HRA-1000

Service Manual - HRA-1000

 TITLE: INDEX

INDEX

1.WARNING AND TECHNICAL SPECIFICATION 0

2.ALIGNMENT 4

3.BLOCK DIAGRAM 5-6

4.FUNCTION DIAGRAM 7

5.SPECIFICATION 8

6.VOLTAGE CHARTS 9-10

7.TROUBLESHOOTING GUIDE 11

8.DISASSEMBLY INSTRUCTION 12

9.EXPLOSION DIAGRAM AND BOM 13

10.WIRING DIAGRAM 14

11.PRINCIPLE DIAGRAM 15

12.REPAIR DIAGRAM 16

13.MATERIAL BILL OF APPLIANCE 17

2
 TITLE: WARNING AND
TECHNICAL SPECIFICATION

MODEL:HRA-1000

WARNING:

FOR CONTINUED SAFETY THE FOLLOWING PRECAUTIONS SHOULD BE FOLLOWED

DURING SERVICING.

1.MAKE SURE POWER CORD IS DISCONNECTED BEFORE REPLACING ANY PARTS.

2.REPLACE THE PRODUCT'S TYPE AND CRITICAL PARTS AS SHOWN IN THIS DIAGRAM.

3.THE FOLLOWING TEST MUST BE IMPLEMENTED AFTER EACH REPAIR BEFORE

RETURNING IT TO CUSTOMER. USE AN OHM-METER TO MEASURE THE F.C.
RESISTANCE FROM BOTH A.C. CONDUCTORS TO ANY EXPOSED METALLIC PART
SUCH AS A SCREW HEAD. METAL INLAYS ETC. THE RESISTANCE SHOULD
BE MEASURED 10 MEGAOHMS MINIMUM.

TECHNICAL SPECIFICATION
Power output :3 Watts RMS per channel NOTE:
into 8 ohms In keeping with our policy of continually
Frequency response :60 Hz-12 KHz improving our service and technical
quality of our products we reserve the right
to change component type, quality and
TUNER SECTION technical specification at any time.
FM Section :88 MHz-108 MHz
AM Section :540 KHz-1600 KHZ

3
 TITLE: ALIGNMENT

ALIGNMENT PROCEDURES
INSTRUMENTS REQUIRED: AM&FM Signal generator
AC CTVM Oscilloscope
AM IF ALIGNMENT
Set output of signal generator no higher than necessary to obtain an output reading.
Slide the function switch to the tuner position and set the band button to select AM.
Set volume control to reference output.

SIGNAL RADIO SETTING CONNECTION ADJUSTMENT REMARKS

GENERATOR
465KHz Tune to 600KHz Scope across T102 Adjust the "U"
400Hz (high end). speaker jack Wave for best &
Modulation maximum output

AM RF ALIGNMENT
SIGNAL RADIO SETTING CONNECTION ADJUSTMENT REMARKS
GENERATOR
540KHz Tune to 540KHz
400Hz (low end). T101
Modulation
1600KHz Tune to 1600KHz
400Hz (high end). PVC-TC1
Modulation
600KHz 600KHz VTVM&SCOPE AM ANT Coil For maximum and
Across Speaker Good output
1400KHz 1400KHz PVC-TC2 For maximum and
Good output
Repeat 4 steps to get the ideal value of FM frequency range &sensitivity

FM RF ALIGNMENT
Connect Signal Generator across antenna terminals.
Press the function button to select the tuner position and the band to FM position.
Adjust Volume control to reference output.
SIGNAL RADIO SETTING CONNECTION
GENERATOR ADJUSTMENT REMARKS
88MHz Tune to 88MHz L103
1000Hz (low end )
modulation
108MHz Tune to 108MHz PVC-TC3
1000Hz (high end ).

90MHz 90MHz VTVM&SCOPE L104 for good & maximum.

