Nu1 - Dry-Air GIS
Nu1 - Dry-Air GIS
Catalogue
Version 10
1
Technical specification for
Nuventura’s 36 kV dry-air GIS
TABLE OF CONTENTS
1. SCOPE OF APPLICATION 3
2. PRODUCT SPECIFICATION 5
2.1 STANDARDS 5
2.2 TECHNICAL SPECIFICATIONS 6
2.3 VARIANTS 7
3. PRODUCT FEATURES 10
3.1 TECHNOLOGY 10
3.2 FEATURES 11
3.3 SAFETY 13
4. DESIGN 14
5. COMPONENTS 16
6. MAINTENANCE ACCESS 28
8. INTERLOCKS 33
9. SHIPPING DATA 42
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Technical specification for
Nuventura’s 36 kV dry-air GIS
1. Scope of application
This specification applies to the dry air primary The switchgear complies with the requirements
distribution level medium voltage gas insulated of the standards and regulations listed in this
switchgear. The switchgear is metal-enclosed document. Any special requirements not
and the gas vessel is an airtight construction specified in this document may require
making it possible to connect a solid insulated additional compliance with additional
bus bar to the outside of the gas vessel. The standards.
switchgear replaces SF6 with dry air as the
insulating medium. The interior switching Application
devices for all poles are enclosed by a metal
vessel without phase segregation according to Nuventura Nu1 switchgear is widely applicable
DIN EN 62271-200. in various Industrial applications such as:
• marine,
The panel is designed for indoor applications • oil and gas,
enabling the discharge of any exhaust gas • nuclear,
outside the room in the case of an internal arc • wind and solar,
event. Special designs that discharge the gas • energy utilities,
outside of the room are also possible but need • transport (shipyard, railways, airport),
to be customized according to the request. • infrastructures and buildings.
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Technical specification for
Nuventura’s 36 kV dry-air GIS
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Technical specification for
Nuventura’s 36 kV dry-air GIS
2. Product specification
2.1 Standards
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Technical specification for
Nuventura’s 36 kV dry-air GIS
Rated voltage kV 36 24
Dimensions
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Technical specification for
Nuventura’s 36 kV dry-air GIS
2.3 Variants
Disconnector panel
Index
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Technical specification for
Nuventura’s 36 kV dry-air GIS
Sectionalizer panel
Index
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Technical specification for
Nuventura’s 36 kV dry-air GIS
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Technical specification for
Nuventura’s 36 kV dry-air GIS
3. Product features
3.1 Technology
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Technical specification for
Nuventura’s 36 kV dry-air GIS
3.2 Features
The Nuventura Nu1 consists of switching The Nuventura switching devices are enclosed
devices inside a hermetically sealed stainless- in a sealed vessel inside dry air insulation
steel vessel. This enclosure protects the high providing maintenance free lifetime. This
voltage parts from environmental impacts: ensures:
• independent of aggressive ambient • safety of the service personnel;
conditions and external parameters like: • reliable and uninterrupted supply;
– salt & dust, • sealed pressure system that is designed for
– humidity & corrosion, 30 - 40 years of lifetime;
– insects & rodents, • no additional gas handling work during
– high installation altitudes. installation, commissioning and extension
of the switchgear bay;
Compactness • maintenance free operation;
• Reduction of operating cost.
Thanks to the use of Nuventura’s innovative
solution, the Nu1 is as compact as SF6 Automation and digitization
insulatied GIS. Designed mainly to ensure
people’s safety and reliability of service, the The intelligent relay and automation system
Nuventura Nu1 range contributes to improving ensure the timely and conditional operation of
electrical distribution in medium voltage the control devices. This ensures:
networks up to 36 kV. • automation and integration of the devices
in to the central SCADA system;
Climate-friendliness • cost efficient and operation of devices
based on logic functions leading to flexible
By completely avoiding F-gases like SF6 and and integrated solutions.
only using dry air based on natural gases,
Nuventura’s GIS avoids any release of Sensor integration
greenhouse gases to the atmosphere.
