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Scaffolding Website Note

IMS Ltd partners with Reliance Scaffolding Pvt. Ltd. to provide high-quality scaffolding products for the building and construction industries, ensuring compliance with international standards. Their scaffolding systems, including the R-Lock, offer versatility, ease of use, and safety, while their manufacturing process emphasizes quality and customer satisfaction. The document also outlines various scaffolding components, their specifications, and safety tips for effective usage.

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Santhosh Mech
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0% found this document useful (0 votes)
24 views10 pages

Scaffolding Website Note

IMS Ltd partners with Reliance Scaffolding Pvt. Ltd. to provide high-quality scaffolding products for the building and construction industries, ensuring compliance with international standards. Their scaffolding systems, including the R-Lock, offer versatility, ease of use, and safety, while their manufacturing process emphasizes quality and customer satisfaction. The document also outlines various scaffolding components, their specifications, and safety tips for effective usage.

Uploaded by

Santhosh Mech
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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With the emergence and growing importance of scaffolding, IMS Ltd have a service association

with renowned Scaffolding brand Reliance Scaffolding PVt. Ltd. They have proven expertise in the
manufacturing of Steel Scaffolding & Form Work System with a widest possible combination for
Building and Construction Industries. It has excelled itself in the field of manufacturing quality
Scaffolding for years.

Our range of scaffolding implements are niche, inch perfect and precise, and are designed keeping the
real world experience of construction in mind. We have unparalleled access to raw materials and our
specially selected team possess the expertise and experience to create and deliver high quality end
scaffolding products.

Why you use Scaffolding?

Scaffolding is a convenient and Scaffolding are easy to handle Its Environment friendly
Efficient alternative of bamboo. and can be easily reused and safer than alternatives.

Our main motto is to provide superior quality and safe scaffolding products and form works
materials as well. The team of experts of company maintain strict vigil on the entire total process
to ensure that products of high quality reaches our esteemed customers.

We have the capability to meet the challenges of the modern day construction by designing and
developing products as per client's specifications. We assure high standards of quality, pricing,
delivery and qualitative customer services.

International Standards Scaffold

Our scaffolding is fully compliant with the following International Standards:


The success of any construction project depends on how closely you stick to planned time schedules &
cost estimates. This enables everyone to draw on the resources of a well-spread service Organization
& a wide manufacturing base.

Our policy of constant improvement has brought us into dealing with the most reputed customers
in the International Market getting International acceptability & achieving mark of excellence.

BS 1139 BS EN 74-1:2005
BS EN 39:2001 SANS 10085
BS EN 10219 AS 1576
BS EN 12810-1:2003 AS 1577
BS EN 12810-2:2003 AS 3610
BS EN 12811-1:2003 GS 217:1994
BS EN 12811-2:2004 & BS EN 12811-3:2002 GI 8.001
BS EN 12812:2004 OSHA 1910.28
BS EN 12813:2004 & BS EN 1065:1999 ANSI A10.8
R-lock System
R-Lock is a proven multi purpose Scaffolding Systems which can be used for all forms of access and
support structure in the Building & Constructions Industries.
Single node point action of unique locking makes “R-Lock” a fast versatile & optimized system of
Scaffolding for Construction, Demolition & Maintenance Projects throughout the world.
Highlights
Fastest & easily erectable
Easily stored
Highly resistant to damage
Most versatile
Low maintenance
Safety with proven track record

1. R-Lock Standard
Manufactured from 48.3mm O.D tube welded at 500mm Intervals. The top cups are made from
malleable castings which provide firm grip to ledger blades castings to endure rough site handling,
and welded bottom cups are pressed from high quality steel. Access standards are provided with
integral 150mm long spigots for making
easy vertical connection.

sizes Available 3.0m, 2.5m, 2.3m, 2.0m, 1.8m, 1.5m, 1.3m, 1m, .8m

2. R-Lock Ledger
Manufactured out of 48.3mm O.D tubes having identical forged blades at the ends with minimum
of projection, each component locates in the cup joints on the vertical.
Minimum projection of Blades avoids
damages in handling and uniform
dimension makes the cup joint rights.

sizes Available .6m, .9m, 1.0m, 1.2m, 1.25m, 1.3m, 1.5m, 1.6m, 1.8m, 2.0 m, 2.5 m

3. R-Lock Transom
R-Lock transom is used to provide a firm support
for steel battens. It is back to back angle which
provides strong support for working platforms.
sizes Available 0.9mm, 1.3mm, 1.8mm, 2.5mm

4. R-Lock Hop-up Brackets


Hop-up Brackets are specially designed section for placing battens
with the provision of forged blades to be fitted with Cuplock
Standard by cup joint. Hop-up brackets are available for single
board, 2 boards & 3 board allocations.
R-lock
5. Longitudinal (face) Bracing
Face braces are with Swivel Blades at either ends
which locate in the cup joints for various sizes. They
should be longitudinally braced in at least one bay
to its full height in each 20m.

6. Steel Battens
They are light weight non slip working surface, which can
be used with Transom. They form stable & robust working
platforms and are available in different sizes.