Across SPEAKER output
106MHz 106MHz Jack PVC-TC4 for good & maximum.
output
Repeat 4 steps to get the ideal value of FM frequency range &sensitivity

4
TITLE: BLOCK DIAGRAM

5
TITLE: BLOCK DIAGRAM

6
TITLE: FUNCTION DIAGRAM

7
 TITLE: SPECIFICATION

SPECIFICATION
Power source : 230V/50Hz
Load impedance : 8 ohm
Reference output : 50 Mw
AM modulation frequency : 400Hz
MOD 30%
FM modulation frequency : 1KHz
DEV : 22.5KHz
BAND:AM
ITEM DESCRIPTION UNIT NOMINAL LIMIT
1 TUNING RANGE KHz 540-1600
2 SENS FOR 20dB S/N 600KHz dB 60 64
1000KHz 60 64
1400KHz 60 64
3 S/N RATIO AT 5MV INPUT 1000KHz dB 35 30
4 IF REJECTION AT600KHz dB 40 35
5 IMAGE REJECTION AT 1400KHz dB 2 35
6 T.H.D. AT5Mv 1000KHz % 60-3K 4
7 WHISTLE IF MODULATION AT5Mv % 5 10
8 AUDIO FIDELITY -6dB Hz 80-3k 120-2.5k
9 OUTPUT POWER 10% T.H.D(MOD 60%) W 3
10 IF KHz 465 +/-5
BAND:FM
ITEM DESCRIPTION UNIT NOMINAL LIMIT
1 TUNING RANGE KHz 88-108
2 SENS FOR 30dB S/N 90MHz dB 18 26
98MHz 18 26
106MHz 18 26
3 S/N AT INPUT dB 35 30
4 IF REJECTION 90MHz dB 60 50
5 IMAGE REJECTION 106MHz dB 30 20
6 T.H.D 98MHz % 1 1.5
9 POWER OUTPUT (DEV 45KHz)20% T.H.D W 3
10 IF MHz 10.7 +/-0.1

8
 TITLE: VOLTAGE CHARTS

B C E
Q402 2SB722 12 12.7 12.7
Q401 2SC945P 3.8 11.4 3.1
Q403 2SC945 0.7 0 0

9
 TITLE: VOLTAGE CHARTS

IC U401 U101
PIN UTC2025 CXA 1691
1 0 0
2 6.2 2.1
3 0 1.5
4 0 0
5 0 1.3
6 0.5 1.4
7 0 1.3
8 11.6 1.3
9 0 1.3
10 0 1.3
11 0.5 0
12 0 0
13 0 0
14 12.6 0.5
15 6.2 1.3
16 12.7 0
17 1.3
18 0
19 0
20 0
21 1.4
22 1.2
23 1.1
24 0
25 2.6
26 3
27 1.5
28 0
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

10
 TITLE: TROUBLESHOOTING
GUIDE
TROUBLE SHOOTING GUIDE
Circuit Symptom Reason and Remedy
General No sound 1.Speakers are not connected.
Check the speaker connection
2.Wrong function is selected.
Select the proper function position as desired
3.Defective volume control.
Set the volume control to a proper sound level
. 4.Defective earphone jack.
Replace the earphone jack.
AM No sound ,weak 1.Improper location of unit.
sound. Rotate or reposition the unit.
(Low sensitivity) 2.Defect in T102
Check resistance voltage and current .Replace as needed.
3.Defect AM antenna coil or oscillator coil.
Replace if necessary.
4.Intermediate Frequency tuning is faulty.
Readjust (See"Alignment")
5.RF Tracking is faulty.
Readjust (See"Alignment")
6.Defective IC U101 (CAX1691
7.Poor contact in antenna circuit.
Check resistance and re-soldering.
FM No sound ,weak 1.Fm antenna is not connected.
sound.Low sensitivity Aerial wire at the rear of the unit or extend it as soon as possible
2.Defective band selector switch.
Replace or repair the switch .
3.Defective U 101(CAX1691
Check voltage. Replace it necessary.
4.Intermediate Frequency tuning is faulty.
Readjust(See"Alignment")
Poor contacts or repair as required.

