GOVERNMENT OF INDIA

MINISTRY OF SKILL DEVELOPMENT & ENTREPRENEURSHIP

DIRECTORATE GENERAL OF TRAINING

COMPETENCY BASED CURRICULUM

MARINE ENGINE FITTER

(Duration: One Year)
Revised in July 2022

CRAFTSMEN TRAINING SCHEME (CTS)

NSQF LEVEL- 3

SECTOR – CAPITAL GOODS AND MANUFACTURING

MARINE ENGINE FITTER
(Engineering Trade)

(Revised in July 2022)

Version: 2.0

CRAFTSMEN TRAINING SCHEME (CTS)

NSQF LEVEL - 3

Developed By

Ministry of Skill Development and Entrepreneurship

Directorate General of Training
CENTRAL STAFF TRAINING AND RESEARCH INSTITUTE
EN-81, Sector-V, Salt Lake City,
Kolkata – 700 091
www.cstaricalcutta.gov.in
 CONTENTS

S No. Topics Page No.

1. Course Information 1

2. Training System 2

3. Job Role 6

4. General Information 7

5. Learning outcome 10

6. Assessment Criteria 11

7. Trade Syllabus 14

8. Annexure I (List of Trade Tools & Equipment) 31

Marine Engine Fitter
1. COURSE INFORMATION

During the one year’s duration a candidate of Marine Engine Fitter trade is trained on
subjects Professional Skill, Professional Knowledge and Employability Skills related to job role. In
addition to this a candidate is entrusted to make/do project work and Extra Curricular Activities to
build up confidence. The broad components covered under Professional Skill & Professional
Knowledge subjects are as below:

The trainee learns about safety and environment, use of fire extinguishers, comply safe
working practice and housekeeping and begin with the basic fitting skills sawing, filing, marking,
chipping, drilling are imparted. Procedure to overhaul, run single / multi-cylinder I.C. engines and
marine engines. Dismantle engine parts, reassemble and check the functions of valves & valve
seats, oil pump, radiator and cooling system.

The trainee will be able to operate, maintain, overhaul and diagnose defects and trouble
shooting of marine engine. Erection & installation of engines, starting and checking performance
of engine. Overhaul air compressor, fuel feed & fuel injection, lubrication system. Maintenance of
battery, overhaul of distributor, starter motor, ignition systems and including simple electrical
&electronic circuits.

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Marine Engine Fitter
2. TRAINING SYSTEM
2.1 GENERAL

The Directorate General of Training (DGT) under Ministry of Skill Development &
Entrepreneurship offers a range of vocational training courses catering to the need of different
sectors of economy/ Labour market. The vocational training programmes are delivered under the
aegis of Directorate General of Training (DGT). Craftsman Training Scheme (CTS) with variants and
Apprenticeship Training Scheme (ATS) are two pioneer schemes of DGT for strengthening
vocational training.

Marine Engine Fitter trade under CTS is one of the popular courses delivered nationwide
through a network of ITIs. The course is of one year duration. It mainly consists of Domain area
and Core area. The Domain area (Trade Theory & Practical) imparts professional skills and
knowledge, while Core area (Employability Skills) imparts requisite core skill, knowledge and life
skills. After passing out of the training programme, the trainee is awarded National Trade
Certificate (NTC) by DGT which is recognized worldwide.

Candidates need broadly to demonstrate that they are able to:

● Read & interpret technical parameters/documentation, plan and organize work processes,
identify necessary materials and tools;
● Perform task with due consideration to safety rules, accident prevention regulations and
environmental protection stipulations;
● Apply professional knowledge, core skills & employability skills while performing the job
and maintenance work.
● Check the task/job for functioning, identify and rectify errors in task/job.
● Document the technical parameters related to the task undertaken.

2.2 PROGRESSION PATHWAYS:

● Can join industry as Technician and will progress further as Senior Technician, Supervisor
and can rise up to the level of Manager.
● Can become Entrepreneur in the related field.
● Can join Apprenticeship programme in different types of industries leading to National
Apprenticeship certificate (NAC).
● Can join Crafts Instructor Training Scheme (CITS) in the trade for becoming instructor in
ITIs.
● Can join Advanced Diploma (Vocational) courses under DGT as applicable.

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Marine Engine Fitter

2.3 COURSE STRUCTURE:

Table below depicts the distribution of training hours across various course elements
during a period of one year: -

S No. Course Element Notional Training Hours

1 Professional Skill (Trade Practical) 840

2 Professional Knowledge (Trade Theory) 240
3 Employability Skills 120
Total 1200

Every year 150 hours of mandatory OJT (On the Job Training) at nearby industry, wherever not
available then group project is mandatory.

4 On the Job Training (OJT)/ Group Project 150

Trainees of one-year or two-year trade can also opt for optional courses of up to 240 hours in
each year for 10th/ 12th class certificate along with ITI certification, or, add on short term courses.

2.4 ASSESSMENT & CERTIFICATION

The trainee will be tested for his skill, knowledge and attitude during the period of course
through formative assessment and at the end of the training programme through summative
assessment as notified by the DGT from time to time.

a) The Continuous Assessment (Internal) during the period of training will be done by Formative
assessment method by testing for assessment criteria listed against learning outcomes. The
training institute have to maintain individual trainee portfolio as detailed in assessment guideline.
The marks of internal assessment will be as per the formative assessment template provided on
www.bharatskills.gov.in

b) The final assessment will be in the form of summative assessment. The All India Trade Test for
awarding NTC will be conducted by Controller of examinations, DGT as per the guidelines. The
pattern and marking structure is being notified by DGT from time to time. The learning outcome
and assessment criteria will be the basis for setting question papers for final assessment. The
examiner during final examination will also check the individual trainee’s profile as detailed in
assessment guideline before giving marks for practical examination.

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Marine Engine Fitter

2.4.1 PASS REGULATION

For the purposes of determining the overall result, weightage of 100% is applied for six months
and one year duration courses and 50% weightage is applied to each examination for two years
courses. The minimum pass percent for Trade Practical and Formative assessment is 60% & for all
other subjects is 33%.

2.4.2 ASSESSMENT GUIDELINE

Appropriate arrangements should be made to ensure that there will be no artificial

barriers to assessment. The nature of special needs should be taken into account while
undertaking assessment. Due consideration should be given while assessing for teamwork,
avoidance/reduction of scrap/wastage and disposal of scarp/wastage as per procedure, behavioral
attitude, sensitivity to environment and regularity in training. The sensitivity towards OSHE and
self-learning attitude are to be considered while assessing competency.

Assessment will be evidence based comprising some of the following:

 Job carried out in labs/workshop

 Record book/ daily diary
 Answer sheet of assessment
 Viva-voce
 Progress chart
 Attendance and punctuality
 Assignment
 Project work
 Computer based multiple choice question examination
 Practical Examination

Evidences and records of internal (Formative) assessments are to be preserved until

forthcoming examination for audit and verification by examination body. The following marking
pattern to be adopted for formative assessment:

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Marine Engine Fitter

Performance Level Evidence

(a) Marks in the range of 60 -75% to be allotted during assessment

For performance in this grade, the candidate with  Demonstration of good skill in the use of
occasional guidance and showing due regard for hand tools, machine tools and workshop
safety procedures and practices, has produced work equipment
which demonstrates attainment of an acceptable  60-70% accuracy achieved while
standard of craftsmanship. undertaking different work with those
demanded by the component/job/set
standards.
 A fairly good level of neatness and
consistency in the finish
 Occasional support in completing the
project/job.

