ControlEdge PLC Specification, CE03-100-151.1_V1.

1. Introduction
This document provides technical information for the Honeywell ControlEdgeTM PLC. Product details can be found in the
Product Information Note. Detailed planning, installation and configuration information is available in the product user
guides.

1.1. ControlEdge PLC Overview

Honeywell’s advanced Programmable Logic Controller (PLC) technology improves control performance while offering greater
flexibility and lower costs. The new ControlEdge™ PLC improves integration with Experion ® , HMIs and third-party devices,
and reduces configuration efforts by utilizing the industry-accepted IEC 61131-3 programming languages, as well as remote
configuration and firmware updates.

The key features of the ControlEdge PLC include:

 First PLC with HART enabled Universal I/O module for greater configuration flexibility
 ISASecure EDSA Level 2 certified cyber security capabilities improved safety of the plant and personnel
 Designed and developed by Honeywell, a global leader in process automation for more than 40 years
 Tightly integrated with Experion, Honeywell’s best-in-class Distributed Control System (DCS), Supervisory Control and
Data Acquisition (SCADA) system, safety system and Experion Panel PC
 Tight integration with Honeywell’s market leading Field Device Manager - FDM
 Native controller redundancy
 Optionally redundant power supplies
 I/O racks of various sizes (4, 8 and 12 IO slots options)
 Two variants of power supplies: 58W 24 VDC and 110/240 VAC
 Leverages Honeywell’s LEAP™ project methodology and Universal I/O for greater configuration flexibility
 Compatible with leading open network standards such as Modbus and OPC UA
 Built-in EtherNet/IP Protocol with both Server and Client, ODVA Certification
 Support Serial Communication Module (TwoRS232 ports, Two RS485 ports)
 User Define Protocol support for Serial interface
 Integration with third-party systems and devices such as motors, drivers, and compressors
 Connects to Human-Machine Interface (HMI) through Modbus and OPC UA protocols
 Powerful IEC 61131-3 programming environment
 HART function block supporting all HART commands in PLC
 Support Removal and Insertion under Power for CPM and I/O modules
 Support Fail safe state configuration on output signal type
 Simulation support on standalone and on Virtual Engineering Platform

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2. Specifications
2.1. Control Processor Module (900CP1-0200)

The ControlEdge PLC has a rack based modular hardware design with control processor modules that plug onto different
rack options depending on system configuration requirement.

2.1.1. Performance and Capability

Item Specification
Maximum I/O Modules per controller 1441,2
Maximum Analog channels per controller 23041,2
Maximum Digital channels per controller 46081,2
Maximum expansion I/O racks for non-redundant controller 11
Maximum expansion I/O racks for redundant controller 12
Command execution time 85µs per 1000 commands in ST
Note:
1. I/O capability, as a soft limit, will decrease depending on the number of used EtherNet/IP connections. Refer
performance calculator tool for details.
2. I/O capability is based on I/O module type selection and combination. For more information, refer section 2.5.

2.1.2. Hardware specification and Features

Item Specification
Processor Dual Core ARM® Cortex™-A9 Core (32 bit) 667 MHz
User Programming memory, max 10 MB (Program 5MB, Data 5MB)
SD card support 32GB Class 6 / Class 10 industry standard
Controller Redundancy Supported
Real-Time Clock 2 weeks of retention after a power loss
CPU Watchdog CPU automatically resets if error is detected
Nonvolatile memory 16Mbits
Nonvolatile memory data life 20+ years (no battery required)
Real-time clock resolution 1 ms
I/O Scan Time 10 ms – 3000ms (adjustable per control strategy)
Switchover Internal parameters, variables and outputs are maintained during transition.
Run Locked
Stop Locked
Operating Modes
Remote Running
Remote Stopped
LED 2 LEDs, three color each, indicate the status and role of the CPM

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2.1.3. Communication Capabilities

