BAMEs Chapas IBR
BAMEs Chapas IBR
DONO DA OBRA:
EMPREITEIRO:
EMPRESA NACIONAL
DE HIDROCARBONETOS, E.P.
EMPREITADA: FISCALIZAÇÃO:
BAME Nº 1
At Safintra, the technical team works closely with professionals and building owners to meet challenging design demands and
stringent performance requirements. Safintra is further leading the way in ensuring industry standards by underpinning the
work of an elite group of Safintra Approved Roofing Contractors, who are trained to ensure optimal product performance, fit
for purpose applications and longer lasting building solutions.
Safintra is a member of Safal Group - Africa’s largest manufacturer of steel roofing and the continent’s first producer of
Aluminium-Zinc coated steel.
Index
Quick Reference Guide on Sheeting Applications 5
Roofing and Flashing Terminology 6
MATERIALS
Zincal® 26
Colorplus® 26
Technical Data AZ Technology vs. GI Technology 27
Note: This document serves as a reference guideline. Refer to Safintra.co.za for direct/project specific
enquiries or updates/current info that can supersede any printed document (including this manual).
For further information refer to the Safintra SA Product Specification Manual available
at www.safintra.co.za
QUICK REFERENCE GUIDE ON SHEETING APPLICATIONS
Maximum recommended purlin spacing Specifications
Total EAVES Min.
Coated Approx. ROOFS OVER- SIDE CLADDING Min. Spring-
Thick- Mass HANG Cover Rib ing
Material Roof
ness Width Height Radius
Cantile- Cantile- Slope
Single End Internal End Internal
ver ver
mm kg/m2 mm mm mm mm mm mm mm mm mm Deg. mm
CONCEALED FIX PROFILES
AZ 0.47 4.61 1400 1600 1900 150 2200 2400 150 700 41 2 36/60
AZ 0.50 5.01 1500 1700 2200 200 2300 2500 200 700 41 2 36/60
AZ 0.53 5.31 1700 1900 2300 200 2500 2700 200 700 41 2 36/60
AZ 0.55 5.51 1800 2000 2400 250 2600 2800 250 700 41 2 36/60
AZ 0.58 5.81 1900 2100 2500 250 2700 2900 250 700 41 2 36/60
AZ 0.80 8.01 2300 2500 2700 250 2800 3000 250 700 41 2 36/60
Al 0.80 2.96 1400 1600 1800 100 2200 2400 100 700 41 2 36/60
AZ 0.47 5.26 1200 1400 1600 150 2000 2200 150 410 41 2 36/60
AZ 0.50 5.59 1300 1500 1700 150 2100 2300 150 410 41 2 36/60
AZ 0.53 5.93 1500 1700 1900 150 2300 2500 150 410 41 2 36/60
AZ 0.55 6.15 1600 1800 2000 150 2400 2600 150 410 41 2 36/60
Al 0.80 3.24 1100 1300 1500 100 2100 2300 100 410 41 2 36/60
AZ 0.47 4.84 1100 1300 1500 150 1800 1900 150 445 50.8 2 N/A
AZ 0.50 5.15 1200 1400 1600 150 1900 2000 150 445 50.8 2 N/A
AZ 0.53 5.46 1400 1600 1800 150 2100 2200 150 445 50.8 2 N/A
AZ 0.55 5.67 1500 1700 1900 150 2200 2400 150 445 50.8 2 N/A
Al 0.80 3.07 900 1100 1300 100 1500 1700 100 445 50.8 2 N/A
PIERCED FIX PROFILES
AZ 0.47 4.80 1300 1600 1900 200 1700 2100 300 686 36.5 5 28/60
AZ 0.50 5.11 1400 1700 2000 200 1900 2300 300 686 36.5 5 28/60
AZ 0.53 5.42 1500 1800 2100 250 2100 2500 400 686 36.5 5 28/60
AZ 0.55 5.62 1600 1900 2200 250 2300 2700 350 686 36.5 5 28/60
AZ 0.80 8.18 1900 2200 2500 400 2600 3000 350 686 36.5 5 28/60
Al 0.80 3.02 1200 1500 1800 200 1500 1900 300 686 36.5 5 28/60
AZ 0.47 4.34 1200 1400 1600 150 1700 2000 200 760 29 7.5 26/55
AZ 0.50 4.61 1300 1500 1700 150 1900 2200 200 760 29 7.5 26/55
