “N” Female
Connector.

R.F. HARMONIC AND SPURIOUS Meets or exceeds all FCC, DOC, and CCIR standards.
SUPPRESSION (CONDUCTED)

FREQUENCY RANGE 87.5 MHz to 108 MHz

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Table 1-2. PHYSICAL AND ENVIRONMENTAL SPECIFICATIONS

PARAMETER SPECIFICATION

PHYSICAL

WEIGHT:

UNPACKED 53 Pounds (24.0 kg).

PACKED 59 Pounds (26.8 kg).

DIMENSIONS:

HEIGHT 7 Inches (17.78 cm).

WIDTH 19.00 Inches (48.3 cm).

DEPTH 19.00 Inches (48.3 cm).

ENVIRONMENTAL

AMBIENT OPERATING +32˚F to +122˚F (0˚C to +50˚C)

TEMPERATURE

HUMIDITY 95% Maximum, Non-Condensing.

ALTITUDE
50 Hz 0 to 7500 Feet (2286 m) Above Sea Level.

60 Hz 0 to 10,000 Feet (3048 m) Above Sea Level.

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2 INSTALLATION
This section contains information required for installation and preliminary checkout of the Broadcast Electronics
FM-250C IPA unit.

2.1 UNPACKING.
The equipment becomes the property of the customer when the equipment is delivered to the carrier. Carefully
unpack the IPA unit. Perform a visual inspection to determine that no apparent damage has been incurred
during shipment. All shipping materials should be retained until it is determined that the unit has not been
damaged. Claims for damaged equipment must be promptly filed with the carrier or the carrier may not accept
the claim.
The contents of the shipment should be as indicated on the packing list. If the contents are incomplete, or if the
unit is damaged electrically or mechanically, notify both the carrier and Broadcast Electronics.

2.2 INSTALLATION.
Each IPA unit is assembled, operated, tested, and inspected at the factory prior to shipment and is ready for
installation when received. Prior to installation, this publication should be studied to obtain a thorough
understanding of the operation, circuitry, nomenclature, and installation requirements. Installation is
accomplished as follows: 1) Preliminary Installation, 2) Wiring, and 3) IPA unit Checkout.

2.2.1 PRELIMINARY INSTALLATION.

ENVIRONMENTAL CONSIDERATIONS. Table 1-2 provides physical and environmental conditions which should
be considered prior to FM-250C IPA unit installation.
WARNING ENSURE ALL IPA UNIT POWER IS DEENERGIZED
BEFORE PROCEEDING.
WARNING
AC LINE VOLTAGE PROGRAMMING. TheFM-250C IPA unit is programmed for the appropriate line voltage
when shipped from the factory. Check the ac line voltage programming as follows:
Place the IPA unit on a work surface.
Remove any packing material from the outside of the IPA unit.
Refer to Figure 2-1 and ensure the ac line voltage selector module is programmed for the ac line voltage to be
used (110/120V or 220/240V). The following text presents the ac line voltage programming:
LINE VOLTAGE VOLTAGE SELECTOR PROGRAMMING
97-133V 100V/120V
194-266V 220V/240V
If an alternate ac line voltage is required, remove the ac line voltage selector module with a small flat lade
screwdriver. Re-insert the selector module so that the correct ac line voltage arrow is aligned with the arrow on
the receptacle.
Ensure the line fuse and spare fuse are both slow-blow types and rated at 10.0 amperes for the 97 to 133 volt
range or 5.0 amperes for the 194 to 266 volt range.
PLACEMENT. The FM-250C IPA unit may be installed in any convenient location in a 19 inch (48.3 cm) rack
within reach of signal and power cables. The unit requires a 7 inch (17.78 cm) vertical space in a 19 inch rack.
The IPA unit should not be installed directly above or below heat generating equipment, otherwise no special
requirements need be observed.

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Figure 2-1. FM-250C IPA REAR-PANEL CONNECTIONS

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SLIDE-RAIL INSTALLATION AND IPA UNIT MOUNTING. The IPA unit is designed to be mounted in a rack using
slide rails. To install the slide rails, proceed as follows:
A. Locate the slide rail mounting brackets and the movable portion of each slide rail in the accessory kit.
B. Refer to Figure 15-1, DRAWINGS and secure the slide rail mounting brackets to the respective side of the rack
cabinet with the hardware supplied.

CAUTION ENSURE THE SLIDE RAILS ARE PARALLEL TO EACH

OTHER AND LEVEL BEFORE DRILLING ANY HOLES
CAUTION TO MOUNT THE REAR OF THE SLIDE RAILS.

C. Secure the movable portion of the slide rail to the mounting brackets with the hardware supplied.
D. After the slide rails are mounted, lift the IPA unit over the slide stops and onto the rails. Push the IPA unit
into the rack.
OPTION PROGRAMMING. The FM-250C IPA unit is equipped with several programmable options. Refer to
Figure 2-2 and the following text and program the options as desired.
Pull the IPA unit forward until the slide rail stops are encountered.
Loosen the eight turn-lock fasteners on the top of the IPA unit and remove the top cover.
Remove any packing material from the inside of the IPA unit.
Check the programming of the switches and jumpers on the power control circuit board as follows:
1. Check the programming of NORM-EXT switch S1. Not used.
2. Check the programming of POS-MUTE-NEG switch S2. Not used.
3. Check the programming of rear-panel/DAC power control header J6. Not used.
4. Check the programming of remote reflected power/P.A. temperature header J8. Ensure J8 is
programmed: 1) in position 1-2 for reflected power indications to be displayed by the RFL switch on
the IPA unit multi-meter or 2) in position 2-3 for P.A. temperature indications to be displayed by the
RFL switch on the IPA unit multi-meter (used for diagnostics only). The IPA unit is factory programmed
for reflected power indications.
5. Check the programming of operation/test power control header J7. Ensure J7 is programmed: 1) in
position 1-2 for normal power control operation or 2) in position 2-3 for test power control operation.
The IPA unit is factory programmed for normal power control operation.

WARNING ENSURE ALL SYSTEM POWER IS DISCONNECTED

BEFORE PROCEEDING.
WARNING

2.3 WIRING.
RF OUTPUT. The FM-250C IPA unit is equipped with a Type N RF output connector. Refer to Figure 2-1
and connect a coaxial cable (located in the accessory kit) between the RF OUTPUT connector on the IPA
unit rear-panel and a 50 Ohm RF load capable of dissipating the output of the IPA unit.
WARNING ENSURE THE EXCITER CASE ISCONNECTED TO
EARTH GROUND.
WARNING
GROUND. Ensure a ground wire is connected from TB1-4 on the IPA unit rear-panel terminal board to earth
ground. Connect the terminal to earth ground using 18 gauge wire.

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Figure 2-2. FM-250C IPA COMPONENT LOCATION DIAGRAM

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RF INPUT CONNECTION. The RF input is located at the RF IN receptacle on the rear-panel. The input requires
approximately 6.5 watts of drive for a 250 watt output. Connect the RF input signal to the RF IN receptacle
using a coaxial cable.
REMOTE METERING. Temperature, forward power, and reflected power can be monitored from a remote
location if desired. If remote metering is desired, refer to the following text.
Over–Temperature Indicator. The over-temperature indicator will output a HIGH (+18V dc) when the RF
amplifier heat-sink temperature exceeds 85°C. Connect the wiring to J2-8.

Remote Forward/Reflected Power Metering. The forward power meter indication will provide a 2V dc signal to
indicate a 250 watt forward power output. The reflected power meter in­dication will provide a 2V dc signal to
indicate a 10 watt reflected power output. Connect the remote metering to J2-9/J2-10.

2.4 IPA UNIT CHECKOUT.

Before proceeding, check the following:
A. Ensure primary power is properly programmed.
B. Ensure the chassis ground connection is secure.
C. Ensure all signal inputs are secure.
D. Ensure the RF output is properly connected.
E. Ensure all external cabling is properly dressed and secured.

2.4.1 PRIMARY AC POWER.

CAUTION THE PRIMARY AC POWER USED MUST BE THE SAME

AS DISPLAYED ON THE AC LINE VOLTAGE SELECTOR
CAUTION MODULE.

The IPA unit requires approximately 10.0 amperes for the 97 to 133 volt range or 5 amperes for the 194 to 266
volt range. Connect the IPA unit to an appropriate power source with the power cord provided.

2.4.2 INITIAL OPERATION.

To initially operate the IPA unit, perform the following procedure.
Operate the rear-panel on/off switch to ON. When ac power is applied to the unit, the following events will
occur.
A. The fan will begin to operate.
B. The +20V, -20V, and +5V status indicators will illuminate.
C. The multi-meter WATTS and FWD indicators will illuminate.
Depress the multi-meter PAV switch.
A. The multi-meter VOLTS and PAV indicators will illuminate.
B. The multi-meter will indicate a potential within the range of 0 volts to +0.5 volts (assuming an RF output
power of less than 1 Watt).
Depress the multi-meter PAI switch.
A. The multi-meter AMPS and PAI indicators will illuminate.
B. The multi-meter will indicate approximately 0 amperes (assuming an RF output power of less than 1
Watt).

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Depress the multi-meter FWD switch.

A. Extend the IPA unit forward on the slide rails to expose the R.F. POWER OUTPUT ADJ. control access hole
in the left side of the top cover.
B. Using an insulated adjustment tool, adjust the IPA unit output power to the desired level.

WARNING
DISCONNECT IPA UNIT PRIMARY POWER BEFORE
PROCEEDING.
WARNING

Disconnect ac primary power from the IPA unit.

Disconnect the RF load and connect the IPA unit output to the antenna or PA input.

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3 OPERATION
This section identifies all controls and indicators associated with the FM-250C IPA unit and provides standard
operating procedures.

3.1 CONTROLS AND INDICATORS.

Refer to Figure 3-1 for the location of all controls and indicators associated with normal operation of the FM-
250C IPA unit. The function of each control or indicator is described in Table 3-1.

3.2 OPERATION.

NOTE THE FOLLOWING PROCEDURE ASSUMES THAT

THE IPA UNIT IS COMPLETELY INSTALLED
NOTE AND IS FREE OF ANY DISCREPANCIES.

3.2.1 TURN ON.

Operate the rear-panel as power switch to ON. The following events will occur:
A. The flushing fan will operate.
B. The +20V, -20V, and +5V operating voltage status indicators will immediately illuminate.
C. The multi-meter will be operated to the forward power function and indicate a previously adjusted RF
output level.
Operate the multi-meter forward switch to illuminate the FWD indicator and record the multi-meter output
power indication.
Operate the multi-meter reflected switch to illuminate the RFL indicator and record the multi-meter reflected
power indication.
The forward and reflected power indications may be converted to a VSWR ratio using Table 3-2. To use the
table, divide the multi-meter reflected power indication by the multi-meter forward power indication. Locate
the quotient in the POWER RATIO column. The VSWR is listed across from the POWER RATIO entry.

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Figure 3-1. FM-250C IPA UNIT CONTROLS AND INDICATORS

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Table 3-1. FM-250C/E CONTROL AND INDICATORS

ITEM NOMENCLATURE FUNCTION

NO.

1 RF Power Output Level Adjusts IPA unit RF output level. CW adjustment

Control increases output level.

2 +20V Status Indicator Illuminates to indicate the presence of the +20 volt
operating potential.

3 -20V Status Indicator Illuminates to indicate the presence of the -20 volt
operating potential.

4 +5V Status Indicator Illuminates to indicate the presence of the +5 volt

operating potential.

5 VSWR Status Indicator Illuminates to indicate reflected power exceeds 10

watts.

6 TEMP Status Indicator Illuminates to indicate the RF amplifier heat-sink

temperature exceeds a preset limit.

7 Multi-meter LCD Display Indicates units of voltage, power, or current as selected

by the multi-meter switches.

8 RFL Multi-meter Indicator Illuminates to indicate the reflected power multi-meter

function is selected.

9 FWD Multi-meter Indicator Illuminates to indicate the forward power multi-meter

function is selected.

10 FWD Multi-meter Switch Selects the forward power multi-meter function when
depressed.

11 RFL Multi-meter Switch Selects the reflected power multi-meter function when
depressed.

12 PAV Multi-meter Switch Selects the PA voltage multi-meter function when

depressed.

13 PAI Multi-meter Switch Selects the PA current multi-meter function when

depressed.

14 PAI Multi-meter Indicator Illuminates to indicate the PA current multi-meter

function is selected.

15 PAV Multi-meter Indicator Illuminates to indicate the PA voltage multi-meter

function is selected.

16 Amps Multi-meter Unit Illuminates when the multi-meter indicates units of

Indicator current.

17 Volts Multi-meter Unit Illuminates when the multi-meter indicates units of

Indicator voltage.

18 Watts Multi-meter Unit Illuminates when the multi-meter indicates units of

Indicator power.

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19 AC Power ON/OFF Switch Provides primary AC power control for the IPA unit.

Table 3-2. POWER/VSWR CONVERSION

Reflected Power in Watts

= POWER RATIO
Forward Power in Watts
VSWR
0.000 1.0:1
0.002 1.1:1
0.008 1.2:1
0.017 1.3:1
0.028 1.4:1
0.040 1.5:1
0.053 1.6:1
0.074 1.75:1
0.111 2.0:1
0.183 2.5:1
0.250 3.0:1
0.360 4.0:1

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4 THEORY OF OPERATION
This section presents overall theory of operation for the FM-250C IPA unit.
For the purpose of explaining the FM-250C IPA unit circuitry, the IPA unit is divided into functional
subassemblies. A detailed description of each subassembly is presented in Part II of this manual. A block
diagram of the FM-250C IPA unit is presented in Figure 4-1.

4.1 FUNCTIONAL DESCRIPTION.

4.1.1 POWER SUPPLY CIRCUIT.
Primary ac power is applied to the IPA unit through a combination voltage selector, line filter, fuse holder, and
on/off switch module. This device provides: 1) on/off control of the primary ac power, 2) overload protection for
the entire IPA unit, 3) allows selection of a wide range of ac input potentials, and 4) RFI filtering. Power from
the selector/filter/switch module is applied to a power transformer.
All dc potentials for IPA unit operation are generated by a power supply circuit board. The circuit board is
equipped with two switching power supply circuits. One circuit provides the RF amplifier circuitry on the RF
amplifier assembly with a variable 0 to +48V main PAV supply. The supply contains overvoltage, over-current,
under-voltage, short-circuit, and over-temperature protection circuitry.
The second switching power supply circuit provides potentials of ±20 volts, ±15 volts, and +5 volts. The
regulated supplies are full wave rectified, filtered, and electronically regulated to assure stable equipment
operation. They are protected from overvoltage, over-current, reverse voltage, and short-circuit conditions and
distributed throughout the IPA unit to various subassemblies. Front-panel LEDs provide status indication of the
+20 volt, -20 volt, and +5 volt operating potentials.

4.1.2 POWER CONTROL CIRCUIT.

The circuitry on the power control circuit board regulates the operation of the RF amplifier within preset limits
dependent upon several parameters such as forward RF power output, reflected power, RF amplifier heat sink
temperature, dc current, and dc supply voltage. The circuit board contains forward/reflected power amplifiers,
over temperature circuitry, over current circuitry, and VSWR circuitry.
The control circuit monitors temperature, PA current, and VSWR conditions. The forward/ reflected power
amplifiers provide the control circuitry with forward and reflected power samples. The over temperature
circuitry monitors the total RF amplifier assembly heat sink temperature. The PA current circuit monitors the PA
current for over current conditions. The VSWR circuit monitors the RF output for VSWR conditions. If a
temperature, over current, or VSWR condition exceeds the reference, the circuit will automatically reduce the
power output. This will maintain safe operation of the RF output transistor under the worst case conditions. If
excessive VSWR exists, a front-panel VSWR indicator will illuminate. If an over-temperature condition exists, a
front-panel TEMP indicator will illuminate.

4.1.3 METERING CIRCUIT.

Metering of important IPA unit operating parameters is provided by a digital multi-meter. Four steady-state
parameters are selected by front-panel switches and displayed on a liquid crystal display (LCD). Additional
circuitry on the metering circuit board converts the multi-meter into a high-impedance test instrument for
internal voltage measurements.

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4.1.4 RF AMPLIFIER ASSEMBLY.

The RF amplifier transistor is mounted on a large heat sink positioned in the direct air flow from a cooling fan.
Heat sink temperature is monitored by the control circuitry. If an over-temperature condition exists, the control
circuit will automatically reduce RF power to maintain safe operation of the RF devices.
The broadband characteristic of the amplifier eliminates the necessity for adjustments at any frequency within
the FM band, and enhances amplifier stability under varying load conditions.