7. R-Lock Intermediate transoms


They are available for use with Hop-up Brackets where distances
between standards exceeds the minimum permitted span of the
Scaffold Boards.

sizes Available 1.2m, 1.3m, 1.8m & 2.5m

8. Inside Board Transoms (one


Board)
These are used where facility for a single
Inside Board Platform is required. When
using Scaffold Boards, the inside based
transom is utilised. It spans across the ledgers
for a midbay support. The unit is similar in
operations to Intermediate Transom.

9. R-Lock Bridging Horizontals


These are used in access scaffolds to allow
vehicles entrance at the base of the scaffold
or to span over areas where a strong base
cannot be found.
These components are used to provide a
working platform complete with necessary
guardrails and must be provided at every
working level. sizes Available 5m, 7.5m
R-lock
Cantilever Frames
These are used for supporting Decking or Formwork at the edges of slabs.
The frames have blade ends for locating in the cup joint & can accept jacks
in 3 positions. This is suitable for beams or panels of 1.2m, 1.25m or 1.3m.

sizes Available 1m, 1.5m

Beam Bracket
Eliminates full height support to Beam Formwork by locating on to slab support
vehicles as shoven accepts Standard jacks & forkheads. It has a safe working
load of 1500 kg.

sizes Available 1m, 1.5m

R-Lock Accessories
1. Fixed ForkHead 4. Universal Jack
For use with timber The screw jacks provides
support. They are a method of jacking
designed for use with which can be used at
single /double timbers. either top or bottom of
a Scaffold Structure.
It’s used in conjunction
with Forkheads &
Drop head adaptors.
It’s manufactured from
2. Loose spigot 38mm outside Diameter
When necessary, verticals tube.
are connected end to end
by an interval spigot. 5. Adjustable base
This is lined to the lower Jack
vertical with the help of
This well proven prop
Spigot Pins.
type-zinc plated,
3. Adaptor adjustable base jack,
is a base component &
Drophead adaptor units
provides a full 500mm
provide for an easy
of cease fine adjustment,
conversion of dropheads
thereby covering the
from the waffle & trough/
entire range between
metriform support systems
cup joints on verticals.
for use with Cup lock.
Metriform System
Deck Beam Infill Beams
Includes 100mm wide top flange which These are used to provide skeletal support for
eliminates the necessity for a plywood infill, so plywood dealing.
cutting downs maintenance cost.

Dropheads
The quick action drophead supplied complete
with nuts and bolts is designed to fit on standard
props or adaptors for Cuplocks scaffolding. They
allowpanels and beams to be struck and re-used
after only 3n or 4 days, leaving the support in
position for the remaindar of the curing period
of the concrete slab. The primary head remains
in contact with the concrete whilst the secondary
head and its supporting wedge are realeased by
a single hammer blow. The height of the drophead
is 214mm and the striking distance allows the
beams and panels to drop only 115mm for hte their safe removal a marked
improvement in terms of speed and safety compared with other systems.
The drophead has a load carrying capacity of 40kN. Special care has been
taken to ensure that beams cannot be accidentally dslodged once located
with the drophead primed.Fo

Floor Form / Slab Form


Manufactured out of 14 gauge sheets with pressed flanges and stiffener.
Available in standard sizes of 1150x600, 900x600, 1150x300,
900x300mm. Other sizes available on request Floor/Slab Form adjusters
eliminates use of cut pieces of timber, as these can fill up odd shapes of
slab.

sizes Available 1150 X 600, 900 X 600 Fillers: 1150 X 400, 900 X 400
Props
Props are re-usable products made from very high
quality material. Their telescopic function allows
for speedy erection & stripping without tools.
Description Mass Length
(KG) (MM)
Standard Prop
No. 0 Prop Inner 4,63 1003
No. 1 Prop Inner 7,17 1676
No. 2 Prop Inner 8,03 1905
No. 3 Prop Inner 10,29 2514
No. 4 Prop Inner 12,56 3124
No. 1 Beam Head Prop Inner 9,23 1676
No. 2 Beam Head Prop Inner 10,09 1905
No. 3 Beam Head Prop Inner 12 2514
No. 4 Beam Head Prop Inner 14,62 3124
No. 0 Prop Other (Base) 8,42 1067
No. 1,2&3 Prop Other (Base) 12,66 1676
No. 4 Prop Other (Base) 14,55 1981

Note:
Table is based on props being erected vertically and loaded axially.
Any deviation will result in a reduction of carrying capacity.
Props should be laced in both directions with scaffold tube.
Lacing should be tied to the permanent structure or braced to improve the overall stability of the false work.

Size Adjustment Mass (KG) Safe Working Load (KN)


Closed Open STD Closed Extended
NO. 0 1067mm 1829mm 13 35 35
NO. 1 1676mm 3124mm 20 35 19
NO. 2 1981mm 3352mm 21 35 16
NO. 3 2590mm 3962mm 23 25 12
NO. 4 3200mm 4876mm 27 25 9
Props
Accesories used with props
Description Mass (KG)
Prop Spigot “ U” Head 1,01

Used to carry single timber bearers or box floor centres. Spigot


fits into head of prop

Description Mass (KG)


Prop Spigot ”J” Head 1,01

Used to carry single timber bearers. Flanges stepped to facilitate


nailing of timber bearers. Spigot fits into head of prop.