The intelligent sensor system integrated inside
User-friendly the switching devices provides real time data
about the vital parameters of the device. This
• Compact design; ensures:
• Accessible control panels; • real time health measurement of the vital
• No SF6-handling health indicators for switchgear;
• Front-access to the switchgear. • continuous monitoring of temperature,
partial discharge, gas quality and density in
the switchgear vessel;
• save cost in periodic maintenance. The
intelligent system identifies the failure
mode before it occurs.
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Technical specification for
Nuventura’s 36 kV dry-air GIS
Service life
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Technical specification for
Nuventura’s 36 kV dry-air GIS
3.3 Safety
Personal safety
No SF6 gas handling
• Capacitive voltage detecting system are
• No special technical training for gas
equipped to indicate the presence of
handling required.
voltage for the safety personnel.
• Avoid administrative effort to report SF6
• Hermetically sealed switchgear vessel
emissions.
together with shielded busbar ensures safe-
• Save operational cost in gas handling
to-touch possibility to personnel.
• Ensures safety of environment and
• Operating mechanisms and auxiliary
personnel during unforeseen leakage.
switches safely accessible outside the
primary enclosure (switchgear vessel).
Operational safety
• The cable terminations, busbars, current
and voltage transformers and other high
• Sealed pressure system with switching
voltage components are metal enclosed.
devices inside hermetically sealed stainless-
• Safety of the operation is ensured by means
steel vessels ensures personal safety and
of make-proof earthing achieved through
protection against environmental effects
vacuum circuit-breaker.
(pollution, humidity and rodents).
• The switching devices are hermetically
• Mechanism operation is accessible at the
sealed in stainless steel vessel providing
ergonomic position in front of the
IP65 protection. The switchgear enclosure
switchgear positioned outside the sealed
provides IP3XD protection. The operating
switchgear vessel.
mechanism cover provides IP2XD
• Inductive voltage transformers mounted
protection according to IEC 60529 and
outside the dry air switchgear vessel as a
VDE 0470-1.
removable pluggable solution. The earthing
• Cable terminations and busbars are earthed
of voltage transformer allows for easy
to the surrounding earthing bars.
maintenance.
• Switchgear enclosure tested and qualified
• Inductive current transformers as ring-core
to withstand the short circuit current
current transformers mounted outside the
without damage to surroundings during
dry air switchgear vessel and accessible for
internal arcs up to 31.5 kA.
maintenance.
• Logical mechanical interlocks prevent mal
• Logical mechanical and electrical
operation.
interlocking ensures no wrong operation
and ensures safety throughout the lifetime.
Reliability
• Type and routine-tested.
• Quality assurance in accordance with DIN
• Fully type tested product together with
EN ISO 9001.
routine tests during manufacturing.
• Equipped with sensors to measure the
• Standardized production processes.
switchgear health in real time.
• Produced at DIN EN ISO 9001 certified
factory.
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Technical specification for
Nuventura’s 36 kV dry-air GIS
4. Design
1. Busbar compartment 16. Busbar Connector Bushings
2. Low Voltage Compartment 17. Protection Relay
3. Drive 18. Circuit Breaker Actuation Push Buttons
4. Cable Compartment 19. Circuit Breaker Operations Counter
5. Cable Support System 20. Circuit Breaker Status Indicator
6. T-plug Cable Connection 21. Spring Charge Indicator
7. Current Transformer 22. Voltage Presence Indication System
8. Voltage Transformer 23. ON/OFF Disconnector Operation Tool
9. Pressure Relief System Slot and Indicator
10. Secondary Two-Position Switch 24. OFF/EARTH Disconnector Operation
11. Panel Back Door Tool Slot and Indicator
12. Vacuum Circuit Breaker 25. System Pressure Gauge
13. Gas Tank Door 26. Earthing bar
14. Pressure Relief Duct
15. Three-Position Disconnector
1
2
16
17
13
15 23
3 24
18 21
19 25
20
12 22
11
6 10
7 9
4
26
5 14
8
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Technical specification for
Nuventura’s 36 kV dry-air GIS
Insulating system
Panel design
• Factory-assembled, type-tested.
