Operator’s Manual Fourth Edition

Second Printing

with Maintenance Information Part No. 1000059

CE Models
Operator's Manual Fourth Edition • Second Printing

Important
Read, understand and obey these safety rules and
operating instructions before operating this machine.
Only trained and authorized personnel shall be
permitted to operate this machine. This manual
should be considered a permanent part of your
machine and should remain with the machine at all
times. If you have any questions, please call Genie
Industries.

Contents
Page
Safety ........................................................................ 1
Legend ....................................................................... 9
Controls .................................................................... 10
Pre-operation Inspection ........................................... 12
Maintenance ............................................................. 14
Function Tests .......................................................... 16
Workplace Inspection ................................................ 20
Operating Instructions ............................................... 21
Decals ...................................................................... 26
Transport and Lifting Instructions .............................. 28
Specifications ........................................................... 31

Copyright © 1999 by Genie Industries

Contact us:
First Edition: Sixth Printing, January 2002
Internet: http://www.genielift.com
Second Edition: Second Printing, March 2002
e-mail: techpub@genieind.com
Third Edition: Third Printing, October 2004

Fourth Edition: Second Printing, February 2008

"Genie" is a registered trademark of

Genie Industries in the U.S.A. and many other
countries. "GS" is a trademark of Genie
Industries.

Printed on recycled paper

Printed in U.S.A.

GS-2668 DC • GS-3268 DC Part No. 1000059

Fourth Edition • Second Printing Operator's Manual

Safety Rules

Danger
Failure to obey the instructions and
safety rules in this manual will
result in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe
machine operation contained in this operator's
manual.
1 Avoid hazardous situations.
Know and understand the safety rules before
going on to the next section.
2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
You read, understand and obey the
manufacturer's instructions and safety rules—
safety and operator's manuals and machine
decals.
You read, understand and obey employer's
safety rules and worksite regulations.
You read, understand and obey all applicable
governmental regulations.
You are properly trained to safely operate the
machine.

Part No. 1000059 GS-2668 DC • GS-3268 DC 1

Operator's Manual Fourth Edition • Second Printing

SAFETY RULES

Electrocution Hazards Tip-over Hazards

This machine is not electrically insulated and will Occupants, equipment and materials shall not
not provide protection from contact with or exceed the maximum platform capacity.
proximity to electrical current.
Machine without capacity indicator:

Maximum capacity

GS-2668 RT 567 kg

GS-3268 RT 454 kg

Machine with capacity indicator:

The maximum capacity varies with the height of the
Maintain safe distances from electrical power lines platform.
and apparatus in accordance with applicable
governmental regulations and the following chart. Maximum capacity - GS-2668 DC

Maximum occupants 4
Voltage Minimum Safe
Phase to Phase Approach Distance Height of Platform Maximum Capacity
Feet Meters
7.9 m 567 kg
0 to 300V Avoid Contact
6.4 m 771 kg
300V to 50KV 3.05
4.8 m 975 kg
50KV to 200KV 4.60 3.2 m 771 kg
200KV to 350KV 6.10 1.7 m 567 kg
350KV to 500KV 7.62 Maximum capacity - GS-3268 DC
500KV to 750KV 10.67 Maximum occupants
Indoor use 4
750KV to 1000KV 13.72
Outdoor use 2

Height of Platform Maximum Capacity

Allow for platform movement, electrical line sway or
9.8 m 454 kg
sag and beware of strong or gusty winds.
7.8 m 686 kg
Keep away from the machine if it contacts
energized power lines. Personnel on the ground or 5.8 m 919 kg
in the platform must not touch or operate the
3.8 m 686 kg
machine until energized power lines are shut off.
1.8 m 454 kg
Do not operate the machine during lightning or
storms.

Do not use the machine as a ground for welding.

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SAFETY RULES

Do not raise the platform unless the machine is on Do not drive the machine on a slope that exceeds
a firm, level surface. the slope and side slope rating of the machine.
Slope rating applies to machines in the stowed
position.

Maximum slope rating, stowed position

GS-2668DC 30% (17°)
GS-3268DC 25% (14°)

Maximum side slope rating,

stowed position 30% (17°)

Note: Slope rating is subject to ground conditions

and adequate traction.
Do not depend on the tilt alarm as a level indicator.
The tilt alarm sounds on the chassis and in the Do not tie the platform to adjacent structures.
platform when the machine is on a severe slope.
Do not place loads outside the platform perimeter.
If the tilt alarm sounds:
Do not use the platform controls to free a platform
Lower the platform. Move the machine to a firm
that is caught, snagged or otherwise prevented
level surface. If the tilt alarm sounds when the
from normal motion by an adjacent structure. All
platform is raised, use extreme caution to lower the
personnel must be removed from the platform
platform.
before attempting to free the platform using the
Do not alter or disable the limit switches. ground controls.

