Product User Manual

Horizontal Steam Sterilizer

GYNE-49
Contents

Chapter 1 Warnings----------------------------------------------------------------------1

Chapter 2 Overview---------------------------------------------------------------------2

Chapter 3 Structure chart---------------------------------------------------------------2

Chapter 4 Technical feature------------------------------------------------------------3

Chapter 5 Technical parameter--------------------------------------------------------5

Chapter 6 Installation requirement----------------------------------------------------6

Chapter 7 Method of application------------------------------------------------------7

Chapter 8 Maintenance----------------------------------------------------------------13

Chapter 9 Packing list-----------------------------------------------------------------17

Chapter 10 Schematic diagram-------------------------------------------------------17

Chapter 11 Appendix------------------------------------------------------------------20
Chapter1 Safety Warning
Sterilizer must posit according to the manual.
1.2 Forbidden to put liquid, strong acid and alkali item, particle, Thermal expansion item, inflammable,
explosive, airtight container (especially glassware), high temperature resistant items into the sterilizer
sterilization.
1.3 Sterilizer is quick-opening pressure vessel; it is not forbidden sterilizer to force open the door before
the end of the sterilization cycle.
1.4 The main body is composed of cylinder and steam generator, the steam generator water source and
quality should comply with the appendix A. 1 Quality index of supply water.
1.5 The loading capacity shall not exceed 80% of the sterilizer’s volume. It is forbidden to jam the
discharge outlet, exhaust port and water outlet.
1.6 Sterilizer external power source AC380V adopts three-phase five-wire system; the power is attached
on the nameplate; the external power source should be connected to reliable ground wire; neutral wire
and ground wire cannot be connected together.
1.7 Sterilizer is equipped with safety valve and should be send to the state certification and inspection
organization regularly.
1.7.1 Sterilizer to run the program with microcomputer control, relief valve should not trip in the normal
working state.
1.7.2 Steam generator is equipped with pressure controller; the highest control pressure is 0.25MPa.
1.7.3 The pressure relief valve should be decompressing every month.
1.7.3.1 The set pressure is less than 0.24MPa; the reseating pressure is more than 0.217Mpa.
1.7.3.2 Set the oven temperature to 138 ℃, the relief valve should be able to normal decompression and
close.
1.7.4 If the pressure relief valve can't decompress and closing normally, it should be replaced to
qualified safety valve immediately.
1.8 Each end of the sterilization cycle, the objects should be take out after the sterilization room
temperature dropped to below 90℃ and gloved to prevent burns. Everyday after the sterilization cycle
ends, the power control button of the sterilizer door should be closed at first, then to disconnect the head
power supply circuit breaker on the building, and close the water cut-off valve.
1.9 There are several of warning signs on the sterilizer’s outside; the operator should keep in mind the
warnings.
1.9.1 Warning signs ( Figure 1).

Figure 1

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1.9.2 The meaning of
1.9.2.1 Warning: may cause serious harm to human.
If not according to our method of using, you may cause damage to the equipment.
1.9.2.2 Please read this manual carefully and to operate, maintain and repair strictly according to the
requirements.
1.9.2.3 Before the opening of sterilizer, please to confirm the sterilization indoor pressure drops to
0MPa and the relief valve interlocking is unlock. If forced open, high temperature and high pressure
steam would cause accidents such as burns.
1.9.2.4 Sterilizer must be placed alone, ventilation, capacious, bright, smooth and firm ground, and not
to put it in the same space with other equipment and corrosive goods. The ground bearing capacity
should be not less than 1.5 times of the machine weight.
1.9.2.5 Sterilizer should be put in the location where it is easy to disconnect.

1.9.3 The meaning of

1.9.3.1 When the sterilization cycle ended, if the sterilization room temperature is too high, there will
be a lot of hot air exude from sterilization indoor, please don't put the face and hands near the
sterilization room.
1.9.3.2 Please do not close and block the steam exhaust port.

1.9.4 The meaning of alarm

1.9.4.1 The external power source should be connected to reliable ground wire; neutral wire and
ground wire cannot be connected together.The power line L1-L3, ground wire N and ground line E
should be connected according to manual, neutral wire and ground wire cannot be connected together.
1.9.5 The power line shall not to put with strong acid and alkali items, the line pipe should be fixed.
1.9.6 Sterilizer should be disconnected after using.
1.9.7 The external power source should be connected to reliable ground wire. It is strictly prohibited to
use this equipment without reliable ground wire, it may cause the operator to get an electric shock.

