WARP Service Manual Issue 0.9
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j.beffaraWARP Service Manual Issue 0.9
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j.beffaraForeword
Foreword
This version 0,9 of the Service Manual for Motorised WARP precedes the complete manual for
the Motorised WARP.
The latest version of ADB Service Manuals is available from the ADB website.
www.adblighting.com
For WARP and Motorised WARP
www.adblighting.com > ADB Products > Theatre Luminaires > WARP Motorised
The latest software version is available on the ADB TTV R&D web site.
http://adbttv.dyndns.org/index.php?title=Warp&article=warp
Personalities for various lighting control desks can be downloaded from the ADB website.
www.adblighting.com
Zaventem, 15 June 2006
www.adblighting.com Service Manual - page 1
Issue 0.9
Index
Index
FOREWORD......................................................................................................................................................... 1
INDEX.................................................................................................................................................................... 2
1 INTRODUCTION ....................................................................................................................................... 5
ABOUT THIS GUIDE............................................................................................................................................. 5
2 LEVEL MAINTENANCE DESCRIPTION ............................................................................................. 6
2.1 LEVEL DESCRIPTION ............................................................................................................................. 6
3 TOOLS ......................................................................................................................................................... 7
4 SPARE PARTS............................................................................................................................................ 8
4.1 CODE DESCRIPTION .............................................................................................................................. 8
4.2 SPARE PARTS FOR THE MOTORISED WARP HEAD....................................................................................... 9
4.2.1 Spare Parts for WARP Motorised head 12°-30° .................................................................... 10
4.2.2 Spare Parts for WARP Motorised head 22°-50° .................................................................... 11
4.3 SPARE PARTS FOR THE MOTORISED YOKE .......................................................................................... 12
5 TROUBLE SHOOTING........................................................................................................................... 14
5.1 PROBLEMS WITH THE LAMP ................................................................................................................ 14
5.2 PROBLEMS WITH TOP-BOX AND DISPLAY ........................................................................................... 15
5.3 PROBLEMS WITH PAN & TILT ............................................................................................................. 16
5.4 PROBLEMS WITH SHUTTERS ................................................................................................................ 17
5.5 PROBLEMS WITH ACCESSORIES ........................................................................................................... 19
5.6 PROBLEMS WITH LENSES..................................................................................................................... 20
6 TECHNICAL DESCRIPTION ................................................................................................................ 21
6.1 INTERCONNECTION DIAGRAM ............................................................................................................. 21
6.2 EXPLANATION OF THE INTERCONNECTION DIAGRAM .......................................................................... 22
6.2.1 24 V Power Supply .......................................................................................................... 23
6.2.1.1 Description .......................................................................................................................................... 23
6.2.1.2 How to know that the 24 V Power Supply present. ............................................................................. 23
6.2.2 Motors functionalities ....................................................................................................... 24
6.2.3 Boards Description – Names and location of the boards ................................................ 25
6.3 GENERAL DESCRIPTION....................................................................................................................... 26
6.3.1 Motherboard (Topbox board)........................................................................................... 26
6.3.1.1 Block scheme ...................................................................................................................................... 26
6.3.1.2 Description .......................................................................................................................................... 26
6.3.1.3 PCB 1494 ............................................................................................................................................ 27
6.3.1.4 Functions:............................................................................................................................................ 28
6.3.1.5 Components:........................................................................................................................................ 28
6.3.1.6 Power-up procedure: ........................................................................................................................... 28
6.3.2 Pan & Tilt driver board PCB 1525.................................................................................... 29
6.3.3 Magneto-resistance sensors............................................................................................ 29
6.3.4 Principe of operation........................................................................................................ 29
6.3.5 Principe of operation by WARP/M ................................................................................... 30
6.3.6 Explanation of Pan by WARP/M: ..................................................................................... 30
