0% found this document useful (0 votes)
16 views32 pages

Pow-m60-Ultra User Manual v1.3.0925

The POW-M60 Series User Manual provides essential safety instructions, installation guidelines, and operational details for the solar controller. It emphasizes the importance of proper installation by trained individuals, outlines battery handling precautions, and describes the controller's features such as MPPT technology and customizable charging settings. Warranty terms and conditions are also included, along with a declaration of non-responsibility for damages due to improper use or installation.

Uploaded by

Jules Minet
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
16 views32 pages

Pow-m60-Ultra User Manual v1.3.0925

The POW-M60 Series User Manual provides essential safety instructions, installation guidelines, and operational details for the solar controller. It emphasizes the importance of proper installation by trained individuals, outlines battery handling precautions, and describes the controller's features such as MPPT technology and customizable charging settings. Warranty terms and conditions are also included, along with a declaration of non-responsibility for damages due to improper use or installation.

Uploaded by

Jules Minet
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 32

User Manual

POW-M60 Series

5
User Manual
POW-M60 Series

Important Safety Instructions


WARNING: Carefully read and adhere to all safety instructions.

➢ Before installing and operating the controller, please read the user manual thoroughly and keep
it for future reference.

➢ The installation or operation of the controller should only be performed by individuals who
have received proper training and supervision.

a. Anyone lacking the necessary knowledge, experience, or capabilities for the safe installation
and operation requirements.

b. Individuals (including children) who may have physical, sensory, or intellectual impairments
that could affect the safe installation and operation.

Controller Installation and Operation

a. This controller product does not have user-serviceable components; do not disassemble or
attempt to repair the controller yourself.

b. Install the controller in a well-ventilated environment with adequate clearance around it.

c. Install the controller on non-combustible walls and ensure there are no flammable materials
nearby; it is normal for the controller to generate heat during operation.

d. Place the controller in an environment that is protected from direct sunlight, rain, humidity,
and dust, and keep it away from any flammable liquids or gases. The controller is for indoor
use only.

e. Do not install or operate the controller on top of, directly above, or in an enclosed space above
batteries, as batteries emit explosive gases.

f. Do not place any objects on top of the controller.

Battery Installation and Charging

a. Install and charge batteries in well-ventilated or exhaust-ventilated environments.

b. Ensure there are no open flames in the vicinity of the batteries, as batteries emit explosive
gases.

c. Battery acid is corrosive; if battery acid comes into contact with the skin, rinse immediately
with clean water.

1
User Manual
POW-M60 Series

d. Do not charge non-rechargeable batteries. Do not charge lithium batteries when the
temperature is below 0°C. Charging frozen batteries is prohibited.

e. Ensure that the equipment is properly configured for the type of battery connected to it.

DC Battery Connections

a. Ensure that the DC system is fully off/powered down by disconnecting all cables and/or new
ports from the battery/DC system.

b. Use flexible, multi-strand copper cables with an appropriate cross-sectional area, and
connect them to matching fuses or circuit breakers.

c. Connecting the photovoltaic array to the controller is prohibited until the battery is connected
first.

Controller Configuration

a. Refer to the battery manufacturer's guide and specifications to ensure the battery is suitable
for the controller and confirm the recommended charging settings.

b. Integrated charging modes include adaptive charging logic, which is suitable for most battery
types.

2
User Manual
POW-M60 Series

Warranty Services

Dear Customer,
Thank you for choosing the POW-M60 series solar controller.
Please carefully read this manual as it will help you maximize the many advantages the controller
offers for your solar system.
This manual provides important recommendations regarding installation and usage. For your own
benefit, please read and pay close attention to the safety advice within.
In accordance with the instructions, repair services may be provided to users for any damaged
units resulting from incorrect installation, disassembly, or improper use of this product.

Warranty Terms:
⚫ Within 30 days from the date of purchase, a malfunctioning controller will be replaced at no
charge, provided that it has been used under normal circumstances and authorized by the
company's technical personnel.

⚫ Within 2 years from the date of purchase, a malfunctioning controller will be repaired at no
charge.

NOTE
⚫ Unauthorized disassembly voids the warranty.

3
User Manual
POW-M60 Series

Declaration

Under the following circumstances, our company reserves the right not to assume any quality
warranty responsibilities:

⚫ Damage caused by improper transportation.

