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EXACTA 21 MONITORING
PROGRAMMING GUIDE AND CONTROL SYSTEM

FORM EXACTA 21 PG 11-07

DEVIATION FROM THESE INSTRUCTIONS MAY LEAD TO
WARNING: IMPROPER ENGINE/MACHINE OPERATION WHICH COULD
CAUSE PERSONAL INJURY TO OPERATORS OR OTHER
NEARBY PERSONNEL.

NOTE: This manual provides

This manual is a general programming manual. It does not provide
programming information
documentation for every possible programming solution due to varia-
tions in the equipment at each work site. It is recommended that that enables technicians to
programming be executed through a PC or Laptop (see Appendix A) understand programming of
because it makes programming much easier. However, it is possible to the Exacta 21 Monitoring
program directly from the Exacta 21 keyboard. and Control System. Tech-
Unauthorized use by others to program existing systems is not recom- nicians using this manual
mended (password protection should prevent access). Damage to the to program the Exacta 21
Exacta 21 or field equipment could occur as a result of improper pro- should be familiar with both
gramming. the mechanical components
operated by the program-
ming and should be familiar
with an object oriented
programming language.

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EXACTA 21 MONITORING AND CONTROL SYSTEM

Contents
1.0 Introduction........................................................................... 8
1.1 About the Control System Software
1.1.1 Understanding the Basic Password Security System
1.1.2 How to Access Programing Mode
1.1.3 How to Navigate Through the Program

2.0 Configuring Input AND Output Boards.......................... 10

2.1 Understanding the Device Addressing System........................................10
2.1.1 Addressing Example for End Devices
2.2 About Configuring Input/Output Boards................................................. 11
2.2.1 How to Add a Board

3.0 Naming Input and Output Devices.................................... 13

3.1 How to Name a Device on a Discrete Board............................................13
3.1.1 Menu Options for Naming Discrete Devices
[1] Name
[2] Type
[3] Toggle NO/NC
[4] Flash Rate
[5] Modify Functions
[6] Enable/Disable
[7] Jump
[8] Copy
[I] Initialize
[H] Cross Reference
[K] Translate
3.2 How to Name an Analog Input Device.....................................................18
3.3 How to Name an Analog Output Device................................................. 20
3.3.1 Menu Options for Analog Input Devices
[1] Change Name [C] Calibration
[2] Set Sensor Type [G] Show Functions
[3] Change Device [D] Move
[5] Programming [P] Pyrometer
[6] Span Settings [H] Enter Calibration Mode
[7] Filter [K] Exit Calibration Mode
[8] Show Readings [I] Freeze/Unfreeze
[9] Show Data [i] Force Analog Input
[0] Diagnostics [X] Delete Analog Input
[L] Diagnostics Setup [Y] Insert Analog Input
3.3.2 Menu Options for Analog Output Devices
[1] Change Name [4] Span Settings
[2] Set Device [5] Show Readings
[3] Change Type [6] Change Value

2 FORM EXACTA 21 PG 11-07

 PROGRAMMING GUIDE

4.0 Programming Run Mode Screens................................... 26

4.1 About Run Mode Screens........................................................................ 26
4.2 How to Program Run Mode Screens....................................................... 26
4.3 Sample Screen Layout and Keyboard...................................................... 30
4.4 Scrolling Screens in Run Mode................................................................31

5.0 Programming Timers and Settings................................ 32

5.1 Timers...................................................................................................... 32
5.1.1 How to Add or Edit Timers
5.2 Programmable Analog Settings.............................................................. 34
5.2.1 How to Add or Edit Analog Settings
Menu Options for Adding or Editing Analog Settings
[1] Select
[2] Change Name
[3] Select I/O
[4] Flags
[5] Change Set Point
[6] Minimum Value
[7] Maximum Value
[8] Security
5.3 Ramps...................................................................................................... 37
5.3.1 How to Add or Edit Ramps
Menu Options for Adding or Editing Ramps
[1] Select
[2] Change Name
[3] Select Type
[4] Start Point
[5] Stop Point
[6] Time Period
[7] Security
5.4 Latches..................................................................................................... 39
5.4.1 How to Add or Edit Latch Names
5.5 Groups......................................................................................................40
5.5.1 How to Set Up Groups
Menu Options for Setting Up Groups
[1] Change Name
[2] Change Items
[3] Delete
5.6 Timers and Settings..................................................................................41
5.6.1 How to Adjust Values for Timers and Settings

6.0 Programming THE State Engine....................................... 42

6.1 About the State Engine............................................................................ 42
6.1.1 How to Program the State Engine
[1] Edit States
[2] Show Current States
[3] Change State
6.1.2 Menu Options for the State Engine

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EXACTA 21 MONITORING AND CONTROL SYSTEM

7.0 Programming Inputs and Subroutines......................... 45

7.1 About Programming Inputs and Subroutines........................................ 45
7.1.1 How to Program Inputs and Subroutines
[F] Forward
[B] Backward
[A] Add
Menu Options Available
[1] Add to End
[2] Insert Before
[D] Delete
[0] Goto
[1] Device
[2] Type
[3] When
[4] Off
[5] Start Delay
[7] Parameters

8.0 Programming Functions................................................... 48

8.1 About Programming Functions............................................................... 48
8.1.1 Fundamental Properties of Functions
8.1.2 Activating a Function
8.1.3 Function Tests
8.1.4 Adding Programming Function Lines
8.2 Common Menu Options for Commands................................................. 52
8.3 Output Commands................................................................................... 53
[1] Turn On Output
[2] Turn Off Output
[3] Output
[4] Lock Output
[5] Flash Output
8.4 Input Commands..................................................................................... 54
[1] Turn On Input
[2] Turn Off Input
[3] Input
[4] Lock Input
8.5 Test Commands........................................................................................ 56
[1] If
[2] Else
[3] Block End
[4] Wait
[5] While
[6] Record
[7] And
[8] Or
[9] RPM Test
[A] And Delay
[B] Or Delay

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 PROGRAMMING GUIDE

8.6 LED & Latch (Flag) Commands.............................................................. 59

[1] KB LED On
[2] KB LED Off
[3] LED Special
[4] KB LED Flash
[5] Set Latch
[6] Reset Latch
[7] Toggle Latch
[8] Special Latch
8.7 State Diagrams..........................................................................................61
[1] Change State
[2] Goto State
[3] Previous State
8.8 Count Commands.................................................................................... 62
[1] Dec Counter
[2] Incr Counter
[3] Count Set
[4] Count Check
[5] And Count
[6] Or Count
[7] Wait Count
[8] Transfer Count
[9] Add Counter
[A] Subtract Counter
8.9 Analog Commands................................................................................... 65
[1] Analog Test
[2] Wait Analog
[3] And Analog
[4] Or Analog
[5] While Analog
[6] While Diff
[7] If Diff
[8] Wait Diff
[9] While Output
[A] Set Analog Input
8.10 Control Commands..................................................................................68
[1] PID On
[2] PID Off
[3] PID Manual
[4] PID Auto
[5] PID Minimum
[6] PID Maximum
[7] Set PID
[8] In Set PID
[9] In Set Output
[A] Set PID Offset
[B] In-> PID Offset

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EXACTA 21 MONITORING AND CONTROL SYSTEM

8.11 Compressor Commands.......................................................................... 70

[1] Shutdown
[2] Start Compress
[3] Stop Compress
[4] Alarm Reset
[5] RPM Test
[6] Analog Output
[7] Ramp
[8] Change Analog
[9] Compressor Page
8.12 Other Commands..................................................................................... 72
[1] Message
[2] Record
[3] Make Call
[4] Delay
[5] Print Report
[6] Alarm Reset
[7] Remote On
[8] Remote Off
[9] Fuel Pulse
[A] Compressor Page

9.0 Proportional Integral Derivative (PID)

Programming....................................................................... 75
9.1 PID Control Loops....................................................................................75
9.1.1 How to Program a Regular PID
9.1.2 Cascade Parameters
9.1.3 Pulsed Parameters
9.2 About the Master PID...............................................................................81
9.2.1 How to Program the Master PID

10.0 Shutdowns and Alarms..................................................... 84

10.1 About Shutdowns and Alarms.................................................................84
10.2 How to Program Shutdowns and Alarms............................................... 84
10.3 Shutdown List Menu Options.................................................................. 86
[A] Add
[D] Delete
[1] Name
[2] Tag
[3] Type
[4] Mode
[5] N/O N/C
[6] Class
[7] Timer
[8] Channel
[9] Set Pnt
[O] Delay
[G] Status
[H] Test
[J] Relink Functions
[M] Move
[P] Program Functions

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10.4 Types Menu Options........................................................................................ 87

[1] Discrete
[2] Analog
[3] Differential
[4] Calculated
[5] Out of Range

11.0 Programming the Keyboard............................................ 88

11.1 About Programming the Keyboard.........................................................88
11.2 How to Program the Keyboard................................................................ 89

APPENDIX A...................................................................................... 93
Uploading Instructions
Downloading Instructions
Downloading Reports
A1 Requirements and Settings..................................................................... 93
A2 How to Set Up the Port and Log On........................................................ 94
A3 How to Download Reports...................................................................... 95
A4 How to Upload Binary Files (Code)......................................................... 96
A5 How to Download Binary Files (Code).................................................... 97
A6 How to Log on by Modem to Download Reports.................................... 98
A7 HyperTerminal™ Help Files....................................................................98

APPENDIX B: Typical Flowchart.............................................. 100

APPENDIX C: Exacta 21 Menu Tree...................................101–103

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EXACTA 21 MONITORING AND CONTROL SYSTEM

1.0 Introduction
NOTE: The screens displayed
1.1 About the Control System Software in this manual are those
The Exacta 21 Control System is very flexible and can handle most oil available when using a PC
and gas applications including: full site control, AGA calculations, or laptop. If you are using
SCADA, and trending.
the Exacta 21 keypad and
The Exacta 21 computers have the following special features: ease display, you may have to
of programming, adjustable start and stop delay timers (useful for scroll to access all available
debounce), Class A, B, C, D and E shutdowns, and a state engine that
options.
is useful for start-up and shutdown sequences.
There are three areas where programming occurs: State Engine, In-
puts (real or imaginary), and the Shutdown List.
The Exacta 21 computers are programmed in these areas by connect-
ing to a laptop or PC using the RS232 port and a standard com-
munication package such as Procomm Plus™ or Windows Hyper
Terminal™.
Programming can also be done directly from the Exacta 21 keyboard.
When entering names it is much easier to use a PC or laptop since
the Exacta 21 keyboard does not include all alphanumeric keys.

1.1.1 Understanding the Basic Password Security System

With the basic security system, you will need a password in order to
access any of the programming functions. The optional user-based
security system is explained in a different document. There are four
levels of passwords:
Level 0: Restricted to Altronic Controls personnel or authorized Exacta integrator
Level 1: Full access (restricted from performing uploads)
Level 2: Change setpoints, etc.
Level 3: View only
Passwords must be obtained from Altronic Controls or an autho-
rized Exacta integrator. The screens displayed in this manual are
those available with a Level 1 password. If you are granted a differ-
ent level of password, your screens may appear differently.

8 FORM EXACTA 21 PG 11-07

 PROGRAMMING GUIDE

1.1.2 How to Access Programming Mode

To enter programming mode you must first have a password from
Altronic Controls or an Exacta integrator.
1. Complete Sections A1 and A2 of Appendix A to connect the
Exacta 21 to a PC or laptop and log on. The Password screen is
displayed.

Jan 27/07 SXI 11.07G6 6:02 AM

Access Number: 13463

Enter Password: #####

[E] Enter [C] Clear

Figure 1-1: Password Screen

2. Type the password and press ENTER to advance to the Program Menu.

Jan 27/07 I10 Program Menu 7:02 AM

[1] Compressor Menu
[2] Set Up Menu
[3] Query Menu
[4] Printer Reports
[5] Program Keyboard
[6] Advanced Program
[7] AGA Menu
[9] Control Panel
[A] Run Mode Test
[I] Software Version

[E] Exit

Figure 1-2: Program Menu

All programming functions are accessed from the Program Menu.

Most of the programming is done under [6] ADVANCED PROGRAM.

1.1.3 How to Navigate Through the Program

Choosing: Results:
[E] EXIT Goes to last screen or to ADVANCED PROGRAM screen
[E] ENTER Acknowledges keypad entries
[F] FORWARD Advances through a list of items
[B] BACKUP Moves up to prior item in a list
[A] UNDO Undoes the last action
[C] CLEAR Clears an entire entry
[D] DECIMAL Inserts a decimal point
The letter designations vary from screen-to-screen, for example
[E] can mean Exit or Enter. However the meaning is always spelled
out beside the letter to avoid confusion.

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EXACTA 21 MONITORING AND CONTROL SYSTEM

2.0 Configuring Input and Output Boards

2.1 Understanding the Device Addressing System

The first step to programming the Exacta 21 computer is to under-
stand the architecture of the hardware setup and the addressing of
device numbers. The Exacta 21 has two ports on the bottom. Each
port can have up to four Input/Output (I/O) boards linked together
in daisy chain architecture. This means that a total of eight boards
(any combination of Analog or Discrete boards) may be installed in
a conventional system. The diagram below shows a typical layout of
an Exacta 21 control system.

Series XI
Computer

EXACTA EXACTA EXACTA Devices:

Analog 12* 12 12* 12 No. 01 - 12
I/O Board I/O Board I/O Board
#2 #1

Computer Ports 2 & 1 Unit #1 Unit #2 Unit #3

Figure 2-1: Exacta 21 Control System Layout

2.1.1 Addressing Example for End Devices

Figure 2-1 and Table 2-1 provide an explanation of how an address num-
ber is created and how the computer uses this information to find an
end device. In the following example, the computer can find device
number eight in the third I/O Board by calling it up as Device 1308.

Port 1 Unit 3 Device 08

The serial cable con- The computer is ac- There are 12 inputs and
necting the three units cessing the third unit. 12 outputs on the third
is connected to port A maximum of four I/O board.
one. units can be serially
The number of devices
connected from Port
The first digit of the will change depend-
1 and Port 2 and the
Address Number in this ing on the type of unit.
computer needs to
example is one (1). Any of the units may
know the order in which
contain more than nine
the units are con-
devices so the third
nected.
part of the Address
The second digit of the Number is two digits.
Address Number in this
The third and fourth
example is three (3).
digits of the Address
Number in this example
are zero (0) and eight
(8).
Table 2-1: Explanation of Addressing for Device 1308

10 FORM EXACTA 21 PG 11-07

 PROGRAMMING GUIDE

2.2 About Configuring Input/Output Boards

To program a control system, install the I/O cards first. This in-
cludes all the analog and discrete I/O cards as well as any imaginary
boards (used for programming function blocks). The analog board
has 16 configurable inputs (RTD’s, TC’s, 4-20mA, discrete, voltage,
or resistive) and 4 analog outputs (4-20mA). Discrete I/O boards
typically have 12 inputs and 12 outputs (all optically isolated).

2.2.1 How to Add a Board

1. From the Program Menu (Fig. 1-2), select [6] ADVANCED PROGRAM
to bring up the Advance Program Menu.

Jan 27/07 Advanced Program 7:59 AM

[1] Install Units
[2] Program Devices
[3] Diagnostics
[4] State Engine
[5] Latch Signals
[6] Update Names
[7] Timers Settings
[8] Program Analog
[9] Screen Menu

[E] Exit

Figure 2-2: Advanced Program Menu

2. Select [1] INSTALL UNITS to bring up the Install Units Main Menu.

Jan 27/07 Install Units 8:04 AM

Port: 1 Unit: 1 12x12 I/O Board

[F] Forward [1] Change Unit #

[B] Back Up [2] Change The Type
[A] Add A Unit [3] Modify Filters
[D] Delete A Unit

[E] Exit

Figure 2-3: Install Units Main Menu

3. Select [A] ADD A UNIT.
4. Select [1] YES to confirm your choice.
5. Select [1] YES again to confirm your selection. Submenu #1 of
Install Units will be displayed.

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EXACTA 21 MONITORING AND CONTROL SYSTEM

Jan 27/07 Install Units 8:04 AM

Enter Port Number: #

Range is 1 - 3

[E] Enter [B] Backup [F] Forward

[C] Clear [A] Undo [D] Decimal

Figure 2-4: Submenu #1 of Install Units Menu

6. Enter the Port Number of the device that you are adding (if necessary,
refer to Section 2.1 Understanding the Device Addressing System).
7. Select [E] ENTER to bring up Submenu #2 of the Install Units menu.

Jan 27/07 Install Units 8:04 AM

Enter Unit Number: #

Range is 1 - 4

[E] Enter [B] Backup [F] Forward

[C] Clear [A] Undo [D] Decimal

Figure 2-5: Submenu #2 of Install Units Menu

8. Enter the Unit Number of the device you are adding.
9. Select [E] ENTER to bring up the Select Type Menu. NOTE: Options [2] through
[5] and options [8] and [9] on
Jan 27/07 Select Type 8:24 AM the Select Type Menu (Fig-
[1] 12 * 12 I/O
[2] Output Driver ure 2-6) are not currently
[3] Exacta 21 Button PBS available for new applica-
[4] PBS Key Pad tions. Option [7] Imaginary
[5] 8 * 8 I/O Board
[6] Smart Analog
is used to add a ‘virtual’
[7] Imaginary board. A virtual board is
[8] 24 X 48 1st Unit used to program subroutines
[9] 24 X 48 2nd Unit such as Auto Crank, Auto
[A] Imaginary Analog
Slow Down, Post Lube, etc.
[E] Exit Imaginary Analog is useful
to map analog signals that
Figure 2-6: Select Type Menu are accessed through Mod-
10. Select the type of board to be installed. bus only.

12 FORM EXACTA 21 PG 11-07

 PROGRAMMING GUIDE

3.0 Naming Input and Output Devices

3.1 How to Name a Device on the Discrete Board
After configuring the input and output boards (See Chapter 2: Con-
figuring Input and Output Boards), the next step in programming
the Exacta 21 is to Name Discrete Devices and Analog Devices.
1. From the main Program Menu, select [6] ADVANCED PROGRAM to
bring up the Advanced Program Menu (Figure 2.2).
2. From the Advanced Program Menu, select [2] PROGRAM DEVICES to
bring up the Program Devices Menu. Press [F] NEXT UNIT or [B]
PREVIOUS UNIT to go to the proper I/O board.

Feb 1/07 Program Devices 3:01 PM

Port: 1 Unit: 1 12 X 12 I/O Board

[F] Next Unit

[B] Previous Unit
[1] Modify Devices
[2] Show Devices

[E] Exit

Figure 3-1: Program Devices Menu

3. From the Program Devices Menu, select [1] MODIFY DEVICES to

bring up the Modify Devices Menu.

Feb 1/07 Modify Devices 3:14 PM

Dev Type Wired Active Filter Flash

1 Momentary NO Both 0

[1] Name [7] Jump

[2] Type [8] Copy
[3] Toggle NO / NC
[4] Flash Rate [K] Translate
[5] Modify Functions [G] Show Functions
[6] Enable / Disable [H] Cross Reference
[A] Filter [I] Initialization
[F] Forward [B] Backup [E] Exit

Figure 3-2: Modify Devices Menu

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EXACTA 21 MONITORING AND CONTROL SYSTEM

4. From the Modify Devices Menu, select [1] NAME to bring up the
Change Name Menu.

Feb 1/07 Change Name 3:20 PM

Input:
Output:

[1] Change Input Name

[2] Change Output Name

[E] Exit

Figure 3-3: Change Name Menu

5. From the Change Name Menu, select either [1] CHANGE INPUT
NAME or [2] CHANGE OUTPUT NAME depending upon what type
of device. The Custom Name Screen (Figure 3-4) appears. Enter
NOTE: While it is possible to
the name. If you are using the Exacta 21 keyboard, follow the enter names using the
instructions at the bottom of the screen to enter the letters. Exacta 21 keyboard, it can
be labor intensive if you
Feb 1/07 1 Custom Name 3:24 PM have a number of names to
enter. It is recommended to
Please Enter Name
use a laptop with Procomm
Plus, Windows Terminal,
Windows Hyper Terminal, or
any terminal emulation pro-
gram. Refer to Appendix A for
instructions to tie into the
Exacta 21 computer with a
[->,^L] Forw [<-,^H] Backup [^I] Insert
PC or laptop.
[^B] Blank [^C] Undo [^D] Delete

Figure 3-4: Custom Name Menu

3.1.1 Menu Options for Naming Discrete Devices

Modify Devices Menu options and their functions:
[1] NAME: Used to change input and output names.
[2] TYPE: Selects the type of device. The choices are Momentary,
Toggle, and OneShot. These only apply to inputs (real or
imaginary). The input is split into two levels: the physical
state and the program level.
For a hard-wired input, the state is ON when the contacts
are closed. For an imaginary input, a TURN ON INPUT is
necessary to turn the state of the input ON.
The program level refers to the program lines associated
with the input. The TYPE determines what happens to the
program level whenever the input is turned ON or OFF.

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 PROGRAMMING GUIDE

[1] MOMENTARY: The default setting. The program level (program-

ming lines) is activated every time the input is turned ON (even
if the input is already ON). This setting is useful if you want a
function repeated at regular intervals. This is done by using
a TURN ON INPUT command with a start delay, e.g., to turn on
Output 1101 (Beacon) for one second every ten seconds, the pro-
gramming in FIGURE 3-5 could be used.