6.3.7 Magnetic sensors connector............................................................................................ 31
6.3.8 Description ....................................................................................................................... 31
6.4 WHEELS DRIVER BOARD PCB 1525 .................................................................................................... 33
6.4.1 Opto sensors connector................................................................................................... 33
6.4.2 .............................................................................................................................................. 33
6.4.3 Left 6 Drivers Board PCB 1525 ....................................................................................... 34
6.4.4 Right 6 Drivers Board ...................................................................................................... 36
6.4.5 DMX auxiliary connector (J1)........................................................................................... 38
Service Manual - page 2 www.adblighting.com
Issue 0.9
Index
6.5 WARPLINK - INTER BOARD COMMUNICATIONS PROTOCOL ................................................................ 39
6.5.1 Transceivers and Termination ......................................................................................... 39
6.5.2 Medium ............................................................................................................................ 39
6.5.3 Byte Format ..................................................................................................................... 39
6.5.4 WarpLink connectors ....................................................................................................... 39
7 MOTORISED YOKE - MAINTENANCE SHEET................................................................................ 40
7.1 DISASSEMBLING ARM COVER AND LID FOR PAN AXIS ...................................................................... 40
7.2 OPEN / REPLACE TOP BOX PLATE..................................................................................................... 41
7.3 OPEN MOTOR WING ........................................................................................................................... 42
7.4 REPLACE 24 V DC POWER SUPPLY..................................................................................................... 43
7.5 REPLACE FRONT PANEL...................................................................................................................... 44
7.6 REPLACE TOP BOARD PCB................................................................................................................. 45
7.7 CHANGE MOTOR BOARD RIGHT ......................................................................................................... 46
7.8 REPLACE PCB PAN & TILT ................................................................................................................. 47
7.9 REPLACE PCB SHUTTER LEFT ............................................................................................................ 48
7.10 REPLACE LAMP RELAY BOARD .......................................................................................................... 49
7.11 REPLACE TOP BOX HANDLE ............................................................................................................... 50
7.12 REPLACE FINE PAN AMR SENSOR ...................................................................................................... 51
7.13 REPLACE COARSE PAN AMR SENSOR ............................................................................................... 52
7.14 REPLACE FINE TILT AMR SENSOR .................................................................................................... 53
7.15 REPLACE COARSE TILT AMR SENSOR .............................................................................................. 54
7.16 REPLACE TILT BELT .......................................................................................................................... 55
7.17 REMOVE WARP FROM THE YOKE ....................................................................................................... 56
7.18 REMOVE RIGHT ARM .......................................................................................................................... 57
7.19 REPLACE TILT MOTOR ..................................................................................................................... 58
7.20 REPLACE TILT SHAFT & PULLEY .................................................................................................. 59
7.21 REMOVE COARSE TILT RING ............................................................................................................. 60
7.22 REPLACE MOTOR WING...................................................................................................................... 61
7.22.1 How to remove the Motor Wing................................................................................... 61
7.22.2 How to install the new Motor Wing .............................................................................. 62
7.22.2.1 Right Motor Wing position ................................................................................................................. 63
7.22.2.2 Left Motor Wing position.................................................................................................................... 64
7.23 REMOVE PAN MOTOR ......................................................................................................................... 65
7.24 REMOVE YOKE FROM TOP BOX .......................................................................................................... 66
7.24.1 Remove Yoke from the Top Box ................................................................................. 66
7.24.2 How to replace the motorised yoke on the Top Box ................................................... 67
7.25 REPLACE PAN BELT AND COARSE GEAR ............................................................................................ 68
7.26 IR SENSOR .......................................................................................................................................... 69
7.26.1 Replace IR Sensor Right or Left.................................................................................. 69
7.26.2 IR Sensor Setting ........................................................................................................ 70
