1.

Turning
2.Percentage reduction in area
Percentage elongation in the length
3. Milling cutter
4. Riveting
5.Drag
6.Resistance welding
7.Distortion in joint due to expansion and contraction during the
welding process
8.Deformation,Diffusion,Fusion,All of thes
9.Friction stir welding
10.Electron beam welding
11.Laser beam welding
12.Generating heat through an exothermic reaction
13.Both weld size and HAZ size decreased
14.The difference in solubility of gases between the liquid and
solid states of the metal
15.Inert gas shielding
16.Equiaxed
17.Higher than
18.Lower power density, resulting in a 19.larger heat-affected
zone
20.Overhead welding
21.The ratio of the electrode's overall diameter to the core wire
diameter
Excessive heat generation leads to thermal damage to electrode
coating
Improves arc stability
22.To achieve both lower heat generation on the electrode side
and cleaning action
23.Increased current carrying capacity
The TIG process uses lowest net heat input compared to other
common arc welding processes
24. Pulse GTAW
25.To preheat the filler wire
26.A change in the direction of molten metal flow
27.The workpiece is connected to the negative terminal, and the
electrode is connected to the positive terminal of the DC power
sources
28.The relatively low heat input compared to other GMAW
variants
Constant voltage
29.thick molten layer of flux over the weld pool
Low welding speed
Use of a constant voltage power
All of these
30.To prevent the flow of molten metal outside the weld zone
31.Ruby
Amorphous structure
Porosit
Cracking in hardenable steel
All of these
35.Creating electrical connections in 36.electronic devices
37.Heterogeneous joining methods
38.Lead and tin alloy
39.Brazing
40.To ensure firm metallic contact between the workpiece
41.Solidified joint in welded pieces of metal after cooling and
solidification of 42.molten pool
43.Cylindrical
44.High electrical resistivity, low thermal conductivity
Joining rails
Joining large-diameter pipes
Joining chains and girders
All of these
45.To forge the workpieces together
Structural and Non-structural
46.Tongue and Groove
47.The area where the adhesive is thermally damaged during
spot welding
48.Decreases the strength with an increase in thickness
49.Explosive welding
50.I . No fusion of the metals
II. No filler material is typically used
III. Solidification cracking tendency in welded joints
IV. Dissimilar metals can be joined
I,2&3
51.Localized elastic and plastic deformation at the interfaces
52.35% to 50% of the melting point of the metal in kelvin
53.Vacancy diffusion
54.To collapse asperities and increase metal-to-metal contact
55.To prevent erosion of the prime component
56.The waviness of the interface
Limited to lap joint configuration
A wavy surface
The Heating and cooling rate
The Peak temperature
The Soaking time above a specific temperature
All of these
57.Decreasing the peak temperature and reducing the soaking
time
58.Transformation to hard precipitate
Formation of hard phase
59.The solubility of alloying elements must increase with an
increase in temperature
Welding voltage
Welding current
Welding speed
All of these
60.Loss of heat from the liquid weld metal to the solid state
61.Epitaxial only
62.Welding is performed at very high speed
Increase in strength, reduction in ductility and toughness
Marteniste-fine grain pearlite-ferrite
Tensile residual stress
Higher solidification temperature range
Concave shape
Filler metal of high yield strength
Eutectic alloy
Hypoeutectic alloy
Hypereutectic alloy
All of the above
Fusion welding
Ultrasonic welding
Reduces
Formation of hard and brittle structure
Hardening of the weld zone
Weld zone weaker
Increase in yield strength, increase in tensile strength and
decrease in ductility
Ferrite – bainite – martensite
Increase in dislocations
Reduction in toughness
Increase the ductile to brittle transition temperature
All of the above
Dislocation presence
Larger grain growth
Weld zone
Single phase solid solution
Martensite
Cutting down of precipitates
Heat affected zone
Coarser grain size at the grain boundary and finer at the weld
centre
Dispersion strengthening metal
Conversion of Austenite into Martensitic steel
Transformation of soft phase into hard phase
Narrow width of heat affected zone
Electron beam welding
Depletion of carbon in ferritic and enrichment of carbon in ASS
side
Below the room temperature
Low carbon steel
SMAW
Sulphur
Increases
P
S
Pb
All of the above
Killed steel
Heat source of high heat input at very high welding speed
Butt weld joint configuration
Formation of martensite in weld zone
Below the lower critical temperature
Electro slag welding
Electro gas welding
Submerged arc welding
All of the above
HTLA steel
Increases
Cracking tendency can be avoided
Residual stress formation
Hydrogen induced cracking
Embrittlement
All of the above
Martensitic structure can be avoided
Higher
Cracking
Galvanized steel
Higher
Hot dipping process
Greater than 12%
Ferrite
Reduced cracking tendency
Oxidation resistance