Cost and Management Accounting I - Teaching Material
Cost and Management Accounting I - Teaching Material
Financial accounting includes all the principles that regulate the accounting and reporting
for financial information that must be disclosed to people outside the company, to
stockholders, bankers, creditors, and brokers. In contrast, management accounting exists
primarily for the benefit of those inside the company, the people who are responsible for
its operations.
Many of the procedures and principles that stem from financial accounting can also
apply to management accounting. Depreciation techniques, cash collection and
disbursement procedures, inventory valuation methods, and the recognition of what is an
asset or a liability are all essential to the study of management accounting. The reports
such as balance sheet, income statement and statement of of cash flow are common to
both management accounting and financial accounting. But, because their output is
communicated to different audiences for different reasons, financial accountants and
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
management accountants follow different rules. The rules of management accounting are
somewhat less defined and place fewer restrictions on the accountant’s day-to-day
activities where as financial accounting strictly follows GAAP. The following table
summarizes the major difference between Management accounting and financial
accounting.
Areas of Comparison Financial Accounting Management Accounting
1. Primary users of Persons and organizations outside the Various levels of internal management
information business entity
2.Purpose of the Communicate organization’s financial Help managers make decisions to fulfill
Information and operating information to investors, an organizations goal
banks, regulators and other outside parties
3. Types of accounting Double entry system Not restricted to double entry system;
systems any useful system can be used
4. Restrictive guidelines Adherence to GAAP No formal guidelines or restrictions,
only criterion is usefulness
5. Units of Historical (past) Monetary unit Any useful monetary (historical and
measurement future) or physical measure such as
machine hours, labor hours etc
6. Focal point for Business entity as a whole Various segments of the business
analysis entity.
7.Report Summarized report; concerned primarily Detailed report; concerned about details
with the entity as a whole of parts of the entity’s products,
departments, territories
7. Frequency of Periodical on a regular basis When ever needed; may not be on a
reporting regular basis
8. Degree of objectivity Demands objectivity; historical in nature Heavily subjective for planning
purposes, but objective data are used
when relevant and future in nature.
Cost accounting provides information for both management accounting and financial
accounting. Cost accounting is required everywhere cost information needs to be
collected or analyzed. Cost information is required for financial accounting to determine
the cost of goods manufactured or sold and operational costs while preparing the income
statement and to determine the value of inventories on the balance sheet. Management
accounting requires cost information to set product price, to identify potential areas that
could be taken care of, or area of possible cost reduction and the like. Hence, cost
accounting is important for both financial accounting and management accounting. It is a
subfield of managerial accounting that interfaces with both managerial and financial
accounting.
CHAPTER TWO
COST TERMINOLOGIES AND CLASSIFICATIONS
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
2.1 Cost Concepts and Terminologies
Many accounting reports contain several cost terminologies. A good understanding of the
different cost terminology is essential at least for the following two reasons.
It enables accounting information users to best use the information provided.
Use of common terminology avoids confusion and misunderstanding among the
users
The following are some of the terms and concepts used in cost accounting
Cost, Expense and loss
One of the common confusion in accounting is the distinction between cost and expense.
Many people use cost and expense interchangeably. Thus, we start with the definition of
these terms.
Some times, a firm may incur a cost that produces neither immediate nor future benefit.
This is called a loss. For example damage caused by fire or flood on property held is a
loss.
Cost object: is any thing for which a separate measurement of cost is desired. In
manufacturing company, the cost object is the unit of finished goods manufactured.
Cost Accumulation and cost Assignment: A costing system typically account for costs
in two basic stages, accumulation followed by assignment. Cost accumulation is the
collection of cost data in some organized means of accounting system and cost
assignment is a general term that encompass both (1) tracing accumulated cost that have
direct relationship to the cost object and (2) allocating accumulated costs that have an
indirect relationship to the cost object. For example, a publisher that purchase paper rolls
for printing magazines collect the cost of paper bought and used in any one month to
obtain the total monthly cost of paper used. Beyond accumulating costs, the cost
accountant assign cost to the different magazines the publisher publish to help decision
making
Cost driver: is any factor that affects total cost. That is a change in the cost driver will
cause a change in the level of the cost of a related cost object. For example, the following
are some of the cost drivers used for each types of costs mentioned.
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
Mile driven for transport cost
Length of time of call for telephone cost
Metric cube of water consumed for water cost
Unit sold for cost of goods sold
Cost management: cost management is the essence of cost accounting. Cost
management refers to the planning and execution of activities both in the short run and
long run to control costs. Profoundly, cost management is about cost reduction but it is
not confined to it alone. Sometimes managers may incur additional costs in order to
increase their future sales. This activity is also a cost management. It is the set of actions
that a manager takes to satisfy customers while continuously reducing and controlling
cost. Cost reduction efforts frequently focus on two key areas:
Doing only value adding activities, that is, those activities that customers perceive
as adding value to the product or service they purchase
Efficiently managing the use of the cost drivers in the value adding activities.
2. Management Function
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
An organization may be separated into functional areas. A manufacturing company’s
functional areas generally include manufacturing, marketing, and general administration.
One individual, such as a vice president of manufacturing or a vice president of
marketing, has primary responsibility for a specific functional area. To evaluate the
effectiveness of the functional area and the individual in charge of it, costs also must be
grouped by functional area as follows.
Manufacturing Costs - include costs from the acquisition of raw materials
through production, until the product is turned over to the marketing division to
be sold. Manufacturing costs include the cost of the raw materials, payroll costs
for people working on the product, and incidental costs such as taxes, power,
depreciation, and repairs associated with manufacturing the product.
Selling Costs - are all costs associated with marketing and selling a product. They
include all costs incurred by the marketing division from the time the
manufacturing process is complete until the product is delivered to the customer.
These costs include advertising, promotional offers, freight to deliver the product,
and warehouse costs while the product is waiting to be sold.
Administrative Costs are all costs associated with the management of the
company and include expenditures for accounting, legal, and administrative
activities. Interest costs are also included among administrative costs.
A comparison of the labor cost of an assembly worker and a repair person in a cabinet
shop will illustrate the difference between a direct and an indirect cost. The assembly
worker’s salary is typically classified as a direct cost because, it is a significant portion of
the cabinet’s total cost and because it is easy to trace the assembly worker’s efforts to a
particular set of cabinets. The machine repair person’s salary would probably be
classified as an indirect cost because; it is difficult or impossible to trace that individual’s
efforts to a unit of output. The repairperson is responsible for keeping all machines
running properly. Since he or she work on several machines and the machines work on
several different cabinets each day, we cannot trace this person’s salary to a particular set
of cabinets. The lack of traceability requires that it should be classified as an indirect
cost. The economics of tracing a cost to a particular unit of finished product is an
important distinction between direct costs and indirect costs. Take a table that requires a
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
few screws and a little glue to complete the assembly. Both of these items can be traced
to a particular unit of finished product and would, therefore, qualify as direct costs.
However, these items are usually classified as indirect costs if their amounts are
immaterial when compared to the other materials going into the product. Also, the cost
involved in tracing and recording the items as direct costs would be greater than the
5. Cost Behavior
Cost behavior describes how a cost changes with time or with changes in volume.
Variable costs are costs that vary proportionately in total as the volume of production or
sales changes. For example, if it takes Br.100 of lumber to make one unit of table and if
five units are produced, the total cost of the lumber is Br. 50. The total variable cost
increases in proportion with the number of unit’s produced, but the cost of each unit
remains the same. Fixed cost remains constant in amount as volume of production or
sales changes. Straight-line depreciation on a plant asset is an example of a fixed cost.
The amount of depreciation is the same regardless of the number of units produced.
6. Decision Significance
A decision involves making choices among alternative courses of action. The decision
maker generally collects cost information to assist in making the decision. Relevant cost
is future costs that differ with the various decision alternatives. They are costs that make
a difference in a decision-making process. Irrelevant Costs do not relate to any of the
decision alternatives, are historical in nature or are the same under all decision
alternatives. Irrelevant costs are generally excluded from the analysis.
7. Managerial Influence
Managerial influence refers to the ability of a manager to control a particular cost.
Remember that all costs are controlled by some one at some level in the organization if
the time period is long enough. However, when we see for a particular manager at a
particular level in the organization and for a short period of time, there are some costs
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
that can be influenced and some that cannot. Controllable costs are subject to
significant influence by a particular manager within the time period under consideration.
Uncontrollable costs are those costs over which a given manager does not have a
significant influence.
Marginal Costs, also called incremental costs, are the costs that are associated with the
next unit or the next project. The term marginal cost is widely used in economics to refer
to the added cost associated with the production of an additional unit of output.
Out- of – Pocket Cost: is a cost that must be met with a current expenditure. Generally
an out – of – pocket cost is a cash expenditure associated with a particular decision
alternative.
Sunk Costs: are defined as past costs that have already been incurred. Because sunk
costs are historical costs, they are generally irrelevant to decisions affecting the current or
future use of the asset.
Opportunity Cost: is defined as the cost or value of an opportunity forgone when one
course of action is chosen over another. Opportunity cost is not an out-of –pocket cost, or
even a future cost associated with the selected alternative, but represents the lost
opportunity associated with each of the alternatives that are rejected.
The type of manufacturing process and the products being produced must be identified to
evaluate whether a raw material input is direct or indirect. For example, paper used in a
printing shop would be classified as direct material because the paper is a significant part
of each printing job and can easily be identified with the finished product. However,
paper used in a glass factory to pack around the finished product would probably be
classified as indirect material. Here, the paper is an insignificant part of the finished
product, and it is not economically feasible to identify the quantity and cost of the paper
used with each product. Other example of direct materials includes wheat in a flour mill,
malt in a beer factory, and lumber in manufacturing wooden tables.
Direct Labor: salaries and wages properly classified as product cost must be separated
into direct labor or indirect labor for accounting purposes. Direct labor includes the wage
of employees who work directly on the product and whose efforts can economically be
traced to a particular unit. The wage paid to a laborer who will cut and polish lumber and
assemble it to a table is a direct labor cost for the table. But the salary of a supervisor
who will oversee the production process of the different products in the factory is an in
direct cost as he will not be directly involved in the production process.
Indirect Manufacturing Costs: All manufacturing costs other than direct materials and
direct labor are classified as indirect manufacturing costs. There are several other titles
commonly used to describe this group of manufacturing costs, including factory
overhead, manufacturing overhead or factory burden. The followings are some of the
manufacturing overhead costs for a furniture manufacturing company:
Cost & Management Accounting I (Acct 311) Department of
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1. Indirect materials, such as glue, nails, screws
2. Indirect labor, such as supervisor’s salary and Janitorial services.
3. Taxes on manufacturing facilities.
4. Utilities for the manufacturing process.
5. Depreciation on manufacturing faculties.
Prime Costs and Conversion Cost
Prime costs and conversion cost are two other terms used to describe production costs.
Prime Costs are the most important or significant costs traceable to unit of finished
product. They include direct material and direct labor. Conversion costs are those
required to convert raw materials into finished product and consists of direct labor and
factory overhead. As noted earlier, the same cost may be given different titles and used
for different purpose. Paper in a copy center, for example, would be classified as direct
material for accounting purposes, but it would also be called a prime cost.
Prime cost = Direct Material Cost + Direct Labor Cost
Conversion cost = Direct Labor Cost + Manufacturing Overhead Cost
Assume Gibe furniture factory has beginning work in process of Br. 220,000 and ending
work in process of Br. 263,200. The direct labor cost incurred in the year is Br.875,000
and the different manufacturing over head costs incurred during the year are given below:
Indirect labor Br.98, 600
Depreciation on factory equipment 44,600
Light and power 43,600
Depreciation of factory building 12,000
Insurance expense on factory properties 9,500
Property tax 19,500
Factory supplies 9,900
Total Manufacturing over head cost Br.237, 700
The cost of goods manufactured for Gibe Furniture factory will be computed as follows
using schedule 2:
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
Schedule of Cost of Goods Manufactured
Beginning Work in process Br.220,000
Add: Cost of direct material used Br.456,300
Direct labor cost 875, 000
Manufacturing over head cost 237, 700
Cost incurred in current period Br.1,569,000
Total cost incurred to date Br.1,789,000
Ending work in process (263,200)
Cost of goods manufactured Br. 1,525,800
Assume that the sales amount for the year for Gibe Furniture factory is Br.3,663,200 and
the operating expense for the year is Br.1,498,850, the income statement for Gibe
Furniture factory can be prepared as follows.
Gibe Furniture Factory
Income Statement
For the year ended June 30, 2008
Sales revenue Br.3,663,200
Cost of Goods sold ( 1,475,800)
Gross profit 2,187400
Operating expenses (1, 498,850)
Operating Income Br.688,550
The above income statement is called a single step or condensed income statement, as it
does not show how each element is constructed. The separate schedules are inputs to the
income statement. It is also possible to include all the schedules at a time to prepare the
income statement. Such statement contains detailed information about each item and is
called Multiple Step Income Statement.