Chapter 2 Overview
Horizontal steam sterilizer (hereinafter referred to as the sterilizer), applied pressure saturated steam
to sterilize. The principle is to use gravity displacement, make the steam from top and bottom in the
sterilizer, the cold air discharges from the bottom hole, the cold air replaced by saturated steam, using
the released latent heat of steam to make items sterilized.

Chapter 3 Structure Chart

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1.Power supply 2.Absence alarm 3. Vapor generator 4.Vapor generator 5.Vapor
work power generator
pressure gauge
6.Sterilizer 7.Relief valve (in 8.Manual relief 9Manual water 10.Manual
pressure gauger the case) valve outlet valve exhaust valve
11.Water 12.Caster 13.Control panel 14.Door handle 15.Manual
level observation Safety pin
window
16.Door of 17.Above right 18.Electrical box 19.Lower right 20.Power line
sterilization room door plank (In the case) door plank

21.Water inlet 22.Pressure relief 23.Water (steam)

outlet outlet

Chapter 4 Technical Feature

4.1 The temperature of sterilizer’s work environment is 5℃～40℃, relative humidity is no more than
85%, the pressure is 70KPa～106KPa. The altitude is or below 2000m. The sterilizer should store in the
temperature of -20℃~55℃, relative humidity is or less than 80%, no corrosion gas and well-ventilated
conditions.
4.2 Due to the sterilizer is fixed, the power connection is permanent, and the main power circuit breaker
should be installed on the building.
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4.3 The size and basic parameter of sterilizer are conformed to the requirements of relevant regulations
in Safety Technology Supervision Provisions of the Fixed Pressure Vessel and Manufacturing
Supervision and Management Measures of the Boiler Pressure Vessel.
4.4 Sterilizer is quick-open door type, equipped with safety interlock, screen graphics, text display and
warning lights.
4.5 Sterilizer pressure (temperature) indicator (double scale) is analog, accuracy of 1.6 degree, dial scale
is from -0.1 to 0.4 MPa, when the atmospheric pressure is 70 KPa to 106 KPa, the pressure gauge
reading as zero ( Figure 1a). Vapor generator pressure meter’s dial scale is from 0 to 0.4 MPa( Figure
1b).

Figure 1a Figure 1b
4.6 Sterilizer is controlled by a microcomputer control system, with water level, time, temperature
control, automatic power off function, the alarm of and water cut-off and over temperature, and the dual
protection of low water level.
4.7The sterilizer protection level is 1 grade, the pollution level is 2 grade, overvoltage category is Ⅱ
class, operating conditions is continuous operation.
4.8 Sterilizer is using the control panel to operate, the interface has a menu and graphics display.
4.9 Sterilizer is marked warning and prompt tag in striking place, to inform the operator to master the
importance of operating essentials, and to observe the safety precautions.
4.10 The work pressure is 0.217 MPa, the noise is lower than 65 dB（A-weighting）.
4.11 The external power source is connected to reliable ground wire, and has the obvious mark to it.
(Figure 2)
4.12 The sterilizer is equipped with the vapor generator water inlet solenoid valve and Steam inlet valve
of sterilization room.
4.13 The sterilizer is equipped with the manual exhaust valve (the frequency of preheating can also be
manually controlled), and can be subject to manual exhaust and trace exhaust to ensure that the sterilizer
can discharge the cold air in the sterilization room in the sterilization cycle to ensure the sterilization
effect.
4.14 Sterilizer is equipped with a built-in steam generator, use the solution (water) which the boiling
point is 100 ℃ produce steam to sterilization.
4.15 Sterilizer steam generator has a water level observation window, which marked with high and low
water level, the heating power will be shut off when the water below the level, the warning light will
hint and touch screen will display. (Figure 3)
4.16 Sterilizer is equipped with pressure test connector (use for pressure testing), and marked with the
words "PT", usually sealed by a cap (Figure 4)
4.17 Sterilizer is equipped with temperature test with connector (use for temperature testing), and
marked "TT", usually sealed a cap. (Figure 5)
4.18 Sterilizer is equipped with carrying baskets, and there are carrying baskets are fixed, to prevent
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sliding.