• Hermetically tight, welded switchgear
vessel made of stainless steel.
• Single-pole, solid-insulated, screened
busbars, plug-in type.
• Maintenance-free.
• Degree of protection:
– IP 65 for all high-voltage parts of
the primary circuit.
– IP 3XD for the switchgear
enclosure.
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Technical specification for
Nuventura’s 36 kV dry-air GIS
5. Components
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Technical specification for
Nuventura’s 36 kV dry-air GIS
Common features
• Operating lever cannot be removed until
• Free-release spring drive for fast and switching operation has been completed.
torque-independent operation • Operation of the disconnector is separated
• The switching device is situated inside the into opening/closing and opening/earthing
hermetically welded switchgear with sperate individual tool access slots.
• The disconnector is connected outside the • Clearly indicated switch positions CLOSED,
hermetically sealed vessel through a rotary OPEN and EARTHED.
bushing. Operation of disconnector is • Circuit-breaker cannot be closed unless
performed at the front of the switchgear disconnector is in CLOSED or EARTHED
vessel. position and operating tool has been
• In circuit-breaker panels, earthing and removed.
circuit-closing the cable connection is • Operating the three-position disconnector
completed by closing the vacuum circuit- is only possible with circuit breaker in
breaker. OPEN position.
• Maintenance-free due to non-rusting • Additional electromechanical interlocks for
design of parts subjected to mechanical motor operation are possible.
stress. No lubrication required for bearing
during lifetime.
• 1000 mechanical operating cycles for
CLOSED/OPEN/EARTHED.
• Manual or motorized operating.
Interlocks
Endurance class
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Technical specification for
Nuventura’s 36 kV dry-air GIS
5.3 Busbars
Features
• Optional busbar connectors with inner
• Connection via single-pole solid cone adapters allow for connection of
insulated busbars. plug-in voltage transformers.
• Section wise coupling using T-couplers • No gas handling necessary in busbar
for customized bay expansion. handling due to freely accessible
• Touchproof earthing and field shielded positions outside of the gas insulated
design for electrical safety. core tank.
• Standardized connectors for possible • Easy installation due to plug-in
connection of all Nu1 switchgear connections with bolted mounting
variations. fixation.
• Insusceptible to dust and corrosion. • Screening by outer conductive layer.
• Busbar compartment during operation • Integrated stress control system.
additionally protected with IP 3XD • Capacitive measuring point.
cover
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Technical specification for
Nuventura’s 36 kV dry-air GIS
7 6 5 4 3 2
DRAWN
Mate Zsiga 14.11.2
CHECKED
QA
MFG
APPROVED
7 6 5 4 3 2
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Technical specification for
Nuventura’s 36 kV dry-air GIS
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Technical specification for
Nuventura’s 36 kV dry-air GIS
• Maintenance free transformers for indoor • Support frames in cable and busbar
application according to standards IEC compartment for stress free mounting.
61869-2 and VDE 0414. • Cable guides to take secondary wires from
current transformers to the low voltage
compartment.
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Technical specification for
Nuventura’s 36 kV dry-air GIS
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Technical specification for
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Nuventura’s 36 kV dry-air GIS
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5.5 Cable compartment
4
6
6
5
3
5
5
4
4
4
2
3
3
3
1
APPROVED
MFG
QA
CHECKED
Nuventura CAD System30.10.2019
DRAWN
D
B
2
2
2
SCALE
TITLE
SIZE
D
1:3.5
DWG NO
SHEET 1 OF 1
1
1
1
D
A
C
D
B
• Cable compartment accessible from the • Mounting possibility for up to three cables
front of the switchgear with covered per phase using T-couplings. Alternatively,
bottom opening for cable trench routing. application with up to two cables and surge
• Design with three single pole screened arrester per phase. Use of surge arresters is
cable bushings as connection inside the recommended when the switchgear is
gas-insulated vessel. outside of the protection zone of end-of-
• Dirt and rodent protection by a IP 3XD overhead-line surge arresters.
classified metal housing and rubber cable • Mounting rail system for cable supports,
sleeves. Protection for connectors and freely adjustable in depth and width,
optional plug-in voltage transformers. stepwise adjustable and extendable in
• Easy access by lockable, removable, light- height.
weight door. • Support system for cables up to a cross
• Standardized cable connections with outer section of 630 mm². Size extendable if
cone, type C2, up to 1250 A rated current required.
with bolted electric connection. • Copper earthing bar for common earthing.
