VC Series

Zone Valves
BALANCED 2-WAY AND 3-WAY HYDRONIC VALVES
PRODUCT DATA

Application
Honeywell VC Series balanced 2-position hydronic valves are
used in domestic and small commercial heating and cooling
applications to control the flow of hot and/or cold water. They
consist of an actuator, valve and a cartridge assembly
2-way valves are designed for on-off zone control of domestic
systems. 3-way valves can be piped for either diverting or
mixing valve applications in domestic central heating and/or
cooling systems. Both versions can be used to control indi-
vidual fan coil, radiator, space heater or convector applica-
VC actuator tions. Depending on the model selected they can be con-
trolled by a low or line voltage SPST or SPDT controller such
as a room thermostat, aquastat or flow switch.
VC Series hydronic valves are designed to take advantage of
sinusoidal valve actuator travel, and therefore operate silently
and reduce water hammer. Through internal logic the actua-
tor only takes power while driving the valve to the com-
manded position.
The actuator head is removable without affecting the integrity
of the water system. All actuator versions are interchangeable
with any valve body, offering the highest flexibility for boiler
production line assembly, and maintenance. The valve piston
construction allows for port sealing that is independent of the
2-way 3-way
differential pressure across the valve. Flow through the 2-way
VC valve body VC valve body
valve can be in either direction, so the ports are not desig-
nated. 3-way valves are suitable for both diverting water from
AB to A or B, and from A or B to AB.
Design
VC Series zone valves consist of: Features
• 2-way or 3-way valve housing available with various • Rugged design
connection ends
• Control by a low or line voltage SPST or SPDT
• Spindle and cartridge assembly controller
• Actuator with cable or Molex™ socket • Minimal actuator power consumption
• Pipe fittings (most versions) • Pressure differential up to 4 bar
• Double insulated actuator
Materials • Quick connect electrical connections
• Valve housing made of bronze • Quick and easy replacement of moving parts
• Spindle made of stainless steel • Actuator head installation does not require draining of
the system
• Cartridge made of Ryton™ (polyphenylene sulphide) and
Noryl™ (polyphenylene oxide) • High flow rate capacity
• O-ring seals made of EPDM rubber
• Actuator cover made of Noryl™ (94V-0)
• Actuator base made of Ryton™ (94V-0)

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Specifications
Medium Water or water-glycol mixture Voltage 24 V, 50-60 Hz (blue label)
(max. 50% glycol content), 200-240 V, 50-60 Hz (red label)
quality to VDI 2035 Power consumption 4 VA
pH-value 8...9.5 (when valve position changes)
Operating temperature 1...95°C (34...203°F) Auxiliary switch rating 1.0 A @ 250 V, 50-60 Hz
120°C (248°F) short duration (minimum 0.05 A @ 24 Vdc)
peak Nominal timing Valve opens in 7 seconds
Ambient temperature max. 65°C (149°F) (20% faster for 60 Hz)
Operating pressure max. 20 bar (290 psi) static Electrical termination 1. Molex™ socket: requires
max. 100 bar (1,450 psi) burst mating connector,
Differential pressure max. 4 bar (58 psi) alternatively

kvs (cv)-values see chapter “Dimensions” below 2. With integral 1 m leadwire

Flow 2-way: flow can be in either Shipping temperature -40…65°C (-40…149°F)

direction. When actuator is not Humidity rating 5…95% RH (non-condensing)
mounted valve is in closed Atmosphere non-corrosive, non-explosive
position
3-way: bottom port is marked
AB. End ports are marked A and
B. When actuator is not
mounted port A is closed.

Function
VC Series 2-position hydronic valves are used in domestic a 3-way valve with the piston driven down port B is sealed,
and small commercial applications to control the flow of hot allowing flow between port AB and port A. With the stem up
and/or cold water. They consist of an actuator, valve and a the flow is between port AB and port B.
cartridge assembly.All moving and sealing parts of the valve The valve family offers a variety of versions of pipe connecti-
are constructed in the cartridge assembly. The ports are ons to suit the different applications. The valve pressure loss
sealed with O-rings on the outer surface of the piston. characteristic is dependent on the pipe connections/ dimensi-
When the valve stem is driven down to open port A the water ons. For the actual valve rating please refer to the specificati-
will flow through the hollow piston to the other port. In case of on section.

