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0% found this document useful (0 votes)
6 views56 pages

00 01 D

Uploaded by

Ch Ahmed
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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03 - Replacements

System: "C" Arm 9"


Revision: D
Date: 10-2013
Language: ENG
File: 201179-00-01-D
This page is intentionally left blank

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03 - Replacements "C" Arm 9"

1 INTRODUCTION.................................................................................................................5
2 REMOVAL OF THE COVERS ..........................................................................................6
2.1 Preparation...................................................................................................................................6
2.2 Removal of the covers .................................................................................................................6
2.3 Rear cover disassembly ...............................................................................................................6
2.4 Front cover disassembly ..............................................................................................................7
2.5 Lateral covers disassembly ..........................................................................................................7
3 ACCESSIBILITY TO THE INTERNAL PARTS .............................................................8
3.1 Boards support opening ...............................................................................................................8
4 ELECTRICAL PARTS REPLACEMENT ........................................................................9
4.1 Replacement of the key selector ..................................................................................................9
4.2 Replacement of the x-ray handswitch........................................................................................10
4.3 Replacemet of the Stop push-button ..........................................................................................11
4.4 Replacement of the control panel ..............................................................................................12
4.5 Replacement of the control panel display and boards ...............................................................13
4.6 Replacement of the electronic boards ........................................................................................15
4.6.1 Position of the boards inside the C-arm stand ........................................................................... 15
4.6.2 Replacement of the board B1 .................................................................................................... 16
4.6.3 Replacement of the board B4 .................................................................................................... 17
4.6.4 Replacement of the board B5 .................................................................................................... 18
4.6.5 Replacement of the board B7 .................................................................................................... 19
4.6.6 Replacement of the board B8 .................................................................................................... 20
4.6.7 Replacement of the board B9 .................................................................................................... 21
4.6.8 Replacement of the board B23-LITHO ..................................................................................... 23
4.6.9 Replacement of the board S1..................................................................................................... 24
4.6.10 Disassembling of the motor cover for the movement +/-30° - LITHO version ......................... 25
4.6.11 Replacement of the motor for the movement +/- 30° - LITHO version ................................... 26
4.6.12 Replacement of the trimmer for the movement +/-30° - LITHO version. ................................ 27
4.6.13 Replacement of the push button and led for manual movement enabling - LITHO version..... 28
4.6.14 Replacement of the inverter board ............................................................................................ 29
4.7 Replacement of the inverter .......................................................................................................30
4.8 Replacement of the video camera ..............................................................................................32
4.8.1 Video system 0,5K .................................................................................................................... 32
4.8.2 Video system 1K ....................................................................................................................... 33
4.9 Replacement of the grid .............................................................................................................34
4.10 Replacement of the I.I. ..............................................................................................................36
4.11 Replacement of the I.I. ..............................................................................................................38
5 REPLACEMENT OF MECHANICAL PARTS ..............................................................39
5.1 Replacement of the leg cover ....................................................................................................39
5.1.1 Long leg .................................................................................................................................... 39
5.1.2 Short leg .................................................................................................................................... 39
5.2 Replacement of the I.I. handle ...................................................................................................40
5.3 Replacement of the handle for the C-arm rotation ....................................................................40
5.4 Replacement of the transport handle .........................................................................................41
5.5 Replacement of the driving handle ............................................................................................41
5.6 Replacement of wheels ..............................................................................................................42
5.6.1 Replacement of the cable pusher ............................................................................................... 42
5.6.2 Replacement of the front wheel ................................................................................................. 43
5.6.3 Replacement of the rear wheel .................................................................................................. 43
5.7 Replacement of the monobloc cover .........................................................................................44
5.8 Replacement of DAP chamber ..................................................................................................45

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5.9 Replacement of the collimator ...................................................................................................46


5.10 Replacement of the monobloc ...................................................................................................46
5.11 Replacement of the bush for Wig-Wag movement ..................................................................49
6 DISPLAY STATION ..........................................................................................................53
6.1 Boards layout .............................................................................................................................53
6.1.1 0,5k System Video .................................................................................................................... 53
6.2 Replacement of the x-ray lamp ..................................................................................................54
6.2.1 COMPACT version ................................................................................................................... 54
6.2.2 BASE and HIGH version .......................................................................................................... 55
7 DOCUMENT STATUS ......................................................................................................56

