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Diamond and CBN English 07

Guilleaume-Werk offers a wide range of diamond and CBN grinding wheels designed for high performance and tool life, suitable for various industries including automotive and steel. The document details the specifications, applications, and advantages of different grit types and bonding selections, emphasizing the importance of tailored solutions for specific grinding needs. It also includes a coding system for product identification and guidelines for achieving optimal grinding results.

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Amitesh Ponnappa
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0% found this document useful (0 votes)
32 views16 pages

Diamond and CBN English 07

Guilleaume-Werk offers a wide range of diamond and CBN grinding wheels designed for high performance and tool life, suitable for various industries including automotive and steel. The document details the specifications, applications, and advantages of different grit types and bonding selections, emphasizing the importance of tailored solutions for specific grinding needs. It also includes a coding system for product identification and guidelines for achieving optimal grinding results.

Uploaded by

Amitesh Ponnappa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 16

Diamond and CBN grinding wheels

for the perfect finish

The proven product range with maximum tool life


A wide selection for the perfect finish

The use of high performance abrasives More possibilities from A – Z Competence to the core
has become an important factor with millions of permutations
regarding both the function and eco-
nomic viability of production in most ATLANTIC abrasive products are The various application requirements
areas of industry. The progress in tool used in the automobile, steel and can seldom be fulfilled with a universal
development relates directly to the bearing industries as also indeed specification.
continuous optimisation of the quality within their supply chain. The quality is specifically tailored to
of abrasive products; Guilleaume-Werk In order to satisfy the requirements, the application.
has sold such products throughout ATLANTIC abrasive products
the world for over 80 years under the achieve high stock removal rates and
trade name ATLANTIC. good surface finish. ● Grinding wheels and segments

Guilleaume-Werk is your competent Today, the company produces approx. ● Diamond and CBN wheels
partner for the service and customer 40 000 different products from which
orientated production of bonded abra- numerous variations are also possible. ● Honing and superfinishing
sives in all types of grain (aluminium stones
oxide, silicon carbide, sintered alumini-
um oxide, diamond and cubic boron
nitride) in both resin and vitrified bonds.

Contents

Wheel shapes – coding system 4

Standard product range 5

Diamond and CBN grit types and sizes 6/7

Hardness and structure 8

Bonding selection 9
Ideal for high production volumes Crystalline cubic boron nitride

Due to their outstanding wheel life and CBN does not have quite the same
resistance to wear, diamond and CBN hardness characteristic as diamond;
grinding wheels have successfully re- however, the disintegration tempera-
placed many machining and stock ture is greater than 1,500 °C and is
removal techniques using conventional produced by a combination of high
grit type wheels. They are particularly pressure and high temperature.
cost effective in high volume production.
CBN (Knoops hardness 4,700) is con-
siderably harder than alumina and
silicon carbide; due to its low wear
rate, it produces the required profile
and geometric tolerances in most
instances. Maximum cost effective-
ness of CBN is achieved when grind-
Diamond wheels ing hardened high alloyed, difficult
to grind steels over 60 HRC e.g. tool
They are particularly cost effective for or chrome steel. Contrary to diamond,
grinding brittle and short-chip materi- CBN is suitable for grinding carbide
als e.g. ceramic, glass, tungsten car- forming materials.
bide, titanium, alloyed steel, graphite,
magnetic sintered and composite
materials.

Diamond is the hardest grinding media


known to-date (Knoops hardness
8,000) and like cubic boron nitride, is
synthetically manufactured. Diamond
can even be used for machining plastic
and for some special applications e.g.
honing of steel and grey cast iron.