Do not drive over 0.8 km/h with the platform raised. Do not push off or pull toward any object outside of
the platform.
Use extreme care and slow speeds while driving
the machine in a stowed position across near holes GS-2668 DC
and drop-offs. Indoor use only - 4 person 400 N
Outdoor use - 4 person 400 N

GS-3268 DC
Indoor use only - 4 person 400 N
Outdoor use - 2 person 400 N

Part No. 1000059 GS-2668 DC • GS-3268 DC 3

Operator's Manual Fourth Edition • Second Printing

SAFETY RULES

Do not alter or disable machine components that in Do not place or attach fixed or overhanging loads to
any way affect safety and stability. any part of this machine.
Do not modify or alter an aerial work platform
without written permission from the manufacturer.
Mounting attachments for holding tools or other
materials onto the platform, toeboards or guard rail
system can increase the weight in the platform and
the surface area of the platform or the load.

Do not replace items critical to machine stability

with items of different weight or specification.

Do not use batteries that weigh less than the

original equipment. Batteries are used as
counterweight and are critical to machine stability. Do not place ladders or scaffolds in the platform or
Each battery must weigh 30 kg. against any part of this machine.

Do not raise the platform when wind speeds may Do not transport tools and materials unless they are
exceed 12.5 m/s. If wind speeds exceed 12.5 m/s evenly distributed and can be safely handled by
when the platform is raised, lower the platform and person(s) in the platform.
do not continue to operate the machine. Do not use the machine on a moving or mobile
Do not operate the machine in strong or gusty surface or vehicle.
winds. Do not increase the surface area of the Be sure all tires are in good condition, castle nuts
platform or the load. Increasing the area exposed to are properly tightened and lock plates are properly
the wind will decrease machine stability. installed.
Do not use the machine as a crane.

Do not drive the machine on or near uneven terrain,

unstable surfaces or other hazardous conditions
with the platform raised.

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SAFETY RULES

Fall Hazards Collision Hazards

The guard rail system provides fall protection. If Be aware of limited sight
occupants of the platform are required to wear distance and blind spots
personal fall protection equipment (PFPE) due to when driving or operating.
job site or employer rules, PFPE equipment and its
use shall be in accordance with the PFPE Be aware of the extended platform position when
manufacturer’s instructions and applicable moving the machine.
governmental requirements.
The machine must be on a level surface or secured
Do not sit, stand or climb on the platform guard before releasing the brakes.
rails. Maintain a firm footing on the platform floor at
Operators must comply with employer, job site and
all times.
governmental rules regarding the use of personal
protective equipment.

Check the work area for overhead obstructions or

other possible hazards.

Do not climb down from the platform when raised.

Keep the platform floor clear of debris.
Close the entry gate before operating.
Do not operate the machine unless the guard rails Be aware of crushing hazards when grasping the
are properly installed and the entry is secured for platform guard rail.
operation. Observe and use the color-coded direction arrows
on the platform controls and platform decal plate for
drive and steer functions.

Do not operate a machine in the path of any crane

or moving overhead machinery unless the controls
of the crane have been locked out and/or
precautions have been taken to prevent any
potential collision.

Part No. 1000059 GS-2668 DC • GS-3268 DC 5

Operator's Manual Fourth Edition • Second Printing

SAFETY RULES

No stunt driving or horseplay while operating a Explosion and Fire Hazards

machine.
Do not operate the machine in hazardous locations
Do not lower the platform unless the area below is or locations where potentially flammable or
clear of personnel and obstructions. explosive gases or particles may be present.

Damaged Machine Hazards

Do not use a damaged or malfunctioning machine.

Conduct a thorough pre-operation inspection of the

machine and test all functions before each work
shift. Immediately tag and remove from service a
damaged or malfunctioning machine.

Be sure all maintenance has been performed as

Limit travel speed according to the condition of the specified in this manual and the appropriate service
ground surface, congestion, slope, location of manual.
personnel and any other factors which may cause Be sure all decals are in place and legible.
collision.
Be sure the operator’s, safety and responsibilities
Bodily Injury Hazard manuals are complete, legible and in the storage
container located on the platform.
Do not operate the machine with a hydraulic oil or
air leak. An air leak or hydraulic leak can penetrate Crushing Hazards
and/or burn skin.
Keep hands and limbs out of scissors.
Improper contact with components under any cover
will cause serious injury. Only trained maintenance Use common sense and planning when operating
personnel should access compartments. Access the machine with the controller from the ground.
by the operator is only advised when performing a Maintain safe distances between the operator, the
pre-operation inspection. All compartments must machine and fixed objects.
remain closed and secured during operation.
Maintain a firm grasp on the platform rail when
Component Damage Hazards pulling the snap pin. Do not allow the platform guard
rails to fall.
Do not use the machine as a ground for welding.

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SAFETY RULES

Decal Legend
Genie product decals use symbols, color coding
and signal words to identify the following:

Safety alert symbol—used to alert

personnel to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Red—used to indicate the
presence of an imminently
hazardous situation which, if not
avoided, will result in death or
serious injury.
Orange—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.
Yellow with safety alert symbol—
used to indicate the presence of a
potentially hazardous situation
which, if not avoided, may cause
minor or moderate injury.
Yellow without safety alert
symbol—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, may result in property
damage.
Green—used to indicate operation
or maintenance information.

Part No. 1000059 GS-2668 DC • GS-3268 DC 7

Operator's Manual Fourth Edition • Second Printing

SAFETY RULES

Battery Safety Component Damage Hazard

Do not use any battery charger greater than 48V to
Burn Hazards charge the batteries.
Batteries contain acid. Always wear protective
clothing and eye wear when working with batteries.
Electrocution Hazards
Connect the battery charger to a
grounded, AC 3-wire electrical
outlet only.
Inspect daily for damaged cord,
cables and wires. Replace
damaged items before
operating.