Tubes and Fittings


Reliance tubes & fittings includes a comprehensive range of components which are strong, safe and
economical & which are ideally suited for wide application in Building Construction & Maintenance
Industry. Tubes & Fitting are widely used for supporting man & materials, tools & tackles during
Construction, Alteration, Demolition because of their following main advantages.
Ease & speed in erection & dismantling
Scopes for multiple & varied re-use (life & flexibility in use)
Rigidity & stability during erection.
Ease in storing & maintenance.

Double Coupler swivel Coupler Forged double Coupler


Used for connecting scaffold tube at This type of couple is used for connecting A coupler having captive ‘T’ bolts used
right angle to each other for 40 X 40 two tubes at any angle available for 40 for connecting two scaffold tubes 40 X
NB and 40 X 50 NB tube. X 40 NB and 40 X 50 mm NB pipe. 40 mm NB at right angle.
Tubes and Fittings

Forged swivel Coupler Putlog Coupler Sleeve Coupler


A coupler incorporating captive ‘T’ bolts A coupler to complement the double Sleeve coupler for axial connection of
for connecting two scaffold tubes 40 X 40 coupler for two horizontal tubes at two tubes that are subject to bending
mm NB at any angle for diagonal bracing. right angle 40 X 40 mm NB. or axial tension 40 X 40 mm NB.

Girder Coupler Single Coupler Joint pin


For fast secure coupling of tube to ‘I’ Enables scaffold tubes to be connected Joint pin is used internally for connecting
beam. to a permanent fixture. two tubes end to end 40 X 40 mm NB.

Fencing Coupler roofing Coupler Stair tread Bkt.


As strong, high quality coupler designed Designed for ‘Hole-Free’ rapid Designed with integral swivel coupling
to secure metal fencing panel upright clamping of scaffold tube above & for quick fixing of stair tread.
together. below corrugated sheet.

Ladder Clamp Supa tie


Clamps the horizontal resting point. Designed to secure scaffold tubes running parallel.
Tubes and Fittings
Scaffold Tubes Scaffold Tubes - Specifications
Steel Scaffold tubes are 40mm N.B. N.N. & Series Wall Thickness Outside Dia. Nominal Wt.
Mild Steel Continuous weld conforming mm mm mm Black Tubes
Plain End Kg/m
to IS:1239 or 1161, Grade YST 210 &
20L 2.35 26.90 1.42
240, BS : 1139, 1175. Grade 40-C & M 2.65 1.58
50-C. Supplied in random lengths of 4.5 H 3.25 1.90
25L 2.65 33.7 2.04
to 6 M. M 3.25 2.46
H 4.06 2.99
32L 2.65 42.40 2.61
M 3.25 3.15
H 4.05 3.86
40L 2.90 48.30 3.27
M 3.25 3.61
H 4.06 4.43
50L1 2.90 60.30 4.14
50L2 3.25 4.67
M 3.65 5.10
H 4.50 6.17
Accessories

unit beam Ladder beam board Clamp wooden boards


Tips on scaffold safety
BEGiN WItH GOOd USE DOUBLE Guard
FooTiNG. RAILs
Use base plates, sills, or and toe boards on
footers (or combination) exposed sides at
on solid ground; make platform heights of 6
sure scaffold is levelled feet or more.
or plumbed.

Tie scaffold to don’t CLIMB ON


building. bRACES.
Scaffolding should be Use the steps provided on
tied to the structure, most all steel scaffolds to
using heavy wire or tie-in climb up to or down from
device, every 25 feet or work levels. Use scaffold
less of rise, and every 30 climbing ladders where
feet of length. required.

DON’t OVERLOAD DON’T RIDE ON


SCAFFOLDING. MOVING SCAFFOLD
Follow the safe load and remember rolling
capacities as given by the scaffolding units are lim-
scaffold manufacturer. ited in height to 4 times
There’s a limit even to what their narrowest base di-
steel can support. A 4-to-l mension (unless base is
safety factor must be widened by outriggers,
figured on scaffolding. or more end frames; or
tied into building.) Al-
ways keep casters locked
USE Metal CATWALKS, PLATFORMS (except to re-spot).
Where available. If wood plank is used, it must
be scaffold grade or better. Inspect thoroughly PROTECT WORKING LEVELS.
before every job to make sure it is free from Use overhead canopies to protect workers on
breaks, knots, cracks or warpage. Decking should lower work levels when work is being done
be full width. overhead. Rope off unsafe areas underneath
scaffold or provide wire mesh around work
INSPECT AND CHECK area.
Take no chances. Inspect the scaffold set up after
erection, and daily while in use. Don’t remove, Wear Safety Helmet
or allow removal, of any parts without OK from Wear gloves
proper authorities. When wire rope is used, Wear protective footwear
inspect it on each job. More than one person required for assembly

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