⚫ Damage resulting from incorrect storage, installation, or usage.

⚫ Damage caused by non-professionals or untrained personnel installing and operating the


equipment.

⚫ Damage resulting from non-compliance with the instructions and safety warnings in this
document.

⚫ Damage caused by operation in environments that do not meet the requirements specified in
this document.

⚫ Damage due to operation beyond the parameter ranges specified in applicable technical
specifications.

⚫ Damage resulting from unauthorized disassembly, product alteration, or software code


modification.

⚫ Damage caused by abnormal natural conditions (force majeure), such as lightning, earthquakes,
fires, storms, etc.

⚫ Any damage resulting from failure to adhere to local standards and regulations during the
installation and operation processes.

⚫ Products outside the warranty period.

4
User Manual
POW-M60 Series

Table of contents
.................................................................................................................................................................................... 5
Important Safety Instructions............................................................................................................................. 1
1 Product Introduction ......................................................................................................................................... 5
1.1 Features..................................................................................................................................................... 6
1.2 Product Appearance .............................................................................................................................. 8
2 Installation and Wiring ...................................................................................................................................... 9
2.1 Unpacking and Inspection ................................................................................................................... 9
2.2 Choosing the Installation Location .................................................................................................... 9
2.3 Wiring Precautions ............................................................................................................................... 10
2.4 Installation and Wiring Guidelines ................................................................................................... 10
3 Operation Guide ............................................................................................................................................... 14
3.1 LCD Screen Icon Display ..................................................................................................................... 14
3.2 Key Introduction ................................................................................................................................... 15
3.3 Operating Modes .................................................................................................................................. 15
3.4 PV Parameters Overview..................................................................................................................... 16
3.5 Battery Parameters Overview............................................................................................................ 16
3.6 Battery Parameter Settings ................................................................................................................ 17
3.7 Charging Voltage Parameters for Different Battery Types......................................................... 21
3.8 Load Operation Mode Settings ......................................................................................................... 22
4 Protection ........................................................................................................................................................... 23
4.1 Protection Function.............................................................................................................................. 23
4.2 Troubleshooting .................................................................................................................................... 24
5 Maintenance ...................................................................................................................................................... 25
6 Specification Parameters ................................................................................................................................ 26
7 Parallel Operation Guide ................................................................................................................................. 28
User Manual
POW-M60 Series

1 Product Introduction

Welcome to the POW-M60 series solar controller. This controller represents advanced innovation
in the field of solar technology and is designed to provide exceptional performance and reliability
for your solar energy system. The controller is equipped with advanced CNC technology, an LCD
display, automated operation, and a Maximum Power Point Tracking (MPPT) battery charging
mode. Combined with advanced control technology, it significantly extends the lifespan of your
batteries.

The POW-M60 series solar controller is designed to meet the diverse needs of various solar energy
systems, whether in standalone systems or other application scenarios. It automatically controls
the charging and discharging processes. By optimizing the controller's battery charging and
discharging processes, it not only prolongs the battery's lifespan but also enhances the overall
system's performance. The controller features self-diagnostic functions and electronic protection,
effectively preventing damage to the controller or batteries during installation errors or system
faults, ensuring system reliability and stability.

Our POW-M60 series solar controllers are suitable for a wide range of solar energy applications.
We offer a user-friendly custom open-program configuration interface, making the configuration
process of solar energy systems quicker and smoother. It also provides more possibilities for
expanding solar energy systems. Whether you are setting up a small-scale residential standalone
solar system or expanding your solar energy project, the POW-M60 series solar controller will be
an indispensable partner.

By choosing the POW-M60 series solar controller, you will gain an efficient, sustainable, and secure
energy management solution that provides strong support for future energy needs. We are
committed to advancing solar technology and delivering outstanding products and services to
you.

