•date of revision R4 1/15/2019 •control number A－L1－000

ASSEMBLY L1 AUDIT SHEET L1INSTORUCTOR

AUDITOR
DATE OFAUDIT

DATE OF AFFILATION OCCUPA SECTION/

EMPLOYEE NO HIRING BASE DEPARTMENT TION Gr
CERTIFICATIO
WORKERS NAME N DATE
GROUP LINE TEAM

CONTENTS OF WORK

CHECK COLUMN
CLASSIFICATION SMALL CLASSIFICATION CHECK ITEM
（○/×/―）

SAFETY SAFETY(GENERAL) Confirm wearing helmet for head protection and protective equipment following the rules of the site.

SAFETY SAFETY(GENERAL) Confirm performing three principles of safety [Stop-Maintain Distance - Check your Footing]

SAFETY SAFETY(GENERAL) Confirm not entering under the suspended load

SAFETY SAFETY(GENERAL) Confirm the footing ※ whether ascending and descending with three point support

SAFETY SAFETY(GENERAL) Confirm whether workers' posture when tightening the parts is in a posture considering breakage of the socket or socket
detachment

SAFETY SAFETY(GENERAL) Confirm whether performing Finger pointing and calling at the designated places

SAFETY Lifting Equipment Confirm whether preparing dedicated lifting equipment at each workplace

SAFETY Lifting Equipment Confirm the worker don’t throw the pendant switch

SAFETY Lifting Equipment Confirm there is a latch on the hook

SAFETY Lifting Equipment Confirm whether there is any wire that hits the corner and edge pads are used in that case

SAFETY Lifting Equipment Confirm centering is performed from 2 directions

SAFETY Lifting Equipment Confirm whether the load is not swinging at the time of lifting

SAFETY Lifting Equipment Confirm whether checking the tension of wire

SAFETY Lifting Equipment Confirm whether being able to evacuate from suspended load * 45 ° backward

SAFETY Lifting Equipment Confirm whether performing lifting off the ground

SAFETY Lifting Equipment Confirm whether it is not overwound

SAFETY Lifting Equipment Confirm whether checking the direction of travel (as surrounding people can recognize)

SAFETY Lifting Equipment Confirm whether pausing once and checking that parts are not pinched before the load is lowered onto the ground

SAFETY OPERATION OF Confirm whether checking the position of the traveling motor and checking the front and rear of the excavator before
HYDRAULIC EXCAVATOR operating it

SAFETY OPERATION OF Confirm whether notifying surroundings by sounding the horn before starting the engine and starting the engine after three
HYDRAULIC EXCAVATOR seconds.

OPERATION OF
SAFETY HYDRAULIC EXCAVATOR Confirm not stopping the engine suddenly when it is rotating at high speed

OPERATION OF
SAFETY HYDRAULIC EXCAVATOR Confirm not taking hands off of the key immediately considering malfunction when starting the first engine

QUALITY General Confirm checking there is no breakage of the tool( socket crack and wear)

QUALITY Torque Wrenches Confirm it is only one time that the sound of a torque wrench is heard (not twice or more，shoulder touch phenomenon, the
clicking sound is only once)

QUALITY Torque Wrenches Confirm not turning it further after the sound is heard (not turning with reactionary forces)

QUALITY Torque Wrenches Confirm it is possible to know the torque value of the torque wrench

QUALITY Torque Wrenches Confirm shoulder touch phenomenon of Torque wrench is not occurring

SAFETY Torque Wrenches Confirm not taking a break or leaving the place without completing one part. Confirm not finishing with temporary tightening
and leaving the place ※ Loctite application part

SAFETY Impact Wrenches Confirm the torque wrench after tightening the impact wrench does not turn and the clicking sound is not heard since the
number of hitting is high

QUALITY Impact Wrenches Confirm whether using a socket for impact wrench

QUALITY Perform oil removal Confirm performing cleaning out oil of connector
and cleaning
QUALITY Perform oil removal Confirm performing oil removal of charred bolts
and cleaning

QUALITY Perform oil removal Confirm performing oil removal of engine coupling
and cleaning

QUALITY Perform oil removal Confirm performing oil removal of engine housing
and cleaning

