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Rittal - CMC III Leak Sensor

The document provides assembly and operating instructions for the CMC III leak sensor by Rittal, detailing safety instructions, product descriptions, installation procedures, and maintenance guidelines. It emphasizes the importance of proper use, compliance with safety regulations, and the necessity of qualified personnel for installation and maintenance. Additionally, it includes information on transport, handling, and technical specifications of the device.

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0% found this document useful (0 votes)
26 views20 pages

Rittal - CMC III Leak Sensor

The document provides assembly and operating instructions for the CMC III leak sensor by Rittal, detailing safety instructions, product descriptions, installation procedures, and maintenance guidelines. It emphasizes the importance of proper use, compliance with safety regulations, and the necessity of qualified personnel for installation and maintenance. Additionally, it includes information on transport, handling, and technical specifications of the device.

Uploaded by

Oscar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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CMC III leak sensor

DK 7030.430

Assembly and operating instructions


Preface
Preface
EN Dear Customer!

Thank you for choosing a CMC III leak sensor (hereafter


referred to as "leak sensor") from Rittal.

We wish you every success.

Yours,
Rittal GmbH & Co. KG

Rittal GmbH & Co. KG


Auf dem Stuetzelberg

35745 Herborn
Germany

Tel.: +49(0)2772 505-0


Fax: +49(0)2772 505-2319

E-mail: info@rittal.de
www.rittal.com
www.rittal.de

We are always happy to answer any technical questions


regarding our entire range of products.

2 Rittal CMC III leak sensor


Contents
Contents
EN
1 Notes on documentation .................. 4
1.1 CE labelling................................................... 4
1.2 Storing the documents.................................. 4
1.3 Symbols used in these operating
instructions ................................................... 4
1.4 Other applicable documents ......................... 4
1.5 Area of validity............................................... 4

2 Safety instructions ............................ 5


2.1 General safety instructions ............................ 5
2.2 Operating and technical staff......................... 5

3 Product description .......................... 6


3.1 Functional description and components........ 6
3.1.1 Function ............................................................... 6
3.1.2 Components ........................................................ 6
3.2 Proper use, foreseeable misuse .................... 6
3.3 Scope of supply............................................ 6

4 Transport and handling .................... 7


4.1 Transport ...................................................... 7
4.2 Unpacking .................................................... 7

5 Installation ........................................ 8
5.1 Safety instructions......................................... 8
5.2 Siting location requirements .......................... 8
5.3 Installation procedure.................................... 8
5.3.1 Connecting and installing the sensor probe .......... 8
5.3.2 Installing the electronic unit with the provided
bracket on the enclosure frame ............................ 8
5.3.3 Installing the electronic unit with the provided
bracket on a system chassis ................................ 9
5.3.4 Installing the electronic unit on a top-hat rail ......... 9
5.4 Connecting the electronic unit..................... 10

6 Operation ....................................... 12
6.1 Activating the leak sensor ........................... 12
6.2 Operating and display elements .................. 12
6.3 LED displays ............................................... 12
6.3.1 Multi-LED displays .............................................. 12
6.3.2 LED displays on the CAN bus connection ........... 12
6.4 Operating via the CMC III Processing Unit
website ....................................................... 12
6.4.1 Device ................................................................ 12
6.4.2 Leakage ............................................................. 13

7 Storage and disposal ..................... 14


7.1 Storage....................................................... 14
7.2 Disposal...................................................... 14

8 Technical specifications ................. 15


9 Customer service addresses .......... 16

Rittal CMC III leak sensor 3


1 Notes on documentation
1 Notes on documentation 1.5 Area of validity
EN This guide applies to software version V3.15.00.
1.1 CE labelling This documentation shows the English screenshots.
Rittal GmbH & Co. KG hereby confirms that the CMC III The descriptions of individual parameters on the
leak sensor is compliant with the EC EMC Directive CMC III PU website likewise use English terminology.
2014/30/EU. An appropriate declaration of conformity Depending on the set language, the displays on the
has been prepared. It can be provided on request. CMC III PU website may be different (see assembly and
operating instructions for the CMC III Processing Unit).