Concentration, conditioning, dressing 10

Conditioning, profiling, sharpening 10/11

Recommended specifications 12/13/14

Coolant 15

Cutting speed – traverse speed 15

2/3
Wheel shapes – coding systems

Customer orientated quality with-


out compromise

A letter – numeral coding system is


used to specify the ATLANTIC prod-
ucts. By using a complete combination
1 Grain type
of quality control methods, maintaining
2 Grit size
the precise quality is guaranteed. The 3 Hardness
documentation of this data ensures 4 Structure
traceability and the ability to reproduce 5 Bond characteristic
the identical ATLANTIC product. 6 ATLANTIC bonding type
Concentration
88 D 107 N 15 B XB 125
7

1 2 3 4 5 6 7

Coding system
Coding
example
6 A 2 C
Core shape Shape of CBN / Configuration of CBN / Exceptions (e.g. with
diamond layer diamond layer mounting holes)

1 A
1 Peripheral
B- Mounting holes with countersink

2 B C- Mounting holes with countersink

H- Mounting holes
2 One side

3
C K- Key-way

3 Both sides

4
E
8 Without core M- Mounting holes with thread

6
P- Relieved one side
F
9 Special peripheral

9
R- Relieved both sides

FF
W- Shaft mounted
10 Internal ring

14
Standard product range

Save costs with greater depth of


layer (X)

The greater the depth, the more cost ume of grain results in only a marginal cally mean twice the price; the wheel
effective; this means longer tool life increase in manufacturing cost i.e. life can however be doubled if used
and less downtime. The additional vol- double the depth does not automati- correctly.

Explanation of symbols (extract from EN 13236)


D  Outer diameter shape 1A1
E  Back wall of cup and recessed wheel
H  Internal diameter
J  Diameter of wheel boss
L  Shaft length for mounted points / length of honing stones
R  Radius
Sd  Shaft diameter for mounted points
T  Overall width
W  Width of layer (also wheel width per EN 13236)
X  Depth of layer

shape 1A2 shape 1A3 shape 1A8

shape 6A2 shape 9A3 shape 14A1

shape 1F1 shape 1A8W shape HHA

Ideal: a small contact area Advantages: of a small contact Advantages: of a larger contact
area area

The contact area between the work- + wheel cuts more freely (higher + better surface finish
piece and the diamond/CBN layer traverse speeds possible) + better wheel life
should be kept as small as possible. + wheel grinds cooler
+ better geometry on flat surfaces
+ better removal of swarf through
better coolant effect
+ reduced tool costs
4/5
Grain types

CBN grain types

Type Application Bonding Available grit sizes

Universal application - tool steel >58 HRC, HSS, stainless, alloyed


N1B steels – grain is not coated V 252 - 46

Finishing operations – roller bearing steels, tool steels, high alloys and
M1B
stainless with > 58 HRC
V 35 - 3

40B As in N1B but longer tool life V 252 - 46

N2B As in N1B but with resin bond only B 252 - 46

M2B As in M1B but with resin bond only B 30 - 15

42B As in N2B but with considerably longer tool life B 252 - 46

50B Precision grinding of hardened and soft iron alloys and cast iron V 252 - 46

51B Titanium coated workpieces V 252 - 46

52B
For extremely tough wear resistant tool steels and carbon sintered
B 252 - 76
steels

55B
Precision grinding for hard / soft iron alloys - require grain with good
V 602 - 91
thermal conductivity

56B As 55B with resin bond only B 602 - 181

Diamond grain types

Type Application Bonding Available grit sizes


Not coated - irregular shape - bonds well - very friable - keeps sharp.
Recommended for wet grinding of tungsten carbide, PCD, glass and
B 301 - 76
VGD
ceramics
V

VMD Fine grit version of VGD


B 30 - 3
V
BMD Fine grit similar to VMD, greater physical hardness - less friable - B 30 - 3
square shaped - particularly suitable for grinding PCD and PCB V

Identical to VGD but coated to give longer tool life with the same fri-
56D
ability B 301 - 46

MND Fine grit version of 56D B 30 - 15

GDD Good thermal conductivity – coated for dry grinding – bonds well B 151 - 46

88D Particularly cost-effective for wet grinding of short-chip materials e.g. B 252 - 46
tungsten carbide

Special grain type for grinding carbide / steel combination with a


CSD
steel content of less than 30 %
B 252 - 46
Diamond and CBN grit sizes

CBN and diamond for cost effective


stock removal
In order to achieve a satisfactory stock should lie between 20-30 % of the Basically, by using a coarser grit size
removal rate and wheel infeed, it is average grit diameter. If an infeed rate (dependent upon the surface finish),
essential to maintain a certain height is excessive, the grain particles will be the stock can be removed more
of grit standing proud of the bond; this prematurely discarded from the bond. economically.