CHAPTER THREE
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
COST ALLOCATION
2. Benefit Received Criteria: using these criteria managers identifies the beneficiary of
the output of the cost object. The cost of the cost object is allocated among the
beneficiaries in proportion to the benefit each received. Consider corporate wide
advertising program that promote the general image of the corporation rather than any
individual product. The cost of this program may be allocated on the basis of individual
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
revenue; the higher the revenue, the higher the divisions allocated cost of the advertising
program. The rationale behind this allocation is that division with higher revenue has
apparently benefited from the advertising more than division with lower revenue and,
therefore ought to be allocated more of the advertising cost.
3. Fairness or Equity: This criterion is often cited in government contracts when cost
allocations are the basis of establishing a price satisfactory to the government and its
suppliers. Cost allocation here is viewed as a reasonable or fair means of establishing a
selling price in the mind of the contracting parties.
4. Ability to Bear: This criteria advocates allocating costs in proportion to the cost
objects ability to bear cost allocated to income. An example is the allocation of corporate
executive salaries on the basis of division operating income. The presumption is that the
more profitable division have a greater ability to absorb corporate headquarters cost.
Note that, the budgeted rate of Br. 450 per hour differs significantly from the Br. 200
budgeted variable cost per hour. That’s because the Br.450 rate includes an allocated
amount of Br. 250 per hour (budgeted fixed costs, Br. 3,000,000, budgeted usage,
12,000 hours) for the fixed costs of operating the facility. These fixed costs will be
incurred whether the computer runs at its maximum capacity of 18,750 hours, or, say, at
its 12,000 hours budgeted usage. The central computer department costs are allocated to
the two divisions on the basis of actual hours used as follows.
Microcomputer Division: 9,000 hours Br. 450 per hour Br. 4,050,000
Peripheral Equipment Division: 3,000 hours Br.450 per hour Br. 1,350,000
A problem with single – rate method is that it makes the Br. 250 allocated fixed cost per
hour of the central computer department appear as a variable cost to users of the central
computer department. This could lead operating divisions to take actions that could harm
ABC as a whole. For example, suppose an external vendor offers the Microcomputer
Division computer services at a rate of Br. 340 per hour when the central computer
department has unused capacity. The microcomputer division’s managers may be
Cost & Management Accounting I (Acct 311) Department of
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tempted to use this vendor because it would appear to decrease costs (Br. 340 per hour
instead of Br. 450 per hour if it uses the central computer department). In the short run,
however, ABC would actually incur an extra Br.140 per hour - Br. 340 external purchase
price per hour minus the savings of Br. 200 in internal variable cost per hour from not
using the central computer department because the fixed costs of the central computer
department will remain the same.
Dual – rate Method: When the dual – rate method is used, allocation bases must be
chosen for both the variable and fixed cost pools of the central computer department.
ABC allocates variable costs to each division based on budgeted variable cost per hour of
Br. 200 for actual hours used by each division. ABC allocates fixed costs based on
budgeted fixed costs per hour and budgeted number of hours for each division. The
Central Computer department budgets usage of 12,000 hours: 8,000 hours for the
microcomputer Division and 4,000 hours for the peripheral Equipment Division. The
budgeted fixed – cost rate is Br. 250 per hour (Br. 3,000,000, budgeted usage, 12,000
hours). The costs allocated to the Microcomputer Division in 2007 would be:
Fixed costs: Br. 250 per hour 8,000 (budgeted) hours Br. 2,000,000
Variable costs: Br. 200 per hour 9,000 (actual) hours 1,800,000
Total costs Br.3,800,000
The costs allocated to the peripheral Equipment Division in 2007 would be:
Fixed costs: Br. 250 per hour 4,000 (budgeted) hours Br.1, 000,000
Variable costs: Br.200 per hour 3,000 (actual) hours 600,000
Total costs Br.1,600,000
If actual costs of the central computer department differ from allocated costs of Br.
5,400,000 (Br. 3,800,000 + Br. 1,600,000), ABC would have to dispose of the over
allocated or under allocated cost using methods described in unit four.
Note that the difference between the single – rate and dual – rate methods in the ABC
example arises because, the single – rate and the dual – rate methods allocates only the
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
actual fixed – cost resources used or the budgeted fixed – cost resources to be used by the
microcomputer and peripheral equipment divisions.
There are benefits and costs of both the single – rate and dual – rate methods. One
benefit of the single – rate method is the low cost to implement it. The single –rate
method avoids the often – expensive analysis necessary to classify the individual cost
items of a department in to fixed and variable categories. However, the single – rate
method makes allocated fixed costs of the support department appear as variable costs to
the operating division. Consequently, the single – rate method may lead division
managers to make outsourcing decisions that is in their own best interest but not in the
best interest of the organization as a whole.
A big benefit of the dual – rate method is that it signals to division managers how
variable costs and fixed costs behave differently. This information guides division
managers to make decisions that benefit the organization as a whole, as well as each
division. For example, using a third – party computer provider that charges more than
Br.200 per hour would result in ABC and each division being worse off than if ABC own
Central computer department, were used, because it has a variable cost of Br.200 per
hour. That’s because fixed costs of resources budgeted to be used by the divisions would
be charged to each division, regardless of whether a division bought the service inside or
outside the company.
Plant maintenance department provides a total of 8,000 hours of support work: 20%
(1,600 8,000 = 0.20) for the information systems department, 30% (2,400 8,000 =
0.30) for the machining department and 50% (4,000 8,000 = 0.50) for the Assembly
department. The percentage of service provided by information systems is 10% to PM,
80% to M and 10% to A, computed in the same way. We now examine the three methods
of allocating the costs of reciprocal support departments: direct, step – down and
reciprocal methods. To simplify the exposition and to focus on concepts, we use the
single – rate method to allocate the costs of each support department using budgeted rates
and budgeted hours used by the other departments.
1. Direct Method
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
The direct method – also called direct allocation method – allocates each support
department’s costs to operating departments only. The direct method does not allocate
support department costs to other support departments. The base used to allocate plant
maintenance costs to the operating departments is the budgeted total maintenance labor –
hours worked in the operating department: 2,400 + 4,000 = 6,400 hours. This amount
excludes the 1,600 hours of budgeted support time provided by plant maintenance to
information systems. Similarly, the base used for allocation of information systems costs
to the operating departments is 1,600 + 200 = 1,800 budgeted hours of computer time,
which excludes the 200 hours of budgeted support time provided by information systems
to plant maintenance. The following diagram shows the relationship between the
departments.
PM 2,400 Hrs M
Br. 600,000
4,000 Hrs
1,600 Hrs
IS A
Br 116,000
200 Hrs
The cost in each service departments will be allocated to the operating departments as
follows:
Allocating cost of Plant maintenance to :
Machining = (2400/6400) ×Br. 600,000 = Br. 225,000
Assembly = (4000/6400) ×Br. 600,000 = Br. 375,000
Allocating cost of Information systems to :
Machining = (1600/1800) ×Br. 116,000 = Br. 103,111
Assembly = (200/1800) × Br. 116,000 = Br. 12,889
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
The above allocated costs can be summarized for the two operating departments using the
following cost summary as follows
Machining Assembly Total
Cost before Allocation Br.400,000 Br.200,000 Br.600,000
Cost allocated from PM 225,000 375,000 600,000
Cost allocated from IS 103,111 12,889 116,000
Total cost Br 728,111 Br.587,889 Br.1,316,000
The direct method is widely accepted because of its ease of use. The benefit of the direct
method is simplicity. There is no need to predict the usage of support department
services by other departments. A disadvantage of the direct method is that it ignores
reciprocal services provided among support departments by other support departments.
2. Step – Down Method
Some organizations use the step – down method – also called the step –down allocation
method or the sequential allocation method – which allocates support – department costs
to other support departments and to operating departments in a sequential manner that
partially recognizes the mutual services provided among all support departments. Step
down method requires the support departments to be ranked (sequenced) in the order that
the step – down allocation is to proceed. A popular step – down sequence begins with the
support department that renders the highest percentage of its total services to other
support departments. The sequence continues with the department that renders the next –
highest percentage, and so on, ending with the support department that renders the lowest
percentage. In our example, costs of the plant maintenance department should be
allocated first because it provides 20% of its services to the information systems
department, whereas the information systems department provides only 10% of its
services to the plant maintenance department. Under the step – down method, once a
support department’s costs have been allocated, no subsequent support – department
costs are allocated back to it. Once the plant maintenance department costs are allocated,
it receives no further allocation from other (lower – ranked) support departments. The
result is that the step – down method does not recognize the total services that support
departments provide to each other, the reciprocal method fully recognizes all such
services, as you will see next.
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
PM 2,400 Hrs M
Br. 600,000
4,000 Hrs
1,600 Hrs 1,600 hrs
IS A
Br 116,000
200 Hrs
The cost in each service departments will be allocated to the operating departments as
follows using step down method:
Allocating cost of Plant maintenance to :
Machining = (2400/8000) ×Br. 600,000 = Br. 180,000
Assembly = (4000/8000) ×Br. 600,000 = Br. 300,000
Information system = (1600/8000) ×Br. 600,000 = Br. 120,000
Allocating cost of Information systems( 116,000 + 120,000 = Br.236,000) to :
Machining = (1600/1800) ×Br. 236,000 = Br. 209,778
Assembly = (200/1800) × Br. 236,000 = Br. 26,222
The plant maintenance costs of Br.600,000 are allocated first. Plant maintenance
provides 20% of its services to information systems, 30% to Machining, and 50% to
Assembly. Therefore, Br.120,000 is allocated to information systems (20% of
Br.600,000), Br. 180,000 to machining (30% of Br.600,000), and Br.300,000 to
Assembly (50% of Br.600,000). The information systems costs now total Br.236,000:
budgeted costs of the information systems department before any interdepartmental cost
allocations Br.116,000, plus Br.120,000 from the allocation of plant maintenance costs to
the information systems department. The 236,000 is then only allocated between the two
operating departments based on the proportion of the information systems department
services provided to machining and assembly. Information systems department provides
80% of its services to Machining and 10% to Assembly, so Br. 209,778 (8/9 Br.
236,000) is allocated to machining and Br. 26,222 (1/9 Br.236,000) is allocated to
Assembly. The cost summary for step down cost allocation will be given as follows:
Machining Assembly Total
Cost before Allocation Br.400,000 Br.200,000 Br.600,000
Cost allocated from PM 180,000 300,000 480,000
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
Cost allocated from IS 209,778 26,222 236,000
Total cost Br. 789,778 Br.526,222 Br.1,316,000
3. Reciprocal Method
The reciprocal method –also called the reciprocal allocation method – allocates support –
department costs to operating departments by fully recognizing the mutual services
provided among all support departments. For example, the plant maintenance department
maintains all the computer equipment in the information systems department. Similarly,
information systems provide database support for plant maintenance. The reciprocal
method fully incorporates interdepartmental relationships into the support – department
cost allocations. The following diagram shows the relationship among the departments
under the reciprocal method
PM 2,400 Hrs M
Br. 600,000
4,000 Hrs
200 hrs 1,600 Hrs 1,600 hrs
IS A
Br 116,000
200 Hrs
The reciprocal method requires formulation and solving of linear equations. This
requires three steps.
Step 1: Express support – Department costs and support – Department Reciprocal
relationships in the form of linear equations. Let PM be the complete reciprocated costs
of plant maintenance and IS be the complete reciprocated costs of information systems.
We then express the relationship between support giving departments as:
PM = Br. 600, 000 + 0.1IS (1)
IS = Br. 116, 000 + 0.2PM (2)
The 0.1IS term in equation (1) is the percentage of the information systems services used
by plant maintenance. The 0.2PM term in equation (2) is the percentage of plant
maintenance services used by information systems. By complete reciprocated costs in
equations (1) and (2), we mean the support departments own costs plus any
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
interdepartmental cost allocations. This complete – reciprocated – costs figure is
sometimes called the artificial costs of the support department.
Step 2: Solve the set of linear equations to obtain the complete reciprocated costs of
each support department. Substituting equation (2) in to (1):
PM = Br. 600, 000 + [0.1(Br.116, 000 + 0.2PM]
PM = Br. 600, 000 + Br.11, 600 + 0.02PM
0.98PM = Br. 611, 600
PM = Br. 624, 082
Substituting into equation (2):
IS = Br.116, 600+0.2(Br. 624, 082)
IS = Br.116, 000 + Br.124, 816 = Br. 240, 816
When there are more than two support departments with reciprocal relationships,
software such as excel can be used to calculate the complete reciprocated costs of each
support department.
Step 3: Allocate the Complete Reciprocated costs of each support department to all other
departments (Both support departments and operating departments) on the basis of the
usage percentages (based on total units of service provided to all departments).
The cost in each service departments will be allocated to the operating departments and
the service departments using reciprocal method as follows
Allocating cost of Plant maintenance (Br. 624, 082) to :
Machining = (2400/8000) × Br. 624, 082= Br. 187,225
Assembly = (4000/8000) × Br. 624, 082= Br. 312,041
Information system = (1600/8000) × Br. 624, 082= Br.124,816
Allocating cost of Information systems( 116,000 + 120,000 = Br. 236,000) to :
Machining = (1600/2000) × Br. 240, 816= Br.192,653
Assembly = (200/2000) × Br. 240, 816= Br. 24,082
Plant Maintenance = 200/2000) × Br. 240, 816 = Br. 24,082
The cost summary for reciprocal cost allocation method will be given as follows
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
Machining Assembly Total
Cost before Allocation Br.400,000 Br.200,000 Br.600,000
Cost allocated from PM Br. 187,225 Br. 312,041 Br.499,269
Cost allocated from IS Br.192,653 Br. 24,082 Br.216,735
Total cost Br. 779,878 Br.536,123 Br.1,316,000
Note that the cost allocated to the service departments will not be included in the cost
summary.