Device 1401 - Beacon Flash

Dev Type Wired Active Filter Flash
5 Momentary No Both 0

Type Device When Start Stay Stop

Turn On Output 1101 Beacon Push 0.0
Turn Off Output 1101 Beacon Push 1.0
Turn On Input 1410 Beacon Flash Push 10.0

Figure 3-5: Example of Momentary Toggle

[2] TOGGLE: When set to Toggle, every time a real input is turned
ON, it will toggle the program level of the input to the opposite
state, e.g., a momentary contact switch could be used as an On/
Off for a light. Push once to turn on the light. Push a second
time to turn the light off. A timer could also be programmed
underneath the input to automatically turn the light off. If the
timer turns the light off, the momentary switch can be pushed
again to turn it back on. If the switch was a regular toggle
switch, it would have to be turned off first.
[3] ONE SHOT: If the program level is already ON, it will not re-
initiate the program lines if the state of the input is turned
ON again. The state of the input must be turned OFF, then
turned ON again to activate the program lines again.
[3] TOGGLE NO/NC: Used to change from NO (Normally Open) to NC
(Normally Closed), dependant on the type of switch.
Momentary Contact or One Shot:
NO: When set to normally open all functions under the input set
to when pushed will be performed when the contacts on the
switch close. All when released functions will be performed
when the contacts open.
NC: When set to normally closed all functions set to when pushed
will be performed when the contacts open and all when released
will be performed when the contacts close.
Toggle: When an input’s type is set to toggle the level of the
input is toggled each time the input turns on. When set to NO
the contacts must close to toggle the level. When set to NC the
contacts must open to change the level.
[4] FLASH RATE: Flashes the output. The default is 0.5 seconds ON/OFF.
[5] MODIFY FUNCTIONS: Programs functions (see Chapter 8).

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EXACTA 21 MONITORING AND CONTROL SYSTEM

[6] ENABLE/DISABLE: Enables or disables the input, output, or both.

Mar 25/07 Modify Devices 1:44 AM

[1] Output: Enabled

[2] Input: Enabled

[E] Exit

Figure 3-6: Modify Devices - Enable/Disable Menu

[7] JUMP: Used to GoTo a specific device number rather than using
the [F] FORWARD and [B] BACKWARD keys.
[8] COPY: Copies programming commands from another device.
When you select [8] COPY, the first copy question will appear.

Feb 2/07 Modify Devices 1:04 AM

Dev Type Wired Active Filter Flash

1 Momentary NO Both 25

In: High Liquid Lev Out: Run Status to A

Copy Functions [1] Yes

[2] No

Figure 3-7: Modify Devices - 1st Copy Question

Choose [1] YES or [2] NO. If you select [1] YES, the computer asks
for the Device To Copy Functions From. Type the address of the
device from which you wish to copy and select [E]Enter.

Feb 2/07 Modify Device 1:04 AM

Dev Type Wired Active Filter Flash

1 Momentary NO Both 25

Device To Copy Functions From: 1101

[E] Enter [B] Backup [F] Forward

[C] Clear [A] Undo [D] Decimal
Figure 3-8: Modify Devices - 2nd Copy Question

16 FORM EXACTA 21 PG 11-07

 PROGRAMMING GUIDE

[I] INITIALIZE: Selects if the device is initialized on start-up or not.

NOTE: This option is almost
always set to [I] INITIALIZE Feb 2/07 Modify Devices 1:20 AM
on start-up.
Dev Type Wired Active Filter Flash
2 Momentary NO Both 0

* [1] Initialize On Startup

[2] Do Not Initialize

[E] Exit

Figure 3-9: Modify Devices - Initialize Menu

NOTE: CROSS REFERENCE
is a powerful diagnostics [H] CROSS REFERENCE: Shows all the associated programming lines
tool. It is only available from for a specific device.
a Laptop or PC screen. [K] TRANSLATE: Moves the input, output, or both to a new location.
This option automatically updates all instances of the device in
the program to the new device number.

Feb 2/07 Modify Device 1:23 AM

Dev Type Wired Active Filter Flash

2 Momentary NO Both 0

I/O Type: [1] Input

[2] Output
[3] Both

[E] Exit

Figure 3-10: Modify Devices - 1st Translate Menu

Select the item to be moved and the next menu prompts to choose
which device to translate to.

Feb 2/07 Modify Devices 1:23 AM

Dev Type Wired Active Filter Flash

2 Momentary NO Both 0
NOTE: The following must be
manually changed when us-
Device To Translate To: 1102
ing the Translate command:
pulse up and down devices
in the PID setup, and device
numbers associated with [E] Enter [B] Backup [F] Forward
Programmable Timers and [C] Clear [A] Undo [D] Decimal
Settings.
Figure 3-11: Modify Devices - 2nd Translate Menu

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EXACTA 21 MONITORING AND CONTROL SYSTEM

3.2 How to Name an Analog Input Device

A description of the menu options for Analog Board Input Devices
can be found in Section 3.3.2: Menu Options for Naming Analog
Input Devices.
To Name a New Device:
1. From the main Program Menu, select [1] COMPRESSOR MENU to
bring up the Compressor Menu.

Feb 2/07 Compressor Menu 1:31 AM

[1] Configuration
[2] RPM Menu
[3] Shutdown List
[4] Analog Menu
[5] Hour Meter
[6] Force Outputs
[7] Advance Setup
[9] Calculations

[E] Exit

Figure 3-12: Compressor Menu

2. From the Compressor Menu, select [4] ANALOG MENU to bring up

the Analog Menu.

Feb 2/07 Analog Menu 1:33 AM

[1] Analog Inputs

[2] Analog Outputs
[3] PID Control
[4] Master PID
[5] Set Master PID
[6] VI Menu
[8] Init Analog
[9] Data Capture

NOTE: Another way to ac-

[E] Exit cess the Analog Menu is
Figure 3-13: Analog Menu through the Advanced Pro-
gram Menu by selecting
3. From the Analog Menu, select [1] ANALOG INPUTS to bring up the [8] PROGRAM ANALOG.
Analog Inputs Menu.

18 FORM EXACTA 21 PG 11-07

 PROGRAMMING GUIDE

Feb 2/07 Analog Inputs 1:36 AM

Number Device Type Name

1 1201 4-20mA Suction Pressure

[1] Change Name [C] Calibration

[2] Set Sensor Type [G] Show Functions
[3] Change Device [D] Move
[4] Set Points [P] Pyrometer
[5] Programming [H] Enter Calibration Mode
[6] Span Settings [K] Exit Calibration Mode
[7] Filter [I] Freeze / Unfreeze
[8] Show Readings [j] Force Analog Input
[9] Show Data [T] Adjust Analog Offset
[X] Delete Analog Input
[0] Diagnostics [Y] Insert Analog Input
[L] Diagnostics Setup

[A] Select [F]orward [B]ackward [E] Exit

Figure 3-14: Analog Inputs Menu

4. From the Analog Inputs Menu, select [1] CHANGE NAME. This will
bring up the Custom Name Menu. Enter the device name.

Feb 2/07 1 Custom Name 1:39 AM

Please Enter Name

NOTE: You can use either a
PC, Lap Top, or the keyboard
to enter the input device
name. If using the keyboard
refer to Section 3.1.1: How
to Input a Name Using the [->,^L] Forw [<-,^H] Backup [^I] Insert
Keyboard. [^B] Blank [^C] Undo [^D] Delete

Figure 3-15: Custom Name Menu

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EXACTA 21 MONITORING AND CONTROL SYSTEM

3.3 How to Name an Analog Output Device

A description of the menu options for Analog Board Output Devices can
be found in Section 3.3.2.
1. From the Analog Menu, select [2] ANALOG OUTPUTS to bring up the
Analog Outputs Menu.

Feb 2/07 Analog Outputs 1:46 AM

Number Value Device Type Name

1 0 1201 4-20mA Governer

[1] Change Name [4] Span Settings

[2] Change Device [5] Show Readings
[3] Change Type [6] Change Value

[A] Select [F]orward [B]ackward [E] Exit

Figure 3-16: Analog Outputs Menu

2. From the Analog Outputs Menu, select [1] CHANGE NAME. This will
bring you to the Custom Name Menu. Enter the device name.

Feb 2/07 1 Custom Name 1:48 AM

Please Enter Name

NOTE: You can use either

a PC, Lap Top, or the touch
pad to enter the output de-
vice name. If using the
[->,^L] Forw [<-,^H] Backup [^I] Insert
[^B] Blank [^C] Undo [^D] Delete keyboard, refer to Section
3.1: How to Input a Name
Figure 3-17: Analog Outputs Custom Name Menu
Using the Keyboard.

20 FORM EXACTA 21 PG 11-07

 PROGRAMMING GUIDE

3.3.1 Menu Options for Analog Input Devices

Feb 2/07 Analog Inputs 1:36 AM

Number Device Type Name

1 1201 4-20mA Suction Pressure

[1] Change Name [C] Calibration

[2] Set Sensor Type [G] Show Functions
[3] Change Device [D] Move
[4] Set Points [P] Pyrometer
[5] Programming [H] Enter Calibration Mode
[6] Span Settings [K] Exit Calibration Mode
[7] Filter [I] Freeze / Unfreeze
[8] Show Readings [j] Force Analog Input
[9] Show Data [T] Adjust Analog Offset
[X] Delete Analog Input
[0] Diagnostics [Y] Insert Analog Input
[L] Diagnostics Setup

[A] Select [F]orward [B]ackward [E] Exit

Figure 3-18: Analog Input Menu
[1] CHANGE NAME: Changes input names.
[2] SET SENSOR TYPE: Sets the type of sensor. Once selected, a
submenu offers ten sensor types:
• [0] Not Set
• [1] 4-20mA
• [2] 0-20mA
• [3] TC Type J
• [4] TC Type K
• [5] RTD
• [6] Voltage
• [7] Discrete
• [8] Resistive
• [9] RPM
• [A] Mapped

[3] CHANGE DEVICE: Selects a different device number (address

location).
[4] Currently, Option 4 is not in use.
[5] PROGRAMMING: Adds program function lines (see SECTION 8).

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EXACTA 21 MONITORING AND CONTROL SYSTEM

[6] SPAN SETTINGS: Sets the number of decimals and the units
of measure. It may also be used to calibrate devices (this
procedure is described in detail in the Operators Manual). Once
selected, a submenu appears offering six menu choices.

Feb 2/07 Span Setting 2:05 AM

[1] Unit of Measure: None Base Unit:

[2] Decimals: 0
[3] High: 100 [6] 64348
[4] Low: 0 [7] 12648

[E] Exit
Figure 3-19: Span Settings Menu
The six menu choices are:
[1] UNIT OF MEASURE: Used to set the unit of measure.
[2] DECIMALS: Used to set the number of decimal places.
[3] HIGH: Used to set the High point for the span settings.
[4] LOW: Used to set the Low point for the span settings.
[6] 64348: Used to input the corresponding Analog to Digital
Conversion (ADC) value for the High point.
[7] 12648: Used to input the corresponding ADC value for the
Low point.
Once Option [6] or [7] is selected, a submenu offers four choices:
[1] HIGH POINT: This option will set to the highest ADC value
which is 216 (65536).
[2] CURRENT READING: Usually selected to match the span
settings. It is the current reading of the end device.
[3] SPECIFIED VALUE: Used when the ADC value is already known
for the end device either through previous calibrations or
from past experience with specific end devices.
[4] NO CHANGE: Used to exit the submenu with no changes.

22 FORM EXACTA 21 PG 11-07

 PROGRAMMING GUIDE

[7] FILTER: Used to perform the following functions :

• Set the accuracy (from 1 to 16 bit)

Feb 2/07 Filter 3:12 AM

[1] Accuracy: 16
[2] Filter: 0 Degree: 0

[E] Exit
Figure 3-20: Filter - 1st Screen
• Always set filter type to 1

Feb 2/07 Filter 3:13 AM

NOTE: The Filter option can

be useful to help stabilize Enter Filter Type (0 - 1):
1
analog readings in noisy
environments. A filter type
value of one (1) is filtered; [E] Enter [B] Backup [F] Forward
[C] Clear [A] Undo [D] Decimal
type zero (0) is no filter.
Once a filter has been Figure 3-21: Filter - 2nd Screen
selected the computer will • Select or modify the degree of filter (from 1 to 8)
prompt for a degree value - the higher the number the greater the filter.
from one to eight. The higher
the degree of filter selected, Feb 2/07 Filter 3:13 AM
the more noise elimination,
but the reaction time will Enter Filter Degree (0 - 8): 3
be slower. Normally a value
of three (3) is selected for
all analog devices except
[E] Enter [B] Backup [F] Forward
temperatures. The filter [C] Clear [A] Undo [D] Decimal
degree for temperature is
usually set to five (5). Figure 3-22: Filter - 3rd Screen

[8] SHOW READINGS: Displays the current ADC value of the input.
[9] SHOW DATA: This option displays the last 12 ADC values from an
analog input device. Each analog board input is read 16 times
per second.
[0] DIAGNOSTICS: This option is is used to diagnose problems with
the analog board. It is typically used at the factory.
[C] CALIBRATION: Calibration is used to calibrate the analog input
end devices. See section 6.0 for a complete procedure on
calibration.

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EXACTA 21 MONITORING AND CONTROL SYSTEM

[G] SHOW FUNCTIONS: Show Functions shows all of the function

lines attached to the input.
[D] MOVE: This option is used to move or translate the input to a
new location. This option automatically updates all instances
of the device in the program to the new device number, except
the PID inputs (these must be changed manually).
[P] PYROMETER: Used to set the analog channel to the default
settings for a pyrometer input (type “K” is default).
[H] ENTER CAL MODE: This stops the multiplexing of the inputs on
the analog board. The selected channel is continuously read.
This is typically used to calibrate RTD’s.
Using “Enter Calibration Mode” locks the Exacta 21

CAUTION:
onto the individual input. A change in the other chan-
nels’ input values will not be seen until the techni-
cian exits Calibration Mode. Exit Calibration mode
when procedure is completed.

[K] EXIT CAL MODE: Returns the analog board to scanning all analog
inputs.
[I] FREEZE/UNFREEZE: Freeze input locks the input value at the
value it is currently at. During calibration, to avoid entering
alarms or shutting down the unit, the technician would
normally freeze the input being calibrated. See chapter
6-Calibration in the Operations Guide for procedure.

“Freezing” an input will place all alarms, shutdowns,

CAUTION: PID’s, and programming associated with the frozen
input into bypass mode. Unfreeze input when
procedure is completed.

[J] FORCE ANALOG INPUT: This allows the technician to force the
input to a specific value. The value entered is in engineering
units. This is used in conjunction with Freeze.
[T] ADJUST AN OFFSET: This is used to offset the input value in
engineering units. A positive offset number will decrease the
displayed analog value and a negative offset value will increase
the displayed analog value. This feature is typically not used
with current design.
[X] DELETE AN INPUT: Deletes an analog input.
[Y] INSERT AN INPUT: Inserts an analog input.
NOTE: Options [9] SHOW
DATA, [D] MOVE, and
[P] PYROMETER are only
shown on a PC or Laptop,
not on the Exacta 21 screen.
However, Option [9] is still
available from the Exacta 21
keyboard.

24 FORM EXACTA 21 PG 11-07

 PROGRAMMING GUIDE

3.3.2 Menu Options for Analog Output Devices

To access the Analog Outputs Menu select [2] ANALOG OUTPUTS from
the Analog Menu. The menu options and their functions for the
Analog Outputs Menu are explained below.

Feb 2/07 Analog Outputs 1:46 AM

Number Value Device Type Name

1 0 1201 4-20mA Governer

[1] Change Name [4] Span Settings

[2] Change Device [5] Show Readings
[3] Change Type [6] Change Value

[A] Select [F]orward [B]ackward [E] Exit

Figure 3-23: Analog Outputs Menu
[1] CHANGE NAME: This option is used to change output names.
[2] CHANGE DEVICE: Used to set the device number.
[3] CHANGE TYPE: Used to change the type of output.
The options are:
• 0-20mA
• 4-20mA
• Not Active
[4] SPAN SETTINGS: This option is used to calibrate the output
device. This procedure is described in detail in the
Operations Guide.
[5] SHOW READINGS: This option displays the analog value and
the ADC value.
[6] CHANGE VALUE: This option is used to force a value for the
output and is used to test analog outputs only.

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EXACTA 21 MONITORING AND CONTROL SYSTEM

4.0 Programming Run Mode Screens

4.1 About Run Mode Screens
The Run Mode Screen is displayed when the computer is first turned
on. This screen shows important process data and messages.
When the computer is displaying the Run Mode, the values on the
screen are the current readings from the end devices. It is easier
to program the Run Mode Screens from a PC or Laptop, but it is
possible to do so from the keyboard.

4.2 How to Program Run Mode Screens

1. Go to the Advanced Program Menu (see Figure 2-2, page 11).
2. Select [9] SCREEN MENU. This will bring up the Screens Menu.

Feb 6/07 Screens Menu 1:30 AM

[1] Display Screens

[2] Edit Screens
[3] Test Screens
[4] Display Char
[5] Zero Screen Memory

[E] Exit

Figure 4-1: Screens Menu

3. From the Screens Menu, select [1] DISPLAY SCREENS to display
parameters about the various screen inputs (i.e., analog, RPM,
character string).

Feb 6/07 Screen Records 1:32 AM

X Y Name Alignment Type Screen Length

---------------------------------------------------------------------
0 3 Suct#1 Disch1 Disch2 JW RPM Left String 1 0
0 6 Main Suct Comp Oil Eng Oil Hour Left String 1 0
0 4 Stg 1 Suction Pres Left Analog 1 4
10 4 Stg 1 Disch Pres Left Analog 1 4
20 4 Stg 2 Disch Pres Left Analog 1 4
29 4 Eng Jacket Water Temp Left Analog 1 4
35 4 RPM Left Analog 1 4
0 7 Main Suction Pressure Left Analog 1 4
7 7 Compressor Oil Pres Left Analog 1 4
16 7 Compressor Oil Temp Left Analog 1 4
23 7 Engine Oil Pres Left Analog 1 3
30 7 Eng Oil Temp Left Analog 1 3
35 7 Hour Left Hour 1 5
20 3 Temperatures Center String 2 4
2 4 Throw #1 Throw #2 Left String 2 4

[1] Next Page [E]xit

Figure 4-2: Screen Records - Display Screens Menu

26 FORM EXACTA 21 PG 11-07

 PROGRAMMING GUIDE

4. Return to the Screens Menu and select [2] EDIT SCREENS to bring
up the Screen Record Menu. Change the layout of the screens to
suit your needs using the options provided. Descriptions of the
options are provided in the following pages. Selecting [E] Enter
from any of the option screens will return you to the Screen
Records Menu to either exit or make additional changes.

Feb 6/07 Screen Records 1:35 AM

X Y Name Unit Alignment Type Screen Length

0 3 Suct#1 Disch1 Disch2 JW None Left String 1 0

[A] Add
[I] Insert
[D] Delete
[1] X and Y
[2] Name or Device
[3] Alignment
[4] Screen
[5] Length
[6] Unit
[7] Test
[8] Options
[9] Renumber

[F] Forward [B] Backup [C] Select [E] Exit

Figure 4-3: Screen Records Menu

[A] ADD: Use [A] ADD to add an entry to the end of the screen
records list.

[1] String [8] Shutdown Status

[2] Analog In [9] PID Set Point
[3] Analog Out [A] AGA
[4] Differential [B] Shutdowns
[5] RPM [C] Alarms
[6] Hour [D] Faults
[7] Shutdown Set [E] Counter

Figure 4-4: Add and Inset Menu

When [1] STRING (short for character string) is selected
from Figure 4-4, the program will prompt you to enter
a string of characters. When one of the other types are
selected (e.g., [2] ANALOG IN), the program will bring up a
list of all available choices. Other menu choices from the
Add and Insert Menu:
[9] PID SET POINT: This option asks for the device number.
You will need a printout of the program to select the
appropriate PID (or use trial and error). The name will
come up once a selection is made.

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EXACTA 21 MONITORING AND CONTROL SYSTEM

[A] AGA: When this option is activated the flow in MCF/day

will be displayed. The device number must be set to
one (1) in this case.
[B] SHUTDOWNS: This option shows the current number
of shutdowns. Disregard the request for the device
number.
[C] ALARMS: Displays the current number of alarms.
Disregard the request for a device number.
[D] FAULTS: This option displays the current number of
faults. Disregard the request for a device number.
[E] COUNTERS: You will be asked to enter a device number.
When a device number is entered, Figure 4-5 will be
displayed.
[I] INSERT: This option is used to place the entry at a strategic
place in the list of screen records. The new entry will be
placed prior to the current record. The options available
are the same.
[D] DELETE: This option will delete the current screen record.
When this option is selected you will be asked to confirm
your choice.
[1] X AND Y: This option allows you to change the X/Y NOTE: The screen has the
coordinates of the screen to the parameters you want. capacity of 40 characters in
[2] NAME OR DEVICE: Enter a name if the type was set to String. width with a total of 8 rows.
When the type is set to Analog In, Analog Out, or Differential, Reserve lines 0 and 1 for
a list of available choices will come up. For types Shutdown the following purposes:
Set, Shutdown Status, PID Set Point, and Counter, the device
number must be entered. • Line 0 - holds the time
and date
[3] ALIGNMENT: This option may be set to Left, Right, or Center
and is used in conjunction with [1] X and Y to set the display • Line 1 - holds shutdown
position within the screen. messages
[4] SCREEN: From this option you can change or select the
screen that you want the input to appear in. A total of 9
screens are available; however, in most programs, fewer
than 8 are used.
[5] LENGTH: This option is used to define the number of spaces
to display the data including decimals and the +/- sign, but
excluding units.

28 FORM EXACTA 21 PG 11-07

 PROGRAMMING GUIDE

[6] UNIT: Used to select the unit of measurement for the device.
Selecting this option will bring up the Select Unit Menu.