7.27 ........................................................................................................................................................... 71
7.27 72
7.28 MOTOR WING ..................................................................................................................................... 72
7.28.1 Remove Motors from the Wing.................................................................................... 72
7.28.2 Change motor Gears ................................................................................................... 73
7.28.3 Adjust Motors in the motor Wing ................................................................................. 74
8 WARP HEAD - MAINTENANCE SHEET................................................................................................ 75
8.1 HOW TO CHANGE THE LAMP ASSEMBLY .............................................................................................. 75
8.1.1 How to remove the old lamp Assembly ........................................................................... 75
8.1.2 How to place the new lamp Assembly............................................................................. 76
8.2 REMOVE / CHANGE THE LIGHT BOX .................................................................................................... 77
8.3 REPLACE THE REFLECTOR .................................................................................................................. 78
8.4 CHANGE THE RINGS COMPARTMENT .................................................................................................. 79
8.4.1 How to Remove arms from the Ring Compartment......................................................... 79
8.4.2 How replace the Ring Compartment on a Motorized WARP 12°-30°.................................... 80
8.4.2.1 Prepare Rings position for WARP/M 12-30°.......................................................................................... 80
8.4.2.2 Introduce Rings Compartment between lenses Arms on the WARP/M 12-30° ...................................... 82
8.4.3 How replace the Ring Compartment on a Motorized WARP 22°-50°.................................... 83
8.4.3.1 Prepare Rings position for WARP/M 22-50°.......................................................................................... 83
8.4.3.2 Introduce Rings Compartment between lenses Arms on the WARP/M 22-50° ...................................... 85
www.adblighting.com Service Manual - page 3
Issue 0.9
Index
8.5 REPLACE THE BACK LENS ON 12°-30° WARP ...................................................................................... 86
8.6 REPLACE THE FRONT LENS ON 12°-30° WARP..................................................................................... 87
8.7 REPLACE THE BACK LENS ON 22°-50° WARP ...................................................................................... 88
8.8 REPLACE THE FRONT LENS ON 22°-50° WARP..................................................................................... 89
8.9 CHANGE GEARS & BELTS ON 12°-30° ................................................................................................ 90
8.10 REPLACE TEFLON RING ...................................................................................................................... 91
8.11 REMOVE / CHANGE FRONT FILTER CASSETTE ..................................................................................... 92
8.12 REPLACE LENSES COVER .................................................................................................................... 93
8.13 REPLACE DIAPHRAGM ........................................................................................................................ 94
9 PERSONAL NOTES................................................................................................................................. 95
Service Manual - page 4 www.adblighting.com
Issue 0.9
Introduction
1 Introduction
About This Guide
This manual is for the service and maintenance of WARP/M. It is intended to serve as a
reference for personnel who are trained in the service and repair of the WARP/M.
WARP/M is warranted for one (1) year from the date of purchase. ADB assumes no
responsibility for damage to units occurring from improper service or being adjusted contrary
to these instructions. These units will not be covered by this warranty.
The following procedures are designed to be performed by a qualified service technician.
This document is intended as a guide and does not provide the detail necessary for a novice
to make repairs.
“Spare Parts Kit” list contains the parts required to make repairs described in this document.
Always disconnect the power to the system before dismantling any component to avoid
shorts and possible component damage.
www.adblighting.com Service Manual - page 5
Issue 0.9
Level
2 Level Maintenance Description
2.1 Level Description
The following chart describes three Maintenance levels:
Level Description Documentation
Who:
Users
Theatre Technician
Action:
Usual Maintenance
Level 1 User Manual
Cleaning
Head Adjusting
Change Fuses
Clean IR Sensor
All access into Web Page
Load a new Software
Who:
Technician with ADB Training
Action: User Manual
Level 2 Access to all functions for normal operator +
Replace mechanical sub-assembly Service Manual
Replace Board
Change Ring Compartment
Send Back sub-assembly to ADB After Sales
Who:
ADB After Sales or equivalent Internal
Level 3 ADB
Action: Documentation
All access
This guide is for qualified service technician level 2 and level 3.
To become a qualified service technician level 2 a special training is necessary.
Information about the level 2 trainings, please ask your local dealer or contact ADB.
Service Manual - page 6 www.adblighting.com
Issue 0.9
Tools
3 Tools
Adequate tools are required to service the WARP/M. ADB assumes no responsibility for
damage to units occurring from improper tools. These units will not be covered by this
warranty.
List of tools:
• Screwdriver Philips Standard # 0
• Screwdriver Philips Standard # 1
• Screwdriver Philips Standard # 2
• Screwdriver Positive Standard # 0
• Screwdriver Positive Standard # 1
• Screwdriver Positive Standard # 2
• Screwdriver Flat 1
• Screwdriver Flat 2
• Screwdriver Flat 3
• Nut driver set metric
• Hex. driver set metric
• Pliers
• Cutter, pliers wrench set
www.adblighting.com Service Manual - page 7
Issue 0.9
Spare Parts Numbers
4 Spare Parts
4.1 Code Description
The chart below describes how the “Spare part numbers” are build-up.