1.2 Storing the documents


The assembly and operating instructions as well as all
other applicable documents are an integral part of the
product. They must be passed to those persons who
are engaged with the unit and must always be available
and on hand for the operating and maintenance person-
nel.

1.3 Symbols used in these operating in-


structions
The following symbols are used in this documentation:

Danger!
A hazardous situation in which failure to
comply with the instructions causes
death or severe injury.

Warning!
A hazardous situation which may lead to
death or serious injury if the instructions
are not followed.

Caution!
A hazardous situation which may lead to
(minor) injuries if the instructions are not
followed.

Note:
Identification of situations that can lead to
material damage.

 This symbol indicates an "action point" and shows that


you should perform an operation or procedure.

1.4 Other applicable documents


– Installation and Short User's Guide
– CMC III Processing Unit/CMC III Processing Unit
Compact assembly and operating instructions

4 Rittal CMC III leak sensor


2 Safety instructions
2 Safety instructions
EN
2.1 General safety instructions
Please observe the following general safety instructions
when installing and operating the system:
– Use only original Rittal products or products recom-
mended by Rittal in conjunction with the leak sensor.
– Please do not make any changes to the leak sensor
that are not described in this user manual or in the as-
sociated assembly and operating instructions.
– The operational safety of the leak sensor is only war-
ranted in case of use as intended and according to the
rules. The technical specifications and limit values
stated must not be exceeded under any circumstanc-
es. In particular, this applies to the specified ambient
temperature range and IP protection category.
– The leak sensor must not be opened. It does not con-
tain any parts that need servicing.
– Operating the electronic unit of the leak sensor in di-
rect contact with water, aggressive materials or in-
flammable gases and vapours is prohibited.
– As well as these general safety instructions, please en-
sure you also observe the specific safety instructions
when carrying out the tasks described in the following
chapters.

2.2 Operating and technical staff


– The mounting, installation, commissioning, mainte-
nance and repair of this unit may only be performed
only by qualified, trained personnel.
– Only properly instructed personnel may work on the
unit while in operation.

Rittal CMC III leak sensor 5


3 Product description
3 Product description 3.3 Scope of supply
EN – CMC III leak sensor
3.1 Functional description and components – Accessories provided (fig. 1)
– Installation and Short User's Guide
3.1.1 Function
The leak sensor monitors the floor of the room for con- 2x M4x10 2x 5,5x13
ductive liquids (leaks). If a liquid is detected, it reports 7x
this to the connected CMC III Processing Unit. The leak
1x
sensor has an identification that allows it to be detected
automatically by the CMC III Processing Unit.
1x 1x 1x

Note:
In the following text, the designation "CMC III Fig. 1: Accessories supplied loose
Processing Unit" refers to both the "CMC III
Processing Unit" and also the "CMC III
Processing Unit Compact". All text passages
which only apply to one of these two variants
are labelled accordingly.

3.1.2 Components
The device consists of a compact plastic housing in
RAL 7035 with a ventilated front in RAL 9005, together
with a sensor probe.

3.2 Proper use, foreseeable misuse


The CMC III leak sensor should only be used to monitor
the floor of the room for conductive liquids. It must only
be used together with the CMC III PU. Any other use is
not permitted.

The unit is state of the art and built according to recog-


nised safety regulations. Nevertheless, improper use
can pose a threat to the life and limb of the user or third
parties, or result in possible damage to the system and
other property.

Consequently, the unit must only be used properly and


in a technically sound condition! Any malfunctions which
impair safety should be rectified immediately. Follow the
operating instructions!

Proper use also includes the observance of the docu-


mentation provided and compliance with the inspection
and maintenance conditions.

Rittal GmbH & Co. KG is not liable for any damage which
may result from failure to comply with the documenta-
tion provided. The same applies to failure to comply with
the valid documentation for any accessories used.
Inappropriate use may result in danger. Inappropriate
use includes:
– Use of impermissible tools.
– Improper operation.
– Improper rectification of malfunctions.
– Use of accessories not approved by Rittal GmbH &
Co. KG.