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1 INTRODUCTION
This chapter describes the necessary procedures for the covers removal and the replacement of electronic
boards and other generator parts.
When a connector is detached from its own board, make sure that it is properly identified, otherwise, put a
temporary label with the description of the board and connector (for example “B2-CM15”).
When a mechanical or electrical component has been replaced, perform the working tests of the equipment as
described in the chapter "Service Manual -->Installation ”.
The equipment satisfies the electrical safety standards and the EMC standards and, in normal conditions, there
is no risk of malfunction caused by electromagnetic interferences. For this reason, when a board is replaced or
you work inside the unit, at the end of the intervention, it is necessary to restore all the electrical safety
devices (ground connections, cables shields, inductances,...) that were removed.
During the normal use or during the service interventions, it can occur that the painted parts damage. In order
to touch up small parts, a paint kit for touch-up is delivered with the unit. It consists of three paint pots and
three brushes.
USE ONLY ORIGINAL PAINTS INCLUDED INTO THE KIT OF PAINTS FOR TOUCH UP.
In case the paint kit for touch-up is available even as spare part (see Parts List).
At the end of every technical intervention, fill in the “SERVICE INTERVENTION” label with date, name,
signature and intervention number/code. You can find it with the unit use documentation.
See chapt. “Service manual--> Service information”.

Warning: Observe precautions for handling.


Electrostatic sensitive devices.
ESD can damage disk drives, cards, memory modules and other parts. We recommend you to do
all procedures in this guide only at an ESD workstation. If one is not available, provide some
ESD protection by wearing an antistatic wrist strap attached to any unpainted metal surface when
handling parts. If you don't have one, discharge static electricity from yourself and your clothing
by touching a nearby metal surface before handling any internal components.

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2 REMOVAL OF THE COVERS


2.1 Preparation
In order to remove the covers, make the following actions:

1. Place the equipment in a flat site.


2. Switch the equipment OFF.
3. Remove the switching-ON key.
4. Disconnect the equipment from the mains.
5. Wind-up the supply cable on its own cable reel.

2.2 Removal of the covers


All electrical or mechanical components are accessible after the covers removal. The removal or
the installation of the single components is described in “Service Manual--> Replacement of the
components”.

The fixing screws of the covers are protected by plastic


pressure caps.
Remove the caps with a cutter or a flat screwdriver
0,2x4x100.

2.3 Rear cover disassembly


1. Remove the plastic caps (A) that cover the covers
fixing screws.
2. With a male hexagonal wrench 4mm, remove the
two screws TCEI M5x20 (B), that are on the sides of
the unit, one for every side
3. Extract the cover in the direction indicated by the
arrow.
4. Extract the ground connection from the faston that is
placed inside the cover (down in the middle).

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03 - Replacements "C" Arm 9"

5. In order to reassemble the cover follow the instructions in reverse.


6. Restore the ground connection of the front cover.

2.4 Front cover disassembly


1. Remove the plastic caps (A) that cover the fixing
screws of the cover.
2. With a male hexagonal wrench 4mm, remove the
two screws TCEI M5x25 (B) that are placed at the
cover sides, one for each side.
3.The cover is fixed to the structure by four pressure
locks placed on the angles (C). Force on the angles and
extract the cover in the direction indicated by the
arrow.
4. The cover is in plastic and it is not necessary the
ground connection.

5. In order to reassemble the cover, follow the instructions in reverse.

2.5 Lateral covers disassembly


1. The two lateral covers can be removed without
taking away the front cover, but it is necessary to
remove the plastic cap and the screw TCEI M5x25 that
is on a side of the front cover.
2. Remove the plastic caps (A) that cove the fixing
screws of the lateral covers.
3. With a hexagonal wrench 4mm, remove the two
screws TCEI M5x40 (B).

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3 ACCESSIBILITY TO THE INTERNAL PARTS


3.1 Boards support opening
1. Rotate clockwise or counterclockwise the lock plate
of the boards supports.
2. Lower the support till the mechanical lock.

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4 ELECTRICAL PARTS REPLACEMENT


Should a fault or a malfunction be detected, it is advisable to replace the boards (and not to
repair them). The new boards provided will be already tested and adjusted.
In case of any adjustment, please refer to the chapter “Service manual --> Adjustments”.
All the adjustments of the electrical parts are performed without the rear cover of the C-arm
stand.
After replacing the electrical parts, proceed with functional tests of the equipment in order to
check the correct working.