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Figure 4-1. FM-250C/E OVERALL SIMPLIFIED SCHEMATIC

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5 MAINTENANCE
This section provides general maintenance information, electrical adjustment procedures, and troubleshooting
information for the FM-250C IPA unit.

5.1 SAFETY CONSIDERATIONS.

WARNING THE IPA UNIT CONTAINS GUARDS FOR HAZARDOUS

VOLTAGES PRESENT AT THE AC LINE SELECTOR AND
HIGH CURRENTS PRESENT AT THE
WARNING POWER TRANSISTORS MOUNTED ON THE RF
AMPLIFIER HEAT SINK ASSEMBLY. NEVER
WARNING OPERATE THE IPA UNIT WITHOUT THE GUARDS.

WARNING

WARNING USE THE INSULATED TUNING TOOL PROVIDED FOR

ANY ADJSUTMENTS AND DO NOT TOUCH ANY
WARNING COMPONENT WITHIN THE IPA UNIT WHEN POWER IS
ENERGIZED.

Low voltages are used throughout the IPA unit circuitry; however, maintenance with power energized is always
considered hazardous and caution should be observed. It is possible to receive minor RF burns from the high
impedance points of the RF power amplifier with the IPA unit top-panel removed.
WARNING ENSURE ALL PRIMARY POWER IS DISCONNECTED FROM
THE EXCITER BEFORE ATTEMPTING EQUIPMENT
WARNING MAINTENANCE

5.2 FIRST LEVEL MAINTENANCE.

First level maintenance consists of precautionary procedures applied to equipment to pre vent future failures.
These procedures are performed on a regular basis and the results recorded in a performance log.
Periodically, the IPA unit chassis and fan filter should be cleaned of accumulated dust using a brush and
vacuum cleaner. Check for overheated components, tighten loose hardware, and lubricate mechanical surfaces
(such as the slide rails) as required. Check performance levels by utilizing the multi-meter functions and status
indicators provided.

5.3 SECOND LEVEL MAINTENANCE.

Second level maintenance consists of procedures required to restore the FM-250C/E to operation after a fault
has occurred.
The maintenance philosophy of the FM-250C IPA unit consists of problem isolation to a specific assembly. Refer
to the applicable section of this manual for detail troubleshooting information to isolate a problem to specific
components. If desired, the entire assembly may be returned to Broadcast Electronics for repair or replacement.

5.3.1 ADJUSTMENTS.
Adjustment procedures for all controls on all circuit boards are provided by each applicable section of this
manual.

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5.4 TROUBLESHOOTING.
Most troubleshooting consists of visual checks. The various IPA unit indicators (meters, LED's, and fuses) should
be observed to isolate the malfunction to a specific area as listed below. Typical meter indications are presented
in Table 5-1 and IPA unit power demand requirements are listed in Table 5-2.
A. Power Supply Circuit
B. Metering Circuit
C. RF Amplifier
D. Control Circuit
Table 5-1. TYPICAL METER INDICATIONS

MULTIMETER SWITCH MULTIMETER INDICATION

POSITION

TEST
+20 V +19 to +21 V DC

- 20 V - 19 to -21 V DC

+5 V +4.8 to +5.2 V DC

PAV RF
POWER 87.5 MHz 98.1 MHz 107.9 MHz

62 Watts 22.8 + V DC 19.6 + V DC 19.6 + V DC

125 Watts 32.8 + V DC 28.8 + V DC 29.0 + V DC

187 Watts 39.9 + V DC 35.2 + V DC 35.9 + V DC

250 Watts 46.1 + V DC 40.9 + V DC 41.3 + V DC

PAI RF
POWER 87.5 MHz 98.1 MHz 107.9 MHz

62 Watts 3.3 Ampere 4.5 Ampere 4.8 Ampere

125 Watts 4.7 Ampere 5.7 Ampere 5.9 Ampere

187 Watts 6.0 Ampere 6.6 Ampere 6.8 Ampere

250 Watts 7.4 Ampere 7.5 Ampere 7.5 Ampere

FWD 25 to 250 Watts

RFL Less than 6 Watts

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Table 5-2. AC POWER REQUIREMENTS

RF POWER OUTPUT
MIDBAND 98.1 MHz AC INPUT
POWER REQUIREMENTS

250 W 230 V AC 2.9 Ampere

187 W 230 V AC 2.3 Ampere

125 W 230 V AC 1.8 Ampere

62 W 230 V AC 1.2 Ampere

250 W 121.4 V AC 4.5 Ampere

187 W 121.4 V AC 3.75 Ampere

125 W 121.4 V AC 2.97 Ampere

62 W 121.4 V AC 2.1 Ampere

DC VOLTMETER. The FM-250C/E is equipped with a high impedance voltmeter which can be employed to
measure internal dc potentials. To convert the front-panel multi-meter to a dc test instrument, refer to Figure
5-1 and the following procedure.
Procedure. To convert the multi-meter to a test instrument, proceed as follows:
A. Slide the IPA unit forward and remove the top-cover.
WARNING DO NOT TOUCH ANY FEED THROUGH CAPACITORS
OR COMPONENTS ON THE RF AMPLIFIER MODULE
WARNING WITH POWER APPLIED.

B. Operate the test switch/indicator on the metering circuit board assembly to illuminate the
switch/indicator. All multi-meter function indicators will extinguish and the LCD display will indicate zero
volts.
C. The test probe is mounted directly behind the metering circuit board inside the chassis. The test probe
measures D.C. voltage.
D. To restore normal operation of the meter, depress any front-panel multi-meter function switch. Replace
the top-cover.
Once the trouble is isolated, refer to the applicable section discussing the theory of operation and
troubleshooting procedures for the respective assembly to assist in problem resolution. All internal components
may be accessed by removing the top cover (refer to Figure 5-1).

5.5 IPA UNIT PREPARATION FOR SHIPMENT

If the IPA unit is removed from service to be shipped to another location, ensure the following steps are
accomplished prior to shipping:
A. Ensure the top-cover is secured to the IPA unit.
B. Pack the IPA unit in a carton, allowing 2 inches (5.08 cm) minimum of packing material all around the
IPA unit.
C. Provide adequate insurance coverage.

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Figure 5-1. FM-250C IPA UNIT COMPONENT LOCATOR

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WARNING BERYLLIUM OXIDE CERAMICS (BeO) – AVOID

BREATHING DUST OR FUMES.
WARNING

WARNING PORTIONS OF THE WHITE CASE MATERIAL OF THE

FM-250C IPA UNIT RF AMPLIFIER TRANSISTORS ARE
MADE OF BeO CERAMIC MATERIAL. DO NOT
PERFORM ANY OPERATION ON
WARNING ANY BeO CERAMIC WHICH MIGHT PRODUCE DUST OR
FUMES, SUCH AS GRINGING, GRIT BLASTING, OR
ACID CLEANING. BERYLLIUM OXIDE DUST OR FUMES
ARE HIGHLY TOXIC AND BREATHING THEM CAN
RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
BeO CERAMICS MUST BE DISPOSED OF ONLY IN A
MANNER PRESCRIBED BY THE DEVICE
MANUFACTURER. USE CARE IN REPLACING
TRANSISTORS OF THIS TYPE.

COMPONENT REPLACEMENT. The circuit boards used in the FM-250C IPA unit are double-sided boards with
plated-through holes. Because of the plated-through holes, solder fills the holes by capillary action. These
conditions require that defective components be removed carefully to avoid damage to the board.
On all circuit boards, the adhesion between the copper trace and the circuit board fails at almost the same
temperature as solder melts. A circuit board trace can be destroyed by excessive heat or lateral movement
during soldering. Use of a small iron with steady pressure is required for circuit board repairs.
To remove a soldered component from a circuit board, cut the leads from the body of the defective component
while the device is still soldered to the board. Grip each component lead with long nose pliers. Touch the
soldering iron to the lead at the solder connection on the circuit side of the board. When the solder begins to
melt, push the lead through the back side of the board and cut off the clinched end of the lead. Each lead may
now be heated independently and pulled out of each hole. The holes may be cleared of solder by carefully re-
heating with a low wattage iron and removing the residual solder with a soldering vacuum tool.
Install the new component and apply solder from the circuit side of the board. If no damage has been incurred
to the plated-through holes, soldering of the component side will not be required.

WARNING MOST SOLVENTS WHICH WILL REMOVE ROSIN FLUX

ARE VOLATILE AND TOXIC BY THEIR NATURE AND
SHOULD BE USED ONLY IN SMALL AMOUNTS IN A
WARNING WELL VENTILATED AREA, AWAY FROM FLAME,
INLCUDING CIGARETTES AND SOLDER IRONS.

WARNING
OBSERVE THE MANUFACTURER’S CAUTIONARY
INSTRUCTIONS.
WARNING

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After soldering, remove residual flux with a suitable solvent. Rubbing alcohol is highly diluted and is not
effective.
The board should be checked to ensure the flux has been removed. Rosin flux is not normally corrosive;
however, the flux will absorb enough moisture in time to become conductive and cause problems.
INTEGRATED CIRCUITS. Special care should be exercised with integrated circuits. Each integrated circuit must
be installed by matching the integrated circuit notch with the notch on the socket. Do not attempt to remove
an integrated circuit from a socket with your fingers. Use an integrated circuit puller to lightly pry the
component from the socket.

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6 POWER CONTROL CIRCUIT

This section provides general information and specifications relative to the operation of the power control
circuit board.

6.1 DESCRIPTION.
The circuitry on the power control circuit board regulates the operation of the RF amplifier within preset limits
depending on the forward power output, PA current, reflected power, VSWR, and RF amplifier assembly
temperature. The circuit board is designed with forward and reflected power amplifier circuits, an over
temperature protection circuit, an over current protection circuit, and a VSWR protection circuit.

6.2 THEORY OF OPERATION

This section presents the theory of operation for the FM-250C IPA power control circuit board. A simplified
schematic diagram of the power control circuit board is presented in Figure 6-1.

6.2.1 FUNCTIONAL DESCRIPTION.

FORWARD/REFLECTED POWER AMPLIFIER CIRCUITS. The forward/reflected amplifier circuits provide forward
and reflected power voltage samples to the power control circuit and the metering circuit board. The forward
power amplifier circuit consists of amplifier U1A, forward power calibration control R4, the forward power
squaring circuit, and amplifier U2B. The reflected power amplifier circuit consists of amplifier U1B, reflected
power calibration control R25, the reflected power squaring circuit, and amplifier U2D.
Forward Amplifier. A dc output from the forward power directional coupler is applied to the non-inverting
input of U1A. U1A is configured as an amplifier with the gain determined by forward power calibrate control
R4. The output of U1A is routed to: 1) power level control header J7 and 2) forward power square circuit
calibration control R7. Header J7 programs the power control circuit for normal or test operation. P7 is provided
only to allow a test reference to be routed to the power control circuit during troubleshooting/test conditions.
The squaring circuit consists of forward power square circuit calibration control R7 and integrated circuits U2A
and U3. U2A and U3 convert the voltage sample to a power sample. The current output of the squaring circuit
is routed to voltage converter amplifier U2B. U2B provides a forward power voltage sample to the metering
circuit board and the remote forward power indication terminal on the IPA unit rear panel.
Reflected Amplifier. A dc output from the reflected power directional coupler is applied to the non-inverting
input of U1B. U1B is configured as an amplifier with the gain determined by reflected power calibrate control
R25. The output of U1B is routed to: 1) VSWR comparator U5A and 2) reflected power square circuit calibration
control R28. The squaring circuit consists of reflected power square circuit calibration control R28 and
integrated circuits U2C and U4. U2C and U4 convert the voltage sample to a power sample. The current output
of the squaring circuit is routed to voltage converter amplifier U2D. U2D provides a reflected power voltage
sample to the P.A. temp/reflected power select header J8 and the remote reflected power indication terminal on
the IPA unit rear panel. Header J8 allows the selection of a reflected power or P.A. temperature signal to be
routed to the metering circuit board. The jumper is programmed to select the temperature sample only during
temperature troubleshooting operations.

6.2.2 P.A. TEMPERATURE CIRCUIT.

The P.A. temperature circuit provides automatic RF power reduction if the RF amplifier assembly temperature
exceeds a preset level. This circuit consists of temperature sensor U2 on the RF amplifier circuit board, RF
amplifier temperature amplifier U1C, over-temperature comparator U5B, and temperature LED comparator
U6B.

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Figure 6-1. CONTROL CIRCUITRY SIMPLIFIED SCHEMATIC

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The output of temperature sensor U2 on the RF amplifier circuit board is applied to non-inverting amplifier U1C.
The output of U1C is applied to: 1) over temperature comparator U5B and 2) P.A. temperature/reflected power
select header J8. As the RF amplifier temperature increases, the output level of temperature sensor U2 will
increase. If this potential exceeds a threshold level established by a reference, U5B will route a dc voltage to the
power control circuit and to temperature LED comparator U6B. Header J8 allows the selection of the P.A.
temperature for troubleshooting operations.
The power control circuit will respond by creating a fold-back condition to reduce the PA control voltage. If the
voltage from U5B exceeds the reference voltage at U6B, the output of U6B will go HIGH. The HIGH is routed to:
1) the metering circuit board to illuminate the TEMP LED and 2) the remote external PA temperature fault
indicator.

6.2.3 P.A. CURRENT CIRCUIT.

The P.A. current is monitored for over current conditions by a comparator circuit. A current sample from the
power amplifier assembly is applied to P.A. current comparator U7B. If the sample exceeds the reference, U7B
will output a dc voltage to the power control circuit. The power control circuit will create a fold-back condition
to reduce the PA control voltage.

6.2.4 VSWR CIRCUIT.

The IPA unit VSWR is monitored by a comparator circuit. A reflected power sample from U1B is applied to
VSWR comparator U5A. If the sample exceeds the reference, U5A will output a dc voltage to the power control
circuit. The power control circuit will create a fold-back condition and reduce the PA control voltage.
The output of U5A is also routed to VSWR LED comparator U6A. If the voltage from U5A exceeds the reference
voltage at U6A, the output of U6A will go HIGH. The HIGH is routed to the metering circuit board to illuminate
the VSWR LED.

6.2.5 POWER CONTROL CIRCUIT.

The power control circuit provides manual and automatic IPA unit power control operation. Manual power
control is when the FM-250C IPA output power is controlled manually using the internal power adjust control,
the optional up/ down power control panel, or an external voltage source. Automatic power control is when
the FM-250C IPA output power is controlled automatically by the power control circuit. The power control
circuit will automatically maintain a constant output power in response to changing load conditions. The power
control circuit also responds to high VSWR, PA over-current and over temperature conditions in both the
automatic and manual modes by initiating a fold-back operation. The fold-back operation reduces the IPA unit
output power to protect the IPA unit circuitry during the high VSWR, PA over current, and PA over temperature
conditions.
Manual Power Control Operation. Automatic/manual power control operation is established by normal/test
jumper J7. When J7 is in the test position, the FM-250C IPA output power will not automatically adjust to
changing load conditions. The output power must be increased/decreased manually using the power output
adjust control R67.
Automatic Power Control Operation. Automatic/manual power control operation is established by normal/test
jumper J7. When J7 is in the normal position, the power control circuit will automatically maintain a constant
output power during changing load conditions by routing a forward power control sample to the protection
circuit. The forward power sample allows the power control circuit to automatically maintain a constant RF
output power.
Protection Circuitry. The protection circuitry consists of VSWR comparator U5A, PA over temperature
comparator U5B, PA over current comparator U7B, and summing amplifier U1D. When a high VSWR, over
temperature, or over current condition occurs, a voltage is applied to the inverting input of summing amplifier
U1D. U1D will create a fold-back condition. The fold-back condition will reduce the PA control voltage and
result in the reduction of the IPA unit output power. As the condition which caused the fold-back clears, U1D
will respond by increasing the PA control voltage to return the IPA unit output power to normal.

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6.3 MAINTENANCE
This section provides maintenance information, electrical adjustment procedures and troubleshooting
information for the power control circuit board.

6.3.1 FORWARD POWER CIRCUIT CALIBRATION.

Potentiometer R4 calibrates the forward power detection circuit. Potentiometer R7 calibrates the forward power
square circuit. Perform the following procedure calibrate the forward power detection and forward power
square circuits.
Required Equipment. The following tools and equipment are required for the forward power calibration.
A. Insulated adjustment tool, shipped with the IPA unit (P/N 407-0083).
B. Non-inductive 250 watt 50 Ohm test load.
C. Coaxial Accessory Cable.
D. Calibrated 50 Ohm inline wattmeter.
E. Digital multi-meter, Fluke 75 or equivalent.
Procedure. To adjust forward power calibrate control R4 and forward power square circuit calibration control
R7, proceed as follows:
A. The IPA unit MULTI-METER must be calibrated prior to adjusting the forward power calibration
controls. Refer to MULTI-METER DISPLAY CALIBRATION in the METERING CIRCUIT section of this
manual and perform the procedure to calibrate the display.
B. Apply primary power and record the front-panel FWD meter indication.

