Brewing Industry

Beverage Industry
Everything in control
Chemical and Pharmaceutical
Industry

Biotechnology
About us
the company
corosys Prozeßsysteme und Sensoren GmbH has been founded in 2001 by
partners with long time experience in the field of process technology, automation
and instrumentation. Focus is the production and supply of high quality sensors,
components, complete process systems and process automation to the Brewing,
Beverage and Pharmaceutical Industry.

the group
Together with NORMAG Labor- und Prozesstechnik GmbH, a highly specialized
supplier of borosilicate glass components, equipment and plants to the Chemical
and Pharmaceutical Industry, we form a small company group, cooperating in
several fields like for example process automation.

looking back
Today we already look back on more than seven very successful years with partly above
average growth, establishing corosys as a leading supplier in key product ranges.

This is documented by the large number of more than 200 installed process systems
as well as by outstanding projects, marking the steady growth and development of
the company.

project highlights
• Process and detail engineering, supply of key components, automation
and control of one of the biggest bio ethanol distillation plants in Germany.
• Supply of the complete range of process system products for one of the
worldwide biggest green field brewery projects in Middle America.
• Process automation soft- and hardware from brew house to cold block for
a 3.0 Mio. hl/year brewery.

partners
It is impossible to cover all specific aspects and technical requirements of our
customers. Therefore cooperation with partners with very specific know how and
capabilities is one important factor of our success.

environmental statement
It is our permanent aim to minimize negative impact of our daily work and our
products on the environment by

• preventing unnecessary energy and resource consumption

• purchasing equipment and consumables based on ecological criteria
• preferring materials and products made of environmentally sustainable
materials
• minimizing the energy consumption, resource consumption and
emissions of our products
• promoting eco-consciousness among employees

Hessenstraße 23 | D-65719 Hofheim am Taunus | www.corosys.com

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Degassing
Water Deaeration and Treatment, Product Degassing

Mixing
Carbonation, Blending, Dosing, Dissolving, Aeration

Pasteurization
Flash Pasteurization, Autolyzation

Cleaning
CIP, Sterilization

Filtration
DE-Filter, Trap Filter

Instrumentation
Instruments, Automation, Control

Automation
Control, Programming, Visualization, Data Acquisition
Hot Water Deaeration HWD

• Hot water deaeration by stripping with CO2 The Hot Water Deaeration (HWD) deaerates water
down to a residual oxygen concentration below 10 ppb.
• Very low residual oxygen values < 10 ppb At the same time the water is pasteurized. Optionally
it can be cooled down, filtered or pre-carbonized. The
• Simultaneous pasteurization / sterilization
of the water function of the unit can be monitored and documented
by an in-line oxygen analyzer at the outlet of the unit.
• High heat recuperation up to 95%
The process is employed in the brewing, beverage,
• Optional In-line oxygen analyzer, food and chemical-pharmaceutical industries,
filtration or carbonization wherever water with lowest oxygen content is
required to assure high product quality and stability.
• Hygienic design, full CIP capability
• Easy operation, low maintenance effort, The system is characterized by high operational
long service life reliability, high heat recuperation up to 95 % and low
consumption. Microbiological safety is ensured by the
• Fully automatic operation with standard simultaneous pasteurization of the water.
PLC and touch panel

• Optional integration in process control

system and remote maintenance

• Individually dimensioned and designed

for each specific application

• Equipment and components according

to customer specification

• Compact tubular-frame system

(skid mounted)
Technical Description
The water is heated up to 74° C in a 3-zone plate The deaerated water is pumped from the bottom of
heat exchanger by the already deaerated water the column through the plate heat exchanger, where
coming from the stripping column and by low it is cooled by the incoming water. Finally the water
pressure steam. The water is distributed homo- is cooled to 2° C in the plate heat exchanger by
geneously to the structured packing at the top of the glycol or ammonia. Sensors for oxygen, level, flow
column. The water slowly flows downwards through and temperature monitor the proper functioning of
the structured packing in counter current flow to the the system.
CO2. The CO2 is fed in at the bottom of the column.
A long and intensive contact between water The unit can be controlled by a local PLC with a touch
and stripping gas is ensured by the high-performance panel or by a process control system.
structured packing. CO2 is dissolved in the water Designed for high hygienic standards, all common
up to a level of 0.5 g/l and at the same time cleaning agents in the beverage and chemical-
suppresses the oxygen. Optionally, nitrogen can be pharmaceutical industry can be used for CIP
used as stripping gas. cleaning.

Technical Specification
Capacity 25 to 1,000 hl/h / 2.5 to 100 m3/h
Residual oxygen content < 10 ppb / 0.01 ppm
Heat recovery up to 95 %
CO2 consumption 0.8 g/l
CO2 supply min. 6 barg / ≥ 99.98 % purity
Heating media steam or hot water
Cooling media glycol or ammonia

Hessenstraße 23 | D-65719 Hofheim am Taunus | www.corosys.com

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Cold Water Deaeration CWD

• Cold water deaeration by stripping with CO2 The Cold Water Deaeration (CWD) deaerates water
down to a residual oxygen concentration below
• Low residual oxygen values < 50 ppb 50 ppb. At the same time the water is saturated with
2 g/l CO2. Optionally it can be cooled down, filtered
• Simultaneous carbonation of the water
or sterilized with ultraviolet light. The function of the
• Low energy consumption unit can be monitored and documented by an in-line
oxygen analyzer at the outlet of the unit.
• Optional In-line oxygen analyzer, filtration
or carbonization The process is employed in the brewing, beverage,
food and chemical-pharmaceutical industries,
• Hygienic design, full CIP capability
wherever water with low oxygen content is required
• Easy operation, low maintenance effort, to assure high product quality and stability.
long service life
The system is characterized by high operational
• Fully automatic operation with standard reliability, simple functionality and low investments.
PLC and touch panel Due to the carbonization of water, the unit is especially
suitable for the production of carbonated beverages.
• Optional integration in process control
system and remote maintenance

• Individually dimensioned and designed

for each specific application

• Equipment and components according

to customer specification

• Compact tubular-frame system

(skid mounted)
Technical Description
The water is distributed homogeneously to the Sensors for oxygen, level, flow and temperature
structured packing at the top of the column. The CO2 monitor the proper functioning of the system.
is fed in at the bottom of the column. The water slowly
flows downwards through the structured packing in The unit can be controlled by a local PLC with a touch
counter current flow to the CO2. A long and intensive panel or by a process control system.
contact between water and stripping gas is ensured Designed for high hygienic standards, all common
by the high-performance structured packing. CO2 is cleaning agents in the beverage and chemical-
dissolved in the water up to a level of 2.0 g/l and at pharmaceutical industry can be used for CIP
the same time suppresses the oxygen. Optionally, cleaning.
nitrogen can be used as stripping gas.
The deaerated water is pumped out of the bottom
of the column with a frequency controlled pump.
Optionally the water can be cooled down in a plate
heat exchanger by glycol or ammonia.