AZ 0.53 4.89 1400 1600 1800 200 2100 2400 300 760 29 7.5 26/55
AZ 0.55 5.07 1500 1700 1900 200 2300 2600 300 760 29 7.5 26/55
AZ 0.80 7.38 1700 1900 2100 400 2500 2800 450 760 29 7.5 26/55
Al 0.80 2.73 1000 1200 1400 150 1300 1600 300 760 29 7.5 26/55
AZ 0.47 4.30 1200 1400 1600 150 1600 1900 200 1015 28.5 7.5 26/55
AZ 0.50 4.57 1300 1500 1700 150 1800 2100 200 1015 28.5 7.5 26/55
AZ 0.53 4.85 1500 1600 1800 200 2000 2300 300 1015 28.5 7.5 26/55
AZ 0.55 5.03 1600 1800 1900 200 2200 2500 300 1015 28.5 7.5 26/55
Al 0.80 2.69 900 1100 1300 150 1300 1600 250 1015 28.5 7.5 26/55
AZ 0.47 4.91 1800 2100 2400 200 2300 2700 300 889 38 5 36/60
AZ 0.50 5.22 1900 2200 2500 200 2500 2900 300 889 38 5 36/60
AZ 0.53 5.54 2000 2300 2600 250 2700 3100 400 889 38 5 36/60
AZ 0.55 5.74 2100 2400 2700 250 3000 3400 400 889 38 5 36/60
Al 0.80 3.07 1600 1900 2200 200 2300 2700 300 889 38 5 36/60
SINUSOIDAL PROFILE
AZ 0.47 4.32 600 900 1200 100 1000 1500 200 762 17.5 10 23/23
AZ 0.50 4.60 650 950 1250 100 1200 1700 200 762 17.5 10 23/23
AZ 0.53 4.88 750 1050 1350 150 1500 2000 250 762 17.5 10 23/23
AZ 0.55 5.06 800 1100 1400 150 1700 2200 250 762 17.5 10 23/23
AZ 0.80 7.36 900 1200 1500 250 2000 2500 250 762 17.5 10 23/23
Al 0.80 2.72 500 800 1100 100 900 1400 200 762 17.5 10 23/23
TILE PROFILED SHEETING
AZ 0.40 3.79 N/A 600 600 50 N/A N/A N/A 740 25.5 10 N/A
Saflok® and Newlok™ can be rolled on site, maximum sheet length for all other profiles is 13.2 metres.
©2025 Safintra. All Rights Reserved. Published January 2025 • Safintra.co.za • Safintra.com | 5
ROOFING AND FLASHING
TERMINOLOGY
ROOFING TERMINOLOGY 1 2 3 4 5 6 7 8 9 10 11 12 1 13 14 15 16 17
Note 1: During installation, clean the roof daily by removing End spans if end lap or
expansion join in sheeting SS
all swarf, pop rivets and unused fasteners or any other debris. ES IS IS ES
Note 2: Safintra recommends the use of Fixtite™ or Safintra O
approved Class 3 or 4 fasteners.
Note 3: Note that when using Aluminium material on
ES O
Step
galvanized steel purlins, use of an isolation tape or similar
to prevent the bridging of the two dissimilar materials is
IS
6 | ©2025 Safintra. All Rights Reserved. Published January 2025 • Safintra.co.za • Safintra.com
Locks down your roof
Purlin
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Locks down your roof
Saflok
410® clip
Purlin
8 | ©2025 Safintra. All Rights Reserved. Published January 2025 • Safintra.co.za • Safintra.com
Double-locked for complete peace of mind
50.8mm
Rolling the panels together Unseamed system Seamed system 465mm overall width
Newlok™ sheet
Newlok™ single-part
fixed cleat
Fixtite™ fasteners
Purlin
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A popular and timeless classic
76mm
17.5mm
10 | ©2025 Safintra. All Rights Reserved. Published January 2025 • Safintra.co.za • Safintra.com
A box rib profile designed to provide
advantageous load / span characteristics
171mm 103mm
36.5mm
©2025 Safintra. All Rights Reserved. Published January 2025 • Safintra.co.za • Safintra.com | 11
Wider cover width for cost effectiveness
PRODUCT DESCRIPTION AND FEATURES further cost saving in material and instalment cost.
