Operation Instructions

ValueJet 1608 Hybrid

 Operation Instructions ValueJet 1608 Hybrid

Copyright notice
COPYRIGHT © 2/9/09 Mutoh Europe nv All rights reserved.

Mutoh Europe nv reserves the right to modify the information contained in this manual at any
time without prior notice.

This document may not be reproduced by any means, in whole or in part, without written
permission of the copyright owner.

This document is furnished to support the Mutoh ValueJet 1608 Hybrid series printers. In
consideration of the furnishing of the information contained in this document, the party to
whom it is given, assumes its custody and control and agrees to the following:

The information herein contained is given in confidence, and any part thereof shall not be
copied or reproduced without written consent of Mutoh Europe nv

This document or the contents herein under no circumstances shall be used in the
manufacture or reproduction of the article shown and the delivery of this document shall not
constitute any right or license to do so.

2 September 2009
Published: Mutoh Europe nv, Archimedesstraat 13, B-8400 Oostende, BELGIUM
www.Mutoh.eu

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Operation Instructions ValueJet 1608 Hybrid

IMPORTANT NOTICE
For users in Europe

This is a Class A product approved for industrial environments.

In a domestic environment this product may cause radio interference in which case you may
be required to take adequate measures.
Change the direction of the receiving antenna or feeder.

Trademarks mentioned in this guide

 Mutoh, ValueJet 1608 Hybrid, Spitfire, VJ-1608 are registered trademarks or product
names of Mutoh Europe nv
 Other company and product names may be registered trademarks or product names.

Note
 The product and the contents of this publication may be changed without prior
notification.
 Mutoh Europe nv has made the best efforts to keep this publication free from
errors, but if you find any uncertainties or misprints, please call us or the
reseller from which you bought this equipment.
 Mutoh Europe nv shall not be liable for any damages or troubles resulting from
the use of this equipment or this guide.

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 Operation Instructions ValueJet 1608 Hybrid

Table of contents
Chapter 1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.1 Compliance with the following regulations . . . . . . . . . . . . . . . 9

1.2 Managing VOCs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.3 Handling inks / cleaning or waste fluids (cleaning & ink) . . . 11

1.4 Warnings, cautions and notes . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.5 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.6 Warning labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

 Handling the operation procedure labels . . . . . . . . . . . . . . . . . . . . . 15
 Location and type of warning labels . . . . . . . . . . . . . . . . . . . . . . . . . 16

Chapter 2 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

2.1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

2.2 Names of parts and functions . . . . . . . . . . . . . . . . . . . . . . . . . 21

 Front section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
 Rear section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
 Operation panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Chapter 3 Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

3.1 Switching the power ON/OFF. . . . . . . . . . . . . . . . . . . . . . . . . . 29

 Switching the power ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
 Switching the power OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

3.2 Loading media. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

 loading rigid media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
 Loading roll media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
 Setting media type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

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 Operation Instructions ValueJet 1608 Hybrid

3.3 Perfect media handling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

 Unwinder / Winder 100 / T-winder 30 . . . . . . . . . . . . . . . . . . . . . . . . 41
 Rigid printing tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
 Media retainers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
 Head height adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
 Adjusting the pressure on the media . . . . . . . . . . . . . . . . . . . . . . . . 44
 Heater settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

3.4 Using the air heater. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

 Filter connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
 Setting the air nozzle pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

3.5 Replacing the ink bags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

3.6 Emptying the waste bottle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

3.7 Transfer and transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

 Transferring the printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
 Transporting the printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

3.8 Longstore. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
 Longstore procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Chapter 4 Preparations before printing . . . . . . . . . . . . . . . . . . 61

4.1 General info on usable media . . . . . . . . . . . . . . . . . . . . . . . . . 62

 Media compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
 Printing area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
 Notes on handling media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
 Notes on storing media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

4.2 Test print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

 Overview and functions of the test prints . . . . . . . . . . . . . . . . . . . . . 65
 Performing a Test print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
 Nozzle Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
 Mode Print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
 Setup print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

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 Palette print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

4.3 Set the correct distance adjust (Step). . . . . . . . . . . . . . . . . . . 70

 Basics about the step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

4.4 Adjust print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Chapter 5 Printer menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

5.1 How to work in the menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

 Normal mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
 Setup menu display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
 Changing the printer status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

5.2 Operating from the operation panel . . . . . . . . . . . . . . . . . . . . 80

 Feeding media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
 Stop printing operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
 Cutting media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
 Changing and confirming settings while printing . . . . . . . . . . . . . . 82
 Pause printing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

5.3 Menu setup on the operation panel. . . . . . . . . . . . . . . . . . . . . 84

 Panel setup menu overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
 Menu setup procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
 Menu overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Chapter 6 Periodical maintenance . . . . . . . . . . . . . . . . . . . . . . 89

6.1 Done by end user . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

 Keeping optimum printing conditions . . . . . . . . . . . . . . . . . . . . . . . . 91

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Operation Instructions ValueJet 1608 Hybrid

 Cleaning the printer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

 Cleaning the outer case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
 Cleaning the inside of the printer . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
 Head cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
 Cleaning the cleaning wiper and around the print head . . . . . . . . 95
 Draining condensated water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
 Replacing the spitting box sponges . . . . . . . . . . . . . . . . . . . . . . . . 104
 Cleaning the timing fence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
 Cleaning the P-rear sensor surface . . . . . . . . . . . . . . . . . . . . . . . . 108

6.2 Done by Authorized Mutoh Technician. . . . . . . . . . . . . . . . . 109

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 Operation Instructions ValueJet 1608 Hybrid

Safety instructions

Chapter 1 Safety instructions 1

This chapter explains the safety of the printer, warning terms that operators need to know,
caution items and warning labels on the printer main unit.

Important
 When operating this printer, be sure to follow the directions and warnings in
this guide.

1.1 Compliance with the following regulations

The CE marking is a mandatory European marking for certain
product groups to indicate conformity with the essential health and
safety requirements set out in European Directives.

By affixing the CE marking, the manufacturer, his authorized

representative, or the person placing the product on the market or
putting it into service ensures that the item meets all the essential
requirements of all applicable EU directives and that the applicable
conformity assessment procedures have been applied.

Your product is designed and manufactured with high-quality

materials and components, which can be recycled and reused.

When this crossed-out wheeled bin submenu is attached to a

product, it means the product is covered by the European Directive
2002/96/EC - WEEE regulation.

Please inform yourself about the local separate collection system for
electrical and electronic products.

Please act according to local rules and do not dispose of your old
products with your normal household waste. The correct disposal of
your old product will help prevent potential negative consequences
for the environment and human health.

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Safety instructions

1.2 Managing VOCs

Using Mutoh printers with Eco-Solvent Ultras, volatile organic compounds will be
released. (VOCs)
In order to protect human health and the environment, VOCs must be managed. This
means VOCS need to be controlled and complying with all local, state and federal
environmental, occupational health, and safety regulations on VOCs in the atmosphere
and in the workplace is needed.
The amount of released VOCs depends on multiple factors: room volume, unforced
ventilation, print mode, number of printers in the room, heaters settings, kind of media,
use of extra dryers, print production…
Because of differences in local regulations and working conditions, it's recommended
to consult a local consultancy agency to determine the regulations involved. An
acknowledge laboratory can determine the total amount of released VOCs in the
atmosphere and in the workplace. Consequently they can determine if forced
ventilation for occupational health and air pollution control devices are needed. An
engineering firm could be consulted on the installation of the ventilation system where
prints are produced, handled and stored.

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Safety instructions

1.3 Handling inks / cleaning or waste fluids (cleaning & ink)

Before handling inks/ cleaning and their waste, do carefully read the MSDS-sheet and
1
the container labels for important health, safety and environmental information.
 Only use original manufacturer's ink and appropriate cleaning liquid.
 Before installing the ink pack, shake it gently. Doing so will preserve print quality.
 To avoid ink separation, please remove and shake all ink packs gently once a week. To
gently shake the ink packs, rotate them side to side at least 2 or 3 times. Then, turn the ink
pack upside down and rotate side to side another 2 or 3 times.
 When moving ink from a cold place to warm place, keep the ink for three hours or more in
the new printing environment before printing.
 Inks
 General advice: wear safety glasses and gloves especially when handling the waste
ink.
 After spill: remove contaminated clothing.
 After inhalation: if difficulties occur after vapour/aerosol has been inhaled, remove to
fresh air and seek medical attention.
 After skin contact: wash thoroughly with soap and water.
 After eye contact: wash affected eyes for at least 15 minutes under running water while
eyelids held open.
 After swallowing: rinse mouth and drink plenty of water. Never induce vomiting.
 Do not disassemble ink container. Otherwise, ink may get in your eyes or on your skin.
Also a disassembled ink container can not be used.
 When refilling ink, use original manufacturer's ink. This printer is designed to use genuine
ink. When using non-original manufacturer’s ink,
 printing might become blurred and the end of the ink in the container might not be
detected correctly
 any problems caused by using ink other than those recommended above will not be
covered by the warranty, and repair expenses will be paid by the customer.
 For handling waste: see section 13 on the MSDS-sheet

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Safety instructions

1.4 Warnings, cautions and notes

Safety terms in this manual and the contents of warning labels attached to the printer are
categorized into the following three types, depending on the degree of risc (or the scale of
accident).
Read the following explanations carefully and follow the instructions in this manual.

Safety terms Details

Important Must be followed carefully to avoid death or serious bodily injury.
Must be observed to avoid bodily injury (moderate or light) or damage to
Caution
your equipment.
Contains important information and useful tips on the operation of your
Notes
printer.

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Safety instructions

1.5 Safety instructions

Machines must be installed according to Mutoh’s Installation Guide also after moving
1
machines to another location; maintenance needs to be done according to the
maintenance manual.
 To prevent fire or electrical shock, never use a power supply source other than the one
rated for the product in the country where you purchased the product.
 To prevent fire or electrical shock, machines must be connected to a properly grounded
electrical power outlet. Do not connect the power cable to a power strip or a power source
shared by other electrical devices.
 Make sure that no foreign substances such as dust etc. are stuck to the power plug.
 Make sure that the power plug is firmly inserted to the edge of the power socket.
 Use only the provided power cable. To prevent fire or electrical shock, follow the
instructions below when handling the power cable:
 Do not cut or modify the cable.
 Do not put heavy objects on the cable.
 Do not bend, twist, knot or pull the cable.
 Do not wire the cable near equipment that generates heat.
 Do not use the cable with any other electrical device.
 Do not handle the cable with wet hands.
 Be aware of all caution and warning labels to avoid potentially hazardous situations.
 Do not disable any safety precautions systems.
 Do not operate the unit unless all parts are mounted.
 Do not stand on or place heavy objects on your machine. Doing so may result in the
machine tipping or falling over and causing injury.
 Do not place the machine in humid and dusty areas or in areas exposed to flammables.
Doing so may result in electrical shock or fire.
 Do not place the machine in the following areas. Doing so may result in the machine
tipping or falling over and causing injury.
 Unstable surfaces
 Sloping floors
 Areas subject to vibration by other equipment.
 Do not cover the ventilation hole of your machine with cloth, such as a blanket or table
cloth. Doing so could obstruct ventilation and cause fire.
 Do not insert or drop metal or inflammable objects into openings, such as ventilation
outlets. Doing so may result in electrical shock and fire.
 Do not touch the media guide during printing. It is hot and may cause a burn.
 Do not touch the media feed slot, platen or media guide while heaters are operating. They
are hot and may cause a burn.
 Keep the machine horizontally during transportation.