Avoid electrical shock from contact with battery

terminals. Remove all rings, watches and other
Avoid spilling or contacting battery acid. Neutralize jewelry.
battery acid spills with baking soda and water.
Tip-over Hazard
Do not expose the batteries or the charger to
water or rain. Do not use batteries that weigh less than the
original equipment. Batteries are used as
Explosion Hazards counterweight and are critical to machine stability.
Each battery must weigh 30 kg.
Keep sparks, flames
and lighted tobacco Lifting Hazard
away from batteries.
Batteries emit an Use the appropriate number of people and proper
explosive gas. lifting techniques when lifting batteries.

The battery tray should

remain open during the
entire charging cycle.

Do not contact the battery terminals or the cable

clamps with tools that may cause sparks.

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Legend

1 Platform entry gate 9 Steer tire 16 Ground controls side cover

2 Platform guard rails 10 Power to platform pigtail 17 Hydraulic oil level indicator
3 Lanyard anchorage point 11 Power to charger pigtail and (under cover)
4 Platform extension lock battery charger (under cover) 18 Brake release pump knob and
handle 12 Non-steer tire brake release knob (hidden
from view in this picture)
5 Manual storage container 13 Tilt alarm (under cover)
19 Safety arm
6 Platform controls 14 Entry ladder/transport
tie-down 20 Capacity indicator (if
7 Platform extension
equipped)
8 Battery side cover 15 Ground controls with manual
lowering and LED diagnostic 21 GFCI outlet
readout

Part No. 1000059 GS-2668 DC • GS-3268 DC 9

Operator's Manual Fourth Edition • Second Printing

Controls

Platform Controls
1 Red Emergency Stop button 5 Proportional control handle and function enable
2 LED diagnostic readout / Battery charge switch for lift and drive functions
indicator 6 Thumb rocker switch for steer functions
3 Lift function select button 7 Drive speed button
4 Horn button (if equipped) 8 Drive function select button

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CONTROLS

1 2 3 4

STOP
00009.9

8 7 6 5

Ground Control Panel

1 LED diagnostic readout 6 Function enable button
2 Hour meter 7 Key switch for platform/off/ground control
3 Red Emergency Stop button selection
4 7 amp circuit breaker for controls circuit 8 Platform up button
5 Platform down button 9 Auxiliary lowering button

Part No. 1000059 GS-2668 DC • GS-3268 DC 11

Operator's Manual Fourth Edition • Second Printing

Pre-operation Inspection

Fundamentals
It is the responsibility of the operator to perform a
pre-operation inspection and routine maintenance.

The pre-operation inspection is a visual inspection

performed by the operator prior to each work shift.
The inspection is designed to discover if anything
Do Not Operate Unless: is apparently wrong with a machine before the
You learn and practice the principles of safe operator performs the function tests.
machine operation contained in this operator's The pre-operation inspection also serves to
manual. determine if routine maintenance procedures are
1 Avoid hazardous situations. required. Only routine maintenance items specified
in this manual may be performed by the operator.
2 Always perform a pre-operation
inspection. Refer to the list on the next page and check each
of the items.
Know and understand the pre-operation
inspection before going on to the next If damage or any variation from factory delivered
section. condition is discovered, the machine must be
tagged and removed from service.
3 Always perform function tests prior to use.
4 Inspect the workplace. Repairs to the machine may only be made by a
qualified service technician, according to the
5 Only use the machine as it was intended. manufacturer's specifications. After repairs are
completed, the operator must perform a
pre-operation inspection again before going on to
the function tests.
Scheduled maintenance inspections shall be
performed by qualified service technicians,
according to the manufacturer's specifications and
the requirements listed in the responsibilities
manual.

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PRE-OPERATION INSPECTION

Pre-operation Inspection
R Be sure that the operator's, safety and R Platform extension
responsibilities manuals are complete, legible R Scissor pins and retaining fasteners
and in the storage container located on the
platform. R Platform control joystick

R Be sure that all decals are legible and in place. R Inverter (if equipped)
See Decals section. Check entire machine for:
R Check for hydraulic oil leaks and proper oil level. R Cracks in welds or structural components
Add oil if needed. See Maintenance section.
R Dents or damage to machine
R Check for battery fluid leaks and proper fluid
level. Add distilled water if needed. See R Be sure that all structural and other critical
Maintenance section. components are present and all associated
fasteners and pins are in place and properly
Check the following components or areas for tightened.
damage, improperly installed or missing parts and
unauthorized modifications: R Be sure side rails are installed and snap pins
and bolts are fastened
R Electrical components, wiring and electrical
cables R Be sure that the chassis trays are closed and
latched and the batteries are properly
R Hydraulic power unit, tank, hoses, connected.
fittings, cylinders and manifolds
R Battery pack and connections
R Drive motors
R Wear pads
R Tires and wheels
R Limit switches, alarms and horn
R Nuts, bolts and other fasteners
R Platform entry gate
R Beacon and alarms (if equipped)
R Brake release components
R Platform overload components
R Safety arm