Item Specification
Ethernet Ports 4
Network connection Shielded RJ45 connector, auto-crossover
Network port speed 10/100BaseTx, auto-detecting
Isolation 1500 Volts RMS 1 minute, 60 Hz
Transient Voltage Suppression 600W peak pulse power capability at 10×1000μs waveform, repetition rate:0.01%
Diagnostic LEDs on each port Yes
Protocols, CPM ports 1 & 2 MODBUS TCP/UDPOPC UA, HART-IP, CDA Responder, EtherNet/IP Server, ,
Protocols, CPM ports 3 & 4 I/O Communication, EtherNet/IP Server and Client
Embedded Firewall1 Supported on ports 1&2
IPsec2 Supported on ports 1&2
Note:
1. For detailed information of Firewall, refer to ControlEdge PLC and ControlEdge RTU Network and Security
Guide.
2. Running on Windows 10 or Windows Server 2016 OS.

Modbus TCP and Modbus UDP Protocol

Item Specification
Device Function Master and Slave
Multi-Master support Yes
Ethernet support MODBUS TCP and Modbus UDP, Configurable TCP port number
Serial support Via device server/protocol converter
Slave connection per CPM 64 per port
Master connection per CPM 16 per port
Maximum Number of Registers per CPM as slave 16000
Ethernet Network Connection 10/100 Base-T, RJ-45

CDA Protocol
Control Data Access (CDA) is a protocol used for communication between the PLC Controller and controllers in Experion
PKS and PlantCruise/LX system.
Item Specification
Supported Experion Controllers C300, ACE, SIM-C300,SIM-ACE
Maximum Peer to Peer Outgoing Data 1000 PPS (Parameters Per Second)
Number of CDA Responder connections 20

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EtherNet/IP Protocol
EtherNet/IP™ is an application layer protocol for industrial automation applications. It uses all the transport and control
protocols used in traditional Ethernet including the Transport Control Protocol (TCP), the User Datagram Protocol (UDP), the
Internet Protocol (IP) and the media access and signaling technologies found in off-the-shelf Ethernet interfaces and
devices. It allows the user to address a broad spectrum of process control needs using a single technology.
The Common Industrial Protocol (CIP) is an industrial protocol for industrial automation applications. It is used in
EtherNet/IP.
Item Specification
Device Function Server and Client
Certification ODVA Conformant
8000 PPS (Packets per Second) for Class 1 Implicit messaging
Maximum Packets/Parameters per Seconds
1000 PPS (Parameter per Second) for Class 3 Explicit messaging
CIP Connections: 160
Total Combined Input and Output Data Size: 320KB
Maximum Data Size: 1024 Bytes per device
Connection Type (Target to Originator) : Multicase/Unicast
Transport Trigger: Cyclic
Client Class 1 Implicit (I/O) Messaging Data Type: Based on EDS file or BYTE,DINT,INT,REAL(generic
module)
Tag Access Method: Data Read/Write
RPI: 20-3200ms
Electronic Keying: Supported
Network Levels: Single Level
Class 3 CIP Connation: 10
Maximum Data Size: 480 Byte (Read), 256 Byte (Write)
Connection Type: Peer to Peer
Client Class 3 Explicit (Peer to peer) Messaging
Transport Trigger: Application
Data Type: BOOL,SINT,INT,DINT,USINT,UNIT, UDINT,REAL
RPI: Follow TaskCycle Time
CIP Connection: 32
Connection Type: Peer to Peer
Server Class 3 Explicit Messaging Tag Access Method: Data Read/Write
Data Type: BOOL,SINT,INT,DINT, USINT,UNIT,UDINT,REAL
RPI: Follow Task Cycle Time
Network Topology DLR1 , STAR, LINEAR2, MIXED
Qualified Switch Type MOXA3, 4, Stratix5700, Stratix 8000, 1783-ETAP
Note:
1. DLR using Rockwell 1783-ETAP
2. LINEAR topology is supported only for non-redundant CPM.
3. Qualified MOXA switches are listed in the section 2.3
4. Communication between ControlEdge PLC controller and I/O modules in the I/O expansion rack is only
supported through MOXA switches.