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Safety instructions

 To prevent back pains and other injuries, always work with at least 4 people to unpack or
move the machine.
 Stop using your machine if a liquid has been spilled into it. This may cause electrical shock
or fire. Switch the machine off as soon as possible, unplug the power cord, and contact
your local Mutoh dealer.
 Be sure to power OFF the machine and unplug the power cable from the outlet before
cleaning the machine. Use a damp cloth to clean the machine. Do not use thinner,
benzene, alcohol or other active agents. Doing so may result in damage or paint peeling
from the casing.
 Do not bend or pull the waste fluid tube. Doing so may cause waste fluid to leak out and
malfunction of the product.
 Do not tilt the machine, place it against a wall or turn it upside down. Doing so may cause
ink to leak inside the machine. Movement after transport is also not covered by the
warranty.
 When cutting roll media, be careful of the following. Incorrect handling can result in injury
to the hands and fingers from the razor blade.
 When holding the media, do not place fingers over the media cut groove.
 Move the razor blade slowly along the media cutting groove.
 Do NOT transport the machine to another room without contacting your local Authorized
Mutoh Dealer.

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Safety instructions

1.6 Warning labels

Be sure to read and understand the safety warnings before handling the printer.
1
A warning label is used on parts of the printer which especially need your attention.
Understand the locations and the descriptions of the danger associated with each label
before operating the printer.

1.6.1 Handling the operation procedure labels

Note
 Check whether all the warning labels can be read. If the letters or illustrations
on the label are not clear, remove the dirt from the label.
 Use cloth, water and mild detergent to remove the dirt from the label. avoid
either organic solvents or gasoline.
 if warning labels need to be replaced, contact your local Mutoh dealer.

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Safety instructions

1.6.2 Location and type of warning labels

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Safety instructions

N° Description

CAUTION
注 意
1
◆ 直接 機械 に送 風機や 空調 装置 の風 を当 て ◆ 作画 中は フロ ント カバー を開 けな いで ◆ Do not give a direct wind from a fan or ◆Do not open the front cover while
ない で下 さい 。 くだ さい 。 air conditioner to the machine. printing.
また 、作 画中 は開 口部か ら手 を入 れた M oreover. Do not touch the media while
※ 風に より ヘッ ドノズ ル内 のイ ンク が固 ま ※ A wind may dry the ink in the head
り用 紙に 触れ ない でくだ さい 。 printing.
りヘ ッド 故障 の原因 にな った り、 イン ク nozzles causing clogging that affects
思わ ぬケ ガを した り、良 好な 作画 結果 G ood printing result might not be
の吐 出に 影響 を与え 、満 足な 印字 結果 が ink jetting,and you will not be able to
が得 られ ない こと があり ます 。 obtained.
得ら れな いこ とがあ りま す。 obtain satisfactory printing results.
※ 長時 間作 画を 行わ ない時 は、 用紙 を外
1 ◆ 長期 間プ リン タを使 用し ない 場合 は、 しホ ール ドレ バー をアッ プ状 態に して ◆ Norm al cleaning should b e done once
※Please remove the media and hold the
lever up when not using for a long time.
週に 一度 ノー マルク リー ニン グを 行っ て くだ さい 。 a we ek if the printer is not u sed for a
Due to the environment conditions,
くだ さい 。 良好 な作 画結 果が 得られ ない こと があ lo ng period.
m edia float and wrinkle might happen
りま す。
※ クリ ーニ ング を行わ ずに 放置 する と、 ※ If the printer is left w ithout cleaning,the that does not obtain the good result.
ヘッ ドノ ズル 内でイ ンク が固 まり ヘッ ド ink will b e hardened inside the head
故障 の原 因と なりま す。 ◆ ヒー ター の温 度設 定によ り、 ペー パ－ ◆Paper guides,platen and paper holding
ガイ ド、 プラ テン 、用紙 押え プレ ート nozzle, and ma y cause the head
trou ble. plate w ill become hot due to the heater
が高 温と なる ため 、火傷 をす る恐 れが
temperature setting.
あり ます 。
Beware of being burned.

CAUTION
注 意
◆Sharp Edges
Do not touch steel belt.
2 ※You may be injured.

◆スチールベルトは端が鋭く尖って
いますので触らないでください。
※けがをする恐れがあります。

スチールベルト

CAUTION
注 意
◆Do not bend or pull the waste ink drain tube.
The ink may be leaked and damages the
4 printer.

◆廃液チューブを折り曲げたり、引っ張ったり
しないで下さい。インクが漏れて製品が故障
する恐れがあります。

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Safety instructions

N° Description

CAUTION Emergency Measures

●If it sticks to your skin,wash well with plenty of soapy
注 意 water.
Consult your doctor if your skin feels imitated or is
●Before using this product,please be sure to read the Material
discolored.
Safety Data Sheet (MSDS).
●If it gets in your eyes,wash well with plenty of tap water
●The workplace should be free from open flame and well
and see your doctor as soon as possible.
ventilated.
●If accidentally swallowed,do not vomit.
●Please handle the ink with care to avoid the ink touch to your
Consult your doctor as soon as possible.
skin,eyes and clothing,also to avoid accidental ingestion.
●If you inhaled the steam,move to clean air and consult
Be careful not to inhale the steam.
your doctor if you feel giddy or nauseous.
●Please wear a protective mask,eyewear,gloves, long sleeves
●If breathing has stopped,apply artificial respiration
and long trousers to avoid contact with the ink during the
immediately, and get anemergency medication.
operation.
●If spilled from the container,remove heat sources,
●Work clothes that soiled with the ink should be thoroughly
sparks and flame first,then wipe up with cloth.
cleaned.
Used cloths containing ink should be soaked in
●Please wash your hands and gargle well after using.
water until disposal.
●Do not bring food near.
5 ●Please store out of reach of children.
●Do not use for anything other than VJ. 応急処置
●皮膚に付着した場合は多量の石鹸水で洗い流し、皮膚に
●ご使用前に、必ず製品安全データシート (MSDS) をお読みくだ 刺激を感じたり変化がある場合は医師の診断を受けてく
さい。 ださい。
●取扱い作業場所は火気の無い所で行い、換気を十分に行ってく ●目に入った場合は多量の水道水で洗い流し、出来るだけ
ださい。 早く医師の診断を受けてください。
●インクを皮膚、目、衣服に接触させたり、誤飲しないよう十分 ●誤って飲み込んだ場合は吐き出さないでください。
に注意して取扱ってください。 その後できるだけ早く医師の診断を受けてください。
また、蒸気を吸込まないよう注意してください。 ●蒸気を吸入した場合は空気の清浄な場所に移動し、めま
●取扱中はなるべくインクとの接触を避けるため、保護マスク、 いや吐き気を感じる場合は医師の診断を受けてください。
保護メガネ、保護手袋、長袖、長ズボン等を着用してください。 ●呼吸が止まった場合はただちに人工呼吸を行い、救急医
●作業衣等に付着した場合は、その汚れをよく落としてください。 療を受けてください。
●取扱い後は、手洗い及びうがいを十分に行ってください。 ●容器からこぼれた場合は、熱源、火花、炎からまず離し、
●食品に近づけないでください。 布等で拭き取ってください。インクが付着した布等は廃
●子供の手の届かないところへ保管してください。 棄するまで必ず水につけておいてください。
●VJ以外には使用しないでください。

This device complies with Part 15 of the FCC Rules.

MODEL VJ-1608H MAIN Operation is subject to the following two conditions:
型式 VOLTAGE AC 100-240V (1) this device may not cause harmful interference, and
SERIAL NO. FZ6X XXXXXX FREQUENCY 50 / 60 Hz (2) this device must accept any interference received, This device has three power
製造番号 CURRENT 9A - 5A including interference that may cause undesired
operation. systems. There is a risk of electric
HEATER 1 / HEATER 2
This Class A digital apparatus complies with Canadian shock unless the three power
VOLTAGE AC 100-240V
ICES-003.
FREQUENCY 50 / 60 Hz cables are unplugged during the
CURRENT 10A - 5A
maintenance.
6
MAIN 注意 注 意
定格電圧 AC 100V
定格周波数 50 / 60 Hz この装置は、クラスＡ情報技術装置です。
消費電流 9A この装置を家庭環境で使用すると電波妨害を ◆この機器は３系統の電源を持っ
引き起こすことがあります。 ています。
HEATER 1 / HEATER 2 この場合には使用者が適切な対策を講ずるよう
定格電圧 AC 100V 要求されることがあります。 VCCI-A 保守の時には３本の電源ケーブ
定格周波数 50 / 60 Hz
消費電流 10A 武藤工業株式会社 ルを抜かないと感電の危険があ
ります。

CAUTION
注 意
◆Hot surface,be
careful not to
7 burn your fingers!

◆この面は大変熱くなっ
ています。
火傷をしないよう注意
してください。

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Chapter 2 Product overview

Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 2
Names of parts and functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
 Front section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
 Rear section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
 Operation panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
 Operation keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
 Display section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

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2.1 Features
This section explains the main features of the printer.
High-speed output
The new type print head achieves high-speed output.

Wide variety of compatible media

The thickness of the media is automatically detected. This printer supports media with a
minimum thickness of 0.08 mm and a maximum of 10.0 mm.
It is compatible with media widths up to 1615 mm.

Vibrant colour reproduction

Four colours of ink are used for printing in order to reproduce sharp and vivid colours.
This printer uses 880 ml of large capacity Eco-Solvent Ultra bags with a dedicated S/C card.
Use of variable dots can also improve colour reproduction.

Multi-heater
The media heating system developed for this printer is arranged for Eco-Solvent Ultra.
Heaters are installed at three locations (Pre Heater, Platen Heater, Drier) allowing the ink to
fix better on media and dry quickly.
The built-in air heater improves fixing and drying of the ink on thick media.

Effective use of media

A JOG feature is provided to allow setting the print starting position as required.
Printing can be performed on media that has already been printed on. This allows effective
use of left margins.

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2.2 Names of parts and functions

This section explains the names and functions of each part.