Part No. 1000059 GS-2668 DC • GS-3268 DC 13

Operator's Manual Fourth Edition • Second Printing

Maintenance

Check the Hydraulic Oil Level

Maintaining the hydraulic oil at the proper level is

essential to machine operation. Improper hydraulic
oil levels can damage hydraulic components. Daily
Observe and Obey: checks allow the inspector to identify changes in oil
level that might indicate the presence of hydraulic
Only routine maintenance items specified in this system problems.
manual shall be performed by the operator.
Perform this procedure with the
Scheduled maintenance inspections shall be
platform in the stowed position.
completed by qualified service technicians,
according to the manufacturer's specifications 1 Visually inspect the sight gauge located on the
and the requirements specified in the side of the hydraulic tank.
responsibilities manual.
Result: The hydraulic oil level should be within
the top 5 cm of the sight gauge.
2 Add oil if necessary. Do not overfill.
Maintenance Symbols Legend
Hydraulic oil specifications
The following symbols have been
used in this manual to help Hydraulic oil type Chevron Rykon
communicate the intent of the Premium MV equivalent
instructions. When one or more of
the symbols appear at the
beginning of a maintenance
procedure, it conveys the meaning
below.

Indicates that tools will be required to

perform this procedure.

Indicates that new parts will be required to

perform this procedure.

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Fourth Edition • Second Printing Operator's Manual

MAINTENANCE

Check the Batteries Scheduled Maintenance

Maintenance performed quarterly, annually and
every two years must be completed by a person
trained and qualified to perform maintenance on ths
Proper battery condition is essential to good machine according to the procedures found in the
performance and operational safety. Improper fluid service manual for this machine.
levels or damaged cables and connections can
result in component damage and hazardous Machines that have been out of service for more
conditions. than three months must receive the quarterly
inspection before they are put back into service.
This procedure does not need to
be performed on machines with
sealed or maintenance-free
batteries.
Electrocution hazard. Contact with
hot or live circuits may result in
death or serious injury. Remove all
rings, watches and other jewelry.
Bodily injury hazard. Batteries
contain acid. Avoid spilling or
contacting battery acid. Neutralize
battery acid spills with baking soda
and water.
Perform this test after fully
charging the batteries.
1 Put on protective clothing and eye wear.
2 Be sure that the battery cable connections are
tight and free of corrosion.
3 Be sure that the battery hold-down brackets are
in place and secure.
4 Remove the battery vent caps.
5 Check the battery acid level of each battery. If
needed, replenish with distilled water to the
bottom of the battery fill tube. Do not overfill.
6 Install the vent caps.
Adding terminal protectors and a
corrosion preventative sealant will
help eliminate corrosion on the
battery terminals and cables.

Part No. 1000059 GS-2668 DC • GS-3268 DC 15

Operator's Manual Fourth Edition • Second Printing

Function Tests

Fundamentals
The function tests are designed to discover any
malfunctions before the machine is put into service.
The operator must follow the step-by-step
instructions to test all machine functions.

A malfunctioning machine must never be used. If

Do Not Operate Unless: malfunctions are discovered, the machine must be
You learn and practice the principles of safe tagged and removed from service. Repairs to the
machine operation contained in this operator's machine may only be made by a qualified service
manual. technician, according to the manufacturer's
specifications.
1 Avoid hazardous situations.
After repairs are completed, the operator must
2 Always perform a pre-operation perform a pre-operation inspection and function
inspection. tests again before putting the machine into service.
3 Always perform function tests prior to
use.
Know and understand the function tests
before going on to the next section.
4 Inspect the workplace.
5 Only use the machine as it was intended.

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FUNCTION TESTS

1 Select a test area that is firm, level and free of Result: The platform should raise.
obstruction.
10 Push and hold the function enable button and
2 Be sure the battery pack is connected. activate the platform down function.

At the Ground Controls Result: The platform should lower. The descent
alarm should sound while the platform is
3 Pull out the platform and ground red Emergency lowering.
Stop buttons to the on position.
Test the Auxiliary Lowering
4 Turn the key switch to ground control.
11 Push and hold the function enable button and
5 Observe the diagnostic LED readout at the activate the platform up function. Raise the
platform controls. platform approximately 60 cm.
Result: The LED should look like 12 Push and hold the auxiliary
the picture at right. lowering button.
Test the Emergency Stop Result: The platform should lower.
6 Push in the ground red Emergency Stop button The descent alarm will not sound.
to the off position. 13 Turn the key switch to platform control.
Result: No functions should operate.
At the Platform Controls
7 Pull out the red Emergency Stop button to
the on position. Test Emergency Stop

Test the Up/Down Functions 14 Push in the platform red Emergency Stop button
to the off position.
The descent alarm and the motion alarm sound at
60 beeps per minute and sound at the chassis. The Result: No functions should operate.
alarm that goes off when the machine is not level 15 Pull the red Emergency Stop button out to the
sounds at 180 beeps per minute and sounds at the on position.
chassis and in the platform.
Result: The green power light should come on.
8 Do not hold the function enable
button. Activate the platform up Test the Horn
function.
16 Push the horn button.
Result: No function should operate.
Result: The horn should sound.
9 Push and hold the function enable button and
activate the platform up function.

