SPE 97978 Temperature Distribution in Natural Gas/Condensate Pipelines Odel
SPE 97978 Temperature Distribution in Natural Gas/Condensate Pipelines Odel
∂P T
+αg ⎟
⎟ dx
+ 2α g ρ g
dx
+ ρ g vg2 + P( dx
) transportation system. Differences in pressure, temperature or
composition of the flowing gas/condensate mixture lead to
⎝ ⎠ deviation from equilibrium state. This is shown schematically
∂ρ g dT in Figure 1. The system reacts by either transferring mass
+α g vg2 = from gas phase to condensate phase (condensation) or vise
∂T P dx versa (evaporation).
− Fmgl − Fgg − Fwg − Fdgl Quantitatively, the mass fraction of liquid increase upstream
of x in Figure 1 can be expressed as (Mucharam [1990])
[3]
M gl =
(
W f mgx + ∆x − f mgx ) [6]
⎛ 2 ∂ρl ⎞ dP dv dα l AP ∆x
⎜ α l vl
∂P T
+ αl ⎟ + 2α l ρl l − ρl vl2 + P( ) The Momentum Equations. In the two-phase system
⎝ ⎠ dx dx dx
under consideration, phases act upon each other and are acted
∂ρ dT upon by the pipe walls and by the force of gravity. Newton’s
+α l vl2 l = [4] third law of dynamics states that each action on a given body
∂T P dx causes an equal and opposite reaction from that body, thus it is
Fmgl − Fgl − Fwl + Fdgl sufficient to consider one phase in this discussion. Let’s
consider the liquid phase, specifically the right hand side of
And the combined energy equation for the two fluids is given equation [4]. We will analyze the force resulting from mass
by
Fmgl
transfer between the two phases , the friction force
Wall Friction Force. The friction force on the wall is Interfacial Drag Force. The interfacial drag force acting
expressed in the conventional way of a drag force [Agrawal et on the gas phase due to contact with liquid at the interface is
al. 1973, Taitel and Dukler 1976]. This force can be given by:
expressed as ρ g (v g − vl ) v g − vl
ρ l v l vl Fdg = Agl f gl [13]
Fwl = Awl f wl [8] 2
2g c In the above expression, Agl is the area of the interface
Where:
Fwl Is the friction force per unit volume [lbf/ft3] between gas and liquid and f gl is the friction factor
associated with interfacial drag. The gas also exerts an equal
Awl Is the contact area between the liquid phase and and opposite force on the liquid phase. This force is given by
the pipe wall [ft2/ft3] Fdl = − Fdg [14]
f wl Is the Fanning friction factor The Energy Balance Equation. Energy can be transferred
ρl Is the density of the liquid [lbm/ ft3] between the two flowing phases or between each phase and
the surroundings.
vl Is the actual liquid velocity [ft/sec] Convective Heat Transfer. Heat is exchanged between
g c Is a conversion factor (32.174 [lbm-ft/lbf-sec2]) both of the flowing phases and the surroundings based on the
temperature gradient between the fluids and the surroundings.
We note here that this method of determining wall
Heat will therefore flow to the surroundings when this
friction assumes that the liquid and gas phase can be
temperature gradient is positive. On the other hand, if the
considered as flowing separately in two pipes such that the
surroundings are at a higher temperature, heat flow will be in
cross section of the pipe conducting the liquid plus the cross
the opposite direction. Mathematically, this heat exchange
section area of the pipe conducting the gas is equal to the cross
can be quantified as
sectional area of the actual pipe occupied by both fluids. This
approximation is depicted in Figure 2.
The phase friction factor is a function of the phase (α g u g + α l u l )(T − Ts )
Reynolds number where Reynolds number is for a particular
QT = [15]
DP
phase i is given by
Where u g is the heat transfer coefficient between gas phase
i ρ i vi d hi
N Re = [9]
and surroundings and u l is the coefficient of heat transfer
µi
from liquid to surroundings. The temperature of the
Where d hi is the hydraulic diameter given by Dukler and
surrounding is denoted by Ts .