Widedek® is an angular trapezoidal fluted profile and is similar in • Widedek® can be factory cranked, curved and bullnosed to a wide
appearance to Tufdek® IBR profiled sheeting, the difference being range of radii. For further details refer to page 18 of this manual
a wider cover width, and shallower flutes. Widedek® sheeting has a or contact the Safintra Technical Department.
cover width of 760mm and the depth of the flutes on Widedek® is
29mm. LENGTHS AND ROOF PITCH
• The Widedek® profile has a better cover width than Tufdek® IBR, Widedek® sheeting can be ordered in any length, subject to transport
resulting in a material cost saving of ±10%. limitations, up to 13.2m. Longer lengths require special transport
• To achieve the same coverage, less sheets are required to be arrangements.
erected thus saving on time and labour.
• The advantage of using Widedek® instead of a corrugated profile When using Widedek® sheeting the recommended minimum pitch
is its strength. The spanning capacity of Widedek® is greater than for roof slopes in excess of 15m is 10° and for slopes less than 15m
the corrugated profile thus requiring less purlins, resulting in a is 7.5°.
191mm 119mm
29mm
12 | ©2025 Safintra. All Rights Reserved. Published January 2025 • Safintra.co.za • Safintra.com
Unusually strong, with deep troughs
and narrow pans
PRODUCT DESCRIPTION AND FEATURES range of radii. For further details refer to page 18 of this manual
Fluteline® is an angular trapezoidal fluted profile sheet with similar or contact the Safintra Technical Department.
characteristics to IBR but having an effective cover of 889mm.
• The general shape and appearance of the trapezoidal flutes LENGTHS AND ROOF PITCH
ensures that Fluteline® is totally acceptable for use as roofing and Fluteline® sheeting can be ordered in any length, subject to transport
as wall cladding. limitations, up to 13.2m. Longer lengths require special transport
• The deep and broad flutes of the Fluteline® sheeting ensure arrangements.
excellent drainage characteristics, which make it an ideal sheet
for roofing applications. When using Fluteline® sheeting the recommended minimum pitch
• Fluteline® offers optimum strength-to-weight performance for roof slopes in excess of 15m is 7.5° and for slopes less than 15m
and is designed to provide the most advantageous load/span is 5°.
characteristics of our trapezoidal profiles.
• Fluteline® can be factory cranked, curved and bullnosed to a wide
127mm 57mm
38mm
©2025 Safintra. All Rights Reserved. Published January 2025 • Safintra.co.za • Safintra.com | 13
An extra wide sheet providing highly
cost effective cover
28.5mm
14 | ©2025 Safintra. All Rights Reserved. Published January 2025 • Safintra.co.za • Safintra.com
The premium appearance of tile with the
structural strength of a steel sheet
185mm
25.5mm
©2025 Safintra. All Rights Reserved. Published January 2025 • Safintra.co.za • Safintra.com | 15
STANDARD FLASHINGS AND CLOSURES
SAFINTRA MAKES ALL may be used as required. All counter flashings are to be sealed with a
neutral cure silicone - not cement.
FLASHINGS TO ORDER
Flashings and closures are made for particular applications and
Flashing facts to consider:
locations on the roof, with variations to suit the specific profile being
• Fasteners: 14x22mm Fixtite™ metal stitching fastener.
used.
• Use metal/polyclosures.
• Only use neutral cure silicone or butyl tape.
Industrial and commercial flashings tend to be functional more than
• Roof pitch influences flashing angles, specify roof pitch if non-
aesthetic. Safintra makes a range of standard flashings which are
standard.
suitable for this purpose. Residential flashings however, usually have
• Stiffener bends are 15mm at 15 degrees, unless otherwise stated.
an important aesthetic role which necessitates that they are designed
• Standard flashings are formed from a 925 girth flat sheet, please
for the structure in question.
enquire regarding custom flashings.
• Chimney soaker flashings are measured as follows:
Safintra is able to produce most custom designed flashings for
- Length = The distance from the roof apex to the back of the
residential and other applications. Please ask your local branch for
chimney/obstacle.
more information. Flashings are usually made in the same material
- Width = The width of chimney/obstacle plus 2 x 231mm on
as the roof for colour matching. Complementing or matching colours
either side.