3.4 Comparison among the Three Cost Allocation Methods
Assume that Mesfin Engineering reallocates the total budgeted overhead costs of each
operating departments to individual products on the basis of budgeted machine-hours for
the machining department (4,000 hours) and budgeted direct manufacturing labor-hours
for the Assembly department (3,000 hours). The budgeted over head allocation rates for
each operating department by each allocation methods are:
Budgeted overhead rate per hour
Total Budgeted over head costs for product – costing purposes
After Allocation of All Support- Machining Assembly
Support Department Cost (4,000 machine (3,000 labor
Department cost hours) hours)
Allocation Method Machining Assembly
Direct Br. 728,111 Br. 587,889 Br. 182 Br. 196
Step-down 789,778 526,222 197 175
Reciprocal 779,878 536,123 195 179
These differences in budgeted overhead rates under the three support – department cost
allocation methods can, for example, affect the amount of costs Mesfin Engineering is
reimbursed for vehicles it assembles under cost – reimbursement contracts. Consider a
cost-reimbursement contract that uses 100 machine – hours in the machining department
and 15 direct manufacturing labor – hours in the assembly department. The support
department costs allocated to this contract under the three methods would be:
Direct: Br. 21, 140 (Br.182 per hour × 100 hours + Br.196 per hour × 15 hours)
Step – down: 22,325 (Br.197 per hour × 100 hours + Br.175 per hour × 15 hours)
Reciprocal: 22,185 (Br.195 per hour × 100 hours + Br.179 per hour × 15 hours)
The amount of cost reimbursed to Mesfin Engineering will be different depending on the
methods used to allocate support – department costs to the contract. To avoid disputes in
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
cost-reimbursement contracts that require allocation of support – department costs,
managers should always clarify the method to be used for allocation.
The reciprocal method is conceptually the most precise method because it considers the
mutual services provided among all support departments. The advantage of the direct
and step – down methods is that they are simple to compute and understand relative to the
reciprocal method. The direct method is widely used, however, as computing power to
do repeated iterations or to solve sets of simultaneous equations increases, more
companies find the reciprocal method easier to implement.
CHAPTER FOUR
JOB ORDER COSTING SYSTEM
A job order costing system provides a separate record of the cost of each particular batch
of product that passes through the factory. The system accumulates costs for a particular
batch of production, commonly referred to as a job. A job has a definite starting and
completion time as would, for example, the production of 10 pieces of windows, or 50
coffee tables. As the name implies, job order means, the units are produced as per the
order of a customer, each customer order is different in terms of specification. A
difference in specification means a difference in quantity of inputs used. An individual
job does not mean a single output; rather it means a single order which can be just for
stock that can be sold later to ready-made buyers. Whatever, whether for customer or
stock, jobs are not similar, and their costs are also different. In job order costing system,
costs are accumulated by job. For each job, the firm maintains a separate job cost sheet,
which is a record on which manufacturing costs of the job are accumulated
In job order costing, costs are accumulated by jobs, orders, contracts, or lots. The key is
that, the work is done to the customer's specifications. As a result, each job tends to be
different. For example, job order costing is used for construction projects, government
contracts, shipbuilding, automobile repair, printing jobs, wood furniture, office machines,
machine tools, and luggage. Accumulating the cost of professional services such as
lawyers, doctors and CPA's also falls into this category.
Process costing system is a costing system used for manufacturing processes which
produce a single product or single mix of products continuously for an extended period of
time. In process costing, costs are accumulated by departments, operations, or processes.
The work performed on each unit is standardized or uniform where a continuous mass
production or assembly operation is involved. For example, process costing is used by
companies that produce appliances, alcoholic beverages, tires, sugar, breakfast cereals,
leather, paint, coal, textiles, lumber, candy, coke, plastics, rubber, cigarettes, shoes,
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
typewriters, cement, gasoline, steel, baby foods, flour, glass, men's suits, pharmaceuticals
and automobiles. Process costing is also used in meat packing and for public utility
services such as water, gas and electricity.
At the beginning of production process, a document known as bill of materials is used for
standard products. "A bill of materials is a document that lists the type and quantity of
each item of materials needed to complete a unit of standard product". In case where it is
not possible to use a bill of materials, the production staff determines the material
requirements from the blueprints submitted by the customer.
When an agreement is reached with the customer concerning the quantities, price and
shipment date for the order, a production order is issued. The production department then
prepares a materials requisition form. Materials requisition form is a detailed source
document that specifies the type and quantity of materials to be drawn from the
storeroom, and identifies the job to which the costs of the materials are to be charged.
The form is used to control the flow of materials into production and also for making
entries in the accounting records. The completed form is presented to the storeroom clerk
who then issues the necessary raw materials. The storeroom clerk is not allowed to
release materials without such a form bearing an authorized signature. The following is a
sample material requisition form for job 2B47.
Direct labor cost is handled in much the same way as direct materials cost. Direct labor
consists of labor charges that are easily traced to a particular job. Labor charges that
cannot be easily traced directly to any job are treated as part of manufacturing overhead.
The later category of labor cost is known as indirect labor and includes tasks such as
maintenance, supervision, and cleanup. Workers use time tickets to record the time they
spend on each job and task. A completed labor time ticket is an hour by hour summary of
the employees activities throughout a specific job, the employee enters the job number on
the time ticket and notes the amount of time spent on that job. When not assigned to a
particular job, the employee records the nature of the indirect labor task (such as cleanup
and maintenance) and the amount of time spent on the task. The daily time tickets are
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
also used as the basis for labor cost entries into the accounting records. Following is an
example of employees’ time ticket.
At the end of the day, the time tickets are gathered and accounting department enters the
direct labor hours and costs on individual job cost sheets. The following is how to do that
for job 2B47.
Manufacturing overhead must be included with direct labor on the job cost sheet since
manufacturing overhead is also a product cost. However, assigning manufacturing
overhead to units of products can be a difficult task. There are two reasons for this:
For example, if a company has estimated that its total manufacturing overhead cost will
be Br.320, 000 for the year and its total direct labor hour will be Br.40, 000, its
predetermined overhead rate (POR) for the year will be Br.8 per direct labor hour,
calculated as follows:
Predetermined overhead rate is based on estimates rather than actual result. This is
because the predetermined overhead rate is computed before the period begins and is
used to apply overhead cost throughout the period. The process of assigning overhead
costs to jobs is called overhead application. The formula for determining the amount of
overhead cost to apply to a particular job is:
Note that the job cost sheet in the example below indicates that 27 labor hours have been
worked. Therefore a total of Br.216 of manufacturing overhead cost would be applied to
the job.
Overhead applied to Job 2B47 = Predetermined overhead rate × Actual direct labor hours
In addition to direct material and direct labor cost, the applied manufacturing overhead
cost will be entered in the job cost sheet and the total estimated cost to complete the job
will be summarized as shown below.
The amount of overhead cost entered in the job cost sheet is not the actual amount of
overhead caused by the job. There is no attempt to trace actual overhead costs to jobs. If
that could be done, the costs would be direct costs, not overhead costs. Overhead
assigned to the job is simply a share of the total overhead that was estimated at the
beginning of the year. When a company applies overhead cost to jobs as we have done, it
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
is called normal costing system. The overhead may be applied as direct labor-hours are
charged to jobs, or all of the overhead can be applied at once when the job is completed.
The choice is up to the company. If a job is not completed at the year-end, however,
overhead should be applied to value the work in process inventory.
Instead of using a predetermined overhead rate, a company could wait until the end of the
accounting period to compute an actual overhead rate based on actual total manufacturing
costs and the actual total units in the allocation base for the period. However, managers
cite the following two reasons for using predetermined over head rates instead of actual
overhead rates:
Materials
A requisition These The job
A sales production form production cost sheet
order is order costs are is used to
prepared initiates accumulated compute
→ Job
Sales as a Production work on a Direct labor on a form, unit
→ → cost
Order basis for Order job, time ticket prepared by product
issuing whereby the sheet costs that
a..... costs are accounting in turn are
charged Predetermined department used to
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
overhead rates
through... known as... value
ending
inventories
To understand the flow of costs in job order costing system, we shall consider a single
month's activity for Gibe Furniture Company, a producer of product A and product B.
The company has two jobs in process during April, the first month of its fiscal year. Job 1
(1000 units of product A) was started in March. By the end of March, Br. 30,000 in
manufacturing costs had been recorded for job 1. Job 2, an order for 10,000 units of
product B was started in April.
On April 1, the company had Br.7,000 in raw materials on hand. During the month, the
company purchased an additional Br.60,000 in raw materials. The purchase is recorded in
journal entry (1) below:
A raw material is an asset account. Thus, when raw materials are purchased, they are
initially recorded as an asset--not as an expense.
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
2. Issue of Direct and Indirect Materials:
During April, Br.52,000 in raw materials was requisitioned from the storeroom for use in
production. These raw materials include Br. 2,000 indirect materials. Entry (2) records
issuing the materials to the production department.
The materials charged to work in process (WIP) represent direct materials for specific
jobs. As these materials are entered into the work in process account, they are also
recorded on the appropriate job cost sheets. The Br.2, 000 charged to manufacturing
overhead in entry (2) represents indirect materials used in production during April.
Observe that the manufacturing overhead account is separate from work in process
account. The purpose of the manufacturing overhead account is to accumulate all
manufacturing overhead costs as they are incurred during a period. Work in process
account contains a summarized total of all costs appearing on the individual job cost
sheet for all jobs in process at any given point in time.
3. Labor Cost:
As work is performed each day in various departments of the company, employee time
tickets are filled out by workers, collected, and forwarded to the accounting department.
In the accounting department, wages are computed and the resulting costs are classified
as either direct or indirect labor. This costing and classification for April resulted in a
total labor cost Br.75, 000 of which Br.15, 000 is indirect material. The journal entry to
record this is given as follows
(3)
Work in process 60,000
Manufacturing overhead 15,000
Salaries and wages payable 75,000
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
Only direct labor is added to the work in process account. At the same time the direct
labor costs are added to work in process, they are also added to the individual job cost
sheets. During April, Br.40, 000 of direct labor cost was charged to job 1 and the
remaining Br.20, 000 was charged to job 2. The labor cost charged to manufacturing
overhead represent the indirect costs of the period, such as supervision, janitorial work,
and maintenance for the two jobs in common.
All costs of operating the factory other than direct materials and direct labor are classified
as manufacturing overhead costs. These costs are entered directly into the manufacturing
overhead account as they are incurred. To illustrate, assume that the company incurred
the following general factory costs during April:
(4a)
Manufacturing overhead 40,000
Accounts Payable 40,000
In addition, let us assume that during April, the company recognized Br.13, 000 in
accrued property taxes and that Br.7,000 in prepaid insurance expired on factory
buildings and equipment. The following entry records these items:
(4b)
Manufacturing overhead 20,000
Property taxes payable 13,000
Prepaid insurance 7,000
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
Finally let us assume that the company recognizes Br.18, 000 in depreciation on factory
equipment during April. The following entry records the accrual of this depreciation:
(4c)
Manufacturing overhead 18,000
Accumulated Depreciation 18,000
In short, all manufacturing overhead costs are recorded directly into the manufacturing
overhead account as they are incurred day by day through a period. It is important to
understand that manufacturing overhead is a control account for many--perhaps
thousands--of subsidiary accounts such as indirect materials, indirect labor, factory
utilities, and so forth. As the manufacturing overhead account is debited for costs during
a period, the various subsidiary accounts are also debited. In this example, we omit the
entries to the subsidiary accounts for the sake of brevity.
Since actual manufacturing costs are charged to the manufacturing overhead control
account rather than work in process account. How are manufacturing costs assigned to
work in process? The answer is, by means of the predetermined overhead rate. A
predetermined overhead rate is established at the beginning of each year. The
predetermined overhead rate is calculated by dividing the estimated total manufacturing
overhead cost for the year by the estimated total units in the allocation base (measured in
machine hours, direct labor hours, or some other base). This rate is then used to apply
overhead costs to jobs.
To illustrate, assume that the company has used machine hours to compute predetermined
overhead rate and that this rate is Br.6 per machine hour. Also assume that during April,
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
10,000 machine hours were worked on Job 1 and 5,000 machine hours were worked on
Job 2 (a total of 15,000 machine hours). Thus, Br.90, 000 in overhead cost (15,000
machine hours times Br.6 per machine hour = Br.90, 000) would be applied to work in
process. The following entry records the application of manufacturing overhead to work
in process:
(5)
Work in process 90,000
Manufacturing overhead 90,000
The accounting for MOH over/under applied is discussed in the next section. For the
moment, we can conclude that the cost of a completed job consists of the actual material
cost of the job, the actual labor cost of the job, and the overhead cost applied to the job.