Technical Specification
Capacity 25 to 1,000 hl/h / 2.5 to 100 m3/h
Residual oxygen content < 50 ppb / 0.05 ppm
CO2 consumption 2.4 g/l
CO2 supply min. 6 barg / ≥ 99.98 % purity
Cooling media glycol or ammonia

Hessenstraße 23 | D-65719 Hofheim am Taunus | www.corosys.com

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Vacuum Water Deaeration VWD

• Vacuum water deaeration by stripping The Vacuum Water Deaeration (VWD) deaerates
with CO2 water down to a residual oxygen concentration below
20 ppb. Optionally the water can be cooled down,
• Very low residual oxygen values < 20 ppb filtered or sterilized with ultraviolet light. The
function of the unit can be monitored and documented
• Low CO2 consumption
by an in-line oxygen analyzer at the outlet of the unit.
• Low energy consumption
The process is employed in the brewing, beverage,
• Optional In-line oxygen analyzer, food and chemical-pharmaceutical industries,
filtration or carbonization wherever water with lowest oxygen content is
required to assure high product quality and stability.
• Hygienic design, full CIP capability
• Easy operation, low maintenance effort, The system is characterized by high operational
long service life reliability, low CO2 and energy consumption.

• Fully automatic operation with standard

PLC and touch panel

• Optional integration in process control

system and remote maintenance

• Individually dimensioned and designed

for each specific application

• Equipment and components according

to customer specification

• Compact tubular-frame system

(skid mounted)
Technical Description
The water is distributed homogeneously to the The deaerated water is pumped out of the bottom
structured packing at the top of the column. The CO2 of the column with a frequency controlled pump.
is fed in at the bottom of the column. The water slowly Optionally the water can be cooled down in a plate
flows downwards through the structured packing in heat exchanger by glycol or ammonia. Sensors for
counter current flow to the CO2. A long and intensive oxygen, level, flow and temperature monitor the
contact between water and stripping gas is ensured proper functioning of the system.
by the high-performance structured packing. CO2 is
dissolved in the water up to a level of 0.2 g/l and at The unit can be controlled by a local PLC with a touch
the same time suppresses the oxygen. The operation panel or by a process control system.
of the column under vacuum, with a pressure about Designed for high hygienic standards, all common
80 mbar, reduces the partial pressure of gas. Low cleaning agents in the beverage and chemical-
oxygen values and CO2-consumption are reached. pharmaceutical industry can be used for CIP
Optionally, nitrogen can be used as stripping gas. cleaning.

Technical Specification
Capacity 25 to 1,000 hl/h / 2.5 to 100 m3/h
Residual oxygen content < 20 ppb / 0.02 ppm
CO2 consumption 0.4 g/l
CO2 supply min. 6 barg / ≥ 99,98 % purity
Cooling media glycol or ammonia

Hessenstraße 23 | D-65719 Hofheim am Taunus | www.corosys.com

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High Vacuum Water Deaeration V2WD

• ​Water deaeration with a two step vacuum pro- The High Vacuum Water Deaeration (V2WD) is a new
cess without stripping gas, CO2 or N2 development by corosys GmbH. It de-aerates water
down to a residual oxygen concentration below 10
• ​Zero Emission of greenhouse gases ppb without use of stripping gas. Optionally the water
• ​Very low residual oxygen values < 10 ppb can be cooled down, filtered or sterilized with ultravi-
olet light. The function of the unit can be monitored
• ​Low energy consumption and documented by an in-line oxygen analyzer at the
outlet of the unit.
• ​Optional In-line oxygen analyzer, filtration or
carbonization The process is employed in the brewing, beverage,
food and chemical-pharmaceutical industries and the
• ​Hygienic design, full CIP capability
power industry, wherever water with lowest oxygen
• ​Easy operation, low maintenance effort, long content is required to assure high product quality and
service life stability and to avoid corrosion.

• ​Fully automatic operation with standard PLC and The system is characterized by high operational relia-
touch panel bility and low energy consumption.
• ​Optional integration in process control system
and remote maintenance

• ​Individually dimensioned and designed for each

specific application

• ​Equipment and components according to custo-

mer specification

• ​Compact tubular-frame system (skid mounted)

Technical Description

The water is distributed homogeneously to the struc- The deaerated water is pumped out of the bottom of
tured packing at the top of the column. It slowly flows the column with a frequency controlled pump. Opti-
downwards through the structured packing. An excel- onally the water can be cooled down in a plate heat
lent distribution of the water in the column is ensu- exchanger by glycol or ammo-nia. Sensors for oxy-
red by the high-performance structured packing. The gen, level, flow and temperature monitor the proper
resulting enlargement of the contact surface of wa- functioning of the system.
ter causes an optimal removal of oxygen. Due to the
combination of two degassing steps operated at dif- The unit can be controlled by a local PLC with a touch
ferent pressures, lowest oxygen values are reached. panel or by a process control system.
Designed for high hygienic standards, all common
No stripping gas is used and zero greenhouse gas is cleaning agents in the beverage and chemicalphar-
emitted. maceutical industry can be used for CIP cleaning.

Technical Specification
Capacity 25 bis 1000 hl/h / 2,5 bis 100 m3/h
Residual oxygen content < 10 ppb / 0.01 ppm
CO2 consumption 0,00 g/l
Cooling media glycol or ammonia

Hessenstraße 23 | D-65719 Hofheim am Taunus | www.corosys.com

Tel.: +49 (0) 6122-7075-0 | Fax: +49 (0) 6122-7075-10 | info@corosys.com
 Membrane Water Deaeration MWD

​

• ​Deaeration of water with highly efficient hollow The Membrane Water Deaeration (MWD) deaerates
fibre membranes water down to a residual oxygen concentration below
10 ppb, using highly efficient hollow fibre membrane
• ​Very low residual oxygen values < 10 ppb modules. Optionally, the water can be cooled down,
filtered or sterilized with ultraviolet light. The function
• ​Low CO2 consumption
of the unit can be monitored and documented by an
• ​Low energy consumption in-line oxygen analyzer at the outlet of the unit.