1001 . 6X . XXX
Start digits for
Spare Parts
60: Conventional WARP
61: Motorised WARP Head
65: Motorised Yoke
1001.60. XXX to 1001.61.XXX:
000-190: Light Box
200-290: Ring Compartment
300-590: Lenses
800-990: Mechanic
1001.65.XXX:
000-190: Top Box
200-390: Boards
400-590: Wiring
600-790: Motors
800-990: Mechanic
Example : 1001.61.000
1001 => spare part
61 => Motorised WARP Head
000 => Light Box
Service Manual - page 8 www.adblighting.com
Issue 0.9
Spare Parts Numbers
4.2 Spare Parts for the Motorised WARP Head
Warning: Spare parts for Motorised WARP head (luminaire) are different from conventional WARP.
The chart describes the sub assembly, the code number and the chapter refer to the technical
information in this manual.
Sub Assembly Code Number Chapter
WARP Lamp Assembly 1001.61.000 8.1
Reflector for halogen lamp 1001.61.010 8.3
Complete Light Box 1001.61.020 8.2
Sub Assembly Code Number Chapter
Complete Ring Compartment 12°-30° 1001.61.200 8.4.2
Complete Ring Compartment 22°-50° 1001.61.210 8.4.3
Sub Assembly Code Number Chapter
Rear Lens 12°-30° Kit 1001.61.300 8.5
Front Lens 12°-30° Kit 1001.61.310 8.6
Rear Lens 22°-50° Kit 1001.61.320 8.7
Front Lens 22°-50° Kit 1001.61.330 8.8
Belt Kit for WARP/M 12°-30° 1001.61.340 8.9
Belt Kit for WARP/M 22°-50 1001.61.350 8.9
Teflon Ring Kit 1001.61.360 8.10
Diaphragm 12°-30° 1001.61.370 8.13
Diaphragm 22°-50° 1001.61.380 8.13
Sub Assembly Code Number Chapter
Focus Arm 12°-30° 1001.61.400 8.9
Zoom Arm 12°-30° 1001.61.410 8.9
Focus Arm 22°-50° 1001.61.420 8.9
Zoom Arm 22°-50° 1001.61.430 8.9
Sub Assembly Code Number Chapter
Colour Filter Cassette 1001.61.500 8.11
Lenses Cover 12°-30° 1001.61.510 8.12
Lenses Cover 22°-50° 1001.61.520 8.12
www.adblighting.com Service Manual - page 9
Issue 0.9
Spare Parts Numbers
4.2.1 Spare Parts for WARP Motorised head 12°-30°
1001.61.000 (ch 8.1)
Reflector for halogen lamp
1001.61.010 (ch 8.3)
1001.61.020 (ch 8.2)
1001.61.200 (ch 8.4.2)
1001.61.400 (ch 8.9) 1001.61.410 (ch 8.9)
1001.61.510 (ch 8.12)
1001.61.300 (ch 8.5)
1001.61.370 (ch 8.13)
1001.61.340 (ch 8.9)
1001.61.500 (ch 8.11)
1001.61.310 (ch 8.6)
Service Manual - page 10 www.adblighting.com
Issue 0.9
Spare Parts Numbers
4.2.2 Spare Parts for WARP Motorised head 22°-50°
1001.61.000 (ch 8.1)
Reflector for halogen lamp
1001.61.010 (ch 8.3)
1001.61.020 (ch 8.2)
1001.61.210 (ch 8.4.3)
1001.61.430 (ch 8.9) 1001.61.420 (ch 8.9)
1001.61.520 (ch 8.12) 1001.61.320 (ch 8.7)
1001.61.350 (ch 8.9)
1001.61.380 (ch 8.13) 1001.61.330 (ch 8.8)
1001.61.500 (ch 8.11)
www.adblighting.com Service Manual - page 11
Issue 0.9
Spare Parts Numbers
4.3 Spare Parts for the Motorised Yoke
The chart describes the sub assembly, the code number and the chapter refer to the technical
information in this manual.