6 Rittal CMC III leak sensor


4 Transport and handling
4 Transport and handling
EN
4.1 Transport
The unit is delivered in a cardboard box.

4.2 Unpacking
 Remove the packaging materials from the unit.

Note:
After unpacking, the packaging materials
must be disposed of in an environmentally
friendly way. They consist of the following
materials:
Polyethylene film (PE film), cardboard.

 Check the unit for any damage that may have oc-
curred during transport.

Note:
Damage and other faults, e.g. incomplete de-
livery, should be reported immediately, in
writing, to the shipping company and to Rittal
GmbH & Co. KG.

 Remove the unit from the PE film.


 Remove the protective film from the front cover of the
unit.

Rittal CMC III leak sensor 7


5 Installation
5 Installation
EN
5.1 Safety instructions
 Please observe the valid regulations for installation in
the country in which the leak sensor is installed and
operated, and the national regulations for accident
prevention. Please also observe any internal company
regulations, such as work, operating and safety regu-
lations.
 The technical specifications and limit values stated
must not be exceeded under any circumstances. In
particular, this applies to the specified ambient tem-
perature range and IP protection category.
 If a higher IP protection category is required for a spe- Fig. 3: Installing the sensor probe
cial application, the leak sensor must be installed in an On free surfaces, a bracket may be used to secure the
appropriate housing or in an appropriate enclosure sensor to the floor, such as Rittal mounting bracket
with the required IP protection category. 4597.000 (fig. 3). The sensor probe is then attached to
the bracket using the cable ties provided.
5.2 Siting location requirements
To ensure proper functioning of the unit, the conditions 5.3.2 Installing the electronic unit with the pro-
for the installation site of the unit specified in section 8 vided bracket on the enclosure frame
"Technical specifications" must be observed. The provided bracket is used for installation of the elec-
tronic unit on the frame of an IT enclosure.
Electromagnetic interference  For installation on a TS IT enclosure, break off the pro-
– Interfering electrical installations (high frequency) truding lugs at the rear of the bracket.
should be avoided.

5.3 Installation procedure


5.3.1 Connecting and installing the sensor probe

Fig. 2: Rear of the leak sensor


Key
1 CAN bus connection, 24 V Fig. 4: Preparing the bracket for installation on a TS IT enclo-
2 CAN bus connection, 24 V sure
3 Universal interface
 Place the leak sensor on the bracket from above.
4 Sensor probe with cables

 Connect the sensor probe connector to the universal


interface (fig. 2, item 4).
 Lay the sensor to the measuring point.
 Using the cable ties provided, fit the sensor probe so
that the contacts are pointing vertically downwards to-
wards the floor.

Note:
In order to be able to detect leaks rapidly, the
contacts of the sensor probe should be fitted
as close as possible to the floor, approxi-
mately 1 to 2 mm above it.

8 Rittal CMC III leak sensor


5 Installation
 Optionally secure the bracket using the two screws in-
cluded in the scope of delivery. EN

Fig. 8: Optional securing of the bracket

5.3.3 Installing the electronic unit with the pro-


vided bracket on a system chassis
The provided bracket is used for installation of the elec-
tronic unit on a system chassis.
 Place the leak sensor on the bracket from above and
latch it similar to the installation on the enclosure
Fig. 5: Attaching the sensor to the bracket frame.
 Fasten the bracket, including leak sensor, at the de-
 Move the sensor sideways slightly on the bracket so
sired position in the enclosure on the system chassis
that it latches into place.
by making a quarter-turn of the connector.

Fig. 6: Latching the sensor into place on the bracket


 Fasten the bracket, including leak sensor, at the de-
sired position in the enclosure or the IT enclosure by
making a quarter-turn of the connector. Fig. 9: Fastening the sensor to a system chassis
 Also always secure the bracket with the two provided
bolts.

5.3.4 Installing the electronic unit on a top-hat


rail
The sensor can also be mounted on a top-hat rail using
the bracket along with the spring clip included in the
scope of delivery.
 First screw the bracket onto the spring clip provided
for installation on a top-hat rail.
 Then place the leak sensor on the bracket and latch it
into place.