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Cables per Conductor Arrester
Rating
panel and Make size Insulation T Plug per phase Coupling plugs Surge arresters coupling
(kV)
phase (mm2) insert
50 to 1x 400PB 5(10)
Euromold 36 EPDM 1x 400 TB/G - -
240 SA-xxx
50 to
Euromold 36 EPDM 1x 430 TB/G - 1x 300SA-10xx -
240
50 to 1x 400PB 5(10)
Euromold 36 EPDM 1x 440 TB/G - -
240 SA-xxx
70 to
Südkabel 36 Silicone 1x SEHT - 1x MUT33 1x KU33
500
25 to
NKT cables 36 Silicone 1x CB36-630 - 1x CSA36-10 -
300
1
400 to
NKT cables 36 Silicone 1x CB36-1250 - 1x CSA36-10 -
630
Tyco 25 to 1x RSTI-CC-
36 Silicone 1x RSTI-66xx - -
Raychem 300 665Axxx
Tyco 25 to
36 Silicone 1x RSTI-68xx - - -
Raychem 300
Tyco 25 to 1x RSTI- 1x RSTI-
36 Silicone 1x RSTI-66Lxx -
Raychem 300 665Axxx 66CP
Tyco 25 to
36 Silicone 1x RSTI-69xx - - -
Raychem 300
50 to
Euromold 36 EPDM 2x M400 TB/G 1x M400CP - -
240
50 to
Euromold 36 EPDM 1x M430 TB/G 1x M300PB - -
240
300 to
Euromold 36 EPDM 2x M440 TB/G 1x M400CP - -
630
70 to
Südkabel 36 Silicone 1x SEHT 1x KU33 - -
500
25 to
NKT cables 36 Silicone 1x CB36-630 1x CP-630C - -
300
25 to
2 NKT cables 36 Silicone 2x CB36-630 1x CP 630C - -
300
400 to
NKT cables 36 Silicone 1x CB36-630 1x CC36-630 - -
630
Tyco 25 to 1x RSTI-CC-
36 Silicone 1x RSTI-66xx - -
Raychem 300 66xx
Tyco 25 to 1x RSTI-CC-
36 Silicone 1x RSTI-68xx - -
Raychem 300 68xx
Tyco 400 to 1x RSTI-
36 Silicone 2x RSTI-66Lxx - -
Raychem 630 66CP
Tyco 400 to 1x RSTI-CC-
36 Silicone 1x RSTI-69xx - -
Raychem 630 66xx
25 to
NKT cables 36 Silicone 1x CB36-630 2x CC36-630 - -
300
25 to
NKT cables 36 Silicone 3x CB36-630 2x CP 630C - -
300
400 to
NKT cables 36 Silicone 1x CB36-630 2x CC36-630 - -
630
Tyco 25 to 2x RSTI-CC-
3 36 Silicone 1x RSTI-66xx - -
Raychem 300 66xx
Tyco 25 to 2x RSTI-CC-
36 Silicone 1x RSTI-68xx - -
Raychem 300 68xx
Tyco 400 to 2x RSTI-
36 Silicone 3x RSTI-66Lxx - -
Raychem 630 66CP
Tyco 400 to 2x RSTI-CC-
36 Silicone 1x RSTI-69xx - -
Raychem 630 69xx
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5.6 Indication & measuring instruments
Insulation problem at
Overvoltage primary part of divider C2 < Min. CAPDIS® OK
or U >> 1.2xUn
Signal OK
Nominal voltage
Insulation OK C2m correct Internal error
present
U> 0.45xUn
Insulation problem at
secondary part of
Voltage present C2m > Max. Internal error
divider
0.1xUn < U < 0.45xUn
Short circuit at
No indication No voltage connecting leads C2m >> Max. Internal error
U < 0.1xUn
Broken lead (with
ERROR - System error System error optional broken lead
detection)
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Technical specification for
Nuventura’s 36 kV dry-air GIS
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Technical specification for
Nuventura’s 36 kV dry-air GIS
Characteristic Description
Composition 20/80 Oxygen O2/Nitrogen N2 mixture
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Technical specification for
Nuventura’s 36 kV dry-air GIS
6. Maintenance access
The switchgears are designed for maintenance • Access to protection relays, automation
free operation in indoor environments during and sensor electronics.
