Instruction Book: Firmware V02.01.07 and Later Isscom S 4200
Instruction Book: Firmware V02.01.07 and Later Isscom S 4200
The content of this Instruction Book is provided for informational use only and is subject to change
without notice. Beckwith Electric Co., Inc. has approved only the English version of this document.
SYNCHRONIZING
Standard Features
Automatic Transfer: The digital Motor Bus Transfer Manual Transfer: When a Manual Transfer is initiated
System (MBTS) provides the following Automatic the digital MBTS provides the following:
Transfer logic and features:
Sync check functions with adjustable parameters
• Transfer initiated by protective relay external to
the MBTS • Hot Parallel Transfer if enabled (make-before-
break)
• Automatic Transfer after a loss of the motor bus
supply voltage based on the programmable • Fast Transfer, In-Phase Transfer, and Residual
undervoltage element. This provides a selectable Voltage Transfer (if the Hot Parallel Transfer is
backup feature if a manual or protective relay disabled)
transfer is not initiated. • Programmable Load Shedding with no time
• Fast Transfer with adjustable phase angle limit delay for Fast Transfer
• In-Phase Transfer at the first phase coincidence • Programmable load shedding prior to initiating
if Fast Transfer is not possible In-phase Transfer and Residual Voltage Transfer
• Residual Voltage Transfer at an adjustable low • Verify the new source (the source to which the
residual voltage limit if Fast Transfer and In- bus is being transferred) is healthy and within
Phase Transfer are not possible acceptable upper and lower voltage limits
• Verify the new source (the source to which the • Breaker failure monitoring
bus is being transferred) is healthy and within • Four trip and close circuit monitoring inputs
acceptable upper and lower voltage limits
–2–
M‑4272 Digital Motor Bus Transfer System – Specification
–3–
M‑4272 Digital Motor Bus Transfer System – Specification
The M‑4272 Digital Motor Bus Transfer System provides Automatic and Manual Transfers. The Fast Transfer,
In-Phase Transfer, and Residual Voltage Transfer methods are activated at the same time, if enabled. If the
conditions for the Fast Transfer are not met, then the In-Phase Transfer or the Residual Voltage Transfer will be
attempted. The Fixed Time Transfer is also provided if during a transfer operation, it is not possible to monitor
the motor bus voltage (due to Bus VT fuse loss, for example). The In-Phase Transfer, Residual Voltage Transfer,
and Fixed Time Transfer methods can be selectively disabled. The Automatic or Manual Transfer operation can
be blocked by control/status input or remote serial communications. See Figure 2 for Typical Application of Motor
Bus Transfer Systems and Figure 3 for Open Transition Transfer methods.
Automatic Transfer
Automatic Transfer can be initiated by an external protection trip signal (86P) or an external undervoltage function
(27) using control/status input to the Motor Bus Transfer System (MBTS) device or triggered by a sudden loss
of motor bus supply voltage using the internal bus undervoltage relay (27B Function). Automatic Transfer allows
transfer operation in both directions: from Source 1 to Source 2, and vice-versa. The Automatic Transfer provides
Fast Transfer, In-Phase Transfer, Residual Voltage Transfer and Fixed Time Transfer. The Automatic Transfer is
blocked when any lockout/blocking condition occurs. The MBTS will not respond to any transfer command and
will not send the trip command while in the lockout/blocking condition.
Manual Transfer
Manual transfer can be initiated by using the local Human-Machine Interface (HMI), from a control/status input
or through remote serial communications. The Manual Transfer allows transfer operation in either direction: from
Source 1 to Source 2, and vice versa. Manual Transfer provides Hot Parallel Transfer or a combination of Fast
Transfer, In-Phase Transfer and Residual Voltage Transfer. The Manual Transfer is blocked when any lockout/
blocking condition occurs. The MBTS will not respond to any transfer command and will not send the trip command
while in the lockout/blocking condition.
Transfer Modes
There are two transfer modes, Sequential and Simultaneous, in the open transition transfer operation.
* NOTE: The 'new source' is defined as the source to which the bus is being transferred.
–4–
M‑4272 Digital Motor Bus Transfer System – Specification
Auto Trip
If an external operation closes the second breaker while leaving the first one closed, and if the Auto Trip feature
is enabled, there is a breaker trip option: the MBTS will trip the breaker that was originally closed or the breaker
that has just been closed within an adjustable time delay (0 to 50 Cycles in increments of 0.5 Cycle) after the
second breaker is closed. This Auto Trip operates to transfer in either direction. The purpose is to allow external
parallel transfer but prohibits inadvertent parallel operation. It must be noted that the external operation that
closed the second breaker must be supervised by means external to the motor bust transfer system.
Auto Close
If an external operation opens the second breaker while leaving the first one open, and if the Auto Close feature
is selected, the MBTS will close the breaker that was originally opened. The originally opened breaker will be
closed using the Fast Transfer, In-Phase Transfer, Residual Voltage Transfer or Fixed Time Transfer method
depending upon the bus voltage decayed condition. This Auto Close operates to transfer in either direction. The
purpose is to permit a transfer when the normally-closed breaker is accidentally/inadvertently tripped resulting
in two open breakers. This operation is very similar to the regular transfer process except it does not send out
the trip command, since the second breaker is already opened.
* NOTE: The 'new source' is defined as the source to which the bus is being transferred.
–5–
M‑4272 Digital Motor Bus Transfer System – Specification
Lockout/Blocking
A transfer is blocked when any lockout/blocking condition described below is active:
• Voltage Blocking – If prior to a transfer, the new source* voltage exceeds the Upper or Lower voltage
limits, all transfers are blocked as long as the voltage remains outside these limits.
• External Blocking – When this control input contact is closed, all transfers are blocked.
• Incomplete Transfer Lockout – Blocks any transfer initiated by a protective relay initiate or an automatic
initiated transfer or manual transfer if the last transfer has not been completed within the time delay. A
time delay can be set from 50 to 3000 Cycles. The MBTS remains in the lockout condition until manually
reset.
• Bus VT Fuse Loss Blocking – Transfer is blocked if the Bus VT fuse loss is detected and the customer
has selected to block transfers when this occurs.
• "Both Breakers Same State" Blocking – If both breaker status contacts are in the open state, due to
an external operation that opens the second breaker while leaving the first one open, and if the Auto
Close feature is not selected, no transfer sequence is initiated. Furthermore, any subsequent initiation
of a transfer sequence while the breakers are in this state is inhibited. Also, if both breaker status
contacts are closed due to an external operation that closes the second breaker while leaving the first
one closed, and if the auto trip feature is disabled, no transfer sequence is initiated.
• Transfer in Process Blocking – Once a transfer is in process, any other transfer initiate inputs will be
ignored until the original transfer is complete.
• Blocking After Transfer – After a transfer has been completed, any additional transfers are blocked for
0 to 8160 cycles, as selected by the user.
• Trip/Close Circuit Open Blocking – Transfer is blocked if the Trip or Close Circuit Open is detected.
• 52a and 52b Position Disagreement Blocking – Transfer is blocked when the 52a and 52b status input
positions disagree (applicable when both 52a and 52b status inputs are used).
The Output 8 Lockout/Blocking Output is energized when any Lockout/Blocking condition as mentioned above
is active except Transfer In Process Blocking and Blocking After Transfer.
* NOTE: The 'new source' is defined as the source to which the bus is being transferred.
–6–
M‑4272 Digital Motor Bus Transfer System – Specification
TRANSFER SETTINGS
Setpoint
Ranges Increment Accuracy†
Automatic Transfer
Fast Transfer
Delta Phase Angle Limit* 0.0 to 90.0 Degrees 0.1 Degree ±0.5 Degree
Delta Voltage Limit 0 to 60 V 1V ±0.5 V or ±2%
Delta Frequency Limit 0.02 to 2.00 Hz 0.01 Hz ±0.01 Hz or 5%
Time Window** 1 to 10 Cycles 0.5 Cycle ±1 Cycle
Closing Command
Time Delay*** 0 to 10 Cycles 0.5 Cycle 1 Cycle
* Accuracy defined at a constant frequency with a delta frequency of zero (0).
** This timer is used to limit the time window during which a Fast Transfer may be initiated.
*** This time delay is only used for Fast Transfer in Simultaneous. The trip and close commands are normally issued
at the same time. This time delay allows the flexibility to delay the closing command to accomplish the break-before-
make mode of operation (open transition).
In-Phase Transfer
†
Select the greater of these accuracy values. Accuracy applies to sinusoidal voltage with constant amplitude and frequency.
–7–
M‑4272 Digital Motor Bus Transfer System – Specification
Manual Transfer
Fast Transfer
Delta Phase Angle Limit* 0.0 to 90.0 Degrees 0.1 Degree ±0.5 Degree
Delta Voltage Limit 0 to 60 V 1V ±0.5 V or ±2%
Delta Frequency Limit 0.02 to 2.00 Hz 0.01 Hz ±0.01 Hz or ±5%
Time Window** 1 to 10 Cycles 0.5 Cycle ±1 Cycle
Closing Command
Time Delay*** 0 to 10 Cycles 0.5 Cycle 1 Cycle
* Accuracy defined at a constant frequency with a delta frequency of zero (0).
** This timer is used to limit the time window during which a Fast Transfer may be initiated.
*** This time delay is only used for Fast Transfer in Simultaneous mode. The trip and close commands are normally
issued at the same time. This time delay allows the flexibility to delay the closing command to accomplish the break-
before-make mode of operation (open transition).
In-Phase Transfer
†
Select the greater of these accuracy values. Accuracy applies to sinusoidal voltage with constant amplitude and frequency.
–8–
M‑4272 Digital Motor Bus Transfer System – Specification
Auto Trip
†
Select the greater of these accuracy values. Accuracy applies to sinusoidal voltage with constant amplitude and frequency.
–9–
M‑4272 Digital Motor Bus Transfer System – Specification
contact closes. The selectable adaptive breaker closing time is also provided.
(2)
An alarm is activated if the actual Breaker Closing Time exceeds the programmed closing time by ±this value.
The Pickup Time Delay is used to block transfer when the 52a and 52b Status Input positions disagree.
†
Select the greater of these accuracy values. Accuracy applies to sinusoidal voltage with constant amplitude and frequency.
–10–
M‑4272 Digital Motor Bus Transfer System – Specification
Incomplete Transfer
Lockout Time(4) 50 to 3000 Cycles 1 Cycle ±1 Cycle or ±1%
Local Manual Transfer
Initiate Time Delay(5) 0 to 8160 Cycles 1 Cycle 1 Cycle or 1%
Remote Manual Transfer
Initiate Time Delay(6) 0 to 8160 Cycles 1 Cycle 1 Cycle or 1%
Blocking After
Transfer Time(7) 0 to 8160 Cycles 1 Cycle 1 Cycle or 1%
Trip Command
Pulse Length 15 to 30 Cycles 1 Cycle ±1 Cycle
Close Command
Pulse Length 15 to 30 Cycles 1 Cycle ±1 Cycle
Trip/Close Circuit
(TCM/CCM)
Open Condition
Block Transfer Disable/Enable
This timer is used for situations where the transfer was not completed. Response to a breaker failure is
(4)
Com1 port.
This time delay is only applicable when manual transfer is initiated from the Control/Status input, Com2 Port,
(6)
†
Select the greater of these accuracy values. Accuracy applies to sinusoidal voltage with constant amplitude and frequency.
–11–
M‑4272 Digital Motor Bus Transfer System – Specification
FUNCTIONS
Setpoint
Ranges Increment Accuracy†
FUNCTIONS (Cont.)
Setpoint
Ranges Increment Accuracy†
81R Pickup #1, #2 0.10 to 20.00 Hz/Sec. 0.01 Hz/Sec. ±0.05 Hz/Sec. or ±5%
Time Delay #1, #2 3 to 8160 Cycles 1 Cycle +20 Cycles
Negative Sequence
Voltage Inhibit 0 to 99% 1% ±0.5%
Increasing Frequency Enable/Disable
The 81R #1 Function can be used to initiate Load Shedding. 81R function can only be used when the bus voltage
input is three-phase, and for load shedding.
†
Select the greater of these accuracy values. Accuracy applies to sinusoidal voltage with constant amplitude and frequency.
–13–
M‑4272 Digital Motor Bus Transfer System – Specification
FUNCTIONS (Cont.)
Setpoint
Ranges Increment Accuracy†
ISSLogic®
ISSLogic uses control/status input status, system status, function status, output contact close signals
ISSL to develop 6 programmable logic schemes.
Time Delay #1-#6 0 to 65500 Cycles 1 Cycle 1 Cycle or 1%
Dropout/Reset Time Delay
#1-#6 0 to 65500 Cycles 1 Cycle 1 Cycle or 1%
†
Select the greater of these accuracy values. Accuracy applies to sinusoidal voltage with constant amplitude and frequency.
–14–
M‑4272 Digital Motor Bus Transfer System – Specification
Metering
The Digital Motor Bus Transfer System provides metering of voltage and current of the Source 1 and Source 2,
and Voltage and Frequency of the Motor Bus.
Metering accuracies are:
Voltage: ±0.5 V or ±0.5%, whichever is greater (from 57 to 63 Hz for 60 Hz models; from 47 to 53 Hz for
50 Hz models)
±1.0 V or ±0.75%, whichever is greater (below 57 Hz or beyond 63 Hz for 60 Hz models; below
47 Hz or beyond 53 Hz for 50 Hz models)
Current: 5 A rating, ±0.1 A or ±3%, whichever is greater
1 A rating, ±0.02 A or ±3%, whichever is greater
Frequency: ±0.02 Hz (from 57 to 63 Hz for 60 Hz models; from 47 to 53 Hz for 50 Hz models)
±0.1 Hz (below 57 Hz or beyond 63 Hz for 60 Hz models; below 47 Hz or beyond 53 Hz for 50
Hz models)
Phase Angle: ±0.5 degree or ±0.5%, whichever is greater
Oscillographic Recorder
The oscillographic recorder provides comprehensive data recording of all monitored waveforms, and status
inputs storing up to 248 cycles of data. The total record length is user-configurable from 1 to 16 partitions. The
number of samples per cycle used to store the data is user selectable. The number of samples per cycle that
can be selected is 16 or 32 (50 or 60 Hz). The number of samples selected effects the length of the data that can
be saved and its resolution. The lower the number of samples, the longer the record length that can be stored
(but at a lower resolution).
The oscillographic recorder is triggered by a designated control/status input (usually a protective relay initiate
input), an automatically initiated signal, a trip output, a manual transfer signal or from serial communications.
When untriggered, the recorder continuously stores waveform data, thereby keeping the most recent data in
memory. When triggered, the recorder stores pre-trigger data, then continues to store data in memory for a
user-defined, post-trigger delay period. The records may be analyzed using Beckwith Electric ISScom®
Communications and Oscillographic Analysis Software, and are also available in COMTRADE file format.
Depending on transfer type, up to four transfers will be stored. When 16 events are stored, any subsequent
event will cause the oldest event to be lost. Each Transfer Event Log parameter is time stamped with the date
and time in 1 ms increments.
The trigger and complete events are used to define the time frame during which the transfer event log is storing
information. A reset feature is provided to clear this log through the serial communications. The Transfer Event
Log is available for viewing utilizing the S‑4200 ISScom Communications Software.
*NOTE: The 'new source' is defined as the source to which the bus is being transferred.
–15–
M‑4272 Digital Motor Bus Transfer System – Specification
Calculations
Current and Voltage Values: The Digital Motor Bus Transfer System uses discrete Fourier Transform (DFT) and
RMS calculation algorithm on sampled voltage and current signals to extract fundamental amplitude, phase and
frequency for the M-4272.
Sensing Inputs
Nine Voltage Inputs – Rated for a nominal voltage of 60 Vac to 140 Vac (user configurable) at 60 Hz or 50 Hz.
Will withstand 240 V continuous voltage and 360 V for 10 seconds. Voltage transformer burden is less than 0.2
VA at 120 V. Source voltage may be phase-to ground or phase-to-phase connected. For proper operation of
M‑4272 MBTS, the connections for the Source 1, Source 2 and Bus voltages must match each other. The unit
may have up to three voltage inputs for each of the Source 1, Source 2, and Bus Voltages. Typical connection
diagrams are illustrated in Figures 10 through 15.
One Source 1 Current Input – Rated for a current (IR) of 5.0 A or 1.0 A (optional) at 60 Hz or 50 Hz. Will withstand
4 IR continuous current and 100 IR for 1 second. Current transformer burden is less than 0.5 VA at 5 A (5 A
option), or 0.3 VA at 1 A (1 A option).
One Source 2 Current Input – Rated for a current (IR) of 5.0 A or 1.0 A (optional) at 60 Hz or 50 Hz. Will withstand
4 IR continuous current and 100 IR for 1 second. Current transformer burden is less than 0.5 VA at 5 A (5 A
option), or 0.3 VA at 1 A (1 A option).
Control/Status Inputs
To provide proper operation and breaker status LED indication on the front panel, the INPUT1 through
INPUT 6 status inputs must be connected to the 52a, 52b, 52a/b and 52SP (service position) breaker status
contacts. The control/status inputs, INPUT7 through INPUT18, can be programmed to initiate the transfer
or block the transfer operation, trigger the oscillographic recorder, or to operate one or more outputs. The
control/status inputs are designed to be connected to dry contacts and are internally wetted with a 24 Vdc power
supply. The four Aux Inputs must be connected to the trip and close circuit monitoring. The minimum current
value to initiate/pickup an input is > 25 mA.
*NOTE: The 'new source' is defined as the source to which the bus is being transferred.
–16–
M‑4272 Digital Motor Bus Transfer System – Specification
Output Contacts
Output contacts OUTPUT1 through OUTPUT4 are available to Trip and Close the Source 1 and Source 2 breakers
and are closed for a defined pulse length (pulse length can be programmed from 15 to 30 Cycles). The power
supply alarm output contact (form 'b') and the self-test alarm output contact (form 'c'), and one output contact
for lockout or blocking status (form 'c'). These outputs are predefined.
The eleven programmable output contacts (ten form ‘a’ and one form ‘c’), the Lockout/Block alarm output contact
(form 'c'), the power supply alarm output contact (form 'b') and the self-test alarm output contact (form ‘c’), are
all rated as per IEEE C37.90 (See Tests and Standards section for details).
Any of the MBTS functions can be individually programmed to activate any one or more of the programmable
output contacts (Outputs 5 to 16). Any output contact can also be selected as pulsed or latched. ISSLogic can
also be used to activate an output contact.
*NOTE: The 'new source' is defined as the source to which the bus is being transferred.
–17–
M‑4272 Digital Motor Bus Transfer System – Specification
Communication
Communication ports include rear RS-232 and RS-485 ports, a front RS-232 port, a rear IRIG-B port, and
an Ethernet port (optional). The communications protocol implements serial, byte-oriented, asynchronous
communication, providing the following functions when used with the Windows® compatible S‑4200 ISScom
Communications and Oscillographic Analysis Software. MODBUS protocol is supported, providing:
• Interrogation and modification of setpoints and configuration
• Time-stamped status information for the 4 most recent Transfer Event logs
• Time-stamped status information for the 512 most recent events in the Sequence of Events log
• Real-time metering of all measured quantities, control status inputs, and outputs
• Downloading of recorded oscillographic data and Sequence of Events recorder data
• Initiate manual transfer and Sequence of Events recorder
The ISScom Communications and Oscillographic Analysis Software enables the plotting and printing of M-4272
waveform data downloaded from the unit to any Windows® compatible computer. The ISScom Communications
and Oscillograph Analysis Software can also be used to analyze the operation of the system, determine timing
of the trip and close commands, breaker times and to evaluate "bus ringdown" test data. The evaluation of "bus
ringdown" data eliminates the requirement for separate recording equipment during commissioning.
*NOTE: The 'new source' is defined as the source to which the bus is being transferred.
–18–
M‑4272 Digital Motor Bus Transfer System – Specification
IRIG-B
The M-4272 accepts either modulated (B-122) using the BNC port or demodulated (B-002) using the the RS-232
port IRIG-B time clock synchronization signals. The IRIG-B time synchronization information is used to correct the
local calendar/clock and provide greater system wide synchronization for status and oscillograph time tagging.
HMI Module
Local access to the M-4272 is provided through the M-3931 Human-Machine Interface (HMI) Module, allowing
for easy-to-use, menu-driven access to all functions using a 6-pushbutton keyboard and a 2-line by 24 character
alphanumeric display. The M-3931 module includes the following features:
• User-definable access codes providing three levels of security
• Real-time metering of all measured quantities, control status inputs, and outputs
• Initiate Manual Transfer
• Remote/Local control
• Device On/Off control
Status Module
An M-3972 Status Module provides 24 status and 8 output LEDs. Appropriate status LEDs illuminate when
the corresponding M-4272 conditions, event or function activates. The status indicators can be reset with the
STATUS RESET pushbutton if the activated conditions have been removed. The OUTPUT LEDs indicate the
status of the programmable output contacts. There are an additional 4 status LEDs, 8 output LEDs and 12 input
LEDs located on the front panel.
ISSLogic®
This feature can be programmed utilizing the S‑4200 ISScom Communications Software. ISScom takes the
control/status input status, system status and function status, and by employing (OR, AND, NOR and NAND)
boolean logic and timers, can activate an output, change active setting profiles, initiate transfer, or block transfer.
There are six ISSLogic Functions per setting profile, depending on the number of different MBTS settings defined,
the scheme may provide up to 24 different logic schemes. The ISSLogic Function Diagram is illustrated in Figure 1.
*NOTE: The 'new source' is defined as the source to which the bus is being transferred.
–19–
R
ISSLogic Functions
Initiating Outputs This section of ISSLogic
used to activate the desired Output
This section of ISSLogic initiates
the Function Operation
Outputs
Block
Transfer
Selectable And/Or
–20–
Initiating Inputs Log in
Sequence of
Events
Programmable
Inputs and AUX
Input
ISSLogic # N
Initiate Via
Communication
Point
Log Pickup in
Sequence of
Events
Blocking Inputs
This section of ISSLogic is used
to Block the Function Operation
Programmable
Inputs and AUX
Input
Selectable And/Or
Block Via
Communication
Point
M‑4272 Digital Motor Bus Transfer System – Specification
Voltage Withstand
Dielectric Withstand
IEC 60255-5 2,000 Vac / 3,500 Vdc for 1 minute applied to each independent circuit to earth
2,000 Vac / 3,500 Vdc for 1 minute applied between each independent circuit
1,500 Vdc for 1 minute applied to IRIG-B circuit to earth
1,500 Vdc for 1 minute applied between IRIG-B to each independent circuit
1,500 Vdc for 1 minute applied between RS-485 to each independent circuit
Impulse Voltage
IEC 60255-5 5,000 V pk, +/- polarity applied to each independent circuit to earth
5,000 V pk, +/- polarity applied between each independent circuit
1.2 by 50 µs, 500 ohms impedance, three surges at 1 every 5 seconds
Insulation Resistance
IEC 60255-5 > 100 Megaohms
Electrical Environment
Emissions
EN 55022 Class A Limits
Conducted Emissions 150 kHz-30 MHz
Radiated Emissions 30 MHz-1000 MHz
–21–
M‑4272 Digital Motor Bus Transfer System – Specification
Radiated Immunity
IEEE C37.90.2 80-1000 Mhz @ 35 V/m
EN 60255-22-3
Conducted Immunity
EN 60255-22-6 10Vemf 150 kHz-80 MHz
Output Contacts
IEEE C37.90 30 A make for 0.2 seconds at 250 Vdc Resistive
Atmospheric Environment
Temperature
IEC 60068-2-1 Cold, -20° C (-4°F) Operating
IEC 60068-2-2 Dry Heat, +70° C (+158°F) Operating
IEC 60068-2-78 Damp Heat, +40° C @ 95%RH Operating
IEC 60068-2-30 Damp High Heat Condensation Cycles +25°C, +55°C (131°F) @ 95%RH Operating
Mechanical Environment
Vibration
IEC 60255-21-1 Vibration response Class 1, 0.5 g
Vibration endurance Class 1, 1.0 g
IEC 60255-21-2 Shock Response Class 1, 5.0 g
Shock Withstand Class 1, 15.0 g
Bump Response Class 1, 10.0 g
Compliance
cULus-Listed per 508 – Industrial Control Equipment
– Industrial Control Equipment Certified for Canada CAN/CSA C22.2 No. 14-M91
cULus-Listed Component per 508A Table SA1.1 Industrial Control Panels
European Safety - EN 61010-1:2001, CAT II, Pollution Degree 2
–22–
M‑4272 Digital Motor Bus Transfer System – Specification
Physical
Size: 19.00" wide x 6.96" high x 10.20" deep (48.3 cm x 17.7 cm x 25.9 cm)
Mounting: The unit is a standard 19", semiflush, 4-unit high, rack-mount panel design, conforming to
ANSI/EIA RS-310C and DIN 41494 Part 5 specifications. Optional mounting is available.
Environmental: For flat surface mounting on a Type 1 enclosure, UL rated to 70°C surrounding air ambient.
Approximate Weight: 20 lbs (9.1 kg)
Approximate Shipping Weight: 30 lbs (13.6 kg)
External Connections
M-4272 external connection points are illustrated in Figure 6, External Connections.
–23–
M‑4272 Digital Motor Bus Transfer System – Specification
VT-M VT-SU
VS1 VS2
M-4272
CT-M IS1 VBus IS2 CT-SU
52 N.O. 52
M N.C. SU
VT-B
M M
TWO-BREAKER CONFIGURATION
TWO-BREAKER CONFIGURATION
VS1 VS1
VT-S1 VT-S2
IS1 M-4272 M-4272 I S1
IS2 IS2
VBus VS2 VS2 VBus
CT-S1 CT-S2
52 N.C. N.C. 52
S1 S2
VT-B1 VT-B2
BUS-TIE
STATION BUS SYSTEM BUS 1 BUS 2
52T
CT-B1 N.O. CT-B2
M M M M
THREE-BREAKER CONFIGURATION
NOTE: Current Transformers are used for the M-4272's 50BF Function, metering and oscillography, they are
not required for transfer operation.
–24–
M‑4272 Digital Motor Bus Transfer System – Specification
Fast
0 1 pu
Phase (Degrees)
Voltage
Residual Voltage
180
and Fixed Time
In-Phase
0 pu
360
Time
Figure 3 Open Transition Transfer Methods
–25–
M‑4272 Digital Motor Bus Transfer System – Specification
–26–
M‑4272 Digital Motor Bus Transfer System – Specification
–27–
M‑4272 Digital Motor Bus Transfer System – Specification
2. 8 WA R N I N G : T h e p ro t e c t i v e
g ro u n d i n g t e r m i n a l mu s t b e
connected to an earthed ground any
time external connections have been
made to the unit.
–28–
M‑4272 Digital Motor Bus Transfer System – Specification
B E C K W IT H
1
76 COM 2
ETHERNET IN
2 terminals 5 through 16 with 1 through
2 COM 2 RT N
3
4 common) because these contact
UL
727- 5 4 4 - 23 26
77 RS232
C US
inputs are internally wetted with 24 Vdc.
E L E C T R IC
LISTED
Application of external voltage on these
IND.CONT.EQ. 4
78
83F4
VA
79
VAB S I N 18 5
inputs may result in damage to the units.
O
U I N 17 6
R
C O .
VB C 41
VBC E
1
I N 16 7
2.
terminal must be connected to an earthed
81
IN C .
42
I N 15 8
82 - 43 IN-
I N 14 9 ground any time external connections
VC RS 4 8 5 PUTS
VCA COM 3
have been made to the unit.