(b)Marks in the range of above75% - 90% to be allotted during assessment

For this grade, the candidate, with little guidance  Good skill levels in the use of hand tools,
and showing due regard for safety procedures and machine tools and workshop equipment
practices, has produced work which demonstrates  70-80% accuracy achieved while
attainment of a reasonable standard of undertaking different work with those
craftsmanship. demanded by the component/job/set
standards.
 A good level of neatness and consistency in
the finish
 Little support in completing the project/job

(c) Marks in the range of above 90% to be allotted during assessment

For performance in this grade, the candidate, with  High skill levels in the use of hand tools,
minimal or no support in organization and machine tools and workshop equipment
execution and with due regard for safety  Above 80% accuracy achieved while
procedures and practices, has produced work which undertaking different work with those
demonstrates attainment of a high standard of demanded by the component/job/set
craftsmanship. standards.
 A high level of neatness and consistency in
the finish.
 Minimal or no support in completing the
project.

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Marine Engine Fitter
3. JOB ROLE
Brief description of Job roles:
Mechanic, Petrol Engine; Petrol Engine Fitter, locates defects, repairs, and overhauls stationary
petrol engines for correct performance to drive pumps, generators, propulsion shafts, etc., checks
engine to locate defects. Dismantles or partly dismantles it according to nature of defects and
measures essential parts such as cylinder bore, crank pins, pistons etc., using cylinder gauge,
micrometer and other appropriate tools. Gets cylinders rebored, valve seats refaced and liners
filled if necessary. Fits and taps pistons in cylinders, de-carbonize cylinder head and grinds valves
using appropriate abrasives. Replaces or repairs worn out or damaged parts and assembles them,
doing supplementary tolling as necessary to ensure accuracy of fit. Installs assembled or repaired
engine in position, sets timings, fits accessories, adjusts tappets, carburettor, fan belt etc. and
connects it to propulsion drive. Starts engine, tunes it precisely and runs it at prescribed or set
standard making necessary adjustments. Observes different readings such as temperature, fuel
level, oil pressure etc. for optimum performance. Checks, adjusts and lubricates equipment
periodically and performs other operations to keep engine in good working order. May rebore
engine, reface valve seats, anneal pipes, braze or solder parts etc.
Assembler, Stationary Diesel Engine; assembles stationary diesel engine from finished
components, makes adjustments, sets alignments, clearances etc. and ensures stipulated
performance. Places diesel engine block on jig or other fixture using hoisting equipment. Fits or
assembles various parts to engine block such as crank shaft, cam shaft, main bearing, connecting
rods, timing gears pistons, fuel pump, atomiser, automatic timing mechanism, exhaust manifold
suspension, etc. using spanners, wrenches, screw drivers and other special tools and devices.
Collects various parts like nuts, bolts, washers etc. from nearby bins and fits or screws them to
cylinder head. Checks assembled units or parts at every stage for prescribed accuracy, alignment,
tolerance etc. using special tools. Records part number fitted or assembled to engine block and
notes factual details or position regarding clearances, adjustments etc. made. Assembles other sub-
assemblies like starter, alternator timing chain, heater assembly switch, radiator etc. Places
assembled engine at central places for engine test. May conduct engine test on dynamo meter and
note actual tuning conditions and make necessary adjustments. May overhaul and repair engines or
other components.
Plan and organize assigned work and detect & resolve issues during execution in his own
work area within defined limit. Demonstrate possible solutions and agree tasks within the team.
Communicate with required clarity and understand technical English. Sensitive to environment,
self-learning and productivity.
Reference NCO-2015:
a) 7233.0300 - Mechanic, Petrol Engine
b) 8211.0600 - Assembler, Stationary Diesel Engine
Reference NOS:
(I) ISC/N9401,

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Marine Engine Fitter

(II) ISC/N 9402

(III) ISC/N 9422

(IV) ISC/N 9424

(V) ISC/N 9426

(VI) ISC/N 9429

(VII) ISC/N 9445

(VIII) ISC/N 9446

(IX) ISC/N 9447

(X) ISC/N 9448

(XI) ISC/N 9449

(XII) ISC/N 9450,

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Marine Engine Fitter

4. GENERAL INFORMATION

Name of the Trade MARINE ENGINE FITTER

Trade Code DGT/1086
NCO - 2015 7233.0300, 8211.0600
ISC/N9401, ISC/N 9402, ISC/N 9422, ISC/N 9424, ISC/N 9426,
NOS covered ISC/N 9429, ISC/N 9445, ISC/N 9446, ISC/N 9447, ISC/N 9448,
ISC/N 9449, ISC/N 9450,
NSQF Level Level – 3

Duration of Craftsmen Training One Years (1200 hours + 150 hours OJT/Group Project)

Passed 10th class examination with Science and Mathematics

Entry Qualification
or with vocational subject in same sector or its equivalent.
Minimum Age 14 years as on first day of academic session.
Eligibility for PwD LD, LC, DW, AA, LV, DEAF
Unit Strength (No. Of Student) 20 (There is no separate provision of supernumerary seats)
Space Norms 105 Sq. m
3 KW
Power Norms

Instructors Qualification for

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Marine Engine Fitter

(i) Marine Engine Fitter Trade B.Voc/Degree in Marine / Mechanical Engineering from
AICTE/UGC recognized Engg. College/university with one year
experience in the relevant field
OR
03 years Diploma in Marine / Mechanical Engineering from
AICTE/ recognized board of technical education or relevant
Advanced Diploma (Vocational) from DGT with two years
experience in the relevant field
OR
NTC/NAC passed in the Trade of "Marine Engine Fitter" With
three years' experience in the relevant field.

Essential Qualification:
Relevant Regular / RPL variants of National Craft Instructor
Certificate (NCIC) under DGT.

Note: - Out of two Instructors required for the unit of 2(1+1),

one must have Degree/Diploma and other must have
NTC/NAC qualifications. However, both of them must possess
NCIC in any of its variants.
(ii) Workshop Calculation & B.Voc/Degree in Engineering from AICTE/UGC recognized
Science Engineering College/ university with one-year experience in
the relevant field.
OR
03 years Diploma in Engineering from AICTE / recognized
board of technical education or relevant Advanced Diploma
(Vocational) from DGT with two years’ experience in the
relevant field.
OR
NTC/ NAC in any one of the engineering trades with three
years’ experience.