WARNING
DISCONNECT IPA UNIT PRIMARY POWER BEFORE
PROCEEDING.
WARNING

C. Disconnect the IPA unit primary power.

D. Connect a 250 watt 50 Ohm test load and in-line wattmeter to the rear-panel RF OUTPUT receptacle.
Refer to Figure 6-4. Configure the wattmeter for forward power operations.
E. Refer to Figure 6-3 and place jumper P7 in position 2-3.
F. Connect the digital multi-meter between TP1 and ground.
G. Apply primary power and operate the IPA unit.

WARNING
DONOT TOUCH ANY COMPONENT WITHIN THE IPA
UNIT WITH POWER APPLIED.
WARNING

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Figure 6-2. POWER CONTROL CIRCUIT BOARD CONTROLS

WARNING
DO NOT TOUCH ANY COMPONENT WITHIN THE IPA
UNIT WITH POWER APPLIED.
WARNING

H. Refer to Figure 6-3 and adjust power output control R67 for a 250 watt output power indication on
the external meter.
I. Refer to Figure 6-3 and adjust forward power calibrate control R4 for 3.000V at TP1.
J. Connect the digital multi-meter between TP3 and ground.
K. Check for a 9.00 volt dc multi-meter indication. If the multi-meter does not indicate 9.00 volts, refer to
Figure 6-3 and adjust forward power square circuit calibrate control R7 for a 9.00 volt dc indication
on the multi-meter.
L. Check for a 250 watt indication on the IPA unit multi-meter. If the IPA unit multi-meter does not
indicate 250 watts, refer to Figure 6-3 and adjust forward power calibrate control R4 for a 250 watt
indication on the IPA unit multi-meter.
M. Disconnect the IPA unit primary power.

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N. Refer to Figure 6-3 and place jumper P7 in position 1-2.

O. Apply primary power and operate the IPA unit.
P. Refer to Figure 6-3 and adjust power output control R67 for the forward power value recorded at the
beginning of the procedure.

WARNING
DISCONNECT IPA UNIT PRIMARY POWER BEFORE
PROCEEDING.
WARNING
Q. Disconnect the IPA unit primary power.
R. Remove the test equipment and replace the IPA unit top-panel.

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Figure 6-3. PARALLEL LOAD CONNECTION

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WARNING
DONOT TOUCH ANY COMPONENT WITHIN THE IPA
UNIT WITH POWER APPLIED.
WARNING

6.3.2 REFLECTED POWER CIRCUIT AND VSWR FOLDBACK CALIBRATION.

Potentiometer R25 calibrates the reflected power detection circuit. Potentiometer R28 calibrates the reflected
power square circuit. Potentiometer R52 determines the level for VSWR fold-back operation. Perform the
following procedure to calibrate the reflected power detection circuit, reflected power square circuit, and the
VSWR fold-back level.
Required Equipment. The following tools and equipment are required for the reflected power and VSWR fold-
back calibrations.
A. Insulated adjustment tool, shipped with the IPA unit (P/N 407-0083).
B. Two Non-inductive 250 watt 50 Ohm test loads.
C. Coaxial Accessory Cable.
D. Coaxial Test Cables.
E. Type N Tee.
F. Calibrated 50 Ohm inline wattmeter.
G. Digital multi-meter, Fluke 75 or equivalent.
Procedure. To adjust reflected power calibrate control R25, reflected power square circuit calibration control
R28, and VSWR fold-back control R52, proceed as follows:
A. The IPA unit MULTI-METER must be calibrated prior to adjusting the reflected power circuit and the
VSWR fold-back calibration controls. Refer to MULTI-METER DISPLAY CALIBRATION in the METERING
CIRCUIT section of this manual and perform the procedure to calibrate the display.
B. Apply primary power and record the front-panel FWD meter indication.

WARNING
DISCONNECT IPA UNIT PRIMARY POWER BEFORE
PROCEEDING.
WARNING

C. Disconnect the IPA unit primary power.

D. Refer to Figure 6-4 and connect: 1) two 250 watt 50 Ohm test loads in parallel and 2) the inline
wattmeter to the RF OUTPUT receptacle as shown. Configure the wattmeter for reflected power
measurements.
E. Refer to Figure 6-3 and operate power output control R67 fully counterclockwise.
F. Connect the digital multi-meter between TP2 and ground.
G. Apply primary power and operate the IPA unit.

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WARNING
DONOT TOUCH ANY COMPONENT WITHIN THE IPA
UNIT WITH POWER APPLIED.
WARNING
H. Refer to Figure 6-3 and adjust power output control R67 for a 10 watt reflected power indication on
the external meter.
I. Refer to Figure 6-3 and adjust reflected power calibrate control R25 for a 3.000V at TP2.
J. Connect the digital multi-meter between TP4 and ground.
K. Check for a 9.00 volt dc multi-meter indication. If the multi-meter does not indicate 9.00 volts, refer to
Figure 6-3 and adjust reflected power square circuit calibrate control R28 for a 9.00 volt dc indication
on the multi-meter.
L. If required, readjust reflected power calibrate control R25 for a 10 watt indication on the IPA unit
multi-meter.
M. Connect the digital multi-meter between TP7 and ground.
N. Refer to Figure 6-3 and adjust VSWR fold-back calibrate control R52 for a 4.3 volt indication on the
multi-meter. The IPA unit front-panel VSWR indicator will illuminate. If the VSWR indicator does not
illuminate, readjust VSWR fold-back calibrate control R52 slightly until the VSWR indicator just
illuminates.
O. Refer to Figure 6-3 and operate power output control R67 fully counterclockwise.

WARNING
DISCONNECT IPA UNIT PRIMARY POWER BEFORE
PROCEEDING.
WARNING
P. Disconnect the IPA unit primary power.
Q. Disconnect all test equipment.
R. Connect a single 50 Ohm 250 watt load and inline wattmeter to the IPA unit RF OUTPUT receptacle as
shown. Configure the wattmeter for forward power measurements.
S. Depress the front-panel FWD meter function switch.
T. Apply power and operate the IPA unit.
U. Refer to Figure 6-3 and adjust power output control R67 for the forward power value record at the
beginning of the procedure.

WARNING
DISCONNECT IPA UNIT PRIMARY POWER BEFORE
PROCEEDING.
WARNING

V. Disconnect the IPA unit primary power.

W. Remove the test equipment and replace the IPA unit top-panel.

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6.4 TROUBLESHOOTING THE POWER CONTROL BOARD CIRCUITRY.

The troubleshooting philosophy for the power supply/control circuit board consists of isolating a problem to a
specific circuit. The problem may be further isolated by referencing the following information and Table 6-1
which presents troubleshooting information.
Table 6-1. POWER CONTROL CIRCUIT BOARD TROUBLEHSOOTING

SYMPTOM CIRCUITRY TO CHECK

1. Check for a 4.4 DC voltage at TP8.
NO P.A. CONTROL VOLTAGE
2. If the voltage at TP8 is present, check R64.
3. If the voltage at TP8 is not present, check for
approximately 4.4 volts DC at U1 pin 12.
4. If the voltage at U1 pin 12 is present, check for
approximately 4.4 volts DC at U1 pin 13.
5. If the voltage at U1 pin 13 is present, defective
U1D.
6. If the voltage at U1 pin 12 is not present, check
for a +20.0 DC voltage at U7 pin 1.
7. If the voltage at U7 pin 1 is present: 1) remove
the external mute signal, 2) check U7, Q2, or
Q3.
8. If the voltage at U7 pin 1 is not present, check
Q3 and R67.
1. Check for approximately 3.0 volts DC at TP1.
NO FORWARD POWER METER INDICATION
2. If the voltage at TP1 is present, check U2A, U2B,
and U3.
3. If the voltage at TP1 is not present, check U1A.
1. Check for approximately 3.0 volts DC at TP2.
NO REFLECTED POWER METER INDICATION
2. If the voltage at TP2 is present, check U2C,
U2D, and U4.
3. If the voltage at TP2 is not present, check U1B.
1. Check U5A.
NO VSWR FOLDBACK OPERATION
1. Check U7B.
NO P.A. CURRENT FOLDBACK OPERATION
1. Check U1C and U5B.
NO OVER TEMPERATURE FOLDBACK
OPERATION

WARNING
DISCONNECT PRIMARY POWER FROM THE IPA UNIT BEFORE
REMOVING ANY COMPONENTS.
WARNING

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CAUTION INADVERTENT CONTACT BETWEEN ADJACENT

COMPONENTS AND CIRCUIT TRACES MAY DAMAGE
CAUTION
THE POWER SUPPLY/CONTROL BOARD.

After the problem is isolated and power is totally de-energized, refer to the schematic diagrams and the theory
of operation to facilitate in problem resolution. The defective circuitry may be repaired locally or the circuit
board may be returned to Broadcast Electronics for repair or replacement.

6.5 REMOVAL AND INSTALLATION

This section provides removal and installation procedures for the power control circuit board.

6.5.1 REMOVAL PROCEEDURE

REQUIRED EQUIPMENT. A number 2 Phillips screwdriver with a 4 inch (10.16 cm) shaft is required to remove
the power supply/control circuit board from the IPA unit chassis.
PROCEDURE. To remove the power supply/control circuit board, proceed as follows:

WARNING
DISCONNECT PRIMARY POWER TO THE IPA REMOVING ANY
UNIT BEFORE PROCEEDING.
WARNING

A. Disconnect the primary power to the IPA unit.

B. Remove the IPA unit top-cover.
C. Disconnect P12, P21, P13 and P10 from the circuit board.
D. Disconnect P5 if the optional remote power control option is installed in the unit.
E. Remove the mounting screw securing the circuit board to the chassis.
F. With slight pressure, pull the circuit board from the mounting stud at each corner.

6.5.2 INSTALLATION PROCEDURE.

To install the power supply/control circuit board after repairs have been completed, proceed as follows:

WARNING
DISCONNECT PRIMARY POWER TO THE IPA REMOVING ANY
UNIT BEFORE PROCEEDING.
WARNING

A. Disconnect the primary power to the IPA unit.

B. Follow the REMOVAL PROCEDURE in reverse order.

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7 IPA UNIT METERING CIRCUIT BOARD

This section provides general information and specifications relative to operation of the IPA unit metering circuit
board.

7.1 DESCRIPTION.
The metering circuit board is equipped with LED status indicators for the +5 volt, +20 volt, -20 volt, and TEMP
operating parameters. The metering circuit board also includes a multi-meter circuit with an LCD display for
measuring four steady-state operating parameters. In addition, the multi-meter can be converted into a high-
impedance dc voltmeter for troubleshooting purposes.

7.2 INTERNAL VOLTMETER CHARACTERISTICS.

The internal voltmeter input impedance is 1.5 Meg Ohms. The meter is capable of measuring dc potentials from
0 to ±45 volts.

7.3 THEORY OF OPERATION

This section presents the theory of operation for the metering circuit board.

7.3.1 FUNCTIONAL DESCRIPTION.

The metering circuit board contains four circuits. A simplified schematic diagram of the metering circuit board is
presented in Figure 7-1. Refer to Figure 7-1 as required for a description of the following circuits.
A. Status Indicator Circuits
B. Multi-meter Circuit
C. Voltage Regulator Circuits

7.3.2 STATUS INDICATOR CIRCUITS.

The metering circuit board contains five LEDs to provide IPA unit status indications. DS2 through DS4 will
illuminate to indicate the presence of +20V, -20V, and +5V primary operating potentials. DS7 and DS8 will
illuminate to indicate excessive VSWR and excessive RF amplifier temperature.

7.3.3 MULTI-METER CIRCUIT.

The multi-meter circuit and LCD display provides a visual indication of five IPA unit steady state operating
parameters. Meter function switches S1 through S6 are routed directly to the input of meter function encoder
U9. When a function switch is depressed, a momentary HIGH is input to U9.
U9 will generate a three digit BCD code to the input of meter function latch U10 and a HIGH to one shot U8A.
U8A outputs a momentary LOW to the clock input of U10 which latches the information and routes the BCD
code to the input of meter function/input switch decoder U11.
U11 will decode the information and output logic HIGHs to operate the appropriate input switch(es) for the
selected meter function. These HIGHs are also routed to indicator de coder/driver U12 and the decimal point
locator logic. U12 outputs a LOW to illuminate a function indicator and appropriate unit of measure indicator
(Watts, Amps, or Volts).
FWD/RFL METER OPERATION. When the forward or reflected power meter function is selected, input switches
U6A and U3A or U3B will operate and route a sample voltage to the input of amplifier U4A. The linear output
of U4A is routed through input switch U6A to A/D converter/display driver U7. U7 converts the analog voltage
to digital information by activating the appropriate display segment control lines to DS12. LCD meter display
DS12 will indicate a value as numerical characters.

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A/D converter/display driver U7 also routes information to a decimal point locator logic circuit consisting of
U13B, U13C, and U13D. With information from U11 and U7, this circuit will position the decimal point within
the displayed value.
Test point TP2 is employed to determine the condition of the LCD display. When +5 volts is applied to TP2, U7
will activate all segment control lines which illuminates all DS12 display segments.
Meter calibration control R56 is provided to adjust the multi-meter for an accurate indication in the test meter
mode of operation.
PAV AND PAI METER OPERATION. When the PA voltage function is selected, input switch U6B will operate and
route a sample voltage to the input of A/D converter/display driver U7. When the PA current function is
selected, a voltage sample from the power sup­ply circuit board is applied to the A/D converter/display driver U7
through input switch U6C. U7 converts the analog voltage to digital information by activating the appropriate
display segment control lines to DS12. LCD meter display DS12 will indicate a value as numerical characters.
TEST METER OPERATION. When the test meter function is selected, input switch U3C will operate and route
test probe potentials to the input of U7 through buffer U4B.
METER FUNCTION PRESET CIRCUIT. A meter function preset circuit consisting of resistor R61, capacitor C32,
transistor switch Q4, and one shot U8B automatically selects the forward power meter function when IPA unit
primary power is applied. Q4 will output a LOW to U8B as C32 charges through R61. U8B outputs a
momentary HIGH to forward power meter function switch S1 and the input of meter function encoder U9.

7.3.4 VOLTAGE REGULATOR CIRCUITS.

The metering circuit board contains four voltage regulator circuits which convert the FM-250C/E primary
operating voltages to potentials required for circuit board operation. All regulators are equipped with overload
protection, thermal overload protection, and current limiting circuits.
Voltage regulator circuit U15 converts a -20 volt potential into a -15 volt source. This -15 volts is also applied to
the input of regulator circuit U16 which provides a -5 volt potential. Voltage regulator circuit U14 converts a
+20 volt potential into a +15 volt source. Voltage regulator U17 converts the +15V regulated supply to +7.5
volts. The +7.5 volt supply is used as a reference for the LCD meter display and the LED bar graph display.

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Figure 7-1. METERING BOARD SIMPLIFIED SCHEMATIC

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7.4 MAINTENANCE
This section provides maintenance information, electrical adjustment procedures and troubleshooting
information for the metering circuit board assembly.

7.4.1 ELECTRICAL ADJUSTMENTS.

REQUIRED EQUIPMENT. The following tools and equipment are required for electrical adjustment procedures.
A. Insulated adjustment tool, shipped with the IPA unit (P/N 407-0083).
B. Digital voltmeter, Fluke 75 or equivalent.
C. Low distortion audio generator.
D. Calibrated oscilloscope.
METER CALIBRATE CONTROL (R56). Potentiometer R56 on the metering circuit board adjusts the multi-meter
circuitry for an accurate indication. To adjust R56, refer to Figure 7-2 as required and proceed as follows.
Procedure. To adjust meter calibration control R56, proceed as follows:

WARNING
DISCONNECT IPA UNIT PRIMARY POWER BEFORE
PROCEEDING.
WARNING
A. Disconnect the IPA unit primary power.
B. Remove the top-cover.
C. Connect an external 2.0 volt dc source and a multi-meter to test point TP7.
D. Apply IPA unit primary power and operate the test switch/indicator on the metering circuit board to
illuminate the switch/indicator.