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STANDARD PIERCED FIX FLASHINGS
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BULLNOSING AND CRANKING
CRANKING OF PROFILED SHEETING
Cranking of a profiled sheet incorporates lateral rib castellations pressed in at uniform distances which vary according to the radius requirements.
A bullnose describes the same process, however the indentations are spaced closer together, resulting in a much tighter radius. These are most
commonly used on the sides of buildings for aesthetic purposes or to deviate from a standard cantilever detail.
C C C
C A
A Ө B B Ө
Ө
Roof slope Roof slope Roof slope Roof slope
Note 1: During installation, clean the roof daily by removing all Note 3: When ordering cranked sheets, details should be given
swarf, pop rivets and unused fasteners or any other debris. using our standard information sheet.
Note 2: NB. Negative (reverse) cranking on Saflok® cannot be Note 4: Please contact the Safintra Technical Department or your
performed due to the nature of the profile. nearest Safintra branch if any clarification is required.
18 | ©2025 Safintra. All Rights Reserved. Published January 2025 • Safintra.co.za • Safintra.com
GENERAL NOTES AND ADDITIONAL SERVICES
MATERIAL SELECTION
The coastline of South Africa is a particularly harsh environment and is high in chlorides. In urban areas, corrosion is accelerated by the presence
of sulphur emissions from industry and traffic which cause premature corrosion of steel sheeting and other metals. The choice of the correct
steel substrate and steel coating is therefore important to avoid high replacement costs and losses in rentals, etc. Please request additional
information from Safintra in this regard.
Aluminium/Zinc
Aluminium and
Unseasoned or
Stainless steel
steel and Zinc
Copper alloys
alloy-coated
Zinc-coated
Copper and
wet timber
Aluminium
Cladding material
alloys
steel
Lead
Zinc-coated steel and Zinc Yes Yes Yes No No No No
Aluminium/Zinc alloy-coated steel Yes Yes Yes No No No No
Aluminium and Aluminium alloys Yes Yes Yes No No No No
Stainless steel No No No Yes No No No
Note: Unless adequate separation can be ensured, steel based pre-painted cladding materials or Aluminium or stainless steel should be considered in terms of the
base material.
TRANSPORTATION GUIDELINES of moisture throughout the stack. As sheets are often placed on the
ground or very close to it, where the temperature is usually at its
Safintra profiles can be supplied in any length, limited only by handling
lowest during the night, the risk of condensation is increased. The
and transport ordinance regulations. The normal length that can be
stain that is created does not compromise the integrity of the sheet,
transported by road is 13.2 metres. Saflok 700®, Saflok 410® and
but does have a negative impact on the aesthetic value.
Newlok™ can be rolled on-site in lengths up to 120 metres.
INSTALLATION GUIDELINES
Care should be taken to ensure that none of the debris arising from
the installation of a steel roof remains on the sheets after completion
of work. If nails, swarf, etc. are allowed to remain on roof sheets,
unsightly spots will soon appear. Initially these rust spots will merely
be stains from rapidly rusting fine particles of steel. If allowed to
develop further, a loss of Zinc coating in the stained areas will appear.
Nails, particles of steel, etc. will also stain and ultimately reduce the
life expectancy of sheets. Sheets are often exposed to wet cement
splashes that create an area that is subject to alkali attack. Cement
should therefore be cleaned off immediately.
STORAGE GUIDELINES
Steel sheets are normally treated with a special chromate solution
(i.e. the sheet is passivated) before leaving the coating mill. Although
this process ensures long and satisfactory protection to sheets, wet
storage stain or white rust can still occur. One of the main conditions
that may give rise to this problem is sheets being exposed to water
while stacked. This restricts air circulation between sheets. It is
therefore important that sheets remain dry and that they do not
come into contact with each other at any point if exposed to water.
If sheets cannot be stored in a dry storage space, they should be
stood on end, elevated and spaced out at the bottom. A drop in
temperature after a warm, humid day may also lead to condensation
Wet storage stain
©2025 Safintra. All Rights Reserved. Published January 2025 • Safintra.co.za • Safintra.com | 19
VENTILATORS AND LOUVRES
Safintra’s slope and ridge-mounted ventilators are manufactured to Ridge ventilator fixed to pierced/concealed fix roof sheeting
suit any roof profile and roof aesthetics.