Achievable surface finishes


Average values (alteration necessary in certain cases)

Surface finish CBN - common grit sizes Diamond - common grit sizes
Ra [µm] Rt [µm] Surface cylindrical Surface cylindrical
0.5 2.1 - 4.0 126 - 151 64 - 76 151 - 181 107 - 151
0.4 1.7 - 3.5 91 - 107 54 - 64 126 - 151 107 - 126
0.3 1.3 - 2.5 64 - 76 46 - 54 107 76 - 91
0.2 0.9 - 1.8 54 46 91 54 - 64
0.1 0.5 - 1.2 25 - 46 64 46

Diamond and CBN grit sizes


US - Mesh UK - Standard
Fepa - Standard Nominal mesh size ANSI - B74.16.71 ASTM - E -11-70
µm
narrow wide narrow wide narrow

1181 1180 / 1000


1182 16 / 18 16/ 20 18 / 20
1001 1000 / 850
851 850 / 710
852 20 / 25 20/ 30 25 / 30
711 710 / 600
601 600 / 500
602 30 / 35 30/ 40 35 / 40
501 500 / 425
426 425 / 355
427 40 / 45 40/ 50 45 / 50
356 355 / 300
301 300 / 250 50 / 60 50 / 60
Common grit sizes used
251 250 / 212
252 60 / 70 70 / 80
213 212 / 180
181 180 / 150 80 / 100 80 / 100
151 150 / 125 100 / 120 100 / 120
126 125 / 106 120 / 140 120 / 140
107 106 / 90 140 / 170 140 / 170
91 90 / 5 170 / 200 170 / 200
76 75 / 63 200 / 230 200 / 230
64 63 / 53 230 / 270 230 / 270
54 53 / 45 270 / 325 270 / 325
46 45 / 38 325 / 400 325 / 400
Micro grits

Fepa limits (µm) ANSI Fepa limits (µm)

M63 42 / 64 45 M6.3 4/9


M40 27 / 53 30 M4.0 2.5 / 6.5
M25 16 / 34 15 M2.5 1.5 / 3.5
M16 10 / 22 9 M1.6 1 / 2.5
M10 6 / 14 M1.0 0.5 / 1.5
6/7
Hardness – structure

Hardness identification

The hardness of a CBN or diamond The hardness of resin bonded Harder specifications for:
grinding wheel is identified by a letter superabrasives is defined as follows: ● long chip materials
after the grit size. Superabrasives ● narrow width of diamond / CBN
however, do not cover the total range J very soft layer
found in conventional wheels i.e. very ● grinding where highly effective
soft A to very hard Z. N soft coolant / lubricant is used

R medium hard
Softer specifications for:
V hard ● short-chip materials
● wider layers of diamond / CBN
Vitrified bonded wheels lie mainly ● dry grinding or low concentration
in the hardness range from M to soluble
maximum R. ● fine grit sizes

Structure

Individual solutions for maximum Advantages of open structure


economy
● softer, cooler cutting
The structure of a grinding wheel is ● less heat generation at point of contact
defined as the ratio between the
volume of grain, bonding and pores. ● good absorbtion of coolant
The greater the volume of grain
and / or bond means less space for the ● less chance of 'loading'
pores which in turn means a denser
● easy to condition/dress
product.

Vitrified bonds – Disadvantages of open structure


structure is denoted by a number from ● higher wear rate
40 (open) to 50 (dense)
● poor profile holding capability

Advantages of dense structure

Resin bonds ● good profile holding capability

● better surface finish


> 16  (very open / very soft)
● better stock removal

● more cost effective due to longer wheel life


11-15  (open / soft)

Disadvantages of denser structure


● danger of loading
5-10  (normal / medium hardness)
● danger of burning

● complicated conditioning / dressing process


< 5  (dense / hard)
Bonding selection

Vitrified bonds

Identification Characteristic Application

V YA friable flowing bond only for rough grinding (seldom used)


V YA1 with high % glass good profile holding universal
V YA2 as VYA1 but for finer than B91
V YC tougher than VYA1