Essential Qualification:
Regular / RPL variants of National Craft Instructor Certificate
(NCIC) in relevant trade
OR
Regular / RPL variants NCIC in RoDA or any of its variants under
DGT

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Marine Engine Fitter

(iii) Engineering Drawing B.Voc/Degree in Engineering from AICTE/UGC recognized

Engineering College/ university with one-year experience in
the relevant field.
OR
03 years Diploma in Engineering from AICTE / recognized
board of technical education or relevant Advanced Diploma
(Vocational) from DGT with two years’ experience in the
relevant field.
OR
NTC/ NAC in any one of the Mechanical group (Gr-I) trades
categorized under Engg. Drawing’/ D’man Mechanical / D’man
Civil’ with three years’ experience.

Essential Qualification:
Regular / RPL variants of National Craft Instructor Certificate
(NCIC) in relevant trade
OR
Regular / RPL variants of NCIC in RoDA / D’man (Mech /civil) or
any of its variants under DGT.

(iv) Employability Skill MBA/ BBA / Any Graduate/ Diploma in any discipline with Two
years’ experience with short term ToT Course in Employability
Skills.
(Must have studied English/ Communication Skills and Basic
Computer at 12th / Diploma level and above)
OR
Existing Social Studies Instructors in ITIs with short term ToT
Course in Employability Skills.

(v) Minimum Age for Instructor 21 Years

List of Tools and Equipment As per Annexure – I

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Marine Engine Fitter
5. LEARNING OUTCOME

Learning outcomes are a reflection of total competencies of a trainee and assessment will be
carried out as per the assessment criteria.

5.1. LEARNING OUTCOMES

1. Plan and organize the work to make jab as per specification applying different types of basic
fitting operation and check for dimensional accuracy following safety precautions. [Basic
fitting operation: marking, hack sawing, chipping, filing, drilling, Tapping] following safety
precautions. (NOS:ISC/N9422)
2. Demonstrate different joining operations observing standard procedure. [Different joints –
bolt joints, riveting, gas welding arc welding, brazing, lock nut, cotter split pin etc.]
(NOS:ISC/N9424)
3. Perform dismantling & assembling of multi-cylinder marine engine as per Makers’ manual and
check functionality. (NOS:ISC/N9426)
4. Overhaul Oil pump, Filters, Radiator, Cooling system and check functionality.
(NOS:ISC/N9445
5. Overhaul air compressor, turbo charger and perform Gas charging &leak Testing of engine
refrigeration. (NOS:ISC/N9446
6. Check the cooling & lubrication system and conduct necessary maintenance as per
requirement (NOS:ISC/N9429)
7. Diagnosis engine faults Erect& Install Engines and ensure functionality. (NOS:ISC/N9447
8. Repair & maintain Fuel feed systems, fuel Injection pump. (NOS:ISC/N9448
9. Maintain shop floor tools &Equipments as per standard procedure. (NOS:ISC/N9449
10. Measure and test Electrical / Electronic circuits/ components and check performance.
(NOS:ISC/N9450
11. Read and apply engineering drawing for different application in the field of work.
(NOS:ISC/N9401
12. Demonstrate basic mathematical concept and principles to perform practical operations.
Understand and explain basic science in the field of study. (NOS:ISC/N9402

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Marine Engine Fitter

6. ASSESSMENT CRITERIA

LEARNING OUTCOMES ASSESSMENT CRITERIA

1. Plan and organize the work to Observe safety procedure during all the operations as per the
make jab as per specification standard norms and guidelines.
applying different types of Plan the various operations involved, identify the tools and
basic fitting operation and instruments and make this available in time.
check for dimensional Obtain suitable raw material free from defects.
accuracy following safety Mark the dimensions on the job with marking tools as per
precautions. [Basic fitting standards.
operation: marking, hack Carryout the operations like hack sawing, chipping, filing etc as
sawing, chipping, filing, per the specification.
drilling, Tapping] following Inspect the finished job as per the standard procedure and to
safety precautions. ensure dimensions are within prescribed limit.
(NOS:ISC/N9422)

2. Demonstrate different joining Plan and select appropriate tools and materials for timely use.
operations observing standard Set the equipment observing safety
procedure. [Different joints – Perform joining as per requirement
bolt joints, riveting, gas Check the joint for conforming standard procedure of standard
welding arc welding, brazing, requirement
lock nut, cotter split pin etc.] Avoid waste, ascertain unused materials and components for
(NOS:ISC/N9424) disposal, store these in an environmentally appropriate manner
and prepare for disposal.

3. Perform dismantling & Plan & select appropriate tools equipment for the work and
assembling of multi-cylinder make it available timely.
marine engine as per Makers’ Dismantle the different components of multi cylinder marine
manual and check engine.
functionality. Check for any defects/correctness & measure dimensions of the
(NOS:ISC/N9426) components using appropriate instruments.
Demonstrate possible solutions within the team using desired
mathematical skills, knowledge of facts, principles, processes and
general concept in the field of work.
Solve problems during operation by selecting and applying basic

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Marine Engine Fitter

methods, tools, materials and collect and organize information

for quality output
Assemble components & check functionality of engine.

4. Overhaul Oil pump, Filters, Understand the procedure of the dismantling, servicing and
Radiator, Cooling system and assembling of the oil Pumps.
check functionality. Check the dismantled pumps and its parts and assemble the
(NOS:ISC/N9445 pumps in systematic order.
Check filters during cleaning and re-assembly and precautions to
be taken while working
Identify Radiator, cooling system of Marine engine
Check water pump refitting, adjustment of fan belt tension and
connection of water pump with radiator hoses & flushing cooling
system of the engine

5. Overhaul air compressor, Demonstrate risks involved in working with compressed air for
turbo charger and perform auxiliary purposes.
Gas charging & leak Testing of Overhaul Air compressor & Turbo charger
engine refrigeration. Check & measure components by using appropriate instruments
(NOS:ISC/N9446 Charge gas to Refrigeration plants and check the performance
Perform leak testing and maintenance of compressor and
connected equipment

6. Check the cooling & Identify various parts of cooling and lubrication system and their
lubrication system and functions.
conduct necessary Plan & select appropriate tools to carry out the work
maintenance as per Remove the parts of cooling & lubrication system and perform
requirement. required maintenance as per standard procedure.
(NOS:ISC/N9429) Avoid waste, ascertain unused materials and components for
disposal, store these in an environmentally appropriate manner
and prepare for disposal.
Observe safety/ precaution during the work.
Test the cooling & lubrication system to check functionality

7. Diagnosis engine faults Erect Plan & Collect relevant information to perform trouble shooting
& Install Engines and ensure of Engine

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Marine Engine Fitter

functionality. Diagnose the various defect & fault of engine

(NOS:ISC/N9447 Practice in erecting overhauled engines on stands & foundation
Starting engine on foundation and observing for permissible
vibrations

8. Repair & maintain Fuel feed Select appropriate tools & equipment and make use of them
systems, fuel Injection pump timely manner
(NOS:ISC/N9448 Dismantle fuel injector & feed pump
Assemble and adjust the feed pump & Injector
Test fuel feed system performance.
Check the fuel injection pump performance as per set procedure

9. Maintain shop floor tools Collect relevant information related to shop floor equipment
&Equipments as per standard performance.
procedure. (NOS:ISC/N9449 Prepare Maintenance schedule to check daily, weekly, monthly
for different Engines & Auxiliary Machines.
Record the shop floor equipment on their utilization and
maintenance.

