M0068104-12 429

Maintenance Section
Maintenance Interval Schedule

i08271905 “ Cab Air Filter (Fresh Air) - Clean/Replace“ . . . . 445

Maintenance Interval Schedule “ Camera - Clean“ . . . . . . . . . . . . . . . . . . . . . . . . . 446

SMCS Code: 7000 “ Condenser (Refrigerant) - Clean“ . . . . . . . . . . . . 447

S/N: YCP1–Up “ DEF Filler Screen - Clean“ . . . . . . . . . . . . . . . . . 453

S/N: HEX10001–Up “ Diesel Exhaust Fluid - Drain“ . . . . . . . . . . . . . . . 455

Ensure that all safety information, warnings, and “ Diesel Exhaust Fluid - Fill“. . . . . . . . . . . . . . . . . . 455
instructions are read and understood before any “ Engine Air Filter Primary and/or Secondary Element
operation or any maintenance procedures are - Replace“ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 460
performed.
“ Ether Starting Aid Cylinder - Replace“ . . . . . . . . 470
The user is responsible for the performance of
maintenance. All adjustments, the use of proper “ Film (Product Identification) - Clean“ . . . . . . . . . 472
lubricants, fluids, filters, and the replacement of
components due to normal wear and aging are “ Fuel System - Prime“ . . . . . . . . . . . . . . . . . . . . . . 475
included. Failure to adhere to proper maintenance
intervals and procedures may result in diminished “ Fuel Tank Strainer - Clean“ . . . . . . . . . . . . . . . . . 481
performance of the product and/or accelerated wear
of components. “ Fuses - Replace“ . . . . . . . . . . . . . . . . . . . . . . . . . 483

Use mileage, fuel consumption, service hours, or “ High Intensity Discharge Lamp (HID) -
calendar time, WHICH EVER OCCURS FIRST, to Replace“ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 489
determine the maintenance intervals. Products that
operate in severe operating conditions may require “ Oil Filter - Inspect“ . . . . . . . . . . . . . . . . . . . . . . . . 502
more frequent maintenance. Refer to the
maintenance procedure for any other exceptions that “ Radiator, Aftercooler and Oil Cooler Cores -
may change the maintenance intervals. Clean“ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 502
“ Rollover Protective Structure (ROPS) -
Note: The aftertreatment system can be expected to
Inspect“ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 504
function properly for the useful life of the engine
(emissions durability period), as defined by “ Shovel Crane - Inspect“. . . . . . . . . . . . . . . . . . . . 505
regulation. All prescribed maintenance requirements
must be followed. “ Shovel Crane - Lubricate“ . . . . . . . . . . . . . . . . . . 508

Note: Before each consecutive interval is performed, “ Track Adjustment - Adjust“ . . . . . . . . . . . . . . . . . 513
all maintenance from the previous interval must be
performed. “ Undercarriage - Check“ . . . . . . . . . . . . . . . . . . . . 517

The following guidelines should be followed if the “ Window Washer Reservoir - Fill“ . . . . . . . . . . . . 517
service hours are not met: “ Window Wiper - Inspect/Replace“ . . . . . . . . . . . 517
Items listed between 10 and 100 service hours “ Windows - Clean“. . . . . . . . . . . . . . . . . . . . . . . . . 518
should be performed at least every 3 months.
Items listed between 250 and 500 service hours Every 10 Service Hours or Daily for
should be performed at least every 6 months.
First 50 Hours
Items listed between 1000 service hours and 2500
service hours should be performed at least every “ Boom and Stick Linkage - Lubricate“ . . . . . . . . . 436
year.
“ Boom and Stick Linkage - Lubricate“ . . . . . . . . . 435
When Required “ Bucket Linkage - Lubricate“ . . . . . . . . . . . . . . . . 439
“ Air Conditioner/Cab Heater Filter (Recirculation) -
Inspect/Replace“ . . . . . . . . . . . . . . . . . . . . . . . . . . 433 Every 10 Service Hours or Daily
“ Battery Electrolyte Level - Check“ . . . . . . . . . . . 433 “ Cooling System Coolant Level - Check“. . . . . . . 451
“ Battery or Battery Cable - Inspect/Replace“. . . . 434 “ Engine Oil Level - Check“ . . . . . . . . . . . . . . . . . . 464
“ Bucket Linkage - Inspect/Adjust“ . . . . . . . . . . . . 438 “ Fuel System Water Separator - Drain“ . . . . . . . . 480
“ Bucket Tips - Inspect/Replace“ . . . . . . . . . . . . . . 439 “ Fuel Tank Water and Sediment - Drain“ . . . . . . . 481
430 M0068104-12
Maintenance Section
Maintenance Interval Schedule