B C
COLOUR AVAILABILITY
Colours available as per the standard colour options provided by Back
Safintra South Africa. Bespoke colours available on request (minimum flashing
order quantities apply). Throat
A
20 | ©2025 Safintra. All Rights Reserved. Published January 2025 • Safintra.co.za • Safintra.com
All Fixtite™ fasteners carry a manufacturer’s warranty and comply with SANS1273-2011 (AS3566-2-2002) Standards.
All Safintra roof systems will only be warranted if installed with Safintra-approved fasteners.
Note 1:
- All Safintra Fixtite™ fasteners provide optimal service life with Aluminium-Zinc coated steel.
- Different lengths/types of fasteners are available on request, including stainless steel.
- For optimal performance, the service life warranty of fasteners must match the service life warranty of the sheeting.
- Only Class 3 (concealed fix) and Class 4 fasteners are suitable for use with Aluminium-Zinc coated steel (unpainted or pre-painted).
- Class 4 coastal application should be discussed with Safintra’s technical team for guidance.
- Only use stainless steel fasteners for Aluminium sheeting.
©2025 Safintra. All Rights Reserved. Published January 2025 • Safintra.co.za • Safintra.com | 21
thermal insulation
POLYESTER FIBRE BLANKET
SAFTHERM BULK
POLYESTER FIBRE BLANKET
Polyester fibre insulation blanket manufactured using recycled
polyethylene terephthalate (PET) plastic. The blankets are supplied in
rolls with various thickness.
PROPERTIES:
- Saftherm™ PET blankets are friendly to the touch, will not irritate
the skin and do not affect breathing in any way.
- Saftherm™ PET blankets have been tested by SABS for thermal
performance as well as for fire propagation (test reports available
on request).
- Saftherm™ PET blankets are manufactured to ISO9001 Standards.
- Saftherm™ PET blankets do not collapse over time and retain
their “loft”.
- On flat ceilings, Saftherm™ can be laid in between the trusses on
top of the battens.
- VOC Free / ODP 0%.
The fibres won’t absorb water, but the blanket will Increases the energy efficiency of buildings
retain moisture when it gets wet
Maintenance free
Excellent thermal stability
Ideal for built up roof systems
Electricity savings due to better temperature control
(heating and cooling) Odourless
Keeps homes warm in winter and cool in summer Can be used in residential, commercial and industrial
applications
Extremely cost effective
Can be used for acoustic noise reduction
22 | ©2025 Safintra. All Rights Reserved. Published January 2025 • Safintra.co.za • Safintra.com
RADIANT BARRIER
*Please contact us should you require further information on the R-value test methods.
©2025 Safintra. All Rights Reserved. Published January 2025 • Safintra.co.za • Safintra.com | 23
SAFINTRA® ROOF SPACER SYSTEM
All spacer support systems are at risk during the installation stage
when they are not restrained by the sheeting and are subjected to
forces from foot traffic, temporary loading and high winds.
Accurate, close fitting and reliable bar connections are also required to
ensure the stability of any spacer support system during construction
with some systems even having to rely upon screw fixings to prevent
their bars from separating. 1
4
The Safintra® Roof Spacer System addresses these issues through
a combination of innovative design features. This improves system 3
stability, safety and ease of construction, reducing installation time
and costs when compared with other spacer support systems. 2
24 | ©2025 Safintra. All Rights Reserved. Published January 2025 • Safintra.co.za • Safintra.com
SAFINTRA® ROOF CLAMPS
Why use Safintra roof brackets? The Safintra® roof clamp does not penetrate the sheet for concealed fix systems and therefore will not void
the warranty on the material. Furthermore, clamps are tested for performance and compatibility with Safintra’s roofing and cladding profiles
specifically. Safintra® roof clamps are all Aluminium with stainless steel hardware and are fully compatible with Aluminium and Aluminium alloy
products. You have a rated/proven connector platform for all add-ons.
LM-EC
end clamp
LM-IC
inter clamp
©2025 Safintra. All Rights Reserved. Published January 2025 • Safintra.co.za • Safintra.com | 25
A WORLD CLASS ROOF DESERVES WORLD CLASS MATERIAL
Zincal® is manufactured using a patented Aluminium-Zinc coating
alloy applied to Carbon steel, and is recognised worldwide for its
outstanding corrosion resistance.