Ground

Figure 2 Figure 3

Figure 4 Figure 5

Chapter 5 Technical Parameter

5.1 The sterilizer is built-in with a steam generator.
5.1.1 Power supply voltage is ac 380 v, 50 hz, power is showed in table 1, steam pressure is 0.217 MPa.
5.1.2 Set the pressure deviation of the safety valve should not exceed ± 3% of the setting pressure, or
set the pressure limit deviation should not exceed the set pressure of ± 0.015MPa larger value. Safety
valve opening and closing pressure should not be greater than 0.04MPa, while equipped with a pressure
controller, when the pressure is greater than 0.24MPa, the automatic cut off the heating tube heating
power and the front door shows the heating green heating indicator light off state.
5.1.3 Steam generator is equipped with power indicator light (red) and heating indicator light (green), to
display the running state of the steam generator (power indicator light only shows the power status, the
light is to display heating tube heating running state), absence alarm (power off or opposite order three
lines).
5.1.4 The steam generator is equipped with the Steam inlet valve and manual water outlet .
5.2 The series of sterilizer’s inner diameter, volume, shape and size to see the following table:
Table 1
（L） （mm） (Kg) (Kw) Fuse （mm）
Volume Inner diameter Net weight Power Shape and size
120 Φ400×960 230 2.5Kw×3 RT-18 380V 16A 1160×622×1550
200 Φ500×1020 250 3Kw×3 RT-18 380V 20A 1460×722×1650
300 φ600×1050 270 4Kw×3 RT-18 380V 25A 1460×822×1750
5.3 Sterilizer and sterilization room
5.3.1 The rated working pressure of sterilization room is 0.217 Mpa.
5.3.2 The sterile room equipped with safety valve, setting pressure is or less than 0.24 MPa.
5.3.3 Sterilizer control system is control panel, with graphics and pressure buttons.
5.3.4 Sterilization temperature range is 121 ~ 134 ℃ with five grades to option (factory Settings are
121℃-20min, 126℃-15min, 134℃-4min and corresponding sterilization time are saved in the control
panel buttons marked with temperature; Temperature and time only can be increased, could not be
diminished).
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5.3.5 Effective sterilization time setting range are 0 ~ 60 min, the indication error of no more than plus
or minus 1% (time range is display 0 ~ 9999min).
5.4 Sterilizer is equipped with fuse.
5.4.1 The specifications of main power source fuse are shown in Ttable 1.
5.4.2 The specification of control circuit fuse is T2AL AC250V 2A.
5.5 Sterilizer is equipped with safety interlock.
5.5.1 When sterilizer door closed, starting the run button, the safety interlock is locked (90℃ lower, the
safety interlock could be unlocked). After the sterilization room temperature over 90℃, interlocking
device could not unlock (forbidden to unlock force), with hints of text and graphics.
5.5.2 The process of the sterilizer door opened temporarily; when starting the running button, the door is
locked (the interlock red lamp lights up in the control panel. When the control panel displays the
temperature below 90℃, you can press the key▲ and ► for 3 seconds to unlock; it is prohibited to
unlock forcibly).
5.5.3 After the end of countdown of sterilization, when the buzzer prompts and shows END, the manual
vent valve is opened (when sealing the container or the glass ware, the manual vent valve should be
controlled and should not be opened too big in order to avoid burst). When the steam pressure is relieved
in the sterilization room, the pointer of the pressure gauge returns to zero. After the temperature falls to
below 90℃ and the buzzer prompts and shows END, the safety interlock is unlocked (the interlocking
light goes out), and then the door is opened.
5.5.4 In the sterilization process manual exhaust valve should always open to the "three grid" of the
micro-exhaust state, so that sterilization indoor cold air continue to discharge, to ensure that the
sterilization effect.
5.6 Lifetime of sterilizer safety interlock is 5000 sterilization cycles (a sterilization time as a cycle, about
five years).
5.7 Stowage box of sterilizing stuff see the Table 3.

Chapter 6 Installation Requirement

6.1 Sterilizer must be installed in a separate building where bright, ventilate, surface smooth and tough,
with discharge of sewage sewer. The ground bearing capacity must more than 1.5 times of the machine
weight.
6.2 Sterilizer is strictly forbidden to position near the strong corrosive, toxic, flammable, explosive and
other items.
6.3 Sterilizer’s location should be leave enough space to operation and maintenance, sterilizer’s location
should be leave enough space for the objects in and out the sterilization room, the left, right and back
safe distance to building is not less than 1.5 meters. It cannot be placed in the location of the power
supply hardly to cut and to operation.
6.4 Sterilizer is equipped with castors for lifting and carrying, when the position is confirmed,
positioning screw should be fixed feet to the ground, to prevent shifting for a long time operation that
will causes the sterilizer operating fault or accident.
6.5 Sterilizer should be connected with the outside world through insulation pipes, and the power line