This is called Normal costing. Pay particular attention to the following important point:
Actual overhead costs are not charged to jobs; actual overhead costs do not appear on the
job cost sheet nor do they appear in the work in process account. Only the applied
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
overhead cost, based on the predetermined overhead rate, appear on the job cost sheet and
in the work in process account.
6. Non-Manufacturing Costs:
In addition to manufacturing costs, companies also incur marketing and selling costs.
These costs should be treated as periodic expenses and charged directly to the income
statement and therefore should not go into the manufacturing overhead account. To
illustrate the correct treatment of non-manufacturing costs, assume that the company (in
this example) incurred Br.30,000 in selling and administrative salary costs during a
months, the following entry records these salaries.
(6a)
Salaries expense 30,000
Salaries and wages payable 30,000
(6b)
Depreciation expense 7,000
Accumulated depreciation 7,000
Finally, assume that advertising was Br.42,000 and that other selling and administrative
expenses during the month were Br.8,000. The following journal entry records these
items:
When a job has been completed, the finished out put is transferred from the production
department to the finished goods warehouse. By this time, the accounting department will
have charged the job with direct materials and direct labor cost and manufacturing
overhead will have been applied using the predetermined overhead rate. A transfer of
costs is made within the costing system that parallels the physical transfer of the goods to
the finished goods warehouse. The costs of the completed jobs are transferred out of the
work in process (WIP) account and into the finished goods account. The sum of all
amounts transferred between these two accounts represents the cost of goods
manufactured for the period. Let us assume that job 1 was completed at a total cost of
Br.158,000 during the period. The following entry transfers the cost of job 1 from work
in process (WIP) to finished goods.
(7)
Finished goods 158,000
Work in process 158,000
Since Job 1 was the only Job completed during April, the Br.158,000 also represents the
cost of goods manufactured for the month. Job 2 was not completed by month-end, so its
cost will remain in the work in process (WIP) account and carry over to the next month.
If a balance sheet is prepared at the end of April, the cost accumulated thus far on the job
2 will appear as "work in process inventory" in the assets section.
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
8. Cost of Goods Sold (COGS):
As units in the finished goods are shipped to the customers, their costs are transferred
from the finished goods account into the cost of goods sold account. If complete job is
shipped, as in the case where a job has been done to a customer's specification, then it is a
simple matter to transfer the entire cost appearing on the job cost sheet into the cost of
goods sold account. In most cases, only a portion of the units involved in a particular job
will be immediately sold. In these situations, the unit cost must be used to determine how
much product cost should be removed from finished goods and charged to cost of goods
sold. Assume that the company has completed 1000 units and 750 out of 1000 units have
been shipped to customers for a price of Br.225,000. The unit product cost is Br.158. The
Following journal entries would record the sales (all sales are on account).
(8a)
Accounts receivable 225,000
(8b) Sales 225,000
Cost of goods sold 118,5000
Finished goods 118,5000
With entry (8), the flow of cost through our job order costing system is completed. To
pull the entire example together, journal entries (1) through (8), T-accounts, and
schedules of cost of goods manufactured and cost of goods sold are presented below:
(1)
Raw Materials 60,000
Accounts Payable 60,000
(2)
Work in process 50,000
Manufacturing overhead 2,000
Raw materials 52,000
(3)
Work in process 60,000
Manufacturing overhead 15,000
Salaries and wages payable 75,000
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
(4a)
Manufacturing overhead 40,000
Accounts payable 40,000
(4b)
Manufacturing overhead 20,000
Property taxes payable 13,000
Prepaid insurance 7,000
(4c)
Manufacturing overhead 18,000
Accumulated depreciation 18,000
(5)
Work in process 90,000
Manufacturing overhead 90,000
(6a)
Salaries expenses 30,000
Salaries and wages payable 30,000
(6b)
Depreciation expense 7,000 .
Accumulated depreciation 7,000
(6c)
Advertising expense 42,000
Other selling and administrative expense 8,000
Accounts payable 50,000
(7)
Finished goods 158,000
Work in process 158,000
(8a)
Accounts receivable 225,000
Sales 225,000
(8b)
Cost of goods sold 118,500
Finished goods 118,500
The above journal entries can be summarized using T-account as follows
Bal. 49,000
Manufacturing Overhead
(2) 2000 (5) 90,000
(3) 15,000
(4a) 40,000
(4b) 20,000
(4c) 18,000
Bal. 5,000
Cost & Management Accounting I (Acct 311) Department of
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:
After accounts are summarized in a T-account, cost of goods manufactured, cost of goods
sold and Income statement for the job completed (Job1) is presented as follows.
Since predetermined overhead rate is established before a period begins and is based
entirely on estimated data, the overhead cost applied to work in process (WIP) will
generally differ from the amount of overhead cost actually incurred during a period. The
difference between the overhead cost applied to work in process (WIP) and the actual
overhead costs of a period is termed as either under applied overhead or over applied
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
overhead. For example if a company calculates it’s predetermined overhead rate Br.6 per
machine hour. 15,000 machine hours are actually worked and overhead applied to
production is therefore Br.90, 000 (15,000 hours × Br.6). If actual factory overhead is
Br.95, 000 then under applied overhead is Br.5, 000 (Br.95, 000 – Br.90, 000). If the
situation is reversed and the company applies Br.95, 000 and actual overhead is Br.90,
000, the over applied overhead would be Br.5, 000.
Company
A B
Predetermined overhead rate based on Machine-hours Direct materials cost
Estimated manufacturing overhead Br.300,000 Br.120,000
Estimated machine-hours 75,000 --
Estimated direct materials cost Br.80,000
Br.4 per machine 150% of direct
Predetermined overhead rate, (a) ÷ (b)
hour materials cost
Now assume that because of unexpected changes in overhead spending and changes in
demand for the companies' products, the actual overhead cost and the actual activity
recorded during the year in each company are as follows:
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
Company
A B
Actual manufacturing overhead costs Br.290,000 Br.130,000
Actual machine-hours 68,000 --
Actual direct materials costs -- Br.90,000
For each company, note that the actual data for both cost and activity differ from the
estimates used in computing the predetermined overhead rate. This results in under
applied overhead and over applied overhead as follows:
Company
A B
Actual Manufacturing overhead costs Br.290,000 Br.130,000
Manufacturing overhead cost applied to work in
process during the year:
68,000 actual machine hours × Br.4 per machine hour 272,000
Br.90,000 actual direct materials cost × 150% of
135,000
direct materials cost
Under applied (over applied) overhead Br. 18,000 Br. (5,000)
For company A, notice that the amount of overhead cost that has been applied to work
in process (Br.272, 000) is less than the actual overhead cost for the year (Br.290,
000). Therefore the overhead is under applied. Also notice that original estimate of
overhead in company A (Br.300, 000) is not directly involved in this computation. Its
impact is felt only through the Br.4 predetermined overhead rate that is used. For B
company the amount of overhead cost that has been applied to work in process (WIP)
(Br.135, 000) is greater than the actual overhead cost for the year (Br.130, 000), and so
overhead is over applied.
There are three main approaches to accounting for the under/over applied manufacturing
overhead.
1. Adjusted Allocation Rate Approach: The adjusted allocation rate approach restates
all overhead entries in the general ledger and subsidiary ledger using actual cost rates
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
than budget cost rates. First, the actual manufacturing overhead rate is computed at the
end of the fiscal year. Then, the manufacturing overhead costs allocated to every job
during the year are recomputed using the actual manufacturing overhead rate rather than
the budgeted manufacturing overhead rate. The result is that at year end, every job cost
record and finished goods record accurately represent actual manufacturing overhead
costs incurred.
2. Closed Out to Cost of Goods Sold: Closing out the balance in manufacturing
overhead account to cost of goods sold is simpler than the adjusted allocation rate
approach. Where the overhead is under applied, the following journal entry is made:
Cost of goods sold XX
Manufacturing overhead
XX
Where the overhead is over applied, the following journal entry is made:
Manufacturing Overhead XX
Cost of goods sold
XX
After passing one of these journal entries, cost of goods sold is adjusted. Consequently
cost of goods sold is increased by the amount of under applied and decreased by the
amount of over applied overhead. For Gibe furniture factory, the under applied amount is
Br.5, 000 and is closed to cost of goods sold as follows
This is the reason why we have added the under applied manufacturing overhead to the
unadjusted cost of goods sold amount and arrive at the adjusted amount of Br.123, 500
The followings are end balance of the three accounts for Gibe Furniture Company
After peroration the under applied amount will be closed to the three accounts as shown
below
Work in Process 1,500
Cost of goods sold 2,500
Finished Goods 1000
Manufacturing overhead 5,000
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
CHAPTER FIVE
PROCESS COSTING SYSTEM
5.1Similarities and Difference between Process and Job order Costing
As discussed in the previous unit, the production process influences the choices of cost
accounting system. Firms producing distinct and unique products use job order costing
system where as firms producing similar or identical units use process-costing system.
Process costing system accumulate costs by departments for a period of time, just as a job
order costing system accumulate costs by jobs, and the total cost will be assigned to the
units produced in that period.
Process costing system is product costing system which is applied when identical units
are produced in mass. Identical units are assumed to take the same amount of direct
material, direct labor & manufacturing overhead. These costs are accumulated over a
period of time and the total cost is assigned to units produced in the period the cost is
accumulated
In process costing system, each unit is assumed to take equal amount of direct material,
direct labor and manufacturing overhead. The difference between job order and process
costing system is, thus, the extent of the averaging used to compute unit cost. In job order
costing each job differs in terms of material used, labor incurred, and manufacturing
overhead. Hence, it is impossible to assign the same cost for different jobs. On the
contrary, identical units produced in mass take equal amount of direct material, direct
labor, and manufacturing overhead. Thus, the unit cost can be found by dividing total
cost by the number of units produced.
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
When a firm produces identical lots of goods repetitively, maintaining a separate job cost
sheet would be unnecessarily expensive. The aggregate cost and the unit cost can be
computed with out a job cost sheet, thus saving the cost associated with producing such
records. Costs are accumulated by departments over a certain period and the unit cost can
be found by dividing the total cost to the units produced during that period. Process
costing system fit among others to, paint manufacturers; oil refineries, sugar refineries,
and salt producers.
The difference between job order and process costing arise from two factors. The first is
that, the flow of units in process costing system is more or less continuous, and the
second is that these units are indistinguishable from one another. Under process costing,
it makes no sense to try to identify material, labor and overhead costs with a particular
order from customers as we did in job order costing system, since each order is just one
of the many that are filled from a continuous flow of virtually identical units from the
production line. Under process costing, we accumulate costs by department, rather than
by order, and assign these costs equally to all units that pass through the department
during the period.
A further difference between the two costing system is that the job order cost sheet has no
use in process costing, since the focal point of that method is on department. Instead of
using job order cost sheets, a document known as cost of production report is prepared
for each department in which work is done on products. The production report serves
several functions. It provides a summary of the number of units moving through a
department during a period, and it also provides a computation of unit costs. In addition,
it shows what costs were charged to the department and what disposition was made of
these costs. The department production report is a key document in process costing
system. The major difference between job order and process costing systems is
summarized in the table below.
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
Base of comparison Job order costing Process costing
Type of product Diversified, heterogeneous and Homogeneous products produced
unique products continuously
Cost accumulation By job for a specified number By department or cost center for a
of units specified period of time
Work in process One for each job One for each department
Basic document Job cost sheet for each job Cost of production report for each
department or cost centers
Cost per unit Cost accumulated by job Cost accumulated by cost centers
divided by units in job divided by equivalent unit of
production during a period of time
Reporting By job By cost center or department
Nature of costs for Each job may use different Each units produced uses the same
each cost object amount of material, labor and slandered amount of materials, labor
overhead cost and overhead cost
It is important to recognize that much of what was learned in the preceding unit about
costing and about cost flows equally applies well to process costing in this chapter. That
is, we are not throwing out all that we have learned about costing and starting from
scratch with a whole new system. The similarities that exist between job orders costing
and process costing can be summarized as follows:
The same basic purposes exist in both systems, which are to assign material,
Labor, and overhead cost to products and to provide a mechanism for computing
unit cost.
Both systems maintain and use the same basic manufacturing account including
manufacturing overhead, raw material, work in process and finished goods.
The flow of costs through the manufacturing accounts is basically the same in
both systems. As can be seen from these comparisons, much of the knowledge
that we have already acquired about costing is applicable to process costing
system. our task is simply to refine and extend this knowledge to process costing
In process costing system, direct material, labor, and manufacturing overhead costs are
accumulated in the same way as job order costing system. However, the costs are
accumulated by department over some period of time than by individual jobs. The time
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
period over which the cost is to be accumulated depends on the information needs of the
company. It can be a week, two weeks, but no longer than a month most often. Cost
accumulation is much simpler in process costing system than in job order costing.
Hybrid Costing System: Product-costing systems must often be designed to fit the
particular characteristics of different production systems. Many production systems are a
hybrid- they have some features of customer-order manufacturing and other features of
mass-production manufacturing. Manufacturers of relatively wide variety of closely
related standardized products (for example televisions, dishwashers and washing
machines) tend to use a hybrid-costing system. A hybrid-costing system blends
characteristics from both job-costing and process costing systems. Job-costing and
process-costing systems are best viewed as the ends of a continuum.