Sub Assembly Code Number Chapter
Top Box Front panel Assembly 1001.65.000 7.5
24 v DC Power Supply 1001.65.010 7.4
Top Box Plate 1001.65.020 7.2
Top Box Handle 1001.65.030 7.11
Sub Assembly Code Number Chapter
Pan & Tilt Motordriver + Cooling Assy 1001.65.200 7.8
Left Motordriver + Cooling Assy 1001.65.210 7.9
Right Motordriver + Cooling Assy 1001.65.220 7.7
Kit Magnet Sensor 1001.65.230 7.12 to 7.15
Kit PCB Lamp Control 1001.65.240 7.10
Kit Infra Red Sensor Right 1001.65.260 7.26
Kit Infra Red Sensor Left 1001.65.270 7.26
Kit XLR-4 pts 1001.65.280 7.3
Top Box Board 1001.65.290 7.6
Fuses Kit 1001.65.300 6.3.1
Sub Assembly Code Number Chapter
Main Power Supply Cable 1001.65.400 6.1
Lamp Cable 1001.65.410 6.1
Cable Kit Top Box 1001.65.420 6.1
Kit WARP Link 1001.65.430 6.1
WARP Link 1 1001.65.431 6.1
WARP Link 2 1001.65.432 6.1
WARP Link 3 1001.65.433 6.1
Kit IR Sensor Cable 1001.65.440 6.1
Kit AMR Sensor Cable 1001.65.450 6.1
Kit cable loom Right Motor 1001.65.460 6.1
Kit cable loom Left Motor 1001.65.470 6.1
Kit cable loom Pan&Tilt Motor 1001.65.480 6.1
Kit XLR 4 pts Cable 1001.65.490 6.1
Kit Cable Lamp Control 1001.65.500 6.1
Sub Assembly Code Number Chapter
Pan Motor Assy 1001.65.600 7.23
Tilt Motor Assy 1001.65.610 7.19
Zoom Focus Motor Assy 1001.65.620
Shutter Motor Assy Bottom 1001.65.630
Shutter Motor Assy Top 1001.65.640
Front Accessory Motor Assy 1001.65.650
Rear Accessory Motor Assy. 1001.65.690
Gear Ring Kit 1001.65.660
Pan Belt 1001.65.670 7.25
Tilt Belt 1001.65.680 7.16
Sub Assembly Code Number Chapter
Pan & Tilt Pulley 1001.65.800 7.23
Coarse Gear with Magnet 1001.65.810 7.21 – 7.25
Pan Axis 1001.65.820 7.25
Tilt Axis 1001.65.830 7.20
Motor Wing Covers 1001.65.840 7.3
Service Manual - page 12 www.adblighting.com
Issue 0.9
Spare Parts Numbers
Top Yoke cover 1001.65.850 7.1
Complete Yoke Structure 1001.65.870
Connector cable Power 1001.65.880 7.17
Motorised right arm 1001.65.890 7.18
www.adblighting.com Service Manual - page 13
Issue 0.9
Trouble Shooting
5 Trouble Shooting
5.1 Problems with the lamp
This Trouble shooting for WARP without Internal Dimmer
Trouble/Symptom Origin Solution
Normal on old Version Start the WARP/M with lamp Dimmer at
Lamp flasher at power On
NO 0%
No Lamp Put a Lamp in
NO
No good inserted lamp Fully the lamp insert
NO
No Power from Dimmer Connect to an external dimmer
NO
No Direct Power Connect to mains
NO
Lamp OFF on Web page See Web Page (User Manual)
NO
Lamp stays off after power Lamp OFF on Display Go to Menu Man/Lamp/AUTO or ON
On into Display
NO
Relay PCB is faulty Change Relay PCB (see chapter 7.10)
NO
Pan & Tilt Board Lost Replace Pan &Tilt Board(see chapter
Software (LEDs on the board 7.8)
stay off)
NO
Topbox board never Starts Replace topbox board (see chapter 7.5
and 7.6)
No 24 V Power Supply (Power Replace power supply board (see
LED is off) chapter 7.4)
Service Manual - page 14 www.adblighting.com
Issue 0.9
Trouble Shooting
5.2 Problems with Top-Box and Display
Trouble/Symptom Origin Solution
Main Supply Fuse is blown Control and Change Main Fuse (see
user Manual)
NO
24 V Cable Unplugged or Control 24 V power supply Connection
Ground and +24 v wire
inverted (see chapter 6.1 for
electrical connection)
NO
No Display after 1 min. power
On
24 V Supply Out of order (see Replace 24 V power supply (see
chapter 6.3.1 to verify chapter 7.4)
voltages)
NO
Top Box Board Out of order Replace top Box Board (see chapter
7.5)
Bad Ethernet Connection Control and replace external Data
NO
Cable (Ethernet LED must flicker)
No Control of the WARP by Art
Net Bad Ethernet Configuration Control Sub-net and Universe on the