QUALITY Perform oil removal Confirm performing oil removal of pump mounting area
and cleaning

QUALITY Perform oil removal Confirm performing oil removal of swing motor mounting area
and cleaning

QUALITY Perform oil removal Confirm performing oil removal of control valve mounting surface
and cleaning

QUALITY Perform oil removal Confirm performing oil removal of counterweight mounting surface
and cleaning

QUALITY Perform oil removal Confirm performing oil removal of swing bearing mounting surface
and cleaning

QUALITY Perform oil removal Confirm performing oil removal of swivel joint mounting surface
and cleaning

QUALITY Perform oil removal Confirm performing oil removal of grease bus interior
and cleaning

QUALITY Perform oil removal Confirm performing oil removal of upper roller mounting hole
and cleaning

QUALITY Perform oil removal Confirm performing oil removal of idler mounting area
and cleaning

QUALITY Perform oil removal Confirm performing oil removal of travel motor, sprocket mounting surface
and cleaning

QUALITY Perform oil removal Confirm performing oil removal of lower roller mounting surface
and cleaning

QUALITY High Tack Confirm curing prevention of dust adhesion on the mounting part

QUALITY High Tack Confirm whether Inserting a bead and coating the High Tack sealant over a width of 20 - 30 mm without any gaps in the coating

QUALITY ThreeBond Confirm coating the whole circumference without leaving any gaps

QUALITY ThreeBond Confirm coating to a thickness of 2 - 5 mm

QUALITY ThreeBond Confirm the Expiration date is not expired

QUALITY Loctite Confirm performing agitation before using

QUALITY Loctite Confirm whether applying Loctite number that is in accordance with the procedure

QUALITY Loctite Confirm dust or oil is not attached to the bolt

QUALITY Loctite Confirm applying 1/4 of screw diameter

QUALITY Loctite When fixing with a nut, confirm applying it to the position of the nut

QUALITY Loctite On basic QC, confirm whether applying M18 or smaller with article1, M18 or bigger with article 2

QUALITY Loctite Confirm it is not attached to the painting part such as a frame

QUALITY Loctite Confirm not dipping bolt into loctite in a container to apply

QUALITY Loctite Confirm checking and wiping off the protrusion of Loctite on the through screw part

QUALITY Loctite Confirm not leaving alone the loctite application part in temporary tightening

QUALITY Molynoc Grease Confirm the attachment part is cleaned in order not to leave any dust

QUALITY Molynoc Grease Confirm applying Molynoc grease evenly

QUALITY O-ring Confirm checking there is no dust or damage on the groove of O-ring mounting part

QUALITY O-ring Confirm whether it is managed so as not to have damage or dust adhesion

QUALITY O-ring Confirm whether applying with bare hands or gloves that dust doesn’t adhere to when applying VR4141 to O-ring

QUALITY Insulok (Cable Ties) Confirm the fixing positions of the insulok is not mispositioned ( white tape part)

QUALITY Insulok Confirm clip tightening force is not inappropriate (too tight / too loose)
(Cable Ties)

QUALITY Insulok Confirm Low-pressure hoses is not collapsed

(Cable Ties)

QUALITY Insulok Confirm section of insulok is not remained

(Cable Ties)
QUALITY Connecting Couplers Confirm performing visually check of terminal

QUALITY Connecting Couplers Confirm pulling on coupler when checking connection * Since it breaks when pulling a thin line

QUALITY Wiring Procedures Confirm the fixing positions of the wiring is not mispositioned and confirm there is no misposition between the white tape
position and something to fix such as clamp and clip

QUALITY Wiring Procedures Confirm the wire is not pinched in parts

QUALITY Wiring Procedures Confirm fixing the place that corrugate tube is attached on the corrugated tube

QUALITY Connection of earth Confirm there is no loosening on the grounding connection area
wire
QUALITY Connection of earth Confirm there is no paint on the grounding connection area
wire

QUALITY Connection of earth Confirm the cable does not touch with corners or others.
wire

QUALITY Battery Confirm the battery cable is attached from the + side

QUALITY Connectors Confirm whether checking there is no dust or damage on connector

QUALITY Connectors Confirm checking there is no dust or damage on connector connection area

QUALITY Connectors Confirm surely tightening by hand

QUALITY Adjustable Elbow Confirm whether it is managed so as not to have damage or dust adhesion on the O ring, or whether the O ring is not pinched
in the thread part

QUALITY Adjustable Elbow Confirm whether returning locknut to the top of elbow

QUALITY Adjustable Elbow Confirm surely tightening by hand tightening until completely tightened.