• ​Optional in-line oxygen analyzer, filtration or The process is used in the brewing, beverage, food
carbonization and chemical-pharmaceutical industries, wherever
water with very low oxygen content is required to
• ​Hygienic design, full CIP capability ensure high product quality and stability.
• ​Easy operation, low maintenance effort
The system is characterized by high operational
• ​Fully automatic operation with standard PLC reliability as well as low CO2 and energy consumption.
and touch panel

• ​Optional integration in process control system

and remote maintenance

• ​Individually dimensioned and designed for each

specific application

• ​Equipment and components according to

customer specification

• ​Compact tubular-frame system (skid mounted)

Datasheet_MWD_EN.indd 1 25.10.10 15:34

 Technical Description
Inside the modules, water flows on the outside around After passing the membrane modules, the water can
the hydrophobic hollow fibres; inside, in counter­ optionally be cooled down in a plate heat exchanger.
current flow, stripping gas flows. The hollow fibres Sensors for oxygen, flow and temperature monitor
create an extremely large contact surface between the proper functioning of the system. By arranging the
the stripping gas and the deaerated water and let gas modules parallel and in series, almost any capacity
through, but no water. The generated vacuum on the and residual oxygen value can be achieved.
gas side of approx. 65 mbar sucks the gas mixture
from the modules. Because of the high differential The unit can be controlled by a local PLC with a touch
partial pressure caused by the vacuum and the strip- panel or by a process control system.
ping gas, the oxygen molecules diffuse from the ­water Designed for high hygienic standards, all common
into the vacuum. Nitrogen or CO2 can be used as strip- cleaning agents in the beverage and chemical-­
ping gas. pharmaceutical industry can be used for CIP cleaning.

Technical Specification
Capacity: 5 to 1,000 hl/h / 0.5 to 100 m3/h
Residual oxygen content: < 10 ppb / 0.01 ppm
CO2 consumption: 0.6 g/l
CO2 supply: min. 6 barg / ≥ 99.98 % purity
Cooling media: glycol or ammonia

Hessenstraße 23 | D-65719 Hofheim am Taunus | www.corosys.com

Tel.: +49 (0) 6122-7075-0 | Fax: +49 (0) 6122-7075-10 | info@corosys.com

Datasheet_MWD_EN.indd 2 25.10.10 15:34

 De-alcoholization DAS

• Product-friendly de-alcoholization of beer, wine The DAS de-alcoholization plant removes ethanol
and other alcoholic beverages from alcoholic beverages such as beer or wine by me-
ans of continuous vacuum rectification. Extremely low
• Vacuum rectification at low temperatures residual alcohol contents of less than 0.04 vol% can
be achieved in a product-friendly manner.
• Concentration of ethanol for further use

• Optional aroma recovery and dosing The process is established in the brewing and beve-
rage industry for the production of non-alcoholic beve-
• Mixing of the de-alcoholized product with water, rages and is suitable for all common alcoholic starting
mother beer, raw material, etc. products such as top- and bottom-fermented beer,
wine or sparkling wine.
• Optionally with downstream carbonation and
flash pasteurization
Since the de-alcoholization process is applied at low
• Hygienic design with integrated CIP system temperatures under vacuum, the product is treated
gently without loss of quality. Highly accurate and re-
• Fully automatic operation with standard PLC liable measuring technology and precise control algo-
control and touch panel rithms guarantee high product quality and process re-
liability. By integrating all upstream and downstream
• High process reliability due to high-precision processes, corosys supplies all steps for the produc-
measurement technology for alcohol, CO2 and tion of non-alcoholic beers and mixed beer beverages
O2 from a single source.
• Optional integration in process control system
and remote maintenance
Technical Description vapors required for rectification are generated in this
During de-alcoholization of carbonated products, de- evaporator and is returned to the column. Due to the
gassing takes place in a first process step. vacuum, this process can be carried out at very low
temperatures in a particularly gentle manner.
The alcoholic beverage is then fed uniformly at the
top of a rectification column and trickles down in coun- The de-alcoholized product removed from the falling
tercurrent to the upflowing vapors. The alcohol is re- film evaporator is then cooled by the incoming product
moved from the product in the form of steam, accu- which is still to be de-alcoholized. The subsequent
mulates in the rising vapours and condenses shortly blending with various components such as mother
afterwards in a heat exchanger to a higher concen- beer, water, recovered aroma, wort or basic material,
tration. Optionally, an ethanol meter can be used to as well as carbonation and, if necessary, flash pasteu-
collect the alcohol obtained in this way. A downstream rization, enable the complete production of alcohol-
aroma recovery system washes out the aroma com- free beers and mixed drinks in one plant.
ponents discharged with the gas phase and returns
them into the product.

The precipitated product is fed from the bottom of the

rectification column into a falling film evaporator. The

Technical Specification
Capacity 5 – 200 hl/h
Initial alcoholic strength by volume max. 10 % vol
Residual alcohol content < 0,04 % vol
Heating medium Steam, Hot water
Cooling medium Glycol, Ammonia

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 Blending and Carbonation System BCS

• Continuous, highly accurate adjustment The Blending and Carbonation System (BCS)
of original gravity, alcohol and CO2 content continuously and highly accurately controls the
original gravity, alcohol and CO2 content of beer by
• Highly efficient CO2 injector, low pressure the precisely regulated blending of deaerated water
drop, complete dissolving of CO2 and dosing of CO2. Optionally malt extract, hops
extract, flavouring or syrup dosing can be integrated
• Highly precise dosing of deaerated water
via two parallel control valves in the system.