11
TITLE: DISASSEMBLY
INSTRUCTION

12
TITLE: EXPLOSION DIAGRAM
AND BOM

13
TITLE: WIRING DIAGRAM

14
TITLE: PRINCIPLE DIAGRAM

15
TITLE: PRINCIPLE DIAGRAM

16
 TITLE: MATERIAL BILL OF
APPLIANCE

REF . NO PART NUMBER DESCRIPTION REF . NO PART NUMBER DESCRIPTION

PCB-1195(AM OSC COIL) R411 113-2231252-01 22k 1/8W
T102 102-0000456-94 NA0456 YELLOW 7mm R403.404 113-2281252-01 2.2 1/8W
T101 102-0002374-92 NO2374 RED 7mm R107 113-3331252-01 33k 1/8W
PCB-1195(ANT COIL) R108 113-4721252-01 4.7k 1/8W
103-0012015-00 120:15(120) 3pin PCA-1195(CER CAP)
PCB-1195(FM COIL) C401 123-1015003-05 100PF/50V
L101.104 104-0845035-00 0.8X4.5X3.5T C108.111 123-1035003-05 0.01uF/50V
L103 104-0850025-00 0.8X5X2.5T C113 123-1035003-05 0.01uF/50V
PCB-1195(RESONATOR) C122.123 123-1045003-06 0.1uF/50V
CF101 107-22107C1-00 SFE(CDA) 10.7MC1 C125 123-1045003-06 0.1uF/50V
CF102 107-310465B-00 SFU465B/HLB465B C110 123-1085003-05 1PF/50V
CF103 107-32107A5-00 SFE(CDA) 10.7MA5/L10.7A C124 123-1415003-05 140PF/50V
PCB-1195(ROTARY VR) C106 123-2205003-05 22PF/50V
VR101 111-5032850-03 R1622N-F28.5-A50K C413.414 123-2235003-05 0.022uF/50V
PCB-1195(RESISTOR) C415.416 123-2235003-05 0.022uF/50V
R109 113-1515092-01 150 1/2W C420 123-2235003-05 0.022uF/50V
PCB-1195(PVC) C105 123-2505003-05 25PF/50V
PVC101 120-2001260-06 LAI-126E20D-15R-L6 C102 123-3905003-05 39PF/50V
PCB-1195(ELEC CAP) C101.103 123-4705003-05 47PF/50V
C412 127-2222502-13 2200uF/25V PCA-1195(MAYLAR CAP)
PCB-1195(DIODE) C118 126-1035003-00 0.01uF/50V
D401.402 130-4004002-00 1N4002 C407.408 126-1045003-00 0.1uF/50V
D403.404 130-4004002-00 1N4002 PCA-1195(ELEC CAP)
LED101.102 130-5B3SWC0-00 5B3SWC D5 BLUE C112.115 127-1002503-05 10uF/25V
PCB-1195(TRANSISTOR) C117.120 127-1002503-05 10uF/25V
Q402 131-2020772-00 2SB772/AV772/HT772/ SP77C403.404 127-1011003-05 100uF/10V
PCB-1195(IC) C406.409 127-1011003-05 100uF/10V
U401 134-0002025-00 UTC2025 C417.418 127-1011003-05 100uF/10V
U101 134-CXA1691-00 CXA1691 C419 127-1011003-05 100uF/10V
PCA-1195(RESISTOR) C119 127-1085003-05 1uF/50V
R105 113-1011252-01 100 1/8W C411 127-2212503-10 220uF/25V
R409 113-1021252-01 1k 1/8W C121 127-4711003-08 470uF/10V
R103 113-1041252-01 100k 1/8W C109.116 127-4785003-05 4.7uF/50V
R102.408 113-1511252-01 150 1/8W C402 127-4785003-05 4.7uF/50V
R412 113-1511252-01 150 1/8W PCA-1195(DIODE)
R410 113-1521252-01 1.5k 1/8W D101.102 130-4104148-02 1N4148
R405 113-2201252-01 22 1/8W ZD401 130-5039802-00 3.9V 0.5W
R407 113-2211252-01 220 1/8W ZD101 130-5051802-00 5.1V 0.5W
R104.406 113-2221252-01 2.2k 1/8W PCA-1195(TRANSISTOR)
Q401.403 131-2030945-00 2SC945P/AV945

17
 PART LIST

PART NO. DESCRIPTION QTY.

