Fiber Reinforced Plastic/ Polymer Composite Materials
Fiber Reinforced Plastic/ Polymer Composite Materials
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or another material, such as a ceramic or organic compound. ]
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• Since the load must be transferred from matrix to
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body repairs)
Aircraft/Aerospace
Transportation 0.7%
30.6%
Construction
20%
Other- 3.4%
Consumer
Products - 6%
Marine - 11.6%
Electrical/
Electronic - 10%
Appliance/Business
Corrosion-Resistant Equipment - 5.3%
Equipment - 12.4%
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▪ stiffness with hardness: the hardness of a material defines the relative
resistance that its surface imposes against the penetration of a harder
body;
▪ stiffness with toughness: toughness is the amount of energy that a
material can absorb before fracturing.
Stiffness
Stiffness means how hard it is to bend or stretch a material.If something is very stiff, it needs a lot of
force to change its shape.
Think of a steel rod—you can’t bend it easily, so it’s stiff.
Hardness is how well a material can resist being scratched or dented.
Example: Glass is hard (it doesn’t scratch easily), but it’s not very stiff or strong.
Toughness is how much energy a material can take before breaking.A tough material can absorb
shocks without cracking.
Example: Rubber is tough—it bends and stretches a lot before breaking.
FIBER REINFORCED COMPOSITES
polymer (plastic) material + strong fibers
• Fiber reinforced composites provide improved
strength, fatigue resistance, Young’s modulus and
strength to weight ratio over the constituent materials.
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• Generally speaking the FIBER supplies the strength and
• RESINS (POLYMERS)/[MATRIX]
These are strong materials like glass or carbon
• REINFORCEMENTS fibers. They add strength and stiffness.
These are extra materials added to make the product cheaper,
• FILLERS lighter, or to give special features.
These are used to improve properties like color, durability, or
• ADDITIVES resistance to fire, UV, etc.
FRP COMPOSITE CONSTITUENTS [cont..]
The fillers and additives are processing aids and also impart
“special” properties to the end product.
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CE201: Engineering Materials
• Thermoset plastics
• Roughly 95% of the composite market uses
thermosetting plastics
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rate upon polymerization which produces a relatively residual
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Designation: Property or Characteristic:
The most commonly used glass is E-glass, this is the most popular
because of it’s cost
ARAMID FIBERS
❑They have the highest level of specific strength of all the
common fibers. [The specific strength is a material's strength (force per
unit area at failure) divided by its density. It is also known as the strength-to-
weight ratio or strength/weight ratio. ]
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❑They are commonly used when a degree of impact resistance is
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CE201: Engineering Materials
Above Left: Roving
Above Right: Filaments
Right: Close up of a roving
COMMERCIALLY AVAILABLE FORMS OF
REINFORCEMENT
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CE201: Engineering Materials
Random mat and woven fabric
(glass fibers)
COMMERCIALLY AVAILABLE FORMS OF
REINFORCEMENT
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CE201: Engineering Materials
Carbon fiber woven fabric
CHARACTERISTICS OF FIBER REINFORCED
COMPOSITES
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CE201: Engineering Materials
properties of the constituents, and the bonding
between them.
• The method used to produce the final product
is also very important as it dictates the type of
properties and the quality of the product.
CHARACTERISTICS OF FIBER REINFORCED
COMPOSITES
• Fiber length and diameter: Fiber dimensions are characterized
by their aspect ratio l/d where l is the fiber length and d is the
diameter.
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• The strength improves when the aspect ratio is large.
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CE201: Engineering Materials
FIBER ORIENTATION
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• The effect of fiber orientation and
FIBER ORIENTATION
same direction as the force.
Imagine pulling a rope: it holds best when the force
is along its length.This is called unidirectional
orientation (Figure a).
• The properties of All fibers go one way = strongest in that direction.
fiber composites can When fibers are placed in multiple directions, it's
be tailored to meet called quasi-isotropic (Figure b). This makes the
material strong in all directions (like fabric woven in
different loading both horizontal and vertical threads).
requirements
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CE201: Engineering Materials
• By using
combinations of
different fiber
orientation quasi-
isotropic materials
may be produced
Isotropic materials: Same properties in all directions
Example: Steel Figure (a) shows a unidirectional arrangement
Anisotropic materials: Different strength depending on the direction
Figure (b) shows a quasi-isotropic arrangement
Example: Unidirectional fiber composites
FIBER ORIENTATION
• A three dimensional weave is also possible
• This could be found when fabrics are knitted or weaved
together
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CE201: Engineering Materials
Strong Stiff Lightweight high melting point
FIBER PROPERTIES
• In most fiber-reinforced composites, the fibers are strong, stiff
and lightweight.
• If the composite is to be used at elevated temperatures, the
fiber should also have a high melting temperature.