Taitel [1976].
For laminar flow the Fanning friction factor is given by: Latent Heat of Vaporization (or Condensation). When
vaporization occurs, excess heat in the system is absorbed by
16 the liquid phase, this latent heat is quantified by
f wl = [10a]
N Re l ∆h l = hl − hg [16]
And for turbulent flow, N Re l > 2,100 , it is given by applying Where:
Chen’s [1979] correlation as: hg Is gas phase enthalpy per unit volume [BTU/lb.ft3], and
⎡ ε 5.0452 ⎤ hl Is liquid phase enthalpy per unit volume [BTU/lb.ft3].
⎢ 3.7065d − N ⎥
1 ⎢ hl Re l
⎥
= −4.01log On the other hand, when condensation occurs, excess heat is
f wl ⎢ ⎛ ( ε / d hl ) 5.8506 ⎞ ⎥ released from the gas, in this case, latent heat is given by:
⎢× log ⎜ + 0.8981 ⎟ ⎥
⎣⎢ ⎝ 2.8257 N Re l ⎠ ⎦⎥ ∆h l = hg − hl [17]
[10b] Flow Regime Determination and Transitions
Where: Preamble
ε Is relative roughness of pipe [in/in]. When a natural is flowing in a pipe, in the gas phase, changes
Gravity Force. The force of gravity per unit volume of in pressure, temperature, or composition may lead to the
fluid is given by: formation of condensate. From the onset, condensate is
Fgg = α g ρ g g sin φ [11] formed as a dispersed mist of droplets; such flow regime is
typically known as mist flow. As liquid accumulation
For the gas phase, and given by:
increases, liquid will start to accumulate at the bottom of the
Fgl = α l ρ l g sin φ [12] pipe. However, at low liquid levels, the flowing gas stream
For the liquid phase. Note that φ is the inclination angle for a tends to smear the liquid phase leading to the formation of an
annulus in the pipe. Such flow regime is normally referred to
particular pipe segment from the horizontal. as annular/mist flow.
4 SPE 97978
the system
Wb Is the work performed by body forces on the References
Adewumi, M.A., Nor-Azlan, N. and Tian, S: “Design Approach
system Accounts for Condensate in Gas Pipelines,” SPE Paper 26904
The gravity force is the only body force acting on the presented at the SPE Eastern Regional Conference and
system. If the system does work to counteract the force of Exhibition, Pittsburgh, Pennsylvania, November 2-4, 1993
gravity as is the case in uphill follow then energy is extracted Agrawal, S.S., Gregory, G.A. and G.W. Govier: “An Analysis of
from the system. This energy may be extracted in the form of Horizontal Stratified Two-Phase Flow in Pipelines,” Canadian
kinetic, potential, or internal energy. When the flow is Journal of Chemical Engineering, v. 51, 1973.
downhill, then, work is performed by the gravity force on the Ayala, L.F.: A Unified Two-Fluid Model for Multiphase Flow in
Natural Gas Pipelines, MS Thesis, the Pennsylvania State
system and as such this excess energy is stored in one form as
University, University Park, Pennsylvania, 2001.
internal energy. As more energy is stored, molecules within Aziz, K., G.W. Govier, and M. Fogarasi: “Pressure Drop in Wells
the system vibrate faster and this in tern lead to increased Producting Oil and Gas,” Journal of Canadian Petroleum
temperature. Technology, July-Sept. 1972.
Liquid holdup and liquid drop out Baker, A., Nielsen, K. and Gabb, A.: “Pressure Loss, Liquid Holdup
Figures 7 and 8 shows the liquid holdup and liquid Calculations Developed,” Oi l & Gas Journal, March 14, 1988.
drop out respectively. It can be seen that the liquid holdup is Beggs, H.D. and Brill, J.P.: “A study of Two-Phase Flow in Inclined
strongly dependent on terrain effect. Let’s first focus on the Pipes,” SPE Paper 4007, Journal of Petroleum Technolog, May
first uphill rise in the pipe. The phenomena taking place here 1973.