QUALITY Adjustable Elbow Confirm tightening by hand until the washer is completely seated in the seat surface

QUALITY Adjustable Elbow Confirm whether performing adjusting the angle in the loosening direction

QUALITY Usage of tools Confirm holding the nipple with a spanner (to prevent twisting the hose with spanner)

QUALITY Handling of parts Confirm not removing the cap even though it is not just before installation

QUALITY handling of parts Confirm checking connectors and elbows is performed(garbage scratches, incorrect items)

QUALITY Hose Confirm there is not excessive force, twisting or edge contact

QUALITY Hose Confirm tightening by hand until completely tightened.

QUALITY Half Clamp Confirm not removing the cap even though it is not just before installation

QUALITY Half Clamp Confirm applying VR 4141

QUALITY Half Clamp Confirm there is not a problem with mounting the O ring (Overflow, forgetting, applying with gloves)

QUALITY Half Clamp Confirm capping after installing O ring

QUALITY Half Clamp Confirm whether temporary tightening state of the half clamp is good(gap of one O ring (about 2 mm) is not formed)

QUALITY Half Clamp Confirm temporary tightening can be performed diagonally

QUALITY Half Clamp Confirm The final tightening can be performed diagonally

QUALITY Half Clamp Confirm performing First check (Confirmation of first tightening of main tightening) at the end

QUALITY Half Clamp Confirm deciding the angle of flange head w using measuring jig

QUALITY Half Clamp Confirm whether the flange head is attached to the seat surface or removed during half clamp tightening

QUALITY ORS Confirm not removing the cap even though it is not just before installation

QUALITY ORS Confirm applying VR 4141

QUALITY ORS Confirm there is not a problem with mounting the O ring (put it out, forget it, apply with gloves)

QUALITY ORS Confirm capping after installing O ring

QUALITY ORS Do not attach the seat face to O ring or release seat face from O ring

QUALITY Insulation Confirm whether affixing the insulation paper within 3 minutes after peeling the backing on rainy days

QUALITY Insulation Confirm affixing the insulation paper within 5 minutes in summer (27℃ or more)

QUALITY Insulation Confirm affixing the insulation paper within 2 minutes in dry weather (30% or less of humidity)

QUALITY Insulation Confirm the adhesive face is 10℃ or more in winter

QUALITY Insulation Confirm there is no break on insulation

QUALITY Insulation Confirm not touching the affixing surface many times

QUALITY Insulation Confirm whether pressing the insulation with approximately 3 to 5 kg.
QUALITY Insulation Confirm whether a solvent such as thinner is adhering to the place where the insulation is pasted

QUALITY Marking Confirm The pre-final marking is performed

QUALITY Marking Confirm marking after tightening is performed

QUALITY Marking Confirm marking of exterior parts is not dirty

 ※The part marked with "x" has been corrected by OJT
Comment on contents of audit （ repletion ）

Auditor's comment
 ASSEMBLY L1 AUDIT SHEET
EMPLOYEE NO DATE OF HIRING
WORKERS NAME CERTIFICATION DATE
CONTENTS OF WORK

CLASSIFICATION SMALL CLASSIFICATION CHECK ITEM Criteria

SAFETY SAFETY(GENERAL) Confirm wearing helmet for head protection and protective equipment following the rules of the site. Rules for wearing of protective equipment must be understood and determined accordingly at every base of business operations.

SAFETY SAFETY(GENERAL) Confirm performing three principles of safety [Stop-Maintain Distance - Check your Footing] Is "Stop - Maintain Distance - Check your Footing" performed for all crane work, machine operations, and transport equipment?

SAFETY SAFETY(GENERAL) Confirm not entering under the suspended load There must not be any persons or body parts under a suspended load (if using a jib crane).

SAFETY SAFETY(GENERAL) Confirm the footing ※ whether ascending and descending with three point support Three point support must always be used when raising/lowering an actual machine (shovel) and workpiece. Raising or lowering must
never be performed while holding a tool in one's hand.