Feb 6/07 Select Unit 1:39 AM

[1]*None [8] Pressure Abs

[2] Temperature [9] Pressure G
[3] Pressure [A] Hg
[4] % [B] H2O
[5] RPM [C] Velocity
[6] MA [D] H2S
[7] Volts [F] Amps

[E] Exit
Figure 4-5: Select Unit Menu
[7] TEST: Used to view screen for length and width. Return to
the previous options in the Screen Records Menu to change
the screen layout.
[8] OPTIONS: Used in conjunction with Latches. If a screen
record is associated with a latch, the record will only
appear when the latch is turned ON. If this option is set to
zero (0), the record will not be associated with any latches.
5. Menu option [3] TEST SCREENS from Figure 4-1: will bring
up Screen 1 from Figure 4-6. Scroll through the screens by
pressing [F] Forward or [B] Backward on the keyboard.
6. Option [5] ZERO SCREEN: Memory will ask you if you are sure
before actually deleting all the screen records.

NOTE: Menu Option [4] DISPLAY CHAR is used to display all the
characters available in Run Mode Screens. They are:
!”#$%&’()*+,-./0123456789:;<=>?@
ABCDEFGHIJKLMNOPQRSTUVWXYZ
[\]^_`abcdefghijklmnopqrstuvwxyz{}~

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EXACTA 21 MONITORING AND CONTROL SYSTEM

4.3 Sample Screen Layout and Keyboard

Real Time Clock

Event Messages

Scrollable Screens

Resettable Hour Meter

Eng. Units of Measure

LED Feedback

Hot Keys

up key

down key

Advanced Functions

Figure 4-5: Sample Keyboard Layout

30 FORM EXACTA 21 PG 11-07

 PROGRAMMING GUIDE

4.4 Scrolling Screens in Run Mode

Since it is not possible to put all of the information onto the screen
at the same time, the computer has the ability to scroll through mul-
tiple screens via the UP, DOWN and EXIT keys. The UP key displays the
next screen and the DOWN key returns to the previous screen. The
EXIT key will always display the main screen.
The screens shown in Figure 4-6 are samples of the possible data
that is shown when scrolling to different screens. The information
shown will be dependent on the application requirements and end
devices.

March 6/07 Run Mode 2:18 PM

Ramping Speed to Minimum Load

Suction Disch(th2&4) Disch(th1&3) RPM

1047kpa 2411kpa 7787kpa 1156
JW Out Gas Fire Volts Manif Hour
87C 0% 4.0mA 23V 23”hg 850

I Up
J Down

March 6/07 Run Mode 2:18 PM

Compressor Running
Enter
E Exit
Process Temperatures
Suct Stg 1 41C Disch Stg 1 (2): 141c
Suct Stg 2 49C Disch Stg 1 (4): 142c
Disch Stg 2 (3): 145c
Final: 55C Disch Stg 2 (1): 140c

I Up
J Down

March 6/07 Run Mode 2:18 PM

Compressor Running
Temperature
Enter
E Exit
Eng Manifold Air:
Eng JW Out:
Eng JW In:
29C
29C
29C
Eng Oil: 29C
Comp Oil: 29C

I Up
J Down

March 6/07 Run Mode 2:18 PM

Compressor Running
Enter
E Exit 1R:
Engine Pyrometer
212C 5R: 203C 1L: 218C 5L: 216C
2R: 218C 6R: 203C 2L: 222C 6L: 208C
3R: 222C 3L: 216C
4R: 206C 4L: 214C

Figure 4-6: Scrolling Screens

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EXACTA 21 MONITORING AND CONTROL SYSTEM

5.0 Programming Timers and Settings

5.1 Timers
Programmable timers are used in the program for items that control
time that can be adjusted by the operator of the equipment. Some
examples are: Crank Time, Minimum Prelube Time, Minimum Warm-up Time,
etc. These may be adjusted from the Timers & Settings button (with
the proper password).
Here are some fundamental properties of timers:
a) The timer value is used to set the initial value of a timer when
it is first activated. Once a timer has been activated, changing
the value will not effect the timer until the next time it is
activated.
b) A timer can be used in multiple places in a program. Each will
act independently and can be used simultaneously, eg: two
pumps could be programmed to stay on the same length of
time by using the same timer; if one comes on before the other,
they will both stay on for the same time period which means
the second one will turn off after the first.
c) Timer values can be changed from the Timers and Settings
button if the timer has been added to the Timer and Settings
menu. It can always be adjusted from advanced program and
selecting Timers and Settings.
d) A timer can be given a name which is printed on all reports
and used in the Timers and Settings menu.
e) All timers are set with a value accurate to 1/10 second.
f) There are 32 programmable timers.

32 FORM EXACTA 21 PG 11-07

 PROGRAMMING GUIDE

5.1.1 How to Add or Edit Timers

To add or edit timers follow these steps:

1. From the Advanced Program Menu, select [7] TIMERS SETTINGS to

bring up the Timers Settings Menu.

Feb 7/07 Timers & Settings 4:28 AM

[1] Timers
[2] Analog Settings
[3] Ramps
[4] Latch Names
[5] Menu Set Up
[6] Run Menu
[E] Exit
Figure 5-1: Timers & Settings Menu

2. From the Timers Settings Menu, select [1] TIMERS to bring up the
Timers Menu.

Timer Value Name

1 140.0 Comp Prelube Timeout

[1] Select Timer

[2] Change Name
[3] Change Timer Value

[F] Forward [B] Backward [E] Exits

Figure 5-2: Timers Menu

From the Timers Menu you have the following options:

[1] SELECT TIMER: Displays a list of all timers in use.
NOTE: To scroll through the
Timers use [F] FORWARD OR [2] CHANGE NAME: Used to enter a new Timer name or edit an
[B] BACKWARD. existing Timer name.
[3] CHANGE TIMER VALUE: Used to enter or edit Timer Values.

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EXACTA 21 MONITORING AND CONTROL SYSTEM

5.2 Programmable Analog Settings

Similar to Timers, Programmable Analogs are used in the program for
items such as Compressor Oil Permissive, Minimum Load RPM, Warm-up
Temperature Permissive, etc. They may be adjusted from the Timers &
Settings button with the appropriate password.
Fundamental properties of Programmable Analogs:
a) The main feature of Programmable Analog settings is the set
point that can be adjusted by the operator.
b) This set point can be used in multiple places throughout the
programming.
c) The Timers and Settings button can be used to change the set
point if it has been added to the Timers and Settings menu.
d) A minimum and maximum can be set to prevent users going
outside a desired range. If the min and max are both set to
zero then any value can be entered.
e) A security level can be entered to determine access capability
for users.
f) A programmable analog can be given a name which is printed
on all reports and used in the Timers and Settings menu.
g) There can be up to 40 programmable analogs.

5.2.1 How to Add or Edit Analog Settings

To add or edit Analog Settings:
1. From the Timers Settings Menu (Figure 5-1), select [2] ANALOG
SETTINGS to bring up the Analog Settings Menu.

Num SetPoint Minimum Maximum Security

1 0 0 0 2
Compr Oil Perm Compressor O Ana In
[1] Select [5] Change Set Point
[2] Change Name [6] Minimum
[3] Select I/O [7] Max
[4] Flags [8] Security
[F] Forward [B] Backward [E] Exit

Figure 5-3 Analog Settings

In the Analog Settings options, NEVER set the [6] MINI-

WARNING: MUM VALUE to greater than [7] MAXIMUM VALUE because
the setpoint would be an impossible mathematical
value. There is no way to exit this block of program-
ming. The only option would be to power down.

34 FORM EXACTA 21 PG 11-07

 PROGRAMMING GUIDE

The menu options and their functions for the Analog Settings
Menu are explained below.
[1] SELECT: Displays a list of the current Programmable Analogs.
[2] CHANGE NAME: Used to add or modify a Shutdown name.
[3] SELECT I/O: Displays a submenu of the types (Analog In,
Differential, PID Setpoint, PID Minimum, PID Maximum).
[4] FLAGS: Toggles the change in PID Set Point. If the Flag is set,
it will update the PID Set Point immediately when the value
is changed from the Timers and Settings menu.

Num SetPoint Minimum Maximum Security

1 0 0 0 2
Compr Oil Perm Stg 2 Suctio Diff

Toggle Change Now Flag

Toggle Change Now: [1] Yes

[2] No

Figure 5-4 Flags Menu

[5] CHANGE SET POINT: Used to enter the Set Point.

[6] MINIMUM VALUE: Used to enter the Minimum Value of a Set Point.
[7] MAXIMUM VALUE: Used to enter the Maximum Value of a Set Point.
[8] SECURITY: Used to set the level of security. Level 2 is Operator
Access. This option corresponds to the level of password
required to modify the values. A value of zero is the
highest level of security and is only available to Altronic
Controls personnel or an Exacta integrator. Three is the
lowest level of security.
2. From the Analog Settings Menu, select [1] SELECT. Enter the
NOTE: To scroll through the number of the Programmable Analog you want to add, or select
the number of the Analog Shutdown you want to edit.
Programmable Analog one
by one, use [F] FORWARD 3. From the Analog Settings Menu (Figure 5-3), select [2] CHANGE
under the Analog Setting NAME. Enter a new Analog Setting name or edit a preexisting
name. Press [E] ENTER to return to the Analog Settings Menu.
Menu. There may be up to
40 Programmable Analog 4. From the Analog Settings Menu, select [3] SELECT I/O. This will
settings - each screen will bring up the Type of Analog Menu (Figure 5-5). From this menu,
select the appropriate type (e.g., if [1] ANALOG INPUT is chosen,
display up to 10 at a time. it will bring up the list of all Analog Inputs; if [4] PID SET POINT is
chosen, it will bring up the list of PIDs).

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EXACTA 21 MONITORING AND CONTROL SYSTEM

Select Type: * [1] Analog Input

[2] Differential
[3] Analog Output
[4] PID Set Point
[5] PID Out Max
[6] PID Out Min

Figure 5-5: Type of Analog Menu

5. Select the device that you want from the list. NOTE: If [2] DIFFERENTIAL
(See Figure 5-6) is selected,
Feb 9/07 Select Analog Input 7:24 AM first select the first Analog
Input Device. A submenu will
[1] Stg 1 Suction Pres
[2] Stg 2 Suction Pres prompt for the 2nd Analog
[3] Stg 1 Disch Pres Input Device. The second
[4] Stg 2 Disch Pres Analog Input Device value
[5] Compressor Oil Pres
is subtracted from the first
[6] Compressor Oil Temp
[7] Compressor Coolant Temp Analog Input Device value,
[8] Comp Throw #1 Temp resulting in the differential
[9] Not In Use value.
[A] Comp Throw #2 Temp
[B] Comp Throw #4 Temp
[C] Comp Throw #5 Temp
[D] Comp Throw #6 Temp

Select Differential Analog

Push Any Key
Figure 5-6: Differential Menu

36 FORM EXACTA 21 PG 11-07

 PROGRAMMING GUIDE

5.3 Ramps
Ramps are used to ramp the setpoint of a PID when the PID is first
turned on. This allows a gradual opening of a valve or ramping
speed, etc.

5.3.1 How to Add or Edit Ramps

1. From the Timers Settings Menu, select [3] RAMPS to bring up the
Ramps Menu.

Num Start Stop Period Security

1 0.0 0.0 0.0 0

[1] Select [4] Start Point

[2] Change Name [5] Stop Point
[3] Select Type [6] Time Period
[7] Security

[F] Forward [B] Backward [E] Exit

Figure 5-7: Ramps Menu

RAMPS MENU options and their functions:
[1] SELECT: Displays a list of the current Ramp Settings.
[2] CHANGE NAME: Used to add or modify the name.
[3] SELECT TYPE: Displays a list of the types of Ramp Settings.
[4] START POINT: Used to enter the Start Point and brings up the
Start Point Menu.
[5] STOP POINT: Used to enter the Stop Point.
[6] TIME PERIOD: Used to enter the Time Period.
[7] SECURITY: Used to set the level of security.

2. From the Ramps Menu, select [1] SELECT. Enter the number of
the Ramp Setting you want to edit. Press [E] ENTER to return to
the Ramps Menu. To forward to an unsaved ramp, press the [F]
button until an unused ramp is found. Use the appropriate
options to name and set up the ramp.

3. From the Ramps Menu, select [2] CHANGE NAME. Enter a new
Ramp Setting name or edit an existing name. Press [E] ENTER to
return to the Ramps Menu.

4. From the Ramps Menu, select [3] SELECT TYPE. This brings up the
Select Type Menu (Figure 5-8).
Choose the appropriate option from the list that appears: [1]
NOTE: The only one that is ANALOG OUTPUT, [2] PID SET POINT, or [3] MASTER PID.
currently functional is [2]
PID SET POINT.

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EXACTA 21 MONITORING AND CONTROL SYSTEM

Select Type: * [0] Not In Use

[1] Analog Output
[2] PID Set Point
[3] Master Set Point

Figure 5-8: Ramps Select Type Menu

5. From the Ramps Menu, select [4] START POINT to bring up the
Start Point Menu. Select the appropriate Start Point from options
[1] SPECIFY A START VALUE, [2] USE CURRENT SET POINT, or [3] USE
CURRENT INPUT.

Start: *[1] Specify A Start Value

[2] Use Current Set Point
[3] Use Current Input
NOTE: The ramps are pro-
grammed as described and
Figure 5-9: Start Point Menu are later accessed in the
programming to perform
Start Point Menu options and their functions: the ramp. The only place
[1] SPECIFY A START POINT: Used to set a specific value for the where this programming is
Start Point. used is in the PID program-
[2] USE CURRENT SET POINT: Used to take the Set Point of the PID ming. When [3] TRANSFER is
as the Start Point. selected in the PID Control
[3] USE CURRENT INPUT: Used to take the current reading of the Menu (SEE FIGURE 5-11), and
PID input (process variable) and use it as the Start Point. the Mode is set to Ramp in
This is the most common selection. the PID setup, the Controller
will automatically scan the
6. From the Ramps Menu, select [5] STOP POINT to bring up the programming and pick the
Stop Point Menu. Select the appropriate Stop Point from options
[1] Specify A STOP VALUE, or [2] USE CURRENT SETTING. The most
first PID ramp with the same
common choice is [2] USE CURRENT SETTING, which uses the name and use those ramp
current PID Setpoint as the Stop Point. parameters to govern the
PID. Once the Suction Con-
trol PID is turned on in the
Start: *[1] Specify A Stop Value program (usually once Mini-
[2] Use Current Setting
mum Load RPM is acheived),
the Suction Controller PID
Figure 5-10: Stop Point Menu setpoint will ramp from the
current suction pressure to
the Suction Controller set-
point. The other transfer op-
tions (Track and Bumpless)
will be described in Section
9.0 PID Programming.

38 FORM EXACTA 21 PG 11-07

 PROGRAMMING GUIDE

Feb 12/07 PID Control 6:47 AM

Num Set Point Mode Transfer Input Output

5 33psig Not Active Ramp Stg 1 Suction Pres Suction Valve
Suction Control

[1] Change Name [5] Change Input

[2] Change Set Point [6] Change Output
[3] Change Transfer [7] Set Parameters
[4] Activate / De-activate [8] Show Readings

[A] Select [F]orward [B]ackward [E] Exit

Figure 5-11: PID Control Menu

5.4 Latches
Latches are used throughout the program for tests or to determine if
a screen entry is displayed, etc. Fundamental properties of Latches:
a) The state of a Latch is either On or Off.
b) The state of a Latch can be changed by a user either through
Timers and Settings or through the Latch Menu (Figure 5-12).
c) The program can also change the state of a Latch.
d) All Latches will retain their state when power is lost and then
restored. This allows an operator to use Latches to select options.
e) Each Latch can be given a name.
f) There are 32 Latches.

5.4.1 How to Add or Edit Latch Names

1. From the Timers Settings Menu, select [4] LATCH NAMES. This will
bring up the Latch Names Menu.

Num Name Latch

1 Auto Start Off

[1] Select Latch

[2] Change Name
[3] Toggle Latch

[F] Forward [B] Backward [E] Exit

Figure 5-12: Latch Names Menu

2. From the Latch Names Menu, select [1] SELECT LATCH. Select an
existing Latch from the list that appears.
NOTE: The position (on or 3. From the Latch Names Menu, select [2] CHANGE NAME. Enter a
off) of the Latch is displayed new Latch name or edit an existing name.
on the Latch Names screen
4. From the Latch Names Menu, select [3] TOGGLE LATCH. Toggle the
(FIGURE 5-12). Latch from On to Off or vice versa.

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EXACTA 21 MONITORING AND CONTROL SYSTEM

5.5 Groups
Groups are used to set up the menu of items that appear when the
Timers & Settings button is pushed. This makes it possible to modify
the values for Timers, Programmable Analogs, and Latches.

5.5.1 How to Set Up Groups

1. From the Timers Settings Menu (see Figure 5-1), select [5] MENU NOTE: Option [5] MENU SET
SET UP to bring up the Menu Set Up Menu. UP in the Timers Settings
Menu is used to set up the
Num Group Name
1 Prelube Groups as they appear in the
menu when the Timers Set-
[1] Change Name tings button is selected on
[2] Change Items
[3] Delete
the keyboard.

[F] Forward [B] Backward [E] Exit

Figure 5-13: Menu Set Up Menu

Menu Set Up Menu options and their functions:
[1] CHANGE NAME: Used to enter a Group name.
[2] CHANGE ITEMS: Used to select Timers or Settings for a Group
and brings up the Select Items Menu (Figure 5-15).
[3] DELETE: Deletes the entire group.
2. From the Menu Set Up Menu, select [1] CHANGE NAME. Enter the
name of the Group and press [E] ENTER to return to the Menu Set
Up Menu.
3. From the Menu Set Up Menu, select [2] CHANGE ITEMS to bring up
the Change Items Menu (Figure 5-14). Select the Timers and Settings
you want associated with the Group you are setting up. This has NOTE: Use the [F] FORWARD
the effect of adding menu selection items under the Timers and
or [B] BACKWARD keys to
Settings Menu.
scroll through the list of Tim-
ers and Settings.
Num Type Name
1 Timer Comp Prelube Timeout

[1] Select Item

[F] Forward [B] Backward [E] Exit

Figure 5-14: Change Items Menu

40 FORM EXACTA 21 PG 11-07

 PROGRAMMING GUIDE

4. From the Change Items Menu, select [1] SELECT ITEM. This will
bring up the Select Item Menu options. Select the Timers or
Settings you want for the Group from the options in the menu.

Select:
[1] Timer [5] PID Max
[2] Analog [6] PID Min
[3] Latch [7] Blank
[4] PID SetP

[E] Exit

Figure 5-15: Select Items Menu

Select Item Menu options and their functions:
[1] TIMER: Selects Timers for an item within the Group.
[2] ANALOG: Selects Programmable Analogs for an item within the
Group.
[3] LATCH: Selects Latches for an item within the Group.
[4] PID SET: Selects a PID set for an item within the Group.
NOTE: A total of 9 Groups
[5] PID MAX: Selects a PID Maximum for an item within the Group.
can be used. Each Group
can have up to 12 Items. [6] PID MIN: Selects a PID Minimum for an item within the Group.
[7] BLANK: Sets the Timer to a blank.

5.6 Timers and Settings

NOTE: Option [6] Run Menu
from the Timers Settings 5.6.1 How to Adjust Values for Timers and Settings
menu brings up the same 1. From the Run Menu, select the GROUP whose Timers and Settings
menu as when the Timers you want to adjust.
Settings button is selected
on the keyboard. This option Feb 14/07 Timers & Settings 1:02 PM
is used to adjust the value [0] Shutdowns & Alarms
of the Timers and Settings [1] Prelube
from the Groups previously [2] Load
[3] Warm Up
created (SEE SECTION 5.5.1:
[4] Start Pressures
HOW TO SET UP GROUPS). [5] Fuel #1 Specs
[6] Main Valve Control
[7] Crank
[8] Fuel #2 Specs

[E] Exit
Figure 5-16: Run Menu
2. To change a value, select the number of the item. For timers or
analog set points, type a new value and push [E] Enter. For a latch,
select the corresponding number to toggle between ON or OFF.

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EXACTA 21 MONITORING AND CONTROL SYSTEM

6.0 programming the state engine

6.1 About the State Engine
The State Engine is used to move from the beginning of the start se-
quence to the compressor run mode. The State Engine consists of ten
diagrams. A total of 100 states are possible in any combination of
diagrams (e.g., 10 diagrams of 10 states each, or 1 diagram with 100
states). Due to the multi-tasking ability, the controller may be oper-
ating in numerous states and diagrams at any given time. The abil-
ity of the State Engine to operate simultaneously in many different
states and diagrams makes it a powerful programming feature.
A compressor sequence generally consists of the following states:
0) Initialize
1) Shutdown State-Push Reset to Clear
2) OK to Start (waiting for Start Button to be Pushed)
3) Pressurize/Depressurize
4) Prelubing
5) OK to Crank
6 Engine Cranking
7) Engine Warm Up Cycle
8) Compressor Running

6.1.1 How to Program the State Engine

1. From the Advanced Program Menu (Figure 2-2), select [4] STATE
ENGINE. This brings up the State Engine Menu.

Feb 21/07 State Diagrams 4:01 AM

[1] Edit States

[2] Show Current States
[3] Change State

[E] Exit

Figure 6-1: State Engine Menu

State Engine Menu options and their functions:
[1] EDIT STATES: Used to enter all programming in the State
Engine.

42 FORM EXACTA 21 PG 11-07

 PROGRAMMING GUIDE

[2] SHOW CURRENT STATES: Displays the status of the state

engine with diagrams from 0 to 9 and the state number
of each diagram. For most compressor applications only
diagram 0 is used.

Feb 21/07 Current States 4:41 AM

NOTE: There are three ways 0: 1 5: **
to change from one State to 1: ** 6: **
another: 2: ** 7: **
3: ** 8: **
1) Change State
4: ** 9: **
2) Goto State [E] Exit
3) Previous State
These are covered in Pro-
gramming Functions in Sec- Figure 6-2: Show Current States Menu
tion 8.0.
[3] CHANGE STATE Forces a change of diagram and state number.