101-0412601-00 TRANSFORMER LW412601 230V P=120(BRN) S=150(BLU) 1.0000
102-0000456-94 AM IFT NA0456 YELLOW 7mm 1.0000
102-0002374-92 MW OSC COIL NO2374 RED 7mm 1.0000
103-0012015-00 AM ANT COIL 120:15( 120) 3pin 1.0000
104-0845035-00 FM RF COIL 0.8X4.5X3.5T 2.0000
104-0850025-00 FM OSC COIL 0.8X5X2.5T 1.0000
107-22107C1-00 FILTER SFE(CDA) 10.7MC1 1.0000
107-310465B-00 FILTER SFU465B/HLB465B 3FOOT 1.0000
107-32107A5-00 FILTER SFE(CDA) 10.7MA5/L10.7A 1.0000
111-5032850-03 RO VR R1622N-F28.5-A50K L=28.5 3FOOT 1.0000
113-1011252-01 Resistor 100Ω 1/8W +-5% 1.0000
113-1021252-01 Resistor 1k 1/8W +-5% 1.0000
113-1041252-01 Resistor 100k 1/8W +-5% 1.0000
113-1511252-01 Resistor 150Ω 1/8W +-5% 3.0000
113-1515092-01 Resistor 150Ω 1/2W +-5% 1.0000
113-1521252-01 Resistor 1.5k 1/8W+-5% 1.0000
113-2201252-01 Resistor 22Ω 1/8W +-5% 1.0000
113-2211252-01 Resistor 220Ω 1/8W +-5% 1.0000
113-2221252-01 Resistor 2.2k 1/8W +-5% 2.0000
113-2231252-01 Resistor 22k 1/8W +-5% 1.0000
113-2281252-01 Resistor 2.2Ω 1/8W +-5% 2.0000
113-3331252-01 Resistor 33k 1/8W +-5% 1.0000
113-4721252-01 Resistor 4.7k 1/8W +-5% 1.0000
119-0605000-00 TINNED WIRE 0.6X5.0mm M TYPE 9.0000
119-0610000-00 TINNED WIRE 0.6X10mm M TYPE 4.0000
119-0612500-00 TINNED WIRE 0.6X12.5mm M TYPE 1.0000
119-0622500-00 TINNED WIRE 0.6X22.5mm M TYPE 1.0000
120-2001260-06 PVC LAI-126E20D-15R-L6 1.0000
123-1015003-05 CER. CAP. 100PF/50V +-5%/B 1.0000
123-1035003-05 CER. CAP. 0.01uF/50V +80-20%/B 3.0000
123-1045003-06 CER. CAP. 0.1uF/50V +80-20%/B 3.0000
123-1085003-05 CER. CAP. 1PF/50V +-10%/B NPO 1.0000
123-1415003-05 CER. CAP. 140PF/50V +-5%/B 1.0000
123-2205003-05 CER. CAP. 22PF/50V +-5%/B NPO 1.0000
123-2235003-05 CER. CAP. 0.022uF/50V+80-20%/B 5.0000
123-2505003-05 CER. CAP. 25PF/50V +-5%/B NPO 1.0000
123-3905003-05 CER. CAP. 39PF/50V +-5%/B NPO 1.0000
123-4705003-05 CER. CAP. 47PF/50V +-5%/B 2.0000
126-1035003-00 MYLAR CAP. 0.01uF/50V +-10%/B 1.0000
126-1045003-00 MYLAR CAP. 0.1uF/50V +-10%/B 2.0000
127-1002503-05 ELEC. CAP. 10uF/25V +80-20%/B 4.0000
127-1011003-05 ELEC. CAP. 100uF/10V +80-20%/B 7.0000
127-1085003-05 ELEC. CAP. 1uF/50V +80-20%/B 1.0000
127-2212503-10 ELEC. CAP. 220uF/25V +80-20%/B 1.0000
127-2222502-13 ELEC. CAP. 2200uF/25V +80-20% 13X25(NORMAL) 1.0000
127-4711003-08 ELEC. CAP. 470uF/10V +80-20%/B 1.0000
127-4785003-05 ELEC. CAP. 4.7uF/50V +80-20%/B 3.0000
130-4004002-00 DIODE 1N4002 4.0000