+
44
6 19 0
L A RG O , F L
83 I N 13 10
52SP/ I N 6 45
6 S2 I N 12 11
118 t h
R 0 84
A 52b/ I N 5
3.
-
T S2 46
1 I N 11 12
E 4
to the Trip/Close Circuit Monitoring input,
AV E
1
3 3 773
D 0 52a/ I N 4
S2 47
V VA I N 10 13
V see M‑4272 Instruction Book Section 5.5,
NO .
VAB 52SP/
O S S1 I N 3 48
L
T
5
0
O
U 52b/ I N 2
IN 9 14
Circuit Board Switches and Jumpers, for
A
G
/
6 85
R
C
S1 49
IN 8 15 the information regarding setting Trip/
E 0
H
E
2
52a/ I N 1
S1 50
IN 7 16 Close Circuit Monitoring input voltage.
z 86
VB - 17
WARNING! CONTACT WITH TERMINALS MAY CAUSE ELECTRIC SHOCK Connecting a voltage other than the voltage
! CCM-
that the unit is configured to may result in
(
N VBC IN P U T S
87 2
O
Danger! Contact avec les terminaux peut causer un choc electrique
18
mis-operation or permanent damage to the
+
M
FOR CONTACT RATINGS SEE INSTRUCTIONAL MANUAL
I
N
A
88
VC
IN
RTN 51
TCM-
- 19 unit.
L VCA 2
89 52 20
4
(
90
VA
53
CCM-
1
- 21
4.
VAB
54 22 Coil Monitor (CCM) in parallel with other
+
91
BUS SELF
55
TCM-
- 23 relay CCMs in the Close Coil Circuit where
92
VB
TEST
1
24
the anti-pump "Y" relay is not bypassed
56
may not provide reliable breaker closing
+
VBC
93
B 24
L
O
L
O
57 48
125
operation.
3
94 C C 250
K 8 58
K
VC O I
VCA U N
95
NOTE: Control/Status Inputs IN-17 and IN-18
T G 59
25
16
may be used to select setpoint profiles.
S
1A 96 O 60
U 26
C IS1 R
C
R U E
7 61
(
A RN 97 1
27
T RO 15
E
D
EM
N 98
S
O
62
28 NOTE: All relays are shown in the de-
(
MODEL: M-4272
U
T IS2 R
C
6
63
29 energized state, and without power
50Hz
E
5A 99 2
OUT- 64
14
30
applied to the relay.
PUTS
100
+
18- 5 6 65
PS 2 31
85-265 5
60Hz
4 33
18- 5 6
85-265
PS 1 CLOSE 12 functioning properly.
- S2 68
103 34
69
3 35
TRIP
S2 70
11 NOTE: The self-test relay is energized when
F3 F1
36
the relay has performed all self-tests
SERIAL NO.
PS 2
2
CLOSE
71
10
37 successfully.
S1 72
38
3 AMP,
250V, 73
NOTE: The Output 8 Lockout Blocking is
F4 F2 1 39
(3 AB)
TRIP 9
PS 1
S1 74
40 energized when any Lockout/Blocking
condition occurs. See Lockout/Blocking
section for details.
–29–
M‑4272 Digital Motor Bus Transfer System – Specification
–30–
M‑4272 Digital Motor Bus Transfer System – Specification
10.2
[25.91]
18 17
STATUS
16 15
14 13
INPUTS
12 11
10 9
OUTPUTS
8 7
OUT 2 OUT 4 OUT 6 OUT 8
OUT 1 OUT 3 OUT 5 OUT 7
CCM-2 TCM-2
OPEN OPEN
CCM-1 TCM-1
OPEN OPEN
EXIT ENTER
16
15
STATUS
14 R ES ET
PS 2 PS 1
13
BRKR BRKR
OUTPUTS OPEN OPEN
SOURCE SOURCE
12 1 2
BRK R B RK R
C LO S E D C LO S E D
SYS D IA G /
11 T IM E
OK
SY NC
10 M-4272
MOTOR BUS TRANSFER
COM 1 Integrated Synchronizing SystemsTM
9 B EC
EC KW IIT
TH
CO.
O . I NC .
EL
E L ECT R
RII C
Ma d e in U.S .A .
9.97
4.00 1.48
[25.32] 0.35
[10.16] [3.76]
[0.89]
6.96
[17.68]
–31–
Figure 10
M‑4272 Digital Motor Bus Transfer System – Specification
–32–
–33–
M‑4272 Digital Motor Bus Transfer System – Specification
Features
The M-3919A includes the following features and functions:
• Display & Touch Screen
12.1" TFT 16.2 Million colors
Size – 9.75" x 7.25" [248 mm x 184 mm], 12.1" diagonal
Brightness – 500 cd/m2
Contrast Ratio – 700:1
Resolution – 1024 x 768 pixels
Backlight – LED up to 50,000 hour life span
Touch Screen Type – 4-wire Analog Resistive
• Serial Ports
The M-3919A includes two serial ports, which provide the connections to one or two M-4272 Digital
Motor Bus Transfer Systems using RS-232 (standard) or RS-485 (optional) communications. The
RS-485 serial port also provides the ability to connect multiple M-4272's in series to a single HMI.
The M-3919A serial communication ports include the following capabilities:
One RS-485 serial port (DE9S) used for RS-485 M-4272 communications
One RS-232 serial port (DE9P) used for RS-232 M-4272 communications
Baud rates from 9,600 to 115,200
Point-to-point serial communications for all protocols
–34–
M‑4272 Digital Motor Bus Transfer System – Specification
–35–
M‑4272 Digital Motor Bus Transfer System – Specification
Optional Features
• 250 Vdc Power Supply, BECO Part Number 430-00444
• Two-Breaker or Three-Breaker configuration
• RS-485 Communication with one 10 foot RS-485 Y-Cable, BECO Part Number B-1301
• 19" Mounting Panel, 7u height, BECO Part Number 441-41959
Physical
Size: 12.49" wide x 9.61" high x 1.82" deep (31.7 cm x 24.4 cm x 4.6 cm)
Approximate Weight: 4.6 lbs (2.1 kg)
Warranty
The M‑3919A is covered by a two-year warranty from date of shipment.
–36–
M‑4272 Digital Motor Bus Transfer System – Specification
M-5072 Retrofit Kit For M-4272 Digital Motor Bus Transfer System
• Adapts M-4272 Digital Motor Bus Transfer System as a replacement for existing analog motor bus
transfer equipment
• Provides direct mechanical and electrical replacement of existing analog transfer logic controller
M-0272/M-0236B
• Connects easily to the M-4272's terminals without any wiring change
• The physical change is simple and cost effective
• Enhances the security, reliability and performance of your facility with additional features in the digital
motor bus transfer equipment
• Optional M-3919A Graphic Display Unit (GDU) and Touch Screen Human Machine Interface (HMI) for
communicating with one or two M-4272 units.
Figure 14 M-5072 Retrofit Kit for Analog Motor Bus Transfer System Replacement
–37–
M‑4272 Digital Motor Bus Transfer System – Specification
–38–
M‑4272 Digital Motor Bus Transfer System – Specification
Physical
M-5072
Size: 8.37" high x 17.25" wide x 3.89" deep (21.26 x 43.82 x 9.88)
Approximate Weight: 3 lbs (1.4 kg)
Approximate Shipping Weight: 5 lbs (2.3 kg)
Warranty
The M‑5072 is covered by a five-year warranty from date of shipment. The M-3919A is covered by a two-year
warranty from date of shipment.
TRADEMARKS
All brand or product names referenced in this document may be trademarks or registered trademarks of their
respective holders.
Specification subject to change without notice. Beckwith Electric Co., Inc. has approved only the English version
of this document.
–39–
BECKWITH ELECTRIC CO., INC.
6190 - 118th Avenue North • Largo, Florida 33773-3724 U.S.A.
PHONE (727) 544-2326 • FAX (727) 546-0121
marketing@beckwithelectric.com
www.beckwithelectric.com
ISO 9001:2015
– This sign warns that the area is connected to a dangerous high voltage, and you
must never touch it.
– This sign means that you should refer to the corresponding section of the operation
manual for important information before proceeding.
TABLE OF CONTENTS
M-4272 Digital Motor Bus Transfer System
Instruction Book
i
M-4272 Instruction Book
ii
Table of Contents
iii
M-4272 Instruction Book
System/Setup/Setpoints/Configure................................................................... 3–10
Figure 3-13 MBTS Setpoints Dialog Screen.............................................. 3–11
Figure 3-14 Typical Setpoint Dialog Screen............................................... 3–11
Figure 3-15 Display All Setpoints Dialog Screen (Partial)......................... 3–12
Figure 3-16 Configure Dialog Screen (Partial)........................................... 3–13
Set Date/Time Command................................................................................. 3–14
Figure 3-17 Date/Time Dialog Screen....................................................... 3–14
Set Date and Time Command Buttons............................................................. 3–14
System/Monitor................................................................................................. 3–14
System/Monitor/Primary Metering.................................................................... 3–15
System/Monitor/Secondary Metering & Status................................................. 3–15
Figure 3-18 Primary Metering Screen....................................................... 3–15
Figure 3-19 Secondary Metering and Status Screen................................ 3–16
Figure 3-20 System Status and I/O Status Screen.................................... 3–16
System/Monitor/Phasor Diagram...................................................................... 3–17
System/Monitor/Sync Scope............................................................................ 3–17
System/Monitor/Single Line Diagram............................................................... 3–17
Figure 3-21 Phasor Diagram..................................................................... 3–18
Figure 3-22 Sync Scope Screen................................................................ 3–18
Figure 3-23 Single Line Diagram (Primary Metering) or (Secondary
Metering) Screen.......................................................................................... 3–19
System/Transfer Event Log............................................................................... 3–20
System/Transfer Event Log/Download.............................................................. 3–21
Figure 3-24 Transfer Event Log Record Download Screen........................ 3–21
System/Transfer Event Log/View...................................................................... 3–21
Figure 3-25 Transfer Event Log Viewer...................................................... 3–21
Figure 3-26 Transfer Event Log File Summary Screen.............................. 3–22
Figure 3-27 Transfer Event Log File Summary and Details Screen........... 3–22
Figure 3-28 System Status and Transfer Start Signal Status Screen........ 3–23
Figure 3-29 Transfer Event Log Pickup I/Os Status Screen....................... 3–24
System/Transfer Event Log/Clear Status.......................................................... 3–24
Figure 3-30 Clear Transfer Event Log Status Command Confirmation
Screen.......................................................................................................... 3–24
Figure 3-31 Transfer Event Log Status Cleared Confirmation Screen....... 3–24
System/Transfer Event Log/Clear History......................................................... 3–25
Figure 3-32 Transfer Event Log Clear History Command
Confirmation Screen.................................................................................... 3–25
Figure 3-33 Transfer Event Log History Cleared Confirmation Screen...... 3–25
System/Sequence of Events Recorder............................................................. 3–25
System/Sequence of EventsRecorder/Setup................................................... 3–25
Figure 3-34 Sequence Of Events Setup.................................................... 3–26
System/Sequence of Events Recorder/Download............................................ 3–26
Figure 3-35 Sequence of Events Recorder Download Screen.................. 3–26
iv
Table of Contents
v
M-4272 Instruction Book
vi
Table of Contents
vii
M-4272 Instruction Book
viii
Table of Contents
ix
M-4272 Instruction Book
x
Table of Contents
xi
M-4272 Instruction Book
xii
Table of Contents
xiii
M-4272 Instruction Book
xiv
Table of Contents
xv
M-4272 Instruction Book
Appendix B Communications.................................................................................................B–1
Serial Ports.........................................................................................................B–1
Optional Ethernet Port........................................................................................B–2
Table B-1 Communication Port Signals ......................................................B–2
Figure B-1 Null Modem Cable: M-0423.......................................................B–2
Figure B-2 RS-232 Fiber Optic Network......................................................B–3
Figure B-3 RS-485 Network........................................................................B–4
Figure B-4 COM2 Pinout for Demodulated TTL Level Signal......................B–4
xvi
Introduction – 1
1 Introduction
Chapter 1: Introduction
Chapter One summarizes the devices’ capabilities, introduces the instruction book contents
and describes the application of an MBTS.
Chapter 2: Operation
Chapter Two provides the necessary instructions regarding manual operation of the MBTS.
Manual operation of the MBTS is accomplished by utilizing either the unit’s front panel
controls and indicators, which include the M‑3931 Human Machine Interface (HMI) and
M-3972 Status Module or through ISScom Communications and Oscillographic Analysis
Software.
Chapter 3: ISScom
Chapter 3 provides a description of each element of the S‑4200 ISScom Communications
and Oscillographic Analysis Software. S‑4200 is compatible with firmware versions
V02.01.07 or later. The ISScom menu structure and commands are described in detail for
each feature and function.
Chapter 5: Installation
The person or group responsible for the installation of the MTBS will find herein all mechanical
information required for physical installation, equipment ratings, and all external connections
in this chapter. For reference, the Three‑Line Connection Diagram is repeated from
Chapter 4, System Setup and Setpoints. Further, a commissioning checkout procedure
is outlined to check the external CT and VT connections. Additional tests which may be
desirable at the time of installation are described in Chapter 6, Testing.
1–1
M-4272 Instruction Book
Chapter 6: Testing
This chapter provides step-by-step test procedures for each function, as well as diagnostic
mode and auto-calibration procedures.
Appendix B: Communications
This Appendix describes communication port signals and various topologies and equipment
required for remote communication.
Appendix H: Index
This Appendix includes the Index for the M‑4272 Instruction Book.
1–2
Introduction – 1
The M‑4272 Motor Bus Transfer System (MBTS) is a microprocessor-based unit that uses
digital signal processing technology to provide automatic and manual transfer modes.
The available internal functions of the system are listed in Table 1‑1. The nomenclature follows
the standards of ANSI/IEEE Std. C37.2, Standard Electric Power Systems Device Function
Numbers where applicable. The available MBTS Transfer Functions are listed in Table 1-2.
The M‑3931 Human Machine Interface (HMI) Module allows the user to access the following
features and functions from the M‑4272 front panel using a menu-driven, 2 line by 24
character alphanumeric display:
Settings
• Enable and Disable Manual Transfer
• Enable and Disable Auto Transfer
• Set MBTS to either Local or Remote
• Enter Comm settings
• Set Access Codes
• Set User Control Number
• Set display User Lines 1 and 2
• Set Date/Time
Functions
• Initiate a Manual Transfer
• Clear Alarm Counter
• Enter Diagnostic Mode
• Clear Error Codes
Status
• Metering of various quantities, including voltage, current, frequency and
phase-angle
• I/O Status
• Alarm Counter
• MBTS Unit Last Power Up Date and Time
• MBTS Unit Firmware Version and Serial Number
• Error Codes
• Checksums
1–3
M-4272 Instruction Book
Function Description
27B Bus Undervoltage
50 Instantaneous Phase Overload
50BF Breaker Failure
Source Breaker Failure Using
SBF
Breaker Status
60FL VT Fuse-Loss Detection
81 Bus Frequency
81R Rate of Change of Frequency
ISSL ISSlogic
CCM Closed Circuit Monitoring
TCM Trip Curcuit Monitoring
Communication Ports
There are three physical communication ports provided on the M‑4272. If the optional RJ45
Ethernet port is purchased, then the MBTS shares COM2.
• COM1, located on the system front panel, is a standard 9-pin RS‑232 DTE-
configured port. COM1 is used to locally set and interrogate the MBTS using
a portable computer.
• COM2, located on the rear of the MBTS, is a standard 9-pin RS‑232 DTE-
configured port. When the optional RJ45 Ethernet Port is enabled, the COM2
port is disabled for communications. However, the Demodulated IRIG-B may
still be used through the COM2 Port when Ethernet is enabled. When COM2
Port is enabled the Ethernet Port is not available.
The RJ45 Ethernet port uses a 10Base-T type connection that accepts an
RJ45 connector using CAT5 twisted pair cable. The Ethernet port supports
MODBUS over TCP/IP. The IP address can be obtained automatically when
using the DHCP protocol if enabled, or a static IP address can be manually
entered, using the HMI.
• COM3, located on the rear terminal block of the MBTS, is a 2-wire RS‑485
communications port.
QQ NOTE: COM1, COM2 and COM3 can be disabled for security purposes from the
Communications HMI menu. A Level 2 Access Code is required.
The system may be remotely set and interrogated utilizing either a hard-wired RS‑232 serial
connection or modem (COM2 when activated as RS‑232, or COM3), or when purchased,
the ethernet connection (RJ45 activated).
1–4
Introduction – 1
OUTPUTS
OUT 2 OUT 4 OUT 6 OUT 8
1–5
M-4272 Instruction Book
EXIT ENTER
1–6
Introduction – 1
1.3 Application
Typically most power plant and industrial plants have motors that must remain operational
in the event of a loss of the power source. There are many reasons to initiate a transfer:
• For fault clearing on the present source
• Interruption of present source
• Planned deliberate transfer to an on-site source during periods of storms
or for rate savings
• Maintenance
• Normal plant startup/shutdown
• Auxiliary system transfer.
To address this requirement, facilities employ two power sources to supply these auxiliary
systems. In a power plant these two power sources are normally the station service
transformer and the auxiliary startup transformer which is usually also connected to the
utility. In a processing plant there are two independent power sources which power separate
portions of the plant.
The purpose of a Motor Bus Transfer System (MBTS) is to quickly and safely transfer the bus
motor load from one source to another source in order to maintain power plant or process
plant continuity. Motor bus transfer systems are used to perform the transfer of large motors
or aggregates of smaller and larger motors. A typical configuration is shown in Figure 1-3.
The M‑4272 MBTS monitors the Source 1 voltage, the Motor Bus voltage and the Source 2
voltage. The M‑4272 also controls the Source 1 and Source 2 breakers. In case of abnormal
condition, a protective relay operates and trips an 86 lockout relay which will trip the Source 1
breaker and also initiate an automatic transfer to MBTS. After recognizing an initiate transfer
signal, the M‑4272 MBTS will issue a trip command to the Source 1 breaker and then it will
issue a close command to the Source 2 breaker. This will transfer the Motor Bus load from
the troubled Source 1 to Source 2, keeping the motors on the bus running and the process
continuing to operate. Figure 1-4 illustrates a conventional unit-connected generator one-line
diagram. This application uses the unit auxiliary transformer as one source and the startup
transformer as the second source.
1–7
M-4272 Instruction Book
VT-M VT-SU
VS1 VS2
M-4272
CT-M IS1 VBus IS2 CT-SU
52 N.O. 52
M N.C. SU
VT-B
M M
TWO-BREAKER CONFIGURATION
QQ NOTE: Current transformers are used for the M‑4272 50BF function, they are not
required for transfer operation.
Figure 1-3 Typical Two Breaker Configuration
TRANSMISSION SYSTEM
GENERATOR STEP-UP
TRANSFORMER
52
52
S2
STARTUP SOURCE
S1
GENERATOR BREAKER
AUXILIARY MOTOR BUS
M M M
1–8
Introduction – 1
Figure 1-5 illustrates a typical industrial plant one-line diagram. This application has two
independent sources, with each half of the processing plant operated by each source.
There is normally an open tie breaker between the two motor buses. In this application
two M‑4272 MBTS are used. Each system controls a source breaker and the tie breaker.
Whichever source fails has its breaker tripped and the tie breaker is closed, this transfers
the motor bus load to the remaining source which now supplies power to the entire plant.
In general, the voltage characteristic of a motor bus during a transfer is governed by the
motor loads operating at the time of transfer. The majority of auxiliary system motors are
induction motors with few synchronous motors used in isolated cases. The types of motors
in use will, to a great degree, determine the voltage characteristics of the auxiliary system
buses. When the bus is disconnected from the source, the motors will maintain a voltage
due to the energy stored in the motor fields. The initial magnitude of the voltage depends
on the integrity of the power source prior to being disconnected.
A three phase fault in the Unit Auxiliary Generator Step-up transformer or on the high voltage
bus near the plant may completely de‑energize the motor fields and the resultant voltage
will be minimal. However, for all other cases a significant voltage will be induced on the
motor bus. The induced voltage will have a dynamic amplitude and phase characteristic
that will depend on the inertia of the motor loads and the field energy stored in the motors.
The characteristics for synchronous and induction motors are shown in Figure 1-6 and
Figure 1-7 respectively. Figure 1-6 represents a 6000 hp I.D. fan motor operating at 25%
load prior to transfer. This is an example of a characteristic for a large motor driving a high
inertia load. The voltage magnitude requires 42 cycles to drop 50% of it’s initial value and
the angle takes more than 60 cycles to complete a 360 degree rotation. The 960 hp boiler
circulating pump motor used for Figure 1-7 data shows a dramatic variation in characteristics.
The voltage magnitude drops to 50% within 10 cycles and the phase completes a 360 degree
rotation in less than eight cycles.
VS1 VS1
VT-S1 VT-S2
IS1 M-4272 M-4272 I S1
IS2 IS2
VBus VS2 VS2 VBus
CT-S1 CT-S2
52 N.C. N.C. 52
S1 S2
VT-B1 VT-B2
BUS-TIE
STATION BUS SYSTEM BUS 1 BUS 2
52T
CT-B1 N.O. CT-B2
M M M M
QQ NOTE: Current transformers are used for the M‑4272 50BF function, they are not
required for transfer operation.
Figure 1-5 Industrial Processing Plant Bus Transfer One-line
1–9
M-4272 Instruction Book
Referring to Figure 1-6 and Figure 1-7, a few generalizations can be made regarding the
inertia of motor loads, motor size, and the mix of synchronous and induction motors.
• Inertia – The higher the inertia of the aggregate motor loads on the
motor bus, the more slowly the motor bus frequency will decay during
the disconnected coastdown period. That has a direct impact on how fast
the phase angle changes. Low inertia loads will cause the phase angle to
change quickly, as the frequency of the motor bus decays quickly, and the
slip frequency between the motor bus and the new source quickly increases.
• Motor Size – The larger the motor size, the longer the time the voltage will
take to decay on an induction motor.
• Mix of Synchronous and Induction Motors – Voltage will tend to decay much
more rapidly on a motor bus with all induction motors. On a motor bus with
a mix of synchronous and induction motors, the synchronous motors will
attempt to hold up the voltage during the transfer interval.
• Loading – The higher the load on the motors, the faster the motor bus
frequency will decay.
These parameters are key to analyzing the motor bus transfer issue and developing schemes
to accomplish transfers that promote process continuity while causing no damage to the
motors or the loads.
An important value to decide the viability of MBT is the resultant volts per hertz (V/Hz)
across the breaker. The resultant V/Hz is derived from the V/Hz vectors of the motor bus
and the new source at the instant just prior to connection and must not exceed 1.33 V/Hz [1].
Pursuant to phase angle and voltage, and their effect on resultant V/Hz, some generalizations
can be made:
• Phase Angle – As the phase angle increases between the two sources,
assuming the two source voltages are the same, the V/Hz will increase.
• Voltage – As the voltage difference between the two sources increases,
assuming the phase angle between the sources remains the same, the
V/Hz will increase.
6000 HP I.D. Fan
(Operating at 25% Load Prior to Transfer)
100 0
Voltage Magnitude (%)
Phase
80 -72
Phase (Degrees)
60 -144
Voltage
40 Magnitude -216
20 -288
0 -360
0 10 20 30 40 50 60
Time (Cycles)
1–10
Introduction – 1
Phase (Degrees)
60 -144
40 -216
Voltage
20 -288
0 -360
0 10 20 30 40 50 60
Time (Cycles)
2 2
ER = E S + E M − 2 ES EM cos θ
[1]
where
• ES System equivalent V/Hz
• θ Phase angle between the motor bus and new source at the instant prior
to connection
E M = 0.81 pu
E
R =
1.
33
pu
@ -95 degree
θ
s
ES = 1 pu @ 0 degrees
Hot Parallel, Fast, In-Phase, Residual Voltage and Fixed Time Transfer Methods
MBTs can be categorized as closed or open transition [2]. The closed transition involves
brief paralleling of the sources. The closed transition transfer is commonly referred to as
a hot parallel transfer. Open transition transfers do not parallel the sources, and include
fast, in-phase, residual voltage and fixed time. The fast transfer can be subcategorized as
simultaneous or sequential. All other transfers are sequential.
1–11
M-4272 Instruction Book
When Fast Simultaneous Transfer is selected, a breaker failure function is required in the
event the breaker does not trip. The M‑4272 includes two Breaker Failure methods (see
Section 4.4, System Setpoints).
1–12
Introduction – 1
A close command used in the fast sequential transfers can be dynamically blocked, just
after the present source is disconnected, if any of the following occur:
• A fault occurs on the present or new source, which may affect the phase
angle at the instant the transfer sequence starts.
• There is a large change in the phase angle between the motor bus and new
source once the present source has been disconnected [2].
• Any preconceived notions about the deceleration characteristics of the motor
bus have changed in that the deceleration has increased, therefore causing
the phase angle to change rapidly. This would occur from a decrease in the
inertia of the motor loads.
There is a type of sequential transfer that may be applied if a fast transfer cannot be made,
but before a residual voltage or fixed time transfer. It is called an in-phase transfer and offers
an additional opportunity to transfer while the motors are still spinning and the likelihood of
process interruption is minimized.
In-Phase Transfer
An in-phase transfer is defined as connecting a motor bus and the new source that have a
slip frequency between them at the first (zero degrees) phase coincidence (the motor bus
is coasting down). It is essentially a specialized type of automatic synchronizing under high
slip frequency (typically from 0.5 to 15 hertz), and a rapidly decelerating motor bus frequency
(rapidly growing slip frequency). This requires the use of very fast measurement and output
command techniques. As the slip frequency is changing rapidly due to the deceleration of
the motor bus, calculation of the rate of change of frequency may be required in addition
to examination of the instantaneous slip frequency when making the new source closing
command decision [3].
1–13
M-4272 Instruction Book
References
[1] ANSI C50.41-2000, American Nation Standard for Polyphase Induction
Motors for Power generating Stations.
[2] A.P. Gabba and D.S. Hill, “Make Automatic Power Source Transfers a
Success for Your Plants,” IEEE Transactions on Industry Applications, Vol.
37, No. 2, Mar/Apr 2001.
[3] W.G. Hartmann, “Automatic Synchronizing for Generation and Tie Lines,”
18th Annual Georgia Tech Protective MBTSing Conference, Atlanta, GA,
May 1999.
Fast
0 1 pu
Phase (Degrees)
Voltage
Residual Voltage
180
and Fixed Time
In-Phase
0 pu
360
Time
Figure 1-9 Order of Possible Open Transition Transfer MBTS
1–14
Operation – 2
2 Operation
This chapter contains information that describes the operation of the Motor Bus Transfer
System (MBTS). M‑4272 operation includes the following:
• Front Panel Controls and Indicators
• Initiate Transfer
• Remote/Local Control
• Automatic Transfer Enable/Disable
• Manual Transfer Enable/Disable
• Status Monitoring/Metering
• Reset Error Codes
• Reset Alarm Counters
• Device On/Off
This section describes the operation of the M‑4272 as a function of the M‑3931 Human
Machine Interface Module (HMI) and the M-3972 Status module.
The MBTS can be interrogated locally with the HMI panel. An integral part of the design is
the layout and function of the front panel indicators and controls, illustrated in Figure 2-1.
Alphanumeric Display
To assist the operator in operating and interrogating the MBTS locally, the HMI displays
menus which guide the operator to the desired function or status value. These menus consist
of two lines. The bottom line lists lower case abbreviations of each menu selection with the
chosen menu selection shown in uppercase. The top menu line provides a description of
the chosen menu selection.
Screen Blanking
The display will automatically blank if there are no events in the Transfer Event Log after
exiting from the Main Menu, or from any screen after five (5) minutes of unattended operation.