2.2.1 Front section

2
7 3 11 2

6 5

11
9

4 12 10 4

N° Description Function

1 Media loading lever Used to release or fix the media

2 Operation panel Various functions are performed via the panel.

Used to prevent that a user comes in contact with the

3 Front cover
driving mechanism.

4 Stand To install the printer on a level floor.

Used to feed media smoothly through the printer. The

5 Media guide
media guide incorporates the heaters to dry ink.

6 Platen The heater is installed inside of the front cover.

7 Pressure rollers Used to hold the media down while printing.

8 Media cut groove Use this groove to manually cut the media.

Only open and close when cleaning the cleaning wiper

9 Maintenance cover unit or when cleaning around the print head.
In all other cases, leave this cover closed.

10 Adjuster Used to install the printer horizontally

Attach media retainers to both sides of the media to

11 Media retainers
prevent warpage.

12 Air heater Blows hot air to accelerate the drying of the ink.

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2.2.2 Rear section

2 5 3 4

1
8
9

6 7
10 1

N° Description Function

1 Roll media holders Used to load the roll media.

2 Media feed slot Used to feed media

3 Ink bag slot Slot that holds the ink bag

4 S/C card slot Slot that holds the S/C card

Used to feed the media smoothly through.

5 Media guide The media guide incorporates the heater
system.

6 AC inlet Used to connect the power cables

7 Network interface connector Connects a network interface cable

8 Waste fluid tank To collect the discharged waste ink.

9 Waste fluid valve Open and close when discharging waste fluid.

10 Solenoid valve unit Controls the flow to the air heater.

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2.2.3 Operation panel

Note
 When performing menu settings from the operation panel, please refer to Menu


setup on the operation panel on page 84.
When performing various operations in the operation panel, please refer to
2
“Operating from the operation panel on page 80”.

8, 9 10

17
13
14 15
16
11
6
12

1
5

3 4 7 2

Note
 The operation keys are assigned with different functions and names depending
on the printer status (Normal or Setup menu display)

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Operation keys

N° Key Normal Setup menu display

1 Menu Shifts to the Setup menu. Shifts from Setup menu display to Normal.
Restarts printing during  Shifts to the selected menu
Enter
printing.  The setting is determined and saved.
2 Press and hold for two
Cleaning seconds to clean the print —
head.
 When printing:  Returns to the previous menu hierarchy.
Terminates printing Changes made in the setting are
and deletes one file of discarded.
the remaining data.  Shifts from Setup menu display to
3 Cancel  When receiving or Normal.
analysing:
Deletes data that are
already received and
analysed, and delete
the next data.
The following menu changes the set value.
< —
 Origin menu
4 Press and hold two
seconds or more to
Nozzle Check —
perform Nozzle Check
printing.
5 > Sets Cleaning Mode. Down the menu level in the directory tree.
Backward Media is fed backwards. —
 Changes to the previous item in the
displayed menu.
6  The setting is changed to the forward
+ —
direction.
 The numeric value is increased during
numerical input.
Forward Media is fed forwards —
 Changes to the previous item in the
menu.
7 Pauses the print during  The setting is changed to the reverse
–
printing. direction.
 The numeric value is decreased during
numerical input.
Powers the printer ON
8 Power Switches the printer ON and OFF.
and OFF.

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Display section

N° Name Colour Status Description

Lamp
Power ON.
ON

9 Power lamp Green

Lamp An error has occurred. 2
blinks The operation panel displays the error content.
Lamp
Power OFF.
OFF
Lamp  Analysing received data.
ON  Under printing.

10 Data lamp Orange Lamp

Receiving data.
blinks
Lamp
Not receiving or analysing data.
OFF
Lamp
The head height is set to High.
ON
11 High lamp Green
Lamp
The head height is set to Low.
OFF
Lamp
The head height is set to Low.
ON
12 Low lamp Green
Lamp
The head height is set to High.
OFF
Lamp
The Effect menu is set to Wave or Fuzz.
ON
13 Wave lamp Green
Lamp
The Effect menu is set to None.
OFF
Lamp
The Effect menu is set to Fine or Super Fine.
ON
Fine &S.Fine
14 Green  The Effect menu is set to Wave or Fuzz.
lamp Lamp
OFF  When the Wave lamp is OFF, the Effect menu
is set to None.
 Cleaning Mode is set to Strong.
Lamp
ON  When the Normal lamp is on, Cleaning Mode
15 Strong lamp Green is set to Economy.
Lamp
Cleaning Mode is set to Normal.
OFF
 Cleaning Mode is set to Normal.
Lamp
ON  When the Strong lamp is also on, Cleaning
16 Normal lamp Green Mode is set to Economy.
Lamp
Cleaning Mode is set to Strong.
OFF
17 LCD display — — Displays the status of the printer.

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Chapter 3 Basics
Switching the power ON/OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
 Switching the power ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
 Switching the power OFF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3
Loading media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
 loading rigid media. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
 Loading roll media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
 Setting media type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Perfect media handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

 Unwinder / Winder 100 / T-winder 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
 Rigid printing tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
 Media retainers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
 How to work with the media retainers. . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
 Head height adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
 Adjusting the pressure on the media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
 Heater settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
 Pre-heater temperature setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
 Platen Heater temperature setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
 Drier temperature setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
 Air Heater temperature setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Using the air heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

 Filter connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
 Setting the air nozzle pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
 Adjusting the air pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Replacing the ink bags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Emptying the waste bottle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Transfer and transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

 Transferring the printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

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 Preparation before moving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

 Reinstalling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
 Transporting the printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Longstore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
 Longstore procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

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3.1 Switching the power ON/OFF

3.1.1 Switching the power ON

Be sure to read and understand the safety warnings before handling the printer.

Step 1: Press Power to switch ON the printer.

 When the initial operation is complete, the printer enters Normal.

Note
 If there is a problem during the initial operation, the operation panel displays a
message and the printer may stop operating.
In case the operation stops, refer to the chapter “Troubleshooting” in the
User’s Guide.

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3.1.2 Switching the power OFF

Step 1: Verify that.

 Printing or other operations are not in progress.
 The operation panel display is Normal.
Step 2: Press Power to switch OFF the printer.

Note
 If pressing the POWER, or the power indication light lights up green, the power
is ON.
 Press the key once again to switch OFF the printer.
 When the print head is very hot, the operation panel displays “Head Cooling
Down”.

 The operation panel displays “CR Mainte.: Start”.

Step 3: Press ENTER.

 The print head moves to the left

 The cleaning wiper raises
 The operation panel displays “CR Maintenance End”.
Step 4: Clean the cleaning wiper unit.
Refer to Cleaning the cleaning wiper unit and head cap unit on page 96
Step 5: Clean around the print head.
Refer to Cleaning around the print head on page 99

Note
 If you wish to bypass the maintenance, press CANCEL. Be aware that proper
maintenance is necessary to obtain perfect printing quality.

Step 6: After cleaning is complete, press ENTER.

 The cleaning wiper returns to its original position.
 The print head returns to its original position.
 The printer powers OFF.

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Note
 When powering OFF the printer, wait for 10 seconds or more before powering
ON again.
 If you do not use the printer for a long period, raise the media loading lever.

 1 = Lever

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Basics

3.2 Loading media

3.2.1 loading rigid media

This section explains how to load rigid media.

Caution
 When printing on resin board, aluminium sheets (including composite sheets),
steel sheets, glass or other rigids, do not place them directly on the rigid
printing table.
 Doing so may cause erroneous printing.
 The grid roller will become worn and media will not be fed correctly.

Note
 The following media can be loaded on the rigid printing tables
 Weight max 5 kg
 Length max 1200 mm
 Width 1600 mm
 Thickness max 10 mm.

Note
 We recommend working with the rigid printing tables when printing on rigid
materials.
 Please refer to the Installation Guide of the rigid printing tables for more
information.

Note
 Use mild detergent to wipe off dirt or dust before using thick media.
 When printing on thick media, use both air and platen heater.
 When printing using only one of the heaters, the heated surface of the thick
media expands, which warps the media, causing head friction.
 The set temperatures for the air heater and platen heater vary depending on the
material and width of the thick media you are using.
 Try printing on the thick media you are using once to set the temperature.
Refer to Heater settings on page 45
 After changing the media type, reset the media feed compensation.

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Step 1: Power ON the printer.

Caution
 Do not operate the media loading lever during initial operation and printing.
The printhead may touch the pressure rollers and cause malfunction.

 The operation panel displays “Media end”.

Step 2: Raise the media loading lever.

N° Description

1 Media loading lever

 The operation panel displays “Lever Up”.

Step 3: Open the front cover.
Step 4: Put the dowels in place.

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Step 5: Load the media on the rear table making use of the media guidance system.
Dowel

Step 6: Manually feed the media through.

Note
 When loading rigid media, make sure that the outer pressure rollers are at least
half covered.
 If the outer pressure rollers are not half covered, reposition the dowels so that
the outer pressure rollers are fully covered.

2 2 2

1 1 1

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Step 7: Lever down.

N° Description

1 Media loading lever

Step 8: Remove the dowels.

Step 9: Close the front cover.
Step 10: The operation panel displays media type setup menu.
Step 11: Press + or - to select the type of media.
Step 12: Press ENTER.
 The media type is set.
 The operation panel displays “Head Height Initial”.
 Head height initial operation starts.
 The media's thickness is detected and the optimum distance of the printhead
from the platen is automatically adjusted. The operation panel displays
“Change:*.* =>”.

Note
 Before starting the printing operation, make sure to remove the dowels. This to
ensure unstraight media follows the correct feeding path.

Step 13: To change the setting value for the head height, press + or - and change the setting.

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3.2.2 Loading roll media

This section explains how to load roll media.

Note
 The following media can be attached to the scroller supplied with this unit.
 Outer diameter 150 mm or less
 Tube diameter: 3 inch
 Weight: maximum 30 kg
 Length: maximum 50 m
 Width maximum 1.625 mm
 Thickness maximum 0.3 mm

Step 1: Loosen the fixing levers on the right and left side. Set the distance between the roll
media holders wider than the roll media width.

N° Description

1 Left roll media holder

2 Right roll media holder

3 Roll media

4 Fixing lever

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Step 2: Fix the left roll media holder.

N° Description

1 Left roll media holder

2 Fixing lever

Step 3: Set the roll media to the left roll media holder.

1 2

N° Description

1 Left roll media holder

2 Roll media

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Step 4: Set the roll media to the right roll media holder and fix the fixing lever.

N° Description

1 Right roll media holder

2 Roll media

3 Fixing lever

Step 5: Loosen both the right and left fixing levers of the media holders, move the roll media
to the centre and tighten the levers.

Note
 Press the holders to the printer to fix the roll media holders.

1 3 2
3

4 4

1 3 2

N° Description

1 Left roll media holder

2 Right roll media holder

3 Roll media

4 Fixing lever

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3.2.3 Setting media type

This section explains how to set the media type.

Note
 After changing the media type, reset the media feed compensation.

Step 1: Power ON the printer.

Step 2:
Step 3:
Load media.
Press + or - to select the type of media.
3

Step 4: Press ENTER.

Note
 If not touching any keys for 10 seconds, or pressing CANCEL when in the media
type setup menu, the printer starts media initial operation with the media type
displayed on the panel.

 The media type is set.

 The operation panel displays “Head Height Initial”.
 Head-height initial operation starts.
 The media's thickness is detected and the optimum distance (setting value of
the head height) of the print head from the platen is automatically adjusted.
 The operation panel displays “Change: *.* mm –>”.