4.1 Replacement of the key selector


1. Disconnect the equipment from the mains.
2. Remove the front cover of the C-arm stand.
3. Remove the left lateral cover.
4. With a flat screwdriver, lever on the auxiliary
contact and remove it from the base.

5. With a cross screwdriver, loosen the two lock screws


(A) of the fixing base.
6. Disassemble the two parts of the key selector (fixing
base B inside, key selector C outside the equipment).
7. With a cross screwdriver, loosen the two screws of
the auxiliary contact D and remove the cabling wires.
8. Replace the component and reassemble the lot by
following in reverse the instructions mentioned above.

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4.2 Replacement of the x-ray handswitch


1. Disconnect the equipment from the mains.
2. Remove the rear cover of the -arm stand.
3. With a flat screwdriver, dewire the wires from the
terminal board B8-CP1 (A).

4. Open the pushing cable and extract the cable of the


x-ray handswitch (A).
5. Disassemble the support by removing the two
screwsTSP 3x16 (B).
6. Replace the interested part.

7. Insert the cable with the pushing-cable and wire the


terminal board B8-CP1 as described below.

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03 - Replacements "C" Arm 9"

4.3 Replacemet of the Stop push-button


1. Disconnect the equipment from the mains.
2. Remove the rear cover of the C-arm stand.
3. With a screwdriver max. width 3mm, push up the
white ring reference, rotate counterclockwise and pull
down the push-button body.
4. With a tin-welder, unsolder the two wires that are
welded on the switch body terminals (A).

5. Unscrew the plastic nut (A) and remove the push-


button.

6. When the push-button is remounted, pay attention to


the reference notch (A).

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4.4 Replacement of the control panel


Observe precautions for handling.
Electrostatic sensitive devices.

1. Disconnect the equipment from the mains.


2. Remove the rear cover of the C-arm stand.
1. Put the slide completely ahead.
2. With a male hexagonal wrench 3mm, remove the
screw TBEI M4x10 and the cover (A).
3. With a male hexagonal wrench 3mm, remove the
three screws TCEI M4x10 (B) that fix the control panel
group.
4. Raise and reverse the control panel.

5. With a male hexagonal wrench 3mm, remove the


twelve screws TSPEI M3x10 (B) that fix the cover and
the four screws (A) that fix the core hitch cover.

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03 - Replacements "C" Arm 9"

6. With a socket wrench 10mm, remove the six nuts


M4 with plain washer and grower (A) that fix the
control panel to the structure.

4.5 Replacement of the control panel display and boards


Observe precautions for handling.
Electrostatic sensitive devices.

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4.6 Replacement of the electronic boards


Should a fault or a malfunction be detected, it is advisable to replace the boards (and not to
repair them). The new boards provided will be already tested and adjusted.
All the boards are fixed through self-coupling edge-locking supports and they don’t need tools
for their removal.
When a cable is detached from the relative connector of a board, make sure that it is properly
identified, otherwise, put a temporary label with the number of the board and the number of the
connector (for example “B2-CM15”) in order to ease the correct following repositioning.

4.6.1 Position of the boards inside the C-arm stand

Only for the rotating anode version

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4.6.2 Replacement of the board B1

Observe precautions for handling.


Electrostatic sensitive devices.

1. Disconnect the equipment from the mains.


2. Remove the rear cover of the C-arm stand.
3. Open the boards supports.
4. Disconnect from the control board all the tear
connectors and identify them with care for an easier
repositioning.
5. Remove the board from the edge-locking supports.

Before installing the new board, check the correct positioning of the jumpers in respect of the old
board.
For additional details about the jumpers position, refer to the chapt. “Service Manual --> Fault
Finding”.

6. Replace the old board with the new one.


7. Rewire all the cables previously dewired.

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03 - Replacements "C" Arm 9"

4.6.3 Replacement of the board B4

Observe precautions for handling.


Electrostatic sensitive devices.

1. Disconnect the equipment from the mains.


2. Remove the rear cover of the C-arm stand.
3. Open the boards supports.
4. Disconnect all the connectors and identify them with care for an easier
repositioning.

Before installing the new board check the correct jumpers positioning in respect of the old board.
For additional details about the jumpers position, refer to chapt. “Service Manual --> Fault
Finding”.

Check if the software installed in the new board is the same version installed in the old one, in
case refer to chapt.“Service Manual --> Service Information”.