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should be fixed to prevent wearing or short cut.
6.6 The sterilizer external power source adopts three-phase five-wire system; shall be installed breaker
which power greater than nameplates on the buildings (with leakage protection) and identify with words
"dedicated". Sterilizer should be fixed and connected to the ground wire, neutral wire and ground wire
cannot be connected together. Circuit breaker shall conform to the requirements of GB 14048.1 and
GB14048.3. And be installed in the place the operator easy to reach.
6.7 Sterilizer is equipped with the steam generator, it is needed to be connected with external water
supply.
6.7.1 The steam generator inlet should be connected with 1/2 "metal corrosion resistance, high
temperature resistance and high pressure resistance pipe.
6.7.2 The manual stop valve should be installed between the steam generator and the external water
supply pipe, the cut-off valve should be open during sterilizer operation.
6.7.3 The steam generator is equipped with the water feed solenoid valve and the check valve. The
external water pressure should be greater than 0.15Mpa.
6.7.4 External water quality should comply with the specification requirements for the water quality in
the Appendix A.

Chapter 7 Method of Application

7.1 The preparation of starting
7.1.1 Before operation, the following steps should be observed;
OFF ON
7.1.1.1 Close the power circuit breaker.
7.1.1.2 Open the sterilizer power lock which on the front panel. (Figure 6).
Power Supply
7.1.1.3 Check all electronic parts on the front panel of the sterilizer whether it’s
normal; Figure 6
7.1.1.4 The steam generator power indicator shows red. (heater does not to
work).

Figure7

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7.1.2 Control panel is bright and displays as initial state.
a﹚The names and usages of the control panel. (Figure 7)
1) The heating lamp: When entering the sterilization cycle, the heating lamps flash in turn. When
entering the sterilization time, the lamps go out;
2) The sterilizating lamp: When entering the sterilization time, the sterilization lamps flash in turn.
When entering the cooling time, the lamps go out;
3) The cooling lamp: When entering cooling time, the cooling lamps flash in turn. When entering the
next time, the lamps go out
4) END lamp: When entering the end time, the finish lamps flash in turn until the sterilization door is
opened and the finish lamps go out;
5) The water level lamp: The lamp of the place in which the water level is located will light up (if the
water level is too much, the lamp for “too much” water level will light up to prompt to lower the
water level to running water level);
6) The lamp for door opened: The lamp bright shows the door is open;
7) The lamp for door closed: The lamp is bright, which shows that the door is opened. The lamp goes
out, which shows that the door hasn’t been closed. When the door is closed in place, the status lamp
is bright;
8) Interlocking lamp: When the sterilizer door is closed in place for 3 seconds, the interlocking lamp
lights up;
9) Display window: It can display the temperature and time of the sterilization pot. At end, it can
display End；press the key►to display the temperature of the evaporation boiler (at the same time,
the display window 2 displays ).
10) The key F: For the testing key of safety valve, press the key F to set the temperature more than
138℃(the relevant pressure 0.24MPa﹚. When reaching the setting temperature (pressure), safety
valve should jump. If the safety valve cannot jump, it should be replaced with the qualified safety
valve;
11﹚ 121℃,126℃,134℃ button; according to the relevant provisions of the state, lock three cycles
121℃ not less than 20min, 126℃ not less than 15min, 134℃ not less than 4min；
12﹚Setting: For setting (confirming) button, first press this button, press the key ▲▼◄► to modify
parameters, and then press this key to confirm. After the key “SET” is pressed for more than 5 seconds,
the instrument enters the setting state of other parameters;
13）Shift key:
▲ is addend key. When setting parameter, press the key, plus 1 at setting value flicker bit.
▼ is subtrahend key. When setting parameter, press the key, minus 1 at setting value flicker bit.
►is the right shift key. When setting parameter, press the key, enable the setting parameter flicker bit to
shift a bit towards the right side.
◄ is the left shift key. When setting parameter, press the key, enable the setting parameter flicker bit to
shift a bit towards the left side.
14﹚Start/stop key: After the completion of parameter setting, press this key to start, and press for more
than 3 seconds to stop（This function is only applicable when the temperature inside the sterilization pot
is below 90℃）.
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15) Exhausting key: press this button to automatically discharge the cold air to 102 degrees when the
sterilization process is warming up.
7.2 The preparation of the sterilizer running
7.2.1 The sterilization items are packed and put into he loading basket.
7.2.2 When the sterilizer door is opened, pull out the manual safety pin and turn the door handle to the
stop position (the control panel "door is open"), the door opening and closing handle flashes, and the
door is turned to the stop position Control panel "door has been closed"), door opening and closing
handle indicator light (Figure 8).