WARNING
DO NOT TOUCH ANY COMPONENT WITHIN THE IPA
UNIT WITH POWER APPLIED.
WARNING
E. With an insulated adjustment tool, adjust R56 until the front-panel LCD display indicates 1000.
WARNING
DISCONNECT THE PRIMARY POWER TO THE IPA UNIT
BEFORE PROCEEDING.
WARNING
F. Disconnect the power to the IPA unit, remove the test equipment, replace the test probe in the clip
provided, and replace the top-cover.

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Figure 7-2. METERING CIRCUIT BOARD CONTROLS AND TEST POINTS

7.4.2 TROUBLESHOOTING.
The troubleshooting philosophy for the metering circuit board consists of isolating a problem to a specific
circuit. The problem may be further isolated by referencing the following information and Table 7-1 which
presents troubleshooting information for the metering circuit board.
WARNING
DISCONNECT THE POWER FROM THE IPA UNIT BEFORE
REMOVING OR REPLACING ANY COMPONENTS.
WARNING

CAUTION INADVERTENT CONTACT BETWEEN ADJACENT

COMPONENTS AND CIRCUIT TRACES MAY DAMAGE
CAUTION
THE POWER SUPPLY/CONTROL BOARD.

After the problem is isolated and power is totally de-energized, refer to the schematic diagrams and the theory
of operation to facilitate in problem resolution. The defective circuitry may be repaired locally or the circuit
board may be returned to Broadcast Electronics for repair or replacement.

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Table 7-1. METERING CIRCUIT BOARD TROUBLESHOOTING

SYMPTOM DEFECT/REMEDY
1. Check integrated circuit U8A.
NO MULTIMETER FUNCTION SWITCH
OPERATION 2. Check integrated circuit U9.
3. Check integrated circuit U10.
4. Check integrated circuit U11.
1. Check PAV switch S3.
NO PAV MULTIMETER FUNCTION
2. Check input switch U6B.
1. Check integrated circuit U8B.
NO FWD POWER FUNCTION SELECTED
WHEN PRIMARY POWER IS APPLIED 2. Check transistor Q4 and associated
components.
1. Check integrated circuit U12.
NO MULTIMETER FUNCTION AND UNIT
MEASURE INDICATORS
1. Check input switch U3A.
NO FWD POWER METER INDICATION
1. Check input switch U6A.
NO FWD AND RFL POWER METER
INDICATION 2. Check integrated circuit U4A and associated
components.
1. Check integrated circuit U7.
NO LCD DISPLAY
2. Check display DS12.

7.5 REMOVAL AND INSTALLATION

This section provides removal and installation procedures for the metering circuit board assembly.

7.5.1 REMOVAL PROCEDURE.

REQUIRED EQUIPMENT. The following equipment is required to remove the metering circuit board assembly.
A. Flat tip screwdriver, 4 inch (10.16 cm) shaft with 1/4 inch tip.
B. Number 2 Phillips screwdriver, 4 inch (10.16 cm) shaft.
C. Number 1 Phillips screwdriver, 4 inch (10.16 cm) shaft.
PROCEDURE. The removal of the metering circuit board assembly requires the IPA unit be placed on a suitable
work surface. To remove the metering circuit board assembly, refer to Figure 7-3 and proceed as follows:
WARNING
DISCONNECT IPA UNIT PRIMARY POWER BEFORE
PROCEEDING.
WARNING
A. Disconnect the primary power from the IPA unit.
B. Remove the IPA unit top-cover and disconnect P14 from the metering circuit board.
C. Remove the two front-panel mounting screws on each side of the chassis.
D. Remove the four front-panel mounting screws on the underside of the chassis and lower the front-panel.
E. Remove the five screws securing the shield to the circuit board assembly.
F. Remove the five stand-offs and one screw securing the circuit board assembly to the front-panel.

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G. Lift the circuit board assembly from the front-panel by applying light pressure on the multi-meter
function switches.

7.5.2 INSTALLATION PROCEDURE.

To install the metering circuit board assembly after repairs have been completed, proceed as follows:
WARNING
DISCONNECT IPA UNIT PRIMARY POWER BEFORE
PROCEEDING.
WARNING
A. Disconnect the primary power from the IPA unit.
B. Follow the REMOVAL PROCEDURE in reverse order.

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Figure 7-3. METERING CIRCUIT REMOVAL AND INSTALLATION DIAGRAM

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8 RF Amplifier
This section provides general information and specifications relative to the operation of the RF amplifier
assembly.

8.1 DESCRIPTION.
The RF amplifier assembly is equipped with three stages of amplification to increase the low level RF input signal
to an adjustable level of 25 to 250 watts. Directional coupler sensing lines on the circuit board provide both
forward and reflected power outputs for monitoring and control of amplifier operation. DC power for the RF
amplifier assembly and the +20 volt regulator is provided by a modular switching power supply assembly.
DC power for all the IPA unit assemblies is provided by a switching power supply cir­cuit board. The circuit
board provides the: 1) a variable dc PA voltage, 2) ±20 volts dc, 3) ±15 volts dc, and 4) +5 volts dc. The RF
amplifier assembly PA voltage provides a variable dc supply to control the RF output power. The ±20, ±15,
and +5 volt supplies are routed throughout the IPA unit assemblies.

8.2 ELECTRICAL SPECIFICATIONS.

Refer to Table 8-1for electrical specifications of the RF amplifier assembly.
Table 8-1. RF Amplifier Electrical Specifications

PARAMETER SPECIFICATIONS

SIGNAL LEVELS:

RF AMPLIFIER

INPUT 6.5 Watts at 50 Ohms.

OUTPUT 25 to 250 Watts RF at 50 Ohms (adjustable).

DIRECTIONAL COUPLER OUTPUT

FORWARD 3V DC = 250 Watts.

REFLECTED 0.75V DC = 10 Watts.

8.3 THEORY OF OPERATION

This section presents the theory of operation for the IPA unit RF amplifier assembly.

8.3.1 RF AMPLIFIER ASSEMBLY DESCRIPTION.

The RF amplifier assembly consists of: 1) an RF amplifier input circuit board, 2) an RF amplifier output circuit
board, and 3) a low-pass filter/directional coupler board. All wiring to and from the assembly is routed through
plugs and jacks for ease of maintenance. A fan is installed on the IPA unit rear-panel to maintain proper
operating temperature.
The RF amplifier assembly is equipped with a two-stage FM broadband amplifier with a maximum output
power of 250 watts. Output levels from 25 to 250 watts are achieved by adjusting the power transistor supply
voltage. Due to the broadband characteristics, tuning of the amplifier is not required.
In addition, the RF amplifier assembly contains forward and reflected power directional couplers and an input
mute circuit. The directional coupler outputs and operating potentials are routed from the circuit board through
the chassis with feed-through capacitors to prevent RF interference.

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A simplified schematic diagram of the RF amplifier circuit board is presented in Figure 8-1. Refer to Figure 8-1
as required for a description of the following circuit boards:
A. RF amplifier input circuit board.
B. RF amplifier output circuit board.
C. Low-pass filter/directional coupler circuit board.

8.3.2 RF AMPLIFIER INPUT CIRCUIT BOARD.

The RF amplifier input circuit board consists of a driver amplifier, and associated components. An impedance
matching network is designed to provide maximum broadband frequency stabilization.
DRIVER AMPLIFIER. The driver amplifier consists of transistor Q1, an impedance matching network, resistor R8,
and inductor L3. This stage provides approximately 8 watts of output power to the following stage. L3 provides
a dc return path for Q1. R8 en­sures stable amplifier operation. Capacitors C43/C18 and micro strip inductor
SL3 match the output impedance of Q1 to the input impedance of the next amplifier stage.
Driver amplifier Q1 operates from a dc potential of +20 volts. Inductors L4 and L5, and capacitors C15, C16,
and C17 provide power supply isolation. Potentiometer R11 establishes the bias for the power transistor on the
RF amplifier output circuit board.

8.3.3 RF AMPLIFIER OUTPUT CIRCUIT BOARD.

The RF amplifier output circuit board consists of balun W2, power transistor Q4, step-up transformer T1, an
impedance matching circuit, a low-pass filter, and a directional coupler circuit. Balun W2 is designed to convert
the unbalanced output of transistor Q1 on the RF amplifier input circuit board to a balanced signal to drive
power transistor Q4. The output of W2 is applied through termination and stabilization components R17
through R20 and RF coupling capacitors C20 through C23 to power transistor Q4.
Power transistor Q4 is the primary amplifier device. The device is designed to output 250 watts of RF power.
Q4 operates from an adjustable dc potential of 0 to +48 volts. The adjustable potential is preset by circuitry on
the power supply/control circuit board and is automatically maintained by feedback from the forward power
directional coupler. Induc­tors L6 and capacitor C30 provide power supply isolation.
The output of Q4 is applied to push-pull step-up transformer T1. Transformer T1: 1) pro­vides dc blocking, 2)
converts the balanced output of Q4 to an unbalanced signal, and 3) provides a 50 Ohm output. The 50 Ohm
output is routed to a low-pass filter and a directional coupler circuit on the low-pass filter/directional coupler
circuit board.

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Figure 8-1. RF AMPLIFIER SIMPLIFIED SCHEMATIC

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8.3.4 LOWPASS FILTER/DIRECTIONAL COUPLER CIRCUIT BOARD.

LOWPASS FILTER CIRCUIT. The RF amplifier output signal harmonic and spur frequencies are reduced to FCC,
DOC, and CCIR levels by a low-pass filter. The filter is a third order low-pass circuit consisting of inductors L201
through L204 and capacitors C202 through C213. The output of the circuit is routed through the directional
coupler circuit to the RF output connector.

8.3.5 DIRECTIONAL COUPLER CIRCUITS.

The directional couplers provide two dc signals obtained by rectifying a sample of the RF output signal. Due to
the polarity of the samples, one signal will represent the forward output signal and the other will represent the
reflected.
FORWARD DIRECTIONAL COUPLER. The forward voltage sample is obtained from a micro-strip inductor on the
circuit board near the output line. This signal is rectified and filtered by diode D202 and capacitors C218 and
C220.
REFLECTED DIRECTIONAL COUPLER. The reflected voltage sample is obtained from a micro-strip inductor on the
circuit board near the output line. This signal is rectified and filtered by diode D203 and capacitors C219 and
C221. The directivity of the circuit is adjusted by null control R208.
RF SAMPLE CIRCUIT. A sample of the RF output signal is routed to filter capacitors C222 and C223. The
capacitors provide a sample of the RF output signal for application to the RF SAMPLE receptacle.

8.4 POWER SUPPLY CIRCUIT BOARD DESCRIPTION.

A simplified schematic diagram of the Power Supply circuit board is presented in Figure 8-2. Refer to Figure 8-2
as required for a description of the Power Supply Circuit Board.
The RF amplifier assembly is equipped with a switching power supply circuit board. The circuit board provides
all the dc voltage potentials for the IPA unit. A power amplifier voltage switching supply circuit provides a
variable dc voltage for the power amplifier circuit. A second switching power supply circuit provides ±20 volt,
±15 volt, and +5 volt supplies for the IPA unit circuitry. The following text presents a description of the power
supply circuit board circuitry.

8.4.1 POWER AMPLIFIER VOLTAGE SWITCHING SUPPLY CIRCUIT.

SOFTSTART AND RECTIFIER CIRCUIT. An ac voltage potential from secondary winding A of primary power
transformer T1 is applied to optical coupler U11 and SCRs D24 and D25. Optical coupler U11 functions as an ac
line voltage zero crossing detector. Each time the ac line phase approaches zero degrees, U11 will output a
HIGH to bias transistor Q8 on. With Q8 on, transistor Q9 will route a LOW to operational amplifier U9A.
U9A, resistor R52, and capacitor C38 are configured to generate a modified triangle wave­form. The triangle
waveform is applied to rectifier driver transistors Q10 and Q11. The triangle waveform and transistors Q10/Q11
are used to provide soft-start operation of SCR rectifiers D24 and D25. The soft-start operation eliminates the
component stress by limiting the inrush current.
When power is required from the circuit, the Q10/Q11 will output pulses to slowly bias SCRs D24/D25 on.
D24/D25 will output a dc potential to the negative leg of a filter circuit consisting of capacitors C33 through
C36 to generate a filtered +52 volt supply. The supply is applied to the switching power supply circuit.

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SWITCHING POWER SUPPLY CIRCUIT. The switching power supply circuit is controlled by the PA voltage control
signal from the power control circuit board. The 0V to 5V PA voltage control signal is applied to integrated
circuit U13A. U13A is configured as an in­verting amplifier. When the PA control voltage is 0V, U13A will
output 5 volts to the voltage control port of switching power supply controller U6. When the PA control voltage
is +5V, U13A will output 2.5 volts to U6. The maximum power control voltage is established by maximum
output voltage adjust potentiometer R84. U6 is designed to output a variable pulse-width signal in response to
the PA voltage control signal. When the PA voltage con­trol signal increases, the duty cycle of the pulse will
increase. When the PA voltage control signal decreases, the duty cycle of the pulse will decrease. The outputs of
U6 are summed and applied to high-side switching power supply driver U7. U7 will output a variable pulse
width signal to switching transistor Q7.

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Figure 8-2. POWER SUPPLY CIRCUIT BOARD SIMPLIFIED SCHEMATIC

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Q7 responds to the control signal by turning on/off at a 100 kHz rate. This on/off action operates together with
inductor L5 and catch diode D17 to regulate the dc supply from the filter circuit. The output Q7, L5, and D17
creates a variable regulated dc voltage. Q7 is protected from switching transients by a snub circuit. The snub
circuit consists of resistor R73 and capacitor C42.
The output from Q7, L5, and D17 is applied to a two section LC low-pass filter. The first section consists of
inductor L6 and capacitors C28 and C50. The second section consists of inductor L7 and capacitors C29 and
C51. The filter is designed to remove ripple in the dc supply voltage. The output from the filter is routed to the
RF amplifier transistors on the RF amplifier circuit board and an over voltage crowbar circuit.
OVER CURRENT PROTECTION CIRCUIT. An error voltage generated by a current sense pin from high-side
switching power supply driver U7 is applied to over current comparator U8. U8 compares the error sample to a
sample from the PA voltage control signal. If the error voltage increases above the PA voltage control sample,
U8A will output a HIGH. The HIGH is applied to the shutdown pin of U6 to momentarily terminate circuit
operation and to illuminate the RF indicator on the metering circuit board assembly. The momentary
termination is designed to allow the fault condition to be re­moved and restart circuit operation by initiating a
soft-start cycle.
OVER VOLTAGE CROWBAR CIRCUIT. A dc voltage sample from the switching power supply circuit is applied to
zener diodes D30 and D31. If the dc voltage exceeds approxi­mately 52 volts, zener diodes D30 and D31 will
conduct. With D30/D31 conducting, optical coupler U12 will be enabled. When U12 is enabled: 1) SCR D32 will
be enabled to clamp the output to 0 volts and 2) a HIGH is applied to U9A and to U6 to terminate power
supply circuit operation. The crowbar circuit is reset by removing ac power from the unit for a minimum of 1
second. In addition to the over voltage protection, the switching power sup­ply circuit is inherently protected
from under voltage conditions by U6 and U7.
CURRENT SAMPLE CIRCUIT. The power amplifier voltage current is sampled by a circuit consisting of transistors
Q14 through Q16 and resistors R65 and R69. The sample is routed to current-to-voltage converter U13A. The
output of U13A is routed for application to the power control circuit board.
OVER TEMPERATURE PROTECTION CIRCUIT. The module air temperature is monitored by temperature sensor
U10. U10 is designed to output a specific dc voltage for each degree of temperature. The voltage is applied to
over temperature comparator U9B. When the voltage from U10 is above the reference voltage, U9B will output
a HIGH. The HIGH is applied to the shutdown pin of U6 to terminate power supply circuit operation.

8.4.2 ±20V, ±15V, AND +5V POWER SUPPLY CIRCUIT.