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• The specific strength and specific modulus of fibers are
TS E
Specific Strength = Specific modulus =
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CE201: Engineering Materials
FIBER PROPERTIES - DENSITY (g/cm3)
Steel 8
Alum 2.76
E-Glass 1.99
S-Glass 1.99
Carbon 1.59
Aramid 1.38
0 2 4 6 8 10
FIBER PROPERTIES-TENSILE STRENGTH
Alum 20
Steel 60
S-Glass 625
Carbon 530
Aramid 525
E-Glass 500
x103 psi
FIBER PROPERTIES- STRAIN TO FAILURE
Alum 0.2
Steel 0.16
S-Glass 5
E-Glass 4.8
Aramid 2.8
Carbon 1.4
(%)
0 1 2 3 4 5 6
14 12.6
12
10
8 6.5
6 5
x10-6/0C 4 2.9
2 0.5
0
-2 Aramid Carbon S-Glass E-Glass Steel Alum
-2
-4
CTE measures the fractional change in size per degree change in
temperature at a constant pressure.
Carbon and aramid fibers can have small or negative CTE.
FIBER PROPERTIES- THERMAL CONDUCTIVITY
Thermal conductivity is the property of a material to conduct heat
1600 1500
1400
1200
1000
x10-6/0C 800
600
400
200 115
1.5 7.5
0
FRP Steel Alum Concrete
BTU-in/hr-ft2 - 0F
DESIGN VARIABLES FOR COMPOSITES
• TYPE OF FIBER
• PERCENTAGE OF FIBER or FIBER VOLUME
• ORIENTATION OF FIBER
• 0o, 90o, +45o, -45o
• TYPE OF POLYMER (RESIN)
• COST
• VOLUME OF PRODUCT - MANUFACTURING METHOD
DESIGN VARIABLES FOR COMPOSITES [cont]
By varying these parameters, a broad range of
mechanical properties are possible.
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tanks and vessels, pick-up truck canopies
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depends on operator’s skill and therefore inconsistent.
Internal Reinforcement;;;;; External Strengthening of RC
FRP bars or rods are used inside concrete Structures
instead of traditional steel.These materials do FRP sheets or strips are glued to the
not rust, making them great for places where outside of concrete to make the
corrosion is a problem structure stronger or to repair
Example: FRP rebars in beams, slabs, and damaged areas.
columns.
Useful for retrofitting old buildings or
strengthening after damage (like from
earthquakes).
Corrosion Resistance
• FRP do not rust, corrode or rot, and they resist attack
from most industrial and household chemicals.
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• This quality has been responsible for applications in
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CE201: Engineering Materials
for the transportation industry.
Dimensional Stability [Ability of a material to maintain its essential
or original dimensions while being used for its intended purpose]
• FRP/Composites have high dimensional stability under
varying physical, environmental, and thermal stresses.
• This is one of the most useful properties of
FRP/Composites.
Benefits and Features of FRP / Composites
Parts Consolidation and Tooling Minimization
• A single FRP composite molding often replaces an assembly of
several metal parts and associated fasteners, reducing assembly and
handling time, simplifying inventory, and reducing manufacturing
costs.
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• A single FRP/Composite tool can replace several progressive tools
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• FRP/Composites can be pigmented as part of the mixing operation or
Design Flexibility
• No other major material system offers the design flexibility of
FRP/Composites.
• They range from commercial fishing boat hulls and decks to truck
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fenders, from parabolic TV antennas to transit seating, and from
• Material costs
• Fabrication/ manufacturing difficulties
• Repair can be difficult
• Properties non-isotropic makes design difficult.
• Inspection and testing typically more complex.
Applications of FRP Composites in Civil Engineering
❑Civil engineering structures, fabricated entirely from
advanced polymer composite material, known as all-
polymer/fibre composite structures
❑Bridge enclosures and fairings
❑Bridge decks
❑External reinforcement rehabilitation and retrofitting to
RC structures (including FRP confining of concrete
columns)
❑External reinforcement rehabilitation and retrofitting to
steel structures
❑Internal reinforcement to concrete members
❑FRP/concrete duplex beam construction
❑Polymer bridge bearings and vibration absorbers
Four Different Structural Upgrading Procedures
In the USA over 100 concrete bridge decks have been replaced by FRP
deck installations, most of which have been built using proprietary
experimental systems and details. The lack of standardization is a
challenge to bridge engineers, who traditionally have been accustomed
to standard shapes, sizes and material properties.
Internal Reinforcement to Concrete Members
The features and benefits of using FRP rebars are:
• They are non-corrosive – they will not corrode when exposed to a
wide variety of corrosive elements, including chloride ions, and are not
susceptible to carbonation-initiated corrosion in a concrete environment
• They are non-conductive – they provide good electrical and thermal
insulation
• They are fatigue resistant – they perform well in cyclic loading
situations
• They are impact resistant – they resist sudden and severe point loading
• They have magnetic transparency – they are not affected by electro-
magnetic fields.