SAFETY SAFETY(GENERAL) Confirm whether workers' posture when tightening the parts is in a posture considering breakage of the socket or socket detachment Standing with your legs together can result in injury if you fall over. Do not hold tools close to your face.

SAFETY SAFETY(GENERAL) Confirm whether performing Finger pointing and calling at the designated places Must be understood and determined accordingly at every base of business operations.

SAFETY Lifting Equipment Confirm whether preparing dedicated lifting equipment at each workplace Confirm the inspection tape (by month). Ask workers if the proper suspension equipment is used.

SAFETY Lifting Equipment Confirm the worker don’t throw the pendant switch Confirm that the crane pendant switches are positioned so they do not swing.

SAFETY Lifting Equipment Confirm there is a latch on the hook Confirm that hooks have safety latches and they operate normally.

SAFETY Lifting Equipment Confirm whether there is any wire that hits the corner and edge pads are used in that case

SAFETY Lifting Equipment Confirm centering is performed from 2 directions Is centering being visually confirmed from directly in front and at 90 degrees from this position (right and left sides)?

SAFETY Lifting Equipment Confirm whether the load is not swinging at the time of lifting How is swinging of a suspended load stopped if it occurs?

SAFETY Lifting Equipment Confirm whether checking the tension of wire Confirm by touching with your hands?

SAFETY Lifting Equipment Confirm whether being able to evacuate from suspended load * 45 ° backward Confirm whether it is possible to safely retract to the rear of the direction of movement (does not have to be 45° to the rear) of a
suspended load.

SAFETY Lifting Equipment Confirm whether performing lifting off the ground Is winding up operation temporarily stopped?

SAFETY Lifting Equipment Confirm whether it is not overwound

SAFETY Lifting Equipment Confirm whether checking the direction of travel (as surrounding people can recognize) Is finger pointing and calling performed to provide warning in the direction of movement, as well as calling out and making eye contact to
ensure safety of the surrounding area?

SAFETY Lifting Equipment Confirm whether pausing once and checking that parts are not pinched before the load is lowered onto the ground Is winding down operation temporarily stopped?

OPERATION OF HYDRAULIC Confirm whether checking the position of the traveling motor and checking the front and rear of the excavator before operating it
SAFETY EXCAVATOR Is it visually confirmed?

OPERATION OF HYDRAULIC Confirm whether notifying surroundings by sounding the horn before starting the engine and starting the engine after three seconds.
SAFETY EXCAVATOR The rule stipulates three seconds but longer than three seconds is acceptable.

OPERATION OF HYDRAULIC
SAFETY EXCAVATOR Confirm not stopping the engine suddenly when it is rotating at high speed

SAFETY OPERATION OF HYDRAULIC Confirm not taking hands off of the key immediately considering malfunction when starting the first engine
EXCAVATOR

SAFETY General Confirm checking there is no breakage of the tool( socket crack and wear) Check audibly

QUALITY Torque Wrenches Confirm it is only one time that the sound of a torque wrench is heard (not twice or more，shoulder touch phenomenon, the clicking sound is only once)

QUALITY Torque Wrenches Confirm not turning it further after the sound is heard (not turning with reactionary forces) Interview workers to confirm they understand the torque values. Visually confirm whether torque wrenches have control numbers.

QUALITY Torque Wrenches Confirm it is possible to know the torque value of the torque wrench If there is any risk, have them confirm recovery measures and receive an explanation.

QUALITY Torque Wrenches Confirm shoulder touch phenomenon of Torque wrench is not occurring One-cycle teaching method: Changing the hand holding a tool or changing one's work posture must be counted as one cycle.

Confirm not taking a break or leaving the place without completing one part. Confirm not finishing with temporary tightening and leaving the place ※ Loctite
QUALITY Torque Wrenches application part Visually confirm sockets.

QUALITY Impact Wrenches Confirm the torque wrench after tightening the impact wrench does not turn and the clicking sound is not heard since the number of hitting is high Specialized sockets must be used for all tools operated by use of a power source.

SAFETY Impact Wrenches Confirm whether using a socket for impact wrench Confirm torque tightening with a torque wrench after using an impact wrench.