5
User Manual
POW-M60 Series

1.1 Features
⚫ Integrated Charging Presets
Integrated charging modes include adaptive charging logic, suitable for most battery types such
as flooded lead-acid batteries, gel-sealed lead-acid batteries, and lithium batteries. Specific
charging parameters for each battery type can be found in Section 3.7.
⚫ Versatile Application
Compatible with 12V/24V/36V/48V system voltages.
⚫ Multi-Stage Charging Algorithm
The multi-stage charging algorithm is designed to optimize each charging cycle. After the
batteries are fully charged, it maintains battery capacity by applying preset charging parameters
in specific charging stages.
⚫ Maximum Power Point Tracking (MPPT) Technology
MPPT technology tracks the maximum power point voltage (Vmp) of the array as it varies with
weather conditions, ensuring the collection of maximum power from the array throughout the
day.
⚫ High-Efficiency Charging
Innovative MPPT technology with a tracking efficiency of up to 99.9% and a peak conversion
efficiency of up to 98.1%, reducing power consumption, minimizing heat generation, and
lowering operating temperatures.
⚫ Customizable Charging Current Limit
Different types of batteries have varying requirements for charging current. Customizing the
charging current limit ensures that the charge controller is compatible with multiple battery
types. By setting a maximum charging current, you can prevent excessive charging rates,
thereby reducing potential damage to the battery and extending its lifespan. The configurable
range for the charging current is 2 to 60A.
⚫ Supports Up to 12 Units in Parallel
The parallel operation function allows for easy expansion of the solar panel configuration and
energy storage capacity limits, thus increasing the scale of energy storage. For detailed parallel
operation guidelines, refer to Section 7.
⚫ Adaptive Boost Charging
During the initial charging phase, adaptive boost charging monitors battery response and

6
User Manual
POW-M60 Series

automatically determines the duration of the boost stage for each independent charging cycle,
ensuring that the battery is fully charged at any discharge level or capacity while avoiding
overcharging during the boost charging stage (extends battery life).
⚫ Durable and Secure
a. Photovoltaic input overcurrent
b. Photovoltaic array short circuit
c. Reversed photovoltaic polarity
d. Overvoltage protection for batteries
e. Overdischarge protection for batteries
f. Over-temperature protection
⚫ External Temperature Probe Configuration
Precisely monitor battery temperature. When the battery temperature exceeds 65°C, charging is
stopped, and when the battery temperature drops below 55°C, charging is resumed to protect the
battery.
⚫ Forced Air Cooling & Heat Dissipation Backplate
Features an internal cooling fan for forced air cooling and an external heat dissipation plate for
natural heat dissipation, enhancing overall equipment efficiency.
⚫ One-Click Factory Reset
Long-press the "SET" button to reset the controller. All configurable settings will revert to their
factory defaults after the reset.
⚫ Lithium Battery Activation
Compatible with lithium batteries. When the battery type parameter is set to lithium batteries, the
charging cycle will be adjusted to accommodate the needs of lithium battery charging. Additionally,
when connected lithium batteries are in a protected state, the controller will activate the lithium
batteries with the energy from the solar panels, with current not exceeding the lithium battery
protection voltage and current range.
Warning: Do not charge lithium batteries when the temperature is below 0°C.

7
User Manual
POW-M60 Series

1.2 Product Appearance

1 LCD display 5 Load port

2 Function key 6 Temperature probe port

3 PV input port 7 Parallel communication port

4 Battery port 8 Heat sink

8
User Manual
POW-M60 Series

2 Installation and Wiring


2.1 Unpacking and Inspection
Before unpacking, inspect the packaging for any signs of damage. After unpacking, check the
contents to ensure nothing is damaged or missing. Inside the package, you will find the following
items:
⚫ Controller ⚫ Parallel Communication Cable
⚫ User Manual ⚫ Parallel Communication Terminal
⚫ Installation Guide card ⚫ External temperature sensor
⚫ Installation screws

2.2 Choosing the Installation Location


Before installation, several aspects should be considered to determine or provide a suitable and
safe installation location:

Install the controller in a space with good natural ventilation/exhaust.

Avoid direct sunlight.

Ensure there is ample clearance around the controller. The minimum


clearance at the top, bottom, and both sides of the controller is 75mm.

Install the controller on a non-combustible wall and ensure there are no


flammable materials nearby; an increase in temperature during controller
operation is a normal occurrence.

Install the controller in an environment that avoids direct sunlight, rain,


humidity, and dust, and keep it away from any flammable liquids or gases.
The controller is for indoor use only.

Do not install or operate the controller on top of, directly above, or in an


enclosed space above batteries, as batteries emit explosive gases.

When running multiple controllers in parallel, ensure they are installed at the
same horizontal height, with a minimum spacing of 75mm between
controllers.