10. Measure and test Electrical / Study of AC & DC Current

Electronic circuits/ Identify the Basic Electrical & Electronic Parts
components and check Test for the simple circuits
performance. Check the performance as set procedure
(NOS:ISC/N9450

11. Read and apply engineering Read & interpret the information on drawings and apply in
drawing for different executing practical work.
application in the field of Read &analyze the specification to ascertain the material
work. (NOS:ISC/N9401 requirement, tools and assembly/maintenance parameters.
Encounter drawings with missing/unspecified key information
and make own calculations to fill in missing
dimension/parameters to carry out the work.

12. Demonstrate basic Solve different mathematical problems

mathematical concept and
principles to perform practical Explain concept of basic science related to the field of study
operations. Understand and

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Marine Engine Fitter

explain basic science in the

field of study.
(NOS:ISC/N9402

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Marine Engine Fitter 7. TRADE SYLLABUS

SYLLABUS FOR MARINE ENGINE FITTER TRADE

DURATION: ONE YEAR

Reference Learning Professional Skills Professional Knowledge

Duration
Outcome (Trade Practical) (Trade Theory)

Professional Plan and organize the 1. Familiarization with the General introduction to the
Skill 125 Hrs;
work to make jab as institutes. (05 hrs.) course-duration of the course
per specification 2. Importance of the trade and course content. Study of the
Professional applying different machinery used in the trade syllabus general rules pertaining
Knowledge 25 types of basic fitting - types of work done by to the institute facilities- library
Hrs operation and check students in the institute working hours.
for dimensional shop of the institute. (15 Occupational Safety & Health
accuracy following hrs.) Basic safety introduction,
safety precautions. Personal protection:-
[Basic fitting Basic injury prevention, Basic
operation: marking, first aid, Hazard identification
hack sawing, chipping, and avoidance, safety signs for
filing, drilling, Danger, Warning, caution &
Tapping] following personal safety message.
safety precautions. Use of Fire extinguishers.
(NOS:ISC/N9422) Visit & observation of sections.
(04 Hrs)
3. Description of safety Importance – Safety or general
equipment their use – precautions to be observed in
safety rules to be observed the shop floor. Types of fire,
in the repair shop. (05 hrs.) class of fire, fire extinguishers
4. Accidents their causes. Fire used for different types and class
extinguishers uses. (05 hrs.) of fire, storing and handling of
5. Familiarization of the tools, inflammable materials-
machinery available in the Elementary First Aid.
repair shop. (04 hrs.) Study of personal protective
6. Their use and up keep equipments used in Marine
importance of plant.
maintenance, cleanliness of Environmental pollution,
workshop. Tools, jacks trays sources, causes, consequences
and hoses. (04 hrs.) and controls. (04 Hrs)
7. Demonstration of the use Systems of measurement
of Fitter’s Hand Tools, conversion of English into metric
marking off with steel rules, measurement and vice versa –

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Marine Engine Fitter

calipers, scriber, dividers, marking media -. Chalk, Prussian

dot & center punch, Blue, Red lead and Tools used for
chipping in marked lines in marking e.g., steel rule, Try
a given piece, sharpening of Square, etc.
chisels, center punch and (04 Hrs)
dot punches to a correct
angles. (20 hrs.)
8. Hack sawing filling to given Types of hacksaw frames and
dimensions - filling true and blades - their selection and uses.
square practice different Types of files and their uses.
types of filling operation - Care and maintenance of files.
making and drilling clear Types and sizes of drills - cutting
and blind holes. (12 hrs.) angles and speeds of drills,
9. Sharpening of twist drill, calculation of tap drill sizes.
safety precautions to be (04 Hrs)
observed while using a
drilling machine. (10 hrs.)
10. Tapping a clear and blind Taps & dies description use of
hole. selection of tap drill different types of taps and dies -
sizes. (09 hrs.) use of 'V' threads precautions
11. Use of lubrication cutting while using taps and dies -
threads on a bolt/ stud description and use of different
adjustment of two piece types of scrapers, reamers and
die reaming a hole/bush to emery papers.
suit the given pin/shaft (04 Hrs)
scraping a given
mechanical surface. (14
hrs.)
12. Correct measurement Study of construction of
techniques of micrometer, micrometer (outside & inside)
vernier caliper, vernier and vernier caliper, vernier bevel
bevel protector. (08 hrs.) protector. Calculation of least
13. Measuring diameter of count for micrometer, venier
pistons, main journals, caliper and vernier bevel
crank pins, king pin big protector. Calculation of errors &
end, main bearings, correct dimension for
cylinder bores using Micrometer. Use and care of
micrometer and vernier measuring instruments. Use of
calipers. (08 hrs.) combination sets.
14. Measuring of thickness, (05 Hrs)
machined flat surface, bars

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valve angles, head locating

centers of a round bar with
center head. (06 hrs.)
Professional Demonstrate different 15. Simple marking of sheet Study of sheet metal workers
Skill 60 Hrs;joining operations metal and cutting. (03 hand tools their description and
observing standard hrs.) uses. Use of sheet and wire
Professional procedure. [Different 16. Joining of sheet metal, gauges. Description of simple
Knowledge 12 joints – bolt joints, parts by soft soldering, soldering & brazing, Use of fluxes
Hrs riveting, gas welding bending and folding. (03 for common joints - types of
arc welding, brazing, hrs.) sheet metal joints - their uses.
lock nut, cotter split 17. Practice in silver soldering. Study of blow lamp and its uses.
pin etc.] (06 hrs.) Difference between pipe &
(NOS:ISC/N9424) 18. Practice in soldering, tubes. Types of pipe fitting (in
brazing, annealing, bending marine) its purposes. Study
of pipes. Practice for about connecting two pipe
nipples, union & other pipe pieces, branching, changing in
joint. (12 hrs.) diameter, direction & stopping
19. Exercise involving use of the end of pipes.
wrenches, pliers, screw General description and
drivers, and pliers -cleaning construction of diesel engine -
and lubrication of engine characteristics and classification
parts, location and working principles of 4 strokes
identification of engine cycle diesel and petrol engine.
components. (12 hrs.) Comparisons between petrol
20. Practice on unserviceable and diesel engine.
diesel engine, removing Two stroke cycle diesel engine
jammed nuts and broken types of scavenging uniflowand
studs reconditioning and loop flow scavenge opposed
damaged stud hole fitting copper piston engine differences
over sized stud. (12 hrs.) between two stroke and four
21. Selection of materials for stroke cycle diesel engines.
gaskets and packing - use of Engine details - cylinder
locking devices lock nuts, materials -cylinder liners and
cotters, split pin, circlips, their advantages, cylinder heads,
lock rings (08 hrs.) description function, cares and
22. Location where they are maintenance - location
used inspection and combustion chamber in cylinder
checking leakage of air, fuel heads and also heater plugs and
oil and exhaust in the port and valve arrangements.
engine. (04 hrs.) (12 Hrs)