“ Hydraulic System Oil Level - Check“ . . . . . . . . . 497 “ Swing Drive Oil - Change“. . . . . . . . . . . . . . . . . . 509
“ Indicators and Gauges - Test“ . . . . . . . . . . . . . . . 500
Every 1500 Service Hours
“ Seat Belt - Inspect“ . . . . . . . . . . . . . . . . . . . . . . . 504
“ Diesel Exhaust Fluid Filter - Replace“ . . . . . . . . 456
“ Track Adjustment - Inspect“ . . . . . . . . . . . . . . . . 515
“ Travel Alarm - Test“ . . . . . . . . . . . . . . . . . . . . . . . 516
Every 2000 Service Hours
“ Final Drive Oil - Change“ . . . . . . . . . . . . . . . . . . . 472
Every 100 Service Hours
“ Fuel Cap Filter - Replace“ . . . . . . . . . . . . . . . . . . 474
“ Bucket Linkage - Lubricate“ . . . . . . . . . . . . . . . . 439
“ Fumes Disposal Filter Element - Replace“. . . . . 482
“ Oil Filter (Hydraulic Hammer) - Replace“ . . . . . . 500
“ Swing Gear - Lubricate“. . . . . . . . . . . . . . . . . . . . 512
Every 250 Service Hours
Every 3000 Service Hours
“ Cooling System Coolant Sample - Obtain“ . . . . 452
“ Cooling System Coolant Sample - Obtain“ . . . . 452
“ Engine Oil Sample - Obtain“ . . . . . . . . . . . . . . . . 465
“ Hydraulic System Oil Filter (Return) -
Replace“ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 495
Initial 500 Service Hours
“ Engine Oil and Filter - Change“. . . . . . . . . . . . . . 466 Every 3 Years
“ Final Drive Oil - Change“ . . . . . . . . . . . . . . . . . . . 472 “ Seat Belt - Replace“. . . . . . . . . . . . . . . . . . . . . . . 505
“ Swing Drive Oil - Change“. . . . . . . . . . . . . . . . . . 509
Every 5000 Service Hours
Every 500 Service Hours “ Receiver Dryer (Refrigerant) - Replace“. . . . . . . 503
“ Boom and Stick Linkage - Lubricate“ . . . . . . . . . 436
Every 6000 Service Hours or 3
“ Boom and Stick Linkage - Lubricate“ . . . . . . . . . 435 Years
“ Final Drive Oil Level - Check“ . . . . . . . . . . . . . . . 473 “ Cooling System Coolant Extender (ELC) -
“ Final Drive Oil Sample - Obtain“ . . . . . . . . . . . . . 474 Add“ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 450

“ Hydraulic System Oil Sample - Obtain“ . . . . . . . 499 “ Hydraulic System Oil - Change“ . . . . . . . . . . . . . 489

“ Swing Bearing - Lubricate“ . . . . . . . . . . . . . . . . . 509 Every 10 000 Service Hours

“ Swing Drive Oil Level - Check“ . . . . . . . . . . . . . . 511 “ DEF Manifold Filters - Replace“ . . . . . . . . . . . . . 455
“ Swing Drive Oil Sample - Obtain“ . . . . . . . . . . . . 512
Every 12 000 Service Hours or 6
Every 1000 Service Hours Years
“ Battery - Clean“ . . . . . . . . . . . . . . . . . . . . . . . . . . 433 “ Cooling System Coolant (ELC) - Change“ . . . . . 447

“ Battery Hold-Down - Tighten“ . . . . . . . . . . . . . . . 434

“ Belt - Inspect/Adjust/Replace“. . . . . . . . . . . . . . . 434
“ Engine Oil and Filter - Change“. . . . . . . . . . . . . . 466
“ Fuel System Primary Filter (Water Separator)
Element - Replace“ . . . . . . . . . . . . . . . . . . . . . . . . 477
“ Fuel System Secondary Filter - Replace“. . . . . . 479