Caution
 When setting the Media Initial menu to “Off “, “TopWidth”, or “Width”, the head
height initial operation will not be conducted.
When the operation panel displays “Warning! *.* mm ->”, check if the value
matches the thickness of the loaded media. If the value is wrong, enter the
correct setting value.
If a wrong value is set, the head and media can collide and may damage the
head.

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Step 5: To change the value of the head height, press + or -.

Note
 If the printing side of the rigid media is soft, the head height setting value
displayed and the actual thickness of the media may differ.
In this case, follow the steps below to input the correct value to align the head
height with the actual thickness of the media.

 Remove the media from the printer.

 Measure the media's thickness with a calliper.
 Set the thick media again.
 Input the difference of the setting value and the actual thickness as the
adjustment value.
Step 6: Press ENTER.
 The operation panel displays “Media Initial”.
 After media initial operation is complete, the operation panel displays “Ready to
Print” and the display shifts to Normal.
 The procedure for setting media type is complete.

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3.3 Perfect media handling

3.3.1 Unwinder / Winder 100 / T-winder 30

The Winder systems always provide an equal tension on the media when printing.
It is important that the Winder system is perfectly lined out to prevent cockling. To line out the
Winder system, please refer to the corresponding User’s Guide.

3.3.2 Rigid printing tables

3
When printing on Rigid materials, we recommend to install the rigid printing tables. These
tables will smoothly guide your media through the printer.
For more information, please refer to the installation guide of the rigid printing tables.

3.3.3 Media retainers

Some media tends to curl and cockle, which could lead to head crashes. Media retainers
keep the media edges pushed down.

Note
 When using roll media, we recommend you to always use the media retainers.

Note
 When using sheet media, media retainers are not necessary used. If used,
make sure the media is loaded straight. Otherwise, media can slant and the
media retainers could tear the media.

How to work with the media retainers

Step 1: Display the Side margin menu on the operation panel.

Step 2: Press Menu.
 The operation panel displays “Menu 1: Setup>”.
Step 3: Press >.
 The operation panel displays “Set1: MediaType” i
Step 4: Press the + or – to select “Set4: Side Margin”.
Step 5: Press Enter.
 The operation panel displays “Side Margin: ** mm”.
Step 6: Set up the margins (side margins) to 10 mm while printing.
Step 7: Press + or – to select “Side Margin: 10 mm”.
Step 8: Press Enter.
 After saving the setting, the operation panel displays “Set4: Side Margin”.

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Step 9: Press Cancel several times.

 The operation panel returns to Normal.
Step 10: Slide the media holder plates from both sides of the platen to set them.

Note
 Do not use the media retainers when the media thickness is larger then 0.5mm.

2 3 3 2

4 1 1 4

Caution
 If media is jammed when using media retainers, stop using the printer and do
not remove the jammed media by force. This could deform the media retainers.
 Using the printer with deformed media retainers could damage the grid roller or
print head.
 If the media retainers are deformed, contact your local Mutoh dealer.

Step 11: If the media retainers are not used, return them to their initial position.

2 2

1 1

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3.3.4 Head height adjustment

Printing with high printing rate or using strongly-curved media can cause head crashes.
Adjusting the distance from the print head surface to the media (head height) allows you to
prevent head crashes.
Follow the procedure below to adjust the head height

Note
 If raising the head height, high print quality is not guaranteed. 3
Step 1: Press Menu.
 The operation panel displays “Menu 1: Setup>.
 The operation panel shifts to the Setup menu display.
Step 2: Press the >.
 The operation panel displays “Set1: MediaType”.
Step 3: Press Enter.
 The operation panel displays “Media: Type 1".
Step 4: Press the + or – to select the media type to use.
Step 5: Press Enter.
 The operation panel displays “**>1: Print Mode”.
Step 6: Press the + or - to change the setting value.

Note
 The valid range is as follows:
 Upper limit: 11.0 mm
 Lower limit: 0.0 mm

Step 7: Press Enter.

 The value set is saved.
 The operation panel displays “**>9: Thickness Ajst.”.
Step 8: Press Cancel several times.
 The operation panel returns to Normal.
 Head height adjustment is complete.

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3.3.5 Adjusting the pressure on the media

This section explains how to adjust the pressure on the media.

Step 1: Check that the media loading lever is raised.
Step 2: Measure the thickness of the media you are loading with callipers.
Step 3: Open the left maintenance cover.

Step 4: Turn the pressure adjustment handle and adjust it so that it comes to the level
measured in previous step.

2 3

N° Description

1 Pressure adjustment handle

2 White line

3 Media thickness gradation

Step 5: Close the maintenance cover.

Note
 Depending on the media type, even when measured media thickness is set,
feeding accuracy may not be stabilized. In such cases, turn the pressure
adjustment handle to shift the white line towards MAX. But make sure to avoid
that the pressure roller leave marks on the media.

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3.3.6 Heater settings

The pre-heater, platen heater, drier, and air heater are built into this printer.
 Pre-heater: Set up, to pre-heat the media before printing. For roll media, set the
temperature higher than that of the platen heater.
 Platen heater: Warms up the media to increase adhesion property of ink and printing
quality.
 Drier: Dries the ink after printing
 Air-heater: Blows hot air on the media surface while printing on thick media to accelerate
drying of the ink.
3
Set appropriate heater temperatures depending on the media.
The following is a guide for temperature settings.

For marking films

 Pre-heater: 45°C
 Platen heater: 40°C
 Drier: 50°C
 Air-heater: Off
For 5 mm plastic cardboard
 Pre-heater: Off
 Platen heater: 42°C
 Drier: Off
 Air-heater: 190°C

Note
 When printing on thick media, use both air heater and platen heater.
If printing using only one of the heaters, the heated surface of the thick media
expands, which warps the media, causing head friction.

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Pre-heater temperature setting

Set the pre-heater temperature following the procedure below.

Step 1: Press Menu.
 The operation panel displays “Menu 1: Setup>”.
Step 2: Press >.
 The operation panel displays “Set1: MediaType”.
Step 3: Press Enter.
 The operation panel displays “Media: Type 1".
Step 4: Press the + or – to select the media type for using.
Step 5: Press Enter.
 The operation panel displays “**>1: Print Mode”.

Note
 The selected media (Type 1 to 30) is displayed in “**”.
Refer to “MediaType menu” in the User’s Guide.

Step 6: Press + or – to select “**3: Pre-heater”.

Step 7: Press Enter.
 The operation panel displays “Pre-heater: Off”.
Step 8: Press + or – to set the pre-heater temperature.
Step 9: Press Enter.
 The temperature of pre-heater is set.

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Platen Heater temperature setting

Follow the procedure below to set the platen heater temperature.

Step 1: Press Menu.
 The operation panel displays “Menu 1: Setup>”.
Step 2: Press >.
 The operation panel displays “Set1: MediaType”.
Step 3: Press Enter.
 The operation panel displays “Media: Type 1". 3
Step 4: Press + or – to select the media type.
Step 5: Press Enter.
 The operation panel displays “**>1: Print Mode”.

Note
 The selected media (Type 1 to 30) is displayed in “**”.
Refer to “MediaType menu” in the User’s Guide.

Step 6: Press the + or – to select “**4: Platen heater”.

Step 7: Press Enter.
 The operation panel displays “Platen heater: 42° C”.
Step 8: Press + or – to set the platen heater temperature.
Step 9: Press Enter.
 The temperature of platen heater is set.

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Drier temperature setting

Follow the procedure below to set the drier temperature.

Step 1: Press Menu.
 The operation panel displays “Menu 1: Setup>”.
Step 2: Press >.
 The operation panel displays “Set1: MediaType”.
Step 3: Press Enter.
 The operation panel displays “Media: Type 1".
Step 4: Press + or – to select the media type for using.
Step 5: Press Enter.
 The operation panel displays “**>1: Print Mode”.

Note
 The selected media (Type 1 to 30) is displayed in “**”.
Refer to “MediaType menu” in the User’s Guide.

Step 6: Press + or – to select “**5: After heater”.

Step 7: Press Enter.
 The operation panel displays “After heater: Off”.
Step 8: Press + or – to set the drier temperature.
Step 9: Press Enter.
 The temperature of drier is set.

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Air Heater temperature setting

Refer to Using the air heater on page 50 for more information.

Follow the procedure below to set the air heater temperature.
Step 1: Press Menu
 The operation panel displays “Menu 1: Setup>”.
Step 2: Press >.

Step 3:
 The operation panel displays “Set1: MediaType”.
Press Enter.
3
 The operation panel displays “Media: Type 1".
Step 4: Press + or – to select the media type for using.
Step 5: Press Enter.
 The operation panel displays “**>1: Print Mode”.

Note
 The selected media (Type 1 to 30) is displayed in “**”.
Refer to “MediaType menu” in the User’s Guide.

Step 6: Press + or – to select “**7: Air heater”.

Step 7: Press Enter.
 The operation panel displays “Air heater:190° C”.
Step 8: Press + or – to set the air heater temperature.
Step 9: Press Enter.
 The temperature of air heater is set.

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3.4 Using the air heater

This section explains how to use the air heater.
The air heater blows hot air on the media surface during printing, which dries ink faster.
Follow the procedure below to use the air heater.

Caution
 The supplied air must comply to ISO 8573-1 1.1.2 - 1.6.2:2001.
If using air that does not satisfy the quality grade, it may not only cause
inappropriate printing results but may also cause parts deterioration/
damage, or a fire.
When following the example below, the above mentioned quality grade
will be guaranteed.

3.4.1 Filter connection

When following the example below, the above

 Connection, joints and tubes are also required.

For details, contact the air compressor manufacturer or dealer.
Step 1: Make sure the printer is OFF.
Step 2: Power the air compressor ON.
Step 3: Power ON the printer.
Step 4: Set the temperature of air heater.
Refer to Air Heater temperature setting on page 49
 When printing starts, the air heater automatically operates.

Caution
 Do not touch the air heater before a cooling down period of 30 minutes.
It is hot and may cause a burn.

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3.4.2 Setting the air nozzle pressure

The heated air nozzle system must be calibrated to the proper pressure to ensure consistent
print quality. Please use the following guidelines to set up and operate your ValueJet 1608
Hybrid.

Adjusting the air pressure

Note 3
 For more information concerning the air quality, refer to Using the air heater on
page 50.

The regulator valve on the back of the printer has a gauge that reads from 0 - 1 MPa. The
specifications for the air flow through the heated air nozzles is 0.06 - 0.2 MPa. The needle on
the gauge must be at or just below the first thick mark on the gauge.
Step 1: To adjust the pressure, pull straight up on the knob.
 Turn counter clockwise to decrease the pressure.
 Turn clockwise to increase the pressure.
Air pressure valve knob

Note
 As a general rule, the air pressure must be set high enough to activate the flow
switch circuit, and yet allow the heat elements to fully come up to the set
temperature.

Note
 If problems occur, refer to the chapter “Air pressure related troubleshooting” in
the User’s Guide.