To wake up the display, the user must press any key except EXIT.
If there are Transfer Events in the Transfer Event Log, they must be cleared (RESET
pushbutton) before the screen will Auto Blank. See Transfer Event Log/Clear Status in
Section 3.1, ISScom Functional Description.
2–1
M‑4272 Instruction Book
Arrow Pushbuttons
The left and right arrow pushbuttons are used to choose among the displayed menu
selections. When entering values, the left and right arrow pushbuttons are used to select
the digit (by moving the cursor) of the displayed setpoint that will be increased or decreased
by the use of the up and down pushbuttons.
The up and down arrow pushbuttons increase or decrease input values or change between
upper and lower case inputs. If the up or down pushbutton is pressed and held when adjusting
numerical values, the speed of increment or decrement is increased.
EXIT Pushbutton
The EXIT pushbutton is used to exit from a displayed screen and move up the menu tree.
Any changed setpoint in the displayed screen will not be saved if the selection is aborted
using the EXIT pushbutton.
ENTER Pushbutton
The ENTER pushbutton is used to choose a highlighted menu selection, to replace a setting
or other programmable value with the currently displayed value, or to move down within
the menu tree.
System OK LED
The Green SYSTEM OK LED is controlled by the unit's microprocessor. A flashing SYSTEM
OK LED indicates proper program cycling. The LED can also be programmed to be
continuously illuminated to indicate proper program cycling.
2–2
Operation – 2
When a condition exists that causes the operation of Outputs 1 through 8, the assigned
STATUS LED on the M-3972 Status Module will illuminate. Status Module LEDs will remain
illuminated until the condition causing the trip is cleared, and the operator presses the
"STATUS Reset" pushbutton.
2–3
M‑4272 Instruction Book
LED Test
AUTO FAST TRANSFER
OPERATE ELEMENTS
Model Number
AUTO FAST TRANSFER
OUTPUTS
Beckwith Electric Co.
M-4272
User Logo
INIT TRANSFER
Beckwith Electric Co. INIT rmte_lcal auto_xfer man-xfer stat comm setup
Substation Name
2–4
Operation – 2
2–5
M‑4272 Instruction Book
LEVEL #(1,2 or 3)
Access Granted!
INIT TRANSFER
INIT rmte_lcal
c. Go to step 4.
INIT TRANSFER
INIT rmte_lcal
Communication
stat COMM setup
COM1 SETUP
COM1 com2 com3 com_adr
PORT ACCESS
enable DISABLE
7. Press the Left or Right Arrow pushbutton as necessary to enable or disable the
COM port.
8. Press ENTER and the following is displayed:
2–6
Operation – 2
The Manual Transfer allows transfer operation in either direction, from Source 1 to Source
2 or from Source 2 to Source 1.
Manual Transfer provides Hot Parallel Transfer or Fast Transfer, In-Phase Transfer and
Residual Voltage Transfer. The Manual Transfer is blocked when any lockout/blocking
condition occurs. The MBTS will not respond to any transfer command and will not send
the trip command while in the lockout/blocking condition.
Transfer Modes
There are two transfer modes, Sequential and Simultaneous, in the open transition transfer
operation.
2–7
M‑4272 Instruction Book
If the phase angle between the motor bus and the new source is not within the delta phase
angle limit, the old source breaker is still tripped. Since the four methods of transfer are
enabled, the new source breaker then closes either as a result of a subsequent movement
into the delta phase angle limit within the Fast Transfer Time Window, a movement through
a predicted zero phase coincidence within the In-Phase Transfer Time Window, or by a drop
in the motor bus voltage below the Residual Voltage Transfer limit, or after the fixed time
delay of the Fixed Time Transfer. The new source breaker is closed by any of the above
methods whose criteria is first satisfied and the transfer is completed.
Refer to Appendix F, Transfer Logic Time Sequence, for Timing Sequence of Transfer
Logic, in Simultaneous Transfer Mode.
Transfer Methods
The type of transfer that occurs when a Manual Transfer is initiated is determined by the
Manual Transfer settings. Whenever the Hot Parallel Transfer is enabled the Manual Fast,
In-phase and Residual Voltage Transfers are disabled. Only when the Hot Parallel Transfer
is disabled can the Manual Fast, In-phase and Residual Voltage Transfers be enabled.
Fast Transfer
The conditions that are necessary to execute a Fast Transfer are:
• No lockout/blocking conditions exist.
• The phase angle between the motor bus and the new source is within the
limit setting.
• The delta voltage between the motor bus and the new source is within the
limit setting. (If this setting is enabled)
• The delta frequency between the motor bus and the new source is within
the limit setting. (If this setting is enabled)
• The transfer must be completed within the Fast Transfer time window of
1 to 10 cycles.
In-Phase Transfer
The conditions that are necessary to execute an In‑Phase Transfer are:
• No lockout/blocking conditions exist.
• The conditions for Fast Transfer have not been met. (If this setting is enabled)
• The delta voltage between the motor bus and the new source is within the
limit setting. (If this setting is enabled)
• The delta frequency between the motor bus and the new source is within
the limit setting.
• The phase angle between the motor bus and the new source is changing
and must enter the first phase coincidence (first zero degree crossing)
within the In-Phase Transfer time window (adjustable from 10 to 600 cycles).
The In-Phase Transfer feature includes two programmable advanced breaker
closing times for Source 1 and Source 2 breakers to coordinate the closing
at the first phase coincidence. Programmable breaker closing time is from
0 to 12 cycles.
2–8
Operation – 2
QQ NOTE: Communication must be established with the target MBTS for this procedure.
1. From the ISScom Main Screen menu bar select System/Monitor/System Status
and I/O. ISScom will display Figure 2-13.
2. Verify that the MBTS is in Remote by observing the Remote Mode/Local Mode
status indicator (System Status).
3. Verify that the Transfer Ready (System Status) indicator is Green.
4. If the Transfer Ready (System Status) indicator is not Green, then clear the
condition(s) blocking the transfer.
5. From the ISScom Main Screen menu select Initiate. ISScom will display the Initiate
Manual Transfer Confirmation screen Figure 2-4.
2–9
M‑4272 Instruction Book
6. Select YES, ISScom will display the Initiate Manual Transfer Command Sent
confirmation screen Figure 2-5.
LEVEL #(1,2 or 3)
Access Granted!
INIT TRANSFER
INIT rmte_lcal
c. Go to Step 4.
INIT TRANSFER
INIT rmte_lcal
4. Verify that the Transfer Ready (Status Module) indicator is Green.
2–10
Operation – 2
5. If the Transfer Ready (Status Module) indicator is not Green, then clear the
condition(s) blocking the transfer.
INIT TRANSFER
INIT rmte_lcal
INIT TRANSFER
INIT rmte_lcal
10. If the Manual Transfer cannot be completed, then INCOMP TRANS BLOCK will
be illuminated on the Status Module.
The MBTS is blocked from performing another transfer until reset.
11. If the MBTS completes the Manual Transfer successfully, then the following will
be indicated:
Status Module
• What type of transfer was completed
• Close S1(S2) Breaker
• Trip S2(S1) Breaker
2–11
M‑4272 Instruction Book
Remote/Local Control
The Remote/Local selection feature provides control of the MBTS from Local mode (COM1
or HMI) and remote mode (COM2, RS485, Ethernet or external input). Remote/Local feature
is configured from Local mode (COM1 or HMI) only.
When Local mode is selected manually, initiated transfers or settings changes through the
COM1 or HMI are allowed. Any Remote manually initiated transfers or settings changes of
the MBTS is blocked.
When Remote mode is selected manually, initiated transfers or settings changes through
the COM1, HMI, COM2, RS485, Ethernet or external input is allowed.
QQ NOTE: Communication must be established with the target MBTS for this procedure.
1. From the ISScom Main Screen menu bar select Remote/Local. ISScom will display
the Remote/Local Mode dialog screen Figure 2-6.
LEVEL #(1,2 or 3)
Access Granted!
INIT TRANSFER
INIT rmte_lcal
c. Go to Step 4.
INIT TRANSFER
INIT rmte_lcal
2–12
Operation – 2
REMOTE/LOCAL CONTORL
init RMTE_LCAL
CONTROL METHOD
LOCAL remote
6. Press the Left or Right arrow pushbutton as necessary to select the desired Control
Mode (upper case).
REMOTE/LOCAL CONTROL
init RMTE_LCAL
8. The MBTS is now in the selected Control Method. Press EXIT as necessary to
return to the Main Menu.
Device ON/OFF
The Device ON/OFF feature allows the operator to place the MBTS in a lockout condition.
When "Device OFF" is selected, no automatic or manual transfers can be executed either
through Local mode or Remote mode and all output relays are deactivated. The "Device
ON" selection returns the MBTS back to normal operation.
When selecting Device ON/OFF feature through Local mode (COM1 or HMI) the MBTS
Local mode must be selected. Any Remote attempt is blocked.
When selecting Device ON/OFF feature through Remote mode (COM2, RS485 or Ethernet),
the MBTS Remote mode must be selected. Any Local attempt is blocked.
Upon saving the "Device OFF" selection, the Self-Test relay contact terminals 55 & 56 close,
the front panel System OK and Transfer Ready Status LED indicators extinguish. All output
relays are deactivated.
Upon saving the "Device ON" selection, the Self-Test relay contact terminals 55 & 56 open,
front panel System OK and Transfer Ready Status LED indicators illuminate for normal
operation. All output relays return to activated states.
QQ NOTE: Communication must be established with the target MBTS for this procedure.
1. From the ISScom Main Screen menu bar select Device ON/OFF. ISScom will
display the Device On/OFF dialog screen Figure 2-7.
2–13
M‑4272 Instruction Book
LEVEL #(1,2 or 3)
Access Granted!
INIT TRANSFER
INIT rmte_lcal
c. Go to Step 4.
INIT TRANSFER
INIT rmte_lcal
DEVICE ON/OFF
ON_OFF exit
DEVICE MODE
ON off
6. Press the Left or Right arrow pushbutton as necessary to select the desired Device
Mode (upper case).
DEVICE ON/OFF
ON_OFF exit
8. The MBTS is now in the selected Device Mode. Press EXIT as necessary to return
to the Main Menu.
2–14
Operation – 2
QQ NOTE: Communication must be established with the target MBTS for this procedure.
1. From the ISScom Main Screen menu bar select Tools/System Error Codes/
Counters. ISScom will display the System Error Codes and Output Counters
dialog screen Figure 2-8.
2. Select the desired System Error Code, Processor Reset, Alarm Counter, Power
Loss Counter to be reset, then select OK. ISScom will return to the Main Menu.
Figure 2-8 System Error Codes and Output Counters Dialog Screen
LEVEL #(1,2 or 3)
Access Granted!
INIT TRANSFER
INIT rmte_lcal
c. Go to Step 4.
2–15
M‑4272 Instruction Book
INIT TRANSFER
INIT rmte_lcal
SETUP UNIT
stat comm SETUP
SOFTWARE VERSION
VERS sn access number
LEVEL #(1,2 or 3)
Access Granted!
INIT TRANSFER
INIT rmte_lcal
c. Go to Step 4.
INIT TRANSFER
INIT rmte_lcal
2–16
Operation – 2
SETUP UNIT
stat comm SETUP
SOFTWARE VERSION
VERS sn access number
2–17
M‑4272 Instruction Book
QQ NOTE: During profile switching, relay operation is disabled for approximately 1 second.
▲▲ CAUTION: Switching the active profile when the MBTS is on-line may cause
unexpected operation if the wrong profile is selected.
5. Select the desired Profile, then select Save. ISScom will return to the main screen
From ISScom
System/Monitor/Primary Metering
The Primary Metering screen Figure 2-11, includes the Source 1 and Source 2, Primary
Voltage, Primary Current, Bus Primary Voltage, Bus Frequency, Positive and Negative
Sequence.
▲▲ CAUTION: Do not use the Delta Phase Angle OK, Delta Voltage OK or Delta
Frequency OK status indicators of the ISScom software to determine
when to manually initiate a transfer. There is sufficient delay in the
communications between the MBTS and the ISScom such that these
indications do not provide "live" information.
2–18
Operation – 2
Always use the status indicators of the MBTS front panel. These indicators use the manual
transfer settings to determine when a parameter is OK.
▲▲ CAUTION: Do not use the Manual Initiate of ISScom when Delta Phase Angle and
Delta Voltage are constantly changing. Use the Manual Initiate of the
MBTS Front Panel.
The Function Status window displays the status of various functions, with "T" representing
the function which has timed out, and "P" representing the function which has picked up
and is timing.
2–19
M‑4272 Instruction Book
▲▲ CAUTION: Do not use the Manual Initiate of ISScom when Delta Phase Angle and
Delta Voltage are constantly changing. Use the Manual Initiate of the
MBTS Front Panel.
The Phasor Diagram (Figure 3-21) provides selected reference Phase Angle to Phase Angle
data from other sources. The Phasor Diagram also includes a Freeze capability to freeze
the data displayed on the Phasor Diagram.
The Sync Scope screen (Figure 3-22) provides the Delta Frequency relationship between the
Bus and the New Source, illustrated in a Fast or Slow direction based on Delta Frequency.
2–20
Operation – 2
Monitor Status/Metering
The HMI menu categories for monitored values are:
• Voltage Status – S1, S2 and Bus phase voltages, Bus positive sequence
voltage, Bus negative sequence voltage, delta voltage (referenced to new
source)
• Current Status – S1 and S2 phase currents (single-phase A, B or C / a,
b or c)
• Frequency Status – Bus Frequency, Delta Frequency and Rate of Change
of Frequency (referenced to new source)
• Phase Angle Status
• I/O Status – Status of input and output contacts
• Alarm Counter
• Time of Last Power up
• Error Codes
• Checksums – setpoints, calibration, ROM
INIT TRANSFER
INIT rmte_lcal
STATUS
STAT comm setup
VOLTAGE STATUS
VOLT curr freq phang
4. Press the Right or Left arrow pushbutton until the desired parameter is selected
(upper case), then press ENTER. The MBTS will display the selected parameter.
5. Press the ENTER pushbutton to move down within the STATUS menu to the desired
category. To exit a specific category and continue to the next menu category, press
the EXIT pushbutton.
The trigger and complete events are used to define the time frame during which the transfer
event log is storing information. One transfer can have up to 4 records. After 16 records
have been stored, any new record will cause the oldest existing record to be lost. Each
Transfer Event Log parameter is time stamped with the date and time in 1 ms increments.
A reset feature is provided to clear this log through the serial communications. See Chapter 3,
ISScom, subsection System/Transfer Event Log for Transfer Event Log Download, View,
Clear Status and Clear History selections.
2–21
M‑4272 Instruction Book
Oscillograph
The Oscillographic Recorder provides comprehensive data recording of all monitored
waveforms, and status inputs storing up to 248 cycles of data.
The Oscillographic Recorder is triggered by a designated control/status input (usually a
MBTS initiate input), an automatically initiated signal, a trip output, a manual transfer signal
or from serial communications. The Oscillograph Recorder settings are not considered to
be part of the Setpoint Profile and should be recorded manually. Recorder settings are
common to all profiles.
See Chapter 3, ISScom, subsection System/Oscillograph for Oscillograph Recorder
Retrieve, Trigger and Clear selections.
2–22
ISScom – 3
3 ISScom
This chapter is designed for the person or group responsible for the operation and setup
of the MBTS. ISScom S-4200 Communications and Oscillographic Analysis Software is
required to successfully communicate system settings and operational commands to the
MBTS as well as access the extensive monitoring and status reporting features. ISScom
S‑4200 is compatible with firmware versions V02.01.07 or later. If the user attempts to
connect to an M‑4272 with an earlier firmware version, an Error Screen will be displayed
similar to the following:
Figure 3-4 represents the ISScom Main screen menu structure when connected. This chapter
provides a general description of each ISScom menu selection and command in the same
order as they are displayed in the software program. Those ISScom features and functions
that are covered in other sections of this Instruction Book will be noted and referenced.
3–1
M‑4272 Instruction Book
The ISScom installation and establishing initial local communications are covered
in Section 5.5, ISScom Communications and Oscillographic Analysis Software
Installation, and Section 5.6, Activating Initial Local Communications.
Selecting the ISScom Program from the Becoware Folder or selecting the ISScom Program
Icon (Figure 3-1), from the Desktop will open the program and display the ISScom Opening
Screen (Figure 3-2).
3–2
ISScom – 3
3–3
M‑4272 Instruction Book
3–4
ISScom – 3
Remote/Local Button
The Remote/Local button opens a dialog screen (Figure 3-5), that provides a selection
between Remote and Local control of the MBTS. If Local is selected only locally initiated
transfers will be performed, then Remote Control (manual initiate transfer) of the MBTS is
blocked. Local mode also blocks remote setpoint changes. Remote Control is defined as
those manual transfers that initiate through any serial port (except for the RS-232 port on
the front panel) and any externally connected manual initiate command through inputs;
blocking inputs are still allowed.
Device ON/OFF
The Device ON/OFF button opens a dialog screen (Figure 3-6), that provides a selection
between "Device ON" and "Device OFF". If "Device OFF" is selected, then the MBTS is
placed in a lockout condition and no transfers can be executed either remotely, locally,
automatically or manually. Monitoring of all status conditions with ISScom is still possible,
either locally (HMI or COM1) or remotely in "Device OFF" state. The "Device ON" selection
allows normal operation.
3–5
M‑4272 Instruction Book
File Menu
The File menu enables the user to create a new data file, open a previously created data
file, close, save, save as, print preview, print and printer setup. The ISScom program can
also be exited through the File menu.
File/New Command
When not connected to the MBTS, using the New command, a new file is established with
the System Type dialog screen (Figure 3-8). Selecting Save allows the new data file to be
named by using the Save or Save As... commands.
QQ NOTE: By choosing the NEW command, unit and setpoint configuration values are
based on factory settings specified for the profiled MBTS.
Command Buttons
OK Saves the currently displayed information.
Cancel Returns to the ISScom main screen; any changes to the displayed information are lost.
File/Open Command
The open command allows opening a previously created data file. With an opened data file,
use the System... Setup... menu items to access the setpoint windows.
If communication can be established with a MBTS, it is always preferred to use the Read
Data From System command in the System menu to update the PC’s data file with the
MBTS data. This file now contains the proper system type information, eliminating the need
to set the information manually.
3–6
ISScom – 3
File/Exit Command
The Exit command quits the ISScom program.
3–7
M‑4272 Instruction Book
System Menu
The System menu provides access to the screens used to set, monitor, or interrogate the
MBTS. Six submenus are provided: Setup, Monitor, Transfer Event Log, Sequence of
Events Recorder, Oscillograph and Profile as well as two commands, Write File to
System, and Read Data From System.
3–8
ISScom – 3
System/Setup
The Setup submenu includes the Setup System, Setpoints, and Set Date/Time selections.
System/Setup/Setup System
The Setup System selection displays the Setup System dialog screen (Figure 3-12) allowing
the user to input the pertinent information regarding the system on which the MBTS is applied
(see Section 4.2, System Setup, for detailed information regarding the specific elements
of the Setup System dialog screen).
QQ NOTE: Checking the inputs for the Active Input Open parameter designates the
"operated" state established by an opening rather than a closing external
contact.
Command Buttons
Save When connected to a MBTS, sends the currently displayed information to the unit.
Otherwise, saves the currently displayed information to file and returns to the ISScom
Main screen.
Cancel Returns to the ISScom Main screen; any changes to the displayed information are lost.
System/Setup/Setpoints
The Setpoints menu selection displays the M‑4272 System Setpoints dialog screen
(Figure 3-13) from which the individual Transfer Setting and Function Setting dialog screens
can be accessed. Selecting a Transfer Setting or Function Setting button will display the
corresponding function dialog screen (See Figure 3-14 as an example).
Command Buttons
Display All Opens the All Setpoints Table dialog screen for the specified range of functions.
Configure Opens the Configure dialog screen.
Close Exits the screen and returns to the ISScom main screen.
3–9
M‑4272 Instruction Book
Command Buttons
Save When connected to a MBTS, sends the currently displayed information to the unit.
Otherwise, saves the currently displayed information and returns to the System Setpoints
screen or All Setpoints Table.
Cancel Returns to the System Setpoints screen or All Setpoints Table; any changes to the
displayed information are lost.
System/Setup/Setpoints/Display All
Selecting the Display All button displays the All Setpoints Table dialog screen (Figure 3-15).
This dialog screen contains the settings for each MBTS function within a single window to
allow scrolling through all MBTS setpoint and configuration values.
Both dialog screens (All Setpoint Table and Configure), feature Jump Command Buttons
which allow the user to jump from a scrolling dialog screen to an individual MBTS function
dialog screen and return to the scrolling dialog screen. All available parameters can be
reviewed or changed when jumping to an MBTS configuration dialog screen from either
scrolling dialog screen.
System/Setup/Setpoints/Configure
Selecting the Configure button displays the Configure dialog screen (Figure 3-16), which
contains a chart of programmed input and output contacts, in order to allow scrolling through
all MBTS output and blocking input configurations.
Both dialog screens (All Setpoint Table and Configure), feature Jump Command Buttons
which allow the user to jump from a scrolling dialog screen to an individual MBTS function
dialog screen and return to the scrolling dialog screen. All available parameters can be
reviewed or changed when jumping to a MBTS configuration dialog screen from either
scrolling dialog screen.
3–10
ISScom – 3
Path: System / Setup / System Setpoints / ATS command button OR ATS jump hotspot within All Setpoints Table
Figure 3-14 Typical Setpoint Dialog Screen
3–11
M‑4272 Instruction Book
Path: System menu / Setup submenu / Setpoints screen/ Display All button
Figure 3-15 Display All Setpoints Dialog Screen (Partial)
3–12
ISScom – 3
3–13
M‑4272 Instruction Book
System/Monitor
The Monitor submenu provides the user with access to the present status of the MBTS
measured and calculated values, other real-time parameters and conditions. The Monitor
submenu provides seven commands:
• Primary Metering
• Secondary Metering & Status
• System Status and I/O
• Phasor Diagram
• Sync Scope
• Single Line Diagram (Primary Metering)
• Single Line Diagram (Secondary Metering)
3–14
ISScom – 3
System/Monitor/Primary Metering
The Primary Metering screen (Figure 3-18) allows the user to review the Source 1 and
Source 2, Primary Voltage, Primary Current, Bus Primary Voltage, Bus Frequency, Positive
and Negative Sequence.
3–15
M‑4272 Instruction Book
▲▲ CAUTION: Do not use the Delta Phase Angle OK, Delta Voltage OK or Delta
Frequency OK status indicators of the ISScom software to determine
when to manually initiate a transfer. There is sufficient delay in the
communications between the MBTS and the ISScom such that these
indications do not provide "live" information. Always use the status
indicators of the MBTS front panel. These indicators use the manual
transfer settings to determine when a parameter is OK. If manual
transfer is disabled a warning message "Manual Transfer Blocked" will
be displayed and no transfer will occur.
The Function Status window displays the status of various functions, with "T" representing
the function which has timed out, and "P" representing the function which has picked up
and is timing.
3–16
ISScom – 3
System/Monitor/Phasor Diagram
The Phasor Diagram (Figure 3-21) provides the user with the ability to evaluate a source
reference Phase Angle to Phase Angle data from other sources. The Phasor Diagram also
includes a menu that is accessed by executing a right mouse click which allows the user to
select/deselect sources to be displayed and Freeze capability to freeze the data displayed
on the Phasor Diagram.
System/Monitor/Sync Scope
The Sync Scope screen (Figure 3-22) provides the user with the ability to observe the Delta
Frequency relationship between the Bus and the New Source, illustrated in a Fast or Slow
direction based on Delta Frequency.
▲▲ CAUTION: Do not use the Delta Phase Angle, Delta Voltage, Delta Frequency or
Sync Scope Pointer of the ISScom Sync Scope screen to determine
when to manually initiate a transfer. There is sufficient delay in the
communications between the MBTS and the ISScom such that these
indications do not provide "live" information.
3–17
M‑4272 Instruction Book
The Remote indicator is not illuminated and Local indicator displays GREEN color when
the Remote/Local control is selected to Local position.
The Device ON indicator displays GREEN color and Device OFF indicator is not illuminated
when the Device On/Off control is selected to Device On position.
The Device ON indicator is not illuminated and Device OFF indicator displays RED color
when the Device On/Off control is selected to Device Off position.
3–18
ISScom – 3
NOTES:
1. If the S1/S2 CT Configuration is set to "No" (S1 & S2 not connected to the rear
terminals) (Figure 4-20), then the Single Line Diagram will not display current values.
2. The user may select either the primary or secondary values on the Single Line
Diagram.
Path: System / Monitor / Single Line Diagram
Figure 3-23 Single Line Diagram (Primary Metering) or (Secondary Metering) Screen
3–19
M‑4272 Instruction Book
A transfer can have up to four records. After 16 records have been stored, any new record
will cause the oldest existing record to be lost. Each Transfer Event Log parameter is time
stamped with the date and time in 1 ms increments.
The initiating event that starts the Transfer Event Log is the "Start" signal for any transfer. A Transfer
Event Log is considered complete when one of following occurs:
• When the breaker from the Old Source trips and the breaker to the New
Source closes.
• When a breaker failure occurs.
• When the incomplete transfer timer times out.
3–20
ISScom – 3
The trigger and complete events are used to define the time frame during which the transfer event
log is storing information. The Secondary Metering and Status Screen (Figure 3-19) will display
a status when a complete Transfer Event Log has been stored. A reset feature is provided
to clear this log through the serial communications. The Transfer Event Log is available for
viewing utilizing the S‑4200 ISScom Communications and Oscillograph Analysis Software.
The Transfer Event Log menu selection opens a submenu that includes the Download,
View, Clear Status and Clear History selections.
3–21
M‑4272 Instruction Book
2. Select Open. ISScom will display the Open screen with a default ".log" file
extension.
3. Select the location of the ".log" files, then select the file to be viewed.
4. Select Open. ISScom will Open the target file in the Transfer Event Log Viewer
Summary screen (Figure 3-26).
Figure 3-27 Transfer Event Log File Summary and Details Screen
3–22
ISScom – 3
6. To print the Transfer Event Log Summary information select Print Summary.
ISScom will print the Summary information to the default printer connected to the
computer. See Appendix D, Transfer Event Log Printout Sample.
7. To print the Transfer Event Log Detail information select Print Detail. ISScom will
print both the Summary and Detail information to the default printer connected to
the computer. See Appendix D, Transfer Event Log Printout Sample.
8. To view the System Status and Transfer Start Signal information select System
Status and Transfer Start Signal. ISScom will display the System Status and
Transfer Start Signal Status screen (Figure 3-28).
9. To view the Transfer Event Log Pickup Input and Output information, select Pickup
I/Os. ISScom will display the Pickup I/Os Status screen (Figure 3-29).
Figure 3-28 System Status and Transfer Start Signal Status Screen
3–23
M‑4272 Instruction Book
Figure 3-30 Clear Transfer Event Log Status Command Confirmation Screen
2. Select YES, ISScom will respond with the Clear Transfer Event Log Status Cleared
confirmation Screen (Figure 3-31).
3–24
ISScom – 3
Figure 3-32 Transfer Event Log Clear History Command Confirmation Screen
2. Select YES, ISScom will respond with the Transfer Event Log Clear History
confirmation Screen (Figure 3-33).
3–25
M‑4272 Instruction Book
3–26
ISScom – 3
3–27
M‑4272 Instruction Book
3–28
ISScom – 3
System/Sequence of Events/Clear
The Clear feature clears all Sequence of Events Records stored on the MBTS.