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OPC UA Protocol
Item Specification
Device Function Server and Client
Generic OPC information models Data Access (DA)
Technology specific information models PLCOpen V1.0
Number of OPC UA Client per CPM 10
Number of OPC UA Server per CPM 10
Number of variable for one CPM acting as OPC UA
2000
Server
Number of variable for one CPM acting as OPC UA
500
Client
BOOL, SBYTE, BYTE, INT16, UINT16, INT32, UINT32, INT64,
Supported data types
FLOAT, DOUBLE, STRING(max 255 characters), DateTime

HART-IP Protocol
Honeywell’s Field Device Manager1 R500.2 and FDM Express1 R500 Express onwards uses HART-IP for instrument asset
management of ControlEdge PLC connected HART devices.
Item Specification
Read system capacity of ControlEdge PLC
Read ControlEdge PLC and HART devices identity information
Device Function HART command pass through to the connected HART devices
HART delayed response mechanism to maximize system
performance
HART-IP Protocol, Version 7, based on TCP/IP
Ethernet support Configurable TCP port number
Support single Honeywell Field Device Manager connection
Note: For more information about FDM, please refer to FDM Specification.

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2.2. Expansion Processor Module (900SP1-0200)

EPM acts as the interface module between expansion I/O and control processor module. Required for I/O racks to
communicate to CPMs in a different rack.

2.2.1. Hardware specification and Features

Item Specification
Processor Dual Core ARM® Cortex™-A9 Core (32 bit) 667 MHz
Rotary Address Switch Determine the Rack address range from 1 to 99
LED 2 LEDs, three color each, indicate the status of EPM

2.2.2. Communication Capabilities

Item Specification
Ethernet Ports 2
Network connection Shielded RJ45 connector, auto-crossover
Network port speed 10/100BaseTx, auto-detecting
Isolation 1500 Volts RMS 1 minute, 60 Hz
600W peak pulse power capability at 10×1000μs waveform, repetition
Transient Voltage Suppression
rate:0.01%
Diagnostic LEDs on each port Yes
Protocols, EPM ports 1 & 2 I/O Communication

2.3. I/O Network Topology

ControlEdge 900 platform hardware supports both Star and Ring topology to connect Expansion IO rack with CPM rack.

Item Specification
Star or Ring topology supported up to 100baseTx using standard RJ45
Expansion I/O Network Topology
connections for both Redundant and non-redundant systems.
Shielded Ethernet cable
100 m (328 ft.) CPM to EPM (expansion I/O rack), or to switch.

I/O network maximum cable Fiber optic cable

lengths Multi-mode: 5000m (16,404 ft.)1 CPM to EPM or to switch.
Single-mode: 40km (131,234 ft.) 1 CPM to EPM or to switch.

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2.4. Serial Communication Module (900ES1-0100)

Serial Communication module provide 2* RS232 Port and 2* RS485 port. Supporting Modbus Serial communication protocol
and user defined protocol.
Item Specification
Modbus ASCII Master
Modbus ASCII Slave
Protocol support Modbus RTU Master
Modbus RTU Slave
User defined Protocol
Connector 2*RS232: 9-Pin D-sub male connector, share the same isolator
2*RS485: Isolated from each other and from RS232 ports
Galvanic Isolation 2000 VDC
Maximum slave devices connected per RS485 port 32
Module status LED Supported
Channel communication LED Supported
Maximum communication module per CPM 6
Operation Temperature 0 ~ 60 degC
Storage Temperature -40 ~ 85 degC
Baud rate 300bps to 115200bps, adjustable
Flow control None, RTS-CTS, RTS
Parity None, Odd, Even
Data Bits None, Odd, Even
Stop Bits 7 , 8 (7 is not supported on Modbus RTU protocol)
Experion Integration – Diagnostic Supported
Maximum Length of User Defined Protocol 532 Bytes
Supported data types on User Defined Protocol USINT, UINT, UDINT, LINT REAL, LREAL

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Item Specification
Test jacks 5 VDC, 24 VDC

2.7.2. 24 VDC Power supply (900P24-0301)

Item Specification
Voltage 21 to 29 VDC
Current 5A Max. continuous
Inrush Current 30A for 3ms @ 29 VDC
Input rating 72.5W
Output rating 58W
Fuse Internal non-replaceable fuse.
Power Supply Hold up time 20 milliseconds @ 24 VDC, maximum Load
Wiring Screw type terminals, 0.3 mm2 to 3.3 mm2 (#12-22AWG)