6.1.2 Menu Options for the State Engine

1. From the State Engine Menu (Figure 6-1), select [1] EDIT STATES.
This will display the Edit States Menu.

Feb 21/07 Edit States 4:04 AM

State: 0 Programmed
Initializing

[1] Select State

[2] Modify State
[3] Move
[4] Copy
[G] Show Functions

[F] Forward [B] Backup [E] Exit

Figure 6-3: Edit States Menu

This screen is showing State 0. The message that will be
shown for State 0 is Initializing. To select the state you wish to
modify or review, either choose [1] SELECT STATE and choose the
appropriate state or use the [F] FORWARD or [B] BACKUP keys.

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EXACTA 21 MONITORING AND CONTROL SYSTEM

2. Once the desired State to be modified is shown, select [2]

MODIFY STATE. The Modify State Menu will be shown.

Device Type When

1 Message Push
Initializing
[F]orward [1] Device [5] Change Message
[B]ack [2] Type
[A]dd [3] When [7] Parameters
[D]elete [4] Off
[0] Goto
Current States 4:41 AM

Figure 6-4: Modify State Menu

Select the Programming Function you want to modify from the menu.
Enter the appropriate Programming Commands.
See Section 7.1.1, number 3 for descriptions of options [F]orward
through [4] Off.
[5] Change Message is used to change the current message name.
[7] Parameters is used to display and allow changing of the
parameters associated with the state selected.
3. Refering to Figure 6-3.
[3] Move is used to move or translate the state to a new location.
NOTE: Programming Func-
[4] Copy is used to copy State commands from another device tions are covered in detail in
[G] Show Functions shows all of the function lines attached to Section 8.0.
the selected state.

44 FORM EXACTA 21 PG 11-07

 PROGRAMMING GUIDE

7.0 Programming Inputs and Subroutines

7.1 About Programming Inputs and Subroutines
A subroutine address is created by using an imaginary input ad-
NOTE: The programming dress. Creating an imaginary input address is done either by install-
ing an imaginary board and using the addresses associated with
functions used to program a
that board, or by using an address on an installed board which
real input address and those doesn’t have an input device wired to it. On a 12x12 I/O board there
used to program a subrou- are physically only 12 inputs and 12 outputs and the computer al-
tine (imaginary) address are lows programming under inputs 1 through 24; therefore, inputs 13
identical. through 24 may be used on a 12 x 12 I/O board for subroutines.

7.1.1 How to Program Inputs and Subroutines

1. From the Advanced Program Menu (Figure 2-2), select [2] PROGRAM
DEVICES. This will bring up the Program Devices Menu.

Feb 26/07 Program Devices 5:25 AM

Port: 1 Unit: 1 Smart Analog

[F] Next Unit

[B] Previous Unit
[1] Modify Devices
[2] Show Devices

[E] Exit

Figure 7-1: Program Devices Menu

2. From the Program Devices Menu, use [F] NEXT UNIT and [B]
PREVIOUS UNIT to go to the appropriate port and unit number
(these are not always in sequence). Select [1] MODIFY DEVICES
to bring up the Modify Devices Menu. Use the [F]FORWARD and
[B]BACKWARD keys to scroll to the address you want or use [7]
JUMP to type in an address.

Feb 26/07 Modify Devices 5:27 AM

Dev Type Number Analog Input: Stg 1 Suction Pres

1 Analog 1 4-20ma(10)
[1] Name [7] Jump
[2] Type [8] Copy
[3] Toggle NO / NC
[4] Flash Rate [K] Translate
[5] Modify Functions [G] Show Functions
[6] Enable / Disable [H] Cross Reference
[A] Filter [I] Initialization

[F] Forward [B] Backup [E] Exit

Figure 7-2: Modify Devices Menu

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EXACTA 21 MONITORING AND CONTROL SYSTEM

3. From the Modify Devices Menu, select [5] MODIFY FUNCTIONS to

bring up the Modify Functions Menu. Menu options and their NOTE: The existing program
functions are described below. functions can be displayed
on a PC or Laptop by choos-
Device Type When Start
ing [G] SHOW FUNCTIONS.
2 Shutdow Push 2.0

[F]orward [1] Device [5] Start Delay

[B]ack [2] Type
[A]dd [3] When [7] Parameters
[D]elete [4] Off
[0] Goto

Figure 7-3: Modify Functions Menu

[F] FORWARD: Used to navigate forward through addresses or
programming lines.
[B] BACKWARD: Used to navigate backward through addresses
or programming lines.
[A] ADD: Used to add a line of programming. The two options
available are listed below.
[1] ADD TO END: Adds a line of programming after another
line of programming.
[2] INSERT BEFORE: Adds a line of programming before
another line of programming.
[D] DELETE: Deletes a line of programming.
[0] GOTO: To navigate to the specified line of programming.
[1] DEVICE: Used to enter a Device.
[2] TYPE: To select between Programming Commands.
[3] WHEN: To select between options WHEN PUSHED or WHEN
RELEASED.
[4] OFF: To set Off Continue (See Section 8.2, NUMBER 4) to either
Yes/No.
[5] START DELAY: To program a Start Delay.
[7] PARAMETERS: To display the parameters of certain
functions (i.e., Analog Test, Wait Analog, etc.).
4. From the Modify Functions Menu, select from options [1] DEVICE
through [7] PARAMETERS to make any changes to the line
displayed at the top. The line at the top will change to reflect
your choices. Use the [F] FORWARD and [B] BACKWARD keys to
scroll through the existing programming lines or use option [0]
GOTO to go to a specific programming line.

46 FORM EXACTA 21 PG 11-07

 PROGRAMMING GUIDE

5. From the Modify Functions Menu, select [A] ADD to add a new line
of programming. This selection will bring up the Add Menu.

Device Type When Start

2 Shutdow Push 2.0

Method Of Adding:
[1] Add To End
[2] Insert Before
[3] Exit

Figure 7-4: Add Menu

6. From the Add Menu, select either option [1] ADD TO END or option
[2] INSERT BEFORE to place the new programming line in the
appropriate place. The Add to End/Insert Before Menu is displayed.

Feb 26/07 Select Function 5:31 AM

Select Function Group:

[1] Output Commands

[2] Input Commands
[3] Tests
[4] LED & Latches
[5] State Diagrams
[6] Count Commands
[7] Analog Commands
[8] Control Commands
[9] Compressor
[A] Other
[E] Exit
NOTE: The Add to End/In-
Figure 7-5: Add to End/Insert Before Menu
sert Before Menu lists all
groups of command lines. 7. From the Add to End/Insert Before Menu, select a FUNCTION GROUP
Within each group is a list of to choose the type of COMMAND LINE you want to insert into
your program.
commands. For more infor-
mation on programming and
command lines See Section
8.0.

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EXACTA 21 MONITORING AND CONTROL SYSTEM

8.0 Programming Functions

8.1 About Programming Functions
This section describes how the programming of inputs and the State
Engine works. Each individual input or state can be programmed to
do specific actions. Actions are performed by adding programming
lines under an input or state. Each line of programming is referred
to as a function line.
8.1.1 Fundamental properties of functions:
a) A maximum of 1000 functions can be programmed.
b) Each input or state can have as many functions as are
available. It is possible to put all 1000 functions under one
input, but there would be none left to be used elsewhere.
c) Functions are either active or not active. A function may
perform some action when it is first activated, while it is active
and when it is deactivated. This is dependent on the type of
function.
d) Inputs can activate a function when the input is turned on
(When Pushed) or they can be activated when the input is turned
off (When Released). When the computer is first powered up
the Initialize On Startup setting for each input will determine if
functions are activated immediately for that specific input. If
set to initialize on power up the computer will first determine
the state of the input and then activate the When Pushed or When
Released functions. No functions are activated if the Initialization
is set to Do Not Initialize.
e) States can activate a function when a state is entered (When
Pushed) or when the state has been exited (When Released). A
state must be entered first and then exited before the When
Released functions are activated. On power up State 0 Diagram 0
is entered.
f) The sequence of functions is important. Functions are always
activated in sequence from top to bottom.
g) Many function types have a start delay and a stop delay. The
delay for each function acts independently from any other
function. This means that up to 1000 timers can be active at
the same time.
h) Delay times are programmed in seconds with an accuracy of
1/10 second.
i) Start Delays have the effect of delaying the action of the
function until after the time delay has been completed.
j) Functions with a Stop Delay also have a Stay On flag setting.
If the Stay On flag is set to Yes the function will stay on until
the input or state changes state which will then activate the
stop delay. If the Stay On flag is set to No the stop delay will be
activated after the start delay is finished.

48 FORM EXACTA 21 PG 11-07

 PROGRAMMING GUIDE

k) A parameter called the Off Continue flag can be set to either

on or off. If set to Off, any function that is still in a start delay
when any input or state changes state, will be deactivated
before the action is performed. If the Off Continue flag is On,
the function delay time will continue and the function will
perform its action when the delay is complete.
l) There are function types that perform a test that can affect the
action of lines below. Typically function lines that perform a
test do not have a start or stop delay. Function lines that are
affected by a line above them are indented to show they are
affected.
m) Even though function lines are activated from top to bottom in
an input or state, the time delays set in each function line can
cause the action to be performed in a different sequence.

8.1.2 Activating a Function:

There are many parameters that determine when a function will
perform it’s action and for how long. The Start Delay, Stop Delay, Stay
On flag and Off Continue flag all affect when the action is performed as
well as how long the input or state remains in its current state. The
following graph shows the relationship of all these parameters.

INPUT GRAPH
Off Stay
Continue On
OUTPUT GRAPHS
Case 1 No Yes Start Delay Stop Delay

Case 2 No No Start Delay Stop Delay

Case 3 No No Start Delay Stop Delay

Case 4 Yes No Start Delay Stop Delay

Case 5 No No Stop Delay

Case 6 Yes No Stop Delay

Case 7 Yes Yes

Figure 8.1: Activation Graph
The Activation Graph shows when the input changes state, labeled as
the Input Graph. The transition points are shown as vertical dashed
lines. Seven combinations of parameters and timing are shown, la-
beled as Cases 1 through 7 with the effect labelled as Output Graphs.
Case 1 The Start Delay delays the time the output comes on. The out-
put remains on for the period of time the input is on plus the
length of time in the Stop Delay.

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EXACTA 21 MONITORING AND CONTROL SYSTEM

Case 2 The Start Delay delays the time the output comes on, but because
Stay On is set to No, the Stop Delay determines how long the output
remains on (not dependent on length of time Input is on).
Case 3 The settings are identical to Case 2. However, this example
shows that the output gets cut off as soon as the input is
turned off because Off Continue is set to No.
Case 4 Stay On is set to No, so the Stop Delay determines how long the
output remains on. Off Continue is set to Yes, so the output
remains on even though the input is turned off.
Case 5 The Start Delay keeps the output off for the full length of time
that the input is on. The Off Continue is turned off, so the out-
put never comes on.
Case 6 The Start Delay acts as expected. The Stop Delay still deter-
mines the length of time the output stays on. Since the Off
Continue is set to Yes, the output gets turned on even though
the input is turned off.
Case 7 Turns on the output after a Start Delay. The output then re-
mains on until another command is used to turn it off.

8.1.3 Function Tests:

Performing a test with a function is one of the most critical parts
of understanding how functions are used. The three main types of
functions that perform tests are If, Wait and While functions. It is
possible to perform combination of tests by using the And and Or
function types. Function tests can also be nested.
Example of how a test would work that includes ands and ors.

If Test 1
and Test 2
and Test 3
or Test 4
and Test 5
and Test 6
or Test 7
and Test 8
Function Line 8
Function Line 9
Block End

The above example has 11 functions including the block end. Before
Function lines 8 and 9 can be performed either Tests 1, 2 and 3 must
be true or Tests 4, 5 and 6 must be true or Tests 7 and 8. Notice how
the tests are grouped into 3 groups. The If starts the first group with
or test 4 starting the second group and or test 7 starting the third
group. If any one of these groups is true Functions 8 and 9 will be per-
formed. For a group to be true each test in the group must be true.

50 FORM EXACTA 21 PG 11-07

 PROGRAMMING GUIDE

The following example shows an if statement with an else.

If Test1
Function Lines
else
Function Lines
Block End

The following is an example of nested tests.

If Test1
if Test 2
Function Line 3
Function Line 4
Block End
if Test 5
and Test 6
Function Line 7
Block End
Function Line 8
Function Line 9
Block End

Notice how the indentation changes with each nest and how the
block end affects each line.

The following is the list of tests that can be performed:

1) Blank: No test is performed. Will always return a False.
2) Input On: Is the specified input on?
3) Input Off: Is the specified input off?
4) Input Locked: Is the input locked (either on or off)?
5) Input Locked On: Is the input locked on?
6) Input Locked Off: Is the input locked off?
7) Output On: Is the output on?
8) Output Off: Is the output off?
9) PID On: Is the PID on (activated)?
10) PID Off: Is the PID off.
Note: When selecting a test, 11) Underspeed: Is the RPM below the minimum RPM (Do Not Use)?
the computer will always 12) 20 RPM: Is the RPM ≥ 20.
ask for an input/output de- 13) No Shutdowns: Will be true if there are no shutdowns
vice number first. For tests preventing the unit from starting.
that do not require an input 14) Compressor Running: Will return a true if the Compressor Start
or output device number, the function is activated.
entry will be ignored and ad- 15) Timer > Zero: Is the specified timer set to anything other
ditional information will be than zero?
requested as required. 16) Latch: Is the specified latch set?
The above tests can be performed by any function that uses tests.

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EXACTA 21 MONITORING AND CONTROL SYSTEM

8.1.4 Adding Programming Function Lines:

All programming functions are accessed under Program Menu by
Selecting [6] Advanced Program, [2] PROGRAM DEVICES, [1] MODIFY DE-
VICES, [5] MODIFY FUNCTIONS and [2] TYPE, which displays the Select
Function Group Menu.

Mar 5/07 Select Function 1:26 AM

Select Function Group:
[1] Output Commands
[2] Input Commands
[3] Tests
[4] LED & Latches
[5] State Diagrams
[6] Count Commands
[7] Analog Commands
[8] Control Commands
[9] Compressor
[A] Other
[E] Exit
Figure 8-2: Select Function Group Menu

8.2 Common Menu Options for Commands

Several common options found under each of the programming
commands are shown on the Modify Functions Menu.

Device Type When Start

13 Shutdow Push 5.0

[F]orward [1] Device [5] Start Delay

[B]ack [2] Type
[A]dd [3] When [7] Parameters
[D]elete [4] Off
[0] Goto

Figure 8-3: Modify Functions Menu

[3] WHEN: Used to select between WHEN PUSHED or WHEN
RELEASED. WHEN PUSHED activates the command line
when the input or state is turned on. WHEN RELEASED
activates the command line when the input or state is
turned off.
[4] OFF: Short for Off Continue (Yes/No). See SECTION 8.1.1- k,
and Figure 8-1 for an explanation of this option.
[5] START DELAY: Delays the time the output comes on.
[7] PARAMETERS: Displays the parameters for the line of
programming. Usually this is related to the test, if
there is one.

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8.3 Output Commands

Mar 5/07 Select Function 10:31 AM

Select Function Type:

[1] Turn On Output

[2] Turn Off Output
[3] Output
[4] Lock Output
[5] Flash Output

[E] Exit

Figure 8-4: Output Commands Menu

[1] Turn On Output

Location: Output Commands Menu
Description: This command will turn on the Output and keep it
on until another command is used to turn it off.
This command line can use a Start Delay in it.
Syntax: Turn On Output
Parameters: Output Device, Start Delay, Off Continue
See Also: Output

[2] Turn Off Output

Location: Output Commands Menu
Decription: This command will turn off the Output. This
command line can use a Start Delay in it.
Syntax: Turn Off Output
Parameters: Output Device, Start Delay, Off Continue
See Also: Output

[3] Output
Location: Output Commands Menu
Description: This command will only turn the output on while
the input or state is on. This command can be used
in conjunction with OFF CONTINUE: YES/NO and STAY
ON: YES/NO to obtain various outcomes. See the
activation graph, Figure 8.1.
Syntax: Output
Parameters: Output Device, Start Delay, Stay On, Stop Delay, Off
Continue
See Also: Turn On Output, Turn Off Output

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[4] Lock Output

Location: Output Commands Menu (Figure 8-4)
Description: This command will lock the state on, lock the state
off, or lock in the current state. To get to the menu
with these commands select [4] LOCK OUTPUT from
the Output Commands Menu and then select [8] LOCK
POSITION from the Lock Output Menu.
NOTE: The [9] LOCK TYPE
When [2] LOCK IN ON STATE or [3] LOCK IN OFF STATE is
should normally be left in
selected from the Lock Postion Menu , the Output can
be turned On or Off when the lock is released (Yes/ the AND position which
No). [9] LOCK TYPE toggles between commands And & forces all the locks (if more
Or. than one) to be released
Syntax: Lock in Current State; Lock in On State; Lock in Off State before allowing a change in
Parameters: Output Device, Start Delay, Stay On, Stop Delay, Off
state for the input or output
Continue, Lock State, And/Or
See Also: Lock Input The OR position allows a
change in state after any of
[5] Flash Output the locks are released. The
Location: Output Commands Menu (Figure 8-4) lock always remains in place
Description: This command will Flash an Output on and off con-
until the input is turned off
tinuously until this function has been deactivated.
The start delay and stop delay control the pulse or the state is changed.
rate. The start delay is the on time and the stop
delay is the off time.
Syntax: Flash Output
Parameters: Output Device, Start Delay, Stop Delay,
See Also: Turn On Output

8.4 Input Commands

The Input Commands are similar to the Output Commands.

Mar 5/07 Select Function 10:31 AM

Select Function Type:

[1] Turn On Input

[2] Turn Off Input
[3] Input
[4] Lock Input

[E] Exit

Figure 8-5: Input Commands Menu

[1] Turn on Input
Location: Input Commands Menu
Description: This command will turn on the input and keep it
on until another command is used to turn it off, or
the input itself is turned off. Any functions under
the input set to when pushed will be activated. Any
that are set to when released will be deactivated.
Syntax: Turn On Input
Parameters: Input Device, Start Delay, Off Continue
See Also: Turn Off Input

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[2] Turn Off Input

Location: Input Commands Menu (Figure 8-5)
Description: This command will turn off the input. Any
functions under the input set to when released will
be activated. Any that are set to when pushed will
be deactivated.
Syntax: Turn Off Input
Parameters: Input Device, Start Delay, Off Continue
See Also: Turn On Input

[3] Input
Location: Input Commands Menu (Figure 8-5)
Description: This command will only turn the input on while
the input or state is on. This command can be used
in conjuction with OFF CONTINUE: YES/NO and STAY
ON: YES/NO to obtain various outcomes. See the
activation graph, figure 8.1.
Syntax: Input
Parameters: Input Device, Start Delay, Stay On, Stop Delay, Off Continue
See Also: Turn On Input, Turn Off Input

[4] Lock Input

Location: Input Commands Menu (Figure 8-5)
Description: This command will lock the state on, lock the state
off, or lock in the current state. To get to the menu
with these commands, select [4] LOCK INPUT from
the Input Commands Menu and then select [8] LOCK
POSITION from the Lock Input Menu.
NOTE: The [9] LOCK TYPE
should normally be left in When [2] LOCK IN ON STATE or [3] LOCK IN OFF STATE
is selected, the Input can be turned On or Off when
the AND position which the lock is released (Yes/No). [9] LOCK TYPE toggles
forces all the locks (if more between commands AND & OR.
than one) to be released Syntax: Lock in Current State, Lock in On State, Lock in Off State
before allowing a change in Parameters: Output Device, Start Delay, Stay On, Stop Delay, Off
Continue, Lock State, And/Or
state for the input or output See Also: Lock Output
The OR position allows a
change in state after any of
the locks are released. The
lock always remains in place
until the input is turned off
or the state is changed.