Fig. 7: Mounting the sensor in the enclosure or IT enclosure

Rittal CMC III leak sensor 9


5 Installation
EN

Fig. 12: Front of the leak sensor


Key
1 Multi-LED for status display

The sensor software is updated, if necessary, following


connection. The status LED of the leak sensor glows
blue throughout and also flashes purple during the entire
update process.
In addition, the status LED of the CMC III Processing
Unit flashes white and a corresponding message ap-
pears on the website.

Note:
No settings can be modified as long as the
Fig. 10: Fastening the bracket to the spring clip update process is running.
 Latch the spring clip into place at the desired position
on the top-hat rail. The sensor update is complete when the following con-
ditions have been fulfilled:
1. The LEDs on the CAN bus connection of the sensor
are green.
2. The multi-LED of the sensor behind the front panel
flashes blue and also green or red, depending on the
status of the sensor.

Further components are connected as a daisy chain.


 If necessary, connect another component (e.g. anoth-
er sensor type) to the second, free CAN bus interface
of the leak sensor (fig. 2, item 3).
Fig. 11: Sensor with spring clip on the top-hat rail
Status change display:
5.4 Connecting the electronic unit
– The two green and the two red CAN bus LEDs on
The CAN bus connection supplies the leak sensor with the CAN bus connection flash.
the necessary operating voltage. There is no need to
– The multi-LED of the Processing Unit flashes contin-
connect a separate power supply unit.
ually in the sequence green – orange – red.
 Use a CAN bus connection cable to connect the leak
– The multi-LED of the leak sensor flashes blue con-
sensor to a CAN bus interface on the
tinuously.
CMC III Processing Unit or the neighbouring compo-
 Press the "C" key on the CMC III Processing Unit (an
nent on the CAN bus (fig. 2, item 2).
initial audio signal will sound) and keep it pressed for
The following CAN bus connection cables from the
approx. 3 seconds until a second audio signal is
CMC III accessories range may be used:
heard.
– DK 7030.090 (length 0.5 m)
– DK 7030.091 (length 1 m) Note:
– DK 7030.092 (length 1.5 m) See section 6.3.1 "Multi-LED displays" for a
– DK 7030.093 (length 2 m) list of all of the multi-LED displays.
– DK 7030.480 (length 3 m)
– DK 7030.490 (length 4 m) Status change display on the CAN bus LEDs
– DK 7030.094 (length 5 m) – Continuous green LEDs: CAN bus status "OK".
– DK 7030.095 (length 10 m) – Continuous red LEDs: CAN bus status defective.

10 Rittal CMC III leak sensor


5 Installation
Status change display on the multi-LED of the Pro-
cessing Unit EN
– Continuous green light: All devices connected to the
CAN bus have the status "OK".
– Continuous orange light: At least one device connect-
ed to the CAN bus has the status "Warning".
– Continuous red light: At least one device connected to
the CAN bus has the status "Alarm".

Status change display on the multi-LED of the leak


sensor
– Continuous blue flashing: Communication via the CAN
bus.
– Green flashing: When the measured value changes, or
at least every 5 seconds.
– Continuous red flashing: The leak sensor has the sta-
tus "Alarm".
– Continuous red light: Invalid measured value.

Rittal CMC III leak sensor 11


6 Operation
6 Operation Colour Status
EN
6.1 Activating the leak sensor Purple A leak sensor software update is being car-
ried out.
After connecting the leak sensor to the CMC III Process-
ing Unit using a CAN bus connection cable, the leak Blue Communication via the CAN bus.
sensor will activate automatically (see section 5.4 "Con-
necting the electronic unit"). Separate activation is not Red The leak sensor has the status "Alarm".
required. Tab. 2: Multi-LED flashing codes

6.2 Operating and display elements 6.3.2 LED displays on the CAN bus connection
A red and a green LED are located on the CAN bus con-
nection. They display the status of the CAN bus.

Colour Status

Green Communication via the CAN bus possible.


Fig. 13: Front of the leak sensor (steady light)

Key Red Transmission error.