7 / 11 ページ
 ASSEMBLY L1 AUDIT SHEET
EMPLOYEE NO DATE OF HIRING
WORKERS NAME CERTIFICATION DATE
CONTENTS OF WORK

CLASSIFICATION SMALL CLASSIFICATION CHECK ITEM Criteria

Perform oil removal and

QUALITY Confirm performing cleaning out oil of connector Be sure to visually confirm machined and seating surfaces. Visually confirm that there is no brown color remaining in rustproof oil.
cleaning
Perform oil removal and Visually confirm that no solid foreign material or dust is adhering. Use the spherical diameter (0.2 mm) of steel balls used for shot blasts
QUALITY cleaning Confirm performing oil removal of charred bolts
as a rough reference.

QUALITY Perform oil removal and Confirm performing oil removal of engine coupling
cleaning 、

QUALITY Perform oil removal and Confirm performing oil removal of engine housing
cleaning 、

QUALITY Perform oil removal and Confirm performing oil removal of pump mounting area
cleaning 、

QUALITY Perform oil removal and Confirm performing oil removal of swing motor mounting area
cleaning 、

Perform oil removal and

QUALITY Confirm performing oil removal of control valve mounting surface 、
cleaning
Perform oil removal and
QUALITY cleaning Confirm performing oil removal of counterweight mounting surface 、

QUALITY Perform oil removal and Confirm performing oil removal of swing bearing mounting surface
cleaning 、

Perform oil removal and

QUALITY Confirm performing oil removal of swivel joint mounting surface 、
cleaning
Perform oil removal and
QUALITY cleaning Confirm performing oil removal of grease bus interior 、

QUALITY Perform oil removal and Confirm performing oil removal of upper roller mounting hole
cleaning 、

QUALITY Perform oil removal and Confirm performing oil removal of idler mounting area
cleaning 、

QUALITY Perform oil removal and Confirm performing oil removal of travel motor, sprocket mounting surface
cleaning 、

QUALITY Perform oil removal and Confirm performing oil removal of lower roller mounting surface
cleaning ・

QUALITY High Tack Confirm curing prevention of dust adhesion on the mounting part It is acceptable if only one cycle's worth of curing material is peeled away.

QUALITY High Tack Confirm whether Inserting a bead and coating the High Tack sealant over a width of 20 - 30 mm without any gaps in the coating Confirm the application procedures for areas other than suction locations as well.

QUALITY ThreeBond Confirm coating the whole circumference without leaving any gaps Confirm visually.

QUALITY ThreeBond Confirm coating to a thickness of 2 - 5 mm Confirm visually.

QUALITY ThreeBond Confirm the Expiration date is not expired Confirm the bond bottle.

QUALITY Loctite Confirm performing agitation before using It is especially important to confirm when using new Loctite. Agitation is not necessary if using at each pitch time. Check when returning
from a break and at the start of work.

QUALITY Loctite Confirm whether applying Loctite number that is in accordance with the procedure Check drawings if necessary and confirm the storage location of line-side procedures manual. Be careful of engine mounts.

QUALITY Loctite Confirm dust or oil is not attached to the bolt

QUALITY Loctite Confirm applying 1/4 of screw diameter Confirm that it is understood that it is in order to satisfy application procedures for basic QC. Confirm the application length as well
(application length = Screw diam. x 1.5).

QUALITY Loctite When fixing with a nut, confirm applying it to the position of the nut

QUALITY Loctite On basic QC, confirm whether applying M18 or smaller with article1, M18 or bigger with article 2

QUALITY Loctite Confirm it is not attached to the painting part such as a frame Is the Loctite container being left with Loctite adhering to the bottom of the container?? Visually confirm that no Loctite is dripping onto
the frame.

QUALITY Loctite Confirm not dipping bolt into loctite in a container to apply Is there any dripping on the line side?

QUALITY Loctite Confirm checking and wiping off the protrusion of Loctite on the through screw part Confirm through screw parts and especially confirm docking bolts. No problems if it can be wiped away.

