Assembly Solenoid Valvejoshi2016
Assembly Solenoid Valvejoshi2016
losses. The calculated mass-flow rates and valve opening time duration were used to calculate the total mass of
reactants injected per pulse for a typical pulse detonation engine. In addition, a scheme for the change in injection
surface area for different types of valve openings was presented. Results indicated the practicality of the developed
mass-flow model to calculate the intermittent gas mass injection into a pulse detonation engine. The results also
showed that the experimentally determined discharge coefficient via steady-state calibration held true for valve
operation at 1, 10, and 20 Hz.
used the values of supply pressures and temperatures and the known Mach number of the gas at the exit of the injecting surface; and At is
injection surface area to estimate mass-flow rates. Although these the time-varying area of the injecting surface. The subscript i refers to
methods are viable options to determine the mass-flow rates of the the gas used. This equation can be regrouped to calculate the mass-flow
gaseous reactants, a more precise mass-flow model and a detailed rate of the gas as follows:
process description would be beneficial. In addition, the use of mass- r
flow meters is not appealing in the case of practical PDEs, unlike AtP γi γ − 1 2 −γi 1∕2γ i −1
research engines, as they are usually flow obstructing in nature. _
mt p t M 1 i M (1d)
Tt Ri 2
Hence, a mass-flow model is developed to correctly measure the
mass-flow rate of the gaseous fuel and oxidizer injected into a PDE. Equation (1d) shows that the mass-flow rate of a gas is dependent on
This procedure first requires the determination of the ideal mass-flow the total pressure and temperature of the supply tanks. In addition, the
rate of gases injected into a PDE. The ideal mass-flow rates are mass-flow rate is also dependent on the area of the injecting surface
calculated using the mass-flow parameter of the gas and further and, for a calorically perfect gas, on the specific heat ratio and Mach
multiplied by an experimentally determined discharge coefficient to number.
account for flow losses. The present mass-flow model uses a time-varying injecting surface
area to calculate the ideal mass-flow rate of a gas as shown in Eq. (1d).
Because a PDE operates in a pulsed manner, considering a time-
II. Method varying injecting surface area model is appropriate. Another
The procedure first requires the determination of the ideal mass- commonly used term to express the duration of valve opening in a
flow rate of gases injected into a PDE. The ideal mass-flow rates are PDE is the duty cycle. The duty cycle of the valve expresses the
calculated using the mass-flow parameter of the gases used for PDE percentage of one period during which the valve is active or kept
operation. The one dimensional mass-flow equation for any open. As an example, a valve operating with a frequency of 1 Hz and a
calorically perfect gas is given by duty cycle of 30% means that it is open for 300 ms in a cycle. In
addition, the time-varying area of the injecting surface also depends
_ ρAV
m (1a) on the type of valve used, such as solenoid or rotary. A further
description of time-varying injection surface area schemes for
The mass-flow parameter (MFP) for a gas is derived using the one- different types of valves due to change in the shape of the opening and
dimensional mass-flow equation for a calorically perfect gas where the considering the duty cycle is presented in the Results and Discussion
perfect gas equation of state, the perfect gas speed of sound, and the section (Sec. III). In the subsequent discussion, a simple linear ramp
ratios of static and total properties of the gas are rearranged to obtain a model of a typical time-varying injecting surface area is used.
single equation for simplicity [11,12]. This equation is written as For a typical test run in this work, the supply pressures and
temperatures were measured using pressure transducers and
p thermocouples installed on the gas supply lines, respectively.
_
mt Tt
MFP (1b) Alternative Fuel Systems, Inc. (AFS) solenoid valves [13] were used
At Pt
for injecting the fuel and oxidizer separately into the PDE. The area of
the injecting surface changed as the solenoid valves were periodically
The preceding equation can be further expanded by replacing the
opened and closed. A model of the variation in injecting surface area
ratios of static and total properties of the gas used, which makes the
of the valve is shown in Fig. 2 and was used for calculations. Figure 2
MFP a unique function of the Mach number in a calorically perfect gas
specifically shows the time-varying area of injecting surface of the
and can be written as follows:
valves for 10 Hz operation with a duty cycle of 30%. It also shows the
p r linear ramp model of the opening and closing of the valve.