5. With a male hexagonal wrench 3mm unscrew the


four screws M4x10 (A).
6. Remove the board from the edge-locking supports
(B).
7. Replace the board with the new one.
8. Repeat the operations in reverse.

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4.6.4 Replacement of the board B5

Observe precautions for handling.


Electrostatic sensitive devices.

1. Disconnect the equipment from the mains.


2. Remove the rear cover of the C-arm stand.
3. Open the boards supports.
4. Disconnect from the control board all the tear
connectors and identify them with care for an easier
repositioning.

Before installing the new board check the correct jumpers positioning in respect of the old board.
For additional details about the jumpers position, refer to chapt. “Technical manual --> Fault
Finding”.

Check if the software installed in the new board is the same version installed in the old one, in
case refer to chapt. “Technical Manual --> Service Information”.

5. Remove the board (A) from the edge-locking


supports and replace it with the new one.
6. Rewire all the cables that had been previously
dewired.

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03 - Replacements "C" Arm 9"

4.6.5 Replacement of the board B7

Observe precautions for handling.


Electrostatic sensitive devices.

1. Disconnect the equipment from the mains.


2. Remove the rear cover of the C-arm stand.
3. Open the boards supports.
4. Disconnect from the control board all the tear
connectors and identify them with care for an easier
repositioning.

Before installing the new board check the correct jumpers positioning in respect of the old board.
For additional details about the jumpers position, refer to chapt. “Technical Manual --> Fault
Finding”.

5. Remove the board (A) from the edge-locking


supports and replace it with the new one.
6. Rewire all the cables that had been previously
dewired.

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4.6.6 Replacement of the board B8

Observe precautions for handling.


Electrostatic sensitive devices.

1. Disconnect the equipment from the mains.


2. Remove the rear cover of the C-arm stand.
3. Open the boards supports.
4. Disconnect from the control board all the tear
connectors and identify them with care for an easier
repositioning.

Before installing the new board check the correct jumpers positioning in respect of the old board.
For additional details about the jumpers position, refer to chapt. “Technical manual --> Fault
Finding”.

5. Remove the board (A) from the edge-locking


supports and replace it with the new one
6. Rewire all the cables that had been previously
dewired.

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03 - Replacements "C" Arm 9"

4.6.7 Replacement of the board B9

Observe precautions for handling.


Electrostatic sensitive devices.

1. Disconnect the equipment from the mains.


2. Remove the rear cover of the C-arm stand.
3. Open the boards supports.
4. Disconnect from the control board all the tear
connectors and identify them with care for an easier
repositioning

Before installing the new board check the correct jumpers positioning in respect of the old board.
For additional details about the jumpers position, refer to chapt. “Technical manual --> Fault
Finding”.

5. Remove the board (A) from the edge-locking


supports and replace it with the new one
6. Rewire all the cables that had been previously
dewired.

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7. The capacitor (A) is connected to the B9 board


through two unipolar cables with faston terminal.

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4.6.8 Replacement of the board B23-LITHO

Observe precautions for handling.


Electrostatic sensitive devices.

1. Disconnect the equipment from the mains.


2. Disassemble the cover on the slide (A), by removing
the four fixing screws TBEI 4x8 (B) trough an
hexagonal wrench d.2,5.

Before installing the new board check the correct jumpers positioning in respect of the old board.
For additional details about the jumpers position, refer to chapt. “Technical manual --> Fault
Finding”.

3. Disconnect from the control board all the tear connectors and identify
them with care for an easier repositioning.
4. Remove the board (C) from the fixing screws and replace it with the new
one.
5. Rewire all the cables previously dewired.

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"C" Arm 9" 03 - Replacements

4.6.9 Replacement of the board S1

Observe precautions for handling.


Electrostatic sensitive devices.

1. Disconnect the equipment from the mains.


2. Remove the rear cover of the C-arm stand.
3. Open the boards supports.
4. Dewire the power supply cables.

Before installing the new board check the correct jumpers positioning in respect of the old board.
For additional details about the jumpers position, refer to chapt.“Technical manual --> Fault
Finding”.

5. With a flat screwdriver, remove the four screws TC


M4x10 (A) that fix the power supply to the structure.
6. Rewire all cables previously dewired.

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03 - Replacements "C" Arm 9"

4.6.10 Disassembling of the motor cover for the movement +/-30° - LITHO version
1. Disconnect the equipment from the mains.
2. Move manually the arm in vertical position (0°).
3. Disassemble the cover (A), by removing the 4
screws M4x8 (B) with an hexagonal wrench d.2,5.