To Clear all Sequence of Events Records perform the following:
1. From the ISScom Main Screen menu select System/Sequence of Events/Clear.
ISScom will display the Clear Sequence of Events Records confirmation screen
(Figure 3-41).
3–29
M‑4272 Instruction Book
2. Select YES, ISScom will respond with the Sequence of Events Records Cleared
confirmation Screen (Figure 3-42).
Figure 3-43 Sequence of Events System Status and Transfer Start Signal Status Screen
3–30
ISScom – 3
System/Oscillograph
The oscillographic recorder provides comprehensive data recording of all monitored
waveforms, and status inputs storing up to 248 cycles of data. The total record length is
user-configurable from 1 to 16 partitions. The number of samples per cycle used to store
the data is user selectable. The number of samples per cycle that can be selected is 16 or
32 (50 or 60 Hz). The number of samples selected effects the length of the data that can
be saved and its resolution. The lower the number of samples, the longer the record length
that can be stored (but at a lower resolution).
The oscillographic recorder is triggered by a designated control/status input (usually a MBTS
initiate input), a trip output, from serial communications, or a change in the breaker position.
If a 52a breaker status contact input has been selected and it is going to be used to trigger
the oscillograph, the Trigger Dropout Input section of the Oscillograph Setup must be used.
Since the 52a contact is closed when the breaker is closed and opens when the breaker is
tripped, the oscillograph trigger must be activated when the 52a contact opens or "drops out".
When untriggered, the recorder continuously stores waveform data, thereby keeping the most
recent data in memory. When triggered, the recorder stores pre-trigger data, then continues
to store data in memory for a user-defined, post-trigger delay period. The records may be
analyzed using ISScom, and are also available in COMTRADE file format.
The following parameters are captured by the Oscillographic Recorder:
• MBTS start (initiate) signal. It can be manual transfer initiate, protective
relay initiate, or bus phase undervoltage initiate.
• Source 1 and Source 2 breaker status (Closed or Open)
• Trip and close commands to the Source 1 breaker
• Trip and close commands to the Source 2 breaker
• Source 1 voltage waveforms, single-phase or three-phase
• Source 2 voltage waveforms, single-phase or three-phase
• Source 1 current waveforms, single-phase if available
• Source 2 current waveforms, single-phase if available
• Bus voltage waveforms, single-phase or three-phase
• Delta Phase Angle
• Delta frequency
• Inputs 1–18
• Outputs 1–16
• TCM1, CCM1, TCM2 and CCM2
3–31
M‑4272 Instruction Book
The Oscillograph submenu includes the Setup, Retrieve, Trigger and Clear selections.
The Oscillograph recorder settings are not considered to be part of the Setpoint Profile.
Recorder settings are common to all profiles.
System/Oscillograph/Setup
The Setup selection displays the Oscillograph Setup screen (Figure 3-44) which allows the
user to set the number of records and triggering designations to be made. See Section 4.1,
Unit Setup for detailed setup instructions.
System/Oscillograph/Retrieve
The Retrieve feature allows the user select the Oscillograph records to be retrieved
(downloaded) and to determine the save location on the PC.
To Retrieve Oscillograph recorders perform the following:
1. From the ISScom Main Screen menu select System/Oscillograph/Retrieve.
ISScom will display the Retrieve Oscillograph Records screen (Figure 3-45).
2. Select the Oscillograph record to be Retrieved (downloaded).
3. Select the destination folder (Browse) and name the file, then select Save, the path
for the file will be displayed in the "File Name Destination" window.
4. Select Retrieve, The screen will display a bar indicating the status of the Retrieval.
When the download is complete ISScom will display a Oscillograph Record Retrieval
complete message.
System/Oscillograph/Trigger
The Trigger selection allows the user to manually trigger the Oscillograph. This can be
confirmed by observing the Secondary Metering and Status screen (Figure 3-19).
To manually Trigger the Oscillograph Recorder perform the following:
1. From the ISScom Main Screen menu select System/Oscillograph/Trigger.
ISScom will display the Oscillograph Manual Trigger confirmation screen
(Figure 3-46).
3–32
ISScom – 3
System/Oscillograph/Clear
The Clear feature clears all Oscillograph Records stored on the MBTS.
To Clear all Oscillograph Recorder records perform the following:
1. From the ISScom Main Screen menu select System/Oscillograph/Clear. ISScom
will display the Clear Oscillograph Record confirmation screen (Figure 3-48).
3–33
M‑4272 Instruction Book
System/Profile
The system supports four setpoint profiles. This feature allows multiple setpoint profiles
to be defined for the type of transfer initiated (Automatic, Manual or Hot Parallel) and the
direction of the next transfer. The Profile submenu provides three selections: Switching
Method, Active Profile, and Copy Profile.
System/Profile/Switching Method
▲▲ CAUTION: During Profile Switching, relay operation is disabled for approximately
1 second.
The Profile Switching Method feature (Figure 3-50) allows the user to select either Manual
or Input contact. When the Switching Profile Method is set to Manual, ISScom, remote
communications or one of the ISSlogic elements will select the Active Profile.
When the Switching Method is set to Input Contact, the profile is selected by the input
contacts IN17 and IN18. When Input Contact is selected, only the input contacts can switch
the system’s profile, and none of the Manual methods will switch the profile. See Table 4-3
for input contact profile switching logic.
System/Profile/Active Profile
Active Profile (Figure 3-51) allows user to designate active profile. The user can select
between four profiles. If a profile is not saved into a profile the profile will contain factory
default settings.
▲▲ CAUTION: Switching the active profile when the MBTS is on-line may cause
unexpected operation if the wrong profile is selected.
System/Profile/Copy Profile
The Copy Profile (Figure 3-52) feature copies the active profile to one of four profiles (user
should allow approximately 2 minutes for copying.)
3–34
ISScom – 3
3–35
M‑4272 Instruction Book
Tools Menu
The Tools menu provides the user with access to ISScom MBTS support features and
Functions.
3–36
ISScom – 3
Each access code is a user‑defined one- to four-digit number. Access codes can only be
altered by a level 3 user.
If the level 3 access code is set to 9999, the access code feature is disabled. When access
codes are disabled, the access screens are bypassed, and all users have full access to all the
MBTS menus. The device is shipped from the factory with the access code feature disabled.
Tools/Miscellaneous Setup
The Miscellaneous Setup menu selection displays the Miscellaneous Setup screen
(Figure 3-58) which provides the user with the ability to edit/input the User Logo lines of the
HMI display, enter/edit the User Control Number and set the operating mode of the System
OK LED. See Section 4.1, Unit Setup for detailed setup instructions.
3–37
M‑4272 Instruction Book
System OK LED
The green SYSTEM OK LED is controlled by the unit’s microprocessor. A flashing SYSTEM
OK LED indicates proper program cycling. The LED can also be programmed to be
continuously illuminated.
3–38
ISScom – 3
3–39
M‑4272 Instruction Book
Tools/Calibrate Unit
The Calibrate Unit menu selection provides the user with instructions to recalibrate Nominal
Voltage, Current and Frequency. See Chapter 6, Testing for detailed MBTS calibration
instructions.
3–40
ISScom – 3
Help Menu
The Help menu provides two commands. The Contents command initiates a link to a
PDF (Portable Document File) version of this instruction book for easy reference. Adobe
Acrobat reader is required to view this document. The M‑4272 Instruction Book has been
Bookmarked. By selecting the "Navigator pane’ in Adobe Acrobat Reader, the user can
directly access selected topics.
The About ISScom command displays ISScom version and development information
(Figure 3-63). Also, this screen displays unit information.
3–41
M‑4272 Instruction Book
3.2 ISSplot
ISSplot allows the user to plot and print waveform data downloaded from a Beckwith Electric
MBTS. The ISSplot feature is also capable of plotting and printing waveform data files that
are in COMTRADE format.
When the ISSplot menu item is selected, ISSplot is launched in an independent Windows
Window. The ISSplot Main Screen and menu bar is displayed (Figure 3-64). The ISSplot
Menu Structure and Submenu Callouts are illustrated in Figure 3-65.
3–42
ISScom – 3
3–43
M‑4272 Instruction Book
The View menu allows the user to select Toolbar and Status Bar for display.
The Settings menu allows the selection of the new source (1 or 2) for Delta Angle, waveforms
to be displayed, the formatting of display colors, and the ability to change the waveform
scaling.
3–44
ISScom – 3
3–45
M‑4272 Instruction Book
QQ NOTE: Cursor bars may be dragged to any location by positioning the cursor arrow on
a bar and dragging the mouse. Double click the left key to position one cursor
bar and Shift‑Double Click or left mouse down and click the right key to position
the other cursor bar at the current cursor arrow time position.
ISSplot Default
Sets all similar waveforms to the same scale (largest).
3–46
ISScom – 3
The Window menu enables the positioning and arrangement of multiple ISSplot windows at
the same time. Selecting any displayed window activates that frame, allowing manipulation
of the data.
The Help menu provides information about ISSplot menus and commands. The About
command provides version information for ISSplot.
ISSplot makes use of shortcut key commands for many functions, making ISSplot as easy
as clicking your mouse and touching a few keys.
3–47
M‑4272 Instruction Book
Left key or select left scroll icon in toolbar menu Move left in main display
Right key or select right scroll icon in toolbar menu Move right in main display
End key or select move to end icon in toolbar menu Move to the end of the record in the main display
3–48
ISScom – 3
Value at Marker #1
Value at Marker #2
Time at
Marker #1
Time at
Marker #2
Time at Marker #1
Control status input
and contact output Date and Timestamp Time of Trip
traces (discrete I/O) Time at Marker #2
for record Command
QQ NOTE: Cursor bars may be dragged to any location by positioning the cursor arrow
on a bar and dragging the mouse. Double click the left key to position one
cursor bar and Shift-Double Click or double click the right key to position the
other cursor bar at the current cursor arrow time position.
3–49
M‑4272 Instruction Book
3–50
System Setup and Setpoints – 4
Chapter four is designed for the person or group responsible for the Unit Setup, System
Setup and System Setpoints of the M‑4272 Digital Motor Bus Transfer System (MBTS).
Chapter 4 consists of:
• Functional and connection diagrams for a typical application of the MBTS.
• The Unit Setup Section, which consists of general unit setup information,
Communications setup, Oscillograph setup and Transfer Event Log setup.
• The System Setup Section provides the definitions of system quantities
and equipment characteristics required by the MBTS which include CT, VT
configuration selection and Input and Output assignments.
• A System Setpoints Section which describes the unit transfer settings,
enabling functions and setpoints, output contact assignments and digital
input assignments.
The selection of the MBTS System Setup parameters and Setpoints is performed using
ISScom Communications and Oscillographic Analysis Software. However, some setup
information can also be entered from the unit’s M‑3931 Front Panel Human Machine Interface
(HMI), and will be included where applicable.
QQ NOTE: Setup Record Forms are contained in Appendix A. The Setup Record Form
tables list the MBTS parameter settings choices for each feature and function.
4–1
M‑4272 Instruction Book
QQ NOTE: Communication must be established with the target MBTS for this procedure.
1. From the ISScom Main Screen menu select Tools/System Access Code/Comm
Access. ISScom will display the Communication Access Code Reset dialog
screen(Figure 4-1).
4–2
System Setup and Setpoints – 4
LEVEL #(1,2 or 3)
Access Granted!
INIT TRANSFER
INIT rmte_lcal
c. Go to step 4.
INIT TRANSFER
INIT rmte_lcal
4. Press the Right arrow pushbutton until the following is displayed:
COMMUNICATION
stat COMM setup
5. Press ENTER, the following will be displayed:
COM1 SETUP
COM1 com2 com3 com_adr
6. Press the Right arrow pushbutton until the following is displayed:
4–3
M‑4272 Instruction Book
Each access code is a user‑defined one- to four-digit number. Access codes can only be
altered by a level 3 user.
If the level 3 access code is set to 9999, the access code feature is disabled. When access
codes are disabled, the access screens are bypassed, and all users have full access to all the
MBTS menus. The device is shipped from the factory with the access code feature disabled.
QQ NOTE: Communication must be established with the target MBTS for this procedure.
1. From the ISScom Main Screen menu select Tools/System Access Code/
User Access. ISScom will display the User Access Code Reset dialog screen
(Figure 4-3).
4–4
System Setup and Setpoints – 4
LEVEL #(1,2 or 3)
Access Granted!
INIT TRANSFER
INIT rmte_lcal
c. Go to step 4.
INIT TRANSFER
INIT rmte_lcal
SETUP UNIT
stat comm SETUP
5. If User Access Codes are to be set, then use the RIGHT arrow pushbutton to select
ALTER ACCESS CODES. The following will be displayed:
LEVEL #1
9999
9. To set User Access Code Level #2 press the RIGHT arrow pushbutton to select
LEVEL #2, then press ENTER the following will be displayed:
LEVEL #2
9999
10. Repeat Step 8 to enter the desired Level #2 User Access Code.
4–5
M‑4272 Instruction Book
11. To set User Access Code Level #3 press the RIGHT arrow pushbutton to select
LEVEL #3, then press ENTER the following will be displayed:
LEVEL #3
9999
12. Repeat Step 8 to enter the desired Level #3 User Access Code.
13. Press the EXIT pushbutton will return to the previous selection screen:
System OK LED
The green SYSTEM OK LED is controlled by the unit’s microprocessor. A flashing SYSTEM
OK LED indicates proper program cycling. The LED can also be programmed to be
continuously illuminated.
User Logo Line, User Control Number and System OK LED Setup from ISScom
To set the MBTS User Logo Line, User Control Number and System OK LED perform the
following:
QQ NOTE: Communication must be established with the target MBTS for this procedure.
1. From the ISScom Main Screen menu select Tools/Miscellaneous Setup. ISScom
will display the Miscellaneous Setup dialog screen (Figure 4-5).
4–6
System Setup and Setpoints – 4
LEVEL #(1,2 or 3)
Access Granted!
INIT TRANSFER
INIT rmte_lcal
c. Go to step 4.
INIT TRANSFER
INIT rmte_lcal
SETUP UNIT
stat comm SETUP
SOFTWARE VERSION
vers sn access number
4–7
M‑4272 Instruction Book
9. To enter a User Logo Line 2 press the RIGHT arrow pushbutton once, the following
will be displayed:
LEVEL #(1,2 or 3)
Access Granted!
INIT TRANSFER
INIT rmte_lcal
c. Go to step 4.
INIT TRANSFER
INIT rmte_lcal
SETUP UNIT
stat comm SETUP
4–8
System Setup and Setpoints – 4
SOFTWARE VERSION
vers sn access number
LEVEL #(1,2 or 3)
Access Granted!
INIT TRANSFER
INIT rmte_lcal
c. Go to step 4.
INIT TRANSFER
INIT rmte_lcal
4–9
M‑4272 Instruction Book
SETUP UNIT
stat comm SETUP
SOFTWARE VERSION
VERS sn access number
DIAGNOSTIC MODE
time error eth DIAG
8. Press ENTER, the relay will reset and DIAGNOSTIC MODE will be temporarily
displayed followed by:
11. Utilizing the Right or Left arrow pushbuttons select either ON or OFF.
PRESS EXIT TO
EXIT DIAGNOSTIC MODE
15. Press EXIT, the unit will cycle through the Power Self Tests.
4–10
System Setup and Setpoints – 4
SYSTEM CLOCK
This feature allows the user to set the MBTS internal clock. The clock is used to time stamp
system events such as transfers and oscillograph operations.
The clock is disabled when shipped from the factory (indicated by "80" seconds appearing
on the clock) to preserve battery life. If the MBTS is to be unpowered for an extended length
of time, the clock should be stopped (from Diagnostic Mode or ISScom Figure 4-6). If the
IRIG‑B interface is used, the hours, minutes, and seconds information in the clock will be
synchronized with IRIG‑B time information every hour.
The MBTS can accept a modulated IRIG‑B signal using the rear panel BNC connector, or
a demodulated TTL level signal using extra pins on the rear panel COM2 RS‑232 interface
connector (see Figure B-4 for COM2 pinout.) If the TTL signal is to be used, then Jumper 5
will be required to be positioned (see Section 5.4, Circuit Board Switches and Jumpers).
4–11
M‑4272 Instruction Book
b. If the proper Access Code has been entered, the HMI will return:
LEVEL #(1,2 or 3)
Access Granted!
INIT TRANSFER
INIT rmte_lcal
c. Go to step 4.
INIT TRANSFER
INIT rmte_lcal
SETUP UNIT
stat comm SETUP
5. Press ENTER, then press the RIGHT arrow pushbutton until the following is
displayed:
4–12
System Setup and Setpoints – 4
b. Press the Left arrow pushbutton once, then repeat the previous step as
necessary to input the desired date.
c. When the desired Date has been input, then press ENTER. The following
will be displayed:
4–13
M‑4272 Instruction Book
COMMUNICATION SETUP
Communication setup can be accomplished utilizing either ISScom or the HMI. The
Communication setup consists of the setup of the following features and functions:
• COM Port definitions and Device Address
• Ethernet Port Settings
• Installing Modems
Two serial interface ports, COM1 and COM2, are standard 9-pin, RS-232, DTE-configured
ports. The front-panel port, COM1, can be used to locally set and interrogate the MBTS using
a temporary connection to a PC or laptop computer. The second RS-232 port, COM2, is
provided at the rear of the unit. COM2 is unavailable for communications when the optional
ethernet port is enabled. However, the Demodulated IRIG-B may still be used through the
COM2 Port when Ethernet is enabled.
COM3 located on the rear terminal block of the M‑4272 is an RS-485, 2-wire connection.
Appendix B, Figure B-3 illustrates a 2-wire RS-485 network.
Individual remote addressing also allows for communications through a serial multidrop
network. Up to 32 MBTSs can be connected using the same 2 wire RS-485 communications
line.
Direct Connection
In order for ISScom to communicate with the relay using direct serial connection, a serial "null
modem" cable is required, with a 9-pin connector (DB9P) for the system, and an applicable
connector for the computer (usually DB9S or DB25S). Pin-outs for a null modem adapter
are provided in Appendix B, Communications.
An optional 10 foot null modem cable (M-0423) is available from the factory, for direct
connection between a PC and the relay’s front panel COM port, or the rear COM2 port.
4–14
System Setup and Setpoints – 4
When fabricating communication cables, every effort should be made to keep cabling as
short as possible. Low capacitance cable is recommended. The RS‑232 standard specifies
a maximum cable length of 50 feet for RS-232 connections. If over 50 feet of cable length
is required, other technologies should be investigated.
Other communication topologies are possible using the M‑4272 Digital Motor Bus
Transfer System. An Application Note, "Serial Communication with Beckwith Electric’s
Integrated Protection System Relays" is available from the factory or from our website at
www.beckwithelectric.com.
Device Address
Individual MBTS Device Addresses should be between 1 and 255. The default Device Address
is 1.
QQ NOTE: Communication must be established with the target MBTS for this procedure.
1. From the ISScom Main Screen menu select Tools/System Comm Setup. ISScom
will display the System Communication Setup dialog screen (Figure 4-7).
The System COM Port that is in use will be indicated at the top of the display.
2. Select the desired COM Port to be setup (1, 2 or 3).
3. Enter the desired "Dead Sync Time" (2 to 300 msec).
4–15
M‑4272 Instruction Book
This delay establishes the line idle time to re-sync packet communication. Dead sync
time should be programmed based on the channel’s baud rate.
COM Port Enable/Disable, Definitions and Device Address from the HMI
1. Press the ENTER pushbutton.
2. If Level Access is active, the following is displayed:
LEVEL #(1,2 or 3)
Access Granted!
INIT TRANSFER
INIT rmte_lcal
c. Go to step 4.
4–16
System Setup and Setpoints – 4
INIT TRANSFER
INIT rmte_lcal
Communication
stat COMM setup
COM1 SETUP
COM1 com2 com3 com_adr
PORT ACCESS
enable DISABLE
7. Press the Left or Right Arrow pushbutton as necessary to enable or disable the
COM port.
COM1 PARITY
NONE odd even
12. Press the Left or Right arrow pushbutton as necessary to select the desired Parity
setting.
14. Utilizing the Up or Down arrow pushbuttons select the desired Stop Bits.
4–17
M‑4272 Instruction Book
COM1 SETUP
COM1 com2 com3 com_adr
16. Selecting COM2 or COM 3 will activate the same menu choices as displayed with
the selection of COM1. Repeat as necessary to setup the remaining COM Ports.
DHCP Protocol
ENABLE: If the network server supports the DHCP protocol the network server will assign
the IP Address, Net Mask and Gateway Address.
DISABLE: If the network server does not support the DHCP protocol or the user chooses
to manually input ethernet settings, then obtain the IP Address, Net Mask and Gateway
address from the Network Administrator and enter the settings.
Ethernet Protocols
The Standard Port Number for the MODBUS over TCP/IP protocol is 502. The master device
may require the entry of the Standard Port Number.
IEC 61850 – The Ethernet option with IEC 61850 protocol has the capability of 4 concurrent
sessions of IEC 61850 communication. When Ethernet is purchased with IEC 61850 protocol,
no other protocol may be selected. The services provided by the IEC 61850 protocol include:
• DynAssociation – dynamic building of data association
• GetDirectory – service to read the contents of a server
• GetDataObjectDefinition – service to retrieve data definitions
• DataObjectDirectory – service to get data defined in a logical node
• GetDataSetValue – service to retrieve all data values of a data set
• SetDataSetValue – service to write data
• DataSetDirectory – service to write data information of the members of
a data set
• ReadWrite – basic Read and Write to get data, set data and operate
• ConfReportControl – report configuration
• GetCBValues – read values of a control block
These services allow a user to monitor all metering values, change settings and also generate
unsolicited reports. The metering values are reported in the metering and measurement
nodes data classes (MMTR, MMXU), the setpoints and configuration settings are viewed
and modified in the protection function nodes and system logical nodes data classes (PTOV,
PTUV, etc.). These data classes are defined by the 61850-7-4 document. Furthermore, the
M‑4272 is compatible with the IEC 61850 substation configuration language (SCL), making
the data set for the report control block highly configurable. In addition to the generation of
reports due to a change in a data value, e.g., a change in pickup status of a protective function,
the M‑4272 also supports an integrity period, where a report control block is transmitted to
the connected SCADA system at the expiration of the integrity period.
4–18
System Setup and Setpoints – 4
1. From the ISScom Main Screen menu select Tools/System Ethernet Setup.
ISScom will display the Ethernet Setup screen (Figure 4-10).
1. From the ISScom Main Screen menu select Tools/System Ethernet Setup.
ISScom will display the Ethernet Setup screen (Figure 4-10).
2. Select Ethernet Enable.
3. Select DHCP Protocol Disable.
4. Enter values for IP Address, Net Mask and Gateway.
5. Select Save. The ethernet board is now configured for use and may be accessed
through a network.
LEVEL #(1,2 or 3)
Access Granted!
INIT TRANSFER
INIT rmte_lcal
c. Go to step 4.
4–19
M‑4272 Instruction Book
INIT TRANSFER
INIT rmte_lcal
COMMUNICATION
stat COMM setup
COM1 SETUP
COM1 com2 com3 com_adr
ETHERNET SETUP
access ETH eth_ip
ETHERNET
DISABLE enable
8. Use the Right arrow pushbutton to select ENABLE (Upper Case), then press
ENTER, the following will be displayed:
TCP/IP SETTINGS
TCP_SETTINGS
DHCP PROTOCOL
DISABLE enable
10. If the network does not support the DHCP protocol, then go to Manual Configuration
of Ethernet Board (following page) to manually configure the ethernet board.
11. If the DHCP Protocol is to be enabled, then use the Right/Left arrow pushbutton to
select ENABLE (Upper Case), then press ENTER, the following will be displayed:
TCP/IP SETTINGS
TCP_SETTINGS
12. Press EXIT, the ethernet board will reconfigure and the following will be displayed:
CONFIGURING ETH...
If the ethernet board successfully obtains an IP Address the following will be displayed
for approximately 2 seconds:
ETHERNET IP ADDRESS
xx.xx.xx.xx
The ethernet board is now configured for use and may be accessed through a
network. The display will return to the following:
ETHERNET SETUP
access ETH eth_ip
4–20
System Setup and Setpoints – 4
If the ethernet board fails to obtain an IP Address within 15 seconds the following
will be displayed (for approximately 2 seconds):
CONFIGURING ETH...
ETH BOARD ERROR
Contact the Network Administrator to determine the cause of the configuration failure.
LEVEL #(1,2 or 3)
Access Granted!
INIT TRANSFER
INIT rmte_lcal
c. Go to step 4.
INIT TRANSFER
INIT rmte_lcal
COMMUNICATION
stat COMM setup
COM1 SETUP
COM1 com2 com3 com_adr
ETHERNET SETUP
access ETH eth_ip
7. Press ENTER, the following will be displayed:
ETHERNET
DISABLE enable
DHCP PROTOCOL
DISABE enable
4–21
M‑4272 Instruction Book
10. Ensure that DISABLE is selected (upper case). If DISABLE is not selected, then
use the left arrow pushbutton to select DISABLE.
IP ADDRESS
XX.XX.XX.XX
12. Enter the desired IP Address, then press ENTER, the following will be displayed:
NET MASK
XX.XX.XX.XX
13. Enter the desired Net Mask, then press ENTER, the following will be displayed:
GATEWAY
XX.XX.XX.XX
14. Enter the desired Gateway, then press ENTER, the following will be displayed:
TCP/IP SETTINGS
TCP_SETTINGS
15. Press EXIT, the ethernet board will reconfigure and the following will be displayed:
CONFIGURING ETH...
If the ethernet board is successfully configured, then the entered IP Address will be
displayed for approximately 2 seconds:
ETHERNET IP ADDRESS
xx.xx.xx.xx
The ethernet board is now configured for use and may be accessed through a network.
QQ NOTE: Any compatible modem may be used; however, the unit only communicates
at 1200 to 9600 baud.
In order to use ISScom to communicate with the MBTS using a modem, the following must
be provided with the MBTS:
• An external modem (1200 baud or higher), capable of understanding
standard AT commands.
• Serial modem cable with 9-pin connector for the MBTS and the applicable
connector for the modem.
Similarly, the computer running ISScom must also have access to a compatible internal or
external modem.
4–22
System Setup and Setpoints – 4
3. Verify that the modem is attached to (if external) or assigned to (if internal) the
same serial port as assigned in ISScom.
While ISScom can use any of the 255 serial ports (COM1 through COM255), most
computers support only COM1 and COM2.
4. Connect the modem to a telephone line, then energize the modem.
Command Buttons
Add Allows you to review and change the user lines (unit identifier), phone number,
and communication address of a selected entry.
Remove Deletes a selected entry.
Save Saves any changes to the displayed information
Connect Dials the entry selected from the directory.
Cancel Ends modem communication, allowing the user to dial again.
4–23
M‑4272 Instruction Book
QQ NOTE: The MBTS does not issue or understand any modem commands. It will
not adjust the baud rate and should be considered a "dumb" peripheral. It
communicates with 1 start, 8 data, and 0, 1 or 2 stop bits.
The modem attached to the MBTS must have the following AT command configuration:
E0 No Echo
Q1 Don’t return result code
&D3 On to OFF DTR, hangup and reset
&S0 DSR always on
&C1 DCD ON when detected
S0=2 Answer on second ring
The following commands may also be required at the modem:
&Q6 Constant DTE to DCE
N0 Answer only at specified speed
W Disable serial data rate adjust
\Q3 Bidirectional RTS/CTS relay
&B1 Fixed serial port rate
S37 Desired line connection speed
When connected to another terminal device, the Terminal Window allows the user to send
messages or commands. Outgoing communications are displayed in the top pane and
incoming messages are displayed in the bottom two panes, in ASCII text and HEX format.