+20V, +15V, AND +5V CIRCUIT. An ac voltage potential from secondary winding B of primary power
transformer T1 is applied to bridge rectifier D26. The rectified dc output from D26 is applied to filter capacitor
C1. The filtered dc voltage from C1 is applied to switching regulator U1. U1 operates in association with
inductor L1 and catch diode D2 to provide a regulated +20 volt dc supply for application to a winding of
transformer T1. The winding of T1, inductor L4, and capacitors C5/C10 function as a two section LC low-pass
filter. The filter is designed to remove the ripple from the dc voltage. The output from the filter provides the
+20 volt supply for all circuitry in the IPA unit. U1 also protects the circuit from under voltage conditions.
The +20 volt supply is also applied to +15 volt regulator U3 and +5 volt regulator U4. U3 and U4 are three
terminal positive adjustable regulators containing internal thermal over­load and short-circuit current limiting
features. Further protection for U3 is provided by diode D6. D6 protects U3 from a reverse polarity potential
applied to the output. Further protection for U4 is provided by diode D8. D8 protects U4 from a reverse polarity
potential applied to the output. Transistor Q5 is provided to immediately short the +5 volt supply to ground
when an ac power failure occurs.
-20V AND -15V CIRCUIT. A second winding of T1 is used to generate the -20 volt and -15 volt supplies. A
negative potential from T1 is rectified by diode D3 and applied to a low-pass LC filter consisting of capacitors
C6/C7 and inductor L2. The filter is used to remove ripple in the dc voltage. The output from the filter provides
the 20 volt supply for all the circuitry in the IPA unit.

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The -20 volt supply is also applied to -15 volt regulator U2. U2 is a three terminal negative adjustable regulator
containing internal thermal overload and short-circuit current limiting features. Further protection for U2 is
provided by diode D4. D4 protects U2 from a reverse polarity potential applied to the output.
UNREGULATED B+ AND +15VPS CIRCUIT. The unregulated B+ and +15VPS circuit consists of zener diode D1,
transistor Q2, and regulator U5. The circuit provides a limited and unregulated +27 volt supply for the
metering circuit board and creates a +15VPS supply for application to the power supply circuit board. Over
voltage protection is provided by zener diode D1. If the dc voltage exceeds approximately 27 volts, zener diode
D1 will conduct. When D1 is enabled, the dc voltage from D26 will be clamped to approximately 27 volts.
Transistor Q2 functions as a voltage limiter. Q2 provides approximately 27 volts to: 1) the PA metering circuitry
on the metering circuit board and 2) +15 volt regulator U5. U5 is a three terminal positive adjustable regulator
containing internal thermal overload and short-circuit current limiting features. The +15 volt output from U5 is
routed to the circuitry on the power supply circuit board. Q2 is protected from over current conditions by
transistor Q1 and R15.

8.4.3 FAN DISABLE CIRCUIT.

The fan disable circuit consists of transistors Q3/Q4 and relay K1. When the IPA unit fan is to be disabled, a
HIGH fan disable signal from the power control circuit board is applied to transistor Q3 and to the shutdown
pin of switching power supply controller U6. The HIGH will bias Q3 on. With Q3 on, transistor Q4 will be biased
on to enable relay K1 and disable the IPA unit fan. The HIGH will also disable U6 to terminate operation of the
PA voltage circuit.

8.5 MAINTENANCE
This section provides maintenance information, electrical adjustment procedures, and troubleshooting
information for the RF amplifier assembly.

8.5.1 ELECTRICAL ADJUSTMENTS.

Although the following controls are not located on the RF amplifier assembly, the controls effect the operation
of the RF amplifier. The adjustment procedure for each control is presented in the power control circuit board
section of this manual.
A. VSWR Foldback Calibration Control (R52).
B. Forward Power Calibration Control (R4).
C. Reflected Power Calibration Control (R25).
REQUIRED EQUIPMENT. The following tools and equipment are required for electrical adjustment procedures.
A. Insulated adjustment tool, shipped with the IPA unit (P/N 407-0038).
B. Non-inductive, 250 watt, 50 Ohm test load.
C. Coaxial accessory cable.

8.5.2 RFL NULL (R208).

The RFL NULL control on the RF amplifier output circuit board adjusts the directivity of the reflected power
directional coupler. Potentiometer R208 is adjusted as follows.
Procedure. To adjust reflected power null control R208, proceed as follows:

WARNING
DISCONNECT THE PRIMARY POWER
TO THE IPA UNIT BEFORE PROCEEDING.
WARNING

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A. Disconnect the IPA unit primary power.

B. Remove the IPA unit top-cover and the access hole plug at the top and rear of the RF amplifier assembly
(refer to Figure 8-3).
C. Connect a 250 watt non-inductive test load to the IPA unit rear-panel RF OUTPUT receptacle.
D. Apply primary power and operate the IPA unit for 250 watts as indicated on the front panel meter.
E. Depress the front-panel RFL meter function switch.

WARNING MAINTENANCE WITH POWER APPLIED IS ALWAYS

CONSIDERED HAZARDOUS AND THEREFORE CUATION
SHOULD BE OBSERVED. DO NOT TOUCH ANY
COMPONENTS WITHIN THE IPA UNIT WHEN POWER IS
APPLIED.
WARNING

WARNING
USE AN INSULATED TOOL FOR ADJUSTMENT.
WARNING

F. Refer to Figure 8-3 and adjust R208 for minimum reflected power as indicated on the front-panel meter.
WARNING
DISCONNECT THE PRIMARY POWER TO THE IPA UNIT
B E F O R E PROCEEDING.
WARNING

G. Disconnect the IPA unit primary power.

H. Remove all test equipment and replace the access hole plug and IPA unit top-cover.

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Figure 8-3. RF AMPLIFIER CIRCUIT BOARD CONTROLS.

©2012 Broadcast Electronics

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8.5.3 PA BIAS (R11).

PA BIAS control R11 on the RF amplifier input circuit board adjusts the amplifier bias current. PA bias
adjustment is required only when RF amplifier transistor Q1 is replaced. Due to the specialized equipment
required to adjust the control, PA bias is not considered field adjustable. Therefore, if an RF amplifier device
fails, contact the Broadcast Electronics Technical Services department for information on a power amplifier
module exchange program.

8.5.4 POWER SUPPLY CIRCUIT BOARD ELECTRICAL ADJUSTMENTS.

The power supply circuit board is equipped with maximum output voltage adjust control R84. Due to the
critical nature of the control, the control is not considered field adjustable. If the control is to be adjusted,
contact the Broadcast Electronics Technical Services Department.

8.6 TROUBLESHOOTING.

WARNING HIGH RF VOLTAGE IS PRESENT IN THE RF AMPLIFIER

MODULE WITH THE COVER REMOVED. NEVER
TROUBLESHOOT THE RF AMPLIFIER MODULE WITH
POWER ENERGIZED AND THE COVER REMOVED.
WARNING
POWER AMPLIFIER MODULE TROUBLESHOOTING/REPAIR. An RF amplifier assembly problem may be
isolated by referencing Figure 8-4 which presents troubleshooting information for the RF amplifier
assembly. If the problem is isolated to the power amplifier module, the module requires specialized
equipment for troubleshooting and repair operations. Therefore, most power amplifier module
troubleshooting and repair cannot be performed in the field. If the power amplifier module is determined
to be defective, the module may be exchanged (refer to Power Amplifier Module Exchange program in the
following text).
Power Amplifier Module Exchange Program. If the FM-250C IPA power amplifier module is determined to
be defective, Broadcast Electronics has established a power amplifier module exchange program. The
program allows the customer to: 1) exchange a defective module for a reconditioned FM-250C IPA power
amplifier module or 2) obtain an FM-250C IPA power amplifier module on loan during the repair of the
defective module. Terms of the program are available from the Broadcast Electronics Technical Services
Department.

WARNING THE POWER SUPPLYCIRCUIT BOARD CONTAINS

HAZARDOUS VOLTAGES WITH THE RF AMPLIFIER
REMOVED. DO NOT TYROUBLESHOOT THE POWER
SUPPLY CIRCUIT BOARD WITH THE RF AMPLIFIER
REMOVED.
WARNING

POWER SUPPLY CIRCUIT BOARD TROUBLESHOOTING/REPAIR. Do to the hazardous voltages present on the
power supply circuit board with the RF amplifier assembly removed, all power supply circuit board
troubleshooting must be performed using a digital voltmeter and resistance checks. Table 8-2 presents
troubleshooting information for the power supply circuit board. Refer to Table 8-2 as required for
troubleshooting information.

©2012 Broadcast Electronics

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WARNING
DISCONNECT THE PRIMARY POWER TO THE IPA UNIT
B E F O R E PROCEEDING.
WARNING

CAUTION INADVERTENT CONTACT BETWEEN ADJACENT

COMPONENTS AND CIRCUIT TRACES MAY DAMAGE
CAUTION
THE RF AMPLIFIER ASSEMBLY.

After the problem is isolated and power is totally de-energized, refer to the schematic diagrams and the
theory of operation to facilitate in problem resolution. The defective circuitry may be repaired locally or the
circuit board may be returned to Broadcast Electronics for repair or replacement.
Table 8-2. POWER SUPPLY CIRCUIT BOARD TROUBLESHOOTING

SYMPTOM CIRCUITRY TO CHECK

1. Check the crowbar circuit. Reset the crowbar
NO P.A. VOLTAGE
circuit by: 1) operating the rear-panel ON/OFF
switch to OFF for approximately 1 second and
2) then operate the unit to ON.
2. Check the power supply circuit for thermal,
over-current, or crowbar shutdown. For thermal
shutdown, check the fan and allow the circuit
board to cool. For over-current shutdown,
check for short circuit or low AC line-voltage
conditions, For crowbar shutdown, operate the
unit to OFF for approximately 1 second and
then operate the unit to ON.
3. Operate a digital multi-meter to diode check
and place the leads on the source and drain of
Q7.
a. If Q7 is shorted, replace Q7.
b. If Q7 is not shorted, replace U6 and U7
c. If no P.A. voltage is present, contact the
Broadcast Electronics Customer Service
Department.
1. Check U1, D2, C5, C10, T1, and L4.
NO +20V, +15V, AND +5V SUPPLY
1. Check U3.
NO +15V SUPPLY
1. Check U4.
NO +5V SUPPLY
1. Check T1, C6, C7, and L2.
NO -20V AND -15V SUPPLY
1. Check U2.
NO -15V SUPPLY
1. Check D11, D12, Q5, and Q6.
NO UNDER VOLTAGE SHUTDOWN

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1. Check D30, D31, D32, and U12.

NO OVER VOLTAGE SHUTDOWN
1. Check U8.
NO OVER CURRENT SHUTDOWN

©2012 Broadcast Electronics

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Figure 8-4. RF AMPLIFIER TROUBLESHOOTING INFORMATION.

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8.7 RF AMPLIFIER REMOVAL AND INSTALLATION

This section provides removal and installation procedures for the RF amplifier assembly.

8.7.1 REMOVAL PROCEDURE.

REQUIRED EQUIPMENT. A number 2 Phillips screwdriver with a 4 inch (10.16 cm) shaft is required to remove
the RF amplifier assembly from the IPA unit chassis.
RF AMPLIFIER REMOVAL PROCEDURE. The removal of the RF amplifier assembly requires the IPA unit be placed
on a suitable work surface. To remove the RF amplifier assembly, proceed as follows:

WARNING
DISCONNECT IPA UNIT PRIMARY POWER BEFORE
PROCEEDING.
WARNING
1. To remove the RF amplifier assembly from the chassis, proceed as follows:
A. Disconnect the primary power from the IPA unit.
B. Remove the IPA unit top-cover and disconnect J15 from P15 on the RF amplifier assembly
power/control cable.
C. Remove the 6 screws from the side of the chassis which secure the RF amplifier assembly to the
unit.
D. Disconnect BNC connector P17 from J17 on the front of the RF amplifier assembly.
E. Disconnect Type N connector J19 from the RF OUT receptacle on the rear-panel.
F. Disconnect BNC connector J3 from the RF SAMPLE receptacle on the rear-panel.
G. Disconnect 12Pin connector P11 from J11 on the power supply circuit board.
H. Remove the RF amplifier assembly from the chassis.
2. To remove the RF amplifier module, proceed as follows:
A. Disconnect 20 Pin connector P20 from J20 on the power supply circuit board.
B. Remove the 6 RF amplifier module mounting screws and lift the RF amplifier module from the
assembly.
3. To remove the power supply circuit board, proceed as follows:
A. Remove the 7 power supply circuit board mounting screws.
B. Slide the power supply circuit board from the assembly.
8.7.2 RF AMPLIFIER INSTALLATION PROCEDURE.
To install the RF amplifier assembly after repairs have been completed, proceed as follows:

WARNING
DISCONNECT IPA UNIT PRIMARY POWER BEFORE
PROCEEDING.
WARNING
A. Disconnect the primary power from the IPA unit.
B. Follow the REMOVAL PROCEDURE in reverse order.

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8.8 POWER SUPPLY REMOVAL PROCEDURE.

8.8.1 REMOVAL PROCEDURE.
The power supply is located in the RF amplifier assembly. To remove the RF amplifier and the power supply,
refer to Figure 8-5 and proceed as follows:
Remove the RF amplifier assembly as follows:

WARNING
DISCONNECT IPA UNIT PRIMARY POWER BEFORE
PROCEEDING.
WARNING

A. Disconnect the primary power from the IPA unit.

B. Refer to the preceding text and perform the RF AMPLIFIER REMOVAL PROCEDURE to remove the
RF amplifier assembly from the IPA unit chassis.
Remove the power supply as follows:
A. Remove the three screws which secure the power supply to the RF amplifier assembly. Discard
the three mounting screws.
B. Remove the power supply circuit board from the heat sink assembly.
POWER SUPPLY INSTALLATION PROCEDURE - NEW REPLACEMENT ASSEMBLY
To install the power supply circuit board after repairs have been completed, proceed as follows:

WARNING
DISCONNECT IPA UNIT PRIMARY POWER BEFORE
PROCEEDING.
WARNING
A. Disconnect the primary power to the IPA unit.
B. Follow the REMOVAL PROCEDURE in reverse order.

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Figure 8-5. RF AMPLIFIER ASSEMBLY/POWER SUPPLY CIRCUIT BOARD REMOVAL.

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9 BE Part Numbers
This section provides parts lists for the FM-250C IPA unit. The parts lists provide descriptions and part
numbers of electrical components, assemblies, and selected mechanical parts required for maintenance.
Each parts list entry in this section is indexed by reference designators appearing on the applicable
schematic diagrams.

This bill of material uses an indented structure to show relationships of parts into sub assemblies.
Example; all BOM LEVEL 2 parts are contained in the BOM LEVEL 1 part immediately above it.

9.1 FM-250C, Solid State IPA

BOM PART NO. DESCRIPTION QTY REF. DES.
LEVEL

0 909-0251-604 FM SOLID STATE 250 WATT IPA

..1 140-0036 VARISTOR,V275LA20A 2

..1 330-0401 FUSE,MDA 4A 250V CER SLO-BLO 1

..1 330-1000 FUSE,MDA 10A 250V SLO-BLO 2

..1 330-1500-001 FUSE, 15A, 250V, CERAMIC, SLO-BLOW 1

..1 339-0027 JFW 10DB 20 WATT ATTENUATOR 1

..1 370-0250 XMFR,POWER,FM-250C XMTR 1

..1 380-4600 FAN,4 1/2 1

..1 380-5502 FILTER,FAN 1

..1 380-6307 FINGER GUARD,FAN,4.125 CENTERS 1

..1 400-2170 GROMMET,FOR 3/8 1

..1 402-0000 TY-RAP 7

..1 402-0008 MTG DEVICE,FOR #6SCR,TIE CBL 1

..1 402-0051 TY-RAP, W/FLAG 1

..1 410-0050 LUG,TERM,10-12GA,FEMSPADE 2

..1 410-0051 LUG,TERM,14-16GA,FEMSPADE 3

..1 415-1010 FUSE CLIP,LITTLEFUSE,101002 2

..1 415-1011 FUSE CLIP,LITTLEFUSE,105002 1

..1 415-2012 FUSEHOLDER,PANEL MOUNT, 10A 1

..1 415-2012-020 FUSEHOLDER,PANEL MOUNT, 20A 1

..1 417-0017 RECP,BNC,BULKHEAD,UG-492A/U 2

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BOM PART NO. DESCRIPTION QTY REF. DES.