Notes: ● mainly used with CBN ● better profile holding capability in


comparison to resin bond
● mainly used for wet grinding
● good for long-chip materials
● no limit on shelf life / resistant (higher porosity)
to high pH-value
● can be conditioned/dressed with
normal dressing tools

Resin bonds

Identification Characteristic Bond wear rate

B XA very elastic and tough higher


B XB hard and friable lower
B XC elastic and cool cutting higher
B XE used for micro grits lower

Notes: ● universal application ● good for short-chip materials

● wet or dry grinding ● sometimes complicated dressing


process required
● limited shelf life after contact with
high pH-coolant ● after conditioning, hand dressing
is generally required to cut back
● poor profile holding capability in the bond
comparison to metal or vitrified
bond

8/9
Concentration – conditioning – dressing

The concentration is the weight in


Concentration ct / cm³ Concentration ct / cm³
carats of diamond or CBN per cm³
of the layer. One carat equals 0.2 g. 25 1.1 125 5.5
The base value of 100 concentration 50 2.2 150 6.6
equates exactly to 4.4 carat/cm³. 75 3.3 175 7.7
100 4.4 200 8.8

Applications for low concentration Applications for medium Applications for high
(25-50) concentration (50-100) concentration (125-200)
● finish grinding / finishing ● medium grit sizes ● internal grinding
● extremely wide layers ● plain wheels for surface and ● creep-feed and profile grinding
cylindrical grinding (good profile holding)
● bondings with medium hardness ● bondings with greater hardness
● wider layers ● narrow layers

Coarse surface finish / coarse grit size

fine surface finish / fine grit size


High concentration
Low concentration

Large surface area Small surface area

Dressing possibilities
Conditioning of diamond and CBN can blade type, multi-point / single point necessarily give the best result. By
be divided into dressing, profiling and diamond or roller. The profile to be reducing the dressing infeed at shorter
sharpening. Dressing (mainly associat- dressed and the machine capability intervals, one can maintain a consis-
ed with vitrified bonded wheels) pro- determine whether a rotating or fixed tently good result in terms of holding
duces the required concentricity, dressing tool should be used. A rotat- geometric tolerances, taking greater
flatness and geometric accuracy. In ing dressing tool is always preferable care of the dressing tool and enhanc-
general, the same dressing tools are due to cost reasons. Maximising the ing tool life.
used as for conventional wheels e.g. time taken between dressing does not

Examples of dressing with a rotary dressing tool

Dressing with rotary cup-wheel Centrifugal brake dressing tool


Conditioning – profiling – sharpening

Profiling
A rotating diamond dresser is normally used to generate the required profile on the periphery of the grinding wheel.
This is achieved by the dressing tool following the contour i.e. path controlled, or by using a pre-profiled diamond roll.

Diamond profiled roll Diamond roll

Grinding wheel

Pre-profiled rotary dresser Path-controlled rotary dresser

Influencing factors using a pre-profiled diamond roll Influencing factors using a path-controlled rotary
dresser
● Speed ratio qd = vr / vsd Speed ratio qd = vr / vsd
● Same/opposite rotational direction Same / opposite rotational direction

● Dressing infeed per grinding wheel vfd Cross traverse per grinding wheel revolution fd

Infeed ad

Effect of dressing in the same / opposite rotational Effect of dressing in the same / opposite rotational
direction in conjunction with the dressing speed direction in conjunction with the dressing speed
ratio (qd) on the initial surface finish. ratio (qd) on the radial pressure (Fr)

Sharpening

Sharpening applies only when a layer Sharpening after normal dressing or


becomes blunt and / or at the end of profiling is necessary when the bonding
a normal dressing or profiling cycle. By has not been sufficiently cut back to
exposing the grit, each grain particle achieve the correct grain exposure.
stands proud of the bonding (20-30 %
of the grit diameter). Normally, an aluminium oxide sharpen-
ing / dressing stone is used.
Sharpening results in the removal of
loaded material or foreign particles
and cuts back the bonding.