There are some variations in the AT commands supported by modem manufacturers. Refer
to the hardware user documentation for a list of supported AT commands and direction on
issuing these commands.
4–24
System Setup and Setpoints – 4
OSCILLOGRAPH SETUP
The oscillographic recorder provides comprehensive data recording of all monitored waveforms,
and status inputs storing up to 248 cycles of data. The total record length is user-configurable
from 1 to 16 partitions.
The number of samples per cycle used to store the data is user selectable. The number of
samples per cycle that can be selected are 16 or 32 (50 or 60 Hz). The number of samples
selected effects the length of the data that can be saved and its resolution. The lower the
number of samples, the longer the record length that can be stored (but at a lower resolution).
The oscillographic recorder can be triggered by a designated control/status input (usually a
MBTS initiate input), an automatically initiated signal, a trip output, a manual transfer signal,
serial communications or manually by the user.
When untriggered, the recorder continuously stores waveform data, thereby keeping the most
recent data in memory. When triggered, the recorder stores pre-trigger data, then continues
to store data in memory for a user-defined, post-trigger delay period. The records may be
analyzed using ISScom, and are also available in COMTRADE file format.
4–25
M‑4272 Instruction Book
QQ NOTE: Table 4-2 is based on 32 samples per cycle. For other sample rates the number
of cycles per partition has to be scaled accordingly.
4–26
System Setup and Setpoints – 4
4–27
M‑4272 Instruction Book
QQ NOTE: Setup Record Forms are contained in Appendix A. The Setup Record Form
tables list the MBTS parameter settings choices for each feature and function.
The System Setup consists of defining all pertinent information regarding the system
quantities. The Setup System dialog screen (Figure 4-17) is accessed through the System
menu (System/Setup/Setup System). Regardless of the functions that are enabled or
disabled, all Setup System values are required to be entered. Several MBTS functions
require the proper setting of these values for correct operation.
QQ NOTE: Communication must be established with the target MBTS for this procedure.
QQ NOTE: See Section 4.3, System Diagrams for Typical VT Three-Line Connection
Diagrams.
4–28
System Setup and Setpoints – 4
4–29
M‑4272 Instruction Book
QQ NOTE: If neither pulsed or latched output is enabled, then the output contact will
default to the Normal Mode. Normal Mode maintains the output contact
energized as long as the condition that caused it to operate exists. After the
actuating condition is cleared, the contact will reset after the programmed
seal-in time has elapsed.
4–30
System Setup and Setpoints – 4
11. Select Outputs from the LATCHED OUTPUTS section of the System Setup
screen. ISScom will display the Latched Outputs Selection Screen (Figure 4-21).
12. Select the desired outputs to be Latched, then select OK, ISScom will return to
the Setup System screen.
QQ NOTE: If neither pulsed or latched output is enabled, then the output contact will
default to the Normal Mode. Normal Mode maintains the output contact
energized as long as the condition that caused it to operate exists. After the
actuating condition is cleared, the contact will reset after the programmed
seal-in time has elapsed.
13. Select Outputs from the PULSED OUTPUTS section of the System Setup screen.
ISScom will display the Pulsed Outputs Selection Screen (Figure 4-22).
Outputs 1 through 4 are the trip and close command outputs for the breakers, the pulse
length of these outputs are set in the Common Settings screen (Figure 4-32).
4–31
M‑4272 Instruction Book
14. Select the desired outputs to be Pulsed, then select OK, ISScom will return to the
Setup System screen.
QQ NOTE: If neither pulsed or latched output is enabled, then the output contact will
default to the Normal Mode. Normal Mode maintains the output contact
energized as long as the condition that caused it to operate exists. After the
actuating condition is cleared, the contact will reset after the programmed
seal-in time has elapsed.
15. Select Input Status from the INPUT ACTIVE STATE section of the System Setup
screen. ISScom will display the Input Active States Selection Screen (Figure 4-23).
This Input Active States selection screen allows the user to select the active input state for
each input. Inputs 1, 2, 4 and 5 are the breaker status inputs which have predefined
terminals for "a" and "b" contacts. Checking the inputs for the Active Input Open
parameter designates the "operated" state established by an opening rather than
closing an external contact. The Input LED on the Status Module and Input LED on
the ISScom's Input/Output Status Section in the Secondary Metering and Status
screen will illuminate according to the input "operated" state.
For example: Checking Inputs 3 and 6 for the Active Input Close parameter designated
the operated state of the breaker TOC, 52PS or 52H intelligence contact that is
closed when the breaker is fully racked-in. If the breaker is not fully racked-in (in test
position), the M-4272 will block any type of transfer.
16. Select the desired Active Input State for each Input, then select OK, ISScom will
return to the Setup System screen.
17. Select the desired Duplicate Outputs.
The Duplicate Outputs Selection feature (Figure 4-20) allows an additional output
to be selected that will operate at the same time as the trip or close commands are
issued to their assigned outputs. The duplicate output can provide additional trip
and close outputs as needed.
18. Select the Output Seal In Time for each Output (2 to 8160 Cycles).
The Output Seal-in Time provides the user with the ability to individually enter the
seal-in time of each output. This setting is only used if the output has not been
selected as a latched output. The seal-in time defines the time period that the output
is closed even if the condition no longer exists.
19. When all Setup System parameters have been entered/selected, then select Save.
20. From the ISScom main screen menu select System/Profile/Switching Method.
ISScom will display the Switching Profile Method screen (Figure 3-47).
4–32
System Setup and Setpoints – 4
4–33
M‑4272 Instruction Book
M-4272 M-4272
VA VA
79 85
78 84
VB VB
81 87
80 86
VC VC
83 89
82 88
1 97 99
91 90 93 92 95 94
52S1 96 98 52S2
B B
C C
MOTOR MOTOR
1 CT-S1 and CT-S2 are single phase CTs. They both must be connected to the same phase,
either Phase A, Phase B or Phase C.
4–34
System Setup and Setpoints – 4
78 84
VB VB
81 87
80 86
VC VC
83 89
82 88
1 97 99
91 90 93 92 95 94
52S1 96 98 52S2
B B
C C
MOTOR MOTOR
1 CT-S1 and CT-S2 are single phase CTs. They both must be connected to the same phase,
either Phase A, Phase B or Phase C.
4–35
M‑4272 Instruction Book
M-4272 M-4272
VAB VAB
79 85
78 84
VBC VBC
81 87
80 86
VCA VCA
83 89
82 88
91 90 93 92 95 94
96 98
52S1 52S2
B B
C C
MOTOR MOTOR
1 CT-S1 and CT-S2 are single phase CTs. They both must be connected to the same phase,
either Phase A, Phase B or Phase C respectively.
4–36
System Setup and Setpoints – 4
78 84
VB VB
81 87
80 86
VC VC
83 89
82 88
91 90 93 92 95 94
96 98
52S1 52S2
B B
C C
MOTOR MOTOR
1 CT-S1 and CT-S2 are single phase CTs. They both must be connected to the same phase,
either Phase A, Phase B or Phase C.
2 VT-S1, VT-S2 and VT-B are single phase VTs. They all must be connected to the
same phase, either Phase A-To-Ground, Phase B-To-Ground or Phase C-To -
Ground.
4–37
M‑4272 Instruction Book
M-4272 M-4272
VAB VAB
79 85
78 84
VBC VBC
81 87
80 86
VCA VCA
83 89
82 88
91 90 93 92 95 94
96 98
52S1 52S2
B B
C C
MOTOR MOTOR
1 CT-S1 and CT-S2 are single phase CTs. They both must be connected to the same phase,
either Phase A, Phase B or Phase C.
2 VT-S1, VT-S2 and VT-B are single phase VTs. They all must be connected to the
same phase, either Phase A-To-Phase B, Phase B-To-Phase C or Phase A-To -
Phase C.
4–38
System Setup and Setpoints – 4
78 84
VB VB
81 87
80 86
VC VC
83 89
82 88
1 97 VA VB VC 99
91 90 93 92 95 94
96 98
52S1 52S2
B B
C C
MOTOR MOTOR
1 CT-S1 and CT-S2 are single phase CTs. They both must be connected to the same phase,
either Phase A, Phase B or Phase C.
2 VT-S1 and VT-S2 are single phase VTs. They both must be connected to the
same phase, either Phase A-To-Ground, Phase B-To-Ground or Phase C-To -
Ground.
4–39
M‑4272 Instruction Book
78 84
VBC VBC
81 87
80 86
VCA VCA
83 89
82 88
91 90 93 92 95 94
96 98
52S1 52S2
B B
C C
MOTOR MOTOR
1 CT-S1 and CT-S2 are single phase CTs. They both must be connected to the same phase,
either Phase A, Phase B or Phase C.
2 VT-S1 and VT-S2 are single phase VTs. They both must be connected to the same
phase, either Phase A-To-Phase B, Phase B-To-Phase C or Phase A-To -Phase C.
4–40
System Setup and Setpoints – 4
The System Setpoints consist of defining all pertinent information regarding the system
setpoints and transfer logic settings. The M‑4272 System Setpoints dialog screen
(Figure 4-31) is accessed through the System menu (System/Setup/Setpoints).
The choices include 11 programmable output contacts (OUT5–OUT16) and six breaker
status inputs (IN1–IN6) for Source 1 and Source 2, plus 12 other programmable inputs. A
block or fixed time transfer choice for bus fuse loss logic operation.
The transfer settings for Automatic Transfers, Manual Transfers, Common Settings, control/
status inputs and output contact assignments must be chosen before entering the settings
for the individual functions.
Each of the individual submenus are described in the following pages. Settings for disabled
functions do not apply. Some menu and setting screens do not appear for functions that
are disabled. The System Setpoints can only be entered using the ISScom software. See
Section 1.2, M‑4272 Motor Bus Transfer System for a listing of those Settings, Functions
and Status values that are available from the front panel display and HMI.
The System Setpoints dialog screen contains two setting groups, the Transfer Settings and
the Function Settings. The Transfer Settings group contains the settings that are necessary
for transferring the motor bus load quickly and safely from one power source to another
power source.
The Function Settings group contains settings that can initiate the transfer or are used as
logic inputs to the transfer logic.
At the bottom of the System Setpoints dialog screen there are two additional selections:
• Display All – Selecting the Display All button displays the All Setpoints
Table dialog screen (Figure 3-15). This dialog screen contains the settings
for each MBTS function within a single window to allow scrolling through
all MBTS setpoint and configuration values.
• Configure – Selecting the Configure button displays the Configure dialog
screen (Figure 3-16), which contains a chart of programmed input and
output contacts, in order to allow scrolling through all MBTS output and
blocking input configurations.
Both dialog screens (All Setpoints Table and Configure), feature Jump Command Buttons
which allow the user to jump from a scrolling dialog screen to an individual MBTS function
dialog screen and return to the scrolling dialog screen. All available parameters can be
reviewed or changed when jumping to a MBTS configuration dialog screen from either
scrolling dialog screen.
The Transfer Settings group includes four menus. The Common Settings submenu contains
settings that are used by the Automatic Transfer, Manual Transfer and Automatic Trip Logic.
For example, some of the common settings are the Breaker Closing Time, Trip and Close
Pulse Lengths and New Source Voltage Limits. These and other settings are used whether
an Automatic or Manual Transfer is performed. Therefore, the settings in the Common
Settings submenu must be entered for a transfer to operate correctly.
4–41
M‑4272 Instruction Book
TRANSFER SETTINGS
4–42
System Setup and Setpoints – 4
Figure 4-32 Common Function Settings Dialog Screen (with Adaptation Disable)
4–43
M‑4272 Instruction Book
Figure 4-33 Common Function Settings Dialog Screen (with Adaptation Enable)
4–44
System Setup and Setpoints – 4
4–45
M‑4272 Instruction Book
This feature keeps the unit from operating until the cause of the incomplete transfer is
determined. It also prevents the unit from unexpectedly closing at a later time when the
conditions would allow a close.
The Remote Manual Initiate Time Setting establishes the time delay before a remotely
initiated Manual Transfer actuates.
The Remote Manual Transfer can be initiated in Remote mode of operation. The purpose
of this time delay is to allow personnel initiating the transfer to move away from the front of
the switchgear that would be operating during the transfer. This assumes that the remote
manual initiate pushbutton is physically located on the switchgear. Typically, manual transfers
occur when the motor bus load is being transferred from one source to another and the
conditions are stable and the time delay would have no effect if the transfer is successful.
4–46
System Setup and Setpoints – 4
Common Settings Save/Cancel – The Save selection (Figure 4-32) saves the Common
Function Settings Tab Settings either to an open file or to the target MBTS. Cancel, returns
the user to the previous open screen.
4–47
M‑4272 Instruction Book
4–48
System Setup and Setpoints – 4
Common Function Inputs Save/Cancel – The Save selection (Figure 4-36) saves the
Common Function Settings Input Tab settings either to an open file or to the target MBTS.
Cancel, returns the user to the previous open screen.
4–49
M‑4272 Instruction Book
Figure 4-39 Auto Fast Transfer Ready Output Selection Dialog Screen
If a transfer is initiated and there are no Lock/Blocking conditions or the conditions for an
Auto Fast Transfer are not true, then a Fast transfer would not occur. The trip command
would be sent, but the close command would not occur until conditions would allow an in-
phase, residual or fixed time transfer.
4–50
System Setup and Setpoints – 4
Figure 4-41 Manual Fast Transfer/Hot Parallel Ready Output Selection Dialog Screen
The conditions that are necessary for a Manual Fast Transfer/Hot Parallel to be ready to
execute are as follows:
• No Lockout/Blocking conditions exist.
• The Phase Angle between the Motor Bus and the New Source is within
limit setting.
• The Delta Voltage between the Motor Bus and the New Source is within
limit setting.
• The Delta Frequency between the Motor Bus and the New Source is within
limit setting.
If a transfer is initiated and there are no Lock/Blocking conditions or any of the conditions
for a Manual Fast Transfer are not true, then a Fast Transfer would not occur. The Manual
Transfer trip command would be sent, but the close command would not occur until the
conditions would allow an In-Phase, Residual or Fixed Time Transfer. For the Hot Parallel
Transfer, when a Manual Hot Parallel Transfer is attempted and one of the parameters is
outside of the setting, the close command is not sent if transfer conditions are not met. If
conditions are not met before the incomplete transfer block timer expires, then an Incomplete
Transfer Blocked Indication will be displayed.
4–51
M‑4272 Instruction Book
One or more outputs can be selected to indicate when an Automatic or Manual Transfer is
ready. A Transfer Ready indication is given when there are no Lockout/Blocking conditions.
Lockout/Blocking conditions that will prevent a transfer are:
• Voltage Blocking – If prior to a transfer, the new source voltage exceeds
the Upper or Lower Voltage Limits, all transfers are blocked as long as the
voltage remains outside these limits.
• External Blocking – When any external blocking control input contact is
closed, all transfers are blocked.
• Incomplete Transfer Lockout – Blocks any transfer initiated by a protective
relay initiate, or an automatic initiated transfer or a manual transfer if the
last transfer was not completed within the time delay. A time delay can be
set from 50 to 3000 Cycles. The MBTS remains in the lockout condition
until manually reset.
• Bus VT Fuse Loss Blocking – Transfer is blocked if the user has selected
Bus VT Fuse Loss to block transfers and the MBTS detects a Bus VT Fuse
Loss (60FL).
• Both Breakers Same State Blocking – If both breaker status contacts
are in the open state, due to an external operation that opens the second
breaker while leaving the first one open, and if the Auto Close feature is not
selected, no transfer sequence is initiated.
Furthermore, any subsequent initiation of a transfer sequence while the
breakers are in this state is inhibited. If both breaker status contacts are
closed due to an external operation that closes the second breaker while
leaving the first one closed, and if the auto trip feature is disabled, no transfer
sequence is initiated.
• Transfer in Process Blocking – When a transfer is in process, any other
transfer initiate inputs will be ignored until the original transfer is complete.
• Blocking After Transfer – After a transfer has been completed, any
additional transfers are blocked for 0 to 8160 cycles, as selected by the user.
• Trip/Close Circuit Open Blocking – Transfer is blocked if the Trip or Close
Circuit Open is detected.
• 52a and 52b Position Disagreement Blocking – Transfer is blocked when
the 52a and 52b status input positions disagree (applicable when both 52a
and 52b status inputs are used).
4–52
System Setup and Setpoints – 4
4–53
M‑4272 Instruction Book
LEVEL #(1,2 or 3)
Access Granted!
INIT TRANSFER
INIT rmte_lcal
c. Go to Step 4.
INIT TRANSFER
INIT rmte_lcal
AUTO TRANSFER
AUTO_XFER man_xfer
AUTO TRANSFER
disable ENABLE
6. Press the Left or Right arrow pushbutton as necessary to enable or disable Auto
Transfer (upper case).
AUTO TRANFER
AUTO X_FER man x_fer
8. The MBTS is now in the selected Auto Transfer Mode. Press EXIT as necessary
to return to the Main Menu.
Automatic Transfer Settings Setup Tab/Auto Close After External Breaker Trip
The AC (Auto Close After External Breaker Trip) portion of the dialog screen (Figure 4-45)
provides a selection for how the MBTS should respond to an External Breaker Trip.
In normal operation either the Source 1 or the Source 2 breaker is closed. If the breaker that is
closed is opened by an external operation when "No Transfer" is selected, then no transfer is
performed by the M‑4272. While this condition continues to exist any transfer initiated externally
or internally will be blocked and no transfers will occur.
If "Initiate Automatic Transfer" has been selected, then if the breaker that was closed
is opened by an external operation, the automatic transfer is initiated. The other breaker
will be closed by the Fast Transfer, In-Phase Transfer, Residual Voltage transfer or Fixed
Time Transfer settings of the Automatic Transfer feature. The transfer method used will
depend on how the motor bus voltage decays when the power source is disconnected.
For example, assume the Source 1 breaker is closed and the Source 2 breaker is open.
An operator accidentally opens the Source 1 breaker. The MBTS will close the Source 2
breaker based on the Automatic Transfer settings.
4–54
System Setup and Setpoints – 4
The Initiate Automatic Transfer selection operates an automatic transfer in either direction.
The purpose is to permit a transfer when the normally-closed breaker is accidentally/
inadvertently tripped resulting in two open breakers. This operation is very similar to the
regular automatic transfer process except that it does not send out the trip command, since
the second breaker is already open.
▲▲ CAUTION: When the Auto Close Function is SELECTED, the following steps and
procedures must be performed in order to avoid unexpected/accidental
automatic transfer operation.
Assume the Source 1 breaker is closed and the Source 2 breaker is open. An operator plans
to open the Source 1 normally-closed breaker for maintenance purposes, during normal
start up or shut down and does NOT want an automatic transfer operation to occur after
the Source 1 breaker is open.
Before opening the Source 1 normally-closed breaker, an external block transfer signal
must be applied to an M‑4272 input FIRST in order to block a transfer. This input MUST be
programmed to block automatic transfers. When the Source 1 breaker is open resulting in two
open breakers, the automatic transfer is blocked by this external signal. While the Source 1
breaker and Source 2 breaker are open, DO NOT remove the external block transfer signal
until either the Source 1 breaker or the Source 2 breaker is closed. Removing the external
blocking signal will stop blocking the Auto Close function and if both breakers open, the
automatic transfer by the Auto Close function will occur. Remove the external block transfer
signal ONLY after either the Source 1 breaker or Source 2 breaker is closed.
Similar steps must be taken in case of the bus fault condition.
In the bus fault condition, the bus protective relay or the bus lockout relay that trips the
main (Source 1) breaker MUST apply a block transfer signal to the M‑4272 input at the
same time, because this results in two open breakers. Therefore, the automatic transfer by
the Auto Close function is blocked by the protective relay/lockout relay block signal. This
input signal must be latched and remain closed as long as both breakers are open. This
protective relay/lockout relay input MUST NOT be removed until one of the breakers is
closed. After the bus fault is clear, DO NOT RESET the latched block transfer signal of the
protective relay /lockout relay until the following steps are completed in sequential order to
avoid unexpected/accidental automatic transfer operation:
1. Activate an additional separate external block transfer signal (block transfer from
DCS or from local control switch) to an M‑4272 input first in order to block a transfer.
2. Then, reset the bus protective relay/lockout relay trip signal.
3. Close the main (Source 1) breaker which will deactivate/reset the Auto Close
function.
4. Finally, remove the external block transfer signal (block transfer from DCS or from
local control switch).
4–55
M‑4272 Instruction Book
4–56
System Setup and Setpoints – 4
4–57
M‑4272 Instruction Book
4–58
System Setup and Setpoints – 4
Figure 4-47 Automatic Transfer Settings Fast Transfer Tab Dialog Screen
4–59
M‑4272 Instruction Book
Figure 4-49 Fast Transfer Load Shedding Output Selection Dialog Screen
4–60
System Setup and Setpoints – 4
Typically this feature is used to disable the other types of transfers if needed. Appendix F,
Time Sequence of Transfer Logic includes the timing diagrams of the Simultaneous and
Sequential Transfers. All transfers are enabled at the same time and the characteristics
of the motor bus voltage decay determines which type of transfer is possible. This feature
allows the user to disable the individual types of transfers if desired.
Figure 4-50 Automatic Transfer Settings In-Phase Transfer Tab Dialog Screen
4–61
M‑4272 Instruction Book
Figure 4-51 In-Phase Transfer Load Shedding Output Selection Dialog Screen
The In-Phase Transfer Load Shedding command is sent at the same time as the closing
command of In-Phase Transfer. The purpose of this load shedding output is to disconnect
some loads so there will be a better possibility of completing an In-Phase Transfer. There
may be a load that would cause the motor bus to decay very quickly if a Fast Transfer was
not successful and it would be better to disconnect that load so the rest of the motor bus
would have a better chance to complete an In-Phase transfer. Another purpose could be
to disconnect a very sensitive load, such as synchronous motors, if a Fast Transfer is not
possible.
4–62
System Setup and Setpoints – 4
Figure 4-52 Automatic Transfer Settings Residual Voltage Transfer Tab Dialog Screen
4–63
M‑4272 Instruction Book
Figure 4-53 Residual Voltage Transfer Load Shedding Outputs Selection Screen
The conditions that are necessary to execute a Residual Voltage Transfer are:
• No Lockout/Blocking conditions exist.
• The conditions for a Fast Transfer have not been matched.
• The conditions for an In-Phase Transfer have not been matched.
• The motor bus voltage drops below the Residual Voltage Transfer Limit
setting (adjustable from 5 to 50 V) within the Incomplete Transfer Lockout
Time Limit setting (50 to 3000 cycles).
4–64
System Setup and Setpoints – 4
Figure 4-54 Automatic Transfer Settings Fixed Time Transfer Tab Dialog Screen
4–65
M‑4272 Instruction Book
4–66
System Setup and Setpoints – 4
LEVEL #(1,2 or 3)
Access Granted!
INIT TRANSFER
INIT rmte_lcal
c. Go to Step 4.
INIT TRANSFER
INIT rmte_lcal
MANUAL TRANSFER
auto_xfer MAN_XFER
MANUAL TRANSFER
disable enable
6. Press the Left or Right arrow pushbutton as necessary to enable or disable Manual
Transfer (upper case).
MANUAL TRANSFER
auto_xfer MAN_XFER
8. The MBTS is now in the selected Manual Transfer Mode. Press EXIT as necessary
to return to the Main Menu.
4–67
M‑4272 Instruction Book
4–68
System Setup and Setpoints – 4
▲▲ CAUTION: When the Manual Transfer Mode is selected (using an external Automatic/
Manual selector switch on the control panel), the Automatic Transfer Block
SHOULD NOT BE ENABLED. If an unexpected event occurs, tripping
the present source while the selector switch is in the Manual position,
and before a Manual Transfer is Initiated, with the only means of transfer
blocked, the motor bus will begin to die. The decay is so rapid that the
operator will not be able to respond quickly enough to initiate a transfer.
Conversely, when the Automatic Transfer Mode is selected (using an
external Automatic/Manual selector switch on the control panel), the
Manual Transfer Block SHOULD BE ENABLED to prevent an inadvertent
Manual Transfer.
4–69
M‑4272 Instruction Book
Figure 4-59 Manual Transfer Settings Fast Transfer Tab Dialog Screen
4–70
System Setup and Setpoints – 4
Figure 4-60 Manual Fast Transfer Blocking Inputs Selection Dialog Screen
Figure 4-61 Fast Transfer Load Shedding Output Selection Dialog Screen
4–71
M‑4272 Instruction Book
4–72
System Setup and Setpoints – 4
Figure 4-62 Manual Transfer Settings In-Phase Transfer Tab Dialog Screen
4–73
M‑4272 Instruction Book
Figure 4-64 In-Phase Transfer Load Shedding Output Selection Dialog Screen
The In-Phase Transfer Load Shedding command is sent at the same time as the closing
command of In-Phase Transfer. The purpose of this load shedding output is to disconnect
some loads so there will be a better possibility of completing an In-Phase Transfer. There
may be a load that would cause the motor bus to decay very quickly if a Fast Transfer was
not successful and it would be better to disconnect that load so the rest of the motor bus
would have a better chance to complete an In-Phase transfer. Another purpose could be
to disconnect a very sensitive load, such as synchronous motors, if a Fast Transfer is not
possible.
4–74
System Setup and Setpoints – 4
Figure 4-65 Manual Transfer Settings Residual Voltage Transfer Tab Dialog Screen
4–75
M‑4272 Instruction Book
Figure 4-66 Residual Voltage Transfer Blocking Inputs Selection Dialog Screen
Figure 4-67 Residual Voltage Transfer Load Shedding Outputs Selection Screen
4–76
System Setup and Setpoints – 4
4–77
M‑4272 Instruction Book
Figure 4-68 Manual Transfer Settings Hot Parallel Transfer Tab Dialog Screen
Figure 4-69 Hot Parallel Transfer Blocking Inputs Selection Dialog Screen
4–78
System Setup and Setpoints – 4
Auto Trip/Enable/Disable
In the top right corner of the screen is a command button that will Disable or Enable the
Auto Trip feature.
4–79
M‑4272 Instruction Book
4–80
System Setup and Setpoints – 4
VS1 VS1
VT-S1 VT-S2
IS1 M-4272 M-4272 I S1
IS2 IS2
VBus VS2 VS2 VBus
CT-S1 CT-S2
52 N.C. N.C. 52
S1 S2
VT-B1 VT-B2
BUS-TIE
STATION BUS SYSTEM BUS 1 BUS 2
52T
CT-B1 N.O. CT-B2
M M M M
FUNCTION SETTINGS
Path: System/Setup/Setpoints
The Function Settings Group (Figure 4-31) includes following functions:
• 27B Bus Undervoltage
• 50BF #1 Source 1 Breaker Failure
• 50BF #2 Source 2 Breaker Failure
• S1BF Source 1 Breaker Failure (Breaker Status)
• S2BF Source 2 Breaker Failure (Breaker Status)
• 50S1 Source 1 Instantaneous Phase Overload Detection
• 50S2 Source 2 Instantaneous Phase Overload Detection
• 81 Bus Frequency
• 81R Bus ROCOF
• TCM Trip Circuit Monitor
• CCM Close Circuit Monitor
• 60FLB Bus VT Fuse-Loss
• ISSL ISSlogic
4–81
M‑4272 Instruction Book
4–82
System Setup and Setpoints – 4
Figure 4-73 Function Settings Bus Undervoltage Automatic Transfer Initiate (S1 to S2) Setpoints
Screen
Figure 4-74 27B #1 Bus Undervoltage Automatic Transfer Initiate Inputs/Outputs Selection Screen
4–83
M‑4272 Instruction Book
Path: System/Setup/Setpoints/50BF#1
The 50BF #1 Source 1 Breaker Failure selection from the Function Settings group
(Figure 4-31) opens the 50BF #1 Source 1 Breaker Failure dialog screen (Figure 4-75).