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4.6.11 Replacement of the motor for the movement +/- 30° - LITHO version
1. Disconnect the equipment from the mains.
2. Remove the three screws TCEI M 4x12 (A)
3. Remove the four screws TCEI M 3x6 of the joint
(C), by making pass the hexagonal wrench d.2,5mm
through the indicated hole (B) and by moving the arm
to reach each screw.
4. Remove the other four screws TCEI M3x6 (D) that
fix the spring to motor joint (E).

5. Disconnect the connecting wiring to the control


board (A).
6. Remove the old motor.
7. In order to assemble the new motor follow the
procedure in reverse.

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4.6.12 Replacement of the trimmer for the movement +/-30° - LITHO version.
1. Unloose the grains (A) that fix the trimmer pivot.

2. Disconnect all the connectors, paying attention to


identify them for an easier re- positioning.
3. Remove the two screws TCEI M4x6 with the relative
flat washers and growers (A)
4. Remove the trimmer (B) paying attention to
disconnect all the cables related to its working.
5. Reassemble the new trimmer by making it perform 5
turns starting from the limit switch position.
6. For the trimmer adjustment make reference to the
chapter paragraph “Technical manual -->
Adjustments”

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4.6.13 Replacement of the push button and led for manual movement enabling - LITHO version
1. Remove the cover, as per specific paragraph.
2. For the replacement of the push button (A) or the led
(B) it is enough to unscrew the relative fixing nut of
component.

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4.6.14 Replacement of the inverter board

Observe precautions for handling.


Electrostatic sensitive devices.

1. Disconnect the equipment from the mains.


2. Remove the rear cover of the C-arm stand.
3. Disconnect from the control board all tear
connectors, by identifying with care them for an easier
repositioning.

Before installing the new board check the correct jumpers positioning in respect of the old board.
For additional details about the jumpers position, refer to chapt. “Technical manual -->Fault
Finding”.

4. Remove the board (A) from the edge-locking


supports and replace it with the new one.
5. Rewire all the cables that had been previously
dewired.

Perform some control exposures with different kV, mAs and focus parameters in order to ensure
the correct unit working.
For the parameters selection and the unit use, refer to the SERVICE MANUAL.
Take the proper precautions against radiation.

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4.7 Replacement of the inverter


Observe precautions for handling.
Electrostatic sensitive devices.

1. Disconnect the equipment from the mains.


2. Remove the rear cover of the C-arm stand.
3. Disconnect from the control board all the tear
connectors by identifying with care them for an easier
repositioning.

4. Disassemble the plexiglass inverter protection by


removing the two nuts M3 that fix it(A).
5. Disconnect from the terminal box of the inverter
power supply, all the supply cables (B)
6. Check that the supply cables are marked.

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03 - Replacements "C" Arm 9"

7. Unloose the four fixing screws of the inverter


support (A); it is not necessary to remove them.

8. Pull and lift the inverter as indicated in figure.

Before installing the inverter check the correct positioning of the jumpers on the control board
in respect of the old board. (Setting for fixed anode or rotating anode 110kV or 120kV)
For additional details about the jumpers position, refer to chapt. “Technical manual --> Fault
Finding”.

Perform some control exposures with different kV, mAs and focus parameters in order to ensure
the correct equipment working.
For the parameters selection and the unit use, refer to the SERVICE MANUAL.
Take the proper precautions against radiation.

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4.8 Replacement of the video camera


Observe precautions for handling.
Electrostatic sensitive devices.

1. Place the equipment in a flat and safe site.


2. Disconnect the equipment from the mains.
3. Lock the equipment brakes.
4. Put the C-arm in horizontal position and in low limit
switch.

4.8.1 Video system 0,5K

Observe precautions for handling.


Electrostatic sensitive devices.

1. With a male hexagonal wrench 2,5mm, remove the


three screws TCEI M4x16 (A) that fix the I.I. cover (B).
2. Dewire the camera connecting cable.

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03 - Replacements "C" Arm 9"

3. Remove the three screws (A) and remove the video


camera (B).
4. Assemble the new camera by following the
operations described above in reverse without
mounting the cover.
5. Perform the relative adjustments described in the
chapt. “Technical manual -->Adjustments”.
6. Reassemble the I.I. cover.

4.8.2 Video system 1K

Observe precautions for handling.


Electrostatic sensitive devices.