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3.5 Replacing the ink bags

Replacement time
 When the operation panel displays “[*******] InkNearEnd”
 There is a small amount of ink remaining in the ink bag.
 The alarm buzzer sounds. To stop the buzzer, press Enter.
 Replace with new ink bags and ink S/C cards.

 When the operation panel displays “[*******] ink end”

 There is no ink remaining in the ink bag.
 Printing operation stops.
 The alarm buzzer sounds. To stop the buzzer, press Enter.
 Replace with new ink bags and ink S/C cards immediately.

Note
 If displaying “Ink End”, printing operation is suspended even during printing.
 If displaying “Ink End”, you cannot print until inserting the new ink bag.
 If there is no ink bag for replacement at hand, leave the empty ink bag inserted
in the printer.
Leaving the printer with the ink bag removed may cause the print head to clog

Note
 This printer is designed to use genuine ink bags.
If you use a non genuine ink bag,
 Printing might become blurred, or the end of the ink in the bag might not be
correctly detected.
 Any problems caused by using non genuine ink will not be covered by the
warranty. All repair expenses will be paid by the customer.

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Replacing steps

Caution
 When handling ink bags, make sure that ink does not get into your eyes or
stick to your skin.
If ink gets into your eyes or sticks to your skin, immediately wash it off with
water.
Failing to do so might cause irritation or light inflammation of eyes.
In case of any abnormality, consult a physician immediately.
 Do not disassemble the ink bags. 3
If disassembled, there is a possibility that ink might come into contact with
eyes or skin.

Note
 Do not shake the ink bags strongly. Doing so may cause ink leakage.
 Do not disassemble the ink bags. A disassembled ink bags cannot be used.
 When moving an ink bag from a cold place to warm place, keep the ink bag for
three hours or more in the new printing environment before printing.
 Do not refill an ink bag with ink. It may result in abnormal printing.

Step 1: Power ON the printer.

Note
 Do not replace the ink bags when the printer is OFF.
 The remaining ink may not be detected correctly, causing abnormal printing.

Step 2: Remove the ink S/C card

1 2

N° Description

1 S/C card

2 S/C card slot

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Step 3: Pull out the ink bag you want to replace.

N° Description

1 Ink bag
2 Ink slot

Note
 Used ink bags should be disposed of in compliance with local regulations.

Step 4: Take out the new ink S/C card and the ink bag from the plastic bag.

Note
 Open the bag just before placing the ink bag in the bag slot. Leaving the ink
bag open for a long time may result in abnormal printing.
 Use the ink bag within the expiration date. Using an ink with an expired shelf
life may affect print quality.
 If not using the ink bags while installed in the printer, replace the ink three
months after installing it into the printer.

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Step 5: Install the new ink S/C card and ink bag.
 Insert the ink S/C card into the S/C card slot.
 Ink S/C cards are specified depending on the colours of the ink bag. Match
the mark on each slot with the colour of the ink bag.
 Insert the S/C card all the way to the end of the slot.

1 2

N° Description

1 S/C card

2 S/C card slot

 Shake the new ink bag two or three times gently side ways and front to back.
then turn it over and shake again before inserting it into the ink bag slot.

1 &

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 Insert the new ink bag into the ink bag slot and push the slot all the way to the
end of the slot.

N° Description

1 Ink bag
2 Ink bag slot

Step 6: Confirm that the operation panel returns to Normal.

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3.6 Emptying the waste bottle

The timing and method for the disposal of waste fluid are described below.
Disposal timing
Dispose the waste fluids in the following cases:
 When the waste fluid tank is more than half full.
 When the operation panel displays “Waste Ink Tank Full”.
Disposal method 3
Follow the procedure below to dispose of waste fluid.

Important
 Waste fluid is considered industrial waste. Proper waste fluid disposal
according to industrial waste disposal laws and ordinances of your local
government is required.

Step 1: Prepare an empty container to contain the waste fluid.

Step 2: Lay a protective material on the floor under the waste fluid tank.
Step 3: Open the waste fluid valve, and transfer the waste fluid to the container.

Note
 When pouring the waste fluid to the empty container, the waste fluid may
splash, therefore put the container close to the waste fluid valve.

N° Description

1 Waste fluid valve

2 Empty container

Step 4: After pouring the waste fluid into the empty container, close the waste fluid valve.
Step 5: Wipe the opening of the waste fluid valve with a cloth.

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3.7 Transfer and transportation

3.7.1 Transferring the printer

Caution
 Move the printer while maintaining a horizontal position.
 Do not slant the printer, prop it against a wall or turn it upside down. There is a
possibility that the ink inside the printer may leak.

Preparation before moving

Step 1: Make sure the printer is OFF.

Step 2: When the air compressor is connected, remove the tube from the solenoid valve
unit.
Step 3: Dispose the waste fluid.
Step 4: Remove all cables such as power cables.
Step 5: Loosen the 4 adjusters of the stand.

1 1

N° Description

1 Adjusters

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Step 6: Move the printer.

Note
 The casters supplied with the dedicated stand are manufactured for little
movement in flat indoor areas, not for transporting equipment.

Reinstalling

After moving the printer, follow the procedure below to set it ready for use.
Step 1: Select a suitable place for installation.
3
Refer to the installation guide for more information.
Step 2: Move and install the printer to the location.
Step 3: Attach all cables such as the power cables
Step 4: Perform a nozzle check and confirm that there is no clogging in the print head.

3.7.2 Transporting the printer

When transporting the printer, it is necessary to pack in the same condition as purchased
using protective and packing materials to protect the printer from vibrations and shocks.

Note
 When transporting the printer, consult your local Mutoh Technician.

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3.8 Longstore
When transporting your printer or leaving it unattended for five days or more, for example on
holidays, it is highly recommended to longstore your printer in order not to damage the print
head and / or the complete ink system. This means that the complete ink channel system will
be filled with cleaning liquid.

3.8.1 Longstore procedure

Be sure to perform the daily and weekly maintenance before starting the longstore procedure.

Action Panel message

Step 1: Power On the printer

Step 2: Press the menu key

“Menu 1: Setup>”
Step 3: Press the > key
“Set 1: MediaType”
Step 4: Press the + or - key to select
“Set 19: Longstore”
“Set 19: Longstore”
Step 5: Press Enter
“Longstore : Start”
Step 6: Press Enter
“Remove cartridges”
Step 7: Open the ink slots and remove
the ink bags.
“During discharge”
“Insert cleaningcart.”
Step 8: Insert the cleaning bags and
close the ink slots.
“Busy-washing”
“Remove cartridges”
Step 9: Open the ink slots and remove
the cleaning bags.
“Busy-washing”
“[ALL]No Cartridge”
Step 10: Power off the printer

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Chapter 4 Preparations
before printing
General info on usable media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
 Media compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
 Printing area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
 For rigid media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 4
 For roll media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
 Notes on handling media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
 Notes on storing media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Test print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
 Overview and functions of the test prints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
 Performing a Test print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
 Nozzle Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
 Mode Print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
 Setup print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
 Palette print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Set the correct distance adjust (Step) . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

 Basics about the step. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
 Media feed compensation value. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Adjust print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

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4.1 General info on usable media

4.1.1 Media compatibility

Be sure to read and understand the safety warnings before handling the printer.

The Mutoh ValueJet 1608 Hybrid printer offers a wide media compatibility with both uncoated
and coated media.
The appropriate media needs to be selected in accordance with the application type. Mutoh
offers a selection of dedicated coated and uncoated media.
Next to this, a wide range of media from known media brands in the market has been tested
and found compatible with the ValueJet 1608 Hybrid printer.

Note
 For details on the recommended media, visit www.Mutoh.eu or contact your
local Mutoh dealer.
 If printer failures or malfunctions occur by using non compatible media:
 The printer will not be covered by the warranty and repair expenses will have to be
paid by the customer.
 For details refer to the “Periodical maintenance on page 89” and the chapter
“Troubleshooting” in the User’s Guide.
 If repair is necessary, contact your local Mutoh dealer.

Note
 When using tested and compatible media, the print quality is set according to
each media type.
 When printing on non compatible or non-tested media:
 Refer to the media specifications of the media supplier for information on the media
type or appropriate settings for this printer.

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4.1.2 Printing area

The printable area of the ValueJet 1608 Hybrid is as follows:

For rigid media

Printable Area
c

Media feeding direction

d b
4
a

a=Max. 15mm
b=5mm to 25mm
c=On is set for BtmInterlace=34.9mm
Of f i s setfor BtmInterlace=60.3mm
d=5mm to 25mm

For roll media

a*
Printable Area
c
Media feeding direction

d b

for roll media

a=Max. 15mm
(a*= from the second pages onwards
in continuos printing=5mm)
b=5mm to 25mm
c=5mm
d=5mm to 25mm

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4.1.3 Notes on handling media

Note
 Use compatible media under an appropriate environment.
The appropriate temperature and humidity ranges for printing are:
 Temperature: 22°C to 30°C with a change rate of 2°C per hour
 Humidity: 40% to 60% with a change rate of 5% per hour.
 Do not use folded or torn media.
 The size of media shall change according to temperature and humidity
variations in the print environment. Therefor, place the media minimum 30
minutes in the print environment before use, to let it acclimatize to the print
environment.
 Printing on media without having it acclimatized to the printing environment
might cause media jams and bad print quality, caused by media expansion or
contraction.
 Media has a printable side and a non-printable side. Printing on the non-print
side can cause blurs and blots.
 Always handle media with dry and clean hands to avoid bad print quality.
 When the printer will be unused for more than 24 hours, remove the media to
prevent media floating, media jams and degradation of the print quality.
 Avoid using media in cold places and dry places.
 Always store the media in its original packing material.
 Do not throw away the individual box and bag. Use them to store media.

4.1.4 Notes on storing media

Note
 Avoid storing media in rooms with high temperature and high humidity.
 Avoid direct sunlight on stored media.
 Always repack sheet media in its original packing and store it in a horizontal
position.
 when removing unused roll media, wind it properly, wrap it in an individual bag
and store it in an individual box.
 Keep the media dry.

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4.2 Test print

4.2.1 Overview and functions of the test prints

Testplot Description
Nozzle Check To check the head nozzles
Used to confirm:
 Print quality
 Effect
 Pre Heater Temperature
Mode Print
 Platen heater temperature 4
 Drier temperature
 Air heater temperature
 Adjustment Value
Set list To check the current setup of the printer
All Set List To make an overview of the complete setup list
Palette To compare outputs colours with printing colours

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4.2.2 Performing a Test print

Step 1: Verify that the printer is ON and that the media is more than an A3 size.
Step 2: Verify that the printer is in Normal mode.
 Press menu.
 The operation panel displays “Menu 1: Setup>”.
 Press + or - to select “Menu 2: TestPrint”.
 Press >.
 The operation panel displays “Test1: NozzleCheck”.
Step 3: Press + or - to select a test print menu.
 Nozzle Check
 Mode print
 Set List
 All Set List
 Palette

Note
 When setting “Banner 1” or “Banner 2” in the print mode menu, the test print
menu does not display “PalettePrint”.

Step 4: Press ENTER.

 Start Test print for the selected item.
Step 5: Repeat the previous steps when performing test print for other items.
Step 6: Press Cancel to exit from the test print.