_
mt Tt γi γ i − 1 2 −γ i 1∕2γi −1
MFPM M 1 M The assembly of the AFS solenoid valve is shown in Fig. 3. The
At Pt Ri 2 fuel and the oxidizer were injected intermittently into the PDE by
(1c) moving the plastic strut inside of the AFS solenoid valve. The
assembly was such that, when the strut was at the lower position, the
where Pt and T t are the total pressure and temperature of the supply, exit hole was sealed and shut off. But, when the strut inside the valve
respectively; γ i is the specific heat ratio; Ri is the gas constant; M is the was moved up rapidly, an exposed surface in the form of a cylinder
Article in Advance / JOSHI AND LU 3
-6
x 10 If the supply pressure is lower than the aforementioned critical
6 pressure, the flow at the orifice will not be choked. It is important to
note that operating at choked conditions guarantees the maximum
achievable mass-flow rate through the valve. Hence, in the present
4 study, the supply pressures are maintained such that the flow is
Area, m 2
always choked while injecting, and Eq. (1d) can thus be rewritten
simply as
2
r γ 1∕2γ −1
AtP γi 2 i i
_
mt p t (3)
Tt Ri 1 γ i
0
0 0.05
0.15 0.1
0.2 0.25 0.3
Time, s The value of m _ calculated via Eq. (3) gives an ideal value of the
Fig. 2 Time-varying area of injecting surface for 10 Hz operation of the mass-flow rate. Nonideal effects bring about head loss that cannot be
valve.
calculated theoretically. Thus, a discharge coefficient Cd is used to
take these effects into account. Typically, the value of the discharge
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III. Results and Discussion Table 1 Duty cycle and supply pressures used
to vary the filling fraction
A. Mass-Flow Rate Calculations
This section presents the results of the mass-flow rate calculations Hydrogen Oxygen
performed using the developed mass-flow model. The calculations supply supply
were performed for a PDE operated using AFS solenoid valves, Frequency, Duty pressure, pressure, Filling Equivalence
Hz cycle, ms MPa MPa fraction ratio
gaseous hydrogen as fuel, and gaseous oxygen as oxidizer. The PDE
used for the experiment is shown in Fig. 5. It consisted of a stainless- 1; 10; 20 20 0.31 0.32 0.50 1.0
1; 10; 20 30 0.31 0.32 0.75 1.0
steel pipe that was 660 mm (26 in.) long with an inner diameter of
1;10; 20 35 0.35 0.36 1.0 1.0
25.4 mm (1 in.). The pipe wall had a thickness of 6.35 mm (0.25 in). 1; 10; 20 40 0.38 0.40 1.25 1.0
Using the known injecting area profile and the properties of the
supply, the time-varying mass-flow rates of the gases were calculated.
Figure 6 shows the sample time-varying mass-flow rate for gaseous
oxygen for the operation of the PDE at 10 Hz with a duty cycle of
30%, a supply pressure at 0.49 MPa, and a temperature of 297 K. Table 2 Duty cycle and supply pressures used to vary equivalence
ratio
Similarly, the mass-flow rates were calculated for different values of
supply pressure and chosen duty cycles. The calculations were Hydrogen Oxygen
performed for hydrogen and oxygen but, for brevity, only the plot for supply supply
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oxygen is shown. Once the mass-flow rates were calculated, they Frequency, Duty pressure, pressure, Filling Equivalence
were integrated over the valve open time duration to estimate the total Hz cycle, ms MPa MPa fraction ratio
mass of gas injected per pulse, which was then used to estimate the 1; 10; 20 39 0.24 0.41 1.0 0.6
filling fraction of the tube and the equivalence ratio of the mixture. 1; 10; 20 33 0.35 0.45 1.0 0.8
It can be noted that the duty cycle of the valves and the supply 1; 10; 20 35 0.35 0.36 1.0 1.0
1; 10; 20 31 0.44 0.38 1.0 1.2
pressures can be varied to control the filling fraction of the tube and
the equivalence ratio of the detonable reactant mixture. First, the
equivalence ratio is kept constant at unity, whereas the duty cycles
and supply pressures are changed to vary the filling fraction of the the valve duty cycle and supply pressure can be controlled to
detonation tube. The measured value of injected mass, the density of underfill the tube and, in such cases, the value of the filling fraction is
the gas mixture injected, and the duty cycle are used to estimate the less than one. The tube can be fully filled, and the value of the filling
volume of the tube filled. Table 1 details the duty cycle of the valves fraction is equal to one. The duty cycles and the supply pressures can
and the supply pressure used to vary the filling fraction while be changed to inject more reactants than required to fully fill the
keeping the equivalence ratio constant at unity. Four filling fractions entire PDE tube volume. In such cases, the tube is overfilled or the
are considered: namely, 0.5, 0.75, 1.0, and 1.25. As described earlier, filling fraction is higher than one, and unburned reactants are spilled
the filling fraction refers to the volume of the tube that is filled by the out of the tube. Second, Table 2 shows details of the duty cycle and
reactant mixture during the filling phase. During the filling phase, supply pressure used to vary the equivalence ratio. In this case, the
filling fraction of the tube is kept constant at unity and four different
equivalence ratios are achieved with values of 0.6, 0.8, 1.0, and 1.2.