Enable/Disable – The top right corner of the display includes a command button that will
disable or enable the function.
Pickup Current – A breaker failure condition is detected by the continued presence of
current after a trip command has been sent to the Source 1 breaker. If the current is greater
than the Pickup Current setting for the time period of the Time Delay setting after the trip
command is sent, then the breaker failure alarm indicated.
If the Simultaneous Transfer mode is selected (Common Function Settings Figure 4-31), then
the breaker that was just closed is tripped open to prevent the New Source from continuing
to be connected through the failed breaker to the Old Source that could have a fault.
If the Sequential Transfer mode is selected (Common Function Settings Figure 4-31), then
a close command will not be sent since the breaker status would indicate that the tripped
breaker did not open. Since the transfer could not be completed the Incomplete Transfer
Lockout timer would time out and generate a lockout condition.
Time Delay – The time period (1 to 30 cycles) after the Pickup Current setting is exceeded
at which point the Breaker Failure Alarm is actuated.
QQ NOTE: To have 50BF #1 Function working properly, the time delay should not be set
longer than the trip S1 breaker command’s pulse width/duration.
I/O Selection – The I/O Selection button opens the 50BF #1 Source 1 Breaker Failure
Outputs/Blocking Inputs Selection Dialog Screen (Figure 4-77). This screen allows any
input to be selected to block the 50BF #1 Function. The 50BF #1 Function can also be used
to activate a selected output when it times out.
I/O Initiate – The I/O Initiate button opens the 50BF #1 Source 1 Breaker Failure Initiate
Inputs/Initiate Outputs Selection Dialog Screen (Figure 4-78). This screen allows the
selection of outputs or inputs that can be used to initiate a breaker failure. Any of the outputs
can also be selected to initiate a breaker failure. Figure 4-76 illustrates the logic combinations
that can be implemented.
Save/Cancel – The Save selection saves the 50BF #1 Source 1 Breaker Failure settings
either to an open file or to the target MBTS. Cancel, returns the user to the previous open
screen.
4–84
System Setup and Setpoints – 4
Output Initiate OR
Input Initiate
Figure 4-77 50BF #1 Source 1 Breaker Failure I/O Selection Dialog Screen
Figure 4-78 50BF #1 Source 1 Breaker Failure Outputs/Inputs Initiate Selection Dialog Screen
4–85
M‑4272 Instruction Book
Path: System/Setup/Setpoints/50BF#2
The 50BF #2 Source 2 Breaker Failure selection from the Function Settings group
(Figure 4-31) opens the 50BF #2 Source 2 Breaker Failure dialog screen (Figure 4-79).
The 50BF #2 Source 2 Breaker Failure Function includes the same features as 50BF #1
except that it monitors for a breaker failure of the Source 2 breaker and Output 1 for Trip
S1 is the default output setting.
Path: System/Setup/Setpoints/S1 BF
The S1 BF Source 1 Breaker Failure (Breaker Status) selection from the Function Settings
group (Figure 4-31) opens the S1 BF Source 1 Breaker Failure (Breaker Status) dialog
screen (Figure 4-80).
The Source 1 breaker status inputs are monitored for breaker failure. The Source 1 breaker
is considered failed when the breaker status has not changed state within the programmable
time after a trip command is issued.
When the Simultaneous Transfer mode is selected (Common Function Settings (Figure 4-32),
and a breaker failure occurs on Source 1 that should have tripped, the breaker that was
just closed will be tripped. This prevents the New Source from continuing to be connected
through the failed breaker to the old source that may be faulted.
If the Sequential Transfer mode is selected (Common Function Settings (Figure 4-32), then
a close command will not be sent since the breaker status would indicate that the tripped
breaker did not open. Since the transfer could not be completed, the Incomplete Transfer
Lockout timer would time out and generate a lockout condition.
Enable/Disable – The top right corner of the display includes a command button that will
disable or enable the function.
Time Delay – (0 to 30 cycles) The Source 1 breaker is considered failed when the breaker
status has not changed state within the programmable time after a trip command is issued.
QQ NOTE: To have S1BF Function working properly, the time delay should not be set
longer than the trip S2 breaker command’s pulse width/duration.
I/O Selection – The I/O Selection button opens the S1 BF Source 1 Breaker Failure Outputs
Blocking Inputs Selection Dialog Screen (Figure 4-81). This screen allows any input to be
selected to block the S1 BF Function. The S1 BF Function can also be used to activate a
selected output when it times out.
Save/Cancel – The Save selection saves the S1 BF Source 1 Breaker Failure (Breaker
Status) settings either to an open file or to the target MBTS. Cancel, returns the user to the
previous open screen.
4–86
System Setup and Setpoints – 4
Figure 4-81 S1 BF Source 1 Breaker Failure (Breaker Status) I/O Selection Dialog Screen
4–87
M‑4272 Instruction Book
QQ NOTE: When the 60FLB function is disabled, it will only disable the Block All Transfers
or Block All Transfers Except Fixed Time Transfer in the Bus VT Fuse Loss
Condition. The status of the Fuse Loss (FLB) Input is still active in all other
functions, such as 27B1, 27B2, 27B3, 27B4, etc.
Delta Voltage Pickup – The 60FLB Bus VT Fuse-Loss condition is detected by comparing
either the Three-Phase voltage of the motor bus to the Three-Phase voltage of the connected
source (VT’s in Three-Phase connection) or the Single Phase voltage of the motor bus
to the Single Phase voltages of the connected source (VT’s in single phase connection):
• Phase A to Phase A
• Phase B to Phase B
• Phase C to Phase C
Time Delay – A Time Delay can be applied to delay the 60FLB Bus VT Fuse-Loss function
output.
Bus VT Fuse Loss Condition – When the difference in voltage between the bus and the
connected source (with connected source breaker in closed position) is present for the time
delay, the MBTS will respond based on the selection to either Block Transfer or perform an
automatic Fixed Time Transfer when a transfer is initiated. Since the bus voltage cannot
be observed the only possible transfer that could be performed is the Fixed Time Transfer.
I/O Selection – The I/O Selection button opens the 60FLB Bus VT Fuse-Loss I/O Selection
Dialog Screen (Figure 4-83) that allows any input to be selected to block the 60FLB Function.
The 60FLB Function can also be used to activate a selected output when it times out.
The Fuse-loss (FL) function is activated immediately with NO time delay when the Bus
VT fuse loss condition is detected. The FL function is still operated internally according to
the Delta Voltage Pickup setting of the 60FLB function even though the 60FLB function is
DISABLED.
4–88
System Setup and Setpoints – 4
Figure 4-83 60FLB Bus VT Fuse-Loss Function Inputs/Outputs Selection Dialog Screen
81 BUS FREQUENCY
Path: System/Setup/Setpoints/81
Figure 4-86 displays the settings for the 81 #1 Bus Frequency function. The settings for the
81 #2 Bus Frequency are the same as the 81 #1.
Enable/Disable – The top right corner of the display includes a command button that will
disable or enable the function. This selection allows the 81 #1 Bus Frequency to be disabled
(or enabled) independent from the 81 #2 Bus Frequency.
Pickup – The 81 #1(2) Bus Frequency Function detects a drop in frequency of the motor
bus. If the frequency is less than the Pickup setting (50.00 to 67.00 Hz) or (40.00 to 57.00
Hz for 50 Hz unit) for a time period that exceeds the Time Delay setting, then an 81 #1 or
81 #2 will be indicated and an output can be activated.
The 81 #1 function can be used for load shedding. The 81 Function is automatically disabled
when the bus phase voltage input is less than 5 to 15 V (Positive Sequence) based on the
frequency, or less than 5 V (Single Phase).
Time Delay – A Time Delay (5 to 65500 cycles) can be applied to delay the Bus Frequency
output.
I/O Selection – The I/O Selection button opens the 81 #1 Bus Frequency I/O Selection
Dialog Screen (Figure 4-85) that allows any input or the Fuse Loss (FLB) function to be
selected to block the 81 #1(2) Function. The 81 #1(2) Function can also be used to activate
a selected output when it times out.
4–89
M‑4272 Instruction Book
Save/Cancel – The Save selection saves the 81 #1(2) Bus Frequency Function Dialog
Screen settings either to an open file or to the target MBTS. Cancel, returns the user to the
previous open screen.
Figure 4-85 81 #1(2) Bus Frequency Function Inputs/Outputs Selection Dialog Screen
QQ NOTE: Bus VT configuration must be set to Three-Phase to enable the 81R Bus
ROCOF Function.
Enable/Disable – The top right corner of the display includes a command button that will
disable or enable the function. This selection allows the 81R #1 Bus ROCOF to be disabled
(or enabled) independent from the 81R #2.
Pickup – The 81R Bus Rate of Change of Frequency (ROCOF) function is used to
detect the rate of change of the frequency of the motor bus as it decays. When the bus is
disconnected from the original source the frequency begins to decrease and the longer the
bus is disconnected the faster the frequency changes. This function is used to recognize
that the ROCOF has exceeded the Pickup setting.
4–90
System Setup and Setpoints – 4
QQ NOTE: Setting the Pickup to a minimum value of 0.2 Hz/sec is recommended when
using nominal frequencies.
This function is typically used for load shedding. If a load that is causing the frequency to
change quickly can be disconnected, then a transfer may still be possible. The 81R Function
is automatically disabled during unbalanced faults and other disturbances.
Time Delay – A Time Delay can be applied to delay the 81R Bus ROCOF function output.
The time delay and magnitude settings of the 81R should be based on simulation studies.
Negative Sequence Voltage Inhibit – The function uses the negative sequence voltage
to block the 81R.
Increasing Frequency – The Increasing Frequency can be selected as either Enable or
Disable. When the Increasing Frequency is selected to Disable, the 81R function detects
the rate of change of frequency of the motor bus voltage in the decreasing direction only,
and the 81R function is blocked to detect the increasing direction. When the Increasing
Frequency is selected to Enable, the 81R function detects the rate of change of frequency
of the motor bus voltage in both the increasing and decreasing directions.
I/O Selection – The I/O Selection button opens the 81R Bus ROCOF I/O Selection Dialog
Screen (Figure 4-87) that allows any input or the Fuse Loss (FLB) function to be selected
to block the 81R #1(2) Function. The 81R #1(2) Function can also be used to activate a
selected output when it times out.
4–91
M‑4272 Instruction Book
ISSL (ISSLOGIC)
Path: System/Setup/Setpoints/ISSL
Figure 4-89 displays the settings for the ISSL (ISSLogic) function. The settings for the ISSL
#2 through 6 are the same as the ISSL #1.
The MBTS provides six logic functions and associated ISSLogic. The logic functions can
be used to allow external devices to trip through the MBTS, providing additional target
information for the external device. More importantly, these functions can be used in
conjunction with ISSLogic to expand the capability of the MBTS by allowing the user to
define customized operating logic.
Enable/Disable – The top right corner of each ISSlogic tab includes a command button
that will disable or enable the function. This selection allows the ISSL #1 (ISSlogic) to be
disabled (or enabled) independent from the ISSL #2, #3, #4, #5 and #6.
The only limitation is that an ISSLogic Function may not be used to initiate itself.
• There are three Blocking Input sources:
• Blocking Inputs
• Block System Status
• Blocking using the Communication Point
The activation state of the input function selected in the Initiating Function can be either
Timeout (Trip) or Pickup. The desired Time Delay for security considerations can be obtained
in the ISSLogic Function Time Delay setting.
The ISSLogic Function can be programmed to perform any or all of the following tasks:
• Change the Active Setting Profile
• Close an Output Contact
• Be activated for use as an input to another ISSLogic Function
• Initiate a transfer
• Block a transfer
4–92
System Setup and Setpoints – 4
4–93
M‑4272 Instruction Book
4–94
System Setup and Setpoints – 4
4–95
M‑4272 Instruction Book
4–96
System Setup and Setpoints – 4
27. Select Save, ISSlogic will return to the System Setpoints Dialog Screen
(Figure 4-31).
ISSL #1 is now setup, the remaining ISSL selections can be setup as desired.
4–97
M‑4272 Instruction Book
4–98
System Setup and Setpoints – 4
PU Time Delay
Setting (30) Seal in Delay
Seal in Delay E
PU Time Delay Timing Dropout Delay
B
Output
A C D
ISSLogic Functions (1 - 6) D
C F
PU Status
Reset Reset
Reset Delay
B Delay Delay
PU Time Delay
10 Cycles
Setting (30)
A G
Seal In
PU Time Delay Timing Timer
E
Output
4–99
R
ISSLogic Functions
4–100
Initiating Outputs This section of ISSLogic
used to activate the desired Output
This section of ISSLogic initiates
the Function Operation
Outputs
Block
Transfer
Selectable And/Or
M‑4272 Instruction Book
Figure 4-99
Selectable And/Or 0-65,500 cycles
(1091sec at
60Hz)
Programmed
Outputs 5-16
Programmable
Inputs and AUX
Input
ISSLogic # N
Selectable And/Or Activated
Initiate Via
Log Pickup in
Sequence of
Events
Blocking Inputs
This section of ISSLogic is used
to Block the Function Operation
Programmable
Inputs and AUX
Input
Selectable And/Or
Block Via
Communication
Point
System Setup and Setpoints – 4
Path: System/Setup/Setpoints/CCM
Figure 4-102 displays the settings for the CCM (Close Circuit Monitor) function. The settings
for the CCM #2 Close Circuit Monitor are the same as the CCM #1.
The CCM inputs are provided for monitoring the continuity of the close circuits. The inputs
can be used for nominal close coil voltages of 24 Vdc to 250 Vdc. Close circuit monitoring is
performed in the active breaker status only. Both the DC supply and continuity for the circuit
is monitored. If a close coil is detected as being open for the time delay then transfers are
blocked.
The M-4272 Close Coil Monitor will block all transfers and illuminate the appropriate alarm
LED on the unit front panel when all of the following conditions exist:
• The M-4272 CCM is connected to the target close coil circuit.
• The CCM Function is enabled.
• An open condition has been detected in the close coil circuit for the duration
of the Time Delay.
The M-4272 CCM Function is comprised of two elements; the close coil circuit open detection
circuit element and the block all transfers element. The close coil circuit open detection circuit
will illuminate the alarm LED even when the M-4272 is not physically connected to the close
coil circuit. When the M-4272 is not connected to the close coil circuit, then the appropriate
CCM alarm LED on the unit front panel should be labeled as necessary to identify the alarm
as not valid. With the M-4272 connected to the close coil circuit the CCM Function must be
enabled in order for the M-4272 to block all transfers. If the M-4272 is not connected to the
close coil circuit, there is no effect on transfer operation.
The output of the Close Circuit Monitoring function can be programmed as an alarm to alert
maintenance personnel.
CCM Connection Considerations – External connections for the Close Circuit Monitoring
function are shown in Figure 4-100, Figure 4-101 and also Figure 5-5 and Figure 5-6.
The default Close Circuit Monitor input voltage is 250 Vdc. See Section 5.4, Circuit Board
Switches and Jumpers, (Table 5-4 for CCM#1, Table 5-6 for CCM#2) for other available
close circuit input voltage selections.
Beckwith Electric Co., Inc. recommends that the M-4272 CCM circuit be connected directly
to the close coil, bypassing the anti-pump "Y" relay portion of the close circuit as illustrated
in Figure 4-100.
The type of anti-pump "Y" relay that is often found within the close coil circuit is generally a
high impedance type, such as an IDEC RR Series Power Relay. The relay coil resistance is
high (approximately 8.5 to 10K Ohms), and it’s rated pickup current is 11 to 13 mA, ± 15%
at 20° C. However, the relay’s dropout voltage is approximately 10 to 15% of rated 110 Vdc
voltage. Therefore, the anti-pump relay may be held up and would not drop out until the
leakage current is reduced to approximately 2 mA.
▲▲ CAUTION: Connecting the M-4272 Close Coil Monitor (CCM) in parallel with other
relay CCMs in the close coil circuit where the anti-pump "Y" relay is not
bypassed may not provide reliable breaker closing operations.
If the close coil circuit configuration does not support connecting the CCM directly to the
close coil (Figure 4-101), then Beckwith Electric Co., Inc. does not recommend connecting
the M-4272 CCM in parallel with other relay CCMs. If two or more CCMs are connected to
the close coil circuit, there is a high probability that the anti-pump "Y" coil will not drop out.
Therefore, only one CCM, either a M-4272 or other relay should be used in the close coil
circuit to provide reliable breaker closing operation.
Enable/Disable – The top right corner of the display includes a command button that will
disable or enable the function. This selection allows the CCM #1 (Close Circuit Monitor) to
be disabled (or enabled) independent from the CCM #2.
4–101
M‑4272 Instruction Book
Time Delay – A Time Delay can be applied to delay the CCM (Close Circuit Monitor) function
output.
Dropout Time Delay – A Time Delay can be applied to delay the reset of the CCM (Close
Circuit Monitor) function output.
I/O Selection – The I/O Selection button opens the CCM (Close Circuit Monitor) I/O Selection
Dialog Screen (Figure 4-103) that allows any input or the Fuse Loss (FL) function to be
selected to block the CCM (Close Circuit Monitor). The CCM #1(2) Function can also be
used to activate a selected output when it times out.
Save/Cancel – The Save selection saves the CCM (Close Circuit Monitor) Function Dialog
Screen settings either to an open file or to the target MBTS. Cancel, returns the user to the
previous open screen.
M-4272
Close Circuit
-
Monitoring Input Station
+ Battery
+
Output Other
Contact Contacts
Legend
Y LS Y
Y Y
Anti-pump relay prevents reclosing
on a sustained close command. LS
LCS
4–102
System Setup and Setpoints – 4
M-4272
Station
+ +
Battery
Close Circuit
-
Monitoring Input
Output Other
Contact Contacts
Legend
Y LS 52b
Y Y
Anti-pump relay prevents reclosing
on a sustained close command. LS
LCS
4–103
M‑4272 Instruction Book
Figure 4-103 CCM (Close Circuit Monitor) Inputs/Outputs Selection Dialog Screen
Path: System/Setup/Setpoints/TCM
Figure 4-105 displays the settings for the TCM (Trip Circuit Monitor) function. The settings
for the TCM #2 Trip Circuit Monitor are the same as the TCM #1.
Enable/Disable – The top right corner of the display includes a command button that will
disable or enable the function. This selection allows the TCM #1 (Trip Circuit Monitor) to be
disabled (or enabled) independent from the TCM #2.
The TCM inputs are provided for monitoring the continuity of the trip circuits. The inputs can be
used for nominal trip coil voltages of 24 Vdc to 250 Vdc. Trip circuit monitoring is performed in
the active breaker status only. Both the DC supply and continuity for the circuit is monitored.
If a trip coil is detected as being open for the time delay then transfers are blocked.
External connections for the Trip Circuit Monitoring function are shown in Figure 4-104,
Figure 5-5 and Figure 5-6. The default Trip Circuit Monitor input voltage is 250 Vdc. See
Section 5.4, Circuit Board Switches and Jumpers, (Table 5-3 for TCM#1, Table 5-5 for
TCM#2) for other available trip circuit input voltage selections.
When the Output Contact is open, and continuity exists in the Trip Circuit, a small current
flows that activates the Trip Circuit Monitoring Input. If the Trip Circuit is open, and the output
contact is open, no current flows and the Trip Circuit Monitoring Input is deactivated. An
Output Contact that is welded closed would also cause the Trip Circuit Monitoring Input to
deactivate, indicating failure of the Output Contact.
When the Output Contact is closed, no current flows in the Trip Circuit Monitoring Input. If the
M‑4272 has issued a trip command to close the Output Contact and Trip Circuit Monitoring
Input remains activated, this is an indication that the Output Contact failed to close.
The output of the Trip Circuit Monitoring function can be programmed as an alarm to alert
maintenance personnel.
4–104
System Setup and Setpoints – 4
The M-4272 Trip Coil Monitor (TCM) will block all transfers and illuminate the appropriate
alarm LED on the unit front panel when all of the following conditions exist:
• The M-4272 TCM is connected to the target trip coil circuit.
• The TCM Function is enabled.
• An open condition has been detected in the trip coil circuit for the duration
of the Time Delay.
M-4272
Station
+ +
Battery
Trip Circuit
-
Monitoring Input
Output Other
Contact Contacts
52a
52
Trip
Coil
4–105
M‑4272 Instruction Book
Figure 4-106 TCM (Trip Circuit Monitor) Inputs/Outputs Selection Dialog Screen
4–106
Installation – 5
5 Installation
QQ NOTE: Prior to the installation of the equipment, it is essential to review the contents of
this manual to locate data which may be of importance during the installation
procedures. The following is a quick review of the contents of this chapter.
The person or group responsible for the installation of the MBTS will find herein all
mechanical information required for the physical installation, equipment ratings, and all
external connections in this chapter. For reference, the Three-Line Connection Diagrams
are repeated from Chapter 4, System Settings and Setpoints. Further, a commissioning
checkout procedure is outlined using the HMI option to check the external CT and VT
connections. Additional tests which may be desirable at the time of installation are described
in Chapter 6, Testing.
This equipment will function properly, and at stated accuracies beyond the limits of this CE
Standard, as per the equipment's specifications, stated in this Instruction Book.
It is suggested that the terminal connections illustrated here be transferred to station one‑line
wiring and three-line connection diagrams, station panel drawings and station DC wiring
schematics.
If during the commissioning of the M‑4272 Digital Motor Bus Transfer System, additional
tests are desired, Chapter 6, Testing, may be consulted.
5–1
M-4272 Instruction Book
Figure 5-1 contains the physical dimensions of the MBTS that may be required for mounting
the unit on a rack. Figure 5-2 provides cutout dimensions. Figure 5-3 provides vertical panel
mounting dimensions.
5–2
Figure 5-2
5–3
Installation – 5
M-4272 Instruction Book
10.2
[25.91]
18 17
STATUS
16 15
14 13
INPUTS
12 11
10 9
OUTPUTS
8 7
OUT 2 OUT 4 OUT 6 OUT 8
OUT 1 OUT 3 OUT 5 OUT 7
CCM-2 TCM-2
OPEN OPEN
CCM-1 TCM-1
OPEN OPEN
EXIT ENTER
16
15
STATUS
14 R ES ET
PS 2 PS 1
13
BRKR BRKR
OUTPUTS OPEN OPEN
SOURCE SOURCE
12 1 2
BRK R B RK R
C LO S E D C LO S E D
SYS D IA G /
11 T IM E
OK
SY NC
10 M-4272
MOTOR BUS TRANSFER
COM 1 Integrated Synchronizing SystemsTM
9 B EC
EC KW IIT
TH
CO.
O . I NC .
EL
E L ECT R
RII C
Ma d e in U.S .A .
9.97
4.00 1.48
[25.32] 0.35
[10.16] [3.76]
[0.89]
6.96
[17.68]
5–4
Installation – 5
To fulfill requirements for UL and CSA listings, terminal block connections must be made with
No. 22‑12 AWG solid or stranded copper wire inserted in an AMP #324915 (or equivalent)
connector, and wire insulation used must be rated at 75° C minimum.
Power Supply
The M-4272 power supplies (not redundant) must be powered from the same source.
Recommended source burden rating to energize the relay is 75 VA.
SOURCE 2
I
PS 2 PS 1 PS2 PS1
+ - + -
F1 F2
3 A MP,2 5 0 V ( 3 A B)
98 99 100 101 102 103
18 - 5 6 18 - 5 6
85 265 85 265
F3 F4
+ -
Figure 5-4 Power Supply Connection
Grounding Requirements
The M‑4272 is designed to be mounted in an adequately grounded metal panel, using
grounding techniques (metal-to-metal mounting) and hardware that assures a low impedance
ground.
Unit Isolation
Sensing inputs should be equipped with test switches and shorting devices where necessary
to isolate the unit from external potential or current sources.
Insulation Coordination
Sensing Inputs: 60 V to 140 V, Installation Category IV, Transient Voltages not to exceed
5,000 V.
5–5
M-4272 Instruction Book
Torque Requirements
• Terminals 1–34: 12.0 in-lbs
• Terminals 35–63: 8.0 in-lbs, minimum, and 9.0 in-lbs, maximum
MBTS Outputs
All outputs are shown in the de-energized state for standard reference. MBTS standard
reference is defined as the non-asserted state, or power to the MBTS is removed. Output
contacts #1 through #4 and #9 through #16 are high speed operation contacts.
The power supply MBTS (P/S) is energized when the power supply is OK. The self-test
MBTS is energized when the MBTS has performed all self-tests successfully.
Replacement Fuses
F1–F4 replacement fuses must be fast-acting 3 Amp, 250 V (3AB) Beckwith Electric Part
Number 420‑00885.
5–6
Installation – 5
5–7
M-4272 Instruction Book
B E C K W IT H
1
76 COM 2
ETHERNET IN
2 terminals 5 through 16 with 1 through
2 COM 2 RT N
3 4 common) because these contact
UL
727- 5 4 4 - 23 26
77 RS232
C US
inputs are internally wetted with
E L E C T R IC
LISTED
IND.CONT.EQ. 4
78
83F4
VA
VAB S I N 18 5 24 Vdc. Application of external voltage
79
O
U I N 17 6
on these inputs may result in damage
80
R
to the units.
C O .
VB C 41
I N 16 7
2. 8 WA R N I N G : T h e p r o t e c t i v e
VBC E
1
81
IN C .
42
I N 15 8
82 - 43 IN-
I N 14 9
grounding terminal must be connected
VC RS 4 8 5 PUTS
VCA COM 3
to an earthed ground any time external
+
44
6 19 0
L A RG O , F L
83 I N 13 10
6
52SP/ I N 6
S2 45
I N 12 11
connections have been made to the
118 t h
R 0
unit.
84
A 52b/ I N 5
-
T S2 46
AV E
1
3 3 773
D 0 52a/ I N 4
S2 47
V VA I N 10 13
V
to the Trip/Close Circuit Monitoring input,
NO .
VAB 52SP/
O S S1 I N 3 48
L 5 IN 9 14
O
T
A
0
/
U
R
52b/ I N 2
S1 49
IN 8 15
see M‑4272 Instruction Book Section 5.5,
G 6
Circuit Board Switches and Jumpers,
85 C
E 0 E 52a/ I N 1
S1 50
H 2 IN 7 16
z 86
for the information regarding setting Trip/
N VBC IN P U T S
87 2
O
Danger! Contact avec les terminaux peut causer un choc electrique
18
Connecting a voltage other than the
+
M
FOR CONTACT RATINGS SEE INSTRUCTIONAL MANUAL
I
N 88 IN -
voltage that the unit is configured to may
RTN 51 19
A VC TCM-
L VCA 2
89 52 20
4 result in mis-operation or permanent
(
P/S
90
VA
53 CCM-
- 21
damage to the unit.
4. 3 CAUTION: Connecting the M-4272
1
VAB 22
54
+
91
BUS SELF
-
Close Coil Monitor (CCM) in parallel
55 23
TEST TCM-
92 1
VB
56 24
with other relay CCMs in the Close Coil
+
VBC
93
B 24
L
O
L
O
57 48
125
Circuit where the anti-pump "Y" relay is
3
94 C 250
VC
K
O
C
K
I
8 58
not bypassed may not provide reliable
VCA U
95 T
N
G 59
25 breaker closing operation.
S 16
60
QQ NOTE: Control/Status Inputs IN-17 and
1A 96 O
U 26
C IS1 R
C
R U 7 61
IN‑18 may be used to select
E
(
A RN 97 1
27
T RO 15
62
E
D
EM
N 98
S
O
28
setpoint profiles.
