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BV Flanged Datasheet

The document provides specifications for butterfly valves ranging from DN300 to DN600, including material composition, pressure testing, and working temperature limits. It outlines installation procedures and rubber lining replacement steps, ensuring proper maintenance and functionality. The valves are designed for applications in water, wastewater, and seawater systems.

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tubinoxsteel
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29 views3 pages

BV Flanged Datasheet

The document provides specifications for butterfly valves ranging from DN300 to DN600, including material composition, pressure testing, and working temperature limits. It outlines installation procedures and rubber lining replacement steps, ensuring proper maintenance and functionality. The valves are designed for applications in water, wastewater, and seawater systems.

Uploaded by

tubinoxsteel
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Butterfly Valves

BUTTERFLY VALVE, DN300 – DN600


U Type - Double Flanged, Ductile Iron (GGG50), 300 Microns FBE
BS 5155 PN16, DIN3202
________________________________________________________________________
Size Pressure Testing Working Temperature
PN Shell Seat ºC
DN300 – DN600 10 / 16 Bar 15 / 24 Bar 11 / 18 Bar Max + 120º C

Range of Application: Water & Waste Water , Sea Water

Material Specification:

Part No Part Name Material


1 Body Ductile Iron (GGG50), FBE Coated
2 Disc Stainless Steel CF8M , Coated for Sea Water
3 Stem Stainless Steel 410
4 Seat EPDM
5 Bushing PTFE
6 O- Ring NBR
7 Gear Box Ductile Iron
8 Pin Stainless Steel 316
Dimensions:

SIZE A B C D Ød0 L ISO 5211 ØK ØE 4-ØD1 B1 X B1 ØD1 N-Ø


DN300 344 244 77 290,2 31,6 45 F10 125 102 4-12 22x22 410 12-28
DN350 480 358 77 333,3 31,6 45 F10 125 102 4-12 22x22 470 16-26
DN400 400 320 102 389,6 37,95 50 F14 175 140 4-18 27x27 525 16-30
DN450 422 340 105 440,5 42,86 65 F14 175 140 4-18 27x27 585 20-30
DN500 480 378 127 491,6 45,72 65 F14 175 140 4-18 36x36 650 20-33
DN600 562 459 152 592,5 53,98 70 F16 210 165 4-23 36x36 770 20-36
AB VALVES GmbH

Butterfly Valves
=======
= =:::::::_____

Installation Procedure

I D
1- Position the valve between 2- Adjust the valve and fasten 3- Spot weld flanges to the pipes.
The flanges. 4 nuts and bolts slightly.

4- Carefully remove the valve 5- Completely weld flanges to 6- When the welding has cooled
from between the flanges. the pipes. down place the valve between
flanges. The valve must easily
open and close. Keep the valve
in slightly open position to
prevent damages to the sealing
rubber.

7- Adjust the valve between 8- Fasten the other nuts and 9- Open and close valve few times
flanges and slightly fasten bolts in cross sequence,(not and make sure it is smooth and
the 4 nuts and bolts cross one after the other.) disc does not stick to the pipe
wise. Keep disc in open position.

MB-0717
AB VALVES GmbH

Butterfly Valves
=======
= =:::::::_____

Rubber Lining Replacement Procedure

a) Removing the rubber lining:


1 - Keep the valve in open position.
2 - Disconnect and remove any actuating device from the valve.
3 - Loosen lock nut on screw (12). Turn screw (11) counterclockwise by few turns
to allow upper shaft (10) to be removed.
4 - Remove the upper shaft (10) from the valve, O-ring (09) can stay on the shaft. 01
5 - Remove the plug (08) on the lower shaft end.
10
6 - Remove the lower shaft (06) from the valve by a screw which to be fastened to
09
the shaft end.
7 - Remove disc (04) from the valve.
8 - Take the rubber lining off the valve body by twisting it by hand.

b) Installing rubber lining on the valve body. 04


1 - Make sure that all bushes are present in the body.
03
2 - Make sure that outside surface of the rubber lining and inside surface
05
of the valve is grease free.
3 - Collapse rubber liner and put it inside the body so that the dovetail
on the liner inserts in to the hole in the body.
4 - Insert the second dovetail on the liner into the other hole in the body 07
" JIB
and make sure that the rubber liner is perfectly mounted
on the valve body. Part No. Description
5 - Lubricate the following parts with silicon grease for easy mounting 01 Body
(do not use grease for EPDM): 02 Bush
The liner surface to be in contact with the valve body.
03 Seat (U-shape liner)
Upper shaft's square end and the lower shaft's end entering
04 Disc
the disc.
05 O-ring
6 - Place the disc in the body in open position so that the square hole of
06 Lower shaft
the disc is aligned with the square end of the shaft.
07 Sealing washer
7 - Insert the lower shaft through the body in to the disc. put the plug (08)
in and tighten. 08 Plug
8 - Insert the upper shaft's square end through the body in to the disc. 09 O-ring
9 - Turn the screw (11) so that it enters the groove on the shaft. 10 Upper shaft
10 - Tighten the lock nut on the screw (12). 11 Screw
11 - Install actuator on the valve. 12 Lock nut

Weight and dimensional comparison Gate valve


DN 150 mm Butterfly valve
Wafer type valve
between wafer and flange type
butterfly and gate valves DN 150 mm ,----------s---. DN 150 mm

56 210 210
W=9.2Kg W=36Kg W=34Kg

16 MB-0717

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