• Optional in-line oxygen analyzer The process is well established in the brewing
industry for blending and carbonation wherever beer
• Hygienic design, full CIP capability is brewed according to the high gravity process, the
wort or alcohol content is exactly controlled, or for the
• Easy operation, low maintenance effort, production of beer mix drinks.
long service life

• Fully automatic operation with standard The system is characterized by highly accurate and
PLC and touch panel reliable analyzers and precise control algorithms. The
corosys CO2 gas injector splits the CO2 into very small
• Optional integration in process control bubbles and ensures dissolving.
system and remote maintenance

• Individually dimensioned and designed

for each specific application

• Equipment and components according

to customer specification

• Compact tubular-frame system

(skid mounted)

Datasheet_BCS_EN.indd 1 09.09.2009 9:50:46 Uhr

 Technical Description
The flow of beer and water is measured by electro- Original gravity, alcohol and CO2 content are con-
magnetic flow meters at the inlet of the system. Two tinuously measured in-line by the beer monitor at the
parallel control valves of different size adjust the outlet of the unit. The blending and carbonation ratios
flow of deaerated water as a percentage of the beer are continuously adjusted by a control algorithm.
flow. The follow-on centrifugal pump pumps the beer
through the carbonization to the BBT and at the same The unit can be controlled by a local PLC with a touch
time mixes beer and water homogenously. panel or by a process control system.
Designed for high hygienic standards, all common
Afterwards CO2 is injected into the beer via the GDI cleaning agents in the brewing and beverage
gas injector developed by corosys. The gas injector industry can be used for CIP cleaning.
splits the CO2 into very small bubbles and ensures
that the CO2 completely dissolves in a very short time.
This can be monitored by a sight glass situated at the
outlet of the dissolving path.

Technical Specification
Capacity 50 to 1,500 hl/h
Measuring range – original gravity 0 - 20 °P, +/- 0.05
Measuring range – alcohol 0 - 10 % vol. , +/- 0.3
Measuring range – CO2 0 - 10 g/l, +/- 0.1
CO2 supply min. 6 barg / ≥ 99,98 % purity

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Datasheet_BCS_EN.indd 2 09.09.2009 9:50:54 Uhr

Additive Dosing System ADS

• Continuous dosing of additives, such as malt The Additive Dosing System (ADS) continuously
extract, hops products, and flavours and accurately doses malt extract, hops products,
flavours, enzymes and other additives to beer, beer
• Precise dosing in relation to the amount of wort and other beverages.
product, with set point in g/hl or ml/hl The additives can be dosed from containers, canisters
or a dosing vessel with optional heating jacket.
• Optional in-line color measurement and
control in EBC units
Additive dosing systems are commonly used in
the brewing and beverage industry, but also in the
• Automatic ejection of product and rinsing of
system after each production batch chemical-pharmaceutical industry. Making use of this
technology provides the greatest possible production
• Hygienic design, full CIP capability flexibility.

• Easy operation, low maintenance effort, The systems are characterized by highly accurate
long service life metering systems for volume and mass flow and
precise control algorithms. Optionally the dosing
• Fully automatic operation with standard can be controlled by in-line color sensors or other
PLC and touch panel suitable in-line analyzers.

• Optional integration in process control

system and remote maintenance

• Individually dimensioned and designed for

each specific application

• Equipment and components according to

customer specification

• Compact tubular-frame system (skid mounted)

Technical Description
The flow of product is measured by an electro- The unit can be controlled by a local PLC with a touch
magnetic flow meter at the inlet of the system. The panel or by a process control system.
system doses the additives according to product flow Designed for high hygienic standards, all common
and in a fixed rate given by the recipe for malt extract, cleaning agents in the beverage and chemical-
hops products, flavours or enzymes. The flow of pharmaceutical industry can be used for CIP
additives is controlled by frequency controlled cleaning.
metering pumps or by control valves.
The dosing takes place directly in-line and via a
hygienic valve combination. CO2 can also be applied
to the container or the dosing vessel to avoid
contamination with oxygen. At the end of production,
the complete dosing system can be rinsed with water
and cleaned via a CIP station.

Technical Specification
Capacity 0.5 - 5,000 l/h or kg/h additive
Measuring range – color 5 - 160 EBC, +/- 0.2
CO2 supply min. 6 barg / ≥ 99,98 % puritiy

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Carbonation System CCS

• Continuous, highly accurate adjustment The Carbonation System (CCS) continuously and
of the CO2 content highly accurately controls the CO2 content of beer,
beer mix drinks, soft drinks and mineral water by
• Highly efficient CO2 injector, low pressure precisely regulated dosing of CO2.
drop, complete dissolving of CO2
The process is well established in the brewing and
• Optional in-line oxygen analyzer
soft drink industry for the production of carbonated
• Hygienic design, full CIP capability beverages. It can be installed between beer filtration
and BBT as well as directly before the filler. A blending
• Easy operation, low maintenance effort, system or a premixer can be combined with the unit.
long service life
The system is characterized by highly accurate and
• Fully automatic operation with standard reliable analyzers and precise control algorithms. The
PLC and touch panel
corosys CO2 gas injector splits the CO2 into very small
• Optional integration in process control bubbles and ensures dissolving.
system and remote maintenance

• Individually dimensioned and designed

for each specific application

• Equipment and components according

to customer specification

• Compact tubular-frame system

(skid mounted)
Technical Description
CO2 is injected into the beer via the GDI gas The control valve, which is located at the end of the
injector developed by corosys. The gas injector splits dissolving path, keeps the pressure in the system
the CO2 into very small bubbles and ensures that the constant, even if the flow is unsteady.
CO2 completely dissolves in a very short time. The
system works without using a static mixer. The homo- The unit can be controlled by a local PLC with a touch
geneous dispersion and the absence of gas bubbles panel or by a process control system.
can be monitored by a sight glass situated at the Designed for high hygienic standards, all common
outlet of the dissolving path. cleaning agents in the brewing and beverage
industry can be used for CIP cleaning.
The CO2-content is continuously measured in-line at
the outlet of the unit. The product specific set point
is compared with the process value and the CO2
flow is adjusted accordingly by a control algorithm.