Figure 8
7.2.3 The loading baskets of the sterilization items are put into the sterilization room in turn, and should
not exceed 80％ of the volume of the sterilization room (should not block the steam inlet, the discharge
port of the safety valve, the discharge outlet of cold air and other channels).
7.2.4 Shut the sterilizer door to the closed position, revolve the handle of door opening and closing to
the stop position towards the right (the lamp for ‘door has been opened’ on the control panel lights up).
7.2.5 After the temperature key of the sterilization item on the control panel is pressed, the lamp in the
key lights up.
7.3 Sterilization operation process
7.3.1 According to the requirements of sterilization items, select the key 121℃,126℃,126℃,F;
7.3.1.1 After 121℃ key is selected, the display window 1 shows 121℃ ( the temperature is
non-adjustable), and the display window 2 shows 20min (in order to ensure the sterilization effect, time
can be only added, but should not be subtracted).
7.3.1.2 After 126℃ key is selected, the display window 1 shows 126℃ ( the temperature is
non-adjustable), and the display window 2 shows 15min (in order to ensure the sterilization effect, time
can be only added, but should not be subtracted).
7.3.1.3 After 134℃ key is selected, the display window 1 shows 134℃ ( the temperature is
non-adjustable), and the display window 2 shows 4min (in order to ensure the sterilization effect, time
can be only added, but should not be subtracted).
7.3.1.4 After the key F is selected, the display window 1 shows the adjustable temperature figure, and
the display window 2 shows the sterilization setting time.
7.3.1.5 Enter the sterilization cycle
When the automatic exhaust key is not selected, no matter which key to be chosen (before pressing the
start key, you can press any key to set), preheating lamp starts flashing circularly. Shut the manual vent
valve (adjust the preheating cycle times by the manual vent valve), namely;

（1）When the temperature of the evaporator reaches 110℃, the display window 2 shows ,

and the buzzer beeps 20s. The steam inlet valve is opened, steam enters the sterilization room;
（2）When the temperature of the sterilization room reaches 110℃, the display window 2 shows
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 and the buzzer beeps 20s. The exhaust magnetic valve is opened automatically.
(3) These above steps will be circled for 3 times. When the 4th times starts, we suggest it better to
open the exhaust steam valve to the micro exhaust steam position (Figure 9) until sterilization room
rise to the chosen temperature
Manual exhaust steam valve Manual exhaust steam valve
on on

Micro exhaust steam Micro exhaust steam

off off

Figure 9 Figure 10
(4) Enter the choice of the sterilization temperature intervals
a﹚When reaching too much water level, the sterilizer doesn’t work with buzzer beep. At this moment,
manually open the Water outlet and Pressure relief outlet to lower the water level to the standard water
level, and stop the buzzer. When the water level is lower than the standard water level in the sterilization
cause, conduct the automatic replenishing water. The external water source pressure should be greater
than 0.15Mpa.
b﹚The evaporator starts heating (when needing to examine the temperature in the evaporation boiler,
press the key ►on the control panel. The display window 2 shows , and the display window
1 shows the temperature in real time. Press the key ►to exit). After the end of preheating, the
sterilization lamp on the sterilizer panel lights up to enter the choice of sterilization temperature period
(as shown in the Figure 11).
Interlocking Unlocking

