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SB2X 80 01

This Service Bulletin mandates the replacement of starter P/N 655566 with an improved starter P/N 656181 for Cirrus Design SR20 and SR22 aircraft due to potential damage from high in-rush current. Compliance is required within 100 hours or at the next annual inspection, and it includes procedures for inspecting the starter and relocating the battery cable adel clamp if necessary. Warranty coverage is provided for parts and labor if the work is done at an authorized service center.

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63 views6 pages

SB2X 80 01

This Service Bulletin mandates the replacement of starter P/N 655566 with an improved starter P/N 656181 for Cirrus Design SR20 and SR22 aircraft due to potential damage from high in-rush current. Compliance is required within 100 hours or at the next annual inspection, and it includes procedures for inspecting the starter and relocating the battery cable adel clamp if necessary. Warranty coverage is provided for parts and labor if the work is done at an authorized service center.

Uploaded by

ramonalbertoguzman
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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You are on page 1/ 6

Service Bulletin SB 2X-80-01

Issued: 2003/12/19

Model SR20 and SR22

ATA 80-10: Cranking


Starter Replacement

COMPLIANCE
Mandatory: Cirrus Design considers this Service Bulletin to be MANDATORY. Accomplish this Service
Bulletin within the next 100 hours, or at the next annual inspection, whichever occurs first. Compliance time
begins upon receipt of this Service Bulletin.

EFFECTIVITY
Cirrus Design SR20 serial numbers 1150 thru 1306.
Cirrus Design SR22 serial numbers 0175 thru 0497.

Note: SR20 serials 1005 thru 1326 and SR22 serials 0002 thru 0536 w/ starter P/N 646275-1 or
ES646275-1; If replacing starter P/N 646275-1 or ES646275-1 with starter P/N 656181, this
bulletin must be used to relocate the battery cable adel clamp on the battery box. Perform
Procedure - Battery Cable Adel Clamp Relocation. See Weight and Balance Section for
weight data.

APPROVAL
FAA approval has been obtained on all technical data in this Service Bulletin that affects type design.

PURPOSE
On aircraft equipped with starter P/N 655566, a condition exists where operation of the starter could cause
damage to the starter and/or MCU. Starter P/N 655566 is subject to a high in-rush current which may
cause the starter contactor in the MCU to stick. This condition has damaged the starter on some aircraft.
This Service Bulletin requires the replacement of starter P/N 655566 with a improved starter P/N 656181
that has an integral contactor that can accommodate the high in-rush current. This new configuration also
provides redundant contact protection for the starter.
Additionally, some affected airplanes were modified in the field with the improved starter P/N 656181 but
because of resultant battery cable chaffing, the battery cable adel clamp installation on these airplanes
must be relocated.

DESCRIPTION
This Service Bulletin contains procedures to inspect the starter to determine if starter replacement is
required, inspect the battery cable adel clamp installation to determine if relocation is required, and ensure
correct starter cable routing.

Cirrus Design Corporation


4515 Taylor Circle SB 2X-80-01
Duluth, Minnesota 55811 1 of 6
PH (218) 727-2737
Cirrus Design Corporation cannot be responsible for the quality of work performed by others while fulfilling the requirements of this service bulletin. Procedures
specified in this service bulletin must be accomplished using industry standard maintenance practices and applicable government regulations.
WARRANTY INFORMATION
Cirrus Design will cover parts and labor costs for this Service Bulletin if the work is accomplished within the
standard airplane warranty period and the work is accomplished at an authorized Cirrus Design Service
Center or at the Cirrus Design factory. The Warranty Claim Form must be properly filled out and submitted
to Cirrus Design in order to obtain a warranty credit.

MANPOWER REQUIREMENTS
Starter Replacement: 1.0 manhour.
Battery Cable Adel Clamp Relocation: 1.5 manhours.

OTHER PUBLICATIONS AFFECTED


SR20 Illustrated Parts Catalog (p/n 12138-001)
SR22 Illustrated Parts Catalog (p/n 13744-001)
SR20 Airplane Maintenance Manual (p/n 12137-001)
SR22 Airplane Maintenance Manual (p/n 13773-001)

WEIGHT AND BALANCE


If replacing starter P/N 655566 with P/N 656181, weight change is 1.75 lb.
If replacing starter P/N 646275-1 or ES646275-1 with P/N 656181, weight change is - 5.95 lb.
SR20 aircraft: The arm for the starter is 88.4 inches.
SR22 aircraft: The arm for the starter is 92.9 inches.

MATERIAL INFORMATION
See Accomplishment Instructions Section.