WARP Web Page
www.adblighting.com Service Manual - page 15
Issue 0.9
Trouble Shooting
5.3 Problems with Pan & Tilt
Important: On this chapter, consider that Top Board and 24V Power Supply are not damaged
Trouble/Symptom Origin Solution
Move the yoke manually and
control if there is motor
resistance
NO
Pan “or” Tilt Fuse is warm Replace warm fuse (see chapter 6.3.3)
Pan “or” Tilt don’t Move
NO
Pan & Tilt Board is out of order Replace Pan & Tilt Board
Bad Calibration of Pan or Tilt Re- Calibrate Pan & Tilt
NO
One of the 2 sensors (fine and Control all Sensor connections and
coarse) is disconnected wiring
NO
Pan “or” Tilt is not Stable
One of the 2 sensors (fine and Replace Fine and Coarse AMR sensors
coarse) is damaged (See chapter 7.12 for Pan and 7.13 for
Tilt)
NO
Pan and Tilt Board is damaged Replace Pan & Tilt Board (see chapter
7.8)
Bad Calibration of Pan or Tilt Re- Calibrate Pan “or” Tilt
NO
Wiring problem between AMR Control and change damaged wire
Sensors and Board
Pan “or” Tilt make noise at 0
or Full after resetting NO
One of the 2 sensors (fine and Replace Fine and Coarse AMR sensors
coarse) is damaged (See chapter 7.12 for Pan and 7.13 for
Tilt)
Service Manual - page 16 www.adblighting.com
Issue 0.9
Trouble Shooting
5.4 Problems with Shutters
Important: On this chapter, consider that Top Board and 24V Power Supply are working properly
Trouble/Symptom Origin Solution
WARP Link 1 Damaged Control and replace WARP Link 1
NO
Right Board is damaged Replace Board 1001.65.220 (see
(orange LED is off) Chapter 7.7)
Some shutters don’t respond
NO
Left Board is damaged Replace Board 1001.65.210 (see
(orange LED is off) chapter 7.9)
Too much dust or oil (from Clean all IR sensors (right and left) with
smoke machine) air cleaner or alcohol
NO
Right IR sensor is disconnect Control connection and replace cable if
Calibration on Shutters A and or Right IR sensor cable is necessary
D always fails damaged
NO
A and D IR Sensor is Replace Right IR sensor (see chapter
damaged 7.26)
Too much dust or oil (from Clean all IR sensors (right and left) with
smoke machine) air cleaner or alcohol
NO
Left IR sensor is disconnect or Control connection and replace cable if
Calibration on Shutters B and Left IR sensor cable is necessary
C always fails damaged
NO
A and D IR Sensor is Replace Left IR sensor (see chapter
damaged 7.26)
www.adblighting.com Service Manual - page 17
Issue 0.9
Trouble Shooting
Trouble/Symptom Origin Solution
Bad Calibration Calibrate the failed shutter
NO
Dusty sensor Clean all IR Sensors
NO
Silver white index mark on the Use special silvered paint and a small
ring is erased brush to paint the index
NO
One shutter has always bad
reset (but no error message
The motor wing is not well Place the motor correctly (see chapter
on display)
placed (IR sensor not in front 7.22.2)
of Ring Index)
NO
Motor of the failed shutter is Place correctly the corner plate behind
mechanically forced (noises in motors: small mechanical clearance
motor gear, motor slips or behind all 3 motors (See Chapter 7.28)
skids)
Service Manual - page 18 www.adblighting.com
Issue 0.9
Trouble Shooting
5.5 Problems with accessories
Trouble/Symptom Origin Solution
Too much dust or oil (from Clean all IR sensors (right and left) with
smoke machine) air cleaner or alcohol
NO
Right or Left IR sensor is Control connection and replace cable if
disconnected needed
Calibration on one Accessory
Right or Left IR sensor cable
always fails
is damaged
NO
Accessory IR Sensor is Replace Right or Left IR sensor (see
damaged chapter 7.25)