combination key combination key

SET

Figure 11 Figure 12
c﹚When the sterilizer door is opened and the lamp for door opened lights up, the starting key is pressed
to lock the safety interlocking (the interlocking lamp lights up). When the temperature in the sterilization
room is below 90℃, press the key ▲►at the same time about 3s to unlock (see Figure 12). At the
temperature of more than 90℃, unlock cannot conduct(it is prohibited to unlock forcibly).
7.3.2 When the temperature in the sterilization room reaches the selected temperature, start countdown .
The temperature selecting key has the corresponding sterilizing time. The sterilizing time can only be
increased, but should not be reduced.
7.3.3 If “F”safety valve testing key is used, temperature and time can be set freely.
7.3.4 After the end of the sterilizing countdown, the display window 2 shows , and the
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buzzer beeps. , press the key ►to stop the beep and the flash of the display window; at the same time,
the exhaust steam cooling lamp starts to flash into the automatic exhaust steam cooling stage.(When the
automatic exhaust key is not selected, users should turn the manual exhaust steam valve to “ON”)
(Figure 10)
7.3.5 When the temperature in the sterilization room lowers below 90℃ , the countdown is over, and
the display window shows . The sterilizer door is unlocked, the sterilizing course is over, and
the buzzer hints.
7.3.6 Revolve the handle for door opening and closing towards the left to the stop position, open the
sterilization room and take out the load basket.
7.3.7 If conducting the next sterilization cycle, repeat the above operation course (the water level of
evaporator adds to the running water level automatically).
7.3.8 If no longer sterilizing, shut the Water inlet. Manually open the Water outlet (make the evaporation
boiler drain smoothly) to drain the water.
7.3.9 Shut the sterilizer to control the power lock, disconnect the power circuit breaker of the building,
and shut the door of the sterilizer.
7.4 Select the key “F” to conduct the safety valve testing
7.5 Setting the temperature value and the error testing of indicated temperature of pressure gauge;
7.5.1 For the correction method of empirical coefficient, correct the SC value of temperature sensor
﹙PT100﹚, enable the display window of the control panel to be basically identical with the indicating
temperature of the pressure gauge.
7.5.2 For instrument testing method, through the temperature test connector ﹙T T﹚, place the
temperature tester and seven sensor at the special position according to the standard.
7.5.3 For temperature error, the sampling sensor of temperature tester and the temperature sensor of the
sterilizer should be at the same place. the temperature on the display window of the control panel and
the temperature upper limit on the temperature tester should be within 0～3℃.
7.5.4 For temperature uniformity test, 7 sensors are set according to the standard. The difference in
temperature should be in 2℃ in the same time.
7.5.5 (as shown in Figure 13)The SC value in three keys of 121℃,126℃ and 134℃ has been corrected,
and is basically identical with the value of the pressure gauge. In generally, do not modify at will. Time
settings may have difference with the actual demand of the users.
7.5.5.1 SC value setting method: After long pressing the setting key for 5 seconds , the display window
shows (as shown in Figure 14). Pressing ▲▼◄►to adjust the display window 2 shows “0118”(as
shown in Figure 15); after pressing the setting key, the display window 1 shows “121”. Press the key
▲▼to adjust SC value of 121℃; after pressing the setting key, the display window 1 shows “126”.
Press the key ▲▼ to adjust SC value of 126℃; after pressing the setting key, the display window 1
shows “134”. press the key ▲▼to adjust SC value of 134℃; finally, press the setting key to save.

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 Figure 14

Figure15
Figure 13
7.6 The operation steps of parameter setting key
a. Press the key “F” on the control panel, press the key▲▼◄►to modify the parameters, and then
press the confirmation key to confirm.
b. In order to avoid the confusion of the data, do not modify the data that are not associated at will.
7.7 The dismantling method of the left and right doors.
7.7.1 Unload the door plank（First below the top）
The sterilizer have 2 pieces of door plank on both sides, each door is equipped with two bolt (Figure
16). If you want to open the right side, you need to unload the Lower right door plank, lift the door
plank and move out (see Figure 17). If the Upper right door plank need to be lifted, according to the
method above.

Upper right door plank


 Lower right door plank
Bolt
 Slot

Figure 16 Figure 17
7.7.2 Install the door plank(Fist above the top)
Install the Upper right door plank at first, the four horizontal card slot aim to the bolt (Figure 18)
respectively. After pushing the downward pressure, to insert the bolt into the card slot, complete the
Upper right door installation. To install the Lower right door plank is the same method.

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 

Figure 18

Chapter 8 Maintenance
8.1 The sterilizer should be check everyday before starting, the mechanical structure is or not damaged,
safety interlock is or not normal, all going well you can operate normally. The service life of the
sterilizer safety interlock is 5000 cycles (about five years), it should be check regularly. If it is
breakdown, its need to contact the manufacturer for professional maintenance and replacement.
8.2 when the sterilization is finished everyday, the power button should be shut down, the power supply
circuit breakers should be disconnected, the water cut-off valve should be closed. Sterilizer chamber
should be clean frequently with brush and water, then wipe with a clean cloth, so does the sterilizer
surface.
8.3 If water accumulated in the evaporator, water should be ruled out in time after sterilization, to
prevent scale and effect of normal work.
8.4 The indoor pipeline interfaces should be check frequently whether they were choked up with
objects, and they should be dredge frequently, especially the relief valve and pressure controller
interface are forbidden to jam.
8.5 Pressure gauge and relief valve shall be send check tests accord with qualification of the institutions
on time in accordance with the provisions, the unqualified should be replaced in time.
8.6 Door seal is fragile, should be prevented for sharp objects. It will gradually aging along with the
high temperature and high pressure, normal life is 3 years, and it should be checked regularly, if there is
damage, it should be replaced timely.
8.7 The operator should be trained professionally, keeping the running records, especially the abnormal
state and exclude records, so that its easy to trace and improve.
8.8 Sterilizer service life is about 10 years, production date to see the nameplate.
8.9 The sterilizer should be regularly check for leakage, the components should be replaced in a timely
if its leaking. Otherwise the normal working will be affected.
8.10 The failure in the course of the sterilizer boot and sterilization or the code meaning of error
information and solutions.