10/11
Recommend specifications
– Internal grinding –

The following tables list successful applications using ATLANTIC diamond and
CBN grinding wheels

Internal grinding

Hardened steel
Surface finish Resin bond Vitrified bond
in µm Ra

> 0.4 N2B 126-R08 B XA 75 N1B 126-P50 V YA1 200


0.2 - 0.4 N2B 107-R08 B XA 75 N1B 107-P50 V YA1 150
< 0.2 N2B 76-R05 B XA 50 N1B 76-Q50 V YA2 100
≤ 0.1 N2B 46-R05 B XA 50 N1B 46-Q50 V YA2 75

Soft steel
Surface finish Resin bond Vitrified bond
in µm Ra

> 0.4 42B 126-R05 B XA 75 50B 126-P50 V YA1 200


0.2 - 0.4 42B 107-R05 B XA 75 50B 107-P50 V YA1 150
< 0.2 42B 76-V03 B XA 50 50B 76-Q50 V YA2 100
≤ 0.1 42B 46-V03 B XA 50 50B 46-Q50 V YA2 75

Super-refined alloyed steel


Surface finish Resin bond Vitrified bond
in µm Ra

> 0.4 N2B 126-R08 B XA 75 N1B 126-P50 V YA1 200


0.2 - 0.4 N2B 107-R08 B XA 75 N1B 107-P50 V YA1 150
< 0.2 N2B 76-R05 B XA 50 N1B 76-Q50 V YA2 100
≤ 0.1 N2B 46-R05 B XA 50 N1B 46-Q50 V YA2 75

Tool steel
Surface finish Resin bond Vitrified bond
in µm Ra

> 0.4 52B 126-R08 B XA 75 40B 126-P50 V YA1 200


0.2 - 0.4 52B 107-R08 B XA 75 40B 107-P50 V YA1 150
≤ 0.2 52B 76-R05 B XA 50 40B 76-Q50 V YA2 100
≤ 0.1 42B 46-R05 B XA 50 40B 46-Q50 V YA2 75

High alloyed steel


Surface finish Resin bond Vitrified bond
in µm Ra

> 0.4 N2B 126-R05 B XA 75 N1B 126- P50 V YA1 200


0.2 - 0.4 N2B 107-R05 B XA 75 N1B 107- P50 V YA1 150
< 0.2 N2B 76-V03 B XA 50 N1B 76-Q50 V YA2 100
≤ 0.1 N2B 46-V03 B XA 50 N1B 46-Q50 V YA2 75

Non-ferrous metals
Surface finish Resin bond Vitrified bond
in µm Ra

> 0.4 N2B 126-R05 B XA 75 N1B 126- P50 V YA1 200


0.2 - 0.4 N2B 107-R05 B XA 75 N1B 107- P50 V YA1 150
< 0.2 N2B 76-V03 B XA 50 N1B 76-Q50 V YA2 100
≤ 0.1 N2B 46-V03 B XA 50 N1B 46-Q50 V YA2 75

Tungsten carbide / ceramics


Surface finish Tungsten carbide Ceramics / glass
in µm Ra

> 0.4 88D 126-V00 B XB 150 VGD 126-V00 B XB 150


0.2 - 0.4 88D 107-V00 B XB 150 VGD 107-V00 B XB 150
< 0.2 88D 76-V02 B XB 100 VGD 76-V02 B XB 100
≤ 0.1 88D 46-V02 B XB 100 88D 46-V02 B XB 100
Recommended specifications
– cylindrical grinding –

Cylindrical grinding
Hardened steel
Surface finish Resin bond Vitrified bond
in µm Ra