1 Multi-LED for status display (flashing)
Tab. 3: LEDs on the CAN bus connection

6.4 Operating via the CMC III Processing


Unit website
After logging on to the CMC III Processing Unit, the web
interface for operating the device is displayed.
Fig. 14: Rear of the leak sensor  First select the "CMCIII-LEAK" entry in the navigation
area.
Key
1 CAN bus connection, 24 V
2 CAN bus connection, 24 V Similar to the CMC III Processing Unit, the Configura-
3 Universal interface tion tab can be used to individually configure the access
4 Sensor probe with cables rights for the leak sensor (Device Rights button) and
the alarm messages (Alarm Configuration button).
6.3 LED displays
A multi-LED for the status display is integrated into the The Observation tab is used to configure all of the set-
front of the leak sensor (fig. 13, item 1). Further LEDs are tings for the leak sensor, such as the time delay for
located at the rear on the CAN bus connection (fig. 14, changes to the status message.
items 2 and 3). In the following sections 6.4.1 "Device" and 6.4.2 "Leak-
age", only those parameters which you can modify are
6.3.1 Multi-LED displays
described. There are also display values that provide in-
The status of the leak sensor can be read on the multi-
formation.
LED.
6.4.1 Device
Continuous light General settings for the leak sensor are configured at the
"Device" level.
Colour Status
Parameter Explanation
Red Invalid measured value
Tab. 1: Multi-LED continuously lit
Description Specific description of the leak sensor.

Location Installation location of the leak sensor.


Flashing codes
Tab. 4: Settings at "Device" level
Colour Status
In addition, parameters that provide detailed information
Green When the measured value changes or, at about the leak sensor, such as the software and hard-
the latest, every 5 seconds. ware version, are also displayed. You should have such
Tab. 2: Multi-LED flashing codes information available, in particular to permit fast trouble-
shooting of queries with Rittal.

12 Rittal CMC III leak sensor


6 Operation
6.4.2 Leakage
Leakage settings are configured at the "Leakage" level. EN
Parameter Explanation

DescName Specific description of the leakage meas-


ured.

Delay Time delay after which the status message


changes.
Tab. 5: Settings at "Leakage" level

The following parameters are also displayed for the leak


sensor:

Parameter Explanation

Position Current value of leak sensor (0 = no leak


detected/OK, 1 = leak detected/alarm).

Status Current status of the leak sensor, taking


account of the time delay.
Tab. 6: Displays at "Leakage" level

Rittal CMC III leak sensor 13


7 Storage and disposal
7 Storage and disposal
EN
7.1 Storage
If the device is not used for a long period, Rittal recom-
mends that it be disconnected from the mains power
supply and protected from damp and dust.

7.2 Disposal
Since the leak sensor consists mainly of the "housing"
and "circuit board" parts, the device must be passed on
to the electronic waste recycling system for disposal.

14 Rittal CMC III leak sensor


8 Technical specifications
8 Technical specifications
EN
Technical specifications CMC III leak sensor

Model No. DK 7030.430

W x H x D mm 110 x 30 x 40

Operating temperature range 0 °C…+55 °C

Storage temperature -45 °C…+85 °C

Operating humidity range 5%...95% relative humidity, non-condensing

Protection category of electronic unit IP 30 to IEC 60 529

Protection category of sensor probe IP 65 to IEC 60 529

Inputs and outputs CAN bus (RJ 45) 2x

Sensor probe interface 1x

Operation/signals LED display OK/Alarm/CAN bus status


Tab. 7: Technical specifications

Rittal CMC III leak sensor 15


9 Customer service addresses
9 Customer service addresses
EN For technical queries, please contact:
Tel.: +49(0)2772 505-9052
E-mail: info@rittal.de
Homepage: www.rittal.com

For complaints or service requests, please contact:


Tel.: +49(0)2772 505-1855
E-mail: service@rittal.de

16 Rittal CMC III leak sensor


Notes

Rittal CMC III leak sensor 17


Notes

18 Rittal CMC III leak sensor


Notes

Rittal CMC III leak sensor 19


◾ Enclosures
◾ Power Distribution
◾ Climate Control
◾ IT Infrastructure
◾ Software & Services

07.2020 / D-0000-00002331-00-EN
You can find the contact details of all
Rittal companies throughout the world here.

www.rittal.com/contact

RITTAL GmbH & Co. KG


Auf dem Stuetzelberg · 35745 Herborn · Germany
Phone +49 2772 505-0
E-mail: info@rittal.de · www.rittal.com

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