Bird, R.B., Steward, W.E.and Lightfoot, E.N.: Transport Phenomena,
are complex indeed. As the pressure drops (Figure 6)
Second Edition, John Wiley & Sons Inc., 2002.
liquid condenses, this is a purely thermodynamic condition. Boryiantoro, N.H.: An Integrated Single / Multiphase Flow Model for
However there are the hydrodynamic effects to be considered Gas Condensate Pipelines, MS Thesis, The Pennsylvania State
as well. However from the beginning of the first inclined pipe University, University Park, Pennsylvania, 1994.
to about its center point condensation dominates. After this Brill, J.P. and Mukherjee, H.: Multiphase Flow in Wells, SPE
point however, the velocity gradient between the liquid phase Monograph No. 17, Richardson, Texas, 1999.
and the gas phase predominates, this is influenced by the fact Carillo, S.: A Compositional Network Pipeline Model as a Tool for
that the gravity drag on the liquid is much higher than its pull Decision Making, MS Thesis, The Pennsylvania State
on gas. This leads to liquid evaporation because an optimum University, University Park, Pennsylvania, 1999.
Chen, N.H.: “An Explicit Equation for Friction Factor in Pipe,”
contact surface area between the two phases must be
Industrial and Engineering Chemistry Fundamentals, v. 8(3),
maintained to ensure no-slip at the interface. 1979.
Eltohami, E.S.: Modeling of PCB Removal Processes From Natural
In the downhill section, the situation is reserved. Gas Transmission Lines, PhD Thesis, The Pennsylvania State
That is the pressure rises due to potential energy rise. This University, University Park, Pennsylvania, 2003.
leads to further evaporation. Also the liquid accelerates much Erdogmus, M.: Development of a Modefied Patel-Teja Equation of
faster now due to its high density compared to the gas. This State, PhD Thesis, The Pennsylvania State University,
second phenomenon also favors evaporation to increase the University Park, Pennsylvania, 2000.
interfacial area between gas and liquid. Gmehling, J. and Wang, L.: “Improvement of the SRK Equation of
State for Representing Volumetric Properties of Petroleum
Figure 4.5 also shows the cumulative liquid dropout
Fluids Using Dortmund Data Bank,” Chemical Engineering
in the pipe. It is noted that the rate out dropout in the downhill Science, v. 54(17), 1999.
segment of the pipe is lower compared to the uphill segments. Martinez A., F.F.: Two-Phase Gas-Condensate Flow in Pipeline
Conclusion Open-Network Systems, MS Thesis, The Pennsylvania State
It is hoped that this paper has demonstrated the utility University, University Park, Pennsylvania, 1994.
of hydrodynamic modeling of gas/condensate flow to pipeline Mucharam, L.: One-Dimensional Compositional Modeling of Gas
design and operating engineers. The model presented in this and Condensate Flow in Pipelines, PhD Thesis, The
paper can predict the pressure drop, liquid holdup, and liquid Pennsylvania State University, University Park, Pennsylvania,
dropout, for a multi-componenent wet gas being transported in 1990.
Peneloux, A., Rauzy, E. and Freze, R.: “Consistent Correction for
a hilly terrain at non-isothermal conditions.
Redlich-Kwong-Soave Volumes,” Fluid Phase Equilibria, v.
It has also been demonstrated that this model can 8(1), 1982.
determine the temperature profile along a multi-elevation Peng, D. and Robinson, D.B.: “A New Two-Constant Equation of
pipeline by coupling the energy equation to the mass and State,” Industrial Engineering Chemical Fundamentals, v.
momentum equations. It is observed that regardless of the 15(1), 1976.
type of terrain, the temperature of the flowing mixture drops to Vincent, P.A: One-Dimensional Compositional Modeling of Gas
the surrounding temperature value within 3.3 miles from the Condensate Flow in Pipelines, MS Thesis, The Pennsylvania
inlet. State University, University Park, Pennsylvania, 1988.