QUALITY Loctite Confirm not leaving alone the loctite application part in temporary tightening

8 / 11 ページ
 ASSEMBLY L1 AUDIT SHEET
EMPLOYEE NO DATE OF HIRING
WORKERS NAME CERTIFICATION DATE
CONTENTS OF WORK

CLASSIFICATION SMALL CLASSIFICATION CHECK ITEM Criteria

QUALITY Molynoc Grease Confirm the attachment part is cleaned in order not to leave any dust

QUALITY Molynoc Grease Confirm applying Molynoc grease evenly

QUALITY O-ring Confirm checking there is no dust or damage on the groove of O-ring mounting part Is it visually confirmed?

QUALITY O-ring Confirm whether it is managed so as not to have damage or dust adhesion Is it visually confirmed?

QUALITY O-ring Confirm whether applying with bare hands or gloves that dust doesn’t adhere to when applying VR4141 to O-ring Is it visually confirmed?

QUALITY Insulok (Cable Ties) Confirm the fixing positions of the insulok is not mispositioned ( white tape part) Positions where insulation locks are applied must not deviate from the white tape.

QUALITY Insulok (Cable Ties) Confirm clip tightening force is not inappropriate (too tight / too loose) The clip is excessively loose if it can be moved by hand. It is excessively tight if crushing the hose even a little.

QUALITY Insulok (Cable Ties) Confirm Low-pressure hoses is not collapsed The hose cross-sectional shape must not be deformed.

QUALITY Insulok (Cable Ties) Confirm section of insulok is not remained It must be cut completely straight with no protruding.

QUALITY Connecting Couplers Confirm performing visually check of terminal Is it confirmed by looking inside the coupler?

QUALITY Connecting Couplers Confirm pulling on coupler when checking connection * Since it breaks when pulling a thin line The power line must not be held or pulled tense. Connector connections must also be confirmed.

QUALITY Wiring Procedures Confirm the fixing positions of the wiring is not mispositioned and confirm there is no misposition between the white tape position and something to fix such as
clamp and clip It is acceptable as long as the fixing position and white tape overlap even slightly.

QUALITY Wiring Procedures Confirm the wire is not pinched in parts Check when mounting parts.

QUALITY Wiring Procedures Confirm fixing the place that corrugate tube is attached on the corrugated tube Must not be secured to any part without a corrugated tube.

QUALITY Connection of earth wire Confirm there is no loosening on the grounding connection area Use your hands to confirm there is no looseness of bolts of centralized ground, the engine, or under the cab.

QUALITY Connection of earth wire Confirm there is no paint on the grounding connection area Visually confirm that no paint or other coating material is adhering to the seating surfaces of mounting nuts of centralized ground, the
engine, or under the cab.

QUALITY Connection of earth wire Confirm the cable does not touch with corners or others. Confirm that there is no bending, folding, pinching, or edge-contact of ground cables of centralized ground, the engine, or under the cab.

QUALITY Battery Confirm the battery cable is attached from the + side Confirm that the minus (negative) side is not connected first when installing.

QUALITY Connectors Confirm whether checking there is no dust or damage on connector Is it visually confirmed?

QUALITY Connectors Confirm checking there is no dust or damage on connector connection area Is it visually confirmed?

QUALITY Connectors Confirm surely tightening by hand Is it visually confirmed?

QUALITY Adjustable Elbow Confirm whether it is managed so as not to have damage or dust adhesion on the O ring, or whether the O ring is not pinched in the thread part

QUALITY Adjustable Elbow Confirm whether returning locknut to the top of elbow Does the lock nut return to the uppermost part?

QUALITY Adjustable Elbow Confirm surely tightening by hand tightening until completely tightened. Can it be further tightened?

QUALITY Adjustable Elbow Confirm tightening by hand until the washer is completely seated in the seat surface Is the work performed as instructed?

QUALITY Adjustable Elbow Confirm whether performing adjusting the angle in the loosening direction Is the work performed as instructed?

QUALITY Usage of tools Confirm holding the nipple with a spanner (to prevent twisting the hose with spanner)

QUALITY Handling of parts Confirm not removing the cap even though it is not just before installation

QUALITY Handling of parts Confirm checking connectors and elbows is performed(garbage scratches, incorrect items)

QUALITY Hose Confirm there is not excessive force, twisting or edge contact Twisting refers to any change in the path to the degree that the hose is deformed. Confirm that edge-contact locations are according to
the procedures manual.