Part No. 1000059 GS-2668 DC • GS-3268 DC 17

Operator's Manual Fourth Edition • Second Printing

FUNCTION TESTS

Test the Function Enable Switch Test the Steering

17 Do not hold the function enable switch on the Note: When performing the steer and drive function
control handle. tests, stand in the platform facing the steer end of
the machine.
18 Slowly move the control handle in the direction
indicated by the blue arrow, then in the direction 24 Press the drive function select
indicated by the yellow arrow. button.
Result: No functions should operate. 25 Press and hold the function
Test the Up/Down Functions enable switch on the control
handle.
19 Press the lift function select
26 Depress the thumb rocker switch on top of the
button.
control handle in the direction identified by the
20 Press and hold the function blue triangle on the control panel.
enable switch on the control
handle. Result: The steer wheels should turn in the
direction that the blue triangle points on the
21 Slowly move the control handle in the direction control panel.
indicated by the blue arrow.
27 Depress the thumb rocker switch in the direction
Result: The platform should raise. identified by the yellow triangle on the control
panel.
22 Release the control handle.
Result: The steer wheels should turn in the
Result: The platform should stop raising.
direction that the yellow triangle points on the
23 Press and hold the function enable switch. control panel.
Slowly move the control handle in the direction
Test Drive and Braking
indicated by the yellow arrow.
Result: The platform should lower. The descent 28 Press and hold the function enable switch on the
alarm should sound while the platform is control handle.
lowering. 29 Slowly move the control handle in the direction
indicated by the blue arrow on the control panel
until the machine begins to move, then return
the handle to the center position.
Result: The machine should move in the
direction that the blue arrow points on the
control panel, then come to an abrupt stop.

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FUNCTION TESTS

30 Press and hold the function enable switch. Test Limited Drive Speed
31 Slowly move the control handle in the direction 38 Press the lift function select button.
indicated by the yellow arrow on the control
panel until the machine begins to move, then 39 Press and hold the function enable switch on the
return the handle to the center position. control handle.

Result: The machine should move in the 40 Slowly move the control handle in the direction
direction that the yellow arrow points on the indicated by the blue arrow. Raise the platform
control panel, then come to an abrupt stop. approximately 2.4 m from the ground.

Note: The brakes must be able to hold the machine 41 Press the drive function select button.
on any slope it is able to climb. 42 Press and hold the function enable switch on the
control handle.
Test the Tilt Sensor Operation
43 Slowly move the control handle to the full drive
Note: Perform this test from the ground with the position.
platform controller. Do not stand in the platform.
Result: The maximum achievable drive speed
32 Fully lower the platform. with the platform raised should not exceed
33 Drive both wheels on one side onto a 10 cm 22 cm per second.
block or onto a curb. If the drive speed with the platform raised exceeds
34 Raise the platform approximately 2.4 m from the 22 cm per second, immediately tag and remove the
ground. machine from service.

Result: The platform should stop and the tilt

alarm will sound at 180 beeps per minute.
35 Push the drive select button.
36 Move the drive control handle in the direction
indicated by the blue arrow, then move the drive
control handle in the direction indicated by the
yellow arrow.
Result: The drive function should not work in
either direction.
37 Lower the platform and drive the machine off the
block.

Part No. 1000059 GS-2668 DC • GS-3268 DC 19

Operator's Manual Fourth Edition • Second Printing

Workplace Inspection

Workplace Inspection
Be aware of and avoid the following hazardous
situations:

· drop-offs or holes
· bumps, floor obstructions or debris
Do Not Operate Unless: · sloped surfaces
You learn and practice the principles of safe · unstable or slippery surfaces
machine operation contained in this operator's
manual. · overhead obstructions and high voltage
conductors
1 Avoid hazardous situations.
· hazardous locations
2 Always perform a pre-operation
inspection. · inadequate surface support to withstand all load
forces imposed by the machine
3 Always perform function tests prior to use.
· wind and weather conditions
4 Inspect the workplace.
· the presence of unauthorized personnel
Know and understand the workplace
inspection before going on to the next · other possible unsafe conditions
section.
5 Only use the machine as it was intended.

Fundamentals
The workplace inspection helps the operator
determine if the workplace is suitable for safe
machine operation. It should be performed by the
operator prior to moving the machine to the
workplace.
It is the operator's responsibility to read and
remember the workplace hazards, then watch for
and avoid them while moving, setting up and
operating the machine.

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Fourth Edition • Second Printing Operator's Manual

Operating Instructions

Fundamentals
The Operating Instructions section provides
instructions for each aspect of machine operation.
It is the operator's responsibility to follow all the
safety rules and instructions in the operator's,
safety and responsibilities manuals.
Do Not Operate Unless: Using the machine for anything other than lifting
You learn and practice the principles of safe personnel, along with their tools and materials, to
machine operation contained in this operator's an aerial work site is unsafe and dangerous.
manual. Only trained and authorized personnel should be
1 Avoid hazardous situations. permitted to operate a machine. If more than one
operator is expected to use a machine at different
2 Always perform a pre-operation times in the same work shift, they must all be
inspection. qualified operators and are all expected to follow all
3 Always perform function tests prior to use. safety rules and instructions in the operator's,
safety and responsibilities manuals. That means
4 Inspect the workplace. every new operator should perform a pre-operation
5 Only use the machine as it was intended. inspection, function tests, and a workplace
inspection before using the machine.