their lifetime. • Connection options for additional
Due to the bolted housing design and safe measurement instruments or temporary
insulation medium access to inner components monitoring devices.
for maintenance is possible. Additionally, • Cable compartment with removable
components mounted outside the gas insulated maintenance door cover.
tank are freely accessible when the switchgear • Access to cable connections and optionally
is disconnected. current and voltage transformers.
• Door cover lockable to prevent unqualified
Free access: opening and opening during operation.
• Working space within cable compartment
• Low voltage compartment on the front side up to 800 mm height and depth for
of the panel, overhead height access with ergonomic handing position
non-lockable cover door.
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Technical specification for
Nuventura’s 36 kV dry-air GIS
Bolted access:
• Standardized bolts DIN EN ISO 4017 for all closing bolted connections. Unscrewing possible with
electric powered or hand powered tools with tool diameter at least up to 20 mm.
• Access to pressure relief duct through bolted maintenance door on the backside of the switchgear.
• Pressure safety of back door by self-securing door mount design on the inside of the panel
enclosure, mounting and de-mounting possible through access opening.
• Multiple ergonomic handles on the door cover for ease of handling. Door weight within 25 kg for
lifting and removing. Handling meets risk class 1 (low load stress) for male personnel or risk class
2 (stress acceptable for able-bodied persons) for female personnel according to work safety
guidelines by the Bundesanstalt für Arbeitsschutz (federal office for workplace safety).
• Working space within pressure relief duct at least 640 mm width and 270 mm depth.
• Secondary bolted maintenance lid on the core gas-insulated pressure vessel, accessible from the
pressure relief duct.
• Airing out the core tank for de-pressurization is possible by valve on the frontside of the switchgear
when it is disconnected. Depressurized tank allows access to core components for maintenance.
• Stainless steel back lid in ergonomic height with multiple handles a maximum weight within 30 kg.
Carrying equipment and safety gear is recommended during handling of heavy components.
• Access to circuit breaker and disconnector components for diagnostics and maintenance.
• In depressurized container no danger for service personnel due to use of non-hazardous insulation
medium.
• Electrically earthed pressure tank is touchproof in the disconnected switchgear.
• Safe opening procedure requires time within one man-hour.
• Closing of the opened core tank requires evacuation down to at least 0.1 bar absolute pressure of
remaining air for moisture reduction by means of standardized vacuum pump. After evacuation,
the tank can be filled with the insulation medium up to the rated filling pressure. For both
operations, a standardized inlet non-return valve is located at the front side of the pressure vessel.
• Gas-tight encapsulation by means of sealing elements and specified bolting connections.
• Access to busbar compartment through bolted side and top cover sheets. Access from sides and
top of the panel.
• Access to drive unit, gas valve and status indicators (VDIS and manometer) by unscrewing the front
panel cover.
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Technical specification for
Nuventura’s 36 kV dry-air GIS
• -5°C to 40 °C,
• Dry,
• Clean
• Free of hazardous contaminants
• Non-publicly accessible
Before installing the systems, the installation area must be prepared accordingly and checked for
suitability.
Required space:
Free-standing arrangement
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Technical specification for
Nuventura’s 36 kV dry-air GIS
Wall-standing arrangement
• Additional space above the panel might be necessary for a higher low voltage compartment (1400
mm LV compartment requires 3200 mm room height) and for supply or signal cable routing above
the switchgear.