2.8. Power Status Module (900PSM-0200)

Item Specification

Status indication Green directional indicators using LEDs

Power supply Loading 5V; 22mA Max

2.9. ControlEdge Builder Specification

ControlEdge Builder is ControlEdge PLC’s configuration tool to design, configure, program and maintain your PLC project

2.9.1. ControlEdge Builder Capabilities

Item Specification
IEC 61131-3 Programming Yes
Controller Simulator Yes1
Ladder Diagram (LD)
Function Block Diagram (FBD)
Programming Languages Structured Text (ST)
Instruction List (IL)
Sequential Function Chart (SFC)
Standard IEC61131-3
Honeywell Control
MODBUS
Function Block Libraries2 OPC UA
EtherNet/IP
HART Command
User Defined Protocol
Communication Medium to PLC Ethernet
Remote Download of Program Yes
Online changes3 Yes
Remote Reboot Cold or Warm Reboot
Remote Firmware Upgrade Yes
Remote Diagnostics Yes
Task status in Diagnostic Page Yes

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Item Specification
Electrical apparatus for explosive gas
atmospheres.
EN60079-7 2015
Part 7: Equipment protection by increased safety
“e”

ODVA ODVA composite Conformance Test (CT) 2018

Note:
1. All certifications are not applicable for MOXA devices.
2. FM certification is not applicable for Serial Communication Module (900ES1-100).
3. ISA99 Security L2 is applicable for ControlEdge PLC R140.
4. ABS certification for new components are in progress, please check with Honeywell before quoting.
5. IECEx will be added at the end of 2018. Please check with Honeywell before quoting.

Hazardous Location Approvals Approval Rating

Non-incendive for use in Class I, Division 2, Groups A, B, C & D
FM
Class I, Zone 2, IIC T*
CSA Class I, Division 2, Groups A, B, C & D T*
ATEX II 3 G Ex ec IIC T* Gc
Temperature class (T*) Module Number
T3C 900G03
T5 900G32, 900H01, 900K01, 900G01
900H03, 900P01, 900P24, 900RR0, 900CP1, 900SP1,
T4
900U01, 900RR0, 900B01, 900ES1
900A01, 900H32, 900PSM, 900R04, 900R08, 900R12,
T6
900R08R, 900R12R, 900A16
Note:
Classification of maximum surface temperatures for Group II electrical equipment are:
Temperature class Maximum surface temperature ℃
T1 450
T2 300
T3 200
T4 135
T5 100
T6 85

7. Module Number List

Item Model Description
Racks
1 900RR0-0200 Redundant CPM Rack (Assembly)
2 900R04-0200 4 I/O Slot Rack – Non Redundant Power (Assembly)
3 900R08-0200 8 I/O Slot Rack – Non Redundant Power (Assembly)
4 900R12-0200 12 I/O Slot Rack – Non Redundant Power (Assembly)
5 900R08R-0200 8 I/O Slot Rack – Redundant Power (Assembly)
6 900R12R-0200 12 I/O Slot Rack – Redundant Power (Assembly)
Control Processor Module
7 900CP1-0200 Control Processor Module
Communication Module
8 900SP1-0200 Expansion Processor Module
9 900ES1-0100 4 port serial communications module, 2 x RS232, 2 x RS485
IO Module
10 900U01-0100 Universal IO Module
11 900A01-0202 Universal AI,RTD, TC, V, 8 Ch

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12 900A16-0103 Analog Input high level (16 channel)