The valves are operated at 1, 10, and 20 Hz at the shown duty cyles
and supply pressures to obtain indicated filling fractions and
equivalence ratios.
Following the duty cycle and the supply pressure schemes, the
mass-flow model is used to calculate the mass of reactants injected
into the PDE tube. For the calculation of injected mass, the
experimentally determined values of discharge coefficient via static
calibration are used. To validate the feasibility of the use of the mass-
flow model, which uses statically determined discharge coefficient
values, the valves are operated at 1, 10, and 20 Hz at the shown supply
pressures and duty cycles in Tables 1 and 2. For every case, the valves
are connected to the mass-flow meter, which is used to measure the
AFS Solenoid
Valve
Pressure mass-flow rate at duty cycles and supply the pressures shown in
PDE
Transducer
Tube
Tables 1 and 2.
Figures 7 and 8 show the calculated mass of hydrogen and oxygen
injected into the PDE, respectively, to achieve the corresponding
Fig. 5 PDE used. filling fraction of the tube, as shown in Table 1, using the mass-flow
model developed in this work. In addition, they also show the values
of the injected mass of hydrogen and oxygen at 1, 10, and 20 Hz
-3
x 10 measured using the mass-flow meter at the same operating
Mass-flow rate for oxygen, kg/s
30 B. Area Variation
The mass-flow model developed in this work calculates the mass-
20 flow rate using a linear ramp model of the time-varying area for AFS
0.75 1 0.5 1.25 valves. It is important to note that the injection area varies based on
Filling fraction the type of valve used. Because the mass-flow model developed in
Fig. 8 Mass of oxygen gas injected per pulse for different filling
this work already incorporates the time-varying injecting surface area
fractions at ϕ 1. as a parameter, any time-varying injecting area for a valve can be used
for estimating the mass of the fuel and oxidizer injected. For a fast
operating PDE, the overall cycle time is on the order of the opening
and closing times of the valve, and a proper estimate of injection area
profile is needed to calculate the mass-flow rates.
Hydrogen mass per injection, mg
70
period of a cycle. A further description and the equations used to
60 calculate these area variations are provided in the appendices.