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Marine Engine Fitter

Professional Perform dismantling 23. Practice on starting and Combustion chambers - open
Skill 230 Hrs;
& assembling of multi- stopping of diesel engines. and closed types, advantages
cylinder marine (07 hrs.) and disadvantages compression
Professional engine as per Makers’ 24. Use of speed counter in ratio & compression pressures,
Knowledge 44 manual and check determining the engine compression testing of cylinders
Hrs functionality. speed /rpm of the engine. and analysis of results & its
(NOS:ISC/N9426) (07 hrs.) importance. (05 Hrs)
25. Checking of temperature
and pressure of oil and
cooling water, exhaust gas
temperature etc. (08 hrs.)
26. Maintenance schedule to Need of maintenance, check up
check -daily, weekly, in IC engines - preparation of
monthly for different types maintenance schedule from
of engines. (08 hrs.) charts of popular makes of
27. Writing procedure of engine. (04 Hrs)
inspection schedules -
maintenance log book -
details of maintenance
work (12 hrs.)
28. Remove rocker arm assy. Engine Valves & valves operation
(04 hrs.) -mechanism - parts and function
29. Manifolds, and cylinder of each valve timing diagram,
head - removing valves and cam shaft and timing, gears -
its parts - cleaning and types of drives used in engines,
decarburizing - checking chain tension and its
valve seat and valve guide - importance, cylinder head and
reconditioning valve seats manifold construction and its
and refacing valves -lapping function - water jackets
valves on its seat - testing passages. (05 Hrs)
leakage of valve seat for
leakage. (09 hrs.)
30. Inspection of cylinder head
and manifold surfaces for
lapping and cracks. (09 hrs.)
31. Dismantle of rocker arm Description and function of valve
assembly -clean and check parts -maintenance material
shaft - bushes, pork and used - necessity of valve
rocker arm for wear and clearance prescribed by makers
cracks and reassemble. (07 of engine - effect of incorrect
hrs.) clearance -common trouble and

19
Marine Engine Fitter

32. Check valve springs, tappets remedies reason for lapping of

push rods, tappet screws, cylinder head. (05 Hrs)
and valve stem cap. (08
hrs.)
33. Reassembling of valve parts
in sequence refit cylinder
head and manifold, rocker
arm assy., adjusting of valve
clearances, starting of
engine after decarburizing.
(07 hrs.)
34. Removing piston & Piston and piston rings - function
connecting rod from engine - types and material used
- examine - piston ring recommended clearances for the
grooves for wear - examine rings and its necessity -
piston for cracks & precautions while fitting rings.
distortions, clean oil holes. Connecting rod – types
(07 hrs.) function and material used -
35. Measuring piston ring methods of fixing gudgeon pin
clearances- check on small end method of
connecting rod for bend lubrication provided for small
and twist and cylinder bore end bushes.(05 Hrs)
for taper and ovality and
gudgeon pin bushes for
wear. (07 hrs.)
36. Check elongation of BE
bearing bolts. (08 hrs.)
37. Removing crank shaft and Crank shaft - construction and
cam shaft from engine - function material used -
checking crank shaft for arrangements of crank pins and
bend & twist. (03 hrs.) main journal - balancing method
38. Checking oil retainer and -flywheel - construction and its
thrust surfaces for wear. function and material used.
(02 hrs.) Elementary knowledge of
39. Measure crank shaft journal function of clutch and coupling
for wear. (02 hrs.) units attached to flywheel. (05
40. Checking flywheel and Hrs)
mounting flange - spigot,
bearing. (03 hrs.)
41. Check vibration damper for
defects. (03 hrs.)

20
Marine Engine Fitter

42. Check cam shaft for bend

and crack. (02 hrs.)
43. Check crank shaft deflection.
(03 hrs.)
44. Checking cylinder blocks Description and function of
surface -major cylinder bore cylinder block - material used for
for tapered and ovality. (03 - cylinder & liners, effect of sea
hrs.) water with engine body, cylinder
45. Check main bearing for taper & liners. Construction of water
and ovality, clean oil gallery jacket passage and wall
passage and oil pipe lines. (03 thickness. Fixing of cylinder head
hrs.) and mountings. Fixing of
46. Check main bearing cap accessories like oil pump, water
bolt holes. (04 hrs.) pump, filters - oil flow passages
47. Check cam shaft bearing and cleaning plugs. (05 Hrs)
and tappet bolts. (02 hrs.)
48. Descaling water passage
and examine bursting
disc. (02 hrs.)
49. Check cylinder head for
warping. (05 hrs.)
50. Fixing of crank shaft and Engine bearing - classification
bearing and engine and location - material used.
entablature. (10 hrs.) Composition of bearing
51. Checking and adjusting of materials - shell bearing and
clearances end play etc. their advantages - special
(10 hrs.) bearing material for diesel
engine application bearing
failure and its causes - care and
maintenance. (07 Hrs)
52. Reassemble all parts of Need for lubrication system for
engine in correct sequence diesel engines – types used and
and torque all bolts and layout of the system by pass &
nuts as per makers full flow arrangement – types of
recommendations for oil pumps, oil filters, oil coolers,
engines. (20 hrs.) common troubles – care and
maintenance. (05 Hrs)

21
Marine Engine Fitter

53. Reassemble all parts of Engine assembly procedure need

engine in correct sequence for cleanliness and special tools
and torque all bolts and and gauges used for engine
nuts as per makers’ assembling, practice – periods of
recommendations for decarburizing and overhauling
engines. (15 hrs.) engine in terms of hours of run
54. Fit accessories & start and or mileage – running in
run the engine on stands. procedure of overhauled
(06 hrs.) engines. (04 Hrs)
55. Removing cylinder liners Cylinder liners – construction &
from cylinder block. (09 purpose –material used and
hrs.) finish provided types of liners in
56. Practice in measuring and use – methods used to fit the
refitting new liners as per samein cylinder bore,
maker’s recommendations. advantages of wet and dry liners
(08 hrs.) wear, pattern & allowable wear,
57. Precautions while fitting cylinder wear and its causes. (04
new liners. (05 hrs.) Hrs)
Professional Overhaul Oil pump, 58. Overhauling of oil pump, oil Friction - its meaning and
Skill 45 Hrs;Filters, Radiator, filters, oil coolers, air importance methods to reduce
Cooling system and cleaners and air filters. (08 friction in engines - use of
Professional check functionality. hrs.) lubricants - oil grease high
Knowledge 10 (NOS:ISC/N9445 59. Adjusting of oil pressure detergent oil for diesel engine
Hrs relief valves. (07 hrs.) lubricants.(05 Hrs)
60. Changing oil in the sump,
repairs to oil flow pipe line
and unions. (08 hrs.)
61. Removing radiator and Need for cooling an engine
water pump from engine, general description & types of air
cleaning & reverse flushing. and water –cooling used in
(08 hrs.) engine – layout of cooling
62. Radiator testing thermostat system and function of parts like
and refitting on engine. (05 radiator –thermostat & need to
hrs.) maintain engine working
63. Overhauling – water pump temperature. Effect of sea water
refitting – adjusting fan belt in marine engine cooling system.
tension and connecting Prevention of corrosion of
water pump with radiator engine parts from sea water. (05
with hoses & flushing Hrs)
cooling system of the
engine. (09 hrs.)