LEVEL

..1 417-0095 CONN,BNC RG/U142 31-326 AMPH 2

..1 417-0226 JACK,N FOR RG58U AMPH (NLU-) 1

..1 417-0372 CONTACT,CONN,FC112N2 4

..1 417-0420 CONN, FEM, 4 POSITION, POWER-LOK, 1

WIRE

..1 417-0432 CONTACT, FEMALE, POWER-LOK, 20-24 4

AWG

..1 417-6500 MODULE,IEC 5 FUNCTION 1

..1 418-0031 PLUG,N FOR RG-58/142B/U 1

..1 418-0035 ADPTR,JACK-JACK 82-66 AMPHENOL 1

..1 420-1145 SCREW,1/4-20X4.5,PPHS SST 1

..1 420-4105 SCREW,4-40X.312,S.S. PH 2

..1 420-4110 SCREW,4-40X.625,S.S. PH 8

..1 420-4406 SCREW,4-40X.375,S.S. PH UC 2

..1 420-6105 SCREW,6-32X.312,S.S. PH 7

..1 420-6106 SCREW,6-32X.375,S.S. PH 23

..1 420-6108 SCREW,6-32X.500,S.S. PH 3

..1 420-8006 SCREW,8-32X.375,S.S. PH FLH UC 4

..1 420-8107 SCREW,8-32X.437,S.S. PHH 8

..1 420-8124 SCREW,8-32X1.000,S.S. PHH 1

..1 421-1001 1/4-20 S.S. HEX NUT 3

..1 421-1105 RIV,BLD 3/32OD X .187 GRIP,CSK 16

..1 421-1113 RIV,CLOSED-END .125 X .316L 1

..1 421-4008 4-40 KEP NUT 12

..1 421-6001 6-32 S.S. HEX THIN NUT 2

..1 421-6008 6-32 KEP NUT 11

..1 422-6106 SCREW,SEMS 6-32 X 3/8 PAN PH. ST." 12

..1 422-6107 SCREW,SEMS 6-32 X 7/16 PAN PH.ST." 1

..1 423-1001 1/4 FLAT .500 X .255 X .050 3

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BOM PART NO. DESCRIPTION QTY REF. DES.

LEVEL

..1 423-1002 1/4 LOCK SPLIT 3

..1 423-1026 WASH,FENDER,1/4ID,1 1/4OD 1

..1 423-3004 5/16 LOCK INT TOOTH THIN 2

..1 423-6002 #6 LOCK SPLIT 24

..1 423-6011 #6 FLAT .310 X .160 X .030 1

..1 423-8002 #8 LOCK SPLIT 9

..1 441-0131 STOFF,ALUM 1/4HEX 5/16M/FEM632 6

..1 441-0152 STOFF,#6-32,MALE/FEM 1/4 2

..1 441-8217 STOFF,ALUM 1/4HEX X 5/8 6-32 5

..1 450-1700 PLUG,HOLE,1/2 NYL BLACK 2643 4

..1 465-0090-101 ANGLE,UPPER FRT PNL,CE EXCITER 1

..1 465-0091-100 ANGLE,LOWER FRT PNL,FX50 1

..1 466-0093 ANGLE,FRONT PANEL MOUNT,FX50 2

..1 467-0178 BOOT,INSULATING FOR 360-6504 1

..1 469-0365 FINGER STOCK,1S197520A 32

..1 469-0365-1 STRIP,RFI SHIELD 2

....2 469-0365 FINGER STOCK,1S197520A 2.75

..1 469-0366-1 STRIP,RFI SHIELD 1.25 4

....2 469-0366 FINGER STOCK (NOTE!!!!!) 1.25

..1 469-0366-2 STRIP,RFI SHIELD 4.25 6

....2 469-0366 FINGER STOCK (NOTE!!!!!) 4.25

..1 471-0584-100 COVER,TOP,FM250C/E 1

..1 471-0795 SHIELD,FRONT PANEL PCB,FX-50 1

....2 471-0795-009 SHLD,FRT PNL PCB,FX-50,UNSCRND 1

..1 471-0954-600 PANEL,STATUS,FM-250C IPA 1

..1 471-2500-601 PANEL, REAR, 250W IPA, NEW VERSION 1

....2 471-2500-009 PANEL,REAR,(UNSCREENED)FM-250C 1

..1 471-2501-100 CHASSIS,FM-250C/E 1

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BOM PART NO. DESCRIPTION QTY REF. DES.

LEVEL

..1 471-2509 SHIELD,TOROID,FM-250C 1

..1 471-2510 SHIELD,PWR CONNECTOR,FM-250C 1

..1 471-5289-003 BRACKET,FUSE 1

HOLDER,FM250,SCREENED T

....2 471-5289 BRACKET,FUSE 1

HOLDER,FX50,FM100,FM250,UNSCREENED

..1 486-0004 HANDLE 1 3/4 2

..1 486-0014 FERRULE,BLK,FOR .25 DIA HANDLE 4

..1 488-0010 LATCH,LO-PROFILE 27-10-501-50 2

..1 594-0250 LABEL,CAUTION,TOP COVER,FM EXC 1

..1 597-1004-001 INSTRUCTION MANUAL, FM 250C FM IPA 1

..1 601-1802 WIRE,AWG18,19/30 RED (*NOTE) 0.25

..1 601-2209 WIRE,AWG22,7/30 WHT 0.5

..1 611-2500 TUB,HT SHK,1/4 0.5

..1 621-0001 CBL,COAX TEFLON RG 142B/U BELD 2.5

..1 690-1200 TUB,BLK,PVC 105C,1/2 0.25

..1 919-0108-600 METERING, FM-250 IPA 1

....2 003-1054 CAP,CER,MNLY,.1uF,50V,20% 26 C15, C17, C18, C19,

C24, C27, C28, C30,
C31, C34, C35, C36,
C37, C38, C39, C40,
C41, C42, C43, C44,
C45, C50, C52, C54,
C56, C57

....2 023-1076 CAP,LYTIC,10uF,50V,STDUP 5 C32, C33, C51, C53,

C55

....2 023-1084 CAP,LYTIC,100MFD,35V,STDUP,RAD 4 C46, C47, C48, C49

....2 030-3353 CAP,POLY FILM,.033UF,200V,10% 1 C29

....2 040-5013 CAP,MICA,50PF,500V,5% 1 C26

....2 042-3922 CAP,MICA,390PF,100V,5% 4 C7, C16, C23, C25

....2 100-1013 RES,1 OHM,1/4W,5% 2 R113, R114

....2 100-1041 RES,1K OHM,1/4W,1% 4 R16, R44, R47, R51

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BOM PART NO. DESCRIPTION QTY REF. DES.

LEVEL

....2 100-1051 RES,10K OHM,1/4W,1% 9 R8, R52, R60, R66,

R67, R68, R69, R70,
R71

....2 100-1111 RES,118 OHM,1/4W,1% 1 R110

....2 100-1231 RES,121 OHM,1/4W,1% 4 R78, R80, R82, R88

....2 100-1551 RES,15K OHM,1/4W,1% 1 R57

....2 100-3161 RES,316K OHM,1/4W,1% 1 R10

....2 100-3373 RES,3.3MEG OHM,1/4W,5% 1 R59

....2 100-3951 RES,39.2K OHM,1/4W,1% 1 R48

....2 100-6031 RES,604 OHM,1/4W,1% 1 R89

....2 103-1007 RES,1 MEG OHM,1/4W,1%,METAL 2 R9, R54

....2 103-1024 RES,1.02K OHM,1/4W,1%,METAL 2 R46, R49

....2 103-1062 RES,100K OHM,1/4W,1%,METAL 4 R5, R53, R64, R65

....2 103-1105 RES,11K OHM,1/4W,1%,METAL 2 R7, R50

....2 103-1331 RES,1.33K OHM,1/4W,1%,METAL 2 R79, R81

....2 103-1826 RES,182K OHM,1/4W,1%,METAL 1 R58

....2 103-2003 RES,200 OHM,1/4W,1%,METAL 2 R75, R76

....2 103-2495 RES,24.9K OHM,1/4W,1%,METAL 1 R45

....2 103-2673 RES,267 OHM,1/4W,1%,METAL 1 R63

....2 103-3631 RES,365 OHM,1/4W,1%,METAL 1 R83

....2 103-4755 RES,47.5K OHM,1/4W,1%,METAL 2 R61, R62

....2 103-4951 RES,49.9K OHM,1/4W,1%,METAL 1 R55

....2 103-5112 RES,51.1 OHM,1/4W,1%,METAL 1 R77

....2 103-6193 RES,619 OHM,1/4W,1%,METAL 3 R72, R73, R74

....2 103-6343 RES,634 OHM,1/4W,1%,METAL 1 R1

....2 103-6984 RES,6.98K OHM,1/4W,1%,METAL 1 R43

....2 103-7503 RES,750 OHM,1/4W,1%,METAL 1 R3

....2 177-1054 RES,TRMR,10K,VERT ADJ 1 R56

....2 200-4742 DIODE,ZENER,1N4742A 2 D18, D19

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BOM PART NO. DESCRIPTION QTY REF. DES.

LEVEL

....2 203-4005 DIODE,1N4005 2 D20, D21

....2 203-4148 DIODE,1N4148 6 D8, D9, D15, D16,

D27, D26

....2 210-3906 2N3906 PNP 40V 2A .35W 250MHZ 1 Q4

....2 220-0317 VR,LM317LZ TO92 1 U17

....2 220-7136 A/D,3-1/2 DIGIT LCD,ICL7136CPL 1 U7

....2 221-4227 AMP,DUAL OP 1 U4

....2 225-0004 IC,CD4066BE 2 U3, U6

....2 226-2004 MC1416,ULN2004 7-DRLNGTNS DP16 1 U12

....2 227-0317 VR,LM317T,LM317KC 1 U14

....2 227-0337 VOLTAGE REGULATOR,3 TERM, NEG 2 U15, U16

....2 228-4028 IC,MC14028B 1 U11

....2 228-4071 IC,MC14070 QUAD EXCLUSIVE OR 1 U13

....2 228-4076 IC,MC14076 QUAD REGISTER 1 U10

....2 228-4532 IC,MC14532B 8-BIT PRIOR ENCOD 1 U9

....2 228-4538 IC,MC14538B NATL SEMICONDUCTOR 1 U8

....2 320-0016 LED,GRN PANEL INDICATOR 6 DS2, DS3, DS4,

DS18, DS19, DS20

....2 320-0017 LED,RED MV57173 I OR H 6 DS7, DS8, DS13,

DS14, DS15, DS16

....2 320-0021 DISP,LCD,4-DIGIT,0.7 1 DS12

....2 340-0107 KEYSWITCH,SI20601H1 SECME (NOTE) 5 S1, S2, S3, S4, S6

....2 402-0000 TY-RAP 1

....2 413-0106 TERM,TEST POINT,OVAL,RED 7 E1, TP1, TP2, TP6,

TP7, TP3, TP4

....2 417-0172 SKT, 20 PIN SINGLE ROW,SAMTEC 2

....2 417-0200 CONN,HEADER 20 PIN 1 J14

....2 417-0804 SOCKET,8-PIN DIP,BURNDY 1 XU4

....2 417-1404 SOCKET,14-PIN DIP 3 XU3, XU6, XU13

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BOM PART NO. DESCRIPTION QTY REF. DES.

LEVEL

....2 417-1604 SKT,16-PIN,DIP 5 XU8, XU9, XU10,

XU11, XU12

....2 417-4005 SOCKET,40-PIN,DIP,HIGH RELIABILITY 1 XU7

....2 420-6104 SCREW,6-32X.250,S.S. PH 3

....2 423-6002 #6 LOCK SPLIT 3

....2 426-6000 PEM NUT,#6-32 KFS2-632 3

....2 449-0006 TEST CLIP,COILED 1

....2 519-0108-250 PCB,BLANK,METERING (scan) 1

..1 919-0190 ASSY,PCB,FM EXITER INTERFACE 1

....2 103-5141 RES,5.11K OHM,1/4W,1%,METAL 1 R1

....2 340-0004 SW,JUMPER PROGRAMMABLE 1 P3

....2 412-1600 BARR STP,16 POS,BEAU 1 J2

....2 417-0003 CONN,HEADER 3 PIN 1 J3

....2 417-2503 RCPT,25 PIN D, MALE 1 J1

....2 519-0190 PCB,MACH,FM EXCITER INTERFACE 1

..1 919-0429 ASSY,PCB, SWITCHING P.S. FM-250C 1

....2 002-2013 CAP,CER,DISC,20PF,1KV,10% 4 C16, C41, C46, C56,

....2 003-1054 CAP,CER,MNLY,.1uF,50V,20% 15 C4, C20, C24, C25,

C30, C31, C32, C39,
C40, C43, C44, C45,
C54, C55, C60,

....2 003-4712 CAP,CER,47PF,50V,5% 1 C63

....2 003-4733 CAP,MONO CER,.047uF,50V,5% 1 C53,

....2 003-4743 CAP,CER MNLY,.47uF,50V,10% 2 C61, C62

....2 020-1026 CAP,LYTIC,1000UF,35,RADIAL 4 C5, C6, C7, C10,

....2 020-2273 CAP,LYTIC,22UF,35V,RADIAL 1 C21,

....2 020-4785 CAP,LYTIC,470UF,100V,20%,STDUP 6 C2, C3, C28, C29,

C50, C51,

....2 020-4795 CAP,LYTIC,4700UF,100V,20%,SNAP MT 7 C1, C26, C27, C33,

C34, C35, C36,

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BOM PART NO. DESCRIPTION QTY REF. DES.

LEVEL

....2 023-1076 CAP,LYTIC,10uF,50V,STDUP 12 C8, C9, C11, C12,

C13, C14, C15, C17,
C18, C22, C38, C58,

....2 024-1064 CAP,LYTIC,1UF,50V,RAD 1 C49,

....2 030-1043 CAP,CER MOLDED,.01uF,200V,RAD 2 C37, C52,

....2 040-1522 CAP,MICA,150PF,500V,RAD 1 C57

....2 040-2223 CAP,MICA,220PF,500V,RAD 1 C23

....2 041-1031 CAP,MICA,1000PF,100V,1% 5 C19, C42, C47, C48,

C59,

....2 100-1051 RES,10K OHM,1/4W,1% 9 R2, R12, R13, R38,

R42, R54, R85, R17,
R63

....2 100-1231 RES,121 OHM,1/4W,1% 8 R6, R8, R10, R21,

R29, R75, R77, R78,

....2 100-1841 RES,1.82K OHM,1/4W,1% 1 R32,

....2 100-2713 RES,2.7 OHM,1/4W,5% 2 R14, R15

....2 100-3051 RES,30.1K OHM,1/4W,1% 2 R50, R98

....2 100-3373 RES,3.3MEG OHM,1/4W,5% 3 R47, R74, R76,

....2 103-1007 RES,1 MEG OHM,1/4W,1%,METAL 4 R43, R51, R24, R56

....2 103-1056 RES,105K OHM,1/4W,1%,METAL 1 R90,

....2 103-1062 RES,100K OHM,1/4W,1%,METAL 2 R89, R94

....2 103-1215 RES,12.1K OHM,1/4W,1%,METAL 1 R28,

....2 103-1331 RES,1.33K OHM,1/4W,1%,METAL 6 R7, R9, R22, R57,

R80, R82,

....2 103-1376 RES,137K OHM,1/4W,1%,M 1 R100

....2 103-1404 RES,1.40K OHM,1/4W,1%,METAL 2 R71, R72,

....2 103-1693 RES,169 OHM,1/4W,1%,METAL 1 R92,

....2 103-2054 RES,2.05K OHM,1/4W,1%,METAL 1 R91,

....2 103-2211 RES,22.1K OHM,1/4W,1%,METAL 2 R4, R64,

....2 103-2212 RES,22.1 OHM,1/4W,1%,METAL 2 R33, R93

....2 103-2494 RES,2.49K OHM,1/4W,1%,METAL 6 R36, R39, R44, R45,

R46, R27

©2012 Broadcast Electronics

68

BOM PART NO. DESCRIPTION QTY REF. DES.