In Fig. 11, specific cases of area variation are shown when the valve
50 is operated with an 80% duty cycle and without a duty cycle. The 80%
Model duty cycle includes the cases when the valves are opened rapidly by
40 turning the shaft. Once the opening in the casing and the shaft are
1 Hz
aligned, the rotation of the shaft is stopped. For the cases shown in
30 10 Hz Fig. 11, the rotation is stopped for 80% of the overall cycle time;
20
20 Hz finally, the valves are closed by rotating the shaft again. On the other
hand, Fig. 11 also shows the area variation without any duty cycle. In
0.8 1 0.6 1.2 these cases, the shaft is rotated at a certain speed without any
Equivalence ratio stoppage. During this period, the valve opens as the opening in the
Fig. 10 Mass of oxygen injected per pulse for different equivalence casing and the shaft overlaps, the valve is fully opened when the
ratios at ff 1. openings are perfectly aligned, and it finally closes. Similar to these
6 Article in Advance / JOSHI AND LU
1.0
Rectangular orifice
0.8
Rectangular orifice with 80% duty
cycle
0.6 Circular orifice
σ
0.4 Circular orifice with 80% duty cycle
Also,
IV. Conclusions S Vt T
; 0≤t≤ (A2)
A mass-flow model was developed to calculate the mass-flow rates ab a 2
of reactants injected intermittently into a pulse detonation engine
(PDE) and determine the injected mass. The method first required the where T is the reference time period given by
determination of ideal mass-flow rates of the reactants. The ideal mass-
flow rate was calculated using the mass-flow parameter relation for the 2a
gas used. This calculated ideal value of mass-flow rate was multiplied T (A3)
by an experimentally determined discharge coefficient that accounted V
for the losses due to the viscous effects. The product of the
experimentally determined discharge coefficient and the ideal mass- The normalized area change is given by
flow rate estimated the actual mass-flow rate of reactants injected into a
PDE. The ideal mass-flow rate calculation incorporated determination S
σ (A4)
of the time-varying injection surface area, the supply pressure and ab
temperature, specific heat ratios of the gas, and the Mach number at the
exit of the injection surface. A scheme for the change in the injection and the normalized time change is given by
surface area for different types of valve openings was also discussed in
this paper. The calculated values of the mass-flow rates and the t
considered duty cycles were used to determine the total mass of τ (A5)
T
reactants injected per pulse. This paper also described a procedure that
involved the variation of parameters, such as the duty cycle of the Therefore,
valves and the supply pressure to attain different values of the filling
fraction of the tube and the equivalence ratio of the mixture. The results 1
demonstrated the feasibility of this developed mass-flow model to σ 2τ 0≤τ≤ (A6)
2
estimate the values of the mass injected. The results also illustrated that
the use of experimentally determined values of the discharge Similarly, for the opening phase, we have
coefficient for the valves via steady calibration held true for high-
frequency operation of up to 20 Hz.
a a 2a
S ab − bV t − ; ≤t≤ (A7)
V V V
Appendix A: Rectangular Opening with
Constant Valve Velocity V
Let S be the overlapping area between the valve and the opening. Also,
Also consider a rectangular opening as shown in Fig. A1, such that
the reference area is assumed to be Sref ab. Let V be the velocity of S 2t T
1− −1 ; ≤t≤T (A8)
the motion at any time; for the closing phase, we get ab T 2
and
1
σ 21 − τ; ≤τ≤1 (A9)
2
Consider that the valve has a duty cycle and the rampup and
rampdown times are equal. The movement will be such that it
demonstrates a constant rampup at velocity V for 0 ≤ t ≤ tc ∕2; a
pause over a time for tc ∕2 ≤ t ≤ T − tc ∕2 such that the valve is