ACCOMPLISHMENT INSTRUCTIONS
A. Remove key from ignition.
B. Ensure BATTERY and AVIONICS master switches are in the OFF position.
C. Remove engine cowling. (Refer to AMM 71-10)
D. Locate and identify starter part number (See Figure 01):
1. If starter is identified as P/N 646275-1 or ES646275-1 no further maintenance is necessary. Per-
form the following steps:
a. Install engine cowling. (Refer to AMM 71-10)
b. Fill out compliance response form and warranty claim form and send to Cirrus Design
Customer Service. Complete airplane records by noting compliance with SB 2X-80-01 in
Airplane Logbook.
2. If starter is identified as P/N 656181, the battery cable adel clamp may need to be relocated.
Perform the following steps: (See Figure 02)
a. At inboard support member of battery mounting tray, determine if battery cable adel clamp
is located 0.84 inch (2.13 cm) forward of fuel pump relay installation hole.
b. If battery cable adel clamp is located 0.84 inch (2.13 cm) forward of fuel pump relay instal-
lation hole, the adel clamp is located in the correct position and no further action is
required. Perform the following steps:
1. Install engine cowling. (Refer to AMM 71-10)

Issued: 2003/12/19 SB 2X-80-01


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2. Fill out compliance response form and warranty claim form and send to Cirrus Design
Customer Service. Complete airplane records by noting compliance with SB 2X-80-01
in Airplane Logbook.
c. If battery cable adel clamp is not located 0.84 inch (2.13 cm) forward of fuel pump relay
installation hole, the adel clamp is located in the incorrect position. Perform the following
steps:
1. Perform Procedure - Battery Cable Adel Clamp Relocation.
2. Install engine cowling. (Refer to AMM 71-10)
3. Fill out compliance response form and warranty claim form and send to Cirrus Design
Customer Service. Complete airplane records by noting compliance with SB 2X-80-01
in Airplane Logbook.
3. If starter is identified as P/N 655566 the starter must be replaced and the battery cable adel
clamp may need to be relocated.
1. Perform Procedure - Starter Replacement.
2. Install engine cowling. (Refer to AMM 71-10)
3. Fill out compliance response form and warranty claim form and send to Cirrus Design
Customer Service. Complete airplane records by noting compliance with SB 2X-80-01
in Airplane Logbook.
E. Starter Replacement.
1. Acquire necessary tools, equipment, and supplies.

Description P/N or Spec. Supplier Purpose

Drill Bit #2 Any Source Drill Hole in Mounting Tray.


Deburring Tool - Any Source Deburr Drilled Hole.

Isopropyl Alcohol TT-I-735 Grade A or B Any Source Solvent Clean.

DSS Series Delta DSS 92813 PPG Industries, Inc. Paint Drilled Hole.
Polyurethane Single 2191 CO. Road D
Stage Topcoat System Maplewood, MN
55109

2. Remove battery. (Refer to AMM 24-30)


3. Remove starter. (Refer to AMM 80-10)
4. SR20 serials 1208 through 1278, and SR22 serials 0239 through 0447: Perform Procedure -
Battery Cable Adel Clamp Relocation.
5. Install starter.
a. Acquire necessary tools, equipment, and supplies.

Description P/N or Spec. Supplier Purpose

Starter 656181 Cirrus Design Replace P/N 655566 starter.


Starter Cable (if required) 14619-010 Cirrus Design Replace existing starter cable.

b. If starter cable is too short, reroute as necessary or contact Cirrus Design to replace
starter cable.
c. Install replacement starter. (Refer to AMM 80-10)
6. Install battery. (Refer to AMM 24-30)

Issued: 2003/12/19 SB 2X-80-01


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F. Battery Cable Adel Clamp Relocation (See Figure 02)
1. At inboard support member of battery mounting tray, remove screw, washers, and nut securing
fuel pump relay to battery mounting tray.
2. At inboard support member of battery mounting tray, remove bolt, washers, nut, and adel clamp
securing battery cable to battery mounting tray.
3. At 0.84 inch (2.13 cm) forward of fuel pump relay installation hole, drill relocated installation hole
for battery cable adel clamp.
4. Deburr drilled hole and solvent clean area with isopropyl alcohol. (Refer to AMM 20-30)
5. Paint drilled hole to prevent corrosion. Allow to fully cure.
6. Install adel clamp to battery cable, and position adel clamp to battery mounting tray so adel
clamp secures cable forward.
7. Install bolt, washers, nut, and adel clamp securing battery cable to battery mounting tray.
8. Install screw, washers, and nut securing fuel pump relay to battery mounting tray.

Issued: 2003/12/19 SB 2X-80-01


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Figure 01 - Determine Starter P/N
Issued: 2003/12/19 SB 2X-80-01
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Figure 02 - Battery Cable Adel Clamp Relocation
Issued: 2003/12/19 SB 2X-80-01
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