LEVEL

....2 103-2495 RES,24.9K OHM,1/4W,1%,METAL 1 R68,

....2 103-2744 RES,2.74K OHM,1/4W,1%,METAL 2 R3, R5,

....2 103-3014 RES,3.01K OHM,1/4W,1%,METAL 10 R20, R25, R19, R37,

R48, R53, R67, R81,
R41, R99

....2 103-3631 RES,365 OHM,1/4W,1%,METAL 1 R11

....2 103-3922 RES,39.2 OHM,1/4W,1%,METAL 2 R34, R96

....2 103-4741 RES,4.75K OHM,1/4W,1%,METAL 2 R1, R30,

....2 103-4951 RES,49.9K OHM,1/4W,1%,METAL 3 R49, R52, R40,

....2 103-4996 RES,499K OHM,1/4W,1%,METAL 2 R66, R16,

....2 103-5112 RES,51.1 OHM,1/4W,1%,METAL 1 R31

....2 103-5141 RES,5.11K OHM,1/4W,1%,METAL 1 R18

....2 103-5764 RES,5.76K OHM,1/4W,1%,METAL 3 R86, R87, R88,

....2 103-5765 RES,57.6K OHM,1/4W,1%,METAL 1 R23,

....2 103-6813 RES,681 OHM,1/4W,1%,METAL 2 R83, R97

....2 110-2223 RES,22 OHM,1/2W,5% 1 R55,

....2 130-1033-300 RES,100 OHM,3W,1% 1 R79

....2 130-1053 RES,10K OHM,2W,5% 1 R95

....2 130-1843 RES,1.8K OHM,2W,5% 4 R59, R60, R61, R62,

....2 130-2223 RES,22 OHM,2W,5% 1 R73,

....2 132-0114 RES,1.5 OHM,10W,5%,WW 1 R26,

....2 139-0007 RES,.005 OHM,5W,3%,WW 3 R35, R58, R69,

....2 140-0006 VARISTOR,V130LA10A,GE 1 MOV1,

....2 177-2035 RES,TRMR,200 OHM,25T TOP ADJ 1 R65,

....2 177-2045 RES,TRMR,2K,10T,TOP ADJ 3299W 1 R84

....2 200-0015 DIODE,ZENER,15V,1W,1N4744A 1 D34

....2 200-0024 DIODE,ZENER,24V,1W,5%,1N4749A 1 D30,

....2 200-0027 DIODE,ZENER,1N4750A,27V 1 D31,

....2 200-1620 DIODE,FAST RECOVERY,16JPF20 1 D17,

©2012 Broadcast Electronics

 69

BOM PART NO. DESCRIPTION QTY REF. DES.

LEVEL

....2 200-4751 DIODE,ZENER,IN4751A 30V 1W 1 D1,

....2 203-4005 DIODE,1N4005 5 D4, D6, D8, D22,

D23,

....2 203-4148 DIODE,1N4148 16 D5, D7, D9, D10,

D11, D14, D15, D16,
D18, D19, D20, D21,
D27, D28, D29, D33

....2 210-0120 TSTR,TIP120 NPN SILICON PWR 1 Q2,

....2 210-0250 TSTR,IRFP250,MOSFET 1 Q7,

....2 210-0511 TSTR,IRF511,POWER MOSFET 1 Q13,

....2 210-6520 TSTR,PNP,300V TO-92,.5A 3 Q10, Q11, Q12,

....2 210-7000 TSTR,2N7000,MOSFET 7 Q3, Q4, Q9, Q5, Q6,

Q17, Q18

....2 211-0006 MPS-A06 NPN 80V .5A .3W 100MHZ 4 Q1, Q8, Q15, Q16,

....2 219-0031 TSTR,TIP31A 1 Q19

....2 220-0035 IC,LM35DZ CELSIUS TEMP SENSOR 1 U10,

....2 220-0311 IC,LT311 LINEAR 1 U8,

....2 220-3799 IC,MPQ3799,TRANS ARRAY,PNP 1 Q14,

....2 221-0072 AMP,OP,BIFET TLO72CP 1 U13,

....2 221-0393 IC,LM393N,VOLT COMPARATOR 1 U9,

....2 226-0500 RES NET,5K 16-PIN DIP 1% 1 R70,

....2 227-0317 VR,LM317T,LM317KC 3 U3, U4, U5,

....2 227-0337 VOLTAGE REGULATOR,3 TERM, NEG 1 U2,

....2 227-1074 IC,DC-DC CONVERTER,5A,60V,TO-220 1 U1,

....2 227-2125 IC,IR2125 HIGH SIDE DRVR, 500V 1 U7,

....2 228-3525 IC,SG3525AN,PWM CONTROL 1 U6,

....2 229-0111 IC,AC INPUT OPTO-ISOLATOR 2 U11, U12,

....2 229-0336 IC,VOLT REF DIODE LM336Z-2.5 1 D35

....2 230-0015 RECT,SILC,MR2406 2 D12, D13

....2 230-0020 RECT,ULTRAFAST,MUR820 8A 200V TO220 2 D2, D3,

©2012 Broadcast Electronics

70

BOM PART NO. DESCRIPTION QTY REF. DES.

LEVEL

....2 237-6508 SCR,2N6508 3 D24, D25, D32,

....2 239-0003 BRDG RECT,6PH20 EDI 1 D26,

....2 270-0065 REL,SPDT,12VDC,DIP 1 K1,

....2 360-2201 COIL,(L6),SWITCHING PWR SUPPLY (SBCM) 1 L6

......3 360-7157 TOROID,IRON PWDR,T157-52 1

......3 555-2201 LABOR ONLT, 360-2201 1

......3 640-1400 WIRE,14GA,MAGNET 0.174

....2 360-2202 COIL,(L5),SWITCHING PWR SUPPLY (SBCM) 2 L5, L7,

......3 360-7068 TOROID,IRON PWDR,T68-52D 1

......3 555-2202 LABOR ONLY 360-2202 1

......3 640-1400 WIRE,14GA,MAGNET 0.014

....2 364-0001 CHOKE,WBC2.5/A-3B1 3 L1, L2, L4,

....2 370-4701 XMFR,TOROID,(T1),SW PWR SUPPLY 1 T1

(SBCM)

......3 360-7068 TOROID,IRON PWDR,T68-52D 1

......3 555-4701 LABOR ONLY 370-4701 1

......3 640-2200-1 WIRE,AWG 22,MAGNET,GRN 0.009

......3 640-2200-2 WIRE,AWG 22,MAGNET,RED 0.009

....2 402-0001 TY-RAP,T+B TY24M,1-1/4 DIA 2

....2 407-0132 WASH,SHOULDER #4 .215 OD POLY 10

....2 409-0247 INSULATOR,TO-218/247,ADHESIVE BACK 2

....2 413-0025 TERM,TURRET,2 SHLDR,.360,GOLD FLASH 2 XR69

....2 413-0106 TERM,TEST POINT,OVAL,RED 6 TP1, TP2, TP3, TP4,

TP5, TP6

....2 417-0230 CONN,20-PIN,MR SERIES,PCB,AMP 1 J20,

....2 417-0370 CONN,MALE,PCB MT,PLB127690 (NOTE) 1 J11,

....2 417-0600 SKT,IC 6 PIN 2 XU11, XU12,

....2 417-0804 SOCKET,8-PIN DIP,BURNDY 3 XU7, XU8, XU9,

....2 417-1604 SKT,16-PIN,DIP 1 XU6,

©2012 Broadcast Electronics

 71

BOM PART NO. DESCRIPTION QTY REF. DES.

LEVEL

....2 420-4107 SCREW,4-40X.437,S.S. PH 10

....2 420-4108 SCREW,4-40X.500,S.S. PH 2

....2 420-6106 SCREW,6-32X.375,S.S. PH 3

....2 420-6108 SCREW,6-32X.500,S.S. PH 7

....2 420-6110 SCREW,6-32X.625,S.S. PH 1

....2 421-4001 4-40 S.S. HEX NUT 12

....2 421-6001 6-32 S.S. HEX THIN NUT 1

....2 421-6008 6-32 KEP NUT 3

....2 421-6908 SHEET EDGE CONNECTOR 6-32 6

....2 423-4001 #4 FLAT SS .250 X .125 X .018 10

....2 423-4002 #4 LOCK S.S. SPLIT 12

....2 423-6002 #6 LOCK SPLIT 11

....2 423-6011 #6 FLAT .310 X .160 X .030 2

....2 441-0009 SPR,PHENOLIC 1/4RND X 1/2 #6 14

....2 455-0071 HEATSINK,CLIP-ON,PCB MT,TO-220 3 XD32, XU2, XU3,

....2 471-2507 HEATSINK,PCB,SWITCHING POWER 1

SUPPLY

....2 471-2514 HEATSINK,LT,SWITCHING PWR SPLY 1

....2 471-2515 BRKT,HEATSINK SUPT,SW PWR SPLY 1

....2 519-0429 PCB,MACH,SWITCHING P.S. FM-25(scan) 1

....2 700-0063 RTV,SEALANT 738 3 OZ DOW 0.001

....2 DB68027 Sil Pad TO220 .75x.5" ADHSV Berquist 3223- 10

07AC-58"

..1 919-0430-600 ASSY,PCB FM250 IPA POWER CONTROL 1

....2 003-1054 CAP,CER,MNLY,.1uF,50V,20% 19 C1, C2, C4, C5, C6,

C7, C9, C10, C11,
C12, C14, C15, C16,
C19, C23, C27, C29,
C30, C31

....2 003-4743 CAP,CER MNLY,.47uF,50V,10% 1 C33

©2012 Broadcast Electronics

72

BOM PART NO. DESCRIPTION QTY REF. DES.

LEVEL

....2 023-1084 CAP,LYTIC,100MFD,35V,STDUP,RAD 5 C22, C24, C25, C26,

C28

....2 024-1064 CAP,LYTIC,1UF,50V,RAD 2 C17, C21

....2 031-1043 CAP,MYLAR FILM,.01UF,100V,RAD 2 C18, C20

....2 042-3322 CAP,MICA,330PF,500V,5% 2 C3, C8

....2 100-1013 RES,1 OHM,1/4W,5% 1 R95

....2 100-1024 RES,10 OHM,1/4W,5%,CARBON COMP 2 R64, R69

....2 100-1031 RES,100 OHM,1/4W,1%,METAL 1 R3

....2 100-1041 RES,1K OHM,1/4W,1% 12 R5, R21, R26, R38,

R45, R55, R81, R82

....2 100-1051 RES,10K OHM,1/4W,1% 6 R41, R51, R60, R75,

R76, R84

....2 100-1841 RES,1.82K OHM,1/4W,1% 1 R40

....2 100-2041 RES,2K OHM,1/4W,1% 4 R13, R19, R30, R36

....2 103-1007 RES,1 MEG OHM,1/4W,1%,METAL 4 R17, R34, R77, R83

....2 103-1062 RES,100K OHM,1/4W,1%,METAL 10 R44, R46, R54, R56,

R63, R65, R66, R79,
R87, R88

....2 103-1105 RES,11K OHM,1/4W,1%,METAL 2 R58, R61

....2 103-1244 RES,1.24K OHM,1/4W,1%,METAL 1 R20

....2 103-1261 RES,121K OHM,1/4W,1%,METAL 1 R70

....2 103-1551 RES,15.4K OHM,1/4W,1%,METAL 1 R2

....2 103-1561 RES,150K OHM,1/4W,1%,METAL 2 R14, R31

....2 103-2054 RES,2.05K OHM,1/4W,1%,METAL 1 R23

....2 103-2241 RES,2.21K OHM,1/4W,1%,METAL 1 R80

....2 103-2495 RES,24.9K OHM,1/4W,1%,METAL 3 R15, R32, R50

....2 103-3014 RES,3.01K OHM,1/4W,1%,METAL 4 R6, R27, R39, R89

....2 103-3325 RES,33.2K OHM,1/4W,1%,METAL 1 R78

....2 103-3405 RES,34K OHM,1/4W,1%,METAL 1 R49

....2 103-4024 RES,4.02K OHM,1/4W,1%,METAL 2 R62, R68

©2012 Broadcast Electronics

 73

BOM PART NO. DESCRIPTION QTY REF. DES.

LEVEL

....2 103-4224 RES,4.22K OHM,1/4W,1%,METAL 1 R86

....2 103-4441 RES,4.42K OHM,1/4W,1%,METAL 3 R59, R92, R93

....2 103-4755 RES,47.5K OHM,1/4W,1%,METAL 4 R71, R72, R73, R74

....2 103-4874 RES,4.87K OHM,1/4W,1%,METAL 1 R43

....2 103-4951 RES,49.9K OHM,1/4W,1%,METAL 1 R85

....2 103-4996 RES,499K OHM,1/4W,1%,METAL 2 R1, R22

....2 103-5495 RES,54.9K OHM,1/4W,1%,METAL 1 R37

....2 103-6814 RES,6.81K OHM,1/4W,1%,METAL 1 R24

....2 103-6984 RES,6.98K OHM,1/4W,1%,METAL 2 R18, R35

....2 103-7505 RES,75K OHM,1/4W,1%,METAL 1 R53

....2 103-7541 RES,7.50K OHM,1/4W,1%,METAL 1 R94

....2 103-8663 RES,866 OHM,1/4W,1%,METAL 1 R42

....2 103-9315 RES,93.1K OHM,1/4W,1%,METAL 2 R8, R29

....2 110-1043 RES,1K OHM,1/2W,5% 3 R47, R48, R57

....2 177-1054 RES,TRMR,10K,VERT ADJ 2 R7, R28

....2 178-1054 RES,TRMR,10K,HORZ ADJ 2 R4, R25

....2 178-2044 RES,TRMR,2K,HORZ ADJ 1 R52

....2 178-5046 RES,TRMR,5K,1/2W,MT 1 R67

....2 200-0015 DIODE,ZENER,15V,1W,1N4744A 1 D9

....2 200-4733 DIODE,ZENER,1N4733A, 5% 2 D7, D12

....2 203-4005 DIODE,1N4005 2 D6, D11

....2 203-4148 DIODE,1N4148 7 D1, D2, D4, D5, D8,

D10, D13

....2 210-3906 2N3906 PNP 40V 2A .35W 250MHZ 1 Q2

....2 210-7000 TSTR,2N7000,MOSFET 1 Q3

....2 211-3904 TSTR,2N3904 1 Q1

....2 220-3183 IC,CA3183 5 TRANS ARRAY NPN 2 U3, U4

....2 221-0074 AMP,OP,BIFET TLO74CW 2 U1, U2

©2012 Broadcast Electronics

74

BOM PART NO. DESCRIPTION QTY REF. DES.

LEVEL

....2 221-0358 AMP,DUAL OP,LM358 3 U5, U6, U7

....2 227-7905-A IC,VR,MC79L05,-5V,T0-92 CASE 1 U9

....2 229-0336 IC,VOLT REF DIODE LM336Z-2.5 1 D3

....2 340-0004 SW,JUMPER PROGRAMMABLE 7 P6, P7, P8

....2 345-0863 SW,SLD,DPDT,SWCFT C56206L2 2 S1, S2

....2 413-0106 TERM,TEST POINT,OVAL,RED 15 TP1, TP2, TP3, TP4,

TP5, TP6, TP7, TP8,
TP9, TP10, TP11,
TP12, TP13, TP14,
TP15

....2 417-0003 CONN,HEADER 3 PIN 7 J6, J7, J8

....2 417-0169 CONN 15 PIN 640503-1 AMP 2 J12, J13

....2 417-0200 CONN,HEADER 20 PIN 0.3 J5

....2 417-0804 SOCKET,8-PIN DIP,BURNDY 3 XU5, XU6, XU7

....2 417-1276 CONN,PCB,12 PIN 1 J10

....2 417-1404 SOCKET,14-PIN DIP 2 XU1, XU2

....2 417-1604 SKT,16-PIN,DIP 2 XU3, XU4

....2 418-0900 CONN,9 PIN 640501-5 AMP 1 J21

....2 519-0430 PCB,MACH,POWER CONTROL BD,FM-(scan) 1

....2 601-2209 WIRE,AWG22,7/30 WHT 0.5

..1 919-0445-600 RFI FILTER, 250W IPA, NEW VERSION 1

....2 003-1054 CAP,CER,MNLY,.1uF,50V,20% 8 C304, C305, C306,

C307, C308, C309,
C310, C311

....2 100-1041 RES,1K OHM,1/4W,1% 3 R302, R306, R307,

....2 100-1051 RES,10K OHM,1/4W,1% 1 R303,

....2 103-5112 RES,51.1 OHM,1/4W,1%,METAL 2 R310, R311

....2 103-8254 RES,8.25K OHM,1/4W,1%,METAL 2 R304, R305,

....2 130-2423 RES,240 OHM,2W,5% 1 R301

....2 201-0027 ZENER VOLTAGE SUPPRESSOR,+/-27V 4 D302, D303, D304,

D305

©2012 Broadcast Electronics

 75

BOM PART NO. DESCRIPTION QTY REF. DES.