Direct material
added at the beginning
Process costing system separates costs in two categories according to when costs are
introduced in to the process. Often, as in our SNAP computer example, only two cost
classifications, direct material and conversion costs are necessary to assign costs to
products. Because all direct materials are added to the process at one time and all
conversion costs are generally added to the process evenly through time. If, how ever
two different direct materials were added to the process at different times, two
different direct material cost categories would be needed to assign these costs to
products. Similarly, if manufacturing labor costs were added to the process at a
different time than when the other conversion costs were added, an additional cost
category-direct manufacturing cost - would be needed to separately assign these costs
to products. We will use the assembling of each computer in the assembly department
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
to illustrate three cases, starting with the simplest case and introducing additional
complexities in subsequent cases.
= Br 2,800
When the 400 units completed in assembly department are transferred to the finishing
department, the following journal entries will be recorded:
Work In process – Finishing 1,120,000
Work In process- Assembly 1,120,000
In the real manufacturing process, the above case is a very simplified case, because,
usually all units started in a given period will not be completed and transferred to the next
department. There might be some units which are started but not completed. That is, there
might be some ending work in process. This leads us to the 2nd case of process costing.
Case 2: Process costing with Zero Beginning but Some Ending WIP inventory
Assume that in February, 2008, SNAP computer place another 400 unit in to the
assembly process. Because all units placed in production in January were completely
assembled, there is no beginning WIP on February 1. Because of different reasons, not all
units started in February were completed by the end of the month. Only 175 units are
completed and transferred to the finishing department. Data for the assembly department
for the month of February 2008 are:
Physical unit for february2008:
WIP beginning(February 1) ------------------ 0 unit
Units Started during February --------------- 400 unit
Completed and transferred out ------------- 175 unit
WIP ending ( February 29) ---------------- 225 unit
Direct material (100% complete)
Conversion cost (60% complete)
Total cost for February:
DM cost added during February ------------Br.640,000
CC cost added during February -------------- 372,000
Total assembly department cost------------Br.1,012,000
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
The 225 partially assembled units as of February 29, 2008, are fully processed with
respect to direct materials. This is because; all direct materials in the assembly
department are added at the beginning of the assembly process. Conversion costs
however are added evenly during assembly process. Based on work completed relative to
the total work required to complete each computer units still in process at the end of
February, an assembly department supervisor estimates that the partially assembled units
are on average 60% complete with respect to conversion costs.
The accuracy of the completion estimates of conversion costs depends on the care, skill
and experience of the estimator and the nature of conversion process. Estimating
conversion is usually easier for direct material cost than for conversion costs. That is
because, the quantity of direct material needed for completed units and the quantity of
direct materials in partially completed units can be measured more accurately. In contrast,
the conversion cost sequence usually consists of a number of basic operations specified
for a specified number of hours, days, or weeks for various steps in the production
process. The point to understand here is that, a partially assembled unit is not the same as
fully assembled unit, faced with some fully assembled units and some partially assembled
units, SNAP Computers calculates in five steps:
1. the cost of fully assembled units and
2. the cost of partially assembled units still in process at the end of that month
For instance, the 225 partially assembled units in the above case are 100% complete
with respect to direct material. This means that the equivalent units in terms of direct
material are 225 units. but with respect to conversion cost, they are 60% complete,
which means, the 225 partially completed units are equivalent to 135 fully completed
units (225x60%= 135 units)
Step 5: Assign Total Cost to Units Completed and Units in Ending WIP
In this step, we assign the total cost to account for units completed and transferred out
and to units in ending working process at the end of the month. The idea is to attach
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
the Birr amounts to the equivalent output units for direct material and conversion
costs of units completed and ending working process. Equivalent output units for
each inputs are multiplied by cost per equivalent unit both for units completed and
ending work in process. After costs have been assigned to units completed and units
in work in process ending, the total cost assigned should agree with the amount we
have to account for. The following cost of production report for SNAP computer
summarizes the five steps discussed above for the month of February, 2008.
(Step 1)
Flow of production Physical flow
Work in process beginning 0 (Step 2)
Units started in current period 400 Equivalent Units
Direct Conversion
Units to account for 400 Materials Costs
Units completed and transferred out 175 175 175
Work in process ending 225 225 135
Units accounted for 400
Work done in current period only
(Equivalent units) 400 310
(Step 3): Cost Summary
Costs added during February Br. 1,012,000 Br 640,000 Br 372,000
Divide by equivalent units ÷ 400 ÷ 310
Cost per equivalent units Br. 1,600 Br. 1,200
(Step 4):
Total cost to account for Br. 1,012,000
(Step 5) Assignment of cost:
To completed and transferred units
(175 units) Br. 490,000 Br. 1,600×175 + Br. 1,200×175
To work in process ending (225 units) 522,000 Br. 1,600×225 + Br. 1,200×135
Total cost accounted for Br. 1,012,000
The cost of production per unit for the month of February is the sum of the cost per
equivalent unit for both direct material and conversion cost which is Br. 2,800 (Br. 1600
+ Br. 1200). The journal entries for SNAP computer for the month of February, 2008 are
given below:
Work In process – Assembly 640,000
Raw material control 640,000
(To record the use of direct materials in the production process)
Case 3: Process costing with some beginning and some ending work in process
inventory. In a production process, in addition to work in process ending, their might be
some work in process available at the beginning of the period. When this is the case, the
five steps in the preparation of cost of production report involve two additional inventory
costing systems (Weighted Average and FIFO methods).
Weighted Average Method: The weighted average process costing method calculates
cost per equivalent unit of all work done to date( regardless of the accounting period in
which it was done) and assigns this cost to equivalent units completed and transferred out
of the process and to equivalent units in ending work in process inventory. The weighted
average cost is the total of all costs entering the work in process account (whether they
are from beginning work in process or from work started during the current period)
divided by the total equivalent units of work done to date.
Illustration 3: At the beginning of March, 2008, SNAP computers had 225 units of
partially assembled computers in the assembly department. It started production of
another 275 units in March, 2008; data for assembly department for the month of March
are:
Physical units for March 2008
WIP beginning------------------------------------ 225 unit
Direct material (100% complete)
Conversion cost (60% complete)
Started during March ---------------------------- 275 unit
Completed and transferred out -------------------- 400 unit
WIP ending ----------------------------------------- 100 units
Direct material (100% complete)
Conversion cost (50% complete)
Total cost for March:
WIP beginning:
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
DM -------------------------Br.360, 000
CC-------------------------- 162,000 - Br.522, 000
DM added during March ---------------------------- 396,000
CC added during March ------------------------------ 327,600
Total cost to account for --------------------------Br.1, 245,600
The cost of production report for Assembly department for the month of March using the
five steps is presented below under weighted Average method.
(Step 1)
Flow of production Physical flow
Work in process beginning 225 (Step 2)
Units started in current period 275 Equivalent Units
Direct Conversion
Units to account for 500 materials costs
Units completed and transferred out 400 400 400
Work in process ending 100 100 50
Units accounted for 500
Work done to date (Equivalent units) 500 450
(Step 3) ; Cost summary
Work in process beginning Br. 522, 000 Br. 360, 000 Br. 162,000
Costs added during February 723,600 396,000 327,600
Total cost incurred to date Br. 756,000 Br. 489,600
Divide by equivalent units ÷ 500 ÷ 450
Cost per equivalent units Br 1,512 Br 1,088
(Step 4)
Total cost to account for Br. 1,245,600
(Step 5) Assignment of cost:
To completed and transferred units
(400 units) Br. 1,040,000 Br. 1,512×400 + Br. 1,088×400
To work in process ending (100units) 205,600 Br. 1,512×100 + Br. 1,088×50
Total cost accounted for Br. 1,245,600
In the equivalent unit column of work done to date, there are 500 equivalent units of
direct materials and 450 units of conversion costs. All completed and transferred out units
are 100% complete as to both direct material and conversion cost because direct material
is added at the beginning of the assembly process and they are 100% complete with
respect to conversion cost. But units in WIP ending are 50% complete as to conversion
cost, hence the equivalent unit of WIP ending are 50 units (100x50%) with respect to
conversion cost. In step 3, the cost per equivalent unit is calculated by merging together
the cost of beginning inventory and the manufacturing cost of the period and dividing by
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
equivalent units of work done to date. The journal entry to recognize the consumption of
raw material, conversion cost and transfer of assembled computers from assembling to
finishing department using weighted average costing method is given below:
Work In process – Assembly 396,000
Raw material control 396,000
(To record the use of direct materials in the production process)
Work In process – Assembly 327,600
Various accounts 327,600
(To record the use of conversion cost in the production process)
2. First In First Out (FIFO) Method: the first in first out process costing method
assigns the cost of the previous accounting period’s equivalent units in beginning work in
process inventory to the first units completed and transferred out of the process and
assigns the cost of equivalent units worked on during the current period first to completed
beginning inventory, next to started and completed new units, and finally to units in
ending work in process inventory. The FIFO method assumes that the earliest equivalent
units in work in process are completed first. A distinctive feature of the FIFO process
costing method is the work done on beginning inventory before the current period is kept
separate from work done in the current period. Costs incurred and units produced in the
current period are used to calculate cost per equivalent units of work done in the current
period. In contrast, equivalent unit and cost per equivalent unit calculation under the
weighted average method merges units and costs in beginning inventory with units and
costs of work done in the current period. For SNAP computers, Under the FIFO method,
equivalent units of work done in March on the beginning work in process inventory
equals 225 physical units times the percentage of work remaining to be done in march to
complete these units: 0% for direct materials, because beginning work in process is 100%
complete with respect to directs material last month and 40% (100%- 60%) for
conversion costs, because beginning work in process is 60% complete with respect to
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
conversion costs last month. The results are 0(0%×225) equivalent units of work for direct
materials and 90(40%×225) equivalent units of work for conversion cost . The following
is the cost of production report under FIFO method.
(Step 1)
Flow of production Physical flow
Work in process beginning 225 (Step 2)
Units started in current period 275 Equivalent Units
Direct Conversion
Units to account for 500 Materials Costs
Units completed and transferred out:
From beginning work in process 225 0 90
Started and completed 175 175 175
Work in process ending 100 100 50
Units accounted for 500
Work done in current period only 275 315
(Step 3): Cost summary
Work in process beginning Br. 522, 000 Incurred Last Month
Costs added during March 723,600 Br. 396,000 Br. 327,600
Divide by equivalent units ÷ 275 ÷ 315
Cost per equivalent units Br. 1,440 Br. 1,040
(Step 4)
Total cost to account for Br. 1,245,600
(Step 5) Assignment of cost:
To completed units (400 units)
Work In process beginning (225 units) Br. 522, 000 -------------------------------------
Cost added to beginning WIP in the
current month 93600 0×Br. 1,440 + 90×Br. 1,040
Total from beginning Inventory Br. 615,600
Started and completed 434000 175×Br. 1,440 + 175×Br. 1,040
Total cost of units completed Br. 1,049,600
To work in process ending (100units) 196,000 Br. 1,440×100 + Br. 1,040×50
Total cost accounted for Br. 1,245,600
The equivalent unit of work done on the 175 physical unit started and completed equals
175 units times 100% for both direct material and conversion cost, because all works on
these units is done in the current period. The equivalent units of work done on the 100
units of ending work in process equals 100 physical units times 100% for direct
materials(because all direct materials for these units are added in the current period) and
50% for conversion costs because only 50% of conversion cost work on these units is
done in the current period.
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
Computation of cost per equivalent units for work done in the current period is only
based on direct material and conversion costs of the current period. Under FIFO method,
cost of work done in the current period is assigned, First to the additional work done to
complete the beginning work in process, then to work done on units started and
completed during the current period, and finally to ending work in process. The journal
entry to recognize the consumption of raw material, conversion cost and transfer of
assembled computers from assembling to finishing department using FIFO costing
method is given below
Work In process – Assembly 396,000
Raw material control 396,000
(To record the use of direct materials in the production process)
Work In process – Assembly 327,600
Various accounts 327,600
To record the use of conversion cost in the production process)
Work In process – Finishing 1,049,000
Work in process - Assembly 1,049,000
(To record the transfer of completed products from assembly department to finishing
department)
Managers use information from process costing system to aid them in pricing and product
mix decision and to provide them with feedback about their performance. The weighted
average method merges units’ costs from different accounting periods obscuring period
to period comparison. Advantages of the weighted method however, are its relative
computational simplicity and its reporting of a more-representative average unit cost
when inputs prices fluctuate markedly from month to month. FIFO provides managers
with information about changes in cost per unit from one period to the next. Managers
can use this information to adjust selling price and evaluate performance in the current
period. By focusing on work done and cost of work done during the current period, the
FIFO method provides useful information for planning and control purpose.