• Ensure that walking space and emergency exit corridors are in accordance with local safety
regulations.
• Additional electrical equipment can be placed directly next to the switchgears, as long as
emergency pathways and operation area remain free, and health and safety is ensured.
Observe the foundation requirements in this document as well as the instructions in the equipment
drawings. Ensure that the building requirements from this document and the installation drawings are
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Technical specification for
Nuventura’s 36 kV dry-air GIS
met.
It is also necessary to ensure that the room in which the switchgear is to be placed is sufficiently
illuminated and ventilated and has a power connection for feed and control cables before the
installation begins. If a high level of condensation is expected, ensure the placement of heaters to
protect electrical connections.
• A careful planning, design and production of a foundation or a support platform on which the
switchgear is placed must be carried out.
• A comprehensive analysis and the careful construction of the equipment form the basis for a
smooth installation and consequent operation of the switchgear.
The presence of a flat surface capable of supporting the installation’s weight must be ensured. Each
switchgear panel has a mass of up to 1.2 tons. If the underbody or stand profiles do not meet the
requirements, the use of intermediate plates or frames is recommended to fix the switchgear into
position. If intermediate plates are required, ensure that they run along the longitudinal side of the
switchgear for optimal weight distribution.
Prepare the positioning area for the installation. A floor plan is provided with the project and should be
consulted when in doubt. Ensure fee accessibility to the installation area.
For cable access a trench or double floor are suitable. As a cable inlet for the panels, cutouts or opening
must be provided with min. 460 × 510 mm (length × width) opening area. Openings will be covered by
sheet metal enclosures of the switchgear for protection against dirt ingress and rodents.
Additionally, a bolting interface for each installed panel must be provided to anchor the panel to the
ground. Anchoring can be done by bolting into concrete floor or through a support frame. Six bolting
points are provided and recommended for use per panel for screws of size M16 or equivalent.
Position details of bolting points and cut-outs see project specific floor plan.
Additional room requirements may result from the setup of a gas exhaust system:
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Technical specification for
Nuventura’s 36 kV dry-air GIS
• Gas duct routing is to be discussed during the project planning phase. Every Nu1 setup comes
with a gas exhaust duct, which needs to be led out of the room, either through a wall, ceiling or
floor.
• Cut-outs in walls for duct routing might be required, as might support structures and safe zones in
the ventilation area.
Floorplan with bolting points and cable openings for one- and two-panel configuration
For detailed room preparation and duct installation instructions see project specific planning
documentation and the project manual.
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8. Interlocks
• Logical mechanical interlocks according to IEC 62271-200 and VDE 0671-200 prevents
maloperation.
• Functions and design of three-position disconnector
o 3-position-disconnector operation is separated into two functions: The DISCONNECT
and EARTHING operations, both with separate tool access slots for two individual tools.
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Technical specification for
Nuventura’s 36 kV dry-air GIS
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Technical specification for
Nuventura’s 36 kV dry-air GIS
closing via an electrical signal. This function can be used for inter-panel interlockings like
2-out-of-3 or trip from an upstream CB.
o Blocking magnet for the 3PS: Blocking magnets can be fitted which prevent access to the
tool slots for the Disconnector or Earthing function via an electrical signal.
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Technical specification for
Nuventura’s 36 kV dry-air GIS
Other customized interlocking solutions are available on request, e.g. based on VDIS signals,
for interlinked, busbar sectionalizer consisting of 2 panels, …
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Technical specification for
Nuventura’s 36 kV dry-air GIS
9. Shipping data
Transport switchgear is delivered in form of individual panels. Please observe the following:
• Transport facilities on site
• Transport dimensions and transport weights
• Size of door openings in building.
Transport Unit Single panel with package Double panel with package
Transport height usually differs from assembled height since top structures will be dismounted
for ease of transport. Ensure door width/height and transport equipment suitable to manage
transport units with dimensions given in above table.
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Published by and copyright © 2023:
nuventura GmbH
Wollenberger Str. 4f,
13053 Berlin
Germany