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 The error code of Failure cause Solution
display screen
Er01 The temperature sensor is broken circuit, or the Check the temperature sensor.
temperature is below -10℃.
Er02 The temperature sensor is short circuit, or the Check the temperature sensor.
temperature is above 150℃.
Er03 Temperature measurement is error. 1.Power failure, restarting;
2.Replace the temperature sensor.
Er07 The water level sensor is error. Check the wiring of the sensor.
Check whether the water level
sensor has the foreign body.
Er08 Open/close shifter lever is not in place. The 1.Move the open/close shifting
door is open. level in place
2.Check whether the limit switch is
damaged.
Er10 Error communication between the display Check whether the communication
panel and output board. line of P-M is connected.

8.11Troubles and troubleshooting (to see Table 2)

The fault analysis and the elimination method Table 2

NO. Faults phenomenon Reason analysis Elimination method

With cold air in sterilization room 1. Manual open vent value
The pressure gauge
moderately
1 temperature
The SC value of temperature 2. Revise SC value of
is inconsistent with display.
deviation. temperature sensor
Remind of too much water, With objects in.water level probe 1. Water level probe, clean
reduce Vapor generator go the objects.
2
occur of steam, no reaction of into water solenoid valve is 2. Clean the object in water
condenser level(See figure 17) not closed entirely. solenoid valve
Heat light is bright, the 1.No setting of soaking time. 1.To set soaking time
3 Temperature dose not 2.Solid-state relay is abnormal. 2.To check solid-state relay
increase. 3.Heat tube is damaged. 3.To check heat tube.
1. The temperature sensor is 1. To check the temperature
There is no timely
abnormal. sensor.
4 temperature display on the
2. No confirmation after setting 2. Resetting temperature and
display window.
temperature press ENT to confirm

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 1.Check the connection
condition of the signal cable.
1.Signal connecting line is loose.
After the key on the control 2.When the temperature is
2.The start key has been pressed to
5 panel is pressed, it has no below 90℃, you should
enter the running state.
response. press the stop key.
3.Temperature setting is below 50℃.
3.Set the temperature of
50℃ or above.
1.The water needle contact chassis 1.Cut off power immediately
No water in vapor generator, 2.Water valve isn’t open. 2.To check the water level
6
heat light is bright. 3.Solid-state relay is abnormal. 3.probe and solid-state relay
4.Input valve isn’t open. 4.To open the input valve.
Pressure gauge got water Change the pressure gauge
7 Spring tube is leakage.
vapor. by professional
Seal is damaged.
8 seal leakage To check the seal and door.
The door is not closed entirely.
1.The sterilizing procedure is not 1.Shut off the power to open
over, but power cuts ahead of time. again.
2.The temperature in the pot ＞ 2.The temperature is
90℃;the interlocking device is not lowered below 90℃.
After the end of sterilization,
unlocked. 3.After eliminating the
9 the sterilizer door cannot be
3.There is negative pressure in the negative pressure in the
opened.
sterilization pot. sterilization pot, open.
4.The manual safety pin of 4.Pull out the manual safety
open/close handle turntable is not pin of open/close handle
pulled out. turntable.
1.Properly lower the
pressure control value of the
1.The setting pressure of pressure pressure controller (can be
The safety valve of
controller of evaporation pan. contrasted to adjust).
10 evaporation boiler cannot
2.The safety valve is failure. 2.If the safety valve is
jump.
3.Computer version of temperature failure, it should be replaced.
control is failure. 3.Replace the computer
version.
1.Replace the computer
1.Computer version of temperature
The safety valve of sterilizer version.
11 control is failure.
cannot jump. 2.If the safety valve is
2.The safety valve is failure.
failure, it should be replaced.
When the temperature in the 1.The pressure setting of the pressure 1.Properly lower the
12 sterilization room is 2℃ controller of the evaporating pan is pressure control value of the
more than the setting value, too high. pressure controller to