(
MODEL: M-4272
U
T IS2 R
63
C 29
6
50Hz
E
5A 99 2 14
65
18- 5 6
85-265 PS 2 5
31
de‑energized state, and without
60Hz
101
- 13
66
OUT-
32 power applied to the relay.
PUTS
102 67
FIRMWARE: D-0135
+
4 33
18- 5 6
PS 1 CLOSE 12
85-265
S2 68
QQ NOTE: The self-test relay is energized
103
- 34
3
TRIP
69
11
35 when the relay has performed
F3 F1
S2 70
36 all self-tests successfully.
SERIAL NO.
71
2 37
PS 2 CLOSE 10
3 AMP,
S1 72
38 QQ NOTE: The power supply relay (P/S)
F4 250V,
(3 AB)
F2 1
TRIP
73
39 is energized when the power
9
PS 1
S1 74
40 supply is functioning properly.
5–8
Installation – 5
M-4272 M-4272
VA VA
79 85
78 84
VB VB
81 87
80 86
VC VC
83 89
82 88
1 97 99
91 90 93 92 95 94
52S1 96 98 52S2
B B
C C
MOTOR MOTOR
1 CT-S1 and CT-S2 are single phase CTs. They both must be connected to the same phase,
either Phase A, Phase B or Phase C.
5–9
M-4272 Instruction Book
78 84
VB VB
81 87
80 86
VC VC
83 89
82 88
1 97 99
91 90 93 92 95 94
52S1 96 98 52S2
B B
C C
MOTOR MOTOR
1 CT-S1 and CT-S2 are single phase CTs. They both must be connected to the same phase,
either Phase A, Phase B or Phase C.
5–10
Installation – 5
M-4272 M-4272
VAB VAB
79 85
78 84
VBC VBC
81 87
80 86
VCA VCA
83 89
82 88
91 90 93 92 95 94
96 98
52S1 52S2
B B
C C
MOTOR MOTOR
1 CT-S1 and CT-S2 are single phase CTs. They both must be connected to the same phase,
either Phase A, Phase B or Phase C respectively.
5–11
M-4272 Instruction Book
78 84
VB VB
81 87
80 86
VC VC
83 89
82 88
91 90 93 92 95 94
96 98
52S1 52S2
B B
C C
MOTOR MOTOR
1 CT-S1 and CT-S2 are single phase CTs. They both must be connected to the same phase,
either Phase A, Phase B or Phase C.
2 VT-S1, VT-S2 and VT-B are single phase VTs. They all must be connected to the
same phase, either Phase A-To-Ground, Phase B-To-Ground or Phase C-To -
Ground.
5–12
Installation – 5
M-4272 M-4272
VAB VAB
79 85
78 84
VBC VBC
81 87
80 86
VCA VCA
83 89
82 88
91 90 93 92 95 94
96 98
52S1 52S2
B B
C C
MOTOR MOTOR
1 CT-S1 and CT-S2 are single phase CTs. They both must be connected to the same phase,
either Phase A, Phase B or Phase C.
2 VT-S1, VT-S2 and VT-B are single phase VTs. They all must be connected to the
same phase, either Phase A-To-Phase B, Phase B-To-Phase C or Phase A-To -
Phase C.
5–13
M-4272 Instruction Book
78 84
VB VB
81 87
80 86
VC VC
83 89
82 88
1 97 VA VB VC 99
91 90 93 92 95 94
96 98
52S1 52S2
B B
C C
MOTOR MOTOR
1 CT-S1 and CT-S2 are single phase CTs. They both must be connected to the same phase,
either Phase A, Phase B or Phase C.
2 VT-S1 and VT-S2 are single phase VTs. They both must be connected to the
same phase, either Phase A-To-Ground, Phase B-To-Ground or Phase C-To -
Ground.
5–14
Installation – 5
78 84
VBC VBC
81 87
80 86
VCA VCA
83 89
82 88
91 90 93 92 95 94
96 98
52S1 52S2
B B
C C
MOTOR MOTOR
1 CT-S1 and CT-S2 are single phase CTs. They both must be connected to the same phase,
either Phase A, Phase B or Phase C.
2 VT-S1 and VT-S2 are single phase VTs. They both must be connected to the same
phase, either Phase A-To-Phase B, Phase B-To-Phase C or Phase A-To -Phase C.
Figure 5-13 Single-Phase, Source Side, Phase-Phase, Three-Phase Bus Side, Open
Delta Three-Line Connection Diagram
5–15
M-4272 Instruction Book
See Figure 5-14 and Figure 5-15 for Circuit Board Jumper and Switch locations.
See Table 5-1 through Table 5-6 for Circuit Board Jumper and Switch configuration details.
▲▲ CAUTION: This unit contains MOS circuitry, which can be damaged by static
discharge. Care should be taken to avoid static discharge on work
surfaces and service personnel.
QQ NOTE: Short circuit protection (100 ma limit) is incorporated on pins 1 and 9 when
used for ±15 V.
▲▲ CAUTION: A loss of calibration, setpoints, and configuration will occur when the
EEPROM is initialized to default.
5–16
Installation – 5
3 up 4 up Run Mode
3 up 4 down Initialize EEPROM to default* See CAUTION below.
3 down 4 up Initialize Access Codes and Communication*
3 down 4 down Factory Use
2 up Flash Update Disable (Factory Default)
2 down Flash Update Enable
Table 5-3 Trip Circuit Monitor 1 Input Voltage Select Jumper Configuration
5–17
M-4272 Instruction Book
Table 5-4 Close Circuit Monitor 1 Input Voltage Select Jumper Configuration
Table 5-5 Trip Circuit Monitor 2 Input Voltage Select Jumper Configuration
Table 5-6 Close Circuit Monitor 2 Input Voltage Select Jumper Configuration
5–18
Installation – 5
Dip Switch
J46
J18
J22 J21
J5 J20
J61
J60
5–19
M-4272 Instruction Book
BECKWITH
CO. INC.
DS12
ELECTRIC
BE# 450-00236 R15
P-2053 REV
D82
DS11
D83
C77
U48
C131
R115 D80 R112 D78 R109 D76 R106 D74 R103 D72 R100
R116 R114 R13
FB13 U16
C128 RV27 C126
D81
U47
R12
C127
R113 R111
DS10
C124 RV26 C122
FB31 D79 U39 U3
U46
R11
R110
C123
R108
U45
D77 U15
C119
R107 R105
DS9
FB29 C78 R9
C116 RV24 C114
D75
U44
C115
R104 R102
R8
FB28
C112 RV23 C110
D73
U43
U38
DS16
C111
R101 R99 R40
FB27
C106
D70 R97
C108 RV22
D71
U42
C107 C79 R39
FB26 R98 R96
C76 U31
D46
C88 RV20
D47 R38
U40
DS15
FB25 R64
C87
R63
R62
D41 R59
D42
U37
FB14 U36 U19
R60
C71
R58
R57 R36
DS14
C58
D34
C62 RV15
D37
U35
FB11
R55
U30
C61
R53
R52
R35
C49
D29 R48
R50 R34
C52
R47
DS13
C44
D23 R43
R33
R65
R41
FB8 R44 C38
P1
Q2
R132
E2 E1
C57
FB35 D89
R127 R128 R129
D91
D93
U13
C139
R46 R54
R126
FB34
D92
U33
R130
U34
+
R49
R131
JP16
RT6
C137 D90 R133
JP18 JP17
D86
D88
C136 U2
R124
R118
JP17
FB32
C73
R123
JP13
C134
RT5 +
D85 R125
JP15
C135 JP15 JP14
JP13
C99 FB20 D55 FB1
R75
D57
D59
R80 U1 C102
R74
R76
D58 C103
R78
C97 FB19
JP14
JP4
R77
R79
RT2
C98 D56 R117
JP6 JP5
C96
JP4
FB18 D50
R68
D52
D54
U12
R73
P2
R67
R69
D53
R71
C94
JP5
FB17
R70
JP1
R72
C95
D51 R95
JP3 JP2
JP6
RT1
C91
JP1 FB12
+
C84
RV21
C90
JP3 JP2 C89
FB15
D48
RV19
+
P3
C86
D49 D45
R61
+
C24
FB2
DS8
C85 R18
+
K8
D43
RV17
+
C70
D44 D40
C142
+ R56
C23
DS7
C69 R17
K7
D38
C64 RV16
D39 D35
R51
+
C20
DS6
C63
R7
K6
D32
C55 RV14
D33 D30
R45
+
C19
DS5
C54
R6
K5
D27
RV11
+
C47
D28 D24
+ R30
C18
DS4
C46
R5
K4
D20
C35 RV8
D22 D17
R23
+
C17
DS3
C34
R4
K3
D13
C22 RV4
D14 D10
R16
+
C2
DS2
C21
R3
K2
C8 RV1
D6
+
D7 D2
+ R1
C1
DS1
R2
K1
C7
5–20
Installation – 5
Hardware Requirements
ISScom will run on any IBM PC-compatible computer that provides at least the following:
• 8 MB of RAM
• Microsoft Windows 7 or later
• CD-ROM drive
• one serial (RS-232) communication port
• pointing device (mouse)
Installing ISScom
1. Insert software CD-ROM into your drive.
An Auto-Install program will establish a program folder (Becoware) and subdirectory
(ISScom). After installation, the ISScom program item icon (see Figure 5-16) is
located in Becoware. The default location for the application files is on drive C:, in
the new subdirectory "ISScom" (C:\Becoware\ISScom).
5–21
M-4272 Instruction Book
The MBTS and ISScom Communications and Analysis Software are shipped from the factory
with the same default communication parameters. Therefore, it may not be necessary to
set up communication parameters.
In order for ISScom to communicate with the MBTS using direct serial connection, a serial
"null modem" cable is required, with a 9-pin connector (DB9P) for the MBTS, and an
applicable connector for the computer (usually DB9S or DB25S). Pin-outs for a null modem
adapter are provided in Appendix B, Communications.
Activating initial communications using default communication parameters is accomplished
as follows:
1. Verify that a direct serial connection between the PC hosting ISScom and the target
MBTS COM1 (front) is in place.
2. Select the ISScom icon (Figure 5-16) from the Becoware folder or Desktop. The
ISScom Opening Screen (Figure 3-2) is displayed.
3. From the Connect menu dropdown, select Serial Port. ISScom will display the
Serial Port dialog screen (Figure 3-9).
4. Ensure that the correct Comm Port values are displayed.
5. Select Connect. This action attempts to establish communication.
6. If ISScom returns a "Successfully Connected and Level #(1, 2 or 3) access granted"
then communications have been established. Enter any valid ISScom command(s)
as desired. To close the communication channel when connected locally, select
Comm/Disconnect.
7. If ISScom returns an error message, then determine the MBTS COM1
communication parameters as follows:
a. From the MBTS Front Panel HMI press ENTER. The MBTS will display:
INIT TRANSFER
INIT rmte_lcal
COMMUNICATION
stat COMM setup
COM1 SETUP
COM1 com2 com3 com_adr
5–22
Installation – 5
COM1 PARITY
none odd even
During field commissioning, check the following parameters to ensure that the CT and VT
connections are correct for the application as follows.
1. Determine if ISScom Communication and Analysis Software is available to
communicate with the MBTS and proceed as follows:
2. If ISScom is available, then go to Step 4.
3. If ISScom is not available then:
a. From the MBTS Front Panel HMI press ENTER. The MBTS will display:
INIT TRANSFER
INIT rmte_lcal
STATUS
STAT comm setup
VOLTAGE STATUS
VOLT curr freq phang
From this menu the user can access status data that includes Voltage, Current,
Frequency, Phase Angle, Inputs, Outputs, Alarm Counter, Time of Last Power Up
and Error Codes.
d. Go to Step 6.
5–23
M-4272 Instruction Book
5. From the ISScom menu select System/Setup/Setup System to open the Setup
System dialog screen.
6. Verify that the S1/S2 VT Configuration and the Bus VT Configuration are configured
for the MBTS application.
7. Select System/Monitor/Secondary Metering and Status to open the Secondary
Metering and Status screen. The Voltage, Positive Sequence and Status information
is also available from the MBTS Front Panel HMI.
8. The unit should display either S1 VA, S1 VB, S1 VC and S1 VPS (three phase line-
to-ground connections) or S1 VAB, S1 VBC, S1 VCA and S1 VPS (three phase line-
to-line connections). The same should be true for the S2 (Source 2) and the Bus.
9. Compare the voltages with actual measurements using a voltmeter. If there is a
discrepancy, check for loose connections at the rear terminal block of the unit.
10. The positive sequence voltage should be S1 VPS y S1 VA y S1 VB y S1 VC or
S1 VAB y S1 VBC y S1 VCA. The same should be true for S2 and the bus
11. If the positive sequence voltage is close to zero, then the phase sequence is
incorrect and the proper phases must be reversed to obtain correct phase sequence.
If the phase sequence is incorrect, frequency related functions will not operate
properly and the Frequency Status menu will display DISABLED.
12. Compare currents with the measured values using a meter. If there is a discrepancy,
check the CT connections at the rear terminal block of the unit.
13. Compare the indicated frequency value to the actual frequency of the bus.
14. Verify Inputs and outputs agree with inputs and outputs.
QQ NOTE: The CT and VT polarities can be easily verified by looking at the oscillographic
waveforms, using S‑4200 ISSplot Analysis Software.
The M‑4272 Motor Bus Transfer System (MTBS) is shipped from the factory with all functions
disabled.
The Setup Procedure provided below is a suggested setup procedure for initially entering
settings into the device.
Setup Procedure
QQ NOTE: Setup Record forms are available in Appendix A, Setup Record Forms, to
record settings for future reference.
1. Enter the Unit Setup data. This is general information required including altering
access codes, setting date and time, defining user logos, and other adjustments.
See Section 4.1, Unit Setup.
1. Configure the System Setup data. This is the general system and equipment
information required for operation, including such items as CT and VT ratios, VT
configuration, and Nominal values. See Section 4.2, System Setup.
1. Enter the System Setpoints data. This is the function specific settings for transfers
and initiating functions. See Section 4.4, System Setpoints.
5–24
Testing – 6
6 Testing
Testing Overview
For the purposes of site acceptance and verifying the MBTS hardware is operating properly
and is connected correctly, Beckwith Electric recommends the following tests:
• Power on Self Tests
• Diagnostic Tests
• Metering Tests
6–1
M-4272 Instruction Book
Equipment Required
• If the MBTS permanent power supply source is not available, then a
portable power supply (>50 W) matched to the installed MBTS power supply
(indicated by check box on rear of unit Figure 6-1) will be required.
• Digital Multi Meter
SOURCE 2
I
PS 2 PS 1 PS2 PS1
+ - + -
F1 F2
3 A MP,2 5 0 V ( 3 A B)
98 99 100 101 102 103
18 - 5 6 18 - 5 6
85 265 85 265
F3 F4
+ -
Figure 6-1 Power Supply Connection
To perform the Power On Self Test proceed as follows:
1. Verify the power supply contact is in the normal state. (Closed)
2. Determine if the permanent power supply source is connected and available.
88 WARNING: Applying power to the MBTS may cause equipment connected to
the MBTS to operate.
3. If the permanent power supply source is connected and available, then energize the
power supply (The Power On Self Test will automatically begin) and go to Step 5.
4. If the permanent power supply source is not connected or is unavailable, then
proceed as follows:
a. Ensure that the permanent power supply source breaker is open and
applicable safety tagging is complete.
b. Disconnect and tag/identify the permanent power supply source connections
(Figure 6-1) from the MBTS (100/102 HOT and 101/103 NEUTRAL).
c. Connect the portable power supply to terminals (100/102 HOT and 101/103
NEUTRAL).
d. Energize the portable power supply. The Power On Self Test will automatically
begin.
6–2
Testing – 6
Torque Requirements
• Terminals 1– 74: 7.5 in-lbs, minimum, and 8.0 in-lbs, maximum
• Terminals 75 – 103: 8.5 in-lbs, minimum, and 9.0 in-lbs, maximum
Overview
The diagnostic test procedures perform basic functional MBTS tests to verify the operation
of the front-panel controls, inputs, outputs, and communication ports.
The diagnostic menu includes the following tests:
• OUTPUT (Output Test Relay)
• INPUT (Input Test Status)
• LED (Status LED Test)
• TARGET (Target LED Test)
• BUTTON (Button Test)
• DISP (Display Test)
• COM1 (COM1 Loopback Test)
• COM2 (COM2 Loopback Test)
• COM3 (COM3 Echo Test 2-Wire)
6–3
M-4272 Instruction Book
Equipment Required
• If the MBTS permanent power supply source is not available, then a
portable power supply (>50 W) matched to the installed MBTS power
supply (indicated by check box on rear of unit Figure 6-1) will be required
to power the unit.
• 24 to 250 Vdc variable supply for Trip Coil and Close Coil Monitor input
testing.
• Digital Multi Meter (DMM)
SETUP UNIT
SETUP exit
SOFTWARE VERSION
VERS sn access number
DIAGNOSTIC MODE
time error eth DIAG
6. Press ENTER, the MBTS will reset and DIAGNOSTIC MODE will be temporarily
displayed followed by:
88 WARNING: Performing this test will cause output contacts to change state.
Proper steps should be taken to avoid unintended operation of
connected equipment.
6–4
Testing – 6
RELAY NUMBER
1
6. Select the Output Relay (from Table 6-1) to be tested, utilizing the Up/Down arrow
pushbuttons.
7. Press ENTER. The following will be displayed for the selected relay:
RELAY NUMBER 1
OFF on
6–5
M-4272 Instruction Book
8. Select ON (Upper Case) utilizing the Right arrow pushbutton, then press ENTER.
The MBTS will respond as follows:
• Output relay energizes (On position)
• Appropriate RED OUTPUT LED illuminates.
If testing all output relays, then press EXIT to return to the output relay selection menu, then
repeat Steps 6, 7 and 8 for each output relay.
9. The DMM can now be used to verify that the output relay contact is in the operated
or ON position. The readings should be the opposite of the initial reading determined
in Step 2.
10. When output relay testing is complete, then restore all output relays to their de-
energized or OFF positions listed in Table 6-1 and press EXIT to return to the
Diagnostic Menu.
11. If all Diagnostic Testing is complete, then exit the diagnostic menu by pressing
EXIT, PRESS EXIT TO EXIT DIAGNOSTIC MODE is displayed, then press EXIT
a second time.
INPUT NUMBER
1
5. Select the MBTS Input (from Table 6-2) to be tested utilizing the Up/Down arrow
pushbuttons.
INPUT NUMBER 1
CIRCUIT OPEN
7. If no external control/status inputs are connected to the MBTS, then place a jumper
between the IN RTN terminal (Terminal #51 for Inputs 1–6, and either Terminal #1,
2, 3 or 4 for Inputs 7–18). See Table 6-2 for terminals for inputs.
Alternatively, if this specific input is being used in this application and the external
wiring is complete, the actual external control/status input contact can be manually
closed. This will test the input contact operation and the external wiring to the input
contacts.
The corresponding Input LED will illuminate and the following will be immediately
displayed:
6–6
Testing – 6
INPUT NUMBER 1
CIRCUIT CLOSED
8. Remove the jumper between the IN RTN terminal (Terminal #51 for Inputs 1–6,
and either Terminal #1, 2, 3 or 4 for Inputs 7–18).
The input LED will extinguish and the following will be immediately displayed:
INPUT NUMBER 1
CIRCUIT OPEN
9. If testing all inputs, press EXIT to return to the input selection menu, then repeat
Steps 5, 6, 7 and 8 for each input except inputs 19–22.
6–7
M-4272 Instruction Book
4. Determine the Trip Coil/Close Coil Monitor Input voltage as identified on the rear
of the unit (Figure 6-2).
See Section 5.4, Circuit Board Switches and Jumpers, (Table 5-3 for TCM#1,
Table 5-5 for TCM#2, Table 5-4 for CCM #1 and Table 5-6 for CCM#2) for the
available trip/close circuit input voltage selections and jumper configurations if the
input voltage rating is unknown or has changed.
5. Connect the portable power supply to the Trip Coil and/or Close Coil voltage input
terminals to be tested (Figure 6-2).
6. If the MBTS is already in the Diagnostic Mode, then go to Step 7.
If the MBTS is NOT in the Diagnostic Mode, then enter the MBTS diagnostic mode
by performing the steps described in the Entering MBTS Diagnostic Mode section
of this chapter, then go to Step 7.
7. Select the MBTS Trip Coil or Close Coil Input (from Table 6-3) to be tested utilizing
the Up/Down arrow pushbuttons.
9. Press ENTER. The TCM/CCM status LED will be extinguished and the following
will be displayed for the selected input:
10. Remove the voltage source from the Trip Coil/Close Coil input terminals. The
TCM/CCM status LED will be illuminated and the following will be displayed for
the selected input:
6–8
Testing – 6
11. If testing all TCM/CCM inputs, then press EXIT to return to the input selection
menu, then repeat Steps 8, 9 and 10 for each of the remaining TCM/CCM inputs.
12. When TCM/CCM input testing is complete then insure all voltage sources have been
disconnected from the MBTS and press EXIT to return to the Diagnostic menu.
13. If all Diagnostic Testing is complete, then exit the Diagnostic menu by pressing
EXIT, PRESS EXIT TO EXIT DIAGNOSTIC MODE is displayed, then press EXIT
a second time.
14. Restore any connections that may have been disconnected in Step 3.
Torque Requirements
• Terminals 1–74: 7.5 in-lbs, minimum, and 8.0 in-lbs, maximum
• Terminals 75–103: 8.5 in-lbs, minimum, and 9.0 in-lbs, maximum
3. Press ENTER. LED #1 (RELAY OK) illuminates and the following is displayed:
Figure 6-3 Status LED Panel
5. When Status LED testing is complete press EXIT to return to the Diagnostic Menu.
6. If all Diagnostic Testing is complete, then exit the diagnostic menu by pressing
EXIT, PRESS EXIT TO EXIT DIAGNOSTIC MODE is displayed, then press EXIT
a second time.
6–9
M-4272 Instruction Book
STATUS
27B BUS UNDERVOLTAGE DELTA PHASE ANGLE OK
TRANS READY DELTA VOLTAGE OK
FAST TRANS OP DELTA FREQUENCY OK
IN-PHASE TRANS OP FAST/PARAL TRANS READY
RESIDUAL VOLTAGE TRANS OP S1/S2 BRKR-RACKED OUT BLOCK
FIXED-TIME TRANS OP NEW SOURCE VOLT BLOCK
PARAL TRANS/AUTO TRIP OP BUS VT LOSS BLOCK
50/50BF-1/SRC 1 BRKR FAIL TRIP/CLOSE CKT OPEN BLOCK
50/50BF-2/SRC 2 BRKR FAIL INCOMP TRANS BLOCK
81/81R BUS FREQ/ROCOF ALARM OUTPUT BLOCK
TRIP SOURCE 1 BRKR TRIP SOURCE 2 BRKR
CLOSE SOURCE 1 BRKR CLOSE SOURCE 2 BRKR
OUTPUTS
OUT 2 OUT 4 OUT 6 OUT 8
6–10
Testing – 6
Button Test
The BUTTON TEST menu selection allows the user to check the M-3931 HMI Module
buttons and the STATUS RESET pushbutton on the front panel. As each pushbutton is
pressed, its name is displayed.
1. If the relay is already in the Diagnostic Mode, then go to Step 2.
If the relay is NOT in the Diagnostic Mode, then enter the relay diagnostic mode by
performing the steps described in the Entering Relay Diagnostic Mode section of
this chapter, then go to Step 2.
BUTTON TEST
output input led module
If BUTTON is not selected (Upper Case), then use the Right/Left arrow pushbuttons
to select BUTTON.
BUTTON TEST
0
QQ NOTE: Pressing the EXIT pushbutton will exit from this test, and therefore should
be the last pushbutton tested. If it is pushed before this test sequence is
completed, the test may be restarted by pressing ENTER. Notice that the word
EXIT is displayed temporarily before the test sequence is exited.
4. Press each pushbutton for test (Figure 6-5). As each pushbutton is pressed, the
display will briefly show the name for each key (“RIGHT ARROW”, “UP ARROW”,
etc).
EXIT ENTER
6–11
M-4272 Instruction Book
Display Test
The DISPLAY TEST menu selection enables the user to check the display. This test cycles
through varying test patterns until EXIT is pressed.
1. If the MBTS is already in the Diagnostic Mode, then go to Step 2.
If the MBTS is NOT in the Diagnostic Mode, then enter the MBTS diagnostic mode
by performing the steps described in the Entering MBTS Diagnostic Mode section
of this chapter, then go to Step 2.
2. Ensure that the Diagnostic Menu is selected to DISPLAY TEST (Upper Case).
DISPLAY TEST
output input led module
If DISP is not selected (Upper Case), then use the Right/Left arrow pushbuttons to
select DISP.
3. Press ENTER, the unit will display a sequence of test characters until EXIT is
pushed.
4. After the test has cycled through completely, press EXIT to return to the Diagnostic
menu.
5. If all Diagnostic Testing is complete, then exit the diagnostic menu by pressing
EXIT, PRESS EXIT TO EXIT DIAGNOSTIC MODE is displayed, then press EXIT
a second time.
Figure 6-6 COM1/COM2 Loopback Plug
1. If the MBTS is already in the Diagnostic Mode, then go to Step 2.
If the MBTS is NOT in the Diagnostic Mode, then enter the MBTS diagnostic mode
by performing the steps described in the Entering MBTS Diagnostic Mode section
of this chapter, then go to Step 2.
6–12
Testing – 6
2. Ensure that the Diagnostic Menu is selected to COM1 LOOPBACK TEST (Upper
Case).
8. Ensure that the Diagnostic menu is selected to COM2 LOOPBACK TEST (Upper
Case).
QQ NOTE: This test requires a PC with an RS‑485 converter and terminal emulator
software installed.
2. Ensure that the Diagnostic Menu is selected to COM3 ECHO TEST 2 WIRE (Upper
Case).
6–13
M-4272 Instruction Book
8. When communication has been verified, press EXIT, the following is displayed:
6–14
Testing – 6
Clock ON/OFF
This feature provides the user with the ability to either start or stop the clock.
1. If the MBTS is already in the Diagnostic Mode, then go to Step 2.
If the MBTS is NOT in the Diagnostic Mode, then enter the MBTS diagnostic mode
by performing the steps described in the Entering MBTS Diagnostic Mode section
of this chapter, then go to Step 2.
2. Ensure that the Diagnostic Menu is selected to CLOCK TEST (Upper Case).
CLOCK TEST
output input led module
If CLOCK is not selected (Upper Case), then use the Right/Left arrow pushbuttons
to select CLOCK.
QQ NOTE: "80" will be displayed in the seconds place when the clock is stopped.
CLOCK TEST
01-Jan-2003 01:01:01
CLOCK TEST
01-Jan-2003 01:01:80
4. To start or stop the clock press ENTER, the following is displayed:
a. If the clock is already running the following will be displayed:
CLOCK TEST
CLOCK STOP
CLOCK TEST
01-Jan-2003 01:01:80
CLOCK TEST
CLOCK START
CLOCK TEST
01-Jan-2003 01:01:01
QQ NOTE: To preserve battery life the clock should be OFF if the unit is to be left
de‑energized for a long period of time.
5. The clock can be toggled ON or OFF by pressing any arrow pushbutton or ENTER.
6. To exit the Clock ON/OFF mode press EXIT, the following will be displayed:
CLOCK TEST
-DONE-
7. To exit the CLOCK ON/OFF Diagnostic Menu press EXIT.
8. If all Diagnostic Testing is complete, then exit the diagnostic menu by pressing
EXIT, PRESS EXIT TO EXIT DIAGNOSTIC MODE is displayed, then press EXIT
a second time.