9
User Manual
POW-M60 Series

2.3 Wiring Precautions


1. Installation and wiring work should be carried out by a certified electrician.
2. Wiring should follow the sequence of Battery > PV Input > Load.
3. To avoid short-circuits and polarity reversal, pay attention to connecting the positive (+) cable
to the device's positive (+) terminal and the negative (-) cable to the device's negative (-)
terminal.
4. Loose and/or incomplete connections can lead to cable or terminal overheating. Therefore,
tighten all cables to minimize transition resistance, using cable sizes appropriate for the specific
circuit's current rating.
5. Do not connect the inverter to the load terminal of the controller, as doing so may result in
irreversible damage to the equipment. If it is necessary to connect the inverter, please follow
the battery connection steps outlined in Section 2.4, as indicated in the wiring diagram.

2.4 Installation and Wiring Guidelines


Please refer to the following steps to complete the installation and wiring of
the controller. Alternatively, scan the QR code on the right to access the
operating guide.

NOTE
⚫ For parallel connection wiring, please refer to Chapter 7.

Step 1. Install the controller vertically with its ports facing downward, securing it to the wall
through the four mounting holes using screws. For ease of installation, it is recommended
to use two upper screws for initial "hanging" of the device, followed by the addition of two
lower screws, and then fully tighten all four screws.

10
User Manual
POW-M60 Series

Step 2. Battery Wiring: Connect the battery to the controller using cables.

Attention
⚫ Do not connect the inverter to the load terminal of the controller; otherwise, it may cause
irreversible damage to the equipment. If it is necessary to connect the inverter, please refer
to the diagram below.

NOTE
⚫ All wiring work must be carried out by professionals.
⚫ For safe operation and proper application, circuit breakers of the appropriate specifications
must be installed on the cables connected to the controller, and ensure that the
connections are tight.
⚫ Ensure that all circuit breakers are in the off position before completing all wiring.
⚫ Connect the positive cable terminal to the positive terminal port, and the negative cable
terminal to the negative terminal port.
⚫ The above notes also apply to the PV ports and DC output ports.

11
User Manual
POW-M60 Series

Step 3. PV Wiring: Connect the photovoltaic array to the controller using cables.

Step 4. DC Output Wiring: Connect the load to the controller using cables.

12
User Manual
POW-M60 Series

Step 5. Temperature Probe Connection: Connect the temperature probe wire to the controller
and securely fix the probe end to the battery using insulation tape.

Step 6. Pre-Startup Check: Refer to the wiring diagram below. If all connections are accurate, and
all wiring is securely connected, close the circuit breakers in the order of Battery, PV Input,
and Load terminals.

WARNING: Risk of Electric Shock!


⚫ Before wiring, ensure that all power sources are turned off and follow the relevant
inspection and operation procedures.

13
User Manual
POW-M60 Series

3 Operation Guide

3.1 LCD Screen Icon Display

No. Description

Indicates whether photovoltaic input is currently


① Day/Night Indicator Icon
present.

② Battery Level Icon Indicates the remaining battery capacity.

Displays the current operation mode (see Section


③ Operation Mode/Error Code
3.3)/error code.

Indicates the periodic operating status and alarm


④ Load Status Icon
status of the load (see Section 4.2).

Shows the photovoltaic input voltage/power/total


⑤ PV Input Information
energy generated.
Displays the current battery voltage/charging
current/device temperature/battery calibration
voltage/parallel communication code/battery
⑥ Battery Information
type/equalization charging voltage/float charging
voltage/DC undervoltage recovery voltage/DC
undervoltage cutoff voltage.

⑦ Load Operating Mode Indicates the load operation mode.

14
User Manual
POW-M60 Series

3.2 Key Introduction

Function
key Description

Browse Mode Switch PV Input Parameters


Short press to toggle battery information (move to the next
Browse Mode option)
BAT/▲ Long press to enter battery parameter settings

Set Mode Increase Value


Short press to toggle battery information (return to the
Browse Mode previous option)
DC/▼ Long press to enter load operation mode settings

Set Mode Decrease Value

Short press Confirm and Save Settings

Long Press Restore Factory Settings

3.3 Operating Modes


Interface
Code Description
Display

3.0 Night Mode, No Charging

4.0 MPPT Mode

Boost Charging Mode (Constant Voltage


7.0
Charging)

8.0 Float Charging Mode

Note: In the event of a fault, the operation mode section will display the fault code. For details,
please refer to section 4.2.