1. With a male hexagonal wrench 2,5mm, remove the


three screws TCEI M4x16 (A) that fix the I.I. cover
(B).
2. Dewire the camera connecting cable.

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"C" Arm 9" 03 - Replacements

3. Remove the three screws (A) and remove the video


camera (B).
4. Assemble the new camera by following the
operations described above in reverse without
mounting the cover.
5. Perform the relative adjustments described in the
chapt.“Technical manual -->Adjustments”.
6. Remove the I.I. cover.

4.9 Replacement of the grid


1. Place the unit in a flat and safe site.
2. Disconnect the equipment from the mains.
3. Lock the brakes of the stand.
4. Put the C-arm in horizontal position and in low limit
switch.

5. With a male hexagonal wrench 2mm, remove the six


screws TSPEI M3x8 (A) that fix the ring and the grid
(B) to the housing.

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03 - Replacements "C" Arm 9"

6. When the grid is remounted, pay attention to its


direction. The symbol in the middle of the grid (A)
must be faced horizontally.

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4.10 Replacement of the I.I.


Observe precautions for handling.
Electrostatic sensitive devices.

FOR THE CHECK TWO SKILLED AND AUTHORIZED ENGINEERS ARE NECESSARY.

1. Place the equipment in a flat and safe site.


2. Disconnect the equipment from the mains.
3. Lock the brakes of the C-arm stand.
4. Put the C-arm in horizontal position and in low limit
switch.
5. Lock the arm rotation brake
6. Place under the monobloc, as indicated in figure, a
table and a wooden stock (pos.A.) to avoid an
accidental arm rotation due to the monobloc weight
after the II tube removal.

7. With a male hexagonal wrench 2mm, remove the


nine screws TSPEI M3x8 (A) that fix the ring and the
grid (B) to the housing.

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03 - Replacements "C" Arm 9"

8. With a male hexagonal wrench 3mm, remove the six


screws TCEI M4x16 (A) + plain washer and grower that
fix the I.I. bottom.

9. Extract carefully the I.I. from the front part.


10. Install the new I.I. tube by performing the
operations described above in reverse.

The intensifier tube is realized in metal, glass and ceramic. The insulating parts or transparent to
the radiation, in glass or ceramic, have a mechanical strength lower than the metallic parts. Due
to mechanical induced or spontaneous shocks, these parts can implode by projecting dangerous
remains.

During the replacement phase, the tube must be put temporarily with the input side on a surface
that is soft and without particular abrasive substances.

Perform some control exposures with different kV, mAs and focus parameters in order to ensure
the correct equipment working.
For the parameters selection and the equipment use, refer to the SERVICE MANUAL.
Take the proper precautions against radiation.

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4.11 Replacement of the I.I.


Observe precautions for handling.
Electrostatic sensitive devices.

1. Place the equipment in a flat and safe site.


2. Disconnect the equipment from the mains.
3. Lock the brakes of the C-arm stand.
4. Put the C-arm in horizontal position and in low limit
switch.

5. Disassemble the small cover (A) by removing the 4


screws TBEI M3x10 (B) and relative washers.
6. Dewire the connections of the power supply
7. Remove the closing caps and the four screwsTCEI
M3X10 (C) that fix the power supply with the relative
plate inside the I.I.
8. Extract the power supply (E) with plate and
disassemble it from it by operating on the nuts M3 (D)
with relative washers.
9. Install the new power supply by following the
instructions above in reverse.

Perform some control exposures with different kV, mAs and focus parameters in order to ensure
the correct equipment working.
For the parameters selection and the equipment use, refer to the SERVICE MANUAL.
Take the proper precautions against radiation

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03 - Replacements "C" Arm 9"

5 REPLACEMENT OF MECHANICAL PARTS


5.1 Replacement of the leg cover
5.1.1 Long leg
1. In order to disassemble the leg coverit is necessary to
remove the front cover first (see relative paragraph).
2. With a male hexagonal wrench 4mm, remove the
four screws TCEI M5x16 with plain washer (A).
3. Extract the cover in the direction of the arrow.
4. The cover is in plastic and it is not necessary the
ground connection.
5.In order to reassemble the cover, follow the
instructions in reverse.

5.1.2 Short leg


1. In order to disassemble the leg cover, it is necessary
to remove the front cover first (see relative paragraph).
2. With a male hexagonal wrench 4mm, remove the
two screws TCEI M5x16 with plain washer (A).
3. With a screwdriver remove the screw that is in the
upper part of the cover (B).
4. Extract the cover in the direction of the arrow.
5. The cover is in plastic and it is not necessary the
ground connection.