Part No. 1000059 GS-2668 DC • GS-3268 DC 21

Operator's Manual Fourth Edition • Second Printing

OPERATING INSTRUCTIONS

Emergency Stop Operation From Platform

Push in the red Emergency Stop button to the off 1 Turn the key switch to platform control.
position at the ground controls or the platform
2 Pull out the ground and platform red Emergency
controls to stop all functions.
Stop buttons to the on position.
Repair any function that operates when either red
3 Be sure the battery pack is connected before
Emergency Stop button is pushed in.
operating the machine.
Auxiliary Lowering To Position Platform

1 Turn the key switch to ground 1 Press the lift function select button.
control.
2 Press and hold the function enable switch on the
2 Pull out the ground red control handle.
Emergency Stop button to the on
3 Move the control handle according to the
position.
markings on the control panel.
3 Push and hold the auxiliary lowering button.
To Steer
Operation From Ground 1 Press the drive function select
button
1 Turn the key switch to ground control.
2 Press and hold the function
2 Pull out both ground and platform red
enable switch on the control
Emergency Stop buttons to the on position.
handle.
3 Be sure the battery pack is connected before
3 Turn the steer wheels with the thumb rocker
operating the machine.
switch located on the top of the control handle.
To Position Platform
To Drive
1 Push and hold the function enable button.
1 Press and hold the function
2 Activate the platform up or the platform down enable switch.
function.
2 Increase speed: Slowly move
Drive and steer functions are not available from the the control handle off center.
ground controls.
Decrease speed: Slowly move
the control handle toward center.
Stop: Return the control handle to center or
release the function enable switch.

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OPERATING INSTRUCTIONS

Use the color-coded direction arrows on the To determine the slope grade:
platform controls and on the platform to identify the
direction the machine will travel. Measure the slope with a digital inclinometer OR
use the following procedure.
Machine travel speed is restricted when the
platform is raised. You will need:

Battery condition will affect machine performance. carpenter’s level

When the battery charge indicator light flashes, the straight piece of wood, at least 1 m long
machine drive speed is limited.
tape measure
To reduce drive speed
Lay the piece of wood on the slope.
The drive controls can operate in two different drive
At downhill end, lay the level on the top edge of the
speed modes. When the drive speed button light is
piece of wood and lift the end until the piece of
on, slow drive speed mode is active. When the
wood is level.
button light is off, fast drive speed mode is active.
While holding the piece of wood level, measure the
Press the drive speed button to select distance from the bottom of the piece of wood to
the desired drive speed. the ground.

Divide the tape measure distance (rise) by the

Driving on a slope
length of the piece of wood (run) and multiply by
Determine the slope and and side slope ratings for 100.
the machine and determine the slope grade.
Example:
Maximum slope rating, stowed run
position:
GS-2668DC: 30% (17°)
GS-3268DC : 25% (14°)
Maximum side slope rating, stowed rise
position: 30% (17°)

Note: Slope rating is subject to ground conditions

and adequate traction.
Run = 3.6 m
Press the drive speed button to the fast drive
Rise = 0.3 m
speed mode.
0.3 m ÷ 3.6 m = 0.083 x 100 = 8.3%
If the slope exceeds the maximum slope or side
slope rating, then the machine must be winched or
transported up or down the slope. See Transport
and Lifting section.

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OPERATING INSTRUCTIONS

Error Indicator Readout Operation From Ground with

If the LED diagnostic readout Controller
displays a fault code, such as LL, Maintain safe distances between the operator, the
push in and pull out the red machine and fixed objects.
Emergency Stop button to reset the
system. Be aware of the direction the machine will travel
when using the controller.
To Extend and Retract Platform
(Manual Platform Extension) Battery Level Indicator
1 Lift the platform extension lock handle to the
horizontal position.
2 Push the platform extension lock handle to Full Low
extend the platform to the desired position.
Use the LED diagnostic readout on the platform
Do not stand on the platform extension while trying controls to determine the battery level.
to extend it.
Fall Protection
3 Lower the platform extension lock handle.
Personal fall protection equipment (PFPE) is not
Platform Overload required when operating this machine. If PFPE is
required by job site or employer rules, the following
Flashing OL in the LED diagnostic shall apply:
readout indicates the platform is
overloaded and no functions will All PFPE must comply with applicable
operate. An alarm will sound. governmental regulations and must be inspected
and used in accordance with the manufacturer’s
1 Push in the Red Emergency stop button to the instructions.
off position.
2 Remove weight from the platform. After Each Use
3 Pull out the Red Emergency stop button to the 1 Select a safe parking location—firm level
on position. surface, clear of obstructions and traffic.
2 Lower the platform.
3 Turn the key switch to the off position and
remove the key to secure from unauthorized
use.
4 Chock the wheels.
5 Charge the batteries.