15
User Manual
POW-M60 Series

3.4 PV Parameters Overview


Press the button briefly to switch the data displayed on the left side of the screen as follows:

PV Input Voltage PV Input Power Total Energy Generation

3.5 Battery Parameters Overview

In browsing mode, use the BAT/▲ and DC/▼ buttons to scroll through the battery parameters.
When you reach the parameter you wish to set, press and hold the BAT/▲ button to enter the
parameter setting mode. Once in the specific parameter's setting mode, adjust the values or scroll
through options using the BAT/▲ and DC/▼ buttons, and press the button to confirm
the settings.

Charging Voltage Charging Current Device Temperature

Battery Type Communication Code


Calibration Voltage
for Parallel Operation

Boost Charging Float Charging Under-voltage Under-voltage


Voltage Voltage Recovery Voltage Shutdown Voltage

16
User Manual
POW-M60 Series

3.6 Battery Parameter Settings


The following are the configurable settings for battery-related parameters:

Battery Calibration Voltage

If there is a discrepancy between the battery voltage detected by


the controller and the value measured with a multimeter, this setting
can be used to calibrate the battery voltage.
Press and hold the BAT/▲ button to enter the setting program,
adjust the value using the BAT/▲ and DC/▼ buttons, and press the button to save and
confirm.

Communication Code for Parallel Operation

Note:
⚫ If parallel operation is not used, this setting does not need to be configured.

After completing the parallel wiring, use this setting to define the master and slave units.
The controller with the lowest communication code value will be the master. In a parallel operation,
if the master fails, the system will automatically select the controller with the next highest
communication code value as the new master. For example, if Master Unit 01 fails, the system will
designate Unit 02 as the new master.
Assuming 6 controllers are operating in parallel, assign communication codes from 01 to 06 to
each unit (each unit's communication code should be unique).

Code
01 02 03 04 05 06
Possible Scenarios

Scenario 1: Normal operation Master Slave Slave Slave Slave Slave

Scenario 2: 01 fails Failure Master Slave Slave Slave Slave

Scenario 3: 03 fails Master Slave Failure Slave Slave Slave

Scenario 4: 01 and 02 fail Failure Failure Master Slave Slave Slave

17
User Manual
POW-M60 Series

NOTE
⚫ Before setting the battery parameter, please turn off the photovoltaic input to ensure that
the battery is not in a charging state.

Battery Type Selection

Please select the battery type according to the connected battery by referring to the table below.

Sequence Display Battery Type

1 SEL Lead-acid Battery (Default)

2 GEL Gel Sealed Lead-acid Battery


3 FLd Flooded Lead-acid Battery
4 L04 4-Cell Lithium Iron Phosphate Battery

5 L07 7-Cell Lithium Iron Phosphate Battery

6 L08 8-Cell Lithium Iron Phosphate Battery

7 L15 15-Cell Lithium Iron Phosphate Battery

8 L16 16-Cell Lithium Iron Phosphate Battery


9 N03 3-Cell Ternary Lithium Battery
10 N06 6-Cell Ternary Lithium Battery

11 N07 7-Cell Ternary Lithium Battery


12 N13 13-Cell Ternary Lithium Battery

13 N14 14-Cell Ternary Lithium Battery

14 USE Custom Battery Type


Press and hold the BAT/▲ button to enter the setting program, use the BAT/▲ and DC/▼
buttons to select the battery type, and press the button to save and confirm. If "User
Defined" is selected, you can set the following battery parameters.

18
User Manual
POW-M60 Series

Custom Charging Parameters

⚫ If "USE" is selected for the battery type, the following 6 charging parameters can be manually
set.
⚫ If "USE" is not selected, manual setting of charging parameters is not required. The controller
will charge according to the preset values for the selected battery type. For preset values, see
Chapter 3.7.

Battery Type - USE System Voltage Max. Charging Current

Boost Charging Float Charging Under-Voltage Under-Voltage


Voltage Voltage Recovery Voltage Cutoff Voltage

System Voltage

Available options: 12V / 24V / 36V / 48V.