WIP
Assembly Finishing
Department Transfer Department
Direct material
added at the end
Transferred-in costs (also called previous departments’ cost) are the cost incurred in the
previous process in the production cycle. That is, as the units move from one department
to the next, their costs are transferred with them. Computations of finishing department
costs consist of transferred-in costs as well as the direct materials and conversion costs
added in finishing department. Transferred-in cost is treated as if it is a separate type of
direct material added at the beginning of the process. When successive departments are
involved, transferred units from one department become all or part of the direct materials
of the next department; however, they are called transferred-in costs not direct materials
costs.
Transferred-In costs and the Weighted-Average Method
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
To examine the weighted-average process-costing method with transferred-in costs, we
use the five-step procedure described earlier to assign costs of the finishing department to
units completed and transferred out and to units in ending work in process. Let us assume
the following data for SNAP computer for the month of April, 2008.
The production report for the month of April for finishing department can be prepared
under weighted average method as follow:
(Step 1)
Physical
Flow of production flow
Work in process beginning 240 (Step 2)
Units started in current period 400 Equivalent Units
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
Transferred in Direct Conversion
Units to account for 640 cost material costs
Units completed and transferred
out: 440 440 440 440
Work in process ending 200 200 0 160
Units accounted for 640 - - -
Work done in current period only 640 440 600
(Step 3): Cost summary
Work in process beginning Br. 1,032,000 Br. 672,000 0 Br. 360,000
Costs added during March 1,101,800 1, 040,000 13,200 48,600
Total cost Br. 1,712,000 Br. 13,200 408,600
Divide by equivalent units ÷ 640 ÷ 440 ÷ 600
Cost per equivalent units Br. 2,675 Br. 30 Br. 681
(Step 4)
Total cost to account for Br.2,133,800
(Step 5) Assignment of cost:
To completed units (440 units) Br.1,489,840 (440×2,675) + (440×30) + (440×681)
To work in process ending (200
units) 643,960 (200×2675) + (0×30) + (160×681)
Total cost accounted for Br. 2,133,800
The computations are the same as the calculations of equivalent units under the weighted-
average method for the assembly department, but here we also have transferred-in costs
as another input. The units, of course are fully completed as to transferred-in costs carried
forward from the previous process. Direct material costs have a zero degree of
completion in both the beginning and ending work-in process inventories because, in
finishing department direct materials are introduced at the end of the process. Beginning
work in process and work done in the current period are combined for purposes of
computing equivalent-unit costs for transferred-in costs, direct material costs and
conversion costs. The necessary journal entries for the month of April in the finishing
department are given as follows:
Work In process – Finishing 13,200
Raw material control 13,200
(To record the use of direct materials in the production process)
Work In process – Finishing 48,600
Various accounts 48,600
To record the use of conversion cost in the production process)
Finished Goods 1,489,840
Work in process - Assembly 1,489,840
(To record the transfer of completed products from finishing department to warehouse)
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
2. Transferred-In Costs and the FIFO Method:
The cost of production report for finishing department for the month of April can be
prepared using FIFO method as follows:
(Step 1)
Physical
Flow of production flow
Work in process beginning 240 (Step 2)
Units started in current period 400 Equivalent Units
Transferred in Direct Conversio
Units to account for 640 cost material n costs
Units completed
From WIP Beginning 240 0 240 90
Started and completed 200 200 200 200
WIP Ending 200 200 0 160
Units accounted for 640 - - -
Work done in current period only 400 440 450
(Step 3): Cost summary
Work in process beginning Br. 1,032,000 Incurred last month
Costs added during March 1,111,400 Br. 1, 049,600 Br. 13,200 48,600
Divide by equivalent units ÷ 400 ÷ 440 ÷ 450
Cost per equivalent units Br. 2,624 Br. 30 Br. 108
(Step 4)
Total cost to account for 2,143,400
(Step 5) Assignment of cost:
To completed units (440 units)
From WIP Beginning (240 units) Br.1,032,000
Cost added to WIP Beginning 16,920 (0×2,624) + (240×30) + (90×108)
Total from beginning Inventory Br. 1,048,920
Started and completed 552,400 (200×2,624)+(200×30)+ (200×108)
Total cost of units completed Br. 1,601,320
To WIP ending (200 units) 542,080 (200×2,624) + (0×30) + (160×108)
Total cost accounted for Br.2,143,400
To examine the FIFO process-costing method with transferred-in costs, we again use the
five step procedure. Other than considering transferred-in costs in the computations of
equivalent units, the remaining are the same as under the weighted average method for
the assembly department. The necessary journal entries for the month of April in the
finishing department are given as follows:
Work In process – Finishing 13,200
Raw material control 13,200
(To record the use of direct materials in the production process)
Work In process – Finishing 48,600
Various accounts 48,600
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
To record the use of conversion cost in the production process)
Finished Goods 1,601,320
Work in process - Assembly 1,601,320
(To record the transfer of completed products from finishing department to warehouse)
Abnormal spoilage is spoilage that is not inherent in a particular production process and
would not arise under efficient operating conditions. Abnormal spoilage is usually
regarded as avoidable and controllable. Line operators and other plant personnel
generally can decrease or eliminate abnormal spoilage by identifying the reasons for
machine breakdowns, operator errors, and the like, and by taking steps to prevent their
recurrence. To highlight the effect of abnormal spoilage costs, companies calculate the
units of abnormal spoilage and record the cost in the loss from abnormal spoilage
account, which appears as a separate line time in the income statement. Issues about
accounting for spoilage arise in both process – costing and job – costing systems. We
first present the accounting for spoilage in process – costing systems using illustrative
example
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
Illustration 5: ABC Company manufactures a recycling container in its forming
department. Direct materials are added at the beginning of the production process. Some
units of this product are spoiled as a result of defects, which are detectable only upon
inspection of finished units. Normally, spoiled units are 10% of the finished output of
good units. That is, for every 10 good units produced, there is 1 unit of normal spoilage.
Summary data for July 2009 are:
(Step 1)
Flow of production Physical flow
Work in process beginning 1,500 (Step 2)
Units started in current period 8,500 Equivalent Units
Direct Conversion
Units to account for 10,000 materials costs
Good units completed 7,000 7000 7000
Normal spoilage 700 700 700
Abnormal spoilage 300 300 300
Work in process ending 2,000 2,000 1,000
Units accounted for 10,000
Work done to date (Equivalent units) 10,000 10,000
(Step 3) ; Cost summary
Work in process beginning Br.21,000 Br.12,000 Br. 9,000
Costs added during February 165,600 76,500 89,100
Total cost incurred to date Br.88,500 Br.98,100
Divide by equivalent units ÷ 10,000 ÷ 9,000
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
Cost per equivalent units Br. 8.85 Br. 10.90
(Step 4)
Total cost to account for Br. 186,600
(Step 5) Assignment of cost:
To Good units completed (7000 units) Br. 138,250 Br 8.85×7000 + Br 10.90×7000
Normal spoilage 13,825 Br 8.85×700 + Br 10.90×700
Total cost of good units Br. 152,075
Abnormal spoilage 5,925 Br 8.85×300 + Br 10.90×300
To work in process ending (2000 units) 28,600 Br 8.85×2000 + Br 10.90×1000
Total cost accounted for Br. 186,600
(Step 1)
Flow of production Physical flow
Work in process beginning 1,500 (Step 2)
Units started in current period 8,500 Equivalent Units
Direct Conversion
Units to account for 10,000 materials costs
Good units completed :
From WIP Beg. 1,500 0 600
Started and completed 5,500 5,500 5,500
Normal spoilage 700 700 700
Abnormal spoilage 300 300 300
Work in process ending 2,000 2,000 1,000
Units accounted for 10,000
Work done in the current period 8,500 8,100
(Step 3) ; Cost summary
Work in process beginning Br.21,000 ----------------- --------------------
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
Costs added during February 165,600 76,500 89,100
Divide by equivalent units ÷ 8,500 ÷ 8,100
Cost per equivalent units Br. 9 Br. 11
(Step 4)
Total cost to account for Br.186,600
(Step 5) Assignment of cost:
Good units completed (7000 units)
WIP Beginning (1,500 units) 21,000
Cost added during the period 6,600 Br. 9×0+ Br. 11×600
Total from beginning inventory 27,600
Started and completed (5,500 units) 110,000 Br. 9×5,500+ Br. 11×5,500
Normal spoilage (700 units) 14,000 Br. 9×700+ Br. 11×700
Total cost of good units completed Br.151,600
Abnormal spoilage 6,000 Br. 9×300 + Br. 11×300
To work in process ending (2000 units) 29,000 Br. 9×2000 + Br. 11×1000
Total cost accounted for Br.186,600
The journal entry for recording consumption of raw material and conversion cost is the
same as in the weighted average method but the remaining journal entries are slightly
different & are given as follows:
Finished Goods 151,160
Work in process - forming 151,160
(To record the transfer of completed products from finishing
department to warehouse)
Note that Costs of abnormal spoilage are separately accounted for as losses of the
accounting period in which they are detected. However, the cost of normal spoilage is
added to the costs of good units completed in the period.
Abnormal Spoilage: If the spoilage is abnormal, the net loss is charged to the loss from
abnormal spoilage account. Unlike normal spoilage costs, abnormal spoilage costs are
not included as a part of the cost of good units produced. Total cost of the 45 good units
is Br.90,000 (45 units Br.2,000 per unit). Cost per good unit is Br.2,000 (Br.90,000
45 good units).
Materials Control - spoiled goods (5 Br.600) 3,000
Loss from Abnormal Spoilage: (Br.10,000 - Br.3,000) 7,000
Work – in- process control (specific job): 5 units Br.2,000 10,000
Job costing and Rework: Rework is units of production that are inspected, determined
to be unacceptable, repaired, and sold as acceptable finished goods. We again distinguish
(1) normal rework attributable to a specific job, (2) normal rework common to all jobs,
and (3) abnormal rework.
1. Normal Rework attributable to specific job: Consider the BOING Machine shop
data in illustration above; assume the five spoiled parts are reworked. The journal entry
for the Br.10,000 of total costs (the details of these costs are assumed) assigned to the
five spoiled units before considering rework costs is:
Work-in-Process Control (specific job) 10,000
Materials Control 4,000
Wages payable control 4,000
Manufacturing Overhead Allocated 2,000
2. Normal rework common to all jobs: When rework is normal and not attributable to a
specific job, the costs of rework are charged to manufacturing overhead and are spread,
through overhead allocation, over all jobs.
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
Manufacturing overhead control (rework costs) 10,000
Materials Control 4,000
Wage Payable Control 4,000
Manufacturing overhead allocated 2,000
3. Abnormal rework: If the rework is abnormal, it is recorded by charging abnormal
rework to a loss account.
Loss from Abnormal Rework 10,000
Materials Control 4,000
Wages Payable Control 4,000
Manufacturing Overhead Allocated 2,000
Accounting for rework in a process – costing system also requires abnormal rework to be
distinguished from normal rework. Process costing system accounts for abnormal rework
in the same way as job order costing. Accounting for normal rework follows the
accounting described for normal rework common to all jobs (units) because masses of
identical or similar units are being manufactured.
Accounting for Scrap: Scrap is residual material that results from manufacturing a
product; it has low total sales value compared with the total sales value of the product.
No distinction is made between normal and abnormal scrap because no cost is assigned to
scrap. The only distinction made is between scrap attributable to a specific job and scrap
common to all jobs.
When should the value of scrap be recognized in the accounting records – at the time
scrap is produced or at the time scrap is sold? How should revenues from scrap be
accounted for? To illustrate this, we extend the case of BOING machine shop. Assume
the manufacture of aircraft parts generates scrap and that the scrap from a job has a net
sales value of Br.900.
Scrap is sometimes reused as direct material rather than sold as scrap. In this case,
materials control is debited at its estimated net realizable value when the scrap is reused.
For example, the entries when the scrap is common to all jobs are:
CHAPTER SIX
ACCOUNTNG FOR JOINT PRODUCATS AND
BYPRODUCTS
A joint production process at times produces two types of products; some with positive
sales value and some with zero sale value. An item is considered as a product only if it
has a positive sales value. Thus, items with zero sales value are not considered as a
product. Consequently, no journal entry is required in the accounting records to recognize
the processing of outputs with zero sales value. For example, the joint production of gold
and silver also produces dirt that would be recycled back into the ground.
Output of a joint production process with a positive sales value can also exhibit wide
differences in terms of sales value. Those outputs that have a higher sales value are called
joint products. When only one output has a relatively high sales value as compared to the
others, the output with higher sales value is called the main product. Outputs with a lower
sales value as compared to the joint or main product are called byproducts. The
distinction between a joint or main product and by product is a matter of degree and it
changes as the value of the output changes. The classification of goods as byproduct or
main joint product changes overtime. A lower sales value today does not imply a lower
sales value forever. The sales value of an item changes through time. Thus, as the sales
value increase an item is considered as a byproduct no more remains as a byproduct. It
becomes a joint product. Also an item with a higher sales value may show consistent
decrease in price which in turn means that it will become a byproduct.
2.2 Approaches to Joint Cost Allocation
As mentioned earlier, a joint production process results in multiple products. Normally,
the different outputs produced are not sold uniformly altogether and may not have the
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
same sales value. Thus, it is essential to allocate the join cost among the products. Here,
one thing you need to be sure is that it is impossible to know the cost of each output, as
the products themselves are not even separate till the split off point. The following are
some of the reasons for the allocation of joint costs:
Without joint cost allocation, it is impossible to prepare external purpose financial
reports. What is the value of units in the ending inventory?