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5.2 Replacement of the I.I. handle


1. In order to replace the I.I. handle, it is necessary to
unloose and remove the four screws TCEI M5x16 and
plain washer (A) that fix the handle (B) to the
intensifier.
2. Replace the handle and repeat the procedure in
reverse.

In the figure the whole handle available as accessory is shown. As standard the “horn” handles are mounted. The disassembling procedure
is the same.

5.3 Replacement of the handle for the C-arm rotation


1. Unloose and remove the four screws TCEI M5x16
and plain washer (A) that fix the handle (B) to the arm.
2. Replace the handle and repeat the procedure in
reverse.

The arm rotation handles are available as accessory.

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03 - Replacements "C" Arm 9"

5.4 Replacement of the transport handle


1. In order to disassemble the handle, it is necessary to
remove before the front cover (see relative paragraph).
2. With a male hexagonal wrench remove the four
screws with washers (A) that fix the handle (B) to the
frame.
3. Extract the handle.
4. Replace the handle and repeat the procedure in
reverse.

5.5 Replacement of the driving handle


1. With a male hexagonal wrench 4mm, remove the
screw TCEI M5x16 (A) with plain washer.

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2. After remounting the handle, check its correct


functioning and that the driving/braking system of the C-
arm stand works properly.

Pos. 1: brake ON
Pos. 2: oblique movement
Pos. 3: free movement
Pos. 4: oblique movement
Pos. 5: right-left movement

5.6 Replacement of wheels


5.6.1 Replacement of the cable pusher
1. The procedure for the cable pusher replacement is
the same for all the wheels, both the front and the rear
ones.
2. Remove the plastic caps that cover the cable pusher
fixing screws (A).
3. With a male hexagonal wrench 3mm, remove the
two screws TSPEI M4x10 (B) and disassemble the
cable pusher (C).
4. Assemble the new cable-pusher by repeating the
procedure in reverse.

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03 - Replacements "C" Arm 9"

5.6.2 Replacement of the front wheel


1. C-arm stand brake ON.
2. 4. Remove the cover of the front leg (see the relative
paragraph).
3. By using the lever supplied for the unpacking (A),
lift the C-arm stand and put a shim under the front leg
so that the front wheels are lifted.

4. Remove the wheel by operating on the four fixing


screwsTCEI M6x16 (A).
5. In order to ease the screws removal, it is advisable to
rotate the wheel at 45°.
6. Install the new wheel by repeating the operations in
reverse.

5.6.3 Replacement of the rear wheel


1. Disassemble the cover of the front leg (see the
relative paragraph)
2. By using the lever supplied for the unpacking (A),
lift the C-arm stand from the side where the wheel must
be replaced. Insert a wooden shim (B) under the rear
part for safety so that the stand is kept UP.

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"C" Arm 9" 03 - Replacements

3. Remove the plastic caps that cover the cable pusher


fixing screws(A).
4. With a male hexagonal wrench 3mm, remove the
two screws TSPEI M4x10 (B) and disassemble the
cable pusher (C). It is enough to disassemble only one.
5. With a male hexagonal wrench, remove the two
screwsTSPEI M5x10 with under-head (D) and extract
the wheels pivot (E).

6. When the wheels are remounted, pay attention to the


position of the shoulder washers.
7. Assemble the new wheel by performing the
operations described above in reverse.

5.7 Replacement of the monobloc cover


1. Unscrew the five screws TBEI M3x10 (A) that fix
the cover to the structure.
2. Remove the cover (B).
3. Reassemble the new cover by performing the
operations described above in reverse.

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03 - Replacements "C" Arm 9"

5.8 Replacement of DAP chamber


1. Disconnect the equipment from the mains.
2. Disassemble the monobloc cover (see relative
paragraph).
3. Section the connecting cable between chamber and
preamplifier (A).
4. Remove the cable from the connector RJ45 (B) on
the chamber preamplifier.
5. Unscrew the four screws TBEI M3x6 that fix the
preamplifier to the collimator (C).

6. Unscrew the four screws TC M3x10 and plain


washer (A) that fix the chamber to the structure (B).
7. Install the new chamber by performing the
operations described above in reverse.