It is also observed that after this point, the gravity Taitel, Y. and Dukler, A.E.: “ A model for Predicting Flow Regime
Transitions in Horizontal and Near Horizontal Gas Liquid
effect dominates. Therefore the temperature increases when
Flow,” AIChE Journal, v. 22(8), 1976
mixture is flowing downhill and decreases otherwise. This
temperature increase was about 5 degrees Fahrenheit. This
rise is attributed to the conversion of excess potential energy
to internal energy.
SPE 97978 7
120 1500
f x
mg f mgx+ ∆x 110 1490
100 1480
Temperature [F]
Pressure [Psia]
90 1470
M gl
80 1460
70 1450
60 1440
x x + ∆x 50 1430
Figure 1: Schematic depiction of the mass transfer 0 20000 40000 60000 80000
Ag 120 10000
Al 110
8000
100
Temperature [F]
Elevation [ft]
6000
90
Figure 2: Conceptual representation of the equivalent
diameter in the two-fluid model.
80
4000
70
2000
60
50 0
0 20000 40000 60000 80000
Distance [ft]
Figure 5: Effect of Undulating Terrain on Temperature
Profile
1520 10000
1500
8000
1480
Pressure [Psia]
1460
Elevation [ft]
6000
1440
4000
1420
Distance [ft]
Figure 6: Pressure Profile for Undulating Terrain
8 SPE 97978
0.06 10000
0.05
8000
0.04
Elevation [ft]
6000
Holdup
0.03
4000
0.02
2000
0.01
0.00 0
0 20000 40000 60000 80000
Distance [ft]
Figure 7: Liquid Holdup Profile for Undulating Terrain
2000 10000
1500 8000
Liquid Dropout [Gallons]
Elevation [ft]
1000 6000
500 4000
0 2000
0
0 20000 40000 60000 80000
Distance [ft]
Figure 8: Liquid Dropout for Undulating Terrain
Flow regime d hl d hg
Mist d hl = d d hg = d
Annular Mist d hl = α l d N/A
⎛α π ⎞ ⎛ πα g ⎞
d hl = ⎜ l ⎟d d hg = ⎜ d
Stratified Wavy
⎝ θ ⎠ ⎜ (π − θ ) + sin θ ⎟⎟
⎝ ⎠
⎛ πα g sin θi ⎞
⎛α π ⎞ d hg = ⎜ ⎟⎟ d
Stratified Smooth d hl = ⎜ l ⎟d ⎜ (π − θ ) sin θ + θ sin θ
⎝ θ ⎠ ⎝ i i i ⎠
Flow regime f gl
1
Mist, [Cliff et. al., 1978] f gl = Cd
4
Annular Mist, [Meng, 1999] f gl = 0.0089
⎡ ⎤
0.20
⎛ α l AP ⎞
⎢1.0 + 3.17 ⎜⎝ A ⎟⎠ ⎥
Stratified Wavy, [Chen, 1997] ⎢ wl
⎥
⎢⎧ ⎥
f =
gl 0.08
⎫
0.5
⎢⎨⎜ ⎛ ⎞
f ⎥
ρ ρ v
− 8.165 ⎬
l g l
⎢⎣⎩⎝ γµ l ( ρ l − ρ g ) g ⎠⎟ ⎭
wl
⎦⎥
Use Chen’s equation [10b] and
Stratified Smooth, [Baker et. al.,
Bakers equation for equivalent
1988]
interface roughness.
10 SPE 97978
Component B2
Carbon Dioxide 0.4161
Nitrogen 1.2949
Hydrogen Sulfide 1.8341
Water 1.2460
nC1 – nC6 B2 = 1.1811 + 0.87677ω
nC7 – nC18 B2 = −0.21224 + 9.0294ω
−15.881ω 2 + 8.0731ω 3
Table 6: Chemical composition of the wet natural gas used in current study