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Grinding JSA Activities

The document is a Job Safety Analysis (JSA) for grinding activities prepared by P. Kumar on March 24, 2025. It outlines hazard factors, risk levels, and preventive actions for various work steps related to grinding operations. The JSA emphasizes the importance of safety measures, equipment checks, and proper handling of hazardous materials to minimize risks during the activity.

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Pavan Kumar
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0% found this document useful (0 votes)
17 views1 page

Grinding JSA Activities

The document is a Job Safety Analysis (JSA) for grinding activities prepared by P. Kumar on March 24, 2025. It outlines hazard factors, risk levels, and preventive actions for various work steps related to grinding operations. The JSA emphasizes the importance of safety measures, equipment checks, and proper handling of hazardous materials to minimize risks during the activity.

Uploaded by

Pavan Kumar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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JSA

- Job Safety Analysis -

JSA No.: LIL/SAM/JSA- Page 1 of 1

A. Activity

Grinding Activities
Activity titel:

Sam Engineering Construction


Contractor's name:

Prepared by: P.Kumar DATE: 24/03/2025 Signature:

B. Hazard Factors (Please select one or several hazard factor numbers)


MECHANICAL BIOLOGICAL MATERIAL VIBRATION & OSCILLATION
1 Unprotected moving parts 16 Infection Hazards thru work with biological material 32 Hand and Arm vibration
2 Uncontrolled moving parts 17 Work with genetically modified organisms 33 All body vibration
3 Movement of machine and vehicle 18 Allergenic and toxicological effect from micro-organisms 34 Noise
4 Hazardous surfaces and forms PHYSICAL BURDEN / WORK INTENSITY 35 Infra and Ultra sound
5 Stumble, Slip and Fall 19 Intense and dynamic working position AMBIANT CONDITIONS
6 Falling from heights 20 Unilateral dynamic working position 36 Climate
ELECTRICAL 21 Constraining working posture and gesture 37 Lighting
7 Hazardous conductivity thru body 22 Combination of static and dynamic working position 38 Colour
8 Electric Arc HAZARDOUS SUBSTANCES 39 Working in humide conditions
9 Electrostatic Processes 23 Hazardous Substances (Liquids) 40 Working in high/low pressure
FIRE / EXPLOSIONS 24 Hazardous Substances (Gases) PSYCHIC BURDENS
10 Fire hazard (Solids, Liquids, Gases) 25 Hazardous Substances (Mist, Vapours) 41 Psychic Burden (Work Task)
11 Explosive Atmosphere 26 Hazardous Substances (Solids) 42 Psychic Burden (Work Organisation)
12 Explosives 27 Hazardous Substances (Aerosols) 43 Psychic Burden (Social Relationships)
RADIATION 28 Hazardous Substances (Dusts) 44 Psychic Burden (Work Environment)
13 Electromagnetic field 29 Hazardous Substances (Uncontrolled Reactions) MISC.
14 Ionising radiation THERMIC 45 Persons
15 Non ionising radiation 30 Hot media or surface 46 Plants and vegetal products
31 Cold media or surface 47 Animals

C. Risk Matrix

Potential personal injury


Light injury or occupational illness Moderate injury or occupational illness Possible death, disaster
Severe injury or occupational illness (C3)
(C1) (C2) (C4)
e.g. Bone fracture (arm, leg, etc.), bruise
(body, upper body), dislocation of body parts,
e.g. Contusion, abrasion, bruise (finger, hand, e.g. Bone fracture (finger, hand, toe, foot),
impalement, severe chemical burn, poisoning,
toe, foot), slight stitch cut or injury, streching, bruise (arm, leg), moderate stitch cut or injury, e.g. Fatal injury or illness
severe stitch cut or injuries, internal injuries,
strain, irritation, cold light chemical burn, allergy, infectious disease
occupational disease (noise induced hearing
loss, severe allergies, asbestosis, etc.)

high Occurance of an injury or illness is very


medium high high high
(L4) likely.
occurrence of damage
Probability of

medium
Occurance of an injury or illness is likely. medium medium high high
(L3)

low Occurance of an injury or illness is


low medium medium high
(L2) unlikely.

very low Occurance of an injury or illness is


low low medium medium
(L1) hardly likely.

D Risk Assessment by Work Steps

Risk Level
Hazard Preventive Actions
No. Work Step Description (Low / Medium / High) Responsible
Factors No. to be implemented
low (See section C)

1. Contrator Supervisor together with concern Engg,HSE decide the working steps and
safety measures which will be inherent part of PTW.
2. The permit will be issue Excluvisely after
the site has been checked.
3. The permit will be recorded in the permit log book.
4. Grinding machine healthiness to be checked.
high 5. Power cable condition to be checked & shall be free from any damages to avoid
electrocution.
Pre start Activity 6. power cable shall be routed above man height.
1 5,45,46,47 Low
7. Earthing cable shall be connected to M/c to be ensured.
8.Joint free cable shall be used.
9.Ensure power must be laid/routed on insulated surface.
10.Good condition and appropriate capacity ELCB/RCCB to be used.
11.Ensure inspection tag of Grinding machine before use.
12.Suffcient illumination to be arranged before any work commencement.
13.Ensure grinding booth at the job.
14.Standard company wheel like Bosh,Norton,Cumi,Carborundum,Hitachi shall be
used.

1. Grinding machine & Cable free from physical damages.


2.Electrical connection must be connected with separated ELCB/RCCB.
3.Correct
installation of grinding wheel and make sure that disc is compatible with
Power and grinding mechine cable the grinding machine. 4.Check the RPM of SUPERVISOR/
2 5,7 MEDIUM disc & machine with validity. 5.Ensure
connection ENGINEER
proper wheel guard. 6.Make sure
gaurds are fitted to all moving parts.

1.Remove all combustible and flamematerial


from work area.
2.Area to be berricated properly.

3.Keep the
fire extinguisher and sand bucket.
4.Only
3 Grinding 1, 5,7,10,30,32,34 MEDIUM trained/authorised person are allowed to work. SUPERVISOR/ENGINEER
5.Job specific PPE(Leather
hand gloves ,face shield,ear plug,apron etc.) to be ensured.

6.Remove the plug from the power point before changing


discs.
1.Keeping work ares neat and orderly maintained.
2.Cutting and grinding wheels unused
4 POST ACTIVITIES 28 & 45 LOW
peaces properly dispose. SUPERVISOR/ENGINEER
3.provide appropriate trash bin to collect all
wastage/garbage. 4. Cable management through proper
way.

PREPARED BY REVIEW BY APPROVED BY

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