9 / 11 ページ
 ASSEMBLY L1 AUDIT SHEET
EMPLOYEE NO DATE OF HIRING
WORKERS NAME CERTIFICATION DATE
CONTENTS OF WORK

CLASSIFICATION SMALL CLASSIFICATION CHECK ITEM Criteria

QUALITY Hose Confirm tightening by hand until completely tightened.

QUALITY Half Clamp Confirm not removing the cap even though it is not just before installation Confirm that caps are not removed from locations where no work is performed in the corresponding process.

QUALITY Half Clamp Confirm applying VR 4141

QUALITY Half Clamp Confirm there is not a problem with mounting the O ring (Overflow, forgetting, applying with gloves)

QUALITY Half Clamp Confirm capping after installing O ring Although there is no problem installing as-is, capping must be performed if some time is required from O-ring installation until installation.

QUALITY Half Clamp Confirm whether temporary tightening state of the half clamp is good(gap of one O ring (about 2 mm) is not formed)

QUALITY Half Clamp Confirm temporary tightening can be performed diagonally

QUALITY Half Clamp Confirm The final tightening can be performed diagonally

QUALITY Half Clamp Confirm performing First check (Confirmation of first tightening of main tightening) at the end

QUALITY Half Clamp Confirm deciding the angle of flange head w using measuring jig

QUALITY Half Clamp Confirm whether the flange head is attached to the seat surface or removed during half clamp tightening

QUALITY ORS Confirm not removing the cap even though it is not just before installation Confirm that caps are not removed from locations where no work is performed in the corresponding process.

QUALITY ORS Confirm applying VR 4141

QUALITY ORS Confirm there is not a problem with mounting the O ring (put it out, forget it, apply with gloves)

QUALITY ORS Confirm capping after installing O ring Although there is no problem installing as-is, capping must be performed if some time is required from O-ring installation until installation.

QUALITY ORS Do not attach the seat face to O ring or release seat face from O ring

QUALITY Insulation Confirm whether affixing the insulation paper within 3 minutes after peeling the backing on rainy days Confirm whether peeling is performed before affixing. If not, ask workers their ideas regarding affixing time and related items.

QUALITY Insulation Confirm affixing the insulation paper within 5 minutes in summer (27 ℃ or more) Confirm whether peeling is performed before affixing. If not, ask workers their ideas regarding affixing time and related items.

QUALITY Insulation Confirm affixing the insulation paper within 2 minutes in dry weather (30% or less of humidity) Confirm whether peeling is performed before affixing. If not, ask workers their ideas regarding affixing time and related items.

QUALITY Insulation Confirm the adhesive face is 10℃ or more in winter Is there a thermometer and hygrometer installed in the corresponding workplace? If not, ask workers if they understand the relationship
between temperature and affixing.

QUALITY Insulation Confirm there is no break on insulation Not acceptable if there are fold marks that can be visually confirmed.

QUALITY Insulation Confirm not touching the affixing surface many times Do workers carry by holding the affixing surface?

QUALITY Insulation Confirm whether pressing the insulation with approximately 3 to 5 kg. Is it lightly pressed by fingers or similar item? Is it firmly pressed by using the palm of the hand?

QUALITY Insulation Confirm whether a solvent such as thinner is adhering to the place where the insulation is pasted After cleaning, confirm that there is no oil, grease, or solvent adhering.

QUALITY Marking Confirm The pre-final marking is performed Tightening guarantee standard I location(s)

QUALITY Marking Confirm marking after tightening is performed Marking after tightening must be performed in one cycle. Marking must be performed when changing the hand holding a tool or changing
one's work posture.

QUALITY Marking Confirm marking of exterior parts is not dirty Has point marking on the external appearances been performed?

※The part marked with "x" has been corrected by OJT

10 / 11 ページ
 ASSEMBLY L1 AUDIT SHEET
EMPLOYEE NO DATE OF HIRING
WORKERS NAME CERTIFICATION DATE
CONTENTS OF WORK

CLASSIFICATION SMALL CLASSIFICATION CHECK ITEM Criteria

Comment on contents of audit（repletion)

Auditor's comment

11 / 11 ページ