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Preparations before printing

4.2.3 Nozzle Check

Used to check whether there are any head clogging, missing nozzles or misfiring nozzles.

Note
 If the nozzle check result indicates that the checked points are blurred or
missing, clean the head. Refer to Nozzle Check on page 67 for more information.
Perform the nozzle check once again after the head has been cleaned.

Note
 For the printing procedure, refer to Test print on page 65
4

4.2.4 Mode Print

Used to confirm the following printing conditions:

 Print mode
 Pre heater set temperature
 Fixer (Platen) heater set temperature
 Drier heater Set temperature
 Air heater set temperature
 Adjustment value

Note
 For the printing procedure, refer to Test print on page 65

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4.2.5 Setup print

Used to check the current setup of the printer.

Note
 User media and print mode lists are only printed when selecting “ALLSetList”.

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4.2.6 Palette print

Used to compare pen colours used on the computer to the printing colours.

Note
 When setting “Banner 1” or “Banner2” in the Print Mode menu, the test print
menu does not display “PalettePrint”.
 For the printing procedure, refer toTest print on page 65.

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Preparations before printing

4.3 Set the correct distance adjust (Step)

Obtaining constant print quality is not only determined by the working environment, the RIP,
the profiles, the inks or the media which is used. One of the key factors to obtain constant
output quality is the correct distance adjustment also called “Step”.

4.3.1 Basics about the step

Every image is printed in several print passes. After every pass, the media is fed a certain
distance. When the step is not set correctly, or you switched media, you need to re-adjust the
step. This to avoid the following phenomenon:
 Printed swaths overlap
 White lines between every swath.
In such cases, follow the procedure below and adjust the media feed compensation value.
Step 1: Adjust the pressure on the media.
Refer to Adjusting the pressure on the media on page 44
Step 2: Adjust the media feed compensation value.
Refer to Media feed compensation value on page 70

Media feed compensation value

Step 1: Press Menu.

 The operation panel displays “Menu 1: Setup>”.
Step 2: Press >.
 The operation panel displays “Set1: MediaType”.
Step 3: Press Enter.
 The operation panel displays “Media: Type 1".
Step 4: Press the + or – to select the media type to use.
Step 5: Press Enter.
 The operation panel displays “**>1: Print Mode”.
Step 6: Press the + or – to select “**2: PF Adjust”.
Step 7: Press >.
 The operation panel displays “PF1: Initial Print”.
 Proceed to Media feed compensation menu.
Step 8: Press Enter.
 The operation panel displays “Feed Length: 250 mm”.
 The feeding length for initial adjustment printing is normally set at 250 mm.
 If you increase the feeding length, the accuracy of the Media feed compensation
improves.
To change the feeding length, press the + or – and change the value.

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Step 9: Press Enter.

 The printer prints the Initial adjustment pattern.

2
1 1

N° Description 4
1 Media length

2 Media feed direction

 When the initial adjustment printing is complete, the printer enters Normal.
Step 10: After the initial adjustment printing, cut the media.
Refer to Cutting media on page 81
Step 11: Measure the distance between the two pluses in the initial adjustment print using a
ruler.
Step 12: Press the + or – to select “PF2: Initial Change”.
Step 13: Press Enter.
 The operation panel displays “Init.: 250.0/250 mm”.
Step 14: Press the + or – and enter the measured value in step 3.
Step 15: Press Enter.
 The initial adjustment value is saved.
 The operation panel displays “PF2: Initial Change”.
Step 16: Press the + or – to select “PF3: Confirm Print”.
Step 17: Press Enter.
 The operation panel displays “Feed Length: 250 mm”.
 The feeding length for confirmation adjustment printing is normally set at 250
mm.
 If you increase the feeding length, the accuracy of the Media feed compensation
improves.
To change the feeding length, press + or – and change the value.

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Preparations before printing

Step 18: Press Enter.

 Start Confirmation adjustment printing.

N° Description

1 Feed length
2 Media feed direction

 When the Confirm Print is complete, the printer enters Normal.

Step 19: After the confirmation adjustment printing, cut the media.
Refer to Cutting media on page 81
Step 20: Measure the distance between the two pluses in the confirmation print using a ruler.
Then, confirm that the distance matches the feeding length when printing.
 If the distance does not match the feeding length, perform previous steps again.
 If the distance matches the feeding length, proceed to the next step.
Step 21: Display the Media feed compensation menu on the operation panel in the same way
as previous.
Step 22: Press the + or – to select “PF4:Micro Print”.

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Preparations before printing

Step 23: Press Enter.

 The operation panel displays “Printing”.
2

Current adjustment value 0

4
1

 After completing the micro adjustment printing, the operation panel displays
“PF4:Micro Print”.
 Refer to the illustrations below and check the printing result.

Step 24: Press + or – to select “PF5:Micro Change”.

Step 25: Press Enter.
 The operation panel displays “Micro: 0pulse”.
Step 26: Press + or – and enter the micro adjustment value according to the printing result in
previous step.
Step 27: Press Enter.
 The micro adjustment value is saved.
 The operation panel displays “PF5:Micro Change”.
Step 28: Press Cancel several times.
 The operation panel returns to Normal.
 The adjustment of media feed compensation value is complete.

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Preparations before printing

4.4 Adjust print

Used to align the print head.

Note
 This printer has been adjusted for optimum print quality before shipment at the
Mutoh factory.
 Align the print head when the print quality decreases after the installation
environment or the media has been changed.

Step 1: Switch On the printer and load the roll media.

Step 2: Press Menu.
 The operation panel displays “Menu1:Setup>”.
Step 3: Press >.
 The operation panel displays “Set1: MediaType”.
Step 4: Press Enter.
 The operation panel displays “Media: Type 1".
Step 5: Press + or – to select the media type to use.
Step 6: Press Enter.
 The operation panel displays “**>1: Print Mode”.
Step 7: Press Enter.
 The operation panel displays “Mode: Graphics 2 – > “.
Step 8: Press + or – to select the printing mode to use.
Step 9: Press ENTER.
Step 10: Press Cancel several times.
Step 11: Press Menu.
 The operation panel displays “Menu 1: Setup>”.
Step 12: Press + or – to select “Menu3: Adjust Print”.
Step 13: Press >.
 The operation panel displays “Adj.1: Confirm”.

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Preparations before printing

Step 14: Press Enter.

 A confirmation pattern for quality adjustment is printed.

2A 1B 1A 4B 4A 3B 3A 2B 2A 1B 1A
Q
2A 1B 1A 4B 4A 3B 3A 2B 2A 1B 1A 4B 4A 3B 3A 2B 2A 1B 1A

 After the confirmation pattern is printed, the operation panel shifts to Normal.
Step 15: Confirm that the confirmation pattern printing result is as follows.
4

2A 1B 1A 4B 4A 3B 3A 2B 2A 1B 1A
Q
2A 1B 1A 4B 4A 3B 3A 2B 2A 1B 1A 4B 4A 3B 3A 2B 2A 1B 1A

 When the printing result is O:

 You do not need to perform another alignment.
 When the printing result is X:
 Perform the alignment again.
Step 16: Register a set value for Bi-D quality (two-way printing/quality priority mode).
 Display the Adjust Print menu on the operation panel in the same way as in step
5.
Step 17: Press + or – to select “Adj.5: Bi-D Quality”.
Step 18: Press Enter.
 Start Bi-D Quality pattern printing.
 Check three print samples that printed with Bi-D Quality pattern, and select the
number that is not out of alignment. “4” is selected in the next printing sample.

7 6 5 4 3 2 1 7 6 5 4 3 2 1 7 6 5 4 3 2 1

AlignmentBi-DQ
Step 19: Press + or – to enter the number if your selection.

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Preparations before printing

Step 20: Press Enter.

 The set value for Bi-D Quality is registered.
 The operation panel returns to Normal.
Step 21: Register the setting for Bi-D Normal (two-way printing/normal mode) in the same
way as in step 8.
 The procedure for Alignment is complete.

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Printer menu

Chapter 5 Printer menu

How to work in the menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
 Normal mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
 Setup menu display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
 Changing the printer status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
 Changing from Normal mode to Menu mode. . . . . . . . . . . . . . . . . . . . . . 79
 Changing from Menu mode to normal mode . . . . . . . . . . . . . . . . . . . . . . 79

Operating from the operation panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

 Feeding media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 5
 Stop printing operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
 Cutting media. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
 Changing and confirming settings while printing . . . . . . . . . . . . . . . . . . . . . . . 82
 Procedure for changing and confirming settings while printing . . . . . . . . 82
 Settings that can be changed or confirmed while printing . . . . . . . . . . . . 83
 Pause printing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Menu setup on the operation panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

 Panel setup menu overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
 Menu setup procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
 Menu overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

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Printer menu

5.1 How to work in the menu

5.1.1 Normal mode

Be sure to read and understand the safety warnings before handling the printer.

Printing is possible when media is loaded. Various printing functions can be performed on the
operation panel.

5.1.2 Setup menu display

Various settings regarding printing can be made from the operation panel.
The various printing functions can be performed on the operation panel.
In this mode, various setup items (IP address, etc ...) can be set on the operation panel.

Note
 Essential settings for normal printing can be modified on the printer driver, the
graphics application software or via the operation panel.

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5.1.3 Changing the printer status

Changing from Normal mode to Menu mode.

Press Menu.
The operation panel displays “Menu 1: Setup>” and the display shifts to the Setup menu.

Changing from Menu mode to normal mode

When the printer is at the Setup menu display, perform on of the following operations to shift
to the Normal display.
 Press Cancel.
 In the setup menu, leave the keys untouched for 3 minutes.
Normal
5
[Cancel] key
[Menu] key
Leave the printer
as it is for 3 minutes
Setup Menu Display

Note
 The printer will not return to the normal status, even when leaving the keys
untouched for 3 minutes when displaying the CR maintenance menu.

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Printer menu

5.2 Operating from the operation panel

Be sure to read and understand the safety warnings before handling the printer.

5.2.1 Feeding media

You can feed roll media to any position you want. Follow the procedure below to feed media.
Step 1: Confirm that the operation panel is Normal.
Step 2: Check that the media loading lever is down.
Step 3: Press Forward or Backward.
 Feeds the media forward or backward.
Step 4: Release the key after feeding media to the desired position.

5.2.2 Stop printing operation

If you want to stop printing for some reasons, operate as follows.

Step 1: Stop sending printing data from the computer to the printer.
Step 2: Press Cancel.
 The printer operates as follows

Printer status Operation with CANCEL pressed

During printing Terminates printing and deletes the remaining data in the printer
Receiving/Converting Deletes the received/analysed data and the subsequent data.

Note
 If saving a large amount of data on the printer, the operation panel may not
return to normal when pressing CANCEL once. In such cases, wait for a few
seconds and press CANCEL again.

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Printer menu

5.2.3 Cutting media

This sub section explains how to cut roll media.

Caution
 When printing is finished, the media guide is at high temperature.
Wait until the media guide has cooled down sufficiently.