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OPERATING INSTRUCTIONS

Dry Battery Filling and

Charging Instructions
1 Remove the battery vent caps and permanently
remove the plastic seal from the battery vent
openings.
2 Fill each cell with battery acid (electrolyte) until
Battery and Charger Instructions the level is sufficient to cover the plates.
Do not fill to maximum level until the battery charge
Observe and Obey: cycle is complete. Overfilling can cause the battery
Do not use an external charger or booster acid to overflow during charging. Neutralize battery
battery. acid spills with baking soda and water.

Charge the battery in a well-ventilated area. 3 Install the battery vent caps.

Use proper AC input voltage for charging as 4 Charge the battery.

indicated on the charger. 5 Check the battery acid level when the charging
Use only a Genie authorized battery and cycle is complete. Replenish with distilled water
charger. to the bottom of the fill tube. Do not overfill.

To Charge Battery
1 Be sure the batteries are connected before
charging the batteries.
2 Open the battery compartment. The
compartment should remain open for the entire
charging cycle.
3 Remove the battery vent caps and check the
battery acid level. If necessary, add only
enough distilled water to cover the plates. Do
not overfill prior to the charge cycle.
4 Replace the battery vent caps.
5 Connect the battery charger to a grounded AC
circuit.
6 The charger will indicate when the battery is fully
charged.
7 Check the battery acid level when the charging
cycle is complete. Replenish with distilled water
to the bottom of the fill tube. Do not overfill.

Part No. 1000059 GS-2668 DC • GS-3268 DC 25

Operator's Manual Fourth Edition • Second Printing

Decals

Decal Inspection
Use the pictures on the next page to verify that all
decals are legible and in place.

Below is a numerical list with quantities and

descriptions.

Part No. Description Quantity Part No. Description Quantity

28171 Label - No Smoking 1 82748 Label - Wheel Load, GS-2668 DC 4
28174 Label - Power to Platform, 230V 3 82749 Label - Wheel Load, GS-3268 DC 4
28235 Label - Power to Platform, 115V 3 82811 Danger - Max Manual Force/Wind Speed,
GS-2668 DC* 1
40434 Label - Lanyard Anchorage 2
82839 Danger - Max Manual Force/Wind Speed,
43618 Label - Directional Arrows 1 GS-3268 DC* 1
43658 Label - Power to Charger - 230V 1 82875 Label - Capacity Indicator, GS-2668 DC
44980 Label - Power to Charger - 115V 1 (if equipped) 1

44981 Label - Air Line to Platform 2 82876 Label - Capacity Indicator, GS-3268 DC
(if equipped) 1
52475 Label - Transport Tie-down 4
82877 Danger - Max Capacity, GS-2668 DC 1
52966 Cosmetic - 4 x 2 2
82878 Danger - Max Capacity, GS-3268 DC 1
62061 Cosmetic - Genie GS-2668 DC 2
82924 Caution - Component Damage 1
62062 Cosmetic - Genie GS-3268 DC 2
97718 Danger - Max Manual Force/Wind Speed* 1
82261 Ground Control Panel 1
97719 Label - Safety Arm 1
82474 Danger - Safety Chock 2
97772 Platform Control Panel 1
82476 Danger - Electrocution Hazard 2
133261 Label - Maximum Capacity, GS-2668 DC 1
82481 Danger - Battery Safety 1
133262 Label - Maximum Capacity, GS3268 DC 1
82482 Label - Auxiliary Lowering 1
82487 Label - Read the Manual 2
82495 Danger - Brake Release Safety 1
82560 Warning - Skin Injection Hazard 1
*Refer to the machine serial label to determine
82562 Danger - Crushing Hazard 4
which manual force/wind speed decal is appropriate
for your machine.

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DECALS

Battery Side

Ground Controls
Side

Shading indicates decal is

hidden from view, i.e. under
covers

Part No. 1000059 GS-2668 DC • GS-3268 DC 27

Operator's Manual Fourth Edition • Second Printing

Transport and Lifting Instructions

Brake Release
Operation
1 Chock the wheels to prevent the machine from
rolling.
2 Be sure the winch line is properly secured to the
Observe and Obey: drive chassis tie points and the path is clear of
all obstructions.
Common sense and planning must be applied to
control the movement of the machine when 3 Push in the brake release knob to open the
lifting it with a crane or forklift. brake valve.

The transport vehicle must be parked on a level 4 Pump the brake release pump knob.
surface. After the machine is loaded:
The transport vehicle must be secured to 1 Chock the wheels to prevent the machine from
prevent rolling while the machine is being rolling.
loaded.
2 Press and hold the function enable switch on
Be sure the vehicle capacity, loading surfaces the control handle. Move the control handle off
and chains or straps are sufficient to withstand center to reset the brakes.
the machine weight. See the serial label for the
machine weight. Towing the Genie GS-2668 DC or the Genie
GS-3268 DC is not recommended. If the machine
The machine must be on a level surface or must be towed, do not exceed 3.2 km/h.
secured before releasing the brakes.
Do not drive the machine on a slope that
exceeds the slope or side slope rating. See
Driving on a Slope in the Operating Instructions
section.
If the slope of the transport vehicle bed exceeds
the maximum slope rating, the machine must be
loaded and unloaded using a winch as
described.