Superior Corrosion Performance
When used in the correct application, Zincal® offers you: a
considerable increase in service life, distinctive aesthetic appeal
and superior thermal performance. The coating alloy consists of
55% Aluminium, 43.5% Zinc and 1.5% Silicon, which increases the
service life of the steel core by up to 4 times that of traditional
Zinc galvanized steel with the same coating thickness in the same
Passivation physical environment.
AZ Coating
Long Lasting Beauty The Colorplus® paint system has been carefully selected to endure
the harsh African climate and resist dirt or contaminant retention.
Top coat This ensures that the surface stays clean and the colour is fresh
Corrosion inhibitive primer looking for as long as possible. For buildings in areas of severe marine
Pre-treatment or industrial pollution (e.g. 100m - 1km from breaking surf), please
request Colorplus® Ultima, which has an AZ 200 metallic coating (200
Zincal®
grams per sqm of Aluminium-Zinc coating for enhanced corrosion
Pre-treatment
protection) plus additional colour coating layers, designed specifically
Backing coat - cool grey for these conditions.
*Disclaimer: Colours shown are those available from Safal Steel. Please consult your closest Safintra branch to
confirm regional availability. Colours as shown are indicative only and can vary slightly from the actual colour
coated steel.
26 | ©2025 Safintra. All Rights Reserved. Published January 2025 • Safintra.co.za • Safintra.com
Superior Corrosion Performance
COATING COMPARISON
AZ coating weight g/m2 Nominal AZ coating thickness in microns GI coating weight g/m2 Nominal GI coating thickness in microns
AZ 100 27 Z200 27
AZ 150 40.5 Z275 40.5
AZ 200 54 Z350 54
*
The higher Aluminium content in the coating alloy results in a lower density. AZ offers an increase in service life up to 4x longer. Please note coating thickness under AZ 100 or
* *
Z200 is not recommended for coastal or heavy industry applications. * Micron count is approximate and is calculated as the sum of both sides.
PRODUCT COMPARISON
AZ coating GI coating
Continuous hot dipped process Continuous hot dipped process
55% Aluminium 0.2% Aluminium
43.5% Zinc 99.7% Zinc
1.5% Silicon -
Balance % trace elements Balance % trace elements
Superior corrosion resistance: Medium corrosion resistance:
Aluminium offers barrier protection Zinc offers sacrificial protection
Zinc offers sacrificial protection *Z275 after 240 hours of salt spray testing -
*AZ 150 after 240 hours of salt spray testing - signs of red dust appear
no signs of deterioration
Excellent heat reflectivity: Moderate heat reflectivity:
Roofing applications: creates a cooler internal temperature in summer and Due to low reflection values the heat loss is greater creating a hotter
a warmer temperature in winter due to reflection internal temperature in summer and a colder temperature in winter
Appliance application: AZ increases the appliance’s efficiency therefore
lower energy consumption
Heat resistance: Heat resistance:
AZ can reach temperatures up to 675°C GI can reach temperatures up to 480°C
Product can be used up to 538°C before discolouration Product can be used up to 232°C before discolouration
Superior cut edge protection Superior cut edge protection
Superior formability Superior formability
Superior weld ability: generates less Zinc fumes Medium weld ability
Small, uniform Medium/large
unique spangle irregular spangle
Silver, white in colour Silver, grey in colour
Matt finish Shiny, bright finish
©2025 Safintra. All Rights Reserved. Published January 2025 • Safintra.co.za • Safintra.com | 27
SAFINTRA SOUTH AFRICA:
www.safintra.co.za / www.safintra.com info.safintrasa@safalgroup.com
DURBAN MOZAMBIQUE
30 Lanner Road, New Germany, Durban Rua do Jardim Talhao no. 1318 Q20 Machava, Matola, Maputo,
Tel: +27 31 713 3600 Mozambique
Tel: +2588 4309 7365
NELSPRUIT
10 Water Lily Street, Riverside, Industrial Ext. 12, Nelspruit ZAMBIA
Tel: +27 13 750 2060 Plot No. 7239, Mukatasha Road,
Light Industrial Area, Lusaka, Zambia
Tel: +260 975 095 895