Follow the procedure below to cut roll media.

Step 1: Verify that the operation panel display is normal and there are no printing or other
operations in progress.
Step 2: Feed the roll media to the media cut position.
Step 3: Open front cover.
Step 4: Place a razor blade on the media cut groove on the media guide, and cut the roll
media.
5
Caution
 Pay attention to the following points when you cut roll media.
When you hold media, do not place your finger on the media cut groove.
 Move the razor blade along the media cut groove.

2 3

N° Description

1 Media guide

2 Media cut groove

3 Razor blade

Note
 When loading the new roll media, cut the front edge of the media if it is not
straight.

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Printer menu

5.2.4 Changing and confirming settings while printing

While the printer is operating, you can change or confirm settings for the Panel setup menu.

Procedure for changing and confirming settings while printing

Follow the procedure below to change or confirm settings for the Panel setup menu.
Step 1: Confirm that the printer is in one of the following conditions.
 Receiving
 Analysing
 Printing
 Warming up
 Pre-heating
Step 2: Press Menu.
 The operation panel displays “Menu 1: Print Start”.
Step 3: Press + or – to change or confirm settings

Note
 Refer to Settings that can be changed or confirmed while printing on page 83 for more
information on this topic.

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Printer menu

Settings that can be changed or confirmed while printing

Note
 The Print start menu is displayed only when the printer is warming up.
 When you change a setting during operation, be sure to select “Backup” to
save the setting that you changed.
 If the printer returns to Normal without “Backup” being selected, the changed
setting is not saved.

Setup item Setting Description

Enter: If the heater temperature does
Print Start — not reach the set value during
warming-up, printing starts.
Check the current Pre Heater
Pre
temperature. 5
Temperature Check the current Platen Heater
Platen
temperature.
After Check the current Drier temperature.
Pre Heater Off / 30 °C to 50 °C Change the Pre Heater temperature.
Platen Heater Off / 30 °C to 50 °C Change the Platen Heater temperature.
After Heater Off / 30 °C to 50 °C Change the Drier temperature.
Air heater Off / 130°C to 190°C Change the air heater
–20 pulse to 0 to 20
PF Adjust Change the feed adjustment value.
pulse
Backup — ENTER: Save the changed setting.
— CANCEL: The printer returns to Normal.

5.2.5 Pause printing

It is possible to suspend the print during printing.

Follow the procedure below to pause or restart printing.

Note
 Quality can not be guaranteed when pausing a print.

Step 1: Press -.
 The printer pauses the current job.
 The operation panel displays “PrintRestart ==> ENTER”.
Step 2: To restart printing, press ENTER.

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Printer menu

5.3 Menu setup on the operation panel

5.3.1 Panel setup menu overview

This section explains the panel setup menu of the printer.

Setup item Description

Menu 1 : Setup Various settings of the printer are configured.
Menu 2 : Test print Performs nozzle check of the print head and setup list
Menu 3 : Adjust print Prints an adjust test pattern
Menu 4 : Cleaning Perform head cleaning
Menu 5 : Option Set up the contents of the setup menu
Menu 7 : Version Displays the version of the firmware
Menu 8 : Sleep mode Sleep mode settings are configured.

5.3.2 Menu setup procedure

Be sure to read and understand the safety warnings before handling the printer.

Follow the procedure below to configure each setup menu.

Step 1: Confirm that the operation panel is in Normal mode.
Step 2: Press Menu.
 The operation panel displays “Menu 1: Setup>”.
Step 3: Press + or – to select a setup item and press Enter.
 The settings will be confirmed.
 When setup items have a submenu, the display shifts to the next menu.

Note
 The operation panel displays “>” when a setup item has a submenu.

Step 4: The setting in the blinking part on the LCD monitor can be changed.
Press + or – to change the setting.
Step 5: To save the changed setting, press Enter.
 The setting is saved and displays the next setup item.

Note
 If you press Cancel, + or – without pressing Enter after changing a setting, the
change will not be saved.

Step 6: Press Cancel to exit from the setup.

 The previous setup menu is displayed.
 When displaying the main menu, the screen turns to Normal.

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Printer menu

5.3.3 Menu overview

Quality 1
Quality 2
Graphics 1
Print mode
Graphics 2
Banner 1
Banner 2
Initial print
Initial Change
PF Adjust Confirm print
Micro print
Set 1 : MediaType Type 1 to 30
Micro change
Pre Heater
Platen Heater
After Heater
5
StandbyHeating
Air Heater
Low
Vacuum fan High
OFF
Thickness Adjst.
None 1
Menu 1 Setup
None 2
Wave 1
Wave 2
Fuzz 1
Fuzz 2
WOW 1
Set 2 : Effect
WOW 2
Fine & Wave 1
Fine & Wave 2
Fine&Fuzz 1
Fine&Fuzz 2
A-S. Fine & Wave
B-S. Fine & Wave
Origin
Set 3 : Spitting
On Media
Set 4: Side Margin
Set 5 : Media initial
Set 6 : Media width / Media
Width check
OFF
Set 7 : Take-Up
Type 1

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Printer menu

Set 9 : Origin

OFF
Set 10 : Prev. Stick
ON
Heater
Set 11 : Pre-heat
Media
Set 12 : Head travel
Set 13: MultiStrike
Set 14: Strike wait
Set 15: Slant check
Waiting time
Set 16 : Auto Cleaning Printing time
Before print
Set 17: Ink status

OFF
Roll 1
Set 18: Roll length
Roll 2
Roll 3
Start
Set 19: Longstore
Remove cartridges
Start
Set 20 : CR Maint
End
ALL
Set 21 : Initialization Media Type
Except media type
Head
Pump
Set 22 : Life times
CR Motor
PF Motor
Set 23 : IP address
Set 24 : Subnet mask
Set 25 : Gateway
OFF
Set 26 : BtmInterlace
ON
OFF
Economy
Set 27: Startup clean
Normal
Strong
Set 28 : Temporary

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Printer menu

Test 1 NozzleCheck
Test 2 Mode Print

Menu 2 : Test Print Test 3 Set List

Test 4 All Set list

Test 5 Palette

Menu 3: Adjust Print Adj. 1 Confirm

Adj. 5 Bi-D Quality

Adj. 6 Bi-D Normal

Time : Short
Time : Normal
Menu 4: Cleaning
Time : Long

Time : Little charge

5

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Printer menu

1 [*] Media type

2 [*] Effect

3 [*] Spitting

4 [*] Side Margin

5 [*] Media Initial

[*] Media Width /
6
MediaWidth Check
7 [*] Take-Up

9 [*] Origin

10 [*] Prev. Stick

11 [*] Pre-Heat
12 [*] Head Travel

13 [*] Multistrike

14 [*] Strike wait

15 [*] Slant check

Menu 5: Selection
16 [*] Auto Cleaning

17 [*] Ink Status

18 [*] Roll Length

19 [*] Longstore

20 [*] CR Maintenance
21 [*]Initialization

22 [*] Life Times

23 [*] IP Address

24 [*] Subnet Mask

25 [*] Gateway

26 [*] BtmInterlace
27 [*] Startup Clean

29 [*] ALL ON

30 [*] ALL OFF

Menu 7: Version Ver. M/C

Menu 8: Sleep Set timer 1 - 24 hours

mode Start

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Periodical maintenance

Chapter 6 Periodical
maintenance
Done by end user . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
 Keeping optimum printing conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
 Shaking the ink bags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
 Cleaning the printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
 Cleaning the outer case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
 Cleaning the inside of the printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
 Head cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
 Cleaning the cleaning wiper and around the print head. . . . . . . . . . . . . . . . . . 95
 Cleaning the cleaning wiper unit and head cap unit . . . . . . . . . . . . . . . . . 96 6
 Cleaning around the print head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
 Draining condensated water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
 Replacing the spitting box sponges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
 Cleaning the timing fence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
 Cleaning the P-rear sensor surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Done by Authorized Mutoh Technician . . . . . . . . . . . . . . . . . . . . . . . . . 109

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Periodical maintenance

6.1 Done by end user

The periodical maintenance ensures stable printout quality of the machine.

Important
 Be sure to wear gloves when working with inks or cleaning liquid.

Perform periodical inspections according to the table below.

N° Action Frequency
1 Clean the wiper + soak the head cap Once a day
Clean gap between print head and guide ramps +
2 Once a day
nozzle plate edges daily
3 Draining the condensated water Once a week
4 Shaking the ink bags Once a week
5 Clean media guide platen Once a month
6 Replacing the right spitting box sponge Once a month
7 Replacing the left spitting box sponge Every 6 months
8 Clean timing fences Several times a year
9 Clean P-REAR sensor front surface Several times a year
10 Clean pressure rollers Several times a year

Note
 Do not insert or drop metal or other objects through openings of the printer. It
could lead to an electric shock and / or fire.
 When substances or liquids such as water entered the printer, do NOT use the
printer. It could lead to an electric shock and/or fire. Immediately
 Switch OFF the printer.
 Disconnect the power plugs from the electric sockets.
 Contact your local Mutoh dealer.

Available kits for the end user and their order numbers
Periodical maintenance kit for the end user (6 months) Order number: KY-81710

N° Description Qty

1 Swabs and applicator foam 5.25” 3

2 Kit 6x pipet 10 ml 2
3 Pe Gloves Handygrip 100
4 1 l Bio Cleaning 1

5 Spitting box sponges 7

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Periodical maintenance

6.1.1 Keeping optimum printing conditions

The ink used in the ValueJet 1608 Hybrid contains special components to make it possible to
print onto a huge variety of roll and rigid media.
These components however have the tendency to separate. To avoid this separation, and to
keep optimum printing conditions, there are two items that you need to do.
 You need to print minimum 3m² per 2 days.
 You need to shake the ink bags weekly.

Shaking the ink bags

Step 1: Pull out the first ink bag.

Step 2: Shake the ink bag two or three times gently side ways and front to back. Then turn it
over and shake again.

6
1 &
Step 3: Insert the ink bag into the ink bag slot and push the slot all the way to the end.
1

N° Description

1 Ink bag
2 Ink bag slot

Step 4: Perform the same operation for the other ink bags.

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6.1.2 Cleaning the printer

Periodic cleaning is necessary to use the printer in good condition.

6.1.3 Cleaning the outer case

Be sure to read and understand the safety warnings before handling the printer.

Wipe out dust and dirt attached to the outer case using a soft cloth.

6.1.4 Cleaning the inside of the printer

Follow the procedure below to clean the inside of the printer.

Step 1: Open the front cover.
Step 2: Remove paper powder and dust attached to the pressure rollers using a soft brush.

Note
 Do not blow paper powder inside the printer using tools such as an air duster.
It may cause an abnormal noise from the inside of the printer.

N° Description

1 Pressure roller

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Step 3: Apply a damp and tightly squeezed soft cloth to wipe out paper powder and ink
attached to the platen and media guide.

1 2

N° Description

1 Platen

2 Media guide 6
Step 4: Apply a damp and tightly squeezed soft cloth to wipe off the dirt of the unpainted
(silver colour) area in the centre of the grid roller.