130-4104148-02 DIODE 1N4148/B 2.0000
130-5039802-00 ZENER 3.9V 0.5W 1.0000
130-5051802-00 ZENER 5.1V 0.5W 1.0000
130-5B3SWC0-00 LED 5B3SWC D5 BLUE 2.0000
131-2020772-00 TRANSISTOR 2SB772/AV772/HT772/ SP772 1.0000
131-2030945-00 TRANSISTOR 2SC945P/AV945 (AI) 2.0000
134-0002025-00 IC UTC2025 [(3+1+3)*2]P 1.0000
134-CXA1691-00 IC CXA1691 (14*2)P SMD 1.0000
140-SS23H02-07 SLIDE SW SS23H02 G7 1.0000
147-2022501-09 WAFER S11-2W 1.0000
147-2062001-09 WAFER S2M-6W 1.0000
153-1006000-00 AM ANT BAR D10X60mm 1.0000
156-0200000-00 EYELET D2X4mm 2.0000
157-0000001-00 WIRE CONNECTOR CE-2 E113650 HEAVY 2.0000
160-0150000-00 PVC TUBE D1.5mm 0.0500
160-0600000-00 PVC TUBE D6mm 0.1400
160-1100000-00 PVC TUBE D11mm E216100 CHEMIDA 0.1600
162-0000004-00 WIRE TIE 4" 2.0000
172-3505080-01 SPEAKER 3.5" 3~5W 8Ω 45 1.5MM 1.0000
190-1195000-07 MAIN PCB 1195-7 94HB 1.0000
200-3110100-02 FRONT PANEL WOOD-01 ROADSTAR 1.0000
202-3110300-00 TUNING LENS WOOD-01 1.0000
202-3111600-00 POINTER BELT LENS WOOD-01 1.0000
203-3112400-00 BAND KNOB WOOD-01 1.0000
203-3112500-00 TUNING KNOB WOOD-01 1.0000
203-3112600-00 VOLUME KNOB WOOD-01 1.0000
204-3110001-00 PVC PLATE BLUE 0.1MM 1.0000
205-0000042-00 AM ANT HOLDER 10X30mm 2.0000
205-3100000-00 AC CORD BUSHING WOOD-06 1.0000
205-3110100-00 POINTER BELT WOOD-01 1.0000
205-3110500-00 POINTER BRACKET WOOD-01 1.0000
205-3111100-00 BAND/FUN KNOB BRACKET WOOD-01 1.0000
205-3114300-01 FM ANT HOLDER WOOD-01 PAN877C 1.0000
206-3110100-00 TUNING ADAPTER WOOD-01 1.0000
206-3110300-00 TUNING PVC GEAR WOOD-01 1.0000
208-3115300-00 TUNING KNOB AXIS WOOD-01 1.0000
209-3110000-00 SPEAKER WINDPIPE WOOD-01 D38 L65 1.0000
209-3110200-00 LENS TRIM WOOD-01 1.0000
209-3110300-00 SPK.GRILL TRIM WOOD-01 1.0000
209-3111900-00 TUNING KNOB TRIM WOOD-01 1.0000
209-3112400-00 BAND KNOB TRIM BIG WOOD-01 1.0000
209-3112401-01 BAND KNOB TRIM SMALL WOOD-01 S88138 1.0000
209-3112600-00 VOLUME KNOB TRIM WOOD-01 1.0000
300-0000001-18 AC CORD VDE 1800MM ( ) MT-018 1.0000
301-0320000-09 #26 UL1007 L=200 WHT 1.0000
306-0222031-10 S1102-UL1007#24-220-BLK/RED 1.0000
308-0620131-09 S2M06-S6-200-WHT-SOLDER 2.0 1.0000
312-0409031-10 UL1007#26-4C-90-BLK/RED/RED/ BLK SOLDER 2.0 1.0000
401-3110000-00 PCB BRACKET L-TYPE WOOD-01 2.0000
419-3110000-00 TRANSFORMER BRACKET WOOD-01 L28 W12 D4*3 3HOLE 2.0000
420-9210201-20 HEAT SINK 921A-02-01 (CU) (2W IC 8217) 1.0000
424-0000030-00 EARTH LOG D3MM 1.0000