22
Marine Engine Fitter

Professional Overhaul air 64. Dismantling air compressor Description & operation of Air
Skill 45 Hrs; compressor, turbo and turbo chargers. (07 compressor, turbo chargers and
Professional charger and perform hrs.) common troubles &
Knowledge 10 Gas charging & leak 65. Cleaning all parts - maintenance. Description of
Hrs Testing of engine measuring wear - different types of pumps
refrigeration. reassembling all parts and (centrifugal, reciprocating, gear,
(NOS:ISC/N9446 fitting them in the engine. screw, etc.)(05 Hrs)
(08 hrs.)
66. Dismantling different types
of pumps, checking and
reassembling. (08 hrs.)
67. Basic procedure for gas Basic refrigeration system in
charging, leak testing and marine -operation and
general maintenance of maintenance. Marine paints its
marine engine specialty, types, Indian
refrigeration. (13 hrs.) standards, recommended paints
68. Recommended for inside and outside of
procedure for application of ships/vessel. Anti-fouling,
paints to ship/vessel. (09 leaching, pigment operation for
hrs.) paints. (05 Hrs)
Professional Check the cooling & 69. Troubleshooting in cooling Step by Step method of
Skill 25 Hrs; lubrication system and lubrication diagnosis of troubles in the
Professional and conduct system/engine checking up lubrication and cooling system,
Knowledge 07 necessary and correcting oil and water reasons for engine overheating
Hrs maintenance as per leaks. (15 hrs.) & remedies for the same. Crank
requirement 70. Changing defective packing case contamination and crank
(NOS:ISC/N9429) and gaskets -testing case ventilation, flow test rate
functioning of thermostat. recommended for radiator. (07
(10 hrs.) Hrs)
Professional Diagnosis engine 71. Diagnosis of engine faults Reasons for excessive exhaust
Skill145 Hrs;faults Erect & Install like main bearing - noises smoke overheating, vibration
Engines and ensure piston pin noise flywheel missing & hunting noises and its
Professional functionality. knock & valve noise and reasons for development of
Knowledge 28 (NOS:ISC/N9447 crank noises and diesel noises in engine, methods of
Hrs knock. (08 hrs.) rectification for noises for
72. Diagnosis of engine faults smooth working of the engine.
like smoky, exhaust, Engine assembling practice for
overheating, heavy overhauling of engine -
vibration, missing cylinders, procedure, observations,
exhaust noise, hunting precautions, alignments
characteristics of engine between spare parts, makers

23
Marine Engine Fitter

and erratic or irregular recommendation for setting of

idling. (07 hrs.) spare parts.
73. Diagnosis of reasons for Starting methods used for
starting difficulty in a diesel starting diesel engines used for
engine and rectifying the marine, brief description of each
faults. (06 hrs.) method - methods to eliminate
starting difficulty in a diesel
engine. (05 Hrs)
74. Practice in erecting Foundations for diesel engine in
overhauled engines on marine-details of foundation
stands & foundations. (05 bolts & nuts its dimensions.
hrs.) Boxes to suit engine base -
75. Preparation of templates of purpose of template need for
foundation holes of the aligning the engine on HD Bolts.
engine base. (06 hrs.) Checking methods for alignment.
76. Preparation of holding (04 Hrs)
down bolts and nuts and
boxes for foundation. (06
hrs.)
77. Starting engine on
foundation and observing
vibrations. (04 hrs.)
78. Start engine adjust idling Power transmission system -
speed and damping device types, belt pulley, chain, gear,
in pneumatic governor and coupling etc. Governors-
venture control unit. (07 pneumatic type- construction &
hrs.) operation - venturi unit and its
79. Checking performance of purpose and action - precaution
engine with off load to be observed in attending to
adjusting timings. (12 hrs.) the governor- definition of rated
speed - maximum speed -over
run of governors- purpose of
auxiliary venturi in the Governor
- principle of idling damper. (08
Hrs)
80. Start engine-adjusting idle Mechanical governors, Their
speed of the engine fitted construction, function and
with mechanical and operation under different load
hydraulic governors. (12 and speed and maintenance -
hrs.) common troubles and remedies
81. Checking-high speed including hydraulic governors.

24
Marine Engine Fitter

operation of the engine. (07 (02 Hrs)

hrs.)

82. Checking performance for Fuel injection Nozzles

missing cylinder by isolating description and operation of
defective injectors. – (16 each type spray angles and
Hrs.) orifices and their characteristic-
83. Dismantle and replace injector Tester- construction and
defective parts and function types of tests and their
reassemble and tefit back purpose. Effects of incorrect
to the engine. (12 hrs.) setting of nozzles on engine
84. Importance of correct performance. (08 Hrs)
setting of pressure - while
assembling the unit and
also fitting on to the engine.
(12 hrs.)
Professional Repair & maintain 85. Cleaning fuel tanks, Fuel feed system in diesels - Air
Skill 60 Hrs; Fuel feed systems, checking leaks in the fuel injection and airless injection
fuel Injection pump. lines. (06 hrs.) systems their general description
Professional (NOS:ISC/N9448 86. Soldering & repairing pipe and layout importance of water
Knowledge 12 lines and unions brazing separators, constructional
Hrs nipples to high pressure line details of water separators
studying the fuel feed (centrifuges).
system in diesel engines Fuel filters types &
draining of water constructional details - reasons
separators (centrifuges).- for using no. of filters sequence
(12 hrs.) of replacement of filter elements
87. Bleeding of air from the fuel -Importance of diesel fuel
lines servicing primary & cleanliness -
secondary filters removing types of diesel fuel HSD & HFO -
filters elements in pressure Description of oil fuel valves &
filters, overhauling of fuel their functions
valves. (12 hrs.) Constructional details of fuel
88. Dismantling an injection pumps, feed pumps
unserviceable fuel injection and governors -explanation of
pump. (07 hrs.) function and operation.
89. Feed pump governor Importance of fuel valve and
studying the parts and pump timing and method of
reassemble general advancing and retarding and its

25
Marine Engine Fitter

maintenance of fuel effects on the firing. (12 Hrs)

injection Pumps. (10 hrs.)
90. Removing a fuel injection
pump from an engine. (05
hrs.)
91. Refits the pump to the
engine reset timing -fill
adjust slow speed of the
engine. (08 hrs.)
Professional Maintain shop floor 92. Repairing of grease guns oil Importance of periodical
Skill 45 Hrs;tools &Equipments as cans-oil spray gun & other maintenance and upkeep of
per standard shop floor equipment. (09 shop equipments. Preventive
Professional procedure. hrs.) maintenance to avoid sudden
Knowledge 10 (NOS:ISC/N9449 93. Maintenance of drill press, and major failure. preparing
Hrs pedestal grinder, valve maintenance charts for
reface and air compressor.- machineries and follow up. (06
(14 hrs.) Hrs)
94. Repairing of injector tester, Safe working practice while
hoses, jacks and stands using work shop tools. (06 Hrs)
vacuum & compression
gauges. (13 hrs.)
95. Maintenance of washing
pumps, hydraulic presses
phasing and calibrating
machine. – (09 hrs.)
Professional Measure and test 96. Practice in joining wires & BASIC ELECTRICAL WORK Simple
Skill 60 Hrs;Electrical / Electronic soldering – (04 Hrs.) electrical circuit series & parallel
circuits/ components 97. Forming simple electrical circuits - identification of
Professional and check circuits. (03 hrs.) alternating current and direct
Knowledge 12 performance. 98. Measuring of current,
current meters -insulators and
Hrs (NOS:ISC/N9450 voltage and resistance. (03 conductors - types of resistance -
hrs.) ohm's law and its application -
99. Cleaning and topping up of common electrical terms and
a lead acid battery (03 hrs.)symbols-primary and secondary
100. Testing battery with
cells-lead acid battery
hydrometer, cell tester description - construction -
connecting battery to
common troubles and remedy .
charger. (07 hrs.) Safe working practice while
working on electrical systems.
(05 Hrs)
101. Studying electrical circuits Description of electrical circuits -