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TRANSPORT AND LIFTING INSTRUCTIONS

Center of gravity X Axis Y Axis

GS-2668 DC 87.4 cm 65.5 cm

GS-3268 DC 84.6 cm 69.3 cm

Observe and Obey:

Only qualified riggers should rig and lift the
machine.
Be sure the crane capacity, loading surfaces
and straps or lines are sufficient to withstand
the machine weight. See the serial label for the
machine weight.

Lifting Instructions
Fully lower the platform. Be sure the extension
deck, controls and covers are secure. Remove all
loose items on the machine.

Determine the center of gravity of your machine

using the table and the picture on this page.
Attach the rigging only to the designated lifting
points on the machine. There are two lifting points
on each end of the machine.

Adjust the rigging to prevent damage to the

machine and to keep the machine level.

Y Axis

X Axis

Part No. 1000059 GS-2668 DC • GS-3268 DC 29

Operator's Manual Fourth Edition • Second Printing

TRANSPORT AND LIFTING INSTRUCTIONS

Securing to Truck or Trailer for Use chains or straps of ample load capacity.
Transit Use a minimum of 2 chains or straps.

Retract and secure the extension deck. Adjust the rigging to prevent damage to the chains.

Turn the key switch to the off position and remove If the railings have been folded down, secure them
the key before transporting. with straps before transporting.

Inspect the entire machine for loose or unsecured

items.

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Specifications

Model GS-2668 DC Platform dimensions

Height, working maximum 9.9 m Platform length x width 2.5 x 1.55 m

Height, platform maximum 7.9 m Platform extension length 1.52 m

Height, stowed maximum 2.34 m AC outlet in platform standard

Rails up
Maximum hydraulic pressure 241 bar
Height, stowed maximum 1.7 m (functions)
Rails lowered
Tires size 23 x 10.5 x 360
Height, stowed maximum 1.18 m
Rails off Airborne noise emissions 80 dB
Maximum sound level at normal operating workstations
Height, guard rails 1.02 m (A-weighted)

Width 1.73 m Maximum slope rating,

stowed position 30% / 17°
Length, platform retracted 2.67 m
Maximum side slope rating,
Length, platform extended 4.1 m stowed position 30% / 17°
Maximum load capacity Note: Slope rating is subject to ground conditions and
machines without capacity indicator 567 kg adequate traction.
Maximum load capacity Drive speeds
machines with capacity indicator 567 - 975 kg
Stowed, maximum 4.8 km/h
Maximum wind speed 12.5 m/s
Platform raised, maximum 0.8 km/h
Wheelbase 1.85 m 12.2 m/54.6 sec
Turning radius (outside) 3.68 m Floor Loading Information
Turning radius (inside) 1.52 m Tire load, maximum 934 kg
Ground clearance 19 cm Tire contact pressure 8.08 kg/cm2
789 kPa
Weight See Serial Label
(Machine weights vary with option configurations) Occupied floor pressure 810kg/m2
7.94 kPa
Power source 8 Batteries, 225AH

System voltage 48V Note: Floor loading information is approximate and

does not incorporate different option configurations.
Controls Proportional
It should be used only with adequate safety factors.

Continuous improvement of our products is a Genie policy.

Product specifications are subject to change without notice or obligation.

Part No. 1000059 GS-2668 DC • GS-3268 DC 31

Operator's Manual Fourth Edition • Second Printing

SPECIFICATIONS

Model GS-3268 DC Platform dimensions

Height, working maximum 11.8 m Platform length x width 2.5 x 1.55 m

Height, platform maximum 9.8 m Platform extension length 1.5 m

Height, stowed maximum 2.46 m AC outlet in platform standard

Rails up
Maximum hydraulic pressure 241 bar
Height, stowed maximum 1.77 m (functions)
Rails lowered
Tires size 23 x 10.5 x 360
Height, stowed maximum 1.31 m
Rails off Airborne noise emissions 80 dB
Maximum sound level at normal operating workstations
Height, guard rails 1.02 m (A-weighted)

Width 1.73 m Maximum slope rating,

stowed position 25% / 14°
Length, platform retracted 2.67 m
Maximum side slope rating,
Length, platform extended 4.1 m stowed position 30% / 17°
Maximum load capacity Note: Slope rating is subject to ground conditions and
machines without capacity indicator 454 kg adequate traction.
Maximum load capacity Drive speeds
machines with capacity indicator 454 - 919 kg
Stowed, maximum 4.8 km/h
Maximum wind speed 12.5 m/s
Platform raised, maximum 0.8 km/h
Wheelbase 1.85 m 12.2 m/54.6 sec
Turning radius (outside) 3.68 m Floor loading information
Turning radius (inside) 1.52 m Tire load, maximum 1048 kg
Ground clearance 19 cm Tire contact pressure 10.32 kg/cm2
1011 kPa
Weight See Serial Label
(Machine weights vary with option configurations) Occupied floor pressure 932 kg/m2
9.14 kPa
Power source 8 Batteries, 225AH

System voltage 48V Note: Floor loading information is approximate and

does not incorporate different option configurations.
Controls Proportional
It should be used only with adequate safety factors.

Continuous improvement of our products is a Genie policy.

Product specifications are subject to change without notice or obligation.

32 GS-2668 DC • GS-3268 DC Part No. 1000059

 Genie North America
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