2-way valve
With an SPDT (3-wire) actuator For both types of actuator a power failure will leave the valve
On a call for heat, the NO controller contacts close and the at the position it was when interrupted. When power is resto-
valve opens. When the valve is fully open, the cam closes red, the valve will respond to controller demand.
switch SW1 and opens switch SW2. When the need for heat
is satisfied the NC controller contacts close, energising the
valve through SW1 and closing the valve. When the valve is
fully closed, the cam closes SW2 and opens SW1. The valve
is ready for the next call for heat.
With an SPST (2-wire and common) actuator
On a call for heat, the controller contacts close, RLY1 is e-
nergized making the NO contacts in switch SW3 causing the
valve to open. When the valve reaches the fully open position
the cam closes switch SW1 and opens switch SW2. When
the need for heat is satisfied, the controller contacts open,
RLY1 is de-energized and the valve motor is driven through Fig. 1. Fluid flow through 2-way VC valve
SW1 and the NC contacts of SW3. When the valve reaches
the fully closed position, the cam closes SW2 and opens
SW1. The valve is ready for the next call for heat.

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3-way diverter valve

With an SPDT (3-wire) actuator For both types of actuator a power failure will leave the valve
On a call for heat, the NO controller contacts close, the valve at the position it was in when interrupted. When power is
closes port B and opens port A. When port A is in the fully restored, the valve will respond to controller demand.
open position the cam closes limit switch SW1 and opens
limit switch SW2. When the need for heat is satisfied the NC
controller contacts close, energising the valve through SW1,
causing port A to close. When port A is fully closed the cam
closes SW2 and opens SW1. The valve is ready for the next
call for heat.
With an SPST (2-wire and common) actuator
On a call for heat the controller contacts close, RLY1 is ener-
gized making the NO contacts in switch SW3, causing port B
to close and port A to open. When port A reaches the fully
open position the cam closes switch SW1 and opens switch
SW2. When the need for heat is satisfied, the controller con-
tacts open. RLY1 is de-energized making the NC contacts in
SW3 and port A is driven closed through SW1 and the NC Fig. 2. Fluid flow through 3-way VC valve
contacts of SW3. When port A is in the fully closed position
the cam closes SW2 and opens SW1. The valve is ready for
the next call for heat.

Wiring
Figures 3 and 4 show wiring connections for 2-way and 3-way poles must be incorporated in the fixed wiring. On Molex™
valves. Port A open and closed denotes valve open and clo- connector models, actuator and auxiliary switch voltages
sed for 2-way, and AB-A open and AB-B open for 3-way must be the same to meet the approval requirement. For
valves respectively. A means for disconnection from the mixed voltages, the cable assembly version is recommended.
supply having a contact separation of at least 3 mm in all

Fig. 3. Logic sequence diagram with 3-wire actuator for Fig. 4. Logic sequence diagram with 2-wire + common
SPDT contoller actuator for SPST contoller

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Dimensions

Fig. 5. 2-way VC valve Fig. 6. 3-way VC valve

Table 1. Dimensions and kvs-value

Body 2-way VC valve 3-way VC valve
C kvs-value C D kvs-value
15mm compression 98 3.4 98 136 4.3
22mm compression* 112 6.8 112 140 8.6
28mm compression* 112 7.7 112 140 8.6

1/2” BSPP (external) 98 3.4 98 136 4.3

3/4” BSPP 94 6.8 94 130 7.7
1” BSPP 94 7.7 94 136 8.6

1/2” sweat 98 3.4 98 136 4.3

3/4” sweat 94 6.8 94 132 8.6
1” sweat 94 8.6 94 136 8.6

NOTE: All dimensions in mm

* Includes compression nuts and olives

Ordering Information
Use the Valve Selection Chart to find the right version. The Valve Selection Chart provides the necessary information to put
together the OS-No. (OS=Ordering System). Example with OS-No. VC6012MP6000E:

V C 6 0 1 2 M P 6 0 0 0 E

Product family. Always “VC” Accessories and packing specifier –

see Valve Selection Chart column E

Actuator specifier – Customisation specifier –

see Valve Selection Chart column A see Valve Selection Chart column D

Body specifier – Cartridge specifier –

see Valve Selection Chart column B see Valve Selection Chart column C

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Valve Selection Chart

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Installation
WARNING CAUTION
Installer must be a trained, experienced service • Disconnect power supply before wire connection to
prevent electrical shock and equipment damage.
person.
• It is advisable to remove the actuator head from the
valve body for ease of installation. Fit the actuator
When installing this product: head in the most convenient position for wiring.
• Read these instructions carefully. Failure to follow • On sweat fitted valves, the cartridge is shipped loose
them could damage the product or cause a hazardous or is removed to avoid being damaged during the sol-
condition. der operation.
• Check the ratings given in the instructions and on the • On 24 V systems, never short circuit the valve coil
product to make sure it is suitable for your terminals. This may burn out the heat anticipator in
application. the thermostat.
• Always conduct a thorough checkout after installation. • To remove the actuator head 25 mm clearance is
needed above the actuator.