Technical Specification
Capacity 50 to 1,500 hl/h / 5 to 150 m3/h
Measuring range – CO2 0 - 10 g/l, +/- 0.1
Measuring range – O2 0 - 2000 ppb, +/-1
CO2 supply min. 6 barg / ≥ 99,98 % purity

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Carbonation and Nitrogenation System CCNS

• ​Continuous, highly accurate adjustment The Carbonation- and Nitrogenation System (CCNS)
of N2 and CO2 content continuously and highly accurately controls the CO2
and N2 content of beer, beer mix drinks, soft drinks
• ​
Highly efficient CO2 injector, low pressure and mineral water by precisely regulated dosing of
drop, complete dissolving of CO2 and N2 CO2 and N2.
• ​Highly precise dosing of deaerated water
via two parallel control valves The process is well established in the brewing and
soft drink industry for the production of carbonated
• ​Optional in-line oxygen analyzer beverages. It can be installed between beer filtration
and BBT as well as directly before the filler. A blending
• ​Hygienic design, full CIP capability system or a premixer can be combined with the unit.
The system is characterized by highly accurate and
• ​Easy operation, low maintenance effort,
long service life reliable analyzers and precise control algorithms.

• ​Fully automatic operation with standard With these control algorithms the unit, like the dis-
PLC and touch panel played unit, is able to run directly after a centrifuge
without using any buffertank. The corosys gas injector
• ​Optional integration in process control splits the CO2 and N2 into very small bubbles and
system and remote maintenance ensures dissolving.
• ​Individually dimensioned and designed
for each specific application

• ​Equipment and components according

to customer specification

• ​Compact tubular-frame system

(skid mounted)
Technical Description
CO2 and N2 is injected into the beer via the GDI gas in- of the dissolving path, keeps the pressure in the system
jector developed by corosys. The gas injector splits the constant, even if the fl ow is unsteady. The displayed
gases into very small bubbles and ensures that the CO2 unit is integrated and controlled in a process control
completely dissolves in a very short time. The system system. Designed for high hygienic standards, all com-
works without using a static mixer. mon cleaning agents in the brewing and beverage in-
dustry can be used for CIP cleaning.
The homogeneous dispersion and the absence of gas
bubbles can be monitored by a sight glass situated at
the outlet of the dissolving path.

The CO2-and N2 content is continuously measured in-

line at the outlet of the unit. The product specific set
point is compared with the process value and the
CO2 and N2 flow is adjusted accordingly by a control al-
gorithm. The control valve, which is located at the end

Technical Specification
Capacity max. 300 hl/h
Measuring range – N2 0-100 mg/l
Measuring range – CO2 0 - 10 g/l, +/- 0,1
CO2/N2-supply min. 6 barg / ≥ 99,98 % purity

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Softdrink Mixing System COROBEV

• Continuous and highly accurate production of The two- and multi-component Corobev mixing sys-
carbonated and still soft drinks tem continuously and precisely produces carbonated
soft drinks as well as sugar-free beverages. It com-
• The system combines all necessary process
bines the process steps of degassing, mixing, coo-
steps of water degassing, syrup dosing,
ling and carbonisation into one compact system. The
cooling, inline carbonation and surge tank for the
pre-assembled and tested unit can be packed into a
filler
container and quickly installed and put into operation
• High flexibility, high performance and wide capa- on-site.
city range
The system is characterised by its highly flexible pro-
• Fast and automatic product changeover se- duction options and its performance. The entire port-
quence folio of soft drinks can be produced in a wide capacity
range from 40 to 100%. High accurate, state of the art
• Lowest oxygen content in the finished beverage
instruments monitor and control the essential quality
thanks to efficient degassing of the water and
parameters and guarantee the highest product qua-
superimposition of the syrup with CO2
lity.
• Hygienic design, full CIP-capability

• Easy operation, low maintenance effort, long

service life

• Fully automatic operation with standard PLC

and touch panel

• Remote maintenance and service via VPN mo-

dem

• Customized engineering and design

• Skid mounted unit for container shipping ensures

very short installation and commissioning time
Technical description
The beverage water is degassed in a column under nor-
mal pressure by stripping with CO2 to residual oxygen In the outlet of the surge tank, the essential quality
values below 50 ppb. Here, the water is pre-carbonised parameters, the CO2 content and °Brix are accurate-
with approx. 2 g/l CO2. ly measured and monitored. Only the finished product
The syrup is metered inline into the water via a special that meets all quality requirements is released for filling.
valve combination. The water-syrup ratio is adjusted by A product recycling from the buffer tank to the syrup do-
means of a high-precision mass flowmeter and a control sage allows adjustment of CO2 and °Brix at the system
valve it is monitored and readjusted by the integrated startup. Syrup and product losses are thus avoided.
°Brix measurement and control. Afterwards a centrifu-
gal pump ensures optimum mixing of syrup and water. Designed for high hygienic standards, the mixing sys-
Optionally, the blended product can now be cooled. tem is suitable for all typical CIP agents used in the be-
During the subsequent carbonation, CO2 is injected in a verage industry and is fully CIP capable.
constant ratio into the beverage. The corosys GDI injec-
tor ensures the complete dissolving of CO2 without any
static mixers in the product pipe.

Technical specification
Capacity 1,000 – 50,000 l/h product
Residual oxygen content: < 50 ppb, optionally < 10 ppb
CO2-consumption: 0.4 g/l
CO2-supply: min. 6 barg / ≥ 99,98 % purity
CO2-content product: 2 – 9 g/l, optionally still soft drinks
Brix control accuracy: +/- 0.05 °Brix
CO2 control accuracy: +/- 0.1 Vol%

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Carbonation & Wort Aeration device CCS M / CWA M

• ​Continuous adjustment of the CO2 content The carbonation device CCS M is our solution espe-
cially designed for small craft breweries, who require
• ​Continuous aeration of wort a simple and inexpensive alternative to our highly ac-
• ​Highly efficient gas injector, low pressure drop curately carbonation system CCS. Like our CCS, the
CCS M continuously controls the CO2 content of beer
• ​Optional flow meter for measuring and counting and beer mix drinks. This is done via manual regulati-
product flow on of the flow rate ratio of beer and CO2 respectively
wort / air.
• ​Hygienic design, full CIP capability
An advantage of the mobile carbonation device CCS
• ​
Easy operation, low maintenance effort, long
service life M is the possibility to use it for two applications. By
adding another dosing line for air, an overall solution
• ​Individually dimensioned and designed for each can be created to combine the usage for the carbona-
specific application tion of product with the usage for the aeration of wort.
All CCS M units are equipped with the corosys gas
• ​Compact tubular-frame system, (skid mounted), injector GDI, which splits the CO2 or air into very small
mobile thanks to swivel castors bubbles and ensures dissolving.
 FT

FT
n
0
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)>
:::::0
Technical Description
Like our carbonation system CCS, the corosys gas in- nually and designed for flexible application in smaller
jector GDI is the heart of the carbonation device CCS breweries. All common cleaning agents in the brewing
M. The gas injector splits the CO2 into very small bub- and beverage industry can be used for CIP cleaning.
bles and ensures that the CO2 completely dissolves in
a very short time in the following pipe line. The system
works without using a static mixer.