437-1200000-00 FM ANT CD-102 ( ) 1.0000
437-3100001-00 WIRE D0.3 WOOD-06 0.5700
438-3110000-00 ANTENNA CONNECTOR WOOD-01 1.0000
444-3110000-00 DIAL CORD SPRING WOOD-01 D2.5 L7.0 1.0000
448-3110000-00 METAL PLATE 350G 1.0000
470-2600604-19 SCREW D2.6X6PWA W=6.5 3.0000
470-2600609-09 SCREW D2.6X6KM 1.0000
470-2600804-09 SCREW D2.6X8PWA W=8 1.0000
470-3000407-09 SCREW D3X4PM 4.0000
470-3000604-19 SCREW D3X6PWA W=6.5MM 1.0000
470-3000607-09 SCREW D3X6PM 1.0000
470-3000802-09 SCREW D3X8PT 8.0000
470-3000810-09 SCREW D3X8PWT 4.0000
470-3001004-09 SCREW D3X10PWA WHITE 3.0000
470-3001413-19 SCREW D3X14PA WHITE(SILVER) 1.0000
470-3001513-09 SCREW D3X15PA 2.0000
470-3001602-09 SCREW D3X16PT 1.0000
470-3001604-09 SCREW D3X16PWA 5.0000
470-3002414-10 SCREW D3X24TA WHITE SILVER16 6.0000
470-3501014-19 SCREW D3.5X10TA 16 6.0000
470-3502304-19 SCREW D3.5X23PWA 16 2.0000
490-3110000-01 SPK.GRILL WOOD-01 PAN877C 1.0000
507-3110000-01 WOOD BOX WOOD-01 EI F4983-27 1.0000
601-311R100-01 CARTON WOOD-01 (8GIFT)ROADSTAR HRA-1000 0.1250
602-311R100-01 GIFT BOX WOOD-01 ROADSTAR HRA-1000 1.0000
603-3110000-00 MAIN POLYFOAM WOOD-01 1.0000
604-2541020-00 PE BAG 10"X4" 1.0000
604-3042030-13 PE BAG 12"X8" 5LANGUAGE SILKSCREEN RED(ICON PE 04) 1.0000
604-4004200-13 POLY BAG 400X420mm 5LANGUAGE SILKSCREEN RED(ICON PE 04) 1.0000
605-311R100-01 I/B WOOD-01 2B3W ROADSTAR HRA-1000 6LANGUAGE 1.0000
606-002R100-00 WARRANTY CARD ROADSTAR 2YEARS 6LANGUAGE 1.0000
607-0020001-06 CAUTION LABEL(L=50MM H=25MM) (CAUTION/WARNING) 1.0000
607-0030005-02 AC LABEL(AC 230V~50Hz) L=26MM H=7MM 1.0000
607-0070000-00 SERIAL NO 2.0000
607-0080000-00 QC PASS LABEL 1.0000
618-5103700-03 510X370X3mm 0.1250
620-311R100-01 RATING LABEL WOOD-01 ROADSTAR HRA-1000 55*25 1.0000
F11-0006040-00 60/40 20KG/ 0.0047
F12-0006040-01 1.2MM 1*10"Ω 10 / 0.0018
F21-00TF747-00 TF-747 20L/ ( ) 0.0020
F22-00TF210-00 TF-210 20L/ 0.0030
F24-0000018-00 18L/ 0.0022
F31-0GB1012-00 GB-1012/E630 0.85KG/ 0.0003
F32-0000027-00 2.6KG/ 0.0011
F42-0000620-01 6MMX20Y 202 1/4 0.0241
F42-0000620-02 6MMX20Y 66# 1/4 0.0722
F42-0001220-01 12MMX20Y 202 1/2 0.1170
F42-0001220-02 12MMX20Y 66# 1/2 0.3281
F45-0001215-00 12MMX15Y 0.1203
F49-0060450-00 60MM*45M 0.0107
F51-0000336-00 336 25kg/ 0.0018
F55-0000120-00 120-A 25KG/ 0.0004
F61-00TH200-00 TH-200 300 / 0.0002
F65-00ET200-00 EXCETRAN ET-200 1KG/ 0.0001
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