Plumbing
The valve may be plumbed in any angle but preferably not
with the actuator head below the horizontal level of the valve
body. Make sure there is enough room around the actuator
head for servicing or replacement.
When used to form part of a central heating system, do not
locate it where it will block the system vent, cold feed or any
bypass when the valve is closed.
Mount the valve directly in the tube or pipe. Do not grip
actuator head while making and tightening plumbing
connections. Either hold valve body in your hand or attach
adjustable spanner across the hexagonal or flat faces on the
valve body.

Compression models
For compression fitted models, tighten the compression nuts
enough to make a watertight seal. Take care not to
overtighten.
Fig. 7. Plumbing

To install a replacement actuator head

Important
Installation of a new actuator head does not require draining
the system providing the valve body and cartridge assembly
remain in the pipeline.
1. Disconnect power supply before servicing to avoid electri-
cal shock or equipment damage.
2. Disconnect leadwires to actuator head, or depress tab on
Molex™ connector and remove. Where appropriate, label
wires for rewiring.
3. The actuator head is automatically latched to valve (see
figure 8). To remove, lift up on the latch mechanism lo-
cated directly below the red manual open lever. Press the
actuator head down towards the body with moderate hand
force and turn counter-clockwise by 1/8 turn (45 degrees)
simultaneously. Lift the actuator head off the valve body.
NOTE: Actuator can also be installed at right angles to valve
body but in this position latch mechanism is not engaged.
Fig. 8. Latch mechanism 4. Install the new actuator head by reversing process in (3).
5. Reconnect leadwires or Molex™ connector.
6. Restore power.

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Adjustment and Testing Service

Manual Opener
The manual opener can be manipulated when in the up WARNING
position. The motorized valve can be opened by firmly
pushing the red manual lever down to midway and in (only
possible if the actuator is in the upper position). This holds all This valve should be serviced by a trained,
ports in the open position, and with auxiliary switch models experienced service person.
the NO switch is closed. Ports A and B of 3-way valves are
opened. This 'manual open' position may be used for filling,
venting or draining the system, or for opening the valve in 1. If the valve is leaking, drain system or isolate valve from
case of power failure. The valve can be restored manually to the system.
the closed position by depressing the red manual lever lightly 2. Check to see if the cartridge needs to be replaced.
and then pulling it out. The valve actuator returns to the
automatic position when power is restored. 3. If the gear train or the motor is damaged, replace the
actuator assembly.

Checkout NOTE: Honeywell hydronic valves are designed and tested

1. Raise the set point of the thermostat above room tem- for silent operation in properly designed and in-
perature to initiate a call for heat. Valve position indicator stalled systems. However, water noises may occur
should move downward to the open position. as a result of excessive water velocity. Piping noises
may occur in high temperature (over 100°C) systems
2. For all auxiliary switch models, monitor the control de- with insufficient water pressure.
vices. 2-way valve: check that the valve opens, the auxil-
iary switch (if present) closes, and at the end of the open-
ing stroke the circuit to the circulator or another valve is
made. 3-way valve: check that port A opens, port B
closes, the auxiliary switch (if present) operates, and at
the end of the opening stroke the circuit to the circulator or
another valve is made.
3. Lower the set point of the thermostat below room tem-
perature.
4. Observe the control devices.
2-way valve: check that the valve closes and all auxiliary
equipment stops.
3-way valve: check that port A closes and all auxiliary
equipment stops.

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Flow Diagrams

Fig. 9. Valve pressure loss characteristic

Port flow (%)

Travel (%)

Fig. 10. Typical 3-way valve diverting characteristic at constant pressure on port AB

ACS Control Products

Honeywell GmbH
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EN0H-0327GE25 R0206
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© 2005 Honeywell International Inc.
Phone: +49 (2932) 9880 Subject to change • All rights reserved
Fax: +49 (2932) 988324 Manufactured for and on behalf of the Environmental and Combustion
Controls Division of Honeywell Technologies Sàrl, Ecublens,
www.honeywell.com Route du Bois 37, Switzerland or by its Authorized Representative.