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8.5 Test Commands

The Test Commands are used to evaluate conditions and then based NOTE: Whenever a Test Com-
on those conditions execute programming lines following the tests. mand is used the computer
These programming lines are indented to show they belong under will prompt whether or not
the test. The various Test Commands are found in the [3] TESTS MENU. to set the NOT FLAG. The
NOT FLAG is only set to
Mar 5/07 Select Function 10:31 AM [1] YES if you want to test
Select Function Type: if the condition is Not True
[1] If (False). Normally this flag is
[2] Else set to [2] NO.
[3] Block End
[4] Wait
[5] While
[6] Record
[7] And
[8] Or
[9] RPM Test
[A] And Delay
[B] Or Delay

[E] Exit
Figure 8-6: Test Commands Menu

[1] If
Location: Test Commands Menu
Description: This command tests for an existing condition. If
the condition is true, the programming lines below
the If Command will execute. If false, the lines after
the else will be activated.
Syntax: If Test Then
[Function lines]
else
[Function lines]
Block End
Parameters: Test
See Also: Else, Block End

[2] Else
Location: Test Commands Menu
Description: The function lines after the else are activated if the
If statement is false.
Syntax: If Test Then
[Function Lines]
Else
[Function Lines]
Block End
Parameters: Conditions required. Boolean expressions.
See Also: If .....Then

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[3] Block End

Location: Tests Menu (Figure 8-6)
Description: This command will end the programming under
each test.
Syntax: Block End

[4] Wait
Location: Tests Menu (Figure 8-6)
Description: This command will wait for the condition to
become true before the programming lines
underneath are executed. The Wait Command is only
performed once in the sequence, unless it is nested
inside a While Test.
Syntax: Wait
Parameters: Test.
See Also: Wait Analog

[5] While
Location: Tests Menu (Figure 8-6)
Description: This command is always actively testing as long as
the Input is on (or in the case of State Programming
the state remains unchanged). When the While
becomes true, the functions up to the block end
are activated. When the While becomes false, the
functions are deactivated.
Syntax: While [Test]
Parameters: Test.
See Also: While Analog, While Diff, While Output

[6] Record
Location: Tests Menu (Figure 8-6)
Description: This command will let the program record
a significant event in the Record History of the
computer. This can be useful for diagnostics.
Syntax: Record
Parameters: Input/Output Device Number, Start Delay, Test

[7] And
Location: Tests Menu (Figure 8-6)
Description: This command will test for more than one
condition. All conditions must be true before the
programming lines below the test are executed.
This command is used in conjunction with the If,
Wait, or While Commands (Section 8.1.3).
Syntax: And Test
Parameters: Test
See Also: And Delay, And Count, And Analog

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[8] Or
Location: Tests Menu (Figure 8-6)
Description: This command will test for more than one
condition. Only one of the conditions must be true
before the programming lines below the test are
executed. This command is used in conjunction
with the If, Wait, or While Commands (Section 8.1.3).
Syntax: Or Test
Parameters: Test.
See Also: Or Delay, Or Count, Or Analog

[9] RPM Test

Location of Command
Location: Tests Menu (Figure 8-6) NOTE: Parameters are not
Description: This command will test for Greater Than or Less Than shown for the RPM Test. To
the Value of a specified RPM. Note: This command view them, go into Advanced
only works with Exacta 21 computers that use Programming, go to the
the 12X12 I/O board to monitor RPM. Exacta 21
computers that use modbus to obtain RPM should
appropriate state or device,
use one of the Analog Tests instead of this command. choose Modify, then go to
Syntax: RPM Test the RPM Test line.
Parameters: Test Type [Greater Than or Less Than] RPM Test Value

[A] And Delay

Location: Tests Menu (Figure 8-6)
Description: This command will delay the upcoming
NOTE: Parameters are not
programmed action resulting from another Test
evaluating as True. shown for the RPM Test. To
Syntax: And Delay view them, go into Advanced
Parameters: Start Delay. Programming, go to the
See Also: And, And Count, And Analog appropriate state or device,
[B] Or Delay choose Modify, then go to
Location: Tests Menu (Figure 8-6) the RPM Test line.
Description: This command is used as a conditional statement
in conjunction with another Test Command. If the
Test Command evaluates to False the Or Delay Command
causes the program to execute the Delay set and
then carry out the programming that follows.
Syntax: Or Delay
Parameters: Start Delay.
See Also: Or, Or Count, Or Analog

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8.6 LED & Latch (Flag) Commands

Mar 5/07 Select Function 10:31 AM

Select Function Type:

[1] KB LED On
[2] KB LED Off
[3] LED Special
[4] KB LED Flash
[5] Set Latch
[6] Reset Latch
[7] Toggle Latch
[8] Special Latch

[E] Exit
Figure 8-7: LED & Latches

[1] KB LED On
Location: LED & Latches Menu
Description: This Keyboard (KB) command will turn on the
Keyboard LED of an Exacta 21 computer and keep it on until
another command is used to turn it off. This
command line can use a Start Delay.
Syntax: LED On
Parameters: LED Number [0 - 21], Start Delay
See Also: KB LED Off, KB LED Special, KB LED Flash

[2] KB LED Off

Location: LED & Latches Menu
Description: This Keyboard (KB) command will turn off the
Keyboard LED of an Exacta 21 computer and keep it
off until another command is used to turn it on.
This command line can use a Start Delay.
Syntax: KB LED Off
Parameters: LED Number [0 - 21], Start Delay
See Also: KB LED On, KB LED Special, KB LED Flash

[3] LED Special

Location: LED & Latches Menu
Description: This Keyboard (KB) command will turn the LED
on and then off. This command can be used in
conjunction with OFF CONTINUE: YES/NO and STAY ON:
YES/NO to obtain various outcomes (section 8.1.2).
Syntax: KB LED Special
Parameters: LED Number [0 - 21], Start Delay, Stay On, Stop Delay
See Also: KB LED On, KB Off, KB LED Flash

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[4] KB LED Flash

Location: LED & Latches Menu (Figure 8-7) NOTE: When the Keyboard
Description: This Keyboard (KB) command will Flash the LED on Commands [1] KB LED On ―
and off. Start and Stop parameters must be set. Start [4] KB LED Flash are select-
determines length of time (in seconds) that light
ed from the LED & Latches
will be on, Stop determines length of time light will
be off. Menu, the computer will
Syntax: KB LED Flash prompt for a device num-
Parameters: LED Number [0 - 21], Start Delay, Stop Delay ber. Devices 0-9 match the
See Also: KB LED On, KB Off, KB LED Special keyboard numbers. To select
[5] Set Latch device numbers 10 ― 21,
Location: LED & Latches Menu (Figure 8-7) use A ― K. (The letter A cor-
Description: This command will set a Latch to 1. responds to device 10, etc.)
Syntax: Set Latch
Parameters: Latch Number, Start Delay
See Also: Reset Latch, Toggle Latch, Special Latch
NOTE: The current program
[6] Reset Latch has 32 latches (flags) that
Location: LED & Latches Menu (Figure 8-7)
Description: This command will reset a latch from 1 back to 0. may be set to 1 or 0. The
Syntax: Reset Latch latch has a value of 1 when
Parameters: Latch Number, Start Delay set and 0 when not set.
See Also: Set Latch, Toggle Latch, Special Latch Examples of appropriate use
[7] Toggle Latch of latches:
Location: LED & Latches Menu (Figure 8-7) • During the Prelube se-
Description: This command will toggle the flag between 1 and 0. quence SET LATCH 1 when
Syntax: Toggle Latch the compressor oil pres-
Parameters: Latch Number, Start Delay
See Also: Set Latch, Reset Latch, Special Latch sure is satisfied and SET
LATCH 2 when the engine
[8] Special Latch oil pressure is met
Location: LED & Latches Menu (Figure 8-7)
Description: This is a flexible command that acts like Options [1] - • Using If Tests - IF LATCH 1
[3] on the LED & Latches Menu. This function will set and LATCH 2 are set then
a latch to 1 when activated and 0 when deactivated turn Off the Prelube pump.
similar to the Output function (See 8.1.2).
Syntax: Special Latch
Parameters: Latch Number, Start Delay, Stay On, Stop Delay
See Also: Set Latch, Reset Latch, Toggle Latch

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8.7 State Diagrams

State Diagrams are used for State Programming. This type of program-
ming is useful when doing complex entry control. There are up to
10 State Diagrams available (numbered 0-9), and there are up to 100
States available per Diagram (numbered 0-99). There are no restric-
tions on how the States are distributed inside the Diagrams.

Mar 5/07 Select Function 10:31 AM

Select Function Type:

[1] Change State

[2] Goto State
[3] Previous State

[E] Exit

Figure 8-8: State Diagrams Menu

[1] Change State

Location: State Diagrams Menu
Description: This command will change to a new State from
anywhere in the program.
Syntax: Change State
Parameters: State Diagram Number, State to Change to, Start Delay
See Also: Goto State, Previous State

[2] Goto State

Location: State Diagrams Menu
Description: This command will change to a new state only if the
program is in the first state of the Goto Command. For
example, GotoState 1>2 will only change to State 2 if
the program is currently in State 1.
Syntax: Goto State
Parameters: State Diagram Number, State to Come From, State to Go to,
Start Delay
See Also: Change State, Previous State

[3] Previous State

Location: State Diagrams Menu
Description: This command will return the program to the last
state it was in.
Syntax: Previous State
Parameters: State Diagram Number
See Also: Change State, Goto State

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8.8 Count Commands

Count Commands are used to: increment, decrement, set, and check
counters. There are 20 counters available (numbered 0-19). The
counter options are found in the Count Commands Menu.

Mar 5/07 Select Function 10:31 AM

Select Function Type:

[1] Dec Counter

[2] Incr Counter
[3] Count Set
[4] Count Check
[5] And Count
[6] Or Count
[7] Wait Count
[8] Transfer Count
[9] Add Counter
[A] Subtract Counter

[E] Exit
Figure 8-9: Count Commands Menu
[1] Dec Counter
Location: Count Commands Menu
Description: This command will decrement the referenced
counter.
Syntax: Dec Counter
Parameters: Counter Number, Start Delay
See Also: Incr Counter, Count Set, Count Check, And Count, Or
Count, Wait Count, Transfer Count, Add Counter, Subtract
Counter

[2] Incr Counter

Location: Count Commands Menu
Description: This command will increment the referenced
counter.
Syntax: Incr Counter
Parameters: Counter Number, Start Delay
See Also: Count Set, Count Check, And Count, Or Count, Wait Count,
Transfer Count, Add Counter, Subtract Counter

[3] Count Set

Location: Count Commands Menu
Description: This command will set the value of the counter to
whatever value is entered. This command is often
used to set test counters to 0.
Syntax: Count Set , Start Delay
Parameters: Counter Number, value (number) to set it to, Start Delay
See Also: Incr Counter, Count Check, And Count, Or Count, Wait
Count, Transfer Count, Add Counter, Subtract Counter

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[4] Count Check

Location: Count Commands Menu (Figure 8-9)
Description: This command compares the value of a Counter to a
chosen value by using the test type is Less Than, Equal
To, or Greater Than. A count check is like an If test.
Syntax: Count Check
[Function Lines]
else
[Function Lines]
Block End
Parameters: Counter Number, test value (number), and test type (Less
than, Less Than or Equal To, Equal To, Greater Than,
Greather than or Equal To)
See Also: Incr Counter, Count Set, And Count, Or Count, Wait Count,
Transfer Count, Add Counter, Subtract Counter

[5] And Count

Location: Count Commands Menu (Figure 8-9)
Description: This command compares the value of a Counter to a
chosen value with the And Test (section 8.1.2).
Syntax: And Count
Parameters: Counter Number, test value (number), and test type (Less
than, Less Than or Equal To, Equal To, Greater Than,
Greather than or Equal To)
See Also: Count Set, Count Check, Or Count, Wait Count, Transfer
Count, Add Counter, SubtractCounter

[6] Or Count
Location: Count Commands Menu (Figure 8-9)
Description: This command compares the value of a Counter to a
chosen value with the Or Test (section 8.1.2).
Syntax: Or Count
Parameters: Counter Number, test value (number), and test type (Less
than, Less Than or Equal To, Equal To, Greater Than, Greater
than or Equal To)
See Also: Count Set, Count Check, And Count,Wait Count, Transfer
Count, Add Counter, Subtract Counter

[7] Wait Count

Location: Count Commands Menu (Figure 8-9)
Description: This command compares the value of a Counter to a
chosen value with the Wait Test (section 8.1.2).
Syntax: Wait Count
[Function Lines]
Block End
Parameters: Counter Number, test value (number), and test type (Less
than, Less Than or Equal To, Equal To, Greater Than, Greater
than or Equal To)
See Also: Count Set, Count Check, And Count, Or Count, Transfer
Count, Add Counter, Subtract Counter

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[8] Transfer Count

Location: Count Commands Menu (Figure 8-9)
Description: This command transfers the value of the Source
Counter to the Destination Counter.
Syntax: Transfer Count
Parameters: Source Counter and Destination Counter
See Also: Count Set, Count Check, And Count, Or Count, Wait Count,
Add Counter, Subtract Counter

[9] Add Counter

Location: Count Commands Menu (Figure 8-9)
Description: This command adds the value of the Source Counter
to the Destination Counter and puts the total in the
Destination Counter.
Syntax: Add Counter
Parameters: Source Counter and Destination Counter
See Also: Count Set, Count Check, And Count, Or Count, Wait Count,
Transfer Count, Subtract Counter

[A] Subtract Counter

Location: Count Commands Menu (Figure 8-9)
Description: This command subtracts the value of the Source
Counter to the Destination Counter and puts the total
in the Destination Counter.
Syntax: Subtract Counter
Parameters: Source Counter and Destination Counter
See Also: Count Set, Count Check, And Count, Or Count, Wait Count,
Transfer Count, Add Counter,

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8.9 Analog Commands

Analog Commands are similar to Test Commands, but are more specific
tests for analog values.

Mar 5/07 Select Function 10:31 AM

Select Function Type:

[1] Analog Test

[2] Wait Analog
[3] And Analog
[4] Or Analog
[5] While Analog
[6] While Diff
[7] If Diff
[8] Wait Diff
[9] While Output
[A] Set Analog Input

[E] Exit
Figure 8-10: Analog Commands Menu
[1] Analog Test
Location: Analog Commands Menu
Description: This command tests if an Analog value is Greater
NOTE: After choosing a
Than or Less Than the Test Value.
GREATER THAN or LESS Syntax: Analog Test
THAN Test Value, the Analog Parameters: Analog Input, Test Type (Greater Than or Less Than) and
Test Menu will appear. The Analog Test Value (number)
See Also: Wait Analog, And Analog, Or Analog, While Analog, Set
options for this menu are:
Analog Input, Analog Output, Change Analog
[1] Adj. Analog Setting:
[2] Wait Analog
brings up the value Location: Analog Commands Menu
choices programmed Description: This command combines the Analog Test and the
previously under the Tim- Wait Test.
ers & Settings. Syntax: Wait Analog
Parameters: Analog Input, Test Type (Greater Than or Less Than) and
[2] Input Set Point: brings Analog Test Value (number)
up the points values See Also: Wait
programmed previously [3] And Analog
under [4] SET POINTS in Location: Analog Commands Menu
the Analog Inputs Menu. Description: This command combines the Analog Test and the And
Test (See 8.1.2).
[3] Fixed Entry: allows a Syntax: And Analog
specific value to be Parameters: Analog Input, Test Type (Greater Than or Less Than) and
entered. Ensure that the Analog Test Value (number)
See Also: And, And Delay, And Count, And Analog
units and span match
the selected device.

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[4] Or Analog
Location: Analog Commands Menu (FIGURE 8.10)
Description: This command combines the Analog Test and the Or
Test (See 8.1.2).
Syntax: Or Analog
Parameters: Analog Input, Test Type (Greater Than or Less Than) and
Analog Test Value (number)
See Also: Or, Or Count, Or Delay

[5] While Analog

Location: Analog Commands Menu (FIGURE 8.10)
Description: This command combines the Analog Test and the
While Test.
Syntax: While Analog
Parameters: Analog Input, Test Type (Greater Than or Less Than) and
Analog Test Value (number)
See Also: While, While Diff, While Output

Differential Tests
Location: Analog Commands Menu (FIGURE 8.10) NOTE: When using Options
Description: These Commands Options [6] WHILE DIFF through [8] [6] WHILE DIFF through [8]
WAIT DIFF subtract a second analog device from a
WAIT DIFF, the computer
first analog device and compare the result to a Test
Value to determine if the Test is True or False. E.g., will prompt for the first
(A-B) >= C. device. When the Analog
Differential Menu appears,
[6] While Diff select any key and a full list
Location: Analog Commands Menu (FIGURE 8.10)
Description: This command combines the Differential Test (above)
of Analog Devices will be
and the While Test (Section 8.5). displayed. Use [F] FORWARD
Syntax: While Diff and [B] BACKWARD to
Parameters: Analog Input, Differential Input, Test Type (Greater Than or choose the second differen-
Less Than), Analog Test Value (number)
See Also: While, While Analog, While Output
tial Analog Device.

[7] If Diff
Location: Analog Commands Menu (FIGURE 8.10)
Description: This command combines the Differential Test (above)
and the If Test (Section 8.5).
Syntax: If Diff
Parameters: Analog Input, Differential Input, Test Type (Greater Than or
Less Than), Analog Test Value (number)
See Also: If, If....Then....Else

[8] Wait Diff

Location: Analog Commands Menu (FIGURE 8.10)
Description: This command combines the Differential Test and the
Wait Test.
Syntax: Wait Diff
Parameters: Analog Input, Differential Input, Test Type (Greater Than or
Less Than), Analog Test Value (number)
See Also: Wait, Wait Count, Wait Analog

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[9] While Output

Location: Analog Commands Menu (FIGURE 8.10)
Description: This command compares an Analog Output to a Test
Value (Adj. Analog Setting, Input Set Point, or Fixed Entry).
Ensure that the units and span match the output
device.
Syntax: While Output
Parameters: Analog Output Test Type (Greater Than or Less Than),
Analog Test Value (number)
See Also: While, Output

[A] Set Analog Input

Location: Analog Commands Menu (FIGURE 8.10)
Description: This command allows a mapped channel with a
particular value to be set up.
Syntax: Set Analog Input
Parameters: Analog Input, Value

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8.10 Control Commands

Mar 5/07 Select Function 10:31 AM

Select Function Type:

[1] PID On
[2] PID Off
[3] PID Manual
[4] PID Auto
[5] PID Minimum
[6] PID Maximum
[7] Set PID
[8] In Set PID
[9] In Set Output
[A] Set PID Offset
[B] In->PID Offset

[E] Exit
Figure 8-11: Control Commands

Control Commands
Location: Control Commands Menu
Description: These commands are used to:
• turn on and off PIDs
• set PID to Auto or Manual
• change the setpoints of PIDs

[1] PID On
Location: Control Commands Menu
Description: This command turns on or activates the PID.
Syntax: PID On
Parameters: PID Number, Start Delay
See Also: PID Off, PID Manual, PID Auto, PID Minimum, PID
Maximum, Set PID, In Set PID, Set PID Offset, In->PID
Offset

[2] PID Off

Location: Control Commands Menu
Description: This command turns off or deactivates the PID.
Syntax: PID Off
Parameters: PID Number, Start Delay
See Also: PID On, PID Manual, PID Auto, PID Minimum, PID
Maximum, Set PID, In Set PID, Set PID Offset, In->PID
Offset

[3] PID Manual

Location: Control Commands Menu
Description: This command puts the PID into Manual mode. This NOTE: The program has no
allows programming to occur without overriding control over a PID when in
what the operator does.
Syntax: PID Manual the manual position.
Parameters: PID Number, Start Delay
See Also: PID On, PID Off, PID Auto, PID Minimum, PID Maximum, Set
PID, In Set PID, Set PID Offset, In->PID Offset

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[4] PID Auto

Location: Control Commands Menu (Figure 8-11)
Description: This command puts the PID into Auto mode.
NOTE: This is the normal Syntax: PID Auto
setting: the program Parameters: PID Number, Start Delay
See Also: PID On, PID Off, PID Manual, PID Minimum, PID Maximum,
controls the PID. Set PID, In Set PID, Set PID Offset, In->PID Offset

[5] PID Minimum

Location: Control Commands Menu (Figure 8-11)
Description: This command copies the current value of an
output and overwrites the Output Low Limit Option [D]
from the PID Parameters Menu.
Syntax: PID Minimum
Parameter: PID Number, Start Delay
See Also: PID On, PID Off, PID Manual, PID Auto, PID Maximum, Set
PID, In Set PID, Set PID Offset, In->PID Offset

[6] PID Maximum

Location: Control Commands Menu (Figure 8-11)
Description: This command copies the current value of an
output and overwrites the Output High Limit Option [F]
from the PID Parameters Menu.
Syntax: PID Maximum
Parameter: PID Number, Start Delay
See Also: PID On, PID Off, PID Manual, PID Auto, PID Minimum, Set
PID, In Set PID, Set PID Offset, In->PID Offset

[7] Set PID

Location: Control Commands Menu (Figure 8-11)
Description: This command overwrites the setpoint for a PID
with a specified value. It is used anytime that a set
point needs to be changed to a specific value such
as in an auto slow down.
Syntax: Set PID
Parameter: PID Number, Set Point Value, Start Delay
See Also: PID On, PID Off, PID Manual, PID Auto, PID Minimum, PID
Maximum, In Set PID, Set PID Offset, In->PID Offset

[8] In Set PID

Location: Control Commands Menu (Figure 8-11)
Description: This command takes the current Analog Input Value
and overwrites a PID setpoint.
Syntax: In Set PID
NOTE: In Options [8] In Set Parameters: PID Number, Analog Input, Start Delay
PID and [9] In Set Output, See Also: PID On, PID Off, PID Manual, PID Auto, PID Minimum, PID
Maximum, Set PID, Set PID Offset, In->PID Offset
once a device has been
selected, a list of Analog [9] In Set Output
Inputs is displayed. Once an Location: Control Commands Menu (Figure 8-11)
Analog Input is selected, the Description: This command takes the current Analog Input Value
and overwrites an Analog Output.
computer prompts for the Syntax: In Set Output
PID number or the output Parameters: Analog Input and Analog Output Device Number (the one
that is to be overwritten. you want to overwrite)
See Also: Output

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[A] Set PID Offset

Location: Control Commands Menu (Figure 8-11)
Description: This function is the same as Set PID, but allows an
offset. If a programmable analog is used as the set
value, the offset would be added to it.
Syntax: Set PID Offset
Parameters: PID, Value, and the Offset
See Also: Set PID

[B] In-> PID Offset

Location: Control Commands Menu (Figure 8-11)
Description: This command takes an analog input value, adds
an Offset with either a positive or negative value,
and places it into the setpoint of the specified PID.
Syntax: Set PID Offset
Parameters: Analog Input, PID, Offset, Start Delay
See Also: Set PID

8.11 Compressor Commands

Mar 5/07 Select Function 10:31 AM

Select Function Type:

[1] Shutdown
[2] Start Compress
[3] Stop Compress
[4] Alarm Reset
[5] RPM Test
[6] Analog Output
[7] Ramp
[8] Change Analog
[9] Compressor Page

[E] Exit
Figure 8-12: Compressor Commands Menu
[1] Shutdown
Note: Shutdown functions
[2] Start Compress are always added automati-
Location: Compressor Commands Menu cally by the shutdown and
Description: This command starts timers for Class B & C alarm programming.
Shutdowns, the hour timer and resets the first in
shutdown to zero. This command does not directly
start the compressor.
Syntax: Start Compress
Parameters: None