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"C" Arm 9" 03 - Replacements

5.9 Replacement of the collimator


1. Disconnect the equipment from the mains.
2. Disassemble the monobloc cover (see relative
paragraph).
3. If present, remove the DAP chamber (see relative
paragraph).
4. Remove the connecting cables.
5. With a male hexagonal wrench 3mm, unloose the
three nuts (A).
6. Install the new collimator by performing the
operations described above in reverse

5.10 Replacement of the monobloc


1. Move the equipment in a flat and safe site.
2. Disconnect the equipment from the mains.
3. Lock the brakes of the C-arm stand.
4. •With a male hexagonal wrench 4mm, remove the
four screws TSPEI M5x10 (A).

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03 - Replacements "C" Arm 9"

5. Remove the collimator (A).

6. Disconnect from the monobloc the supply and


control cables: the connection is performed through
tear terminals for which it is not necessary to use any
tool and through eyelet terminals for which it is
necessary a fork wrench 8mm

7. Put the arm in horizontal position and in low limit


switch.

Before proceeding with the monobloc replacement, ensure that the brake for the equipment
movement are ON.

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"C" Arm 9" 03 - Replacements

8. With a socket wrench, remove the four nuts M4 (A).


9. With a socket wrench, remove the two lateral nuts
M4 by leaving the central nut in position (B).
10. Keep the monobloc against the metallic structure
and remove the last remained nut.
11. Remove with care the monobloc

WARNING !!! The weight of the monobloc is about 20kg.

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03 - Replacements "C" Arm 9"

5.11 Replacement of the bush for Wig-Wag movement


1. With the equipment ON, lift the column and position
the whole slide forwards.
2. Switch the equipment OFF.
3. Remove the cover (A) through a male hexagonal
wrench 2,5mm.

4. Remove the closing cap (A) present on the opposite


side of the handle.

5. Unloose the dowel (A)present on the handle with


hexagonal wrench 2.

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"C" Arm 9" 03 - Replacements

6. Unloose and remove the handle (A).

7. Unscrew and remove the dowel of the bush (A) with


male hexagonal wrench 2,5mm.

8. Screw down the handle on the bush and extract the


bush .

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03 - Replacements "C" Arm 9"

9. Reinsert the dowel so that the end protrudes.


10. Insert the new bush, with a screwdriver screw
down the bush clockwise till it is in contact with the
brake ring.

11. Screw down and tighten the dowel with a male


hexagonal wrench 2,5mm so that the bush remains
locked in position.

12. Insert the pivot with the handle in the proper seat.
13. Rotate clockwise the handle till the locking of the
slide wig-wag movement.
14.Check the brake seal.

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"C" Arm 9" 03 - Replacements

15. Fix with a male hexagonal wrench 2mm the


position of the stop bush .

16. Fix with a male hexagonal wrench 2.5mm the cover


for the brake (A) under the slide.

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03 - Replacements "C" Arm 9"

6 DISPLAY STATION
6.1 Boards layout
6.1.1 0,5k System Video

SBFM Compact version- Monitor on C-arm stand

SBFM version with Base Profile display station

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"C" Arm 9" 03 - Replacements

6.2 Replacement of the x-ray lamp


6.2.1 COMPACT version
1. •The x-ray signal lamp is on the equipment (A).

2. In order to replace the transparent body(Ait is


enough to unloose it.

3. With a male hexagonal wrench 2,5mm, remove the two


screws TCEI M3x10 (A) that fix the cover (B).

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03 - Replacements "C" Arm 9"

4. Remove the connector (A).


5. Remove the fixing ring nut (B).
6. Replace the board (C).

6.2.2 BASE and HIGH version


1. The x-ray signal lamp is on the display station (A).

2. With a male hexagonal wrench 3mm, remove the


screw TCEI M3x10 (A) and the plastic cover (B).
3. Remove the cover support (C),by forcing on the
central part. The support is kept in position by three
pressure tongs.
4. Replace the bulb (D) with the one present in the
spare part kit or with a similar one.
5. The bulb features are: filament lamp 24V 3C power
3W max. dim17x54mm.
6. By removing the three fixing knurlers (E), it is
possible to replace also the complete lamp-holder.

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"C" Arm 9" 03 - Replacements

7 DOCUMENT STATUS
Rev. Date Description
- 30/10/07 Document approval
A 28/04/08 General revision of the document
B 30/04/09 General revision of the document
C 30/07/12 General revision of the document
D 01/10/13 General revision of the document

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