26
Marine Engine Fitter

in the engine assemble ignition system and the

checking loose, open and components- purpose of
short circuit in ignition induction coil, condenser, spark
circuits. (03 hrs.) plugs-common troubles in
102. Cleaning and testing spark ignition circuit and its remedy.
plugs. (05 hrs.) (03 Hrs)
103. Overhauling of distributor
assemble (06 hrs.)
104. Checking and setting
ignition timing. (06 hrs.)
105. Removing dynamo from Description of charging circuit-
engine, dismantling, operation of dynamo and
cleaning checking for regulator Unit- Ignition warning
defects, assembling and lamp-troubles & remedy in
testing for monitoring charging system.
action of dynamo & fitting Description of starter motor
to engine. (08 hrs.) circuit-constructional detail of
106. Removing starter motor starter motor, solenoid switches,
from the engine. (06 hrs.) common troubles and remedy in
107. Overhauling the starter starter circuit. (04 Hrs)
motor and testing of starter
motor. (06 hrs.)
ENGINEERING DRAWING (40 Hrs.)
Professional Read and apply Introduction to Engineering Drawing and Drawing Instruments –
Knowledge engineering drawing • Conventions
ED- 40 Hrs. for different • Sizes and layout of drawing sheets
application in the field • Title Block, its position and content
of work. • Drawing Instrument
(NOS:ISC/N9401
Lines- Types and applications in drawing
Free hand drawing of –
• Geometrical figures and blocks with dimension
• Transferring measurement from the given object to the free
hand sketches.
• Free hand drawing of hand tools and measuring tools.

Drawing of Geometrical figures:

• Angle, Triangle, Circle, Rectangle, Square, Rhombus,
Parallelogram.
• Lettering & Numbering – Single Stroke.

27
Marine Engine Fitter

Dimensioning
• Types of arrowhead
• Leader line with text
• Position of dimensioning (Unidirectional, Aligned)

Symbolic representation –
• Different symbols used in the Marine Engine Fitter trade.
• Concept and reading of Drawing in
• Concept of axes plane and quadrant
• Concept of Orthographic and Isometric projections
• Method of first angle and third angle projections (definition
and difference)
Reading of Job drawing related to Marine Engine Fitter trade.
WORKSHOP CALCULATION & SCIENCE (30 Hrs.)
Professional Demonstrate basic Unit, Fractions
Knowledge mathematical concept Classification of unit system
and principles to Fundamental and Derived units F.P.S, C.G.S, M.K.S and SI units
WCS- 30 Hrs.
perform practical Measurement units and conversion
operations. Factors, HCF, LCM and problems
Understand and Fractions - Addition, substraction, multiplication & division
explain basic science Decimal fractions - Addition, subtraction, multiplication & division
in the field of study. Solving problems by using calculator
(NOS:ISC/N9402 Square root, Ratio and Proportions, Percentage
Square and square root
Simple problems using calculator
Applications of Pythagoras theorem and related problems
Ratio and proportion
Ratio and proportion - Direct and indirect proportions
Percentage
Percentage - Changing percentage to decimal and fraction
Material Science
Types metals, types of ferrous and non ferrous metals
Physical and mechanical properties of metals
Introduction of iron and cast iron
Difference between iron & steel, alloy steel and carbon steel
Properties and uses of rubber, and insulating materials
Mass, Weight, Volume and Density
Mass, volume, density, weight and specific gravity, numericals
realted to sections L,C O.
Related problems for mass, volume, density, weight and specific
gravity

28
Marine Engine Fitter

Heat & Temperature and Pressure

Concept of heat and temperature, effects of heat, difference
between heat and temperature, boiling point & melting point of
different metals and non-metals
Heat &Temperature -Transmission of heat - Conduction, convection
and radiation
Co-efficient of linear expansion and related problems with
assignments
Problem of heat loss and heat gain with assignments
Thermal conductivity and insulators
Concept of pressure - Units of pressure, gauge pressure and gauges
used for measuring pressure
Basic Electricity
Introduction and uses of electricity, electric current AC,DC their
comparison, voltage, resistance and their units
Trigonometry
Measurement of angles
Trigonometrical ratios
Trigonometrical tables
Project work / Industrial visit

Broad Areas:

a) Inbound and outbound process management in warehouse.

b) Generating reports using MIS systems
c) Good practices associated with reporting activities and their benefits.
d) Use of Material Handling Equipments in different in-plant setups, their technical and practical
limitations, etc.

29
Marine Engine Fitter

SYLLABUS FOR CORE SKILLS

1. Employability Skills (Common for all CTS trades) (120 Hrs )

Learning outcomes, assessment criteria, syllabus and Tool List of Core Skills subjects which is
common for a group of trades, provided separately in www.bharatskills.gov.in / dgt.gov.in

30
Marine Engine Fitter

ANNEXURE-I

MARINE ENGINE FITTER

MARINE ENGINE FITTER (For batch of 20 candidates)

A. TRAINEES TOOL KIT

S No. Name of the Tool &Equipment Specification Quantity

1. Hammer Ball peen 0.75 Kg 21(20+1)Nos.

2. Chisel cold flat 19 mm X 200 mm 21(20+1) Nos.

3. Steel rule 15 cm (English and Metric) 21(20+1) Nos.

4. Screw driver 15 cm 21(20+1) Nos.

5. Screw driver 30 cm 9mm Blade 21(20+1) Nos.

6. Screw driver 20 cm 9mm Blade 21(20+1) Nos.

7. Spanner D.E. set of 12 metric 8-32 mm 21(20+1) Nos.

8. Pliers combination 15 cm 21(20+1) Nos.

9. Centre Punch 21(20+1) Nos.

10. Hand File Flat 200 mm (Second Cut) 21(20+1) Nos.

11. Ring spanner set of 12 metric 8-32 mm 21(20+1) Nos.

12. Steel tool box with locks and keys 21(20+1) Nos.

13. Safety goggles 21(20+1) Nos.

14. Safety Helmets 21(20+1) Nos.

15. Hand Gloves (Leather) 21(20+1) Nos.

B. INSTRUMENTS AND GENERAL SHOP OUTFIT

TOOLS & EQUIPMENT

16. Rule Steel 30cm 2 Nos.

17. Dividers Spring 15 cm 2 Nos.

18. Prick Punch 15 cm 5 Nos.

31
Marine Engine Fitter

19. Chisel cross cut 9x3 mm 5 Nos

20. Hammer ball Peen 0.5 Kg 5 Nos.

21. Hammer copper 1 Kg with blade 2 Nos.

22. Engineer square 15 cm blade 5 Nos.

23. Scriber 15 cm 5 Nos.

24. Scriber block universal 1 No.

Marking out tables 90 cm x 60 cm x 90 cm (high) 1 No.