Maximum Charging Current

The setting range is: 2~60A, with a step size of 1A.

19
User Manual
POW-M60 Series

Boost Charging Voltage

The setting range is: 9.0~17.0V, with a step size of 0.1V.

Float Charging Voltage

The setting range is: 9.0~17.0V, with a step size of 0.1V.

Under-Voltage Recovery Voltage

The setting range is: 9.0~17.0V, with a step size of 0.1V.

Under-Voltage Cutoff Voltage

The setting range is: 9.0~17.0V, with a step size of 0.1V.

20
User Manual
POW-M60 Series

3.7 Charging Voltage Parameters for Different Battery Types


◆ For Lead-Acid Batteries and User-Defined Batteries:
Battery Type
FLd GEL SEL USE
Parameter

Boost Charging Voltage 14.6V 14.2V 14.4V 9.0~17.0V

Float Charging Voltage 13.8V 13.8V 13.8V 9.0~17.0V

Under Voltage Cutoff Voltage 11.0V 11.0V 11.0V 9.0~17.0V

Under Voltage Recovery Voltage 12.6V 12.6V 12.6V 9.0~17.0V

◆ For Ternary Lithium Batteries:


Battery Type
N03 N06 N07 N13 N14
Parameter

Boost Charging Voltage 12.5V 25.0V 29.2V 54.2V 58.3V

Float Charging Voltage 12.2V 24.4V 28.5V 52.9V 56.9V

Under Voltage Cutoff Voltage 8.4V 16.8V 19.6V 36.4V 39.2V

Under Voltage Recovery Voltage 9.0V 18.0V 21.0V 39.0V 42.0V

◆ For Lithium Iron Phosphate (LiFePO4) Batteries:


Battery Type
L04 L07 L08 L15 L16
Parameter

Boost Charging Voltage 14.5V 25.4V 29.0V 54.4V 58.0V

Float Charging Voltage 13.8V 24.1V 27.6V 51.8V 55.2V

Under Voltage Cutoff Voltage 11.2V 19.6V 22.4V 42.0V 44.8V

Under Voltage Recovery Voltage 12.0V 21.0V 24.0V 45.0V 48.0V

Note:
⚫ The charging parameters for lead-acid batteries and user-defined batteries listed in the
above table are for a 12V system voltage. For a 24V system voltage, these values should
be multiplied by 2. If a lead-acid or user-defined battery with a 24V system voltage is
connected, the actual charging voltage will be twice the value displayed on the screen.

21
User Manual
POW-M60 Series

3.8 Load Operation Mode Settings


To access the load operation mode settings, press and hold the DC/▼ button. Then use the BAT/
▲ and DC/▼ buttons to switch between options, and press the button to save and
confirm.

Mode Code Description

00H Light Control Mode (Load output starts after sunset and stops at sunrise).

Immediate Load On (Press the SET button to immediately turn off the load
24H
output).
Adjust the duration of load activation (The value indicates the duration, e.g.,
01H~23H
01H for 1 hour, 02H for 2 hours).

22
User Manual
POW-M60 Series

4 Protection
4.1 Protection Function
Protection Description

The controller limits the battery charging current to the


maximum battery current rating. Consequently, an
Photovoltaic Input Overcurrent
overcurrent from the photovoltaic array input will not allow
it to operate at peak power.
When a short circuit occurs in the photovoltaic array, the
Photovoltaic Array Short Circuit controller will stop charging, and operation can be
restored by eliminating the short circuit fault.
If the photovoltaic input wiring polarity is reversed, the
controller will not operate, and it will not damage the
Photovoltaic Polarity Reversal
controller. After proper reconnection, the controller will
operate normally.

When the battery voltage exceeds 15.5/31.0/46.5/62.0V,


the controller will stop charging to protect the battery
Battery Overvoltage
from overcharging damage. Please note that stopping the
charging means the charging current is very low.

When the battery voltage drops to the low-voltage


Battery Over-discharge disconnect setpoint, the controller will stop discharging to
protect the battery from over-discharge damage.

When the temperature of the controller's heat sink


exceeds 65℃, the controller will automatically begin to
Over-temperature Protection
reduce the charging current. When the temperature
exceeds 80℃, the controller will automatically shut down.