LEVEL

....2 201-0040 ZENER VOLTAGE SUPPRESSOR,+/-18V 4 D306, D307, D308,

D309

....2 340-0004 SW,JUMPER PROGRAMMABLE 2 P308, P309

....2 411-0001 FILTER,EMI 10,000PF 3PIN 8 FL304, FL305,

FL306, FL307,
FL308, FL309,
FL310, FL311

....2 417-0003 CONN,HEADER 3 PIN 2 J308, J309

....2 417-0200 CONN,HEADER 20 PIN 1 J307,

....2 417-1276 CONN,PCB,12 PIN 1 J306

....2 417-2502-FER RCPT,25 PIN D,FEMALE,FERITE FILTER 1 J1

....2 426-6000 PEM NUT,#6-32 KFS2-632 10

....2 519-0445-001 PCB,MACH,RFI FILTER 1

......3 519-0445 PCB,MACH,RFI FILTER BREAKAWAY 0.5

..1 949-0413-002 WIRE HARNESS,FM250 (SBCM) 1

....2 402-0000 TY-RAP 40

....2 402-0051 TY-RAP, W/FLAG 12

....2 410-0015 LUG,TERM #8 RING CRIMP 12-10 1

....2 410-1552 LUG,TERM #8 RING CRIMP 16-22 1

....2 410-1553 LUG,TERM #10 RING CRIMP 16-22 1

....2 417-0036 PIN CONN,AMP,350967-1 18

....2 417-0053 SKT,CONN 641294-1 AMP 41

....2 417-0059 CONN,9 PIN 1-640521-0 AMP 1 P21,

....2 417-0122 HSNG,20 POS MOD IV 3-87499-7 2

....2 417-0123 HSNG,16 POS MOD IV 2-87499-9 1

....2 417-0148 HSNG,10 POS MOD 1V 1-87499-7 1

....2 417-0175 CONN, HOUSING, 20 PIN 1

....2 417-0224 KEYING PLUG MOD IV 87077 AMP 2

....2 417-0371 CONN,FEM,PLB12F0000,POSITRONIC 1

....2 417-0372 CONTACT,CONN,FC112N2 3

©2012 Broadcast Electronics

76

BOM PART NO. DESCRIPTION QTY REF. DES.

LEVEL

....2 417-0381 CONTACT,CONN,MC112N 7690 4

....2 417-0421 CONN, MALE, 4 POSITION, POWER-LOK, 1

WIRE

....2 417-2379 CONN,155OC HOUSING,AMP,MR 2 P13, P12,

....2 417-8500 PLUG AND CORD ET,AM500 FAN 1

....2 417-8766 CONTACT,CRIMP,MOD-IV 87809-1 52

....2 418-0034 PLUG,BNC DUAL CRIMP 1-227079-6 2

....2 418-1271 CONN,HOUSING,12PIN 2 P306, P10,

....2 601-1202 WIRE,AWG12 19/25 RED 1

....2 601-1604 WIRE,AWG16, 19/29 YEL 2.2

....2 601-1604-006 WIRE,AWG 16,STRANDED,LIGHT BLUE 0.3

....2 601-1800 WIRE,AWG18 19/30 BLK 17

....2 601-1800-006 WIRE,AWG 18,STRANDED,LIGHT BLUE 1.5

....2 601-1800-054 WIRE,AWG 18,STRANDED,GREEN/YELLOW 3

....2 601-2209 WIRE,AWG22,7/30 WHT 79.5

....2 611-1875 TUB,HT SHK,3/16 1.6

....2 621-1359 CBL,COAX,RG316/U,50 OHM 6

....2 622-8451 WIRE,BELD 8451,SHIELD,1PR 10.5

..1 959-0415-600 ASSY,RF AMP,FM-250 IPA 1

....2 008-1033 CAP,FEEDTHRU,1000PF,20%,500V 5

....2 009-1513 CAP,CER CHIP,15PF,500V,5% 1 C44

....2 009-4723 CAP,CER CHIP,470PF,200V,5% 4

....2 130-3333 RES,330 OHM,2W,5% 1

....2 210-0151 TSTR,RF PWR MOSFET,MRF-151G 1

....2 213-6198 TSTR,RF PWR,2N6198 1

....2 360-0003 FERRITE BEAD,.291 DIA 17

....2 370-0052 XFMR,RF AMP OUTPUT,FM-3C 1

....2 370-0721 INPUT TRANSFORMER 1

©2012 Broadcast Electronics

 77

BOM PART NO. DESCRIPTION QTY REF. DES.

LEVEL

....2 400-0207 STRIP,QUIET SHIELD,.250x.375"" 0.22

....2 402-0000 TY-RAP 1

....2 402-0008 MTG DEVICE,FOR #6SCR,TIE CBL 1

....2 402-0835 CLAMP,CBL,3/8 1

....2 407-0119 MOUNT,PUSH,CBL TIE PM-1 1

....2 407-0186 TOOL,ADJ 8 T000/5 SPECTROL 1

....2 415-1010 FUSE CLIP,LITTLEFUSE,101002 2

....2 417-0017 RECP,BNC,BULKHEAD,UG-492A/U 1

....2 417-0133-001 WIRE STUFFER CAP,#230707-1,AMP 1

....2 420-0305 SCREW,4-40X.375,BR PH SC 2

....2 420-0504 SCREW,6-32X.375,BR PH SC 6

....2 420-0509 SCREW,10-32X.500,BR SL PAN HD 1

....2 420-4105 SCREW,4-40X.312,S.S. PH 2

....2 420-6105 SCREW,6-32X.312,S.S. PH 2

....2 420-6106 SCREW,6-32X.375,S.S. PH 23

....2 420-6108 SCREW,6-32X.500,S.S. PH 4

....2 420-6131 SCREW,6-32X.875,BR PH SC 2

....2 420-6604 SCREW,6-32X.250,S.S. PH FH UC 2

....2 420-8109 SCREW,8-32X.250,BR PH 4

....2 421-0801 #10-32 BR HEX NUT 1

....2 421-6908 SHEET EDGE CONNECTOR 6-32 7

....2 421-8002 8-32 HEX NUT, BRASS 1

....2 423-0005 #10 LOCK SPLIT (BRONZE) 1

....2 423-1012 #4 LOCK INT TOOTH (BRONZE) 2

....2 423-6002 #6 LOCK SPLIT 29

....2 423-6004 #6 LOCK SPLIT (BRONZE) 8

....2 423-6011 #6 FLAT .310 X .160 X .030 8

....2 423-8005 #8 LOCK SPLIT 4

©2012 Broadcast Electronics

78

BOM PART NO. DESCRIPTION QTY REF. DES.

LEVEL

....2 450-0651 PLUG,HOLE,5/16 2

....2 455-0049-003 HEATSINK,RF AMP,FM250C 1

......3 455-0049-001 HEATSINK,RF AMP,FX50 1

......3 555-0049-003 COST,LABOR 455-0049-003 1

....2 471-2504 COVER,RF AMP, FM-250C 1

......3 471-2504-009 COVER,RF AMP (UNSCREENED) FM-250C 1

....2 471-2505 PLATE, BACK, RF AMP, FM-250C 1

....2 471-2506 SHIELD,LOW PASS FILTER, FM-250C 1

....2 471-2511 SHIELD,LOW PASS FILTER,RF AMP 1

....2 471-2513 STRIP,CLIP-ON,RF AMP 1

....2 474-0301 PLATE,FRT,RF AMP PCB COVER 1

....2 594-0500 LABEL,DANGER 1

....2 919-0410-600 ASSY,PCB,RF INPUT,FM-250 IPA 1

......3 003-1523 CAP,MONO CER,.0015uF,100V,5% 2 C44, C45

......3 024-2274 CAP,LYTIC,22UF,100V,STDUP 2 C16, C42

......3 038-4753 CAP,PYST,.47UF,100V 1 C17

......3 040-5612 CAP,MICA,56PF,350V,10% 1 C43

......3 040-6813 CAP,MICA,68PF,500V,5% 1 C9

......3 042-2000 CAP,MICA,200PF,350V,10% 2 C10, C11

......3 042-3922 CAP,MICA,390PF,100V,5% 6 C5, C6, C7, C8, C15,

C24

......3 046-0003 CAP,MICA,RF,80PF,350V,10% 2 C13, C14

......3 046-0005 CAP,MICA,150PF,350V,10% 1 C12

......3 046-0022 CAP,MICA,RF,22PF 1 C18

......3 100-1051 RES,10K OHM,1/4W,1% 2 R4, R2

......3 100-1231 RES,121 OHM,1/4W,1% 1 R27

......3 100-2041 RES,2K OHM,1/4W,1% 2 R5, R12

......3 103-1021 RES,10 OHM,1/4W,1%,METAL 2 R28, R14

©2012 Broadcast Electronics

 79

BOM PART NO. DESCRIPTION QTY REF. DES.

LEVEL

......3 103-2212 RES,22.1 OHM,1/4W,1%,METAL 1 R8

......3 103-2495 RES,24.9K OHM,1/4W,1%,METAL 1 R10

......3 103-4755 RES,47.5K OHM,1/4W,1%,METAL 1 R3

......3 103-5112 RES,51.1 OHM,1/4W,1%,METAL 1 R7

......3 110-3623 RES,36 OHM,1/2W,5% 1 R6

......3 130-2223 RES,22 OHM,2W,5% 1 R9

......3 177-1055 RES,TRMR,10K,10 TURN TOP ADJ 1 R11

......3 211-3904 TSTR,2N3904 1 Q2

......3 218-0032 TSTR,TIP32A,2N6125 1 Q3

......3 330-0200 FUSE,3AG,2 AMP 1 F1

......3 364-0002 CHOKE,VK200-20/4B FERROXCUBE 2 L1, L4

......3 364-0010 CHOKE,MOLDED RF 10UHY 10% 1 L3

......3 364-0051 COIL,MOLDED .051UH 1 L2

......3 410-0025 TERM,MALE DISCONNECT PC .25TAB 1 E101

......3 415-2068 CLIP,FUSE,15AMP,LITTLEFUSE,102071 2

......3 417-0677 CONN,PCB MT,6PIN MALE 1 J16

......3 519-0426 PCB,MACH,RF AMP INPUT, FM-100C 1

......3 640-1800 WIRE AWG 18 EN MAGNET 0.031 L5

....2 919-0427 ASSY,PCB,RF AMP OUTPUT BD,FM-250C 1

......3 009-1032 CAP,CER CHIP,1000PF,100V,5% 3 C19, C20, C21,

......3 009-1033 CAP,CER CHIP,1000PF,500V,5% 1 C38,

......3 046-1030 CAP,METAL FEED,1000PF,350V,10% 1 C31

......3 101-2243 RES,CHIP,2.2K OHM,1/4W,5% 3 R15, R16, R17,

......3 111-2223 RES,CHIP,22 OHM,1W,5% 4 R18, R19, R20, R21,

......3 130-1023 RES,10 OHM,2W,5% 1 R29,

......3 220-0035 IC,LM35DZ CELSIUS TEMP SENSOR 1 U2,

......3 360-0146 CHOKE,RF AMP DECOUPLING,FM-1C 1 L6

........4 640-1400 WIRE,14GA,MAGNET 0.04

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BOM PART NO. DESCRIPTION QTY REF. DES.

LEVEL

......3 410-0025 TERM,MALE DISCONNECT PC .25TAB 1 E102,

......3 417-0133 TERM,BARREL .125 552699-4 AMP 1 E103,

......3 519-0427 PCB,MACH,RF AMP OUTPUT BD,FM-250C 1

......3 600-0008 FLEXSTRIP, 7 COND 1 1 P24,

....2 919-0428 ASSY,PCB,LPF/COUPLER BD,FM-250C 1

......3 003-3312 CAP,CER,33PF,100V,5% 2 C220, C221,

......3 009-1013-001 CAP,CER CHIP,10pF,500V,2% 3 C201, C212, C213,

......3 009-1032 CAP,CER CHIP,1000PF,100V,5% 5 C215, C216, C217,

C218, C219,

......3 009-1503 CAP,CER CHIP,1.5pF,500V,+1-.250pF 2 C222, C214,

......3 009-1513-001 CAP,CER CHIP,15pF,500V,2% 4 C204, C205, C209,

C208,

......3 009-5613 CAP,CER CHIP,56PF,500V,5% 1 C223,

......3 009-8003-001 CAP,CER CHIP,8.2pF,500V,3% 4 C203, C206, C202,

C207,

......3 096-0010 CAP,TRMR,CER,2-8PF,350V,LUG MNT,NPO 1 C211,

......3 100-1051 RES,10K OHM,1/4W,1% 4 R204, R205, R209,

R203,

......3 100-1231 RES,121 OHM,1/4W,1% 1 R210,

......3 103-1561 RES,150K OHM,1/4W,1%,METAL 1 R207,

......3 103-4996 RES,499K OHM,1/4W,1%,METAL 1 R201,

......3 103-5141 RES,5.11K OHM,1/4W,1%,METAL 1 R202,

......3 103-6040 RES,60.4 OHM,1/4W,1%,METAL 1 R206,

......3 177-1035 RES,TRMR,100 0HM,25T TOP 3299W 1 R208,

......3 201-2800 DIODE,HOT CARRIER 3 D201, D202, D203,

......3 360-0145 COIL,L1,FM-1C LPF (SBCM) 1 L204,

........4 640-1200 WIRE,12GA,MAGNET 0.035

......3 360-0147 COIL,3.5 TURNS,LPF,FM100C (SBCM) 1 L203,

........4 601-0111 12 AWGBUSS .080 FLOOR STOCK FT 0.45

......3 360-0148 COIL,4.5 TURNS,LPF,FM100C (SBCM) 2 L202, L201,

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BOM PART NO. DESCRIPTION QTY REF. DES.

LEVEL

........4 601-0111 12 AWGBUSS .080 FLOOR STOCK FT 0.51

......3 400-1259 GROMMET,3/8 OD X 5/32 ID #1259 1

......3 402-0000 TY-RAP 2

......3 519-0428 PCB,MACH,LPF/COUPLER BD,FM-250C 1

......3 600-0008 FLEXSTRIP, 7 COND 1 1 J201,

......3 949-0415 WIRE HARNESS LPF FM-250C (SBCM) 1

........4 402-0051 TY-RAP, W/FLAG 2

........4 417-8029 CONN,JACK,BULKHEAD,SMA,HEX CRIMP 1

........4 417-8031 CONN,PLUG,STRAIGHT,SMA,HEX CRIMP 1

........4 418-0031 PLUG,N FOR RG-58/142B/U 1

........4 418-0034 PLUG,BNC DUAL CRIMP 1-227079-6 1

........4 611-1250 TUB,HT SHK,1/8 1.75

........4 621-0001 CBL,COAX TEFLON RG 142B/U BELD 1

........4 621-1359 CBL,COAX,RG316/U,50 OHM 1

....2 949-0414 WIRE HARNESS,RF AMP, FM-250C (SBCM) 1

......3 402-0000 TY-RAP 12

......3 402-0051 TY-RAP, W/FLAG 3

......3 410-0051 LUG,TERM,14-16GA,FEMSPADE 2

......3 410-0060 LUG,TERM,#10 RING CRIMP 10-12G 1

......3 410-1553 LUG,TERM #10 RING CRIMP 16-22 1

......3 417-0053 SKT,CONN 641294-1 AMP 46

......3 417-0176 CONN,20 PIN FEM,AMP 1-350245-9 2 P15, P20,

......3 418-0026 PLUG,KEYING 350591-1 AMP 1

......3 418-0034 PLUG,BNC DUAL CRIMP 1-227079-6 1 W1

......3 418-0670 HOUSING,CONN,6PIN FEM 1 P16

......3 601-1604 WIRE,AWG16, 19/29 YEL 0.75

......3 601-1800 WIRE,AWG18 19/30 BLK 17

......3 601-2209 WIRE,AWG22,7/30 WHT 12

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BOM PART NO. DESCRIPTION QTY REF. DES.

LEVEL

......3 621-1359 CBL,COAX,RG316/U,50 OHM 0.65

..1 969-0007-100 KIT, HARDWARE RACK FM-100C/250C 1

....2 402-0001 TY-RAP,T+B TY24M,1-1/4 DIA 4

....2 420-0108 SCREW,10-32X.500,S.S. PHH 4

....2 420-0508 SCREW,10-32X.500,S.S. FLH 8

....2 420-8110 SCREW,8-32X.625,S.S. PHH 4

....2 421-0102 10-32 KEP NUT 8

....2 423-0001 WASHER,FLAT,#10 SST,.438 X .203 X .065 8

....2 459-0138 RETAINER,SLIDE BRKT 2

....2 469-0415 SLIDE, EXCITER CHASSIS 1

....2 470-0238 BRKT,MTG,APC+IPA,FM1.5A 4

....2 701-0005 ANTISTATIC ZIPLOC BAG 4X6 4MIL 1

10 RF Technical Services Contact Information

RF Technical Services -
Telephone: (217) 224-9617
E-Mail: rfservice@bdcast.com
Fax: (217) 224-6528
web: www.bdcast.com

11 Drawings
The following pages present the FM-250C IPA unit drawings.

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Figure 11-1. IPA UNIT FRONT RAIL MOUNTING APPLICATIONS

©2012 Broadcast Electronics