The homogeneous dispersion can be monitored by a

sight glass situated at the outlet of the product pipe.
For the optional usage of the injector for wort aeration,
another gas inlet as well as another analogue flow me-
ter for air are required. Depending on the use, the inlet
of air and CO2 can be switched at a swing bend panel
and the unit can be brought to the chosen location via
the mounted swivel castors. The unit is operated ma-

Technical Specification
Capacity: 5 – 300 hl/h / 0,5 – 30 m3/h
CO2 supply: min. 6 barg / ≥ 99,98 % purity
Sterile air supply: min. 6 barg

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Continuous Wort Aeration CWA

• Continuous, accurate aeration of wort The Continuous Wort Aeration (CWA) continuously
with sterile air or oxygen and highly accurately injects sterile air or oxygen into
beer wort. The corosys GDI gas injector splits the air
• Highly efficient gas injector, low pressure into extremely small bubbles, maximizes the oxygen
drop, maximum dissolution saturation and in this way provides reliable and
reproducible fermentation.
• Optional in-line oxygen analyzer
• Hygienic design, full CIP capability The continuous process is employed in the brewing
process between wort cooler and fermenter while
• Easy operation, low maintenance effort, transferring the wort.
long service life
The system is characterized by highly accurate and
• Fully automatic operation with standard reliable flow measurement technology and precise
PLC and touch panel
control algorithms. The corosys GDI gas injector
• Optional integration in process control ensures quick and complete saturation of the air.
system and remote maintenance

• Individually dimensioned and designed for

each specific application

• Equipment and components according to

customer specification

• Compact tubular-frame system

(skid mounted)
Technical Description
Sterile air or oxygen is injected into the wort via The unit can be controlled by a local PLC with a touch
the GDI gas injector developed by corosys. The gas panel or by a process control system.
injector splits the air / oxygen into very small bubbles Designed for high hygienic standards, all common
and provides quick and complete saturation. The wort cleaning agents in the brewing and beverage industry
pipe between wort cooler and fermenter functions as can be used for CIP cleaning.
a holding pipe. The injector is cleaned with every CIP of the wort
pipe via a bypass. The air / oxygen piping is sterilized
The volume flow of wort and the mass flow of air / with steam.
oxygen are measured. The mass flow of air / oxygen is
adjusted in a specified relationship to the wort flow by
a control algorithm.

Technical Specification
Capacity 50 to 1,800 hl/h
Aeration of oxygen 0 - 30 mg/l O2
Aeration of sterile air 0 - 30 Nl/hl air
Sterile air supply min. 6 barg

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Flash Pasteurization System FPS

• Very gentle pasteurization of beer and The Flash Pasteurization System (FPS) pasteurizes
carbonated beverages beer, beer mix drinks and carbonated beverages.
The product is gently heated up to the pasteurization
• Exact control of programmed pasteurization temperature regeneratively and then via a hot
units (PU) water circuit. Then it is cooled down regeneratively
and further cooled with glycol or ice water after
• High heat recuperation up to 95 %
passing the holding pipe.
• Broad capacity range of 40 - 100 % of
nominal capacity The process is well established in the brewing and
beverage industry for providing long product stability
• Hygienic design, full CIP capability and high quality.
• Easy operation, low maintenance effort, The system is characterized by gentle product
long service life
treatment, exact control of pasteurization units, high
• Fully automatic operation with standard operational reliability and high heat recuperation up
PLC and touch panel to 95 %.

• Optional integration in process control

system and remote maintenance

• Individually dimensioned and designed

for each specific application

• Equipment and components according

to customer specification

• Compact tubular-frame system

(skid mounted)
Technical Description
The product is gently heated up to the pasteurization than the pressure in the non-pasteurized product in
temperature regeneratively and then via a hot water order to avoid contamination due to leakage.
circuit. Temperature and flow are controlled to keep
the pasteurization units within very narrow limits. If the filler stops, the product is ejected with
Then the product is cooled down regeneratively and deaerated water, controlled by volume or conductivity.
further cooled with glycol or ice water after passing If filling runs up again, the deaerated water is ejected
the holding pipe. again with the product.

The two centrifugal pumps in serial arrangement The unit can be controlled by a local PLC with a touch
maintain the pressure significantly above saturation panel or by a process control system.
pressure at the pasteurization temperature to keep Designed for high hygienic standards, all common
all CO2 dissolved. Due to the second booster pump, the cleaning agents in the brewing and beverage industry
pressure in the pasteurized product is always higher can be used for CIP cleaning.

Technical Specification
Capacity 15 to 500 hl/h / 1.5 to 50 m3/h
Pasteurization units according to customer specification
Heat recovery up to 95 %
Heating media steam or hot water
Cooling media glycol or ammonia

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Wort Sterilization System CWS

• Production of absolutely sterile beer wort The Wort Sterilization System (CWS) is used for the
production of cold sterile beer wort. The beer wort is
• Exact control of programmed sterilization heated up to 110° C to ensure absolute sterility. The
temperature temperature is kept for a specified time while the wort
is flowing through the holding pipe. Then the wort is
• High heat recuperation up to 95 %
cooled down regeneratively and further cooled with
• Hygienic design, full CIP capability glycol or ammonia.

• Easy operation, low maintenance effort, The process is well established in the brewing
long service life industry for providing sterile beer wort for the reliable
and continuous operation of the yeast propagation.
• Fully automatic operation with standard
PLC and touch panel
The system is characterized by exact control of
• Optional integration in process control sterilization temperature, high operational reliability
system and remote maintenance and high heat recuperation up to 95 %.

