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Report On Katraj Dairy

Katraj Dairy has expanded its milk collection from 30,000 liters to over 200,000 liters per day, emphasizing quality assurance and farmer education. The dairy employs modern processing techniques and equipment to produce a diverse range of products while maintaining strict food safety and hygiene standards. It operates as a cooperative, supporting local farmers and ensuring efficient supply chain management and resource utilization.

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13 views8 pages

Report On Katraj Dairy

Katraj Dairy has expanded its milk collection from 30,000 liters to over 200,000 liters per day, emphasizing quality assurance and farmer education. The dairy employs modern processing techniques and equipment to produce a diverse range of products while maintaining strict food safety and hygiene standards. It operates as a cooperative, supporting local farmers and ensuring efficient supply chain management and resource utilization.

Uploaded by

mahavirkothekar797
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Report on Katraj Dairy

Operations Processes at Katraj Dairy:

1. Milk Collection and Quality:

 Collection:

Katraj Dairy has grown from collecting 30,000 liters of milk per day to over 2
lakh liters.

 Quality Assurance:

They have well-equipped labs and quality testing devices to ensure milk
quality.

 Farmer Education:
The plant educates farmers on proper milk collection and preservation
techniques.
2. Processing and Manufacturing:

 Pasteurization: The plant is equipped with modern pasteurizers.

 Homogenization: They have homogenizers for milk processing.

 Cream Separation: A cream separator is used for separating cream from


milk.

 Ghee Processing: They process ghee.

 Milk Clarifier: A milk clarifier is used to remove impurities.

 Condensed Milk Plant: They have a plant for producing condensed milk.

 Ice Cream Production: They also produce ice cream.

 Other Products:
Katraj Dairy produces and distributes pasteurized milk, cream, ghee,
shrikhand, paneer, and other dairy products.

3. Infrastructure and Equipment:

 Modern Plant: The main plant is equipped with modern equipment for
various processing stages.

 Refrigeration Unit: They have a refrigeration unit for cooling and


pasteurization.
 Boiler and Refrigeration Systems: They have boiler and refrigeration
systems for maintaining milk quality and producing dairy products safely.

 Sustainable Energy: They use solar energy to reduce operational costs


and environmental impact.

 Automatic Packing: They have automatic packing facilities for milk and
milk products.

 Laser Coding Machine: They use a laser coding machine for labeling and
traceability of products.
Key Aspects of Production Planning and Control at Katraj Dairy:

 Meeting Customer Expectations:

Katraj Dairy prioritizes meeting customer demands for quality products,


delivered on time and at competitive prices.

 Efficient Resource Utilization:

They strive to optimize the use of resources, including milk, machinery,


and manpower, to maximize efficiency and minimize waste.

 Food Safety and Quality:

They maintain rigorous food safety standards and quality control


measures throughout the production process, from raw milk collection
to finished product packaging.

 Hygiene and Sanitation:

Maintaining a clean and hygienic environment in the dairy plant is a top


priority, ensuring the safety and quality of their products.

 Compliance:

Katraj Dairy complies with all relevant statutory and regulatory


requirements related to food safety and dairy production.
 Growth and Expansion:

Katraj Dairy has grown significantly from its initial milk collection of
30,000 liters per day to over 200,000 liters currently, demonstrating its
success and commitment to the dairy industry.

 Distribution:
Katraj Dairy distributes its products throughout Pune and surrounding
areas.

Inventory Management:

Key Aspects of Katraj Dairy:

 Cooperative Model:

Katraj Dairy is a district-level cooperative, meaning it's managed by


representatives of milk-producing farmers, aiming to build a value chain
for milk sourcing, processing, and distribution.

 Focus on Quality and Safety:

Katraj Dairy emphasizes procuring quality milk and raw materials,


processing them in hygienic conditions, and delivering safe products that
meet food safety standards and customer requirements.
 Diverse Product Range:

Katraj Dairy produces a variety of milk products, including pasteurized


and homogenized cow milk, ghee, shrikhand, paneer, flavored milk, and
ice cream.

 Growing Operations:

Katraj Dairy has grown significantly from its initial milk collection of
30,000 liters per day to over 200,000 liters daily, with a financial
turnover exceeding Rs. 250 crores.

Potential Inventory Management Practices:

 Milk Sourcing and Storage:

Efficiently collecting milk from farmers, ensuring quality and hygiene


standards, and storing it in appropriate conditions to maintain
freshness.

 Raw Material Management:

Managing the inventory of raw materials, packing materials, and other


inputs required for processing and manufacturing.

 Production Planning:

Planning and managing the production process to meet customer


demand and ensure timely delivery of products.
 Inventory Control:

Implementing inventory control measures to minimize waste, spoilage,


and stockouts.

Supply Chain Management:

Milk Collection and Production:

 Focus on Local Farmers:

Katraj Dairy's primary focus is on providing a platform for village-level


farmers in the Pune district to collect and process their milk.

 Initial Growth:

The dairy started with a daily milk collection of 30,000 liters and has
grown to over 200,000 liters per day.

 Infrastructure:

Katraj Dairy has invested in infrastructure to facilitate efficient milk


collection and processing.

 Services for Milk Suppliers:


Katraj Dairy provides services to milk supplying farmers through its
Inputs/PIT divisions, including artificial insemination facilities, cattle
feed, mineral mixture, and more.

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