N° Description

1 Grid roller

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6.1.5 Head cleaning

When printed data is blurred or some nozzles are missing, clean the print head surface and
nozzles (Head cleaning).

Note
 When not using the printer for a long period (one week or more), perform a
Head cleaning once a week.
If not performing a head cleaning, the print head is clogged. Doing so will
preserve print quality.
 Remove media when cleaning.
Cleaning with media loaded may result in head strikes.

Step 1: Confirm that the operation panel is Normal.

Step 2: Confirm that the media loading lever is lowered.
Step 3: Press > to select the cleaning mode.

Economy mode Normal mode Strong mode

Step 4: Press Cleaning for at least 2 seconds.
 The operation panel displays “Cleaning **%”.
 Start Head cleaning.
 After completing head cleaning, the operation panel shifts to Normal.

Note
 If blurs or lacking parts in printed media do not disappear with one time of
Head cleaning, perform Strong cleaning.
 If blurs or lacking parts in printed media do not disappear with several times of
Head cleaning, refer to the chapter “Troubleshooting” in the User’s Guide, and
take appropriate measures.

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6.1.6 Cleaning the cleaning wiper and around the print head

This sub-section describes how to clean the cleaning wiper.

Cleaning time
Once a day.
Cleaning method
Follow the procedure below to clean the cleaning wiper, its surrounding area and around the
print head.

Caution
 Cleaning the wiper and around the print head must be completed before the
print head dries. The maximum time is about 5 minutes. If you exceed this time,
perform a head cleaning and start the cleaning again

Note
 Use the following parts below to clean the cleaning wiper unit, surrounding
area for the cleaning wiper unit, and around the print head.
 Cleaning fluid 6
 Cleaning stick
 Plastic cup
 Dropper

Step 1: Pour 50ml of cleaning fluid into the provided plastic cup and dip the cleaning stick in
it.
Step 2: Switch OFF the printer.
Refer to Switching the power OFF on page 30
 The operation panel displays “CR Mainte.: Start”.
Step 3: Press Enter.
 The print head moves to the left.
 The cleaning wiper raises.
 The operation panel displays “CR Maintenance: End”.
Step 4: Clean the cleaning wiper unit.
Refer to Cleaning the cleaning wiper unit
Step 5: Clean around the print head.
Refer to Cleaning around the print head

Note
 If you wish to bypass this cleaning, press CANCEL. We do advise to perform all
necessary cleanings.

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Step 6: After completing the cleaning, press Enter.

 The cleaning wiper returns to its original position.
 The print head returns to its original position.
 The printer starts the procedure to power OFF.
 The printer automatically powers OFF.
Step 7: After cleaning, leave the cleaning stick in the cleaning fluid to store.

Note
 Replace the cleaning stick every week.
 Do not use a cleaning stick that has dried ink on it.
 Make sure to cover the plastic cup that has cleaning fluid with a plastic bag to
avoid dust.
 Replace the cleaning fluid poured into the plastic cup every week.

Cleaning the cleaning wiper unit and head cap unit

This sub-section describes how to clean the cleaning wiper and surrounding area.
Step 1: Open maintenance cover on the right side of the printer and remove it.

N° Description

1 Maintenance cover

Note
• When cleaning the cleaning wiper
 Do not touch the cleaning wiper and head cap unit.
Head cleaning may not be performed correctly because of oil from your hands.
 Make sure to use a cleaning stick, and dip it in the specialized cleaning fluid, and
then clean around the print head.
Wipe it with a fluid other than cleaning fluid can cause the print head to clog.
 Cleaning sticks can be used for about 1 week.
After 1 week, or when you cannot remove ink clumps, replace the cleaning stick.

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Step 2: Dip the cleaning stick in the cleaning fluid, and remove the ink and dust on the
cleaning wiper.
 Cleaning wiper left side:
Remove the ink and dust from the front and back.

2 3

N°

1 Cleaning wiper left side

Description
6
2 Cleaning stick

3 Head cap unit

 Cleaning wiper right side:

Remove the ink and dust from the front and back.

N° Description

1 Cleaning wiper right side

2 Cleaning stick

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 Cleaning wiper unit right side surface:

Remove the ink and dust from the front and back.

N° Description

1 Cleaning wiper right side surface

2 Cleaning stick

Step 3: Using the dropper, drop uncontaminated cleaning fluid (0.5ml) on the cleaning
wiper.

N° Description

1 Dropper
2 Cleaning wiper

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Step 4: Using the dropper, soak the head cap unit with uncontaminated cleaning fluid
(1.5ml) and let it soak for 2 minutes.

N° Description

1 Dropper

2 Head cap unit 6

Step 5: Assemble the maintenance cover on the right side of the printer and close it.
 Close the cover firmly to lock it.
 Cleaning of the cleaning wiper and surrounding area is complete.

Cleaning around the print head

Follow the procedure below to clean around the print head.

Step 1: Open maintenance cover on the left side of the printer and remove it.

N° Description

1 Maintenance cover

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Step 2: Confirm, using a light such as a penlight, that there are no foreign objects, such as
dust or ink attached to the following parts:

N° Description

1 Around the print head

2 Head guide area

3 Nozzle
4 Dust, ink clump

Caution
When cleaning around the print head
• Do not touch the nozzle of the print head.
Doing so may damage the print head.
• Do not touch the head of the cleaning stick.
Oil on your hands may attach to the cleaning stick, causing damage to
the print head.
• Make sure to use a cleaning stick, and dip it in the specialized cleaning
fluid, and then clean around the print head.
Wipe it with a fluid other than cleaning fluid can cause the print head to
clog.
 Cleaning sticks can be used for about 1 week.
After 1 week, or when you cannot remove ink clumps, replace the
cleaning stick.

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Step 3: If foreign objects, such as dust or ink are attached to the print head, dip the cleaning
stick in cleaning fluid and remove them.

N° Description

1 Around the print head

2 Head guide area

3 Nozzle
4 Cleaning stick 6
Step 4: Assemble the maintenance cover on the left side of the printer and close it.
 Close the cover firmly to lock it.
Step 5: Press Enter.

 The cleaning wiper returns to its original position.

 The print head returns to its original position.
 Cleaning around the print head is complete.

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6.1.7 Draining condensated water

When the solenoid valve unit collects water, follow the procedure below to remove it.

Caution
 Do not use the solenoid valve unit with water inside.
The water may run into the printer and may damage the printer.

Step 1: Confirm that the status of the printer and the air compressor are as follows:
 The printer is NOT printing.
 The air compressor is NOT operating.
Step 2: Place an empty container under the solenoid valve unit.

N° Description

1 Solenoid valve unit

2 Empty container
3 Water inside the solenoid valve unit

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Step 3: Open the drain valve cock little by little to drain the water.

N° Description

1 Solenoid valve unit

2 Drain valve cock

Step 4: Once the water is discharged, return the drain valve cock.

1
6

N° Description

1 Solenoid valve unit

2 Drain valve cock

Note
 The drained water from the solenoid valve unit may contain oil depending on
the air compressor in use.
Follow the local regulation to discard it appropriately.
 When not using the air heater, turn the air compressor OFF, and disconnect the
tube from the solenoid valve unit.
 The filter used for the solenoid valve unit is automatic drain type.
When the compressor is OFF and the internal pressure lowers down to near
atmospheric pressure, the water is drained automatically.
Therefore, place an empty container under the solenoid valve unit whenever
the compressor is OFF.

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6.1.8 Replacing the spitting box sponges

This section explains how to replace the spitting-box sponges.

Note
 Make sure to install the spitting-box sponges in the printer.
The spitting-box sponges are an essential part.
 When replacing the spitting box sponges, keep in mind that the right spitting
box sponge should be replaced once a month and the left spitting box sponge
once every 6 months. This due to the difference in usage.

Replacement time
Replace the spitting-box sponges in the following situations.
 Right spitting box sponge every month. Left spitting box sponge every 6 months.
or
 When ink clumps have accumulated on the spitting-box sponges beyond the spitting-box
frame

2 2

N° Description

1 Ink clump
2 Spitting box frame

Replacing steps
Follow the steps below to replace the spitting-box sponges.

Note

 Ink and waste fluid contain organic solvent.

Make sure to wear the provided gloves during operation.

Step 1: Verify the following regarding the operational condition of the product.
 Printing or other operations are not in progress.
 The operation panel display is Normal.

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Step 2: Press Menu.

 The operation panel displays “Menu 1: Setup>”.
 The operation panel shifts to the Setup menu display.
Step 3: Press >.
 The operation panel displays “Set1: MediaType”.
Step 4: Press + or – to select “Set20: CR Maintenance”.
Step 5: Press Enter.
 The operation panel displays “CR Mainte.: Start”.
 The display enters the CR Maintenance menu.
Refer to “CR Maintenance menu” in the User’s Guide.
Step 6: Press Enter.
 Maintenance starts.
 The print head moves to the left.
 The operation panel displays “CR Maintenance: End”.
Step 7: Open the front cover.
Step 8: Open the maintenance cover.
6
1

N° Description

1 Maintenance cover

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Step 9: Insert your left hand from the front cover side. While holding the spitting box from
above, lift the spitting-box sponge hook and release the hook. Then, remove the
spitting-box sponge holder.

2 2
2

N° Description

1 spitting box sponge hook

2 spitting box sponge holder

Note
 Do not drop waste fluid when replacing the spitting-box sponges.
If waste fluid comes into contact with the grid roller, the surface of the grid
roller will be damaged, and the media feed function may be affected.

Step 10: Install the new spitting-box sponge holders to each spitting box.

N° Description

1 spitting box sponge holder

2 spitting boxes

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Step 11: Close the maintenance cover.

Step 12: Close the front cover.
Step 13: Press Enter.
 The print head returns to its original position.
 The operation panel displays “CR Mainte.: Start”.
Step 14: Press Cancel several times.
 The printer enters Normal.
 Spitting-box sponge replacement is complete.

6.1.9 Cleaning the timing fence

Step 1: Open the front cover

Step 2: Clean the timing fence with a dry poly-knit wiper.

N° Description

1 Timing fence

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6.1.10 Cleaning the P-rear sensor surface

Step 1: Open the front cover.

Step 2: Clean the P-rear sensor surface with a swab.

N° Description

1 P-rear sensor

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6.2 Done by Authorized Mutoh Technician

An Authorized Mutoh technician should check and replace some components of your printer
on a regular basis (every 6 and 12 months).
Be sure to have these periodical service interventions planned in a timely manner.
It is very important not to skip a maintenance intervention in order to maintain constant print
quality and to keep your warranty;
Please refer to the table below to know what the Authorized Mutoh technician must do.

N° Action Frequency
1 Replace cap of the maintenance station Every 6 months
2 Replace wiper + clean the wiper arm Every 6 months
3 Replace dampers Once a year
4 Replace the maintenance station Once a year
5 VJ wiper unit assy Once a year

Available kits for Authorized Mutoh Technicians only and their part numbers:
 Maintenance cycle kit 6 months: KY-81711 6
 Maintenance cycle kit 12 months: DG-41949

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