• Individually dimensioned and designed

for each specific application

• Equipment and components according

to customer specification

• Compact tubular-frame system

(skid mounted)
Technical Description
The wort is gently heated up to the sterilization The unit can be controlled by a local PLC with a touch
temperature regeneratively and then via steam. panel or by a process control system.
Then it is flowing through a holding pipe to keep the Designed for high hygienic standards, all common
sterilization temperature for a specified time and to cleaning agents in the brewing and beverage industry
reach the required germ reduction. After this the wort can be used for CIP cleaning.
is cooled down regeneratively and further cooled with
glycol or ammonia.

Due to the second booster pump, the pressure in the

sterilized wort is always higher than the pressure
in the non-sterilized wort in order to avoid contami-
nation due to leakage.

Technical Specification
Capacity 10 to 100 hl/h
Sterilization temperature 110° C
Heat recovery up to 95 %
Heating media steam or hot water
Cooling media glycol or ammonia

Hessenstraße 23 | D-65719 Hofheim am Taunus | www.corosys.com

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CIP Plant

• CIP cleaning of process plants, The corosys CIP plant cleans hot or cold by using
filling systems and tanks various cleaning detergents and accessories, process
plants, tanks and filling systems. The CIP plant has to
• Individual design and engineering remove mineral and biological residues, any other dirt
and germs and finally disinfect and sterilize the plant
• Minimized chemical consumptions
components.
• Minimized energy consumption
CIP cleaning is well established in the brewing,
• Internal CIP cleaning (CIP in CIP) beverage, food and chemical industry as well as in
bio technology, anywhere where fully automatic and
• Easy operation, low maintenance effort, reliable cleaning and disinfection is required.
long service life

• Fully automatic operation with standard The CIP plants are designed, dimensioned and
PLC and touch panel engineered in close dialogue with the customer
and adapted to his specific needs for providing a safe
• Optional integration in process control and economic CIP cleaning.
system and remote maintenance

• Individually dimensioned and designed for

each specific application

• Equipment and components according to

customer specification
Technical Description
The CIP plants are designed and equipped with tanks The unit can be controlled by a local PLC with a touch
for storage of cleaning agents or designed for lost panel or by a process control system.
CIP with one or more cleaning circuits, depending
on the cleaning task. Different cleaning circuits and Designed for high hygienic standards, all common
programs can be stored with their specific para- cleaning agents in the beverage and chemical-
meters and run fully automatically. Flow velocities are pharmaceutical industry can be used for CIP cleaning.
optimally adapted to each cleaning task and the The CIP plant can be equipped with an internal
system dimensions. cleaning program and respective piping.
Conductivity, temperature and flow of each CIP circuit
are measured and controlled.
The mixing of different cleaning agents or the
contamination of fresh water or product by any
cleaning agents is prevented by optimized process
technology.

Technical Specification
Capacity 10 to 300 m3/h
Heating media steam or hot water
Number of CIP tanks max. 7
Volume of CIP tanks up to 40 m³

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 Plate & Frame Polishing and DE-Filter

Your filtration specialist

​

• Excellent filtration quality based on low specific The DE plate & frame Filter System filters all types of beers,
filtration capacity provides lowest turbidity values, reliable and cost efficient.

• Lowest DE consumption of all existing filtration Based on the low specific filtration flow per square meter
system and hour there are long filtration cycles with lowest DE con-
sumptions possible.
• Highly reliable and cost efficient

• ​Maintenance free and very long lifetime The low filter volume stands for minimised beer water inter-
faces and minimizes beer losses.
• Hygienic design, full CIP capable
The system comes in a standard executions and capacity‘s
• Easy extendable / adding of additional sludge
with semi or even full automatic automation.
frames and filter elements

• ​Compact tubular frame system, skid mounted It can be customized to your process and capacity require-
ments, combined with Trap Filters, buffer tanks, carbona-
• ​Low installation cost tion, blending, CIP system and all other equipment in the
vicinity of the filter.
• Short start up / commissioning
 inside the filter is pushed out with unfiltered beer until the
Technical Description necessary sales gravity at the inlet of the bright beer tank
has been reached.
To achieve excellent filtration results stainless steel filter
The re-use (re-covering) of the beer/de-aerated water mix
elements (stainless steel frames) are used as the carrier
guarantees very low extract losses and very short down
for the DE (Kieselguhr). The filter elements are first covered
times.
with coarse and subsequently with finer DE type.
During whole filtration process some DE is injected into the
The so-called „pre-coat“ is the basis for the good beer filtra-
main beer flow at the inlet of the candle filter to avoid a fast
tion effect. The first pre-coat with coarse DE type is injected
blocking (delta p) of the DE cake.
into the filter internal recirculation loop filled with de-aerated
water, and the whole process takes approx. 15 minutes.
At the end of the filtration process beer is pushed out with
The same happens with second pre-coat where medium
de-aerated water, and as soon as the extract value is below
and/or fine DE types are used.
sales gravity, the beer / de-aerated water mix is recovered
After the pre-coat has been done, the de-aerated water for adding it during the next filtration cycle.

Technical Specification
Capacity 25 to 250 bbl/h (others on request)
Power supply 460 VAC, 60 Hz
PLC Rockwell or Siemens
Pumps EVOGUARD / Fristam / Bredel

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 Trap Filter

​

• ​Excellent filtration quality corosys filter cartridges contain of up to five pleated

layers of polypropylene non-woven with decreasing
• Highly reliable and cost efficient porosity and high effective filtration area. corosys kel-
• Hygienic design according FDA lerworks filter cartridges offer precise and controlled
filter ratings with efficiency of 99,98%.
​• ​Low installation cost
All components in polypropylene are assembled by
• Short start up / commissioning thermo welding process without any binders and ad-
hesives.