Without cost, it is impossible to price units. Further, management information for
internal reporting purposes is impossible.
Sometimes, an organization may enter into a contract that works on the basis of
commission and cost reimbursement. When such is the case, to determine the
amount of reimbursement, cost information on the units is essential.
In the event of possible loss of a main or joint product, insurance claims would be
raised based on cost information.
When rate regulation exists, it is important to determine the cost of the product
that is under the price regulation.
Cost allocation is the process of apportioning costs among cost objects. Allocation is
made in areas where cost tracing is impossible. Nonetheless, the allocation process
should not be arbitrary. It should follow some reason. There are common ways of
allocating cost to cost objects. The most common of which are allocating costs to cost
objects through cause and effect consideration, and allocating costs based on benefits
received criteria. Costs also be allocated based on some form of physical measure. Joint
cost allocation could not follow the cause and effect consideration. Joint costs are
allocated based on benefits received criteria and through physical measures. The
following are the most common method of allocating joint cost to the products;
1. Allocating costs using physical measure methods
2. Allocating costs using revenue method
A. Sales value at split off point method
B. Estimated net realizable value method
C. Constant gross profit NRV method
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
The physical measure method uses physical measures like weight and volume as a base
to allocate joint costs. Sometimes the metric of the joint products may not be identical.
When such happens, a common measurement would be used to allocate the joint cost.
In the second method, revenue data are used as a means to allocate joint costs. The sales
value at split off point method uses the revenue of the joint products at the split off point
to allocate the joint cost. The items that generate the highest revenue would take the
highest cost and the item with the lowest revenue would share a proportionately lower
cost. The other two methods work when the products at the split off point are further
processed and sold at a higher sales value. The estimated net realizable value method
deducts the separable costs from the value of the final product to arrive at the product at
the split off point. The net value will then be used to allocate the joint cost to the joint
products. The constant gross profit margin keeps the gross margin percentage of all the
products constant. And the joint cost is allocated in such a way that the gross margin
percentage of all products becomes equal.
In the simplest joint production process, the joint products are sold at split off point
without further processing. The above joint cost allocation methods will be clear when
we see their applications using illustrative examples. To illustrate the four joint cost
allocation approaches, we use the case of Sheno Lega farmer’s cooperative.
Illustration 1: Sheno Lega Farmer’s cooperative purchase raw milk from individual
farmers and process it until the split of point, where two products – cream and liquid
skim emerges. These two products are sold to an independent company, which markets
and distributes them to super-markets and other retail outlets in Addis Ababa. In the year
2008, 110,000 gallon of raw milk was purchased and processed. Of this, 10,000 gallon
was lost in the production process due to evaporation, spoilage and the like, yielding
25,000 gallons of cream and 75,000 gallons of liquid skim. Cost of purchasing 110,000
gallon of raw milk and processing it until the split of point to yield cream and liquid skim
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
is Br.400, 000. The following table shows production and sales data for the year ended
December 31, 2008
Products Production Sales
Cream 25,000 gallons 20,000 gallons at Br.8 per gallon
Liquid skim 75,000 gallons 30,000 gallons at Br.4 per gallon
The following diagram depicts the basic relationship in this example
Cream
25,000 gallon
The table below presents the product-line income statement using the physical –measure
method:
Cream Liquid skim Total
Revenues (Cream, 20,000 gal x Br. 8/gal, Liquid skim, 30,000 Br. 160,000 Br. 120,000 Br.280,000
gal x Br. 4/gal )
Costs of goods sold ( 20,000 gal x Br 4; 30,000 gal x Br. 4) 80,000 120,000 200,000
Gross margin percentage Br. 80,000 0 Br. 80,000
Gross margin percentage 50% 0% 28.8%
Under the benefits- received criterion, the physical –measure method is less preferred
than the sales value at split off method. Why? Because, it has no relationship to the
revenue producing power of the individual products. Consider a gold mine that extracts
ore containing gold, silver and lead. Use of a common physical measure (tons) would
result in almost all costs being allocated to the products that weighs the most but has the
lowest revenue-producing power. In this case, the method of cost allocation is
inconsistent with the reason for the mine owner incurring mining costs- to find gold and
silver, not lead.
In order to use physical measure method for joint cost allocation, the joint products
should be expressed in the same measuring unit. Determining which products of a joint
process to include in a physical measure computation can greatly affect the allocations
between or among those products. Outputs with no sales value (such as dirt in gold
mining) are always excluded. Although many more tons of dirt than gold is produced
costs are not incurred to produce outputs that have zero sales vales. Byproducts with low
sales values relative to the joint products or the main product also are often excluded
from the denominator used in the physical measure method. The general guideline for the
physical measure method is to include only the joint product outputs in the weighting
computations.
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
2. Sales Value at Split off Point Method
The sales value at split of point method allocates joint costs to joint products on the bases
of the relative sales value at the split off point of the total production of these products
during the accounting period. For Sheno Lega farmer’s cooperative, the joint cost will be
allocated using sales value at the split off point method as follows:
Liquid
Cream skim Total
Sales value of total production at split off point (in Br.)
(Cream;25,000 gal x 8/gal; Liquid skim; 75,000 gal x 4/gal) 200,000 300,000 500,000
Weighting(200,000/500,000; 300,000/500,000) 0.40 0.60
Joint cost allocated (In Br.) (Cream,0.4 x Br. 400,000;
Liquidskim,0.60 x Br. 400,000) 160,000 240,000 400,000
Joint cost per gallon(Cream,160,000/25,000 gal; liquid Br. Br.
skim,240,000/75,000 gal) 6.4/gal 3.2/gal
This method uses sales value of the entire production of the accounting period. The
reason is that, the joint costs were incurred on all units produced not just the portion sold
during the current period. The table below presents the product-line income statement
using the sales value at split off point method. Both cream and liquid skims have gross-
margin percentages of 20%.
You can now see why the sales values at split off method follow the benefits-received
criterion of cost allocation. Costs are allocated to products in proportion to their expected
revenues. This method is both straightforward and intuitive. The cost allocation base is
total sales value at split off point that is systematically recorded in the accounting system.
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
To use this method, a company needs the market selling price for all products at the split
off point.
.3. Net Realizable Value (NRV) Method
In many cases, products are processed beyond the split off point to bring them to a
marketable form or to increase their value above their selling price at the split off point.
To illustrate the cost allocation in this case, let’s extend the case of Sheno Lega farmers
cooperative.
Illustration 2: Assume the same data as in illustration 1, except that, here both cream and
liquid skim can be processed further. 25,000 gallons of cream are further processed to
yield 20,000 gallons of butter ream at additional processing costs of Br. 280, 000. Butter
cream, which sells for Br. 25 per gallon, is used in the manufacture of butter-based
products. 75, 000 gallons of liquid skim are further processed to yield 50,000 gallons of
condensed milk at additional processing costs of Br. 520, 000. Condensed milk sells for
Br. 22 per gallon. The following diagram depicts how raw milk is converted into cream
and liquid skim in a joint production process and how the cream is separately processed
into butter cream and liquid skim is separately processed into condensed milk.
Br.280, 000
Cream B. Cream
25,000 20,000gal
gallon
Raw milk Processing
Br.400, 000
110,000 gallon
Liquid skim
75,000 gal Br.520, 000 C. Milk
50,000gal
Net realizable value at split off point Br. 220,000 Br. 580,000 Br. 800,000
Weighting (220,000/800,000;580,000/800,00) 0.275 0,725
Joint costs allocated (Butter cream 0.275x Br.110,000 Br.290,000 Br.400,000
400,000; condensed milk 0.725 x 400,000)
Production cost per gallon(Butter cream: Br.19.50/gal Br.16.20/gal.
{Br.110,000+Br.280,000}/20,000gal;condense
d milk {Br.290,000+Br.520,000}/50,000 gal)
The product line Income statement using the estimated NRV method can be prepared as
follows
Butter Condensed
Cream Milk
Revenues (Butter cream, 12,000gal x Br.25/gal;
Condensed milk 45,000 gal x Br.22/gal) Br. 300,000 Br. 990,000
Cost of goods sold :(Butter cream ,12,000gal x Br.19.50/gal;
Condensed Milk, 45,000 gal x Br.16.20/gal) 234,000 729,000
Gross Margin Br. 66,000 Br. 261,000
Gross Margin percentage 22% 26.4%
Because the sales value at split off method does not require knowledge of the processing
steps beyond the split off point, it is less complex than the NRV method. However using
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
the sales value at split off method is not always feasible. That is because; there may not
be market prices for at least one of the products at the split off point. Market prices may
only be available after processing occurs beyond the split off point. In this case, we have
to use NRV method.
The joint costs allocated to a product can be negative under this method. Some products
may receive negative allocation of joint costs to bring gross margin percentages up to the
overall average. The following table presents the overall income statement for the
constant gross margin percentage NRV method.
Step 1 Total
Final sales value of total production ( 20,000 gal x
Br. 25/gal + 50,000 gal x Br. 22/gal Br. 1,600,000
Less; Total cost (Br. 400,000 + Br. 800,000) 1,200,000
Gross Margin Br. 400,000
Gross Margin percentage(Br. 400,000/Br.1,600,000) 25%
Butter Condensed
Step 2 & 3 Cream Milk
Final sales value of total production (Butter cream,
20,000 x Br.25/gal; con. Milk , 50,000 gal x Br.22/gal) Br. 500,000 Br.1,100,000
Less : Gross margin (25% x Br.500,000, 25% x
Br.1,100,000) 125,000 275,000
Cost of Goods available for sale Br. 375,000 Br. 825,000
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
Less: Separable cost to complete and sell 280,000 520,000
Joint costs Allocated Br.95,000 Br.305,000
Total cost per gallon ( Br. 375,000/20,000gal, Br.
825,000/50,000 gal Br.18.75/gal Br.16.5/gal
The constant gross margin percentage NRV method is different in one fundamental way
from the two other market based joint cost allocation methods described earlier. The sales
value at split off method and the NRV method allocate only the joint costs to the joint
products. Neither method takes account of profits earned either before or after the split
off point when allocating the joint cost. In contrast, the constant gross margin percentage
NRV method is both a joint cost method and a profit allocation method. The total
difference between the sales value of production of all products and the separable cost of
all products includes both (a) the joint costs and (b) the total gross margin. Gross margin
is allocated to the joint products under the constant gross margin method to determine the
joint cost allocation so that each product has the same gross margin percentage. The
following table presents the product line income statement under constant gross margin
NRV method.
Butter Condensed
Cream Milk
Revenues (butter cream, 12,000 gal x Br.25/gal; condensed Br.
milk 45,000 gal x Br. 22/gal) 300,000 Br. 990,000
Cost of goods sold:(Butter cream ,12,000gal x Br. 18.75/gal;
Condensed Milk, 45,000 gal x Br. 16.50/gal) 225,000 742,500
Gross Margin Br. 75,000 Br. 247,500
Gross Margin percentage 25% 25%
Which method of allocating joint costs should be used? Use the sales value at split off
method when selling price data are available (even if further processing is done). Reasons
for using the sales value at split off method include:
It measures the value of the joint product immediately at the end of the joint
process.
The sales value at split off is the best measure of the benefits received as a result
of joint processing relative to all the other method of allocating joint costs.
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
The sales value at split off method does not require information on the processing
steps after split off, if there is further processing. In contrast, the NRV method
and constant gross margin percentage NRV method require information on (a) the
specific sequence of further processing decisions (b) the separable costs of further
processing and (c) the point at which individual products are sold.
The sales value at Split off method and the other market-based methods have a
meaningful basis to allocate joint costs to products. In contrast the physical
measure method may lack a meaningful basis that can be used to allocate joint
costs to individual products.
The sales value at split off method is simple. In contrast, the NRV and constant
gross margin percentage NRV method can be complex for processing operations
having multiple products and multiple split off points. This complexity is
increased when management makes frequent changes in the specific sequence of
post split off processing decisions or in the point at which individual products are
sold.
When selling prices of all products at the split off point are not available, other joint cost
allocation methods are used. The NRV method attempts to approximate the sales value at
split off by subtracting separable costs incurred after the split off point on each product
from selling prices. The NRV method assumes that the markup or profit margin is
attributable to the joint process and none of the markup is attributable to the separable
costs. Profit however, is attributable to all phase of production and marketing not just the
joint process. Despite its complexities, the NRV method is used when selling prices at
split off are not available. It is a better measure of benefits received compared with the
constant gross margin percentage NRV method and the physical measure method.
The main advantage of the constant gross margin percentage NRV method is that, it is
easy to implement. This method treats the joint products as though they comprise a single
gross margin percentage to each products and back into the joint costs allocated to each
products. This method avoids the complexities inherent in the NRV method to measure
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
the benefits received by each of the joint products at the split off point. The main issue
with the constant gross margin percentage NRV method is the assumption that all the
products have the same ratio of cost to sales value across products is very uncommon in
companies that produce multiple products that do not involve joint cost.