13 900B01-0301 Analog Output, 0 to 20mA, (4 channel)
14 900B08-0202 Analog Outputs 0 to 20mA (8 channel, 5 modules/rack)
15 900G03-0202 Digital Input 120/240 VAC, 16 Ch
16 900G32-0101 Digital Input 24 VDC, 32Ch
17 900G01-0202 Digital Input, Contact type, (16 channel)
18 900G04-0101 Digital Input, 120/240 VAC-125 VDC, (16 channel Isolated)
19 900H03-0202 Digital Output, 120/240 VAC, 8 Ch
20 900H32-0102 Digital Output,24 VDC, 32 Ch
21 900H01-0202 Digital Output, Relays ( 8 channel)
22 900K01-0201 Pulse/Freq (4 channel)
Power Supply
23 900P01-0301 120/240 VAC, 60W Power Supply
24 900P24-0301 24 VDC, 60W Power Supply
25 900PSM-0200 Redundant Power Status Module
Terminal Blocks
26 900TEK-0200 TB Housing, Black 20 Position Euro style
27 900TER-0200 TB Housing, Red 20 Position Euro style
28 900TCK-0200 TB Housing, Black 36 Position Euro style
29 900TBR-0200 High Voltage Terminal Block (Barrier Style)
30 900TBK-0200 Low Voltage Terminal Block (Barrier Style)
RTP and RTP Cable
31 900RTS-0001 DI, DO, AO Remote Terminal Panel (RTP)
32 900RTA-L001 Analog Input Remote Terminal Panel
33 900RTR-H001 Relay Output Remote Terminal Panel (RTP)
34 900RTC-L210 Low Voltage RTP Cable (1.0M, 3.28ft.)
35 900RTC-L225 Low Voltage RTP Cable (2.5M, 8.2ft.)
36 900RTC-L250 Low Voltage RTP Cable (5.0M, 16.4ft.)
37 900RTC-H210 High Voltage RTP Cable (1.0M, 3.28ft.)
38 900RTC-H225 High Voltage RTP Cable (2.5M, 8.2ft.)
39 900RTC-H250 High Voltage RTP Cable (5.0M, 16.4ft.)
40 900RTC-3410 RTP Cable, Low Power 16/32CH 1.0M 3.28ft
41 900RTC-3425 RTP Cable, Low Power 16/32CH 2.5M 8.2ft
42 900RTC-3450 RTP Cable, Low Power 16/32CH 5.0M 16.4ft
43 900RTC-BA10 AO - 8 Ch 1.0 M RTP Cable
44 900RTC-BA25 AO - 8 Ch 2.5M RTP Cable
45 900RTC-BA50 AO - 8 Ch 5.0 M RTP Cable
Auxiliary Hardware
46 51307946-001 Security cover, CPM/EPM
47 51452262-503 IO Module Insert Label Kit
48 900TNF-0200 Filler Block Terminal Cover
49 900RNF-0200 Redundant CPM Rack Filler plate (no RSM)
50 900TSS-0001 Shield Terminal Strip (package of 2)
51 900J02-0001 Terminal board jumpers (10, two pos. jumpers)

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52 900J10-0001 Terminal board jumpers (10, ten pos. jumpers)

53 51205995-501 MI/MP 250 Ohm Resistor Kit of 8
Networking Components
54 50008930-001 MOXA Network Switch, 8 ports Multi mode
55 50008930-002 MOXA Network Switch, 16 ports Multi mode
56 50135395-001 Ethernet to Fiber Converter
57 50008930-004 MOXA: Network switch, 8 ports, Single mode
58 50008930-003 MOXA: Network switch, 16 ports, Single mode
59 50135395-002 MOXA: IMC-101-S-SC Fiber Optic convertor, Single mode
60 50008930-008 Ethernet Switching Hub, 16 ports, Multi Mode, G3
61 50135395-003 Ethernet to Multi Mode Fiber Converter,G3
Software and Media Kit
62 SP-CSPLC1 Execution Environment, ControlEdge PLC
63 SP- EMD151-ESD ControlEdge Builder R151 Media Kit, Electronic Software Distribution
64 SP-EMD151 ControlEdge Builder R151 Media Kit
65 SP-EMD140-ESD ControlEdge Builder R140 Media Kit, Electronic Software Distribution
66 SP-EMD140 ControlEdge Builder R140 Media Kit
67 SP-EBLDR1 ControlEdge Builder Client License
68 SP-MAPLC1 Migration Tool - Annual Subscription per user

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For More Information

To learn more, visit honeywellprocess.com or

contact your Honeywell Account Manager,
Distributor or System Integrator.

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Shanghai 201203 CE03-100-151.1
November 2018
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