> 0.4 N2B 64-R10 B XA 75 N1B 64-N42 V YA2 150


0.2 - 0.4 N2B 54-R10 B XA 50 N1B 54-N42 V YA2 100
< 0.2 N2B 46-R09 B XA 50 N1B 46-M44 V YA2 75

Soft steel
Surface finish Resin bond Vitrified bond
in µm Ra

> 0.4 42B 64-N11 B XA 75 50B 64-O44 V YA2 200


0.2 - 0.4 42B 54-N11 B XA 50 50B 54-O44 V YA2 150
< 0.2 42B 46-N11 B XA 50 50B 46-N46 V YA2 100

Super-refined alloyed steel


Surface finish Resin bond Vitrified bond
in µm Ra

> 0.4 N2B 64-R10 B XA 75 N1B 64-N42 V YA2 150


0.2 - 0.4 N2B 54-R10 B XA 50 N1B 54-N42 V YA2 100
< 0.2 N2B 46-R09 B XA 50 N1B 46-M44 V YA2 75

Tool steel
Surface finish Resin bond Vitrified bond
in µm Ra

> 0.4 42B 64-R05 B XA 75 40B 64-P50 V YA2 125


0.2 - 0.4 42B 54-R05 B XA 50 40B 54-P50 V YA2 100
< 0.2 42B 46-V03 B XA 50 40B 46-Q50 V YA2 100

High alloyed steel


Surface finish Resin bond Vitrified bond
in µm Ra

> 0.4 N2B 64-R10 B XA 75 N1B 64-N42 V YA2 150


0.2 - 0.4 N2B 54-R10 B XA 50 N1B 54-N42 V YA2 100
< 0.2 N2B 46-R09 B XA 50 N1B 46-M44 V YA2 75

Non-ferrous metals
Surface finish Resin bond Vitrified bond
in µm Ra

> 0.4 N2B 64-R05 B XA 75 N1B 64-P50 V YA2 200


0.2 - 0.4 N2B 54-R05 B XA 50 N1B 54-P50 V YA2 150
< 0.2 N2B 46-V03 B XA 50 N1B 46-Q50 V YA2 100

Tungsten carbide / ceramics


Surface finish Tungsten carbide Ceramic / glass
in µm Ra

> 0.4 88D 64-V00 B XB 150 VGD 64-V00 B XB 150


0.2 - 0.4 88D 54-V00 B XB 150 VGD 54-V00 B XB 150
< 0.2 88D 46-V02 B XB 100 VGD 46-V02 B XB 100

12/13
Recommended specifications
– surface grinding –

Surface grinding (only shape available 1A1 or similar)

Hardened steel
Surface finish Resin bond Vitrified bond
in µm Ra

> 0.4 N2B 151-N11 B XA 75 N1B 151-N42 V YA1 125


0.2 - 0.4 N2B 126-N11 B XA 75 N1B 126-N42 V YA1 125
< 0.2 N2B 91-N12 B XA 50 N1B 91-M40 V YA2 100
≤ 0.1 N2B 46-N12 B XC 50 N1B 46-M40 V YA2 100

Soft steel
Surface finish Resin bond Vitrified bond
in µm Ra

> 0.4 42B 151-R10 B XA 75 50B 151-P50 V YA1 150


0.2 - 0.4 42B 126-R10 B XA 75 50B 126-P50 V YA1 125
< 0.2 42B 91-R08 B XA 50 50B 91-Q50 V YA2 100

Super-refined alloyed steel


Surface finish Resin bond Vitrified bond
in µm Ra

> 0.4 N2B 151-N11 B XA 75 N1B 151-N42 V YA1 125


0.2 - 0.4 N2B 126-N11 B XA 75 N1B 126-N42 V YA1 125
< 0.2 N2B 91-N12 B XA 50 N1B 91-M40 V YA2 100
≤ 0.1 N2B 46-N12 B XC 50 N1B 46-M40 V YA2 100

Tool steel
Surface finish Resin bond Vitrified bond
in µm Ra

> 0.4 52B 252-N12 B XA 50 40B 252-N42 V YA1 75


0.2 - 0.4 52B 151-N12 B XA 50 40B 151-N42 V YA1 75
< 0.2 52B 126-R10 B XA 50 40B 126-M40 V YA1 50
≤ 0.1 52B 76-R10 B XA 50 40B 76-M40 V YA2 50

High alloyed steel


Surface finish Resin bond Vitrified bond
in µm Ra

> 0.4 N2B 151-N11 B XA 75 N1B 151-N42 V YA1 125


0.2 - 0.4 N2B 126-N11 B XA 75 N1B 126-N42 V YA1 125
< 0.2 N2B 91-N12 B XA 50 N1B 91-M40 V YA2 100
≤ 0.1 N2B 46-N12 B XC 50 N1B 46-M40 V YA2 100