Fig. A1 Area variation for rectangular opening. fully open; and, finally, a constant rampdown for T − tc ∕2 ≤ t ≤ T.
Article in Advance / JOSHI AND LU 7
tc
S bVt; 0≤t≤ 2r − Vt 2r
2
(A10) S 2r2 cos−1 ; 0≤t≤ (B2)
2r V
Also, and
S Vt t S 2 −1 1 − Vt ; T
; 0≤t≤ c (A11) cos 0≤t≤ (B3)
ab a 2 πr2 π 2r 2
(A13)
T Also, the normalized area change is given by
and t
τ (B6)
2 τ T
σ 1 − τ; 1− c ≤τ ≤1 (A15)
τc 2 Therefore,
S 2 −1 Vt tc
cos 1− ; 0≤t≤ (B11)
πr2 π 2r 2
2 τ τc
σ cos−1 1 − 2 ; 0≤τ≤ (B12)
Fig. B1 Area variation for circular opening. π τc 2
8 Article in Advance / JOSHI AND LU
where d
S 2r2 cos−1 2krVt (C2)
2r
tc
τc (B13)
T and
Similarly, for the opening phase, we have 2r − Vt 2r
S 2r2 cos−1 2krVt; 0≤t≤ (C3)
2r V
S
2
cos −1 2 t − T τc ; T−
tc
≤t≤T (B14)
πr2 π tc 2 2 Also,
and 4r t 1
S 2r2 cos−1 1 − 2krVt; 0≤τ≤ (C4)
T 2r 2
2 2τ − 1 τc
σ cos−1 1 ; 1− ≤τ≤1 (B15)
π τc 2
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1
S 2r2 cos−1 1 − 2τ 2r2 4kτ; 0≤τ≤ (C5)
2
Finally, for fully open conditions,
such that
tc t
S πr2 ; ≤t≤T− c (B16)
2 2
S 2 1
and σ cos−1 1 − 2τ 4kτ; 0≤τ≤ (C6)
Sref 4k π 2
τc τ
σ 1; ≤τ ≤1− c (B17)
2 2
Similarly, for the opening phase, we have
Note that the valve is fully open for tc ∕2 ≤ t ≤ T − tc ∕2; this
−1 d a
requires the valve speed V to be larger than that without a duty cycle. S 2r cos 2
− 1 ab − bV t − (C7)
2r V
and
Appendix C: Elongated Slot with
Constant Valve Velocity V Vt 2r T
S 2r2 cos−1 − 1 4kr2 − 2krV t − ; ≤t≤T
Let S be the overlapping area between the valve and the opening. 2r V 2
Consider the elongated slot as shown in Fig. C1 with semicircular (C8)
ends and a rectangular slot. The geometry is essentially a
combination of a circular and a rectangular opening. The reference
area for this geometry is given by 4r t 4r 2rT T
S 2r2 cos−1 − 1 4kr2 − 2kr t− ; ≤t≤T
T 2r T 4r 2
Sref πr2 4kr2 4k πr2 (C1) (C9)
where k is the aspect ratio of the slot, and d Vt. Let V be the and
velocity of the motion at any time for the closing phase, yielding
t 2t T
S 2r2 cos−1 2 − 1 4kr2 − 4kr2 −1 ; ≤t≤T
T T 2
(C10)
Therefore,
S 2
σ cos−1 2τ − 1 2k − 2k2τ − 1;
Sref 4k π
1
≤τ≤1 (C11)
2
Consider that the valve has a duty cycle and the rampup and
rampdown times are equal. The movement will be such that it
demonstrates a constant rampup at velocity V for 0 ≤ t ≤ tc ∕2; a
pause over a time for tc ∕2 ≤ t ≤ T − tc ∕2 such that the valve is
fully open; and, finally, a constant rampdown for T − tc ∕2 ≤ t ≤ T.
Therefore, for the closing phase, we get
τc
S 2r2 cos−1 1 − 2τ 2r2 4kτ 0≤τ≤ (C12)
Fig. C1 Area variation for elongated slot. 2
Article in Advance / JOSHI AND LU 9
Also, the normalsized area change is given by [3] Cooper, M., and Shepherd, J. E., “The Effects of Nozzles and Extensions
on Detonation Tube Performance,” AIAA Paper 2002-3628, 2002.
doi:10.2514/6.2002-3628
S 2 −1 τ τ τc [4] Li, C., and Kailasanath, K., “Partial Fuel Filling in Pulse Detonation
σ cos 1−2 4k ; 0≤τ≤
Sref 4k π τc τc 2 Engines,” Journal of Propulsion and Power, Vol. 19, No. 5, 2003,
(C13) pp. 908–916.
doi:10.2514/2.6183
[5] Li, J. L., Fan, W., Chen, W., Wang, K., and Yan, C. J., “Propulsive
Similarly, for the opening phase, we have Performance of a Liquid Kerosene/Oxygen Pulse Detonation Rocket
Engine,” Experimental Thermal and Fluid Science, Vol. 35, No. 1, 2011,
τc pp. 265–271.
S 2r2 cos−1 1 − 2τ 2r2 4kτ; 1− ≤τ≤1 (C14) doi:10.1016/j.expthermflusci.2010.09.014
2
[6] Kasahara, J., Hirano, M., Matsuo, M., Daimon, Y., and Endo, T., “Thrust
Measurement of a Multicycle Partially Filled Pulse Detonation Rocket
and Engine,” Journal of Propulsion and Power, Vol. 25, No. 6, 2009,
pp. 1281–1290.
S 2 2τ − 1 1 − τ doi:10.2514/1.42224
σ cos−1 1 4k ; [7] Hinkey, J. B., Williams, J. T., Henderson, S. E., and Bussing, T. R. A.,
Sref 4k π τc τc “Rotary-Valved, Multi-Cycle, Pulse Detonation Engine Experimental
τ
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