25.

26. Surface plate 60 x 60 cm blade 1 No.

27. Angle Plate 1 No.

28. Hacksaw frame 5 Nos.

V - block 75 x 38 mm pair with clamps 2 Nos.

29.

30. Punch hollow set of 6 2 sets

31. Number Punch set 3 mm 1 set

32. Letter Punch set 3 mm 1 set

33. Hand vice 150 mm 2 Nos.

34. Screw driver, Electrician type 20cm size 2 Nos.

35. File, flat 35cm bustard 2 Nos.

36. File, flat 25 cm second cut 2 Nos.

37. File flat 20 cm smooth 2 Nos.

38. File flat safe edge 25 cm smooth 2 Nos.

39. File, triangular 15 cm second cut 2 Nos.

40. File, half round 40 cm second cut 2 Nos.

41. File round 30 cm, Second cut 2 Nos.

42. File square 20 cm second cut 2 Nos.

Screw Pitch Gauge (BSW,BSP,BSF 1 Set Each

43.
and Metric)

32
Marine Engine Fitter

Drill, Twist, metric 3mm to 12mm by 1mm 1 set

44.
parallel shank

Taps and Dies complete set in box B.A. ,B.S.W. ,BSF 1 set
45. American and metric

H.S.S Hand reamer, adjustable 10.5 mm to 11.25 mm 1 set

11.25 mm to 12.75 mm 12.78mm
46. to 14.25 mm and 14.25 to
15.75mm

47. Scraper, flat 25 cm handled 2 Nos.

48. Scraper half round 25cm 2 Nos.

49. Scraper triangular 25cm 2 Nos.

50. Micrometer outside 0 to 150mm 1 set

51. Micrometer (Inside ) 25mm to 150mm 1 set

Vernier caliper Depth to read both set 25 or 20 cm inside outside in 1 Nos.

52.
inches and mm

53. Hammer planishing 2 Nos.

54. Setting hammer 2 Nos.

55. Mallet (Wooden) 2 Nos.

56. Trammel 30 cm 1 No.

57. Blow lamp 0.5 litre 2 Nos.

58. Soldering iron 120 watts 2 Nos.

59. Soldering iron, copper 225 gms ( Fire heated ) 2 Nos.

60. Pliers nose ( round and straight) 2 each

61. Snip straight 1 No.

62. Pot melting 2 Nos.

63. Poker 2 Nos.

Open Spanners, double ended set of 12 metric size 5sets

64.
8 to 32

33
Marine Engine Fitter

Spanners, double off-set double set of 7 W/W from 3 mm to 13.5 5sets

65.
mm

Double open ended ignition Ox 1 to 8x9 set of 5 Spanner, 1 set

66.
spanner of B.A. Clyburn 15cm

Adjustable Spanner 6inch, 12inch &18 inches 1 each

67.

68. Box spanner set upto 32 mm 1 set

69. Spanners ring of set of 6 S.I. 1 set

70. Spanner for sparking plug 1 set

71. Pipe Ranches Stilson type 6,12, 18 inches 2 each

72. Set of Allen Key 1 mm to 12 mm by 1mm 2 set

Double open ended spanner A/F size from 7.5 mm x 99 mm to 1 No.

73. American 19 mm x 20.5 mm set of 6

74. Torque Wrench 1 No.

75. Drill Drift 10mm x 150mm 2 Nos.

76. Grease Gun 2 Nos.

77. Oil Can 0.5 liter 2 Nos.

78. Chain block 1 ton capacity 1 No.

79. Tray cleaning 45 x 30 cm 1 No.

Drilling machine pillar type 1 No.

80. capacity upto 20mm dia with
motor
81. Valve Grinding Stick ( consumable ) 7 Nos.

Valve seat cutting tools complete 1 set

82. with guide & pilot bar ( all angle) in
a box
83. Extractor stud "ezy out" Type 1 set

84. Compression gauge 1 No.

85. Oil Stone ( consumable ) 2 Nos.

34
Marine Engine Fitter

Piston Ring Remover and 1 set each

86.
compressing tool

Fire extinguisher Arrange all proper NOCs and As per

87. equipment from municipal / requirement
competent authorities.
88. Tachometer ( counting type ) 1 No.

89. Puller set 6 inch & 12 inch 1 set

90. Lifting jack mechanical 3 ton 2 Nos.

Injection testing set (Hand 1 No.

91.
operated)
92. Injection cleaning kit 2 sets

Tube Expander with cutter (for 1 Set

93.
copper tubes)s

C. GENERAL MACHINERY

94. Bench Grinder with two 17.5 cm wheels 1 No.

95. Arbor press hand operated 2 ton capacity 1 No.

Diesel engine cut away model two (One 2 stroke & one 4 stroke) 1 No.
96. show working parts for
demonstration
Diesel engine 4 stroke Multi 4/6 vehicular type Indian Make 1 No.
97. cylinder contemporary model

Petrol engine (Running condition, 1 No.

98.
car type) Indian make

Diesel engine (Running condition) 1 No.

99.
Stationary type

100. Petrol engine vertical (2 stroke) 1 No.

Portable Hand Blower Electrically 1 No.

101.
Operated

102. Battery charger 1 No.

103. Hydrometer (consumable tool) 1 No.

35
Marine Engine Fitter

D. WORKSHOP FURNITURE
Work bench 250x120x75 with four vices of 12.5 5 Nos.
104.
cm

Locker with 8 drawers (standard size) 2 Nos.

105.

106. Metal Rack 180x150x45cm 2 Nos.

107. Steel almirah / cupboard 1 No.

108. Black board and easel 1 No.

109. Instructor's Desk or table 1 No.

110. Chair 1 No.

Note: -
1. All the tools and equipment are to be procured as per BIS specification.

36
Marine Engine Fitter

ABBREVIATIONS

CTS Craftsmen Training Scheme

ATS Apprenticeship Training Scheme
CITS Craft Instructor Training Scheme
DGT Directorate General of Training
MSDE Ministry of Skill Development and Entrepreneurship
NTC National Trade Certificate
NAC National Apprenticeship Certificate
NCIC National Craft Instructor Certificate
LD Locomotor Disability
CP Cerebral Palsy
MD Multiple Disabilities
LV Low Vision
HH Hard of Hearing
ID Intellectual Disabilities
LC Leprosy Cured
SLD Specific Learning Disabilities
DW Dwarfism
MI Mental Illness
AA Acid Attack
PwD Person with disabilities

37
Marine Engine Fitter

38