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[3] Stop Compress

Location: Compressor Commands Menu (Figure 8.12)
Description: This command stops the hour timer and turns off
the Run Flag. This command does not directly stop
the compresssor.
Syntax: Stop Compress
Parameters: None
See Also: Start Compress

[4] Alarm Reset

Location: Compressor Commands Menu (Figure 8.12)
Description: This command clears any alarms that are
currently in the healthy position. This command
is programmed under the Reset Button (normally
keyboard button number one on an Exacta 21) and
is ususally linked to a device number.
Syntax: Alarm Reset
Parameters: None

Note: RPM Test only works [5] RPM Test

Location: Compressor Commands Menu (Figure 8.12)
with Exacta 21 computers Description: This command will test for Greater Than or Less Than
that use the 12X12 I/O board the value of a specified RPM.
to monitor RPM. Exacta 21 Syntax: RPM Test
computers that use modbus Parameters: Test Type [Greater than or Less Than] RPM Test Value
to obtain RPM should use [6] Analog Output
one of the Analog Tests in- Location: Compressor Commands Menu (Figure 8.12)
stead of this command. Description: This command resets an output to whatever value
you want. For example, to close the suction valve
set Analog Output to 0.
Syntax: Analog Output
NOTE: Parameters are not Parameters: Analog Output, Analog Output Setting
shown for the RPM Test. To See Also: Output, Analog Test
view them you must go into [7] Ramp
Advanced Programming, Location: Compressor Commands Menu (Figure 8.12)
then to the appropriate state Description: This command selects a Pre-programmed Ramp. This
or device. Choose Modify, command is executed under PIDs.
Syntax: Ramp
then go to the RPM Test line.
Parameters: Ramp Period (length of time in seconds)
See Also: Set PID

[8] Change Analog

Location: Compressor Commands Menu (Figure 8.12)
Description: This command adds an Offset to an Analog Output.
It can bump the value up or down by a certain
amount (0 - 100%).
Syntax: Change Analog
Parameters: Analog Output, Offset Value
See Also: Analog Test, Set Analog Input

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EXACTA 21 MONITORING AND CONTROL SYSTEM

[9] Compressor Page

Location: Compressor Commands Menu (Figure 8.12)
Description: This function will cause the computer to dial out
with the built in modem and leave a code on a
pager. Pager information is set up under [4] PAGER
SET UP under the Modem Menu.
Syntax: Compressor Page
Parameters: Start Delay
See Also: Alarm Reset

8.12 Other Commands

Mar 5/07 Select Function 10:31 AM

Select Function Type:

[1] Message
[2] Record
[3] Make Call
[4] Delay
[5] Print Report
[6] Alarm Reset
[7] Remote On
[8] Remote Off
[9] Fuel Pulse
[A] Compressor Page

[E] Exit
Figure 8-13: Other Command Menu
[1] Message
Location: Other Command Menu
Description: This command will display a Message on the Run
Mode Screen of the Exacta 21. The message can also
be seen from Control Panel. Messages are numbered
according to priority, the lower the number, the
higher the priority. For example, Alarm (4) Shutdown
(3). A Shutdown will automatically write a message
even if no programming command has been
written to do so.
Syntax: Message
Parameters: Message Priority

[2] Record
Location: Tests Menu (Figure 8-6)
Description: This command will let the program record
a significant event in the Record History of the
computer. This can be useful for diagnostics.
Syntax: Record
Parameters: Input/Output Device Number, Start Delay, Test

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[3] Make Call

Location: Other Commands Menu (Figure 8-13)
Description: This command is used to send a specified code
to a pager. The code can be up to seven digits. In
addition this command will send the site number,
the device number, and then the code to a pager.
Syntax: Make Call
Parameters: code, Start delay
See Also: Compressor Page

[4] Delay
Location: Other Commands Menu (Figure 8-13)
Description: This command puts in a delay. The function lines
below the delay will not be activated until the delay
time has occurred.
Syntax: Delay
[Function Lines]
Block End
Parameters: Start Delay
See Also: And Delay, Or Delay

[5] Print Report

Location: Other Commands Menu (Figure 8-13)
Description: This command prints a report when a certain event
occurs. Reports are numbered 1−8.
Syntax: Print Report
Parameters: Report Number (1−8)

[6] Alarm Reset

Location: Other Commands Menu (Figure 8-13)
Description: This command clears any alarms that are
currently in the healthy position. This command
is programmed under the Reset Button (normally
keyboard button number one) and is usually linked
to a device number.
Syntax: Alarm Reset
Parameters: N/A

[7] Remote On
Location: Other Commands Menu (Figure 8-13)
Description: This command gives access to the Modbus Table.
There are 3 levels of access:
1. Read Only: can read from the table, but can’t
change anything
2. Read/Write: can change setpoints through the
Modbus
3. Write Always: will still write to the point. The
mode (Remote On/Local) does not matter.
Syntax: Remote On
Parameters: None
See Also: Remote Off

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[8] Remote Off

Location: Other Commands Menu (Figure 8-13)
Description: This command allows any writes from an external
modbus master device unless the register is set to
write always.
Syntax: Remote Off
Parameters: None
See Also: Remote On

[9] Fuel Pulse

Location: Other Commands Menu (Figure 8-13)
Description: This command is used for measuring flow rates
from turbine meters.
Syntax: Fuel Pulse
Parameters: None

[A] Compressor Page

Location: Compressor Commands Menu (Figure 8-12)
Description: This function will cause the computer to dial out
with the built in modem and leave a code on a
pager. Pager information is set up under [4] PAGER
SET UP under the Modem Menu.
Syntax: Compressor Page
Parameters: Start Delay
See Also: Alarm Reset, Make Call

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9.0 Proportional Integral Derivitive (PID)

Programming
9.1 PID Control Loops
Once all programming functions have been entered, (Section 8.0), the
next step is to program the PID Control Loops (Proportional Integral Derivi-
tive). There are two types of PID programming: Regular PID and Master
PID. Master PID will override all other programming set in other PIDs.

9.1.1 How to Program a Regular PID:

1. From the Program Menu , select [1] COMPRESSOR MENU, [4]
ANALOG MENU, [3] PID CONTROL to bring up the PID Control Menu.

Mar 5/07 PID Control 12:43 PM

Num Set Point Mode Transfer Input Output

1 127psig Not Active None Stg 2 Disch Pres Speed Setpoint
Speed Control

[1] Change Name [5] Change Input

[2] Change Set Point [6] Change Output
[3] Change Transfer [7] Set Parameters
[4] Activate / De-activate [8] Show Readings

[A] Select [F]orward [B]ackward [E] Exit

Figure 9-1: PID Control Menu
2. From the PID CONTROL MENU, select [1] CHANGE NAME. Enter a
PID name, and hit [E] ENTER to return to the PID Control Menu.
3. From the PID Control Menu, select [2] CHANGE SET POINT. Enter the
control set point for the PID and return to the PID Control Menu.
4. From the PID Control Menu, select [3] CHANGE TRANSFER to
choose which transfer method the PID should control when it is
switched from Manual to Auto or when the PID is first turned on.
The options of Transfer are:
NONE: starts trying to control to the original PID setpoint
as soon as the PID is on
TRACK: overwrites the PID setpoint as soon as the PID is
turned on
BUMPLESS: turns off the Proportional part of the PID control
when the PID is first turned on. This helps to make
the switch from Manual to Auto smooth
NOTE: The CHANGE TRANS-
RAMP: selects a Preprogrammed Ramp from the Timers and
FER method changes in the
Settings Menu (this option is only available on the
PID Control menu. latest verisons of software).
5. From the PID Control Menu, select [4] ACTIVATE/DE-ACTIVATE.
Select the initial mode of the PID either Activated (On) or De-
Activated (Off).

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EXACTA 21 MONITORING AND CONTROL SYSTEM

6. From the PID Control Menu, select [5] CHANGE INPUT. Select the
appropriate input. NOTE: The Analog Inputs are
displayed in a list. These
7. Once you have selected the appropriate Analog Input from the
list the computer will prompt Cross PID Control. Answer [2] NO. inputs are whatever Analogs
have been previously set up
8. From the PID Control Menu, select [6] CHANGE OUTPUT. This will
in the program.
bring up the Change Output Menu.

Mar 5/07 PID Control 12:51 PM

Num Set Point Mode Transfer Input Output

1 127psig Not Active None Stg 2 Disch Pres Pulsed

[1] Analog Output

[2] Cascade
* [3] Pulsed

[E] Exit
Figure 9-2: Change Output Menu
There are three options from this menu:
[1] ANALOG OUTPUT: This option will display a list of Analog
Outputs from which to select. The Analog Outputs are
whatever Analogs have been previously set up.
[2] CASCADE: This option feeds the setpoint out of one PID and
into another one. The output of the first PID becomes the
input of the second PID.
[3] PULSED: This option is used for slide valve control. Once
this option is selected the computer will prompt Feedback
Input. Answer [1] YES if you have a slide valve pot, then
choose the appropriate type of input from the Pulsed Menu.

Mar 5/07 PID Control 12:57 PM

Num Set Point Mode Transfer Input Output

6 8psig Not Active None Stg 2 Suction Suction Valve

[1] Potentiometer Input

[2] Counter Input

Figure 9-3: Pulsed Menu

If you have selected [1] POTENTIOMETER INPUT, ENTER the
Potentiometer Channel. If you have selected [2] COUNTER INPUT,
ENTER the appropriate Counter number.
9. From the PID CONTROL MENU (FIGURE 9-1), select [7] SET
PARAMETERS. The Parameter menu options will vary depending
upon whether you have previously selected [2] CASCADE or [3]
PULSED in Step 8.

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9.1.2 Cascade Parameters

The following description is based on the selection of [2] CASCADE
(Figure 9-2). Enter the desired PID parameters as shown in the Set
Parameters Menu (figure 9-4). These parameters are explained below.

Mar 5/07 PID Parameters 1:01 PM

[1] Proportional Band: 800.00 [B] Input Low Limit: 0psig

[2] Reset (Min / Repeat): 0.02 [C] Input High Limit: 100psig
[3] Rate (Minutes): 0.200
[4] Action: Reverse [D] Output Low Limit: 0psig
[F] OutPut High Limit: 100psig
[5] Dead Band: 0psig [N] Manual Limit: Output
[6] Max Deviation: 0psig
[7] Max Dev Device: 1101 [G] Set Point Low Clamp: 0psig
[H] Set Point High Clamp: 100psig
[8] Alpha: 0.000 [I] SP Manual Ramp Rate: 1psig
[9] Beta: 0.000
[A] Gamma: 0.000 [J] Mode: Automatic

[P] Hide PID: Yes

[E] Exit

Figure 9-4: Set Parameters Menu

[1] PROPORTIONAL BAND: This parameter sets the Proportional
NOTE: Too fast of a response part of the PID control (Gain = 100/Proportional Band). The
larger the value the slower the response time. Values
time may cause an unstable normally range from as low as 100 to as high as 2000, but
response. there is no limit on the upper value. Response time is the
time required to return the input to its setpoint.
[2] RESET: This parameter sets the integral part of the PID.
The larger the number, the smaller the change, and the
NOTE: The best PID loop is slower the reaction time.
when options [1] - [3] are [3] RATE: This parameter sets the derivative setpoint of the PID
fine-tuned. in minutes. The larger the number, the faster the response
time of the control loop.
[4] ACTION: This parameter toggles the control loop between
Direct or Reverse Acting controller.
NOTE ▬► Direct Acting: This occurs when the process variable
is higher than the setpoint and an increased output is
required to bring it closer to the setpoint.
Reverse Acting: This occurs when the process variable is
below the setpoint and an increased output is required
to bring it closer to the setpoint. An increasing output
connected to a Fail Open valve, will cause the valve to close.
The reverse is true on a Fail Closed valve.
[5] DEAD BAND: This parameter adjusts the Deadband on either
side of the control setpoint. Once the input (process
variable) has reached its setpoint, the output will remain
unchanged until the input strays outside of the Deadband.

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EXACTA 21 MONITORING AND CONTROL SYSTEM

[6] MAX. DEVIATION: This parameter is currently not in use.

[7] MAX. DEV. DEVICE: This parameter is currently not in use.
[8] ALPHA: This parameter is currently not in use.
[9] BETA: This parameter is currently not in use.
[A] GAMMA: This parameter is currently not in use.
[B] INPUT LOW LIMIT: This parameter adjusts the low limit for
the input to the control loop. When the input is below the
INPUT LOW LIMIT, the INPUT LOW LIMIT value will override as
the input to the control loop.
[C] INPUT HIGH LIMIT: This parameter adjusts the high limit for
the input to the control loop. When the input is above the
INPUT HIGH LIMIT, the INPUT HIGH LIMIT value will override as
the input to the control loop.
[D] OUTPUT LOW LIMIT: This parameter adjusts the low limit for
the output from the control loop.The output is not allowed
to decrease below the OUTPUT LOW LIMIT (except in MANUAL
mode with the MANUAL OUTPUT LIMIT set to OUTPUT).
[F] OUTPUT HIGH LIMIT: This parameter adjusts the high limit
for the output from the control loop.The output is not
allowed to increase above the Output High Limit (except in
MANUAL mode with the MANUAL OUTPUT LIMIT set to OUTPUT.
[J] MODE: This parameter toggles the mode for the control
loop when the unit is first powered up between Auto and
Manual.
[K] PULSE UP DEVICE: This parameter selects the device (usually
a solenoid) on a ramp PID such as a valve on a screw
compressor.
[L] PULSE DOWN DEVICE: This parameter selects the device
(usually a solenoid) on a ramp PID such as a valve on a
screw compressor.
[N] MANUAL OUTPUT LIMIT: This parameter toggles the Manual
Output Limits between Output and PID Limit. This is used to
determine the range of the output when the control loop
is in the Manual mode. When Output is selected, an Output NOTE: Options [K], [L], [B],
between 0-100% can be entered. When PID Limit is selected, and [C] are normally used
the Output can be set between the Output Low and Output High only in Screw Compressor
Limits (See parameters [D] and 1). applications.

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9.1.3 Pulsed Parameters

The menu below appears if [3] PULSED is selected (Figure 9-2). Enter
the desired PID parameters as shown in figure 9-5. These param-
eters are explained below.

Mar 5/07 PID Parameters 1:01 PM

[1] Proportional Band: 400.00 [B] Maximum Pulse: 2.0Sec

[2] Reset (Min/Repeat): 0.03 [C] Cycle Time: 120.0Sec
[3] Rate (Minutes): 0.010
[4] Action: Direct [D] Output Low Limit: 1050
[F] OutPut High Limit: 1200
[5] Dead Band: 0kpsg [N] Manual Limit: Output
[6] Max Deviation: 0kpag
[7] Max Dev Device: 1101 [G] Set Point Low Clamp: 0kpag
[H] Set Point High Clamp: 14000kpag
[8] Alpha: 0.000 [I] SP Manual Ramp Rate: 1kpag
[9] Beta: 0.000
[A] Gamma: 0.000 [J] Mode: Manual

[K] Pulse Up Device: 1101 [M] Time Proportional: 0

[L] Pulse Down Device: 1101 [O] Unload Multiplier: 0.0

[P] Hide PID: No

[E] Exit

Figure 9-5: Set Parameters (pulsed) Menu

[4] ACTION: This option toggles the control loop between a

NOTE: Options [1] PROPOR- Direct or Reverse Acting controller.
TIONAL BAND to [3] RATE Direct Acting: This occurs when the process variable
are not applicable to Pulse is higher than the setpoint and an increased output is
parameters. required to bring it closer to the setpoint.
Reverse Acting: This occurs when the process variable is
below the setpoint and an increased output is required
NOTE: Options [5] - [9], and to bring it closer to the setpoint. An increasing output
[A] are not applicable when connected to a Fail Open valve, will cause the valve to close.
[3] PULSED has been se- The reverse is true on a Fail Closed valve.
lected. [B] MAXIMUM PULSE: This parameter determines the maximum
length of time for each pulse. It is measured in seconds.
Each pulse is normally set for two seconds.
[C] CYCLE TIME: This parameter determines the length of time
between pulses. It is measured in seconds. Each cycle is
normally set for 15 seconds.
[G] SETPOINT LOW CLAMP: This parameter adjusts the low clamp
for the control setpoint of the control loop. If a setpoint
that is below the low clamp is entered, the SETPOINT LOW
CLAMP value will override as the control setpoint for the
control loop.

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EXACTA 21 MONITORING AND CONTROL SYSTEM

[H] SETPOINT HIGH CLAMP: This parameter adjusts the high

clamp for the control setpoint of the control loop. If a
setpoint that is above the high clamp is entered, the
SETPOINT HIGH CLAMP value will override as the control
setpoint for the control loop.
[I] SETPOINT MANUAL RAMP RATE: This parameter adjusts
the increment or decrement amount that is used when
adjusting the setpoint.
[J] MODE: This parameter toggles the mode for the control
loop when the unit is first powered up between Auto and
Manual.
[K] PULSE UP DEVICE: This parameter selects the device (usually
a solenoid) on a ramp PID such as a valve on a screw
compressor.
[L] PULSE DOWN DEVICE: This parameter selects the device
(usually a solenoid) on a ramp PID such as a valve on a
screw compressor.
[M] TIME PROPORTIONAL: This parameter is set in proportion
to the pulse time. The larger the Time Proportional value is
the shorter the pulse time is and conversely the smaller
the Time Proportional value is the longer the pulse time is
(up to the maximum pulse length as input above from [B]
Maximum Pulse).
[0] UNLOAD MULTIPLIER: This parameter sets a multiplier to the
pulse time when in Unload mode. For example, if the pulse
time is calculated to be 1 second for the PID, a multiplier of
two would increase this pulse time to 2 seconds when in
the Unload mode.
[P] HIDE PID: This parameter toggles between Yes and No. It
determines whether this information will show up on the
screen if it has been programmed to a keyboard button.
When this is set in the Yes position the PID will not show up
on the operator’s screens, thus preventing the parameters
from being modified.

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9.2 About the Master PID

The Master PID can be used to control up to four Analog Input variables
NOTE: When the Master PID simultaneously with up to four PIDs. Normally, Suction Pressure, Dis-
is turned on, it will override charge Pressure, Manifold Pressure, and sometimes Gas Flow are used
as Analog Input variables. For a Reciprocating Compressor, the ByPass
the setpoints in the PIDs
Valve and Speed PIDs are used. For a Screw Compressor, the Bypass Valve,
it is using (e.g., the Bypass Speed, and Slide Valve PIDs are used for control.
PID and the Speed PID). The
order that the PIDs are con- 9.2.1 How to Program the Master PID
figured is important because 1. From the Program Menu, select [1] COMPRESSOR MENU, [4] ANALOG
it determines the order in MENU, [4] MASTER PID to bring up the Master PID Menu.
which they will be manipu-
lated during the Loading/ Mar 5/07 Master PID 1:14 PM
Unloading of the compres-
[1] Set Analog Inputs
sor. During normal operation [2] Set PIDs
only one PID is manipulated [3] Adjust Setpoints
in an attempt to maintain [4] Show PIDs
[5] Drawdown Multiplier
the inputs within a set-
point. This is accomplished
through the use of the previ- [E] Exit
ously configured Offsets Figure 9-6: Master PID Menu
and the order in which the
controllers are configured to 2. From the Master PID Menu, select [1] SET ANALOG INPUTS to bring
up the Analog Inputs Menu.
sequence.
Mar 5/07 Master PID 1:16 PM

[1] Stg 1 Suction Pres Low

[2] Stg 2 Disch Pres High
[3] Not In Use
[4] Not In Use

[E] Exit
Figure 9-7: Analog Inputs Menu
Choose up to 4 inputs from the Analog Inputs Menu. Once you
have selected the appropriate input, the computer will prompt
Use this Input. Answer YES, then choose from the available
NOTE: Most variables are set list of inputs and select the appropriate one. Once an input
to [1] HIGH with the excep- is selected, the computer will prompt to select an Action of
tion of Suction Pressure either [1] HIGH or [2] LOW. Set the Action to HIGH if the variable
normally increases once the compressor is loaded. Set the
which is set to [2] LOW.
Action to LOW if the variable normally decreases once the
compressor is loaded.

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EXACTA 21 MONITORING AND CONTROL SYSTEM

3. Return to the Master PID Menu and select [2] SET PIDS to bring up
the Set PID Menu. NOTE: The order in which
the PIDs are selected is very
Mar 5/07 Master PID 1:16 PM important. This determines
which output will react first
[1] Bypass Control Reverse to reach the input setpoints.
[2] Speed Control Reverse With the Bypass valve listed
[3] Slide Valve Control Reverse first, the Bypass valve will
[4] Not In Use
act first, then the Speed
control. If you want your
[E] Exit Bypass valve to close prior
to speed ramping up, select
Figure 9-8: Set PID Menu
the Bypass valve first and
4. Select the appropriate ACTION (Reverse or Direct). Speed second.
5. Return to the Master PID Menu and select [3] ADJUST SETPOINTS to
bring up the Adjust Setpoints Menu.

Mar 5/07 Master PID 1:16 PM

NOTE: The Master PID does
not normally get turned on
until the minimum load RPM
PV Name Setpoint Offset has been reached to ensure
[1] Suction Pressure 100 25
[2] Discharge Pressu 1900 200 that the unit won’t stall as it
[3] Not In Use starts loading.
[4] Not In Use

[E] Exit
Figure 9-9: Adjust Setpoints Menu
6. From the Adjust Setpoints Menu, select the number of the input
variable to modify. To change the setpoint, place the cursor on
the number you want to adjust. Enter the number and hit [E]
ENTER to accept the new setpoint. Use the same procedure to
enter the offset value.
It is very important to understand the offset in order to grasp
how the Master PID operates. In an example, the Bypass Control
Valve will react first to try to reach the setpoints for Suction,
◄▬ NOTE
Discharge, and Engine Manifold Pressure. Once the Bypass Valve
is at 100% (fully closed), it adds the offset to the setpoints for
the Bypass PID (i.e., the current Suction Setpoint is 335 kpa, the
Discharge is 7030 kpa, and the Engine Manifold is 110 kpa). The
direction of the offset is determined by the High/Low setting in
the Analog Inputs Menu. The Speed PID takes control and tries to
meet the setpoints of 325 kpa for Suction, 7000 kpa for Discharge,
and 100 kpa for Engine Manifold Pressure. If a third PID such as Slide
Valve is used, when maximum speed reaches maximum output,
the setpoints would be bumped to 315 kpa for Suction, 7030 kpa
for Discharge, and 110 kpa for Engine Manifold Pressure, to avoid the
various Outputs fighting each other, and to avoid various Outputs
hunting and trying to control the same variables.