23
User Manual
POW-M60 Series

4.2 Troubleshooting
Fault Code Description Resolution

Increase the photovoltaic array voltage by changing


Photovoltaic Input
18 the series-parallel connection or adding more solar
Voltage Too Low
panels.

Over-temperature In case of over-temperature, the fan will start


60
Protection automatically to provide efficient forced cooling.
Charging will automatically stop, and it will resume
63 Battery Overvoltage
when the battery voltage returns to normal levels.
Discharging will automatically stop, and it will
65 Battery Undervoltage resume when the battery voltage rises to normal
levels.
Reduce the photovoltaic array voltage by changing
Photovoltaic Input
71 the series-parallel connection or reducing the
Voltage Too High
number of solar panels.

Reduce the photovoltaic input power by decreasing


73 Overcharging Current
the number of solar panels.

24
User Manual
POW-M60 Series

5 Maintenance

We recommend conducting the following checks and maintenance at least twice a year to ensure
optimal performance:

1. Ensure the controller is securely mounted in a clean and dry environment.


2. Ensure proper airflow around the controller and clean any dust or debris from the heat sinks.
3. Inspect all exposed wires for insulation damage, such as severe sun exposure, friction wear,
dryness, insect or rodent damage. Repair or replace any damaged wires as necessary.
4. Tighten all terminals and check for loose, broken, or burnt cable connections.
5. Confirm that all system components are properly grounded.
6. Ensure all terminals are free from corrosion, insulation damage, high temperatures, or signs
of burning/discoloration, and tighten terminal screws.
7. Check for dirt, nesting insects, and corrosion. If present, clean promptly.

WARNING: Risk of electric shock!


⚫ Before performing the above operations, ensure that all power sources are turned off and
then follow the relevant check and operation guidelines.

25
User Manual
POW-M60 Series

6 Specification Parameters

Model POW-M60-ULTRA

Solar Input Parameters

Maximum Input Power:


For 12V System 720W
For 24V System 1440W
For 36V System 2100W
For 48V System 2800W

Input Voltage Range:


For 12V System 20V~80V
For 24V System 37V~105V
For 36V System 50V~160V
For 48V System 72V~160V

Battery Charging Parameters

Charging Technology MPPT

Charging Algorithm 3 stages

Battery Voltage Range 9~60V

Rated Charging Current 60A

Maximum Efficiency ≥98. 1%

Solar Utilization Rate ≥99%

Self-consumption 0.7W-1.2W

Load Terminal Output

Rated Output Current 25A

Max. Capacitive Load Capacity 10000µF

Environmental Parameters

Operating Temperature Range -35℃~+45℃

Humidity Range ≤95%, non-condensing

Altitude <3000m

26
User Manual
POW-M60 Series

General Specification

Protection Level IP32

Dimensions 221x163x77mm /8.7x6.42x3.03in

Net Weight 1442g / 3.18lb

27
User Manual
POW-M60 Series

7 Parallel Operation Guide

Parallel Operation Schematic

Solar array 1 Solar array 2 Solar array n

#01 #02 #n

……

Battery pack

Main Modules:
➢ Controller
The controller device is capable of standalone operation for individual units and can also support
a maximum of 12 units in parallel operation. When operating in parallel, communication between
the parallel controllers is achieved through communication lines. The parallel controllers are
installed at the same horizontal height.
➢ Solar Array
Each controller must be connected to a separate solar array. One solar array cannot be
simultaneously connected to more than one controller. The input power connected to each
controller should not exceed the rated input power of a single controller.
➢ Battery Bank
Parallel controllers are connected to the same battery bank.

28
User Manual
POW-M60 Series

Parallel Installation and Wiring

Step 1. Install parallel devices at the same height level with a minimum distance of approximately
75mm between devices.

Step 2. Connect communication lines.


Step 3. Connect all parallel controllers to the same battery bank in sequence.
Step 4. Then, individually connect each controller to its respective photovoltaic array.
Step 5. Finally, connect each controller to the DC load.
Step 6. Set the parallel communication code for each controller; refer to the parallel
communication code settings described in Section 3.6.

29
User Manual
POW-M60 Series

30

You might also like

pFad - Phonifier reborn

Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


Alternative Proxies:

Alternative Proxy

pFad Proxy

pFad v3 Proxy

pFad v4 Proxy