Typical applications are water treatment, food & beve-

rage, RO pre-treatment, etc.

corosys filter cartridges meet European Directives for

food contact and FDA regulations. Manufacturing is
performed in a clean room, class 10,000.
Technical Specification
Capacity 25 to 500 bbl/h (others on request)
Number of catridges 3 to 52
Pore size 0.6 to 40 μm absolute
Cartridge length 10 to 30 in
Cartridge adapter Code 7

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 DE Candle Filter System DEF

Your filtration specialist

​

• ​Excellent filtration quality with lowest turbidity The DE Candle Filter System DEF filters all types of
values beers, provides lowest turbidity values, reliable and
cost efficient.
• Highly reliable and cost efficient

• ​Maintenance free and very long lifetime The state of the art metallic filter candles are mainte-
nance free and have a very long lifetime.
• Hygienic design, full CIP capable
The long slim design of the filter vessel stands for re-
• ​
Semi to full automatic operation with standard duced volume of beer water interfaces and minimizes
Rockwell or Siemens PLC beer losses.
• Remote maintenance and service option with
VPN router The system comes in a standard execution and capa-
cities with semi or full automatic automation.
• ​Compact tubular frame system, skid mounted
It can be customized to your process and capacity re-
• ​Low installation cost quirements, combined with Trap Filters, buffer tanks,
carbonation, blending, flash pasteurizer, CIP system
• Short start up / commissioning
and all other equipment between fermentation and
bright beer tank cellar.
Technical Description
To achieve excellent filtration results stainless steel until the necessary sales gravity at the inlet of the
filter candles are used as the carrier for the DE (Kie- bright beer tank has been reached.
selguhr). The candles are first covered with coarse
and subsequently with finer DE type. The re-use (re-covering) of the beer/de-aerated water
mix guarantees very low extract losses and very short
The so-called „pre-coat“ is the basis for the good beer down times.
filtration effect. The first pre-coat with coarse DE type
is injected into the filter internal recirculation loop filled During whole filtration process some DE is injected
with de-aerated water, and the whole process takes into the main beer flow at the inlet of the candle filter
approx. 15 minutes. to avoid a fast blocking (delta p) of the DE cake.

The same happens with second pre-coat where medi- At the end of the filtration process beer is pushed out
um and/or fine DE types are used. with de-aerated water, and as soon as the extract va-
lue is below sales gravity, the beer / de-aerated water
After the pre-coat has been done, the de-aerated wa- mix is recovered for adding it during the next filtration
ter inside the filter is pushed out with unfiltered beer cycle.

Technical Specification
Capacity 30 / 50 / 90 bbl/h (others on request)
Expected filtration volume / batch 330 / 550 / 1000 bbl
Production per year 48,000 bbl / 80,000 bbl / 140,000 bbl
Power supply 460 VAC, 60 Hz
PLC Rockwell or Siemens
Pumps EVOGUARD / Fristam / Bredel

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Ethanol Metering Skid

• Extremely accurate metering of mass flow and The corosys ethanol metering skid continuously
ethanol concentration measures both the mass flow and the ethanol
concentration with extremely high precision. The
• Calculation of produced ethanol volume at a system calculates and counts the produced volume
reference temperature of 20 °C of alcohol water mixture (AWM) and pure ethanol at
a reference temperature of 20 °C, for registration by
• Individually dimensioned and designed for each
specific application the customs office. Additionally, the average alcohol
concentration is calculated and displayed.
• System prepared for lead sealing by authorities
The ethanol metering skid is used in ethanol fuel
• Easy operation, low maintenance effort, long production, distilleries or dealcoholisation systems
service life for recording the ethanol production volume for
customs registration. A more simple system can be
• Fully automatic operation used to measure and control alcohol concentration
• Optional integration in process control system and flow in any production process.

• Highest availability due to redundancy The ethanol metering skid can be installed with a
second redundant metering track if operational
availability is of importance. A third metering track
can be added for feeding non spec ethanol back into
the production plant.
Technical Description
A Coriolis mass flowmeter measures the mass flow of Instruments, valves and pumps are built into a
ethanol in the main stream. The alcohol concentration stainless steel frame. The flow computer, a protocol
is measured in a bypass by an extremely precise printer and mechanical counters are installed in
density meter of Anton Paar, Graz, Austria. The a switch cabinet outside the explosion proof area.
signals of both instruments are evaluated by a flow Metering skid and switch cabinet are prepared for
computer. The volume of the alcohol / water mixture lead sealing.
and the volume of pure ethanol at a reference
temperature of 20 °C is calculated, counted and
stored.

The calibration of the metering skid can be carried out

with a special tank standing on calibrated load cells.

Technical Specification
Measuring range alcohol concentration 0 – 100 % (v/v) or (w/w)

Accuracy / repeatability 0.03 / 0.01 w/w ( 90 – 1 00 %)

0.05 / 0.02 w/w (0 – 100 %)

Measuring range mass flow 6 – 270,000 kg/h

Accuracy / repeatability 0.10 / 0.05 % of mea sured v alue
System repeatability better than 0.03 %
Temperature r ange + 5 – + 40 °C

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 Process Automation

​

• ​​End-to-end solution for Hard- und Software We supply innovative complete solution packages based on
leading control systems and software for the automation, vi-
• ​
Extensive repertoire of PLC hardware and HMI / Sca- sualization and documentation of your processes. Our spe-
da Software cial focus is on the brewing and beverage industry. Based
our long-term experience, we also supply automation so-
• ​
Reliable integration in existing system and control
lutions to the chemical-pharmaceutical and biotechnology
technology
industries.
• Tailor made solutions for our customer needs
We can automate the entire brewing process from malt in-
• ​
Close dialogue with our customers during develop- take to bright beer tank area. Everything is available from a
ment and installation of the automation system single source – planning and delivery of the electrical switch
cabinet and operator stations, the development and imple-
• ​
Professional solutions for production data acquisition, mentation of the software as well as production assistance
production reports and user specific recording after the commissioning.

• ​Increased reliability by the use of redundant systems With more than 15 years of experience and corresponding
know-how in the area of automation, we are perfectly able
• ​Full service from planning to acceptance
to integrate our process systems in any other existing auto-
• ​
Own support portal (support.corosys.com) for support mation and process automation system
and service
Our industry alliances are your benefit. For example, we
• ​Warranty on all components used can deliver our process expertise as a turnkey plant with
precisely the same automation system employed as a stan-
dard in your facilities!
Automation structure

Services
PLC Hardware Siemens, Rockwell
HMI / Scada Software Proleit Brewmaxx (Partner Status), Siemens WIN CC, Wonderware Intouch
GE IFIX, Factory Talk
Services Electrical Engineering, Turnkey Supply, Process description, Software Project,
Commissioning and Final Acceptance

Hessenstraße 23 | D-65719 Hofheim am Taunus | www.corosys.com

Tel.: +49 (0) 6122-7075-0 | Fax: +49 (0) 6122-7075-10 | info@corosys.com