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7. Return to the Master PID Menu and select [4] SHOW PIDS to bring
up the Show PIDs Menu to view which PIDs are part of the Master
PID, the PIDs current setpoints, and the current outputs. The *
beside the Bypass Control shows that this PID is currently trying
to control. The process variable (in this case Suction Pressure) is
shown in the second row. In this particular example, the unit
is not running, so the setpoints are the original setpoints of
the PIDs as opposed to the Master PID setpoints.

Mar 5/07 Master PID 1:16 PM

PV:
PID Name Setpoint Output
* Bypass Control 16.0 0%
Slide Valve Contro 15.0 L 1.6Secs
Speed Control 10.8 1400RPM

[E] Exit
Figure 9-10: Show PIDs Menu
8. Return to the Analog Menu and select [5] SET MASTER PID to bring
up the Set Master PID Menu. This will bring up the same menu as
when the Master PID button is pressed on the keyboard. Change
the setpoints of the input variables as necessary, and turn the
Master PID on or off as necessary.

Mar 5/07 Master PID 1:16 PM

Mode: Auto Off

PV Name Setpoint PV
[1] Suction Pressur 100kpa 432kpa
[2] Discharge Press 1900kpa 1666kpa
[3] Engine Manifold 15.0 11.8
NOTE: When a Suction Con-
trol Valve is controlling suc- [E]xit [H]Manual [F]Setpoint [K]PIDs
tion pressure, the Master
PID acts as an override. In [E] Exit
this case, the setpoint or the
Figure 9-11: Set Master PID Menu
Master PID should always
be lower than the setpoint To change the variables, simply select the number of the
for the Suction Control Valve variable you want to change from the Set Master PID Menu, then
Push [F] SETPOINT and change the setpoint accordingly.
PID setpoint. Similarly, if
there is a Discharge Back
Pressure Control Valve the
Master PID setpoint should
always be set higher than
the Discharge Control Valve
PID setpoint.

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EXACTA 21 MONITORING AND CONTROL SYSTEM

10.0 Shutdowns and Alarms

10.1 About Shutdowns and Alarms
Exacta 21 Controllers use the Industry Standard A, B, and C Classifications.
All Class Bs have individual timers and a programmable default set-
ting. Delays can be added to Shutdowns to debounce and to eliminate
nuisance Shutdowns. An unlimited number of Shutdowns and Alarms
can be added on any channel. This includes:
• normal High and Low Shutdowns
• alarms
• differentials
• time delayed Shutdowns
• calculated Shutdowns (i.e. rod loads, oil differential pressure, etc.)

10.2 How to Program Shutdowns and Alarms

1. From the Program Menu (Figure 1-2), select [1] COMPRESSOR
MENU to view the Compressor Menu.

Apr 1/07 Compressor Menu 2:12 AM

[1] Configuration
[2] RPM Menu
[3] Shutdown List
[4] Analog Menu
[5] Hour Meter
[6] Force Outputs
[7] Advance Setup
[9] Calculations

[E] Exit

Figure 10-1: Compressor Menu

2. From the Compressor Menu, select [3] SHUTDOWN LIST. This will
bring up the Shutdown List Menu. Refer to Section 10.3 for a full
list of the options available from this menu.

Apr 1/07 Shutdowns & Alarms 2:15 AM

Tag: Name: Stg #1 Low Suction Pres
Dev Type Class Mode Wired Delay Channel Diff Set Point
1 Analog C 0 LL NC 0.5 Sec 3 15
14190
[A] Add [6] Class
[D] Delete [7] Class Timer
[1] Name [8] Channel
[2] Tag [9] Set Point
[3] Type [0] Delay Timer
[4] Operation Mode [G] Status
[5] Wire N/O or N/C [H] Test
[M] Move [J] Relink Functions
[P] Program Functions
[F] Forward [B] Backup [C] Find [E] Exit
Figure 10-2: Shutdown List Menu

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 PROGRAMMING GUIDE

3. From the Shutdown List Menu, select [1] NAME. Enter the name of
the Shutdown and return to the Shutdown List Menu.
4. From the Shutdown List Menu, select [2] TAG. Enter the tag
number of the Shutdown.
5. From the Shutdown List Menu, select [3] TYPE. This will bring up
the Type Menu.

Apr 1/07 Shutdowns & Alarms 2:15 AM

Tag: Name: Stg #1 Low Suction Pres

Dev Type Class Mode Wired Delay Channel Diff Set Point
[1] Discrete
[2] Analog
[3] Differential
[4] Calculated
[5] Out Of Range

Figure 10-3: Type Menu

6. Select the Type of shutdown (Refer to Section 10.4) from the
Type Menu.
NOTE: A [High High] or a 7. Return to the Shutdown List Menu and select [4] Operation Mode.
[Low Low] is a Shutdown, Select the Mode of Shutdown, either Shutdown or Alarm for a
and a [High] or [Low] is an discrete or Out of Range; or High High, High, Low, or Low Low for an
alarm. analog, differential or calculated.
8. Return to the Shutdown List Menu and select [5] N/O N/C. The
default is N/C (normally closed). When selected, the controller
will prompt Change To Normally Open? or Change to Normally
NOTE: In most cases, [5] is Closed?, depending on the current state. Select [1] YES to
set to N/C. change. Select [2] NO to leave as is.
9. Return to the Shutdown List Menu and select [6] CLASS. Select the
Class of Shutdown or Alarm you want (Refer to Section 10.3).
10. Return to the Shutdown List Menu and select [7] TIMER. Enter the
Timer for Class B or C Shutdowns.
11. Return to the Shutdown List Menu and select [8] CHANNEL. Select
the Channel you want the Shutdown associated with.
12. Return to the Shutdown List Menu and select [9] SET POINT. Enter
the setpoint for the Shutdown or Alarm.
13. Return to the Shutdown List Menu and select [0] DELAY. Enter a
Debounce Timer.
14. Return to the Shutdown List Menu and select [G] STATUS. View the
current status of the Shutdown. If it isn’t as expected, return to
the Shutdown List Menu and make adjustments as required.
15. Return to the Shutdown List Menu and select [H] TEST. When the
Shutdown is put in Test Mode it starts a bypass Timer that will
count down from 600 seconds (10 minutes).

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EXACTA 21 MONITORING AND CONTROL SYSTEM

The following options are only available in full screen mode from
a PC or laptop.
16. From the Full Screen Shutdown List Menu, select [M] MOVE . Change NOTE: Adding Programming
the order of the Shutdown List to suit your needs. Functions under Shutdowns
17. From the Full Screen Shutdown List Menu, select [J] RELINK from this menu option is sel-
FUNCTIONS. Reset the links to the channels in the Shutdowns. dom used. It is preferable to
18. From the Full Screen Shutdown List Menu, select [P] PROGRAM add functions under Inputs
FUNCTIONS. Add the Programming Functions under the Shutdown. or Subroutines.

10.3 Shutdown List Menu Options

Options available from the Shutdown List Menu:
[A] ADD: This adds a Shutdown or Alarm to the list. The computer
will prompt to add the new Shutdown/Alarm either to the
end of the list or before another entry.
[D] DELETE: This deletes a Shutdown or Alarm from to the list.
[1] NAME: Enters a Name for the Shutdown or Alarm.
[2] TAG: Assigns a Tag number to a Shutdown or Alarm.
[3] TYPE: Selects the Type of Shutdown or Alarm.
[4] MODE: Used to select either a Shutdown or Alarm. The choices
available are as follows and depend on the type of Alarm or
Shutdown selected:

Type Choices
Discrete [1] Shutdown
Range [2] Alarm

Analog [1] High High (HH) - High Shutdown

Differential [2] High (H) - High Alarm
Calculated [3] Low Low (LL) - Low Shutdown
[4] Low (L) - Low Alarm

[5] NO/NC: Toggles between contacts being either Normally Open

(NO) or Normally Closed (NC). The default for this position
is NC. Discrete devices can connect with their contacts
normally closed or normally open.
[6] CLASS: Selects the Class of alarm or shutdown and controls
how the Shutdown is armed or reset. Options available:
[1] NOT IN USE
[2] CLASS A: Always armed. It must be healthy to clear.
[3] CLASS B: Armed after starting (Start Compress command
typically in State 7), plus a delay timer. It can be
cleared if the compressor is not running or when it is
healthy.

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 PROGRAMMING GUIDE

[4] CLASS C: Waits until the alarm or shutdown is healthy

and the unit is running to become armed (i.e., Low
Suction Pressure). It can be cleared if the compressor
is not running. A maximum timer can also be
programmed.
[5] CLASS D: Only armed when the compressor is not
running. It must be healthy to be cleared (i.e., High
Slide Valve on screw compressor).
[7] TIMER: Class Timer is used to enter the delay timer for Class B
and C shutdowns.
[8] CHANNEL: Selects I/O channel associated with the
shutdown or alarm input. Two channels are required for
differentials.
[9] SET POINT: To enter the setpoint for analogs, differentials
and calculated Shutdowns to determine the Shutdown or
Alarm point.
[0] DELAY TIMER This is the amount of time after a change
from healthy to faulty or faulty to healthy before being
recognized. This is also refered to as the Debounce Time.
[G] STATUS: This is either Healthy or Faulty.
[H] TEST: Used to put the Shutdown in Test Mode. It sets a 600-
second (10 minute) bypass Timer. A better method of going
into Test Mode is from the front keypad on the unit. This
starts a 1200-second bypass Timer.
The following menu options are available from the FULL SCREEN
SHUTDOWN LIST MENU:
[J] RELINK FUNCTIONS: Used to re-establish links to channels in
the Shutdowns after modifications have been made.
[M] MOVE: To change the order of the Shutdowns or Alarms.
[P] PROGRAM FUNCT: Program Functions is seldom used. It adds
Programming Functions under the Shutdown. However, it is
better to add Programming under Inputs or Subroutines.

10.4 Types Menu Options

Type refers to the source type of the Shutdown or Alarm. The following
are the types available:
[1] DISCRETE This is a Discrete Input.
[2] ANALOG This is an Analog Input (e.g., Temperature, Pressure,
Vibration).
[3] DIFFERENTIAL This is the difference between two inputs
(channels).
[4] CALCULATED This is calculated from one or more inputs.
[5] OUT OF RANGE This determines if the number is 10% below
low calibration or 10% above high calibration.

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EXACTA 21 MONITORING AND CONTROL SYSTEM

11.0 Programming the Keyboard

11.1 About Programming the Keyboard

There are 21 programmable buttons on the Keyboard located on the
front of the Exacta 21 Compressor Control System. The program func-
tions of certain keys have been standardized and nine keys are
available for customized programming, once the standardized keys
have been programmed .

standardized keys

programmable keys

standardized keys

Figure 11-1: Standardized and Programmable Keys

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 PROGRAMMING GUIDE

11.2 How to Program the Keyboard

1. From the Program Menu (Figure 1-2) select [5] PROGRAM
KEYBOARD to bring up the Program Keyboard Menu.

Apr 12/07 Program Keyboard 12:45 AM

[1] Test Keyboard

[2] Program Keys

[E] Exit
Figure 11-2: Program Keyboard Menu
2. From the Program Keyboard Menu, select [2] PROGRAM KEYS to
bring up the Program Keys Menu.

Key Type
0 Action On Off Test

[F] Forward [2] Change Type

[B] Back [3] Change Device
[1] Select Key

[E] Exit

Figure 11-3: Program Keys Menu

3. Use [F] FORWARD, [B] BACK, and [1] SELECT KEY to navigate to the
key you want to program.
4. From the Program Keys Menu, select [2] CHANGE TYPE. This will
bring up the first screen of the Change Type Menu Screens.

Key Type
[0] Blank [5] Diagnostics
[1] Show Messages [6] Action On
[2] PID [7] Action On Test
[3] Screen [8] Action Off
[4] Analog Output [9] Action Off Test
[F]orward [B]ackup [E]xit

First Screen

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EXACTA 21 MONITORING AND CONTROL SYSTEM

Key Type
[0] Blank [5] Diagnostics
[1] Show Messages [6] Action On
[2] PID [7] Action On Test
[3] Screen [8] Action Off
[4] Analog Output [9] Action Off Test
[F]orward [B]ackup [E]xit

First Screen

Key Type
[0] Action On Off [5] Show Outputs
[1] Action On Off Te [6] Contrast
[2] Momentary Contac [7] Force Outputs
[3] Record History [8] Start Button
[4] Show Shutdowns [9] Timers Settings
[F]orward [B]ackup [E]xit

Second Screen

Key Type

[0] PID Menu

[1] Input Menu

[F]orward [B]ackup [E]xit

Third Screen
Figure 11-4: Change Type Screens

Select the desired action from either the First, Second, or Third Screen as
shown above. The action options are described in the following pages.

Change Type Menu – First Screen Options:

[0] BLANK: This option does not assign a function to the key.
[1] SHOW MESSAGES: Displays any messages being written to
the screen. It is usually (assigned) programmed to key [D]
MESSAGES.
[2] PID: Used to set up a hot key to change PID parameters.
[3] CHANGE PID: Appears once [2] PID has been selected. Select
the PID you want. Now [2] PID will act as a hot key to make
changes to the selected PID.
[3] SCREEN: Currently not in use.

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 PROGRAMMING GUIDE

Change Type Menu – First Screen Options: (continued)

NOTE: Action options [6] - [9]
[4] ANALOG OUTPUT: Currently not in use.
on the first screen are used
to turn on or to turn off a [5] DIAGNOSTICS: Currently not in use.
Pre-Programmed Device [6] ACTION ON: Turns on the selected device.
number (usually a subrou- [7] ACTION ON TEST: Turns on the selected device, but when the
tine such as Stop or Auto key is pushed, the computer prompts to see if you really
Slow Down). want to perform the action or not – [1] YES or [2] NO.
[8] ACTION OFF: Turns off the selected device.
[9] ACTION OFF TEST: Turns off the selected device, but when
NOTE: Options [7] and [9] are
the key is pushed the computer prompts to see if you really
used to prevent accidentally want to perform the action or not – [1] YES or [2] NO.
turning a device on or off that
is critical to the operation. Change Type Menu – Second Screen Options:
[0] ACTION ON OFF: Toggles the device on or off.
[1] ACTION ON OFF TEST: Turns on the selected device, but when
the key is pushed, the computer prompts to see if you
really want to turn on or off the device – [1] YES or [2] NO.
[2] MOMENTARY CONT: Momentary Contact is used to turn
on a device only while the key is being pushed. An
example would be a Manual Crank key. The key would
be programmed to turn on a subroutine such as 1402.
The programming under 1402 would turn on the Crank
solenoid.
[3] RECORD HISTORY: Displays recorded significant events (i.e.,
Shutdowns and Alarms). Option [C] is normally selected.
[4] SHOW SHUTDOWNS: Displays Shutdowns that have occurred.
[5] SHOW OUTPUTS: Displays all the Discrete Outputs.
[6] CONTRAST: Adjusts the screen contrast on the front of the
Exacta 21 Compressor Control System. Contrast is also available
by selecting [K] MENU, so normally this option is not used
[7] FORCE OUTPUTS: Used to test the outputs. It allows the
operator to force outputs on or off. Usually assigned to the
[G] OUTPUTS key.
[8] START BUTTON: Always assigned to key [2] on the keyboard.
This key has Pre-Programmed features specific to the Start
Command (i.e., the message Please clear shutdowns and
Push Reset will display when there are still uncleared
shutdowns).
[9] TIMERS SETTINGS: Assigns a key to access Timers Settings
parameters.

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EXACTA 21 MONITORING AND CONTROL SYSTEM

Change Type Menu – Third Screen Options:

[0] PID MENU: Brings up a list of all the PIDs as long as the Hide
PID parameter is set to No.
[1] INPUT MENU: Brings up the Status Menu.

Key Type
8 Input Menu

[F] Forward [2] Change Type NOTE: Selecting any op-

[B] Back tion with the word ACTION
[1] Select Key
in its title or selecting [2]
[E] Exit MOMENTARY CONTACT from
the Second Screen brings
up the Change Device Menu
Figure 11-5: Input Status Menu (Figure 11-6). Selecting [3]
CHANGE DEVICE allows you
to Add or Delete a device
Apr 12/07 Change Action Device 12:56 AM number. The device number
Device: 1401
is always a virtual input
Start Button
[F] Forward (subroutine) such as 1417
[B] Backward [Auto Shutdown]. If a device
[A] Add is already selected, and you
[D] Delete
[E] Exit wish to change the device
number, you must first de-
lete the existing device and
Figure 11-6: Change Device Menu then proceed to add the new
device.

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 PROGRAMMING GUIDE

APPENDIX A
UPLOADING INSTRUCTIONS
DOWNLOADING INSTRUCTIONS
DOWNLOADING REPORTS

A1 Requirements and Settings

Requirements
1. A remote computer, either laptop or desktop running Windows
3.11™, Windows 95/98™ or Windows ME/XP™ with a terminal
emulation program such as Hyperterminal™ or Procomm Plus™, or
Windows Terminal™.
If not running Windows, another communication program such
as Procomm™ is required.
2. An Exacta 21 to PC serial interface cable, Part #CW1642.
The pin-out of this cable is:
Exacta PC
2 TXD 2 RXD
3 RXD 3 TXD
4 RTS 8 CTS
5 CTS 7 RTS
6 DSR 4 DTR
7 GND 5 GND
8 DCD – –
9 DTR 6 DSR
3. A Level 1 password from Altronic Controls or your Exacta 21
integrator (usually owner or distributor only) for uploading/
downloading binary files (code) or a Level 2 password for
downloading reports.

Exacta 21 Settings
To change or check the settings on the Exacta 21, follow the steps on
page 94.
The Exacta 21 has one RS232 and one RS485/RS482 port located on
the bottom of the unit. The RS232 port is the 9-pin D connector fur-
thest to the right when looking at the back of the controller. The
RS485 is the 2nd port from the right when looking at the back of the
controller.
This document covers using the RS232 port to communicate with the
Exacta 21, which is the most common method. Special procedures
and hardware (RS232/RS485 Convertor) are required to communicate
using the RS485 port. Please contact Altronic Controls or your Exacta 21
integrator if, for some reason, the RS232 port cannot be used.

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EXACTA 21 MONITORING AND CONTROL SYSTEM

A2 How to Set Up the Port and Log On

Before logging on, the settings on the PC’s communication port
should be configured as follows:
• 19,200 Baud
• No Parity
• 8 Bits
• 1 Stop Bit
• Transfer Protocol X Modem
• No software or hardware flow control.
If needed, the port settings can be changed by following these steps:
K Menu
1. Press the [K] or <MENU> key on the Exacta 21 keyboard.
2. Select option [1], PROGRAM MODE, by pressing <1>. 1
3. Enter your password (Level 2 required) and press <E>, ENTER.
Enter
4. Choose [2], SET UP MENU. E Exit
5. Choose either [2] or [3], depending on which port you will be
logging into.
2
6. The Port Settings Screen will appear, and by pushing the <F>
on the Exacta 21 keyboard, you will be asked the following:
DEFAULT SETTINGS? [1] YES or [2] NO. 2

3
[0] State: ON [6] Device: Computer
[1] Baud: 9600 [7] Type: VT100
[2] Parity:None [8] Display:One F
[3] Size: 8 [9] Exacta Link
[4] Stop Bits:1 [A] Test RS232
[5] HS: DTR CTS [B] Echo Mode 1

Figure A-2: Port Settings Screen

7. Select [1] YES to configure the port to the proper log on settings.
8. Connect the Exacta 21-to -PC cable between the two computers,
ensuring the cable is oriented properly. One end is marked To
Exacta the other To PC.

94 FORM EXACTA 21 PG 11-07

 PROGRAMMING GUIDE

9. Launch the terminal emulation program. Ensure the cable is

connected to the correct com port on the PC. Typically com 1.
A. Select Connect using: Direct to Com x (x being the RS232 port
being used).
B. Set communication parameters to 19200, 8, N, 1, No Flow
Control to match the Exacta 21.
C. Select Properties>Settings>Emulation, and make it VT100.
10. On the PC, press <ENTER> or <RETURN> 3 times. The Exacta
21 splash screen will appear on the PC for a few seconds,
changing to ENTER PASSWORD. Enter your password and press
ENTER, the PC will show the Exacta 21 Program Menu.