6–15
M-4272 Instruction Book
2. Ensure that the Diagnostic Menu is selected to FLASH SYS OK LED (Upper Case).
6–16
Testing – 6
Equipment Required
• If the MBTS permanent power supply source is not available, then a
portable power supply (>50 W) matched to the installed MBTS power supply
(indicated by check box on rear of unit Figure 6-1) will be required.
• One synchronized voltage source with variable amplitude (0-120 % PT
secondary voltage).
• If current inputs to the MBTS are to be used, two single-phase independent
current sources (0 to 5 A) to simulate CT inputs are required.
• A PC with an RS‑232 port, ISScom Software installed.
• A null modem cable.
5. If the permanent power supply source is connected and available, then energize
the power supply (The Power On Self Test will automatically begin).
6. If the permanent power supply source is not connected or is unavailable, then
proceed as follows:
a. Ensure that the permanent power supply source breaker is open and
applicable safety tagging is complete.
b. Disconnect and tag/identify the permanent power supply source connections
(Figure 6-1) from the MBTS (100/102 HOT and 101/103 NEUTRAL).
c. Connect the portable power supply to terminals (100/102 HOT and 101/103
NEUTRAL).
d. Energize the portable power supply. The Power On Self Test will automatically
begin.
6–17
M-4272 Instruction Book
Voltage/Current Verification
1. Apply nominal voltage and current
2. Using ISScom, open the monitoring screen and verify the following:
• Verify that the displayed voltages are ± 0.5 V of the applied voltage
• Verify that the displayed currents are ± 0.1 A of the applied current
Torque Requirements
• Terminals 1 – 74: 7.5 in-lbs, minimum, and 8.0 in-lbs, maximum
• Terminals 75 – 103: 8.5 in-lbs, minimum, and 9.0 in-lbs, maximum
6–18
Testing – 6
QQ NOTE: The M‑4272 Motor Bus Transfer System has been fully calibrated at the factory.
There is no need to recalibrate the unit prior to initial installation.
AUTO CALIBRATION
output input led module
If CAL is not selected (Upper Case), then use the Right/Left arrow pushbuttons to
select CAL.
3. Press ENTER, the following will be displayed depending on the frequency rating
of the unit:
60 HZ CALIBRATION
60_HZ
50 HZ CALIBRATION
50_HZ
4. Ensure that the 60 (50) HZ Calibration Menu is selected to 60_HZ, Upper Case
(50_Hz).
If 60_HZ (50_Hz) is not selected (Upper Case), then use the Right/Left arrow
pushbuttons to select 60_HZ (50_Hz).
The calibration can be verified by exiting from the Diagnostic menu and reading status:
VA = VB = VC = 120 V
IS1 = IS2 = 5 A*
* For a 1 A CT rating, use 1.00 A
QQ NOTE: The phase angle difference between voltage and current input source should
be 0°, ±0.05°, and an accurate low-distortion source should be used. (THD
less than 1%).
8. Press ENTER, the following will be displayed while the relay is being calibrated:
CALIBRATING
WAIT
CALIBRATING
DONE
9. Remove the calibration source inputs.
6–19
M-4272 Instruction Book
6–20
Appendix – A
This Appendix contains photocopy–ready forms for recording the configuration and settings of the
M‑4272 Motor Bus Transfer System (MBTS). The forms can be supplied to field service personnel
for configuring the MBTS, and kept on file for future reference.
A copy of the MBTS Input/Output Map (Table A‑1 and Table A-2) is provided to define and record
the blocking inputs and output configuration. For each function, check the Enabled or Disabled
checkbox. If the function is Enabled, then check the output contacts to be operated by the function,
and the inputs designated to block the function operation.
The Communication Settings Record Form (page A–2) reproduces the System Communication Setup
menus. This form records definition of the parameters necessary for communication with the MBTS.
The Setup System Settings Record Form (page A–3) reproduces the Setup System menus. For
each function or setpoint, refer to the configuration you have defined using the MBTS Configuration
Table, and check whether it should be enabled or disabled, the output contacts it will activate, and
the inputs that will block its operation.
The System Setpoints Transfer Settings Record Form (page A–6) allows recording of the specific
values entered for each transfer. The form follows the Transfer Settings section of the System
Setpoints dialog screen.
The System Setpoints Function Settings Record Forms, beginning on page A–15, allow recording of
the specific values entered for each function. The forms follow the Function Settings section of the
System Setpoints dialog screen. If a function is disabled, the input/output screens for that function
will not be displayed.
A–1
M‑4272 Instruction Book
COM 1
Stop Bit 1 or 2 1
COM 2
Stop Bit 1 or 2 1
COM 3 / RS485
Stop Bit 1 or 2 1
ETHERNET SETTINGS
Remote/Local Control
A–2
Appendix – A
Firmware Version – –
Nominal Frequency 50 Hz or 60 Hz –
SYSTEM SETTINGS
S1/S2 CT Configuration
S1 and S2 CT Connected to
Yes or No No
Rear Terminals
A–3
M‑4272 Instruction Book
VT and CT Ratios
Latched Outputs
Outputs 5 6 7 9 10 11 12 13 14 15 16
Pulsed Outputs
Outputs 5 6 7 9 10 11 12 13 14 15 16
A–4
Appendix – A
A–5
M‑4272 Instruction Book
Profile
PROFILE SETTINGS
Manual/
Switching Method Manual
Input Contact
Setpoint Profile 1 to 4 1 Profile
Simultaneous/
Transfer Mode Simultaneous
Sequential
Upper Voltage Limit New Source 5 to 180 (V) 132
A–6
Appendix – A
Profile
S1 52a (Input 1) /
S1 52b (Input 2) /
Breaker Status Inputs: S1 52a (Input 1)
S1 52a & 52b
(Inputs 1 & 2)
S2 52a (Input 4) /
S2 52b (Input 5) /
S2 52a (Input 4)
S2 52a & 52b
(Inputs 4 & 5)
Transfer Block #2
Inputs 7 8 9 10 11 12 13 14 15 16 17 18
Transfer Block #3
Inputs 7 8 9 10 11 12 13 14 15 16 17 18
A–7
M‑4272 Instruction Book
Profile
A–8
Appendix – A
Profile
No Transfer/
Auto Close After External Breaker Trip Initiate Automatic No Transfer
Transfer
A–9
M‑4272 Instruction Book
Profile
Outputs 5 6 7 9 10 11 12 13 14 15 16
Outputs 5 6 7 9 10 11 12 13 14 15 16
A–10
Appendix – A
Profile
A–11
M‑4272 Instruction Book
Profile
A–12
Appendix – A
Profile
A–13
M‑4272 Instruction Book
Profile
Auto Trip
A–14
Appendix – A
Profile
Blocking Inputs
Inputs 2 (S1 52b) 7 8 9 10 11 12 13 14 15 16 17 18 FLB
Blocking Inputs
Inputs 5 (S2 52b) 7 8 9 10 11 12 13 14 15 16 17 18 FLB
A–15
M‑4272 Instruction Book
Profile
Blocking Inputs
1 2 4 5 7 8 9 10 11 12 13 14 15 16 17 18 FLB
(S1 52a) (S1 52b) (S2 52a) (S2 52b)
Blocking Inputs
1 2 4 5 7 8 9 10 11 12 13 14 15 16 17 18 FLB
(S1 52a) (S1 52b) (S2 52a) (S2 52b)
A–16
Appendix – A
Profile
Blocking Inputs
Inputs 7 8 9 10 11 12 13 14 15 16 17 18
Outputs Initiate
Outputs 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16
Inputs Initiate
Inputs 7 8 9 10 11 12 13 14 15 16 17 18
S1 BF Enable/Disable Enable
Time Delay 0 to 30 Cycles 7
Outputs
Outputs 3 5 6 7 9 10 11 12 13 14 15 16
Blocking Inputs
Inputs 7 8 9 10 11 12 13 14 15 16 17 18
A–17
M‑4272 Instruction Book
Profile
Blocking Inputs
Inputs 7 8 9 10 11 12 13 14 15 16 17 18
Outputs Initiate
Outputs 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16
Inputs Initiate
Inputs 7 8 9 10 11 12 13 14 15 16 17 18
S1 BF Enable/Disable Enable
Time Delay 0 to 30 Cycles 7
Outputs
Outputs 1 5 6 7 9 10 11 12 13 14 15 16
Blocking Inputs
Inputs 7 8 9 10 11 12 13 14 15 16 17 18
A–18
Appendix – A
Profile
50S1 #1
Blocking Inputs
Inputs 7 8 9 10 11 12 13 14 15 16 17 18
50S1 #2
Outputs
Outputs 5 6 7 9 10 11 12 13 14 15 16
Blocking Inputs
Inputs 7 8 9 10 11 12 13 14 15 16 17 18
A–19
M‑4272 Instruction Book
Profile
50S2 #1
Blocking Inputs
Inputs 7 8 9 10 11 12 13 14 15 16 17 18
50S2 #2
Blocking Inputs
Inputs 7 8 9 10 11 12 13 14 15 16 17 18
A–20
Appendix – A
Profile
60FLB
Blocking Inputs
Inputs 7 8 9 10 11 12 13 14 15 16 17 18
81 #1
Blocking Inputs
Inputs 2 5 7 8 9 10 11 12 13 14 15 16 17 18 FLB
(S1 52b) (S2 52b)
A–21
M‑4272 Instruction Book
Profile
81 #2
Blocking Inputs
Inputs 2 5 7 8 9 10 11 12 13 14 15 16 17 18 FLB
(S1 52b) (S2 52b)
81R #1
Blocking Inputs
Inputs 2 5 7 8 9 10 11 12 13 14 15 16 17 18 FLB
(S1 52b) (S2 52b)
A–22
Appendix – A
Profile
81R #2
Blocking Inputs
Inputs 2 5 7 8 9 10 11 12 13 14 15 16 17 18 FLB
(S1 52b) (S2 52b)
A–23
M‑4272 Instruction Book
Profile
Blocking Inputs
Inputs 7 8 9 10 11 12 13 14 15 16 17 18
Blocking Inputs
Inputs 7 8 9 10 11 12 13 14 15 16 17 18
A–24
Appendix – A
Profile
Blocking Inputs
Inputs 7 8 9 10 11 12 13 14 15 16 17 18
Blocking Inputs
Inputs 7 8 9 10 11 12 13 14 15 16 17 18
A–25
M‑4272 Instruction Book
Profile
ISSLogic #1 to #6
ISSLogic # 1 to 6 –
Initiating 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Outputs
A–26
Appendix – A
Profile
A–27
M‑4272 Instruction Book
Profile
Initiating Inputs
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 FLB
(S1 52a) (S1 52b) (S1 52SP) (S2 52a) (S2 52b) (S2 52SP)
Blocking Inputs
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 FLB
(S1 52a) (S1 52b) (S1 52SP) (S2 52a) (S2 52b) (S2 52SP)
Profile
Profile Switch
Not Activated #1 #2 #3 #4
Dropout/
DO/RST Timer Reset Timer
Reset Timer
Outputs
5 6 7 LCK/BLK 9 10 11 12 13 14 15 16
Outputs (Out 8)
No Transfer Initiate
Initiate S1 to S2 Transfer
Initiate S2 to S1 Transfer
Transfer Block
A–29
M‑4272 Instruction Book
Function Pickup
27B #1 50BF #1 81 #2 TCM #2 ISSL #2 ISSL #6
27B #2 50BF #2 81R #1 CCM #1 ISSL #3 50S1 #1
27B #3 60FLB 81R #2 CCM #2 ISSL #4 50S1 #2
27B #4 81 #1 TCM #1 ISSL #1 ISSL #5 50S2 #1
50S2 #2
Function Timeout
27B #1 50BF #1 81 #2 TCM #2 ISSL #2 ISSL #6
27B #2 50BF #2 81R #1 CCM #1 ISSL #3 50S1 #1
27B #3 60FLB 81R #2 CCM #2 ISSL #4 50S1 #2
27B #4 81 #1 TCM #1 ISSL #1 ISSL #5 50S2 #1
50S2 #2
Function Dropout
27B #1 50BF #1 81 #2 TCM #2 ISSL #2 ISSL #6
27B #2 50BF #2 81R #1 CCM #1 ISSL #3 50S1 #1
27B #3 60FLB 81R #2 CCM #2 ISSL #4 50S1 #2
27B #4 81 #1 TCM #1 ISSL #1 ISSL #5 50S2 #1
50S2 #2
A–30
Appendix – A
Input 9 FLB
Input 10
Output Status
Output Pickup 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Status
Output Dropout 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Status
A–31
M‑4272 Instruction Book
Profile
Oscillograph Setup
SETTING RANGE DEFAULT SETTING
Number of Records 1 to 16 6
Trigger Inputs
Trigger Inputs
Trigger Outputs
Trigger 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Outputs
Oscillograph Setup
A–32
Appendix – A
A–33
Appendix – A
Automatic Transfer
Auto Close After External Breaker Trip No Transfer Initiate Automatic Transfer
(2 of 2)
Auto Trip N/A – – – – – –
Table A-2
27B – Bus Undervoltage
27B #1
Automatic
– – – – – – – – – –
Transfer Initiate
(S1 to S2)
27B #2
Automatic
– – – – – – – – – –
Transfer Initiate
(S2 to S1)
27B #3 – – – – – – –
27B #4 – – – – – – –
50BF #1 – Source 1 Breaker Failure
50BF #1 – – – – – – – – – – –
50BF #1 I/O Initiate – – – – – – –
(1 of 3)
Table A-2 M-4272 MBTS – Function Settings – Input/Output Map (1 of 3) 3
A–35
Appendix – A
A–36
Appendix – A
Table A-2
50S2 #1 – – – – – – – – – – – –
50S2 #2 – – – – – – – – – – – –
81 – Bus Frequency
81 #1 – – – – – – – – –
81 #2 – – – – – – – – –
81R – Bus Rate of Change of Frequency
81R #1 – – – – – – – – –
81R #2 – – – – – – – – –
TCM – Trip Circuit Monitor
TCM #1 – – – – – – – – – – – –
TCM #2 – – – – – – – – – – – –
ISSLogic
INITIATING OUTPUTS INITIATING INPUTS
(2 of 3)
Table A-2 M-4272 MBTS – Function Settings – Input/Output Map (2 of 3) 4
Appendix – A
Table A-2
ISSL #2
BLOCKING INPUTS
(3 of 3)
Table A-2 M-4272 MBTS – Function Settings – Input/Output Map (3 of 3) 5
A–37
Appendix – A
M‑4272 Instruction Book
A–38
Communications: Appendix – B
B Communications
The M‑4272 Motor Bus Transfer System (MBTS) incorporates three serial ports and an
optional RJ45 Ethernet port for intelligent, digital communication with external devices.
Equipment such as RTU's, data concentrators, modems, or computers can be interfaced
for direct, on-line, real time data acquisition and control. Generally, all data available to the
operator through the front panel of the relay with the M‑3931 Human-Machine Interface
(HMI) module is accessible remotely through the MODBUS data exchange protocol. The
protocol document and the database‑specific protocol document are available from the
factory or from our website at www.beckwithelectric.com.
The S‑4200 ISScom Communications Software has been supplied for communication to any
Windows compatible computer running under Microsoft Windows 7 or higher and firmware
versions V02.01.07 or later.
The communication protocol implements serial, byte oriented, asynchronous communication
and can be used to fulfill the following communications functions:
• Real time monitoring of line status.
• Interrogation and modification of setpoints.
• Downloading of recorded oscillograph and transfer event log data.
• Reconfiguration of MBTS functions.
For detailed information on ISScom communications, refer to Section 4.1, Unit Setup.
Serial Ports
The MBTS includes both front and rear panel RS‑232 ports and a rear RS‑485 port. The front
and rear panel RS‑232 ports are 9-pin (DB9S) connector configured as DTE (Data Terminal
Equipment) per the EIA-232D standard. Signals are defined in Table B-1, Communication
Port Signals .
The 2-wire RS‑485 port is assigned to the rear panel terminal block pins 43 (–) and 44 (+).
Each communication port may be configured to operate at any of the standard baud rates
(1200, 2400, 4800, and 9600). The RS‑485 port shares the same baud rate with COM 2
(for COM1 see Section 5.4, Circuit Board Switches and Jumpers).
A null modem cable is also shown in Figure B-1, Null Modem Cable: M-0423, if direct
connection to a PC (personal computer) is desired.
B–1
M‑4272 Instruction Book
QQ NOTE: Also see Table 5-1, Table 5-2 and Figure 5-14.
Figure B-1 Null Modem Cable: M-0423
B–2
Communications: Appendix – B
PC Master
Echo Cancel On
25 pin or
9‑25 pin Straight‑Through Cable
REP
OFF
T R
FOC FOC
FOC FOC
R T R T R T
B–3
M‑4272 Instruction Book
‑ + ‑ +
PC Master
B(‑) 200 Ω*
A(+)
Twisted
RS‑232 to RS‑485 2‑wire
converter or RS‑485 PC Card
▲▲ CAUTION: Due to the possibility of ground potential difference between units, all
units should be mounted in the same rack. If this is not possible, fiber
optics with the appropriate converters should be used for isolation.
QQ NOTE: Each address on the network must be unique. Only the last physical slave
on the network should have the termination resistor installed. This may be
completed externally or using a jumper internal to the unit. See Section 5.4,
Circuit Board Switches and Jumpers.
B–4
Self-Test Error Codes Appendix – C
1
2 Battery backed RAM test fail
3 EEPROM write power-up fail
4 EEPROM read back power-up fail
5 Dual port RAM test fail
6 EEPROM write calibration checksum fail
7 EEPROM write setpoint checksum fail loss of power
8 EEPROM write setpoint checksum fail loss of battery backed RAM
9 DMA checksum/physical block fail
10 Oscillograph Memory Test fail
11 DSP external program RAM fail
12 DSP A/D convert fail
13 DSP ground channel fail
14 DSP reference channel fail
15 DSP PGA gain fail
16 DSP DSP<-> HOST interrupt 1 fail
17 DSP DSP -> HOST interrupt 2 set fail
18 DSP DSP -> HOST interrupt 2 reset fail
19 DSP program load fail
20 DSP not running run mode code
21 DSP not running primary boot code
22 DSP DPRAM pattern test fail
23 EEPROM write verify error
26 WARNING calibration checksum mismatch warning
27* WARNING setpoint checksum mismatch warning
28 WARNING low battery (BBRAM) warning
29 Supply/mux PGA running test fail
*If a system Setpoint has been changed and power is removed from the MBTS within 5 minutes, an Error
Code 27 will be displayed when power is applied to the MBTS. This condition is normal and the Error Code
27 should be reset.
C–1
M‑4272 Instruction Book
34 Restart Error
35 Interrupt Error
36 Trap Error
37 Calibration running check fail
38 Ethernet Board not running (Warning)
50 Stack Overflow
51 Setpoint Write Overflow
C–2
Appendix – D
D–1
M‑4272 Instruction Book
D–2
Appendix – D
S2 Breaker Opened
Trip S2 Breaker Command
Close S1Breaker Command
Input Pickup: 2 3 5 6
Output Pickup: 2 3
Page 2
D–3
M‑4272 Instruction Book
Page 1
D–4
Appendix – D
Page 2
D–5
M‑4272 Instruction Book
Page 3
D–6
Appendix – E
This Appendix contains Illustrations of the print‑ready screens provided by the ISScom Sequence
of Events Recorder Print Summary and Print Detail features.
E–1
M‑4272 Instruction Book
E–2
Appendix – E
Output Pickup: 1
Input Drop:
Page 2
E–3
M‑4272 Instruction Book
E–4
Appendix – E
E–5
M‑4272 Instruction Book
E–6
Appendix – E
E–7
M‑4272 Instruction Book
E–8
Appendix – F
F–1
M‑4272 Instruction Book
F–2
Appendix – F
F–3
M‑4272 Instruction Book
F–4
Appendix G
Layup Configuration
The M‑4272 includes a removable lithium battery backed TIMEKEEPER module (Beckwith
Electric component U25, Figure 5-14). The TIMEKEEPER module is the M‑4272 real-time
clock and also provides power to the unit’s nonvolatile memory when power is not applied
to the unit.
Layup of the M‑4272 requires verifying that the system clock is stopped. The steps necessary
to verify system clock status are as follows:
▲▲ CAUTION: Do not use the diagnostic mode in relays that are installed in an active
protection scheme.
G–1
M‑4272 Instruction Book
88 WARNING: All relay functions and protection will be inoperative while the relay
is in diagnostic mode.
9. Press ENTER. Unit will now reset and DIAGNOSTIC MODE will be temporarily
displayed, followed by OUTPUT TEST (RELAY). This is the beginning of the
diagnostic menu.
10. Press the right arrow pushbutton until the following is displayed:
CLOCK TEST
CLOCK led cal factory
11. Press ENTER. The following is displayed:
CLOCK TEST
03-JAN-1998 09:00:00.000
12. If the clock is running, press ENTER to stop the clock. The following is displayed:
CLOCK TEST
-CLOCK STOP-
QQ NOTE: When the relay clock is stopped, the seconds will be displayed as 80.
13. Press ENTER and verify the relay clock is stopped. A display similar to the following
is shown with the seconds stopped:
CLOCK TEST
03-JAN-09:01:80.000
14. When the clock has been verified to be stopped, then press EXIT until the following
message appears:
PRESS EXIT TO
EXIT DIAGNOSTIC MODE
15. Press EXIT again to exit DIAGNOSTIC MODE. The relay will reset and normal
running mode will resume.
QQ NOTE: Pressing any button other than EXIT will return the user to DIAGNOSTIC
MODE.
16. Remove power from the unit. The unit can now be placed in storage.
G–2
Appendix G
Storage of the M‑4272 greater than five years may require replacement of the lithium
battery prior to placing the unit in service. Contact Beckwith Electric Customer Service for
replacement procedure.
Maintenance Requirements
The M‑4272 Motor Bus Transfer System does not require any maintenance over the length
of its service life. However, the unit includes diagnostic features that provide the means to
functionally test each element of the Motor Bus Transfer System. The M‑4272 also includes
the capability to test inputs, outputs and metering quantities of the interfacing system
application. Chapter 6, Testing contains the individual tests and procedures that are available
to be integrated into the user’s periodic Surveillance/Testing program.
G–3
M‑4272 Instruction Book
G–4
Appendix – H
H Index
H–1
M‑4272 Instruction Book
H–2
Appendix – H
E H
Electrical Environment, SP‑21 Hardware Requirements, 5‑21
ENTER Pushbutton, 2‑2, 2‑6, 2‑10, 2‑12, 2‑14:2‑16, Help Menu, 3‑41, 3‑47
2‑21, 4‑3:4‑4, 4‑7:4‑9, 4‑11, 4‑16, 4‑19:4‑20, HMI Module, SP‑3, SP‑19, 1‑3, 1‑6, 6‑11, B‑1
4‑53, 4‑67
Hot Parallel,
Entering MBTS Diagnostic Mode, 6‑4:6‑6, 6‑8:6‑10,
Fast, In‑Phase, Residual Voltage and Fixed Time
6‑12:6‑13, 6‑15:6‑16, 6‑19
Transfer Methods, 1‑11
Equipment Required, 1‑2, 6‑2, 6‑4, 6‑17
Transfer, SP‑2, SP‑4, SP‑9, 1‑11:1‑12, 2‑7:2‑9,
Ethernet 3‑17, 3‑20, 4‑51, 4‑67, 4‑77:4‑79
Communication Settings, 4‑18
Protocols, 4‑18 I
EXIT Pushbutton, 2‑2, 2‑21, 6‑11, 4‑6
In‑Phase Transfer, SP‑2, SP‑4:SP‑5, SP‑7:SP‑8,
External Connections, SP‑23, SP‑28:SP‑29, 1‑1, 1‑13, 2‑7:2‑8, 4‑43:4‑44, 4‑53:4‑54, 4‑60:4‑62,
4‑101, 4‑104, 5‑1, 5‑5, 5‑7:5‑8, 5‑16, G‑1, G‑3 4‑64, 4‑66:4‑67, 4‑72:4‑74, 4‑77
Initial Setup Procedure, 5‑1, 5‑24
F Initializing the PC Modem, 4‑23
Fast Initiate
Sequential Transfer, 1‑12 and Reset Buttons, 3‑5
Simultaneous Transfer, 1‑12 Manual Transfer (MBTS Front Panel), 2‑10
Transfer, SP‑2, SP‑4:SP‑5, SP‑7:SP‑8, 1‑11, Input Test (Control/Status)
1‑13, 2‑7:2‑8, 2‑11, 3‑17, 4‑43, 4‑50:4‑51, Inputs 1–18, 6‑6
4‑53:4‑54, 4‑58:4‑60, 4‑62, 4‑64, 4‑66:4‑67,
Coil, Close Coil) Inputs 19–22, 6‑7
4‑70:4‑72, 4‑74, 4‑76:4‑77
Installing
Fixed Time Transfer, SP‑2, SP‑4:SP‑5, SP‑7,
SP‑14, 1‑11, 1‑13, 2‑7:2‑8, 4‑41, 4‑43, 4‑50:4‑51, ISScom, 5‑21
4‑53:4‑54, 4‑59, 4‑61, 4‑65:4‑66, 4‑71, 4‑73, 4‑88 the Modems, 4‑22
Front Panel Instruction Book Contents, 1‑1
Controls and Indicators, 1‑1, 2‑1 Insulation Coordination, 5‑5
Status LED Test, 6‑9 IRIG‑B, SP‑3, SP‑18:SP‑19, SP‑21, 1‑4, 3‑14, 4‑14,
Function Settings, SP‑10:SP‑11, 1‑1, 4‑41:4‑45, 4‑18, B‑2
4‑47:4‑51, 4‑53, 4‑59, 4‑81:4‑84, 4‑86, 4‑88, A‑1, ISScom Communications and Analysis Software
A‑15:A‑25, A‑35:A‑37 Installation, 5‑1, 5‑21, G‑3
Functional Description, 2‑1, 3‑1:3‑2
G Installation and Setup, 5‑21
H–3
M‑4272 Instruction Book
H–4
Appendix – H
H–5
M‑4272 Instruction Book
H–6
Declaration of Conformity Appendix – I
I Declaration of Conformity
I–1
M‑4272 Instruction Book
I–2
Legal Information
Patent Indemnification
The Seller shall not be liable for any property
The units described in this manual are covered by damages whatsoever or for any loss or damage
U.S. Patents, with other patents pending. arising out of, connected with, or resulting from
Buyer shall hold harmless and indemnify the Seller, this contract, or from the performance or breach
its directors, officers, agents, and employees from thereof, or from all services covered by or furnished
any and all costs and expense, damage or loss, under this contract.
resulting from any alleged infringementof United In no event shall the Seller be liable for special,
States Letters Patent or rights accruing thereform or incidental, exemplary, or consequential damages,
trademarks, whether federal, state, or common law, including but not limited to, loss of profits or
arising from the Seller’s compliance with Buyer’s revenue, loss of use of the equipment or any
designs, specifications, or instructions. associated equipment, cost of capital, cost of
purchased power, cost of substitute equipment,
facilities or services, downtime costs, or claims or
All rights reserved by Beckwith Electric Co., Inc. No reproduction may be made without prior written approval
of the Company.
This Page Left Intentionally Blank
BECKWITH ELECTRIC CO., INC.
6190 - 118th Avenue North • Largo, Florida 33773-3724 U.S.A.
PHONE (727) 544-2326 • FAX (727) 546-0121
marketing@beckwithelectric.com
www.beckwithelectric.com
ISO 9001:2015