Non-ferrous metals
Surface finish Resin bond Vitrified bond
in µm Ra

> 0.4 N2B 126-R10 B XA 75 N1B 126-N42 V YA1 150


0.2 - 0.4 N2B 107-R10 B XA 50 N1B 107-N42 V YA1 150
< 0.2 N2B 76-R08 B XA 50 N1B 76-M40 V YA2 100

Tungsten carbide / ceramics


Surface finish Tungsten carbide Ceramic / glass
in µm Ra

> 0.4 88D 252-R08 B XC 150 VGD 181-R07 B XC 150


0.2 - 0.4 88D 151-R08 B XC 150 VGD 151-R07 B XC 150
< 0.2 88D 126-R10 B XC 100 VGD 126-R08 B XC 100
≤ 0.1 88D 76-R10 B XC 100
Coolant
Cutting and traverse speed

The functions of coolant Required properties of a coolant

Cooling  to conduct heat away from the ground A coolant should have the following properties:
component  to act as a corrosion inhibitor
Lubricant  minimizing the friction between grit  does not foam
and workpiece  remains stable for long periods
Cleansing  the removal of swarf and abrasive  no health hazard
waste from the contact zone
 good wetting ability

Types of coolant

Mineral oil Soluble oil Synthetic solutions

Guarantees maximum lubrication, Soluble oils are generally based on Synthetic solutions give maximum
thus reducing pressure. Grain wear water soluble concentrates of mineral coolant effect like water, but give
and heat generation are reduced which oil. This gives a compromise between a minimum lubrication effect.
means an increase in tool life (up to lubrication and the ability to cool. The
a factor of 10) with less damage to higher the percentage of concentrate
the contact area. mixed with the water, the better the
lubrication property. Normal concentra-
tion levels are 3-8 %.

Cutting speed

CBN wheels
CBN wheels are particularly suited to speeds; this ranges from 20-30 m/s recommend a cutting speed of maxi-
high speed grinding. ATLANTIC depending on the type of bonding mum 50 m/s. For customers requiring
CBN wheels are currently rated for a used. higher production rates (e.g. greater
maximum cutting speed of 125 m/s. Q factor) higher cutting speeds are
Generally speaking, an increase in the required. However, the heat generated
peripheral speed enhances the G factor must be reduced through either an
Diamond wheels
and the Q factor (volume of stock optimised coolant system (very com-
removed in a given time); this of The grinding proceess produces high plex) or by using a coated diamond
course depends on machine capability temperatures which in turn have a grain which is capable of heat
and coolant / lubrication equipment. detrimental effect on the diamond dissipation (e.g. ATLANTIC GDD
Dry grinding requires lower cutting grain particles; ATLANTIC therefore grain type).

Traverse speed(Vfa)

Grinding application Traverse speed in m/min

● InternaL 0.5 - 2 m/min


● Cylindrical ~ 1/3 of layer width
per workpiece revolution
● Surface (cup wheel) 2 - 5 m/min
● Surface (shape 1A1) 5 - 20 m/min

14/15
Gartenstrasse 7-17
ATLANTIC GmbH

53229 Bonn
Germany
Tel.: +49 (0)228 408 0
Fax: +49 (0)228 408 290
E-mail: info@atlantic-bonn.de
www.atlantic-grinding-wheels.com

Product range – Grinding wheels – Honing stones

The required results can be achieved by the use of optimally selected abrasive
media and individually tailored specifications from the ATLANTIC product
range.
We manufacture:

Grinding wheels and segments


Honing and superfinishing stones

From 2 to 1 250 mm diameter


In aluminium oxide and silicon carbide


In diamond and CBN


In vitrified and resin bond


Up to grit size 2 000 and superfine qualities to achieve


the finest surface finish


in all common sizes and profiles – special profiles are manufactured


to drawing at customer's request.

Surface grinding

Profile surface grinding

Cylindrical grinding

Internal grinding

Centerless grinding

Bar grinding

Roll grinding

Thread grinding

Gear tooth grinding

Crankshaft grinding
We reserve the right of technical alteration
Pictures: Diamond © sumire8 - Fotolia.com

Cam grinding

Ball grinding

Tool grinding

Track grinding
CBN 5000/3.03 GB

Hypodermic needle grinding

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