Although there are difficulties in using the physical measure method, the lack of
congruence with the benefits received criterion and the possible lack of a meaningful
common denominator for allocating the joint costs, there are instances when it may be
preferred, consider rate regulation. Market based measures are difficult to use in the
context of rate or price regulation. It is circular reasoning to use selling prices as a basis
for setting prices (rates) and at the same time use selling prices to allocate the costs on
which prices (rates) are based. To avoid this circular reasoning the physical measure
method may be used in rate regulation.
Should the joint costs allocated to the joint products be used in making pricing decisions
for each joint product? No. why not? Because all joint cost allocations to products are
somewhat arbitrary. There is no cause and effect relationship that identifies the resources
demanded by each joint product that can be used as a basis for pricing.
Relevant revenues are expected future revenues that differ among alternative courses of
action. These concepts have important implications for decisions on whether a joint
Cost & Management Accounting I (Acct 311) Department of
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product should be sold at the split off point or processed further. Joint costs incurred up
to the split off point are irrelevant because these costs will be incurred whether the
product is sold at the split off point or processed further. Therefore, the decision whether
to process further should not be influenced by the total amount of the joint costs. The
decision to incur additional costs for further processing should be based on the
incremental operating income attainable beyond the split off point. The incremental
analysis for these decisions to process further is given below
Butter Condensed
Cream Milk
Incremental revenue (Butter cream, 20,000gal x Br. 25/gal-
25,000 gal x Br. 8/gal ; Condensed milk 50,000 gal x Br.
22/gal – 75,000 gal x Br. 4/gal) Br. 300,000 Br.800,000
Less: Incremental cost 280,000 520,000
Incremental income from further processing Br.20,000 Br.280,000
In this example, operating income increases for both products so the manager should
process cream into butter cream and liquid skim in to condensed milk. The Br. 400,000
joint costs incurred up to split off and how they are allocated are irrelevant in deciding
whether to process further. Why irrelevant? Because the joint costs of Br. 400, 000 are
the same whether or not further processing occurs.
Incremental costs are the additional costs incurred for an activity such as process further.
Do not assume all separable costs in joint cost allocation are always incremental costs.
Some separable costs may be fixed costs such as lease costs on building where the further
processing is done: some costs may be sunk costs such as depreciation on the equipment
that converts cream into butter cream. Some separable costs may be allocated costs such
as corporate costs allocated to the condensed milk operations. None of these costs will
differ between the automotives of selling products at the split off point or processing
further.
The joint manufacturing costs of these products in July 2009 were Br. 250,000
comprising Br. 150, 000 for direct materials and Br.100, 000 for conversion costs. Both
products are sold at the split off point without further processing. There are two
byproduct accounting methods:
. Method A: Byproducts Recognized at Time Production is Completed
The production method - recognizes byproducts in the financial statements at the time
production is completed. This method recognizes the byproduct in the financial
statements - the 1,000 packs of hock meat - in the month it is produced, July 2009. The
NRV form the byproduct produced is offset against the costs of the main product
1. Work in process--------------------150,000
Accounts payable------------------------- 150,000
(To record direct materials of Br 150,000 used in production during July)
2. Work in process-------------------100,000
Various accounts -------------------100,000
(To record the consumption of conversion costs of Br. 100,000 in July)
3. Byproduct inventory—hock meat (1,000 packs x Br. 4/pack) -- 4,000
Finished goods—shoulder meat (Br.250, 000-Br.4, 000) ------- 246,000
Work in process (Br.150, 000+Br.100, 000) ---------- --------250,000
(To record cost of goods completed during July)
4a) Cost of goods sold [(4,000 packs /5,000 packs) x Br. 246, 000--196,800
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
Finished goods –shoulder meat----------------------------------196,800
(To record the cost of the main product sold during July)
4b) Cash or Accounts receivable (4,000 packs x Br.60/pack) ---240,000
Revenues----shoulder meat----------------------------240,000
(To record the sales of the main product during July)
5) Cash or Accounts receivable (300 packs x Br. 4/pack) -----1,200
Byproducts inventory---hock meant------ ------1,200
(To record the sales of the byproduct during July)
This method reports the byproduct inventory of hock meat in the balance sheet prepared
on July 31,2009 at its Br. 4 per pack selling price [(1,000 packs-300 packs) x Br. 4/pack
= Br. 2, 800]
CHAPTER SEVEN
INCOME EFFECT OF ALTERNATIVE INVENORY
COSTING SYSTEMS
To summarize, how fixed manufacturing costs are accounted for is the main difference
between variable costing and absorption costing.
Under variable costing, fixed manufacturing costs are treated as an expense of the
period.
Under absorption costing, fixed manufacturing costs are inventorable costs.
For simplicity and to focus on the main idea, we assume the following about ABC
Company:
ABC incurs manufacturing and marketing cost only.
The cost driver for all variable manufacturing costs is units produced.
The cost driver for variable marketing costs is units sold.
There are no batch level costs and no product sustaining cost.
Work in process inventory is assumed to be zero
The budgeted level of production for 2008 is 800 units which are used to calculate
the budgeted fixed manufacturing cost per unit. Fixed MOH cost per unit is Br.15
( Br.12,000 / 800 units)
For ABC Company, Inventorable cost per unit in 2008 under the two methods is
calculated as follows:
Variable Absorption
costing costing
Variable Manufacturing cost per unit produced
Direct material cost per unit Br. 11 Br. 11
Direct manufacturing labor cost per unit 4 4
Manufacturing overhead cost per unit 5 5
Fixed manufacturing cost per unit produced - 15
Total invntorable cost per unit Br.20 Br. 35
The basis of the difference between variable costing and absorption costing is how fixed
manufacturing costs are accounted for. As you see in the above table, fixed
manufacturing cost is added under absorption costing but is not included under variable
costing. If inventory level changes, operating income will differ between the two methods
because of the difference in accounting for fixed manufacturing costs.
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
Throughput costing
Some managers maintain that even variable costing promotes an excessive amount of
costs being inventoried. They argue that only direct materials are truly variable.
Throughput costing is also called super variable costing because it is an extreme form of
variable costing. It is a method of inventory costing in which only direct material costs
are included as inventorable costs. All other costs are expensed in the period in which
they are incurred. In particular, variable direct manufacturing labor costs and variable
manufacturing overhead costs are regarded as periodic costs and deducted as expense of
the period. For the ABC Company, in the illustration above, only the Br. 11 direct
material cost per unit is inventoraible under throughput costing compared with Br. 35 per
unit for absorption costing and Br. 20 per unit for variable costing. Through put costing is
a more recent phenomenon in comparison with variable and absorption costing and has
vivid supporters, but so far it has not been widely adopted.
For ABC Company above, income statement under the three approaches can be prepared
as follows for the year ended December 3, 2008:
ABC Company
Absorption Costing Income Statement
For the year ended December 31, 2008
Sales (600xBr.100) Br.60,000
Cost of goods sold
Direct material cost (600xBr. 11) Br. 6,600
Direct labor cost (600xBr.4) 2,400
Variable overhead cost ( 600xBr.5) 3,000
Fixed overhead cost ( 600x Br.15) 9,000
Cost of goods sold 21,000
Gross profit 39,000
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
Variable marketing expense (600xBr.19) 11,400
Fixed marketing expense 10,800
Operating Income Br. 16,800
ABC Company
Variable Costing Income Statement
For the year ended December 31, 2008
Sales (600xBr.100) Br.60,000
Variable cost and expenses:
Direct material cost (600xBr. 11) Br. 6,600
Direct labor cost (600xBr.4) 2,400
Variable overhead cost ( 600xBr.5) 3,000
Variable marketing expense ( 600xBr.19) 11,400
Total variable costs and expenses 23,400
Gross profit Br.36,600
Fixed overhead cost 12,000
Fixed marketing expense 10,800
Operating Income Br.13,800
ABC Company
Throughput Costing Income Statement
For the year ended December 31, 2008
Sales (600xBr.100) Br.60,000
Direct material Cost of goods sold 6,600
Throughput contribution Br.53,400
Other costs and expenses
Direct labor cost (800xBr.4) 3,200
Variable overhead cost ( 800xBr.5) 4,000
Fixed overhead cost ( 800x Br.15) 12,000
Variable marketing expense (600xBr.19) 11,400
Fixed marketing expense 10,800
Total other costs and expenses 41,400
Operating Income Br.12,000
In the above three income statement, we can see how the fixed manufacturing cost of
Br.12, 000 are accounted for under the three methods. The income statement under
variable costing deducts the lump sum Br. 12, 000 as an expense for the year. In
contrast, the income statement under absorption costing regards each finished good
units as absorbing Br15 of fixed manufacturing costs. Under absorption costing, the
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
Br 12,000 is initially treated as an inventorable cost of the year. If this Br. 9000
(Br.15x600) subsequently becomes a part of goods in the year and Br. 3000
(Br.15x200) remains an asset part of ending finished goods inventory on December
31, 2006. Operating income is Br. 3, 000 higher under absorption costing compared
to variable costing. The variable manufacturing costs are accounted the same way
under both methods. The base of the difference between variable costing and
absorption costing is how fixed manufacturing costs are accounted for.
The net income under throughput costing is less than that under absorption costing
and variable costing. This is because; all costs except direct material cost is
considered as periodic expense under throughput costing. That is all direct labor cost,
variable manufacturing cost and all fixed manufacturing costs are considered as
expense under throughput costing approaches.
If inventory level changes from one year to another, operating income will differ
among the three methods, because of the difference in the treatment of fixed MOH
cost. Assume ABC Company above, if the production and sales amount for the year
2009 are 800 units and 950 units respectively and all the remaining data are the same
as in 2008. Prepare the income statement under the three inventory costing
approaches
ABC Company
Absorption Costing Income Statement
For the year ended December 31, 2009
Sales (950xBr.100) Br.95,000
Cost of goods sold:
Direct material cost (950xBr. 11) Br. 10,450
Direct labor cost (950xBr.4) 3,800
Variable overhead cost ( 950xBr.5) 4,750
Fixed overhead cost ( 950x Br.15) 14,250
Cost of goods sold 33,250
Gross profit 61,750
Variable marketing expense (950xBr.19) 18,050
Fixed marketing expense 10,800
Operating Income Br.32,900
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
ABC Company
Variable Costing Income Statement
For the year ended December 31, 2009
Sales (950xBr.100) Br. 95,000
Variable cost and expenses:
Direct material cost (950xBr. 11) Br. 10,450
Direct labor cost (950xBr.4) 3,800
Variable overhead cost ( 950xBr.5) 4,750
Variable marketing expense ( 950xBr.19) 18,050
Total variable costs and expenses 37,050
Gross profit Br.57,950
Fixed overhead cost 12,000
Fixed marketing expense 10,800
Operating Income Br.35,150
ABC Company
Throughput Costing Income Statement
For the year ended December 31, 2009
Sales (950xBr.100) Br. 95,000
Direct material Cost of goods sold Br. 10,450
Throughput contribution Br. 84,550
Other costs and expenses:
Direct labor cost (800xBr.4) 3,200
Variable overhead cost ( 800xBr.5) 4,000
Fixed overhead cost ( 800x Br.15) 12,000
Variable marketing expense (600xBr.19) 18,050
Fixed marketing expense 10,800
Total other costs and expenses 48,050
Operating Income Br.36,500
Why do variable costing and absorption costing usually report different income? In
general, if the unit level of inventory increase during an accounting period, less
operating income will be reported under variable costing than absorption costing.
Conversely, if the inventory level decreases, more operating income will be reported
Cost & Management Accounting I (Acct 311) Department of
Accounting & Finance
under variable costing than absorption costing. The difference in reported operating
income is due solely to;
Moving fixed manufacturing costs in to inventories as inventories increase
and
Moving fixed manufacturing costs out of inventories as inventory decreases
The difference between operating income under absorption costing and variable
costing can be computed by the following formula which focuses on fixed
manufacturing cost in beginning inventory and ending inventory.
For external reporting to shareholders, companies around the globe tend to follow the
Generally Accepted Accounting Principles that all manufacturing costs are inventorable
Absorption costing is the required inventory method for external reporting in most
countries. A majority of companies use absorption costing for internal costing as well.
Why because, it is cost effective and less confusing to managers to use one common
method of inventory costing for both external and internal reporting and performance
evaluation. A common method of inventory can also help prevent managers from taking
action that make performance measure looks good but hurt the income they report to
shareholders. Another advantage of absorption costing is that it measures the cost of all
manufacturing resources, whether variable or fixed, necessary to produce inventory.
Many companies use inventory costing information for long-run decisions such as pricing
and choosing a product mix. For these long-run decisions, inventory costs should include
both variable and fixed costs.
One problem with absorption costing is that, it enables a manager to increase operating
income in a specific period by increasing production-even if there is no customer demand
for the additional production. For example, ABC’s manager may be tempted to do this to
get higher bonus based on absorption-costing operating income. Generally, higher
operating income also has a positive effect on stock price, which increases managers,
stock based compensation. To reduce the undesirable incentives to build up inventories
that absorption costing can create; many companies also use variable costing for internal
reporting. Variable costing focuses attention on distinguishing variable manufacturing
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costs from fixed Manufacturing costs. The following table summarizes the main
difference among the three inventory costing approaches