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 over temperature alarm 2.The pressure controller is 0.25MPa.
sounds. (see the figure 20). damaged. 2.Replace the pressure
3.The computer version of controller.
temperature control is failure. 3.Replace the computer
version.
1.Check the signal line of
water level sensor.
1.The signal line of the water level 2.In the condition of no
sensor is disconnected. water, check whether the
2.The probe of the water level sensor water level probe and the
Water level sensor (see the
13 has a foreign body or it is connected water level wall are
figure 22)
with outer wall. breakover.
3.After power failure, power on 3.The water level hasn’t
again and do not work. reached the high water level.
It is necessary to add the
water to the high water level.
1.Check whether the inlet
In working condition, water 1.The inlet valve is not opened. valve is opened.
14
cannot be added. 2.Water pressure is not stable. 2.Increase the water
pressure.
1.Open the low right door to
check the working state of
the solid-state relay in the
electric box. The lamp is
1.The lacunarity of power supply bright, which shows it is
2.Fuse protector disconnects. normal. The lamp is not
15 Alarm for lacunarity
3.The phase sequence of A,B and C bright, which shows it is
is connected inversely. lacunarity.
2.Check the fuse holder. The
lamp is bright, which shows
it is lacunarity.
3.Exchange A and C.

8.10.3 Component damage and change

If it need to replace components, components must be obtained from the manufacturer or authorized
agency, operated by specially trained personnel qualifications or the manufacturer. The circuit breakers
should be disconnected, steam should released, pressure gauge is read to zero. Maintenance person
change it by seeing the nameplate.
8.10.4 If the sterilizer could not work normally. After cut-off the power, empty the steam and water.
Pressure gauge is read to zero, after cooling, open the power supply, the pot temperature displays under

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90℃, the safety pin can pull out to unlock, remove the sterilized items.
Note: If do not follow our factory’s prescribed instruction of the equipment, may do harm to the
protection provided by the equipment.

Chapter 9 Packing List

Packing list
Table 3

NO. Items Quantity Remark

1 Steam sterilizer 1 set

2 User manual 1 piece
3 Manufacturer certificate 1 piece
6 Stowage box In kind prevail

Chapter 10 Schematic diagram

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 The list of device items
Table 4
Symbol Component name Type Specification Remark
FJ Enter steam electric valve AC220V
FU1-FU3 Fuse RT-18 15A 20A 25A/380V
FU4 Fuse 2A/250V
FH1-FH3 Heater 2.5-3.5KW/380V
SSR1-SSR3 Solid state relay 40A/50A/420V
DC Magnetic protection electromagnet DC 12V 2A
BH1/BH2 Temperature probe PT100
BL Water level gauge
YS2 Water inlet solenoid valve AC220V
SH2/SH3 Steam electric valve / transfer AC250V 5A
switch
PQ Exhaust electric valve DC24V
BY Pressure relief electric valve DC24V
JQX1-JQX3 Relay AC220V/DC24V
S-35-24 Switching power supply DC24V
PEL Touch screen Digital tube
HR Evaporator power light AC220V
HG Evaporator heating indicator AC220V
light
SH1 Switch with lock power AC250V 10A
XJ3 Phase loss protector AC380V
DL1 Filter AC440V 30A
YS1 Water inlet solenoid valve AC220V 3/8

Chapter 11 Appendix
Appendix A
(informative)
The quality of the steam and water
Supply water quality indications are to see Table A. 1.
Supply water quality indications Table A.1
Items Indications
Residue ≤10 mg/L
（SiO2） ≤1 mg/L
Fe ≤0.2 mg/L
Cd ≤0.005 mg/L
Pb ≤0.05 mg/L
except above all ≤0.1 mg/L
—
（C1 ） ≤2 mg/L
-5
（P2O5 ） ≤0.5 mg/L
electrical conductivity（25℃） ≤5 μS/L
PH 5~7.5

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 Aspect Colorless, clean, no precipitation
Hardness ≤0.02 mmol/L
Notes: Consistency check results should comply with the provisions of the known analysis method.

A.2 The quality indications of steam condensate are to see Table A. 2.

The quality indications of steam condensate Table A.2
Items Indications
（SiO2） ≤0.1 mg/L
Fe ≤0.1 mg/L
Cd ≤0.005 mg/L
Pb ≤0.05 mg/L
except above all ≤0.1 mg/L
—
（C1 ） ≤0.1 mg/L
-5
（P2O5 ） ≤0.1 mg/L
electrical conductivity ≤3 μS/L
PH 5~7
Aspect Colorless, clean, no precipitation
Hardness ≤0.02 mmol/L
Notes: The steam quality test method to see EN - 285:2006 chapters 22.

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