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Process Description of The Pressurized Water Electrolysis System

The document describes the AIROX Hydrogen Generators, which utilize a Bipolar Pressurized Water Electrolysis System to produce hydrogen and oxygen from water through electrolysis. The system operates under varying pressure conditions and is tailored to customer specifications, including capacity and purity requirements. Key components include the electrolyser, gas separators, and a PLC-controlled power distribution panel for automated operation.

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14 views2 pages

Process Description of The Pressurized Water Electrolysis System

The document describes the AIROX Hydrogen Generators, which utilize a Bipolar Pressurized Water Electrolysis System to produce hydrogen and oxygen from water through electrolysis. The system operates under varying pressure conditions and is tailored to customer specifications, including capacity and purity requirements. Key components include the electrolyser, gas separators, and a PLC-controlled power distribution panel for automated operation.

Uploaded by

sbs.shashibokaro
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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AIROX HYDROGEN GENERATORS

Process Description of the Pressurized Water Electrolysis System

The Hydrogen Generator offered is based on Bipolar


- Pressurized Water Electrolysis System.The
Electrolyser can be designed , manufactured and
operated from 5 – 32 BarG.

Each Hydrogen Generator and its Electrolyser is


tailor made and designed to suit the customer
requirement with respect to the application ,
capacity , pressure, purity, storage requirement ,
power & other utilities available at site.

Electrolysers are filled with Electrolyte ( 30 % KOH


in Water ) . Hydrogen & Oxygen are generated in
Electrolyser when DC Power is connected to the Electrolyser.The Main equipment of
hydrogen generator is electrolyser, in which, water is decomposed into hydrogen
and oxygen through electrolysis - The equation is 2H2O -- 2 H2+O2

The electrolyser is bipolar pressurized type.The cell of electrolyser is divided into


anode cell and cathode cell.

Hydrogen is generated on cathode side. Oxygen is generated on anode side.

DC Power is given from a Transformer-


Rectifier. Hydrogen and Oxygen thus
generated in the Electrolyser along with
Electrolyte is sent to Gas Separators,
wherein the Gases are allowed to travel
further and liquid electrolyte is pumped
back into the Electrolyser. The pressure of
the system is raised to and maintained at
the set pressure by means of regulating
valve.
The positive pole of DC power is connected to the anode of electrolyser, cathode of
electrolyser directly comes from transformer.

Cathodic reaction is 4H2O+4e  2H2+4OH-

Anodic reaction is 4OH -


 O2+2H2O+4e

DM Water is continuously supplied by a Feed water


pump which operates at the operating pressure of
the system .This DM Water is used to generate the
Hydrogen and is consumed @ about One liters per
Nm3 of Hydrogen Generated

The electrolyte at the bottom of hydrogen and


oxygen separators is pumped back to electrolyser
after filtering and cooling, to complete one process cycle.
AIROX HYDROGEN GENERATORS
Process Description of the Pressurized Water Electrolysis System
Hydrogen & oxygen generated in electrolyser mixed with electrolyte are sent to
hydrogen and oxygen separators, there
hydrogen and oxygen are separated
with electrolyte due to gravity.
Hydrogen and oxygen gases are allowed
to pass through hydrogen and oxygen
coolers separately and are cooled to the
temperature of 30~40℃.

The hydrogen coming out of Hydrogen


separator is allowed to pass through a
PD Deoxo unit and hydrogen dryer to
remove its moisture and oxygen if
process needs dry and pure Hydrogen

Transformer & Rectifier - The


transformer changes the incoming AC voltage of 11 KV/33 KV/6.6 KV or 415- 440 V
( as may be available at site ) to the low
voltage value required. And Rectifier
changes the Low AC Voltage to the desired
DC Power .The positive pole of DC power is
connected to the anode of Electrolyser and
Negative to the
cathode of
Electrolyser

Power distribution
panel (PMCC) is
used to distribute
incoming power to
all electrical consumption points.

PMCC Controls and Operates all Electrical Load Motors through PLC

A PLC with HMI is used to operate and control the whole system which is completely
Automatic. Complete system is provided with desired instrument as per process for
Level , Pressure and Temperature.

Hydrogen Compressor
( Optional ) – An Oil Free
Diaphragm type Hydrogen
compressor is used to boost the
pressure of purified hydrogen to
required pressure of 150 – 500
Bar G ( as desired ) for Cylinder
filling. The booster Compressor
is supplied with associated
accessories, suction pot, hydrogen manifold etc.

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