A3 How to Download Reports

In order to print reports (e.g., captured data, history, or modbus
table), they must first be transferred from the Exacta 21 to the PC.
1. Connect and log on to the unit from the PC as described above.
2. After entering the password, press <ENTER> or <RETURN> to
display the Program Menu on the PC.
3. Choose [4] PRINT REPORTS.
4. The next screen gives you the option of which file you want to
download.
5. Select the file you want to download:
[1] Programming
[2] I/O Summary
[3] Power Loss
[4] Record History
[5] Capture Data (In this case PRINT CAPTURE DATA appears;
answer YES or NO. ARE YOU SURE appears; answer YES or NO.
You will be asked to select DATA SET A or B. If A is chosen the
computer will ask for the shutdown you want to download.
The Print Menu screen appears (Figure A-3).
[6] Modbus Table

[1] Start Print

[2] Port: Download
[3] Mode: CR & LF
[4] Length: 0

Figure A-3: Print Menu Screen

6. Ensure the [2] PORT and [3] MODE settings are as shown on the
screen (Figure A-3).

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EXACTA 21 MONITORING AND CONTROL SYSTEM

7. Select [1] START PRINT. The message PRINTING will be displayed.

If Capture Data was chosen, SENDING DATA will appear. NOTE: Hyperterminal’s help
files are provided at the end
8. Follow the emulation software’s procedures for receiving a text
file (a pop-up window will appear to show data transfer.) of this document for your
convenience in the field.
XModem is the recommended protocol. Give the file an appropriate
name, version number and extension. We recommend that .txt be
used as an extension since this is recognizable by most text viewing
and word processing programs. NOTE: Downloads must be
initiated within 60 seconds
When [5] Data Capture is selected, the computer gives you a choice
between [1] DATA SET A (first-in shutdowns) or [2] DATA SET B (standard or they will fail.
trending data normally set to every 15 minutes). If [1] is selected, the
list of shutdowns will appear. Choose one and proceed.

Sample Download Using Hyperterminal™

1. After entering the password, press <ENTER> to display the
Program Menu.
2. Select [4] PRINT REPORTS.
3. Select the report you would like to print. In this example we
will be selecting option [1] PROGRAMMING. The screen will
change to the Print Menu Screen (Figure A-3).
4. Option [2] PORT, should be set to DOWNLOAD. If it requires
changing, choose [2] until it changes to DOWNLOAD. Once this
is completed press <1> to start printing and the screen will
change to PRINTING.
5. Position the mouse on the Transfer Menu, and select RECEIVE FILE.
A screen will appear allowing you to select a folder.
6. Click <BROWSE> and select the appropriate drive and file folder.
7. Click <OK>, then <RECEIVE> and type a file name. An
appropriate name would be Sitename-Prog.txt. After entering the
name, press the <RECEIVE> button to begin capturing the text
to a file. When the capture is complete, the screen will revert to
the Report Menu screen.

A4 How to Upload Binary Files (Code)

This procedure is used to upload binary files (code) from the PC or
laptop to the Exacta 21.
1. Connect, and log on to the unit from the PC as described in
section A2.
2. After entering the password, choose [2] SET UP MENU.
3. Choose [7] UPLOAD.
4. Choose [1] PROGRAMMING.
5. Answer [1] YES to the next two questions displayed. The Save
Calibrations screen (Figure A-4) will be displayed.

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 PROGRAMMING GUIDE

NOTE: [1] YES saves the [1] Save Calibrations: [1] Yes
calibrations already in the [2] No
Exacta 21. Only choose [1]
when all end devices were
previously calibrated and Figure A-4: Save Calibrations Screen
you are sure you want these 6. Follow the emulation software’s procedures for sending
values saved. a file, choosing the file you want to upload. XModem is the
recommended protocol.
[2] NO overwrites with new
7. Select a file with an appropriate name, version number and
calibrations from the new
extension. Standard extensions are as follows:
programming.
.txt Reports (Cannot be Uploaded)
.ep Exacta Program
.el Link file (Modbus)
NOTE: EVERY TIME A NEW
.er Record History
PROGRAM IS UPLOADED, it
is highly recommended to .ec Capture File
power down and power back
up to properly re-initialize A5 How to Download Binary Files (Code)
the controller with the new This procedure is used to download programming from the Exacta
programming. 21 to a PC or laptop.
1. Connect, and log on to the unit from the PC as described in
section A2.
2. After entering the password, choose [2] SET UP MENU.
3. Choose [8] downLOAD.
4. Choose [1] PROGRAMMING.
5. Answer [1] YES to the next two questions displayed.
6. Follow the emulation software’s procedures for receiving a
file, choosing the file you want to download. XModem is the
recommended protocol.
7. Give the file an appropriate name, version number and
extension. Standard extensions are as follows:
.txt Reports (Cannot be Uploaded)
.ep Exacta Program
.el Link file (Modbus)
.er Record History
.ec Capture File

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EXACTA 21 MONITORING AND CONTROL SYSTEM

A6 How to Log On by Modem to Download Reports

An optional modem is available with the Exacta 21. This modem al-
lows access to the Exacta 21 from a remote location. This feature is
used for troubleshooting problems with the site, as well as viewing
information, uploading and downloading files, and changing some
control setpoints (with an appropriate password). Below is a detailed
step-by-step procedure for dialing into the sites and downloading
the appropriate reports. It is for Hyperterminal™ which is found in all
Windows 95™ and above operating systems.
1. Run the Hyperterminal™ program by clicking on the Windows
<START> button.
2. Move the mouse to the Program Menu. A new screen will appear.
3. Move the mouse to the Accessories Group, then click on the
Hyperterminal™ file. A screen to enter a name and pick an icon
will appear. After one or two seconds, a screen will appear
with the file name and number to be dialed.
4. Type a suitable name and press <OK> (assign an icon if you
wish). A phone number screen will appear.
5. Enter the correct phone number and press <OK>.
6. Press <DIAL>. A status window appears.
7. Once the call has been connected, the Enter Password screen
appears. The connection is successful.

A7 Hyperterminal™ Help Files

To set up a new connection
1. On the FILE MENU, click NEW CONNECTION.
2. Type a name that describes the connection, click THE
APPROPRIATE ICON, and then click OK.
3. Enter the information for the call, and then click OK.
4. To dial the call, click DIAL.

To call a remote computer

1. On the File Menu, click OPEN, and then double-click THE
CONNECTION you want to use.
2. Click DIAL.

To change the port settings for a modem connection

1. On the File menu, click Open.
2. Right-click THE CONNECTION you want to change, and then click
PROPERTIES.
3. Click the CONNECT TO TAB, and then click CONFIGURE.
4. Click the CONNECTION TAB.
5. Click PORT SETTINGS, and then make the changes. NOTE: The changes made to
6. Click ADVANCED to change settings such as flow control and the port settings affect only
error correction. this connection.

98 FORM EXACTA 21 PG 11-07

 PROGRAMMING GUIDE

To change the settings for making a call

1. In the HyperTerminal folder, double-click THE CONNECTION you
want to change.
2. On the FILE MENU, click PROPERTIES.
3. Click the CONNECT TO TAB, and then make the changes.
4. To change settings such as the terminal type, click the
SETTINGS TAB, and then make the changes.
NOTE: The protocol used to To send a file to a remote computer
send the file can be changed 1. On the TRANSFER MENU, click SEND FILE.
by clicking on the desired
2. In FILENAME, type the path and name of the file to be sent.
one in PROTOCOL.
3. Click SEND.
A text file can also be sent
to a remote computer by To receive a file from a remote computer
clicking SEND TEXT FILE on 1. Use the software on the remote computer to send (download)
the TRANSFER MENU. the file to your computer.

In most cases, the file-trans- 2. On the TRANSFER MENU, click RECEIVE FILE.
fer software on the remote 3. Type the path of the folder in which the file is to be stored.
computer must be prepared 4. In USE RECEIVING PROTOCOL, click the protocol the remote
to receive the file. computer is using to send your file.
For more information, con- To save a HyperTerminal session to a file
tact the administrator of the 1. On the TRANSFER MENU, click CAPTURE TEXT.
remote computer.
2. Type a descriptive file name, or click BROWSE to select the path
and file name, and then click START.

To adjust the HyperTerminal window size

NOTE: The session text can
be sent directly to a printer 1. On the VIEW MENU, click FONT.
by clicking the TRANSFER 2. In SIZE, enter A POINT SIZE, using larger numbers to increase the
MENU and then clicking size of the terminal window or smaller numbers to decrease it.
CAPTURE TO PRINTER. 3. To adjust the HyperTerminal window to the size of the terminal
When the call ends, the text window, right-click in THE TERMINAL WINDOW, and then click
will be sent to the default SNAP.
printer.

www.altroniccontrols.com 99
EXACTA 21 MONITORING AND CONTROL SYSTEM

APPENDIX B: TYPICAL FLOWCHART

Gas Compressor Control Logic Start Sequence:

State 0: Power On
All outputs initialized to power on defaults. Date and Time are re-
corded in Record History.
State 0
Power On
State 1: Shutdown
Compressor is shutdown. Suction and Discharge Valves are closed. By-
pass Valve Open. All Class A shutdowns must be cleared first before the 3 Sec
Reset button can be pushed to proceed to State 2.

State 2: OK to Start State 1

Waiting for the start button to be pushed. When the start button
is pushed, the computer will prompt, “Is this a Manual Crank or Auto
Shutdown
Crank?”
All Class A Shutdowns cleared
State 3: Purge/Depressurize Reset Button Pushed
If below the Purge Set Point, the computer will prompt “is it OK to pro-
ceed with a purge?” Purge: Suction #1 closed, Discharge Block Valve closed,
Bypass closed, open Purge Valve for 30 sec, then Open Bypass and Dis- State 2
charge. Open Suction to 10% and wait until pressure achieves 70kpa,
then close. Depressurization is done with the Blow Down Valve.
OK to Start
State 4: Prelube Start
Prelube both the Engine and the Compressor with permissives on Button
both. Prelube will happen at the same time as the purge or depres-
surization. The computer will not go to the next state unless both oil
pressures have been achieved and the desired Suction Pressure has
State 3
been reached. Purge/
Depressurize
State 5: OK to Crank
In auto crank mode, the computer will crank the engine based on
Time
programmable times and set points. In manual mode, the computer
will wait for the Manual Crank button to be pushed. The computer will
not move to the next state until 20 RPM has been reached.
State 4
Prelube

Oil Pressures
Suction Pressure

State 5
OK to Crank

20 RPM

100 FORM EXACTA 21 PG 11-07

 0 Force RPM 1 Change Name
1 RPM Set Up 2 Set Sensor Type
3 Change Device
2 Show RPM
4 Set Points
E Exit 5 Programming
1 Configuration 1 Analog Inputs 6 Span Settings
2 Analog Outputs 7 Filter
2 RPM Menu 8 Show Readings
3 PID Control
3 Shutdown List 9 Show Data
4 Master PID O Diagnostics
5 Set Master PID See Programming Menu Tree
4 **Analog Menu L Diagnostics Setup
6 VI Menu A Select
1 Not Used
5 Hour Meter B Backward
7 Show Analog 2 Analog Input
E Exit
6 Force Outputs 8 Init Analog 3 Cascade
F Forward
9 Data Capture C Calibrating
7 Advance Setup 1 Analog Input
A First Eight G Show Functions 2 Cascade
8 Test Menu B Init Mode D Move
3 Pulsed
E Exit P Pyrometer
9 Calculations 1 Toromont Flow H Enter Calibration Mode
1 Load Defaults K Exit Calibration Mode
E Exit 2 Ariel Calculation
2 Shutdown Devices I Freeze / Unfreeze
3 Fuel Gas
3 Change Hours J Force Analog Input
1 Set Clock 4 Linear Calculation 4 Suction and Discharge T Adjust Analog Offset
2 Set Up RS 232 5 Toromont Oil 5 Clear SD Functions X Delete Analog Input
6 Rod Load Calculation Y Insert Analog Input
3 Set Up RS485 1 Initialize Modem
1 Change Name
2 Modem Status
4 Set Up Modem 2 Change Devices
3 Set Rings 3 Change Type
5 Report Header 4 Pager Setup 4 Span Settings
5 Dial Out 5 Show Readings
6 Security 6 Change Value
6 Call EXACTA
A Select
7 Up Load To Exacta 7 AT Menu B Backward
8 Down Load From Exacta 8 Speed Test #1 E Exit
9 Speed Test #2 F Forward
9 **Communications
E Exit 1 Change Name
A Display Modes 2 Change Set Point
1 Programming
3 Change Transfer 1 Device
B Configuration 2 Record Info 4 Activate / De-activate
2 Type
3 Link Data 5 Change Input
E Exit 6 Change Output
4 Screens 3 Read-Write
1 Suction Channel 7 Set Parameters
1 Record History 5 Capture Data 2 Discharge Channel 4 Register Number
8 Show Readings
1 Compressor Menu 1 Programming 3 RPM Channel A Select 5 Data Format
2 Power Loss Times
2 Record Info B Backward
2 Set Up Menu 6 Find Register
3 Input Levels E Exit
3 Query Menu 3 Link Data
F Forward 7 Show Register Value
APPENDIX C: exacta 21 menu tree, page 1

4 Screens
4 Printer Reports 4 Output Levels
5 Capture Data 1 Set Analog Inputs 8 Set Register Value
5 Program Keyboard 5 History Menu 2 Set PIDs
1 Modbus Setup A Add
6 Advanced Program 3 Adjust Setpoints
2 Modbus Table D Delete
7 AGA Menu 1 **Programming 4 Show PIDS
3 Set Up RS232 I Insert
8 Counters 5 Drawdown Multiplier
2 IO Summary 4 Set Up RS485
9 Control Panel 5 View Data E Exit
3 Power Loss H Auto
A Run Test Mode 6 Show Link States
4 Record History F Setpoint
I Software Version 7 Show Link Data
K PIDS
8 Show Out Data
E Exit 5 Capture Data 1 VI On - Off
9 Send Sample Data
2 VI Parameters
6 Modbus
3 Do VI Calculations
7 DB Capture A Initialize E Exit

8 Data Headings B CRC Test 1 Data Capture Parameters

1 First In Shutdowns 2 First in Shutdowns
9 Shutdown Setup 3 Show Data Capture
2 Event History
A DB From Report 3 Capture Data 1 Engine Defaults
2 Electric Motor Defaults 0 Blank
B RH From Report 1 Start Print 1 Show Message
3 Test Defaults
2 Port 2 PID
4 Engine Screens 3 Screen
1 Test Keyboard 3 Mode
5 Modbus Defaults 4 Analog Output
2 Program Keys 4 Length 5 Diagnostics
1 Display Records
E Exit 2 Edit Records 6 Action On
E Exit
7 Action On Test
Down Load 8 Action Off
See Page 2 Parallel 9 Action Off Test
B Backup
RS 232 #2
E Exit
RS 232 #1 F Forward
CR F.0 Action On Off
CR & LF F.1 Action On Off Test
F.2 Momentary Contact
F.3 Record History
1 Select Key F.4 Show Shutdowns
F.5 Show Outputs
2 Change Type
F.6 Contrast
3 Change Device F.7 Force Outputs
B Back F.8 Start Button
F.9 Timers Settings
E Exit F.F.0 PID Menu
F Forward F.F.1 Input Menu
PROGRAMMING GUIDE

www.altroniccontrols.com 101
 1 Name 1 Change Input Name
2 Type
2 Change Output Name
3 Toggle NO-NC
4 Flash Rate E Exit
5 Modify Functions
1 Change Unit # 6 Enable-Disable
2 Change the Type 7 Jump 1 Momentary
3 Modify Filters 8 Copy 2 Toggle
A Add a Unit 9 Move 3 One Shot
B Backup A Filter E Exit
D Delete a Unit B Back
E Exit E Exit See Programming Menu Tree
F Forward F Forward
G Show Functions
H Cross Reference 1 Select Another Device
1 Modify Devices
I Initialization A Increment and Turn On
2 Show Devices
B Previous Unit K Translate B Increment with Delay
E Turn Off and Exit
1 Test Output
2 Turn on Output See Programming Menu
1 Input States
2 Input Levels 3 Turn off Output
E Exit 1 Analog Input
3 Output Levels
2 Differential
4 Test Outputs
5 Test Inputs 1 Show State Info 3 Analog Output

102 FORM EXACTA 21 PG 11-07

6 Reset Computer 2 Exacta Messages 4 PID Set Point
7 Cross Reference 3 Speed Test 5 PID Out Max
8 Show Analog 4 Multiplex Fix 6 PID Out Min
9 System Tests E Exit
A Show Messages 0 Not In Use
C 1 Analog Output
B Communications
C Record History 2 PID Set Point
1 Select State
E Exit 3 Master Set Point
2 Modify Functions
1 Edit States 3 Move State 1 Specify A Start Value
2 Show Current States 4 Copy State 2 Use Current Setting
3 Change State B Previous State
E Exit E Exit
F Next State 1 Specify A Stop Value
G Show Functions 2 Use Current Setting
1 Timers
2 Analog Settings 1 Select Timer
3 Ramps 2 Change Name
4 Latch Names 3 Change Timer Value
See Page 1
1 Install Units 5 Menu Set Up
6 Run Menu 1 Select
2 Program Devices 2 Change Name
E Exit
3 Diagnostics 3 Select I-O
4 State Engine 4 Flags
5 Latch Signals 1 Same as 4 ** Analog Menu See Page 1 5 Change Set Point
6 Update Names 6 Minimum
1 Compressor Menu 7 Timers Setting 7 Max
2 Set Up Menu 8 Program Analog 1 Display Screens 8 Security
3 Query Menu 9 Screen Menu 2 Edit Screens
4 Printer Reports AGA Menu 3 Test Screens 1 Select
APPENDIX C: exacta 21 MENU TREE, PAGE 2

5 Program Keyboard E Exit 4 Display Char 2 Change Name

6 Advanced Program 5 Zero Screen Memory 3 Select Type
7 AGA Menu E Exit 4 Start Point
8 Counters 1 Edit Counters
5 Stop Point
EXACTA 21 MONITORING AND CONTROL SYSTEM

9 Control Panel 2 Zero All Counters

6 Time Period
A Run Test Mode 3 Frequency Count
7 Security
I Software Version E Exit
1 AGA Parameters B Backward
E Exit
2 AGA Channels E Exit
3 Test AGA F Forward

1 Select Latch
2 Change Name
3 Toggle Latch 1 Select Item
1 Select Counter B Backward B Backward
2 Enable - Disable E Exit E Exit
3 Set Totals F Forward
4 Change Name 1 Change Name
B Backward 2 Change Items 1 String
E Exit B Backward 2 Analog In
F Forward 1 Timer
E Exit 3 Analog Out 2 Analog
F Forward 4 Differential 3 Latch
5 RPM 4 PID Set P
1 Shutdowns - Alarm 6 Hour
7 Shutdown Set 5 PID Max
2 Prelubes 8 Shutdown Status 6 PID Min
3 Crank 9 PID Set Point 7 Blank
4 Post Lubes A AGA
5 Warm Up B Shutdowns
6 Load Settings C Alarms
7 Start Pressures D Faults
E Counter
1 X and Y
2 Name or Device 1 Align Left
3 Alignment 2 Align Center
4 Screen 3 Align Right
5 Length
6 Unit 1 None
7 Test 2 Temperature
8 Options 3 Pressure
4 Percent
9 Renumber 5 RPM
A Add 6 MA
B Back 7 Volts
C Select 8 Pressure Abs
9 Pressure G
D Delete A Hg
E Exit B H20
F Forward C Velocity
I Insert D H2S
F Amps
1 Specify Gravity
Same As 2 Name or Device
2 Pipe Inside Dia
3 Orifice Diameter Same As 2 Name or Device
E Exit
 1 Turn On Output
2 Turn Off Output
3 Output
4 Lock Output
5 Flash Output
E Exit 1 Lock in Current State
2 Lock in On State
1 Turn On Input 3 Lock in Off State
2 Turn Off Input E Exit
3 Input
4 Lock Input Same Menu as Lock Output
5 External On
6 External Off
7 Input Bypass
E Exit

1 If
2 Else
3 Block End
4 Wait
5 While
6 Record 1 Input On
7 And 2 Input Off
8 Or 3 Input Locked
4 Input Locked On
9 RPM Test
5 Input Locked Off
A And Delay 6 Output On
B Or Delay 7 Output Off
8 PID On
1 KB LED On
9 PID Auto
2 KB LED Off A Underspeed RPM
3 LED Special B 20 RPM
4 KB LED Flash C No Shutdowns
5 Set Latch D Compress Running
6 Reset Latch F Latch Signal Set
7 Toggle Latch Same as 1 - If Menu
8 Special Latch
1 Change State
2 Goto State
3 Previous State
E Exit
1 Dec Counter
2 Incr Counter 1 Less Then
2 Less Then and Equal To
3 Count Set
3 Equal To
4 Count Check 4 Greater Then and Equal To
E Exit 5 Greater Then
1 ** Analog Test
2 Wait Analog
1 Output Commands 3 And Analog
2 Input Commands 4 Or Analog
3 Tests 5 While Analog
APPENDIX C: exacta 21 MENU TREE, PAGE 3

4 LED & Latches 6 While Diff

0 Goto 5 State Diagrams 1 Adj. Analog Setting
1 Device 7 If Diff
6 Count Commands 1 Greater Then 2 Input Set Point
2 Type 8 Wait Diff 3 Fixed Entry
7 Analog Commands 2 Less Then
3 When 8 Control Commands 9 While Output
4 Off Same as Greater Then
9 Compressor 1 PID On Same as Analog Test
5 Start Delay A Other
7 Parameters 2 PID Off
E Exit 3 PID Manual Lists Output Devices
A Add
B Backward 4 PID Auto
D Delete 5 PID Minimum
F Forward 6 PID Maximum
1 ** Add to End
7 Set PID
2 Insert Before
E Exit 8 In Set PID
9 In Set Output
A Set PID Offset
B In PID Offset
C Set Analog Input
1 Shutdown
2 Start Compress
3 Stop Compress
4 Alarm Reset
5 RPM Test
6 Analog Output
7 Ramp
8 Change Analog
1 Message
2 Record
3 Delay
4 Printer Report
5 Alarm Reset
6 Remote On
7 Remote Off
E Exit
1 Output Comands
2 Input Commands
3 Tests
4 LED & Latches
5 State Diagrams
6 Count Commands Same as Menu Tree as Show Above
7 Analog Commands
8 Control Commands
9 Compressor
A Other
E Exit
Same as Add to End
PROGRAMMING GUIDE

www.altroniccontrols.com 103