Bad Calibration Calibrate the failed Accessory
NO
Dusty sensor Clean all IR Sensor
NO
Index on the ring is erased Use special silvered paint and a small
brush to paint the index
NO
One Accessory has always
bad reset (but no error The motor wing is not well Place the motor correctly (see chapter
message on display) placed (IR sensor not in front 7.22.2)
of ring Index)
NO
Motor of the failed Accessory Place correctly the corner plate behind
is mechanically forced (noises motors: small mechanical clearance
in motor gear, motor slip or behind all 3 motors (see Chapter 7.28)
skid)
www.adblighting.com Service Manual - page 19
Issue 0.9
Trouble Shooting
5.6 Problems with lenses
Trouble/Symptom Origin Solution
One lens cover is inversed and Replace correctly the lens cover
the Safety Cable blocks the
Lens
NO
Plastic gears between Motor Replace All Gears on the Front Lens
Front Lens has poor and Ring are damaged Motor (See chapter 7.29)
repeatability NO
Motor of the front Lens is Place correctly the corner plate behind
mechanically forced (noises in motors: small mechanical clearance
motor gear, motor slips or behind all 3 motors (see Chapter 7.28)
skids)
Service Manual - page 20 www.adblighting.com
Issue 0.9
Technical Description
6 Technical Description
6.1 Interconnection diagram
PAN MOTOR
TILT MOTOR
1001-65-200 1001-65-210 1001-65-220
1001-65-240 PCB 1525 PCB 1525 PCB 1525
WARP LINK3 WARP LINK 2
WARP LINK 1
RED +24V
24 V POWER
BLUE SUPPLY
BLACK
PCB 1496
1001-65-010
Black
1001-65-000
GND
LEGEND:
WARP Link 1001.65.420
Magnet Sensor Cable 1001.65.440 IR Sensor Cable 1001.65.430
Pan & Tilt Cable 1001.65.470 XLR 4 Cable 1001.65.480
Lamp Control Cable 1001.65.490 Motor Wing Cable 1001.65.450 (Right) .460 (Left)
www.adblighting.com Service Manual - page 21
Issue 0.9
Technical Description
6.2 Explanation of the interconnection diagram
WARP/M has 14 “3 phase steppers”. Those steppers are controlled by 3 drive-boards (PCB 1525). The
position of the steppers for pan/tilt is detected by Magneto-resistance sensors; for the other functions by Opto
sensor. All control and feedback information is centralized in the Main processor board; top box (PCB 1525).
The communication, between the different parts is called Warp link protocol.
Below each part in detail:
Service Manual - page 22 www.adblighting.com
Issue 0.9
Technical Description
6.2.1 24 V Power Supply
6.2.1.1 Description
SPARE PART CODE 1001.65.010
LOCATION TOP BOX
LINKS In: Mains Voltage
Out: Top Board
The WARP/M is powered with 198 - 264 V AC 50/60 Hz (Optional: universal power supply 90 – 264 V 50/60
Hz). The connector is Neutrix PowerCon locking.
The WARP/M is protected with a fuse of 6,3A 250V SPT 5x20 mm.
The Lamp power is coming from an external dimmer.
Power Supply
Fuse
Lamp Supply
6.2.1.2 How to know that the 24 V Power Supply present.
It the “power” LED is on at power up of the WARP/M the24V supply is present. If the power LED is off the 24 V
power supply is not available. (refer to chapter 7.4.)
For the early production units (production batch1 to 10) the LED will only light up after the booting of the
WARP/M (+-1min). A quick way to check if the 24 V power supply is present is trying to move the yoke just
after power on. If Pan & Tilt Motors give resistance, the 24 V is present; if not, control the supply (refer to
chapter 7.4.).
www.adblighting.com Service Manual - page 23
Issue 0.9
Technical Description
6.2.2 Motors functionalities
The drawing below defines each motor with his associated function.
R1 Focal L1 Shutter 2
R2 Shutter 4 L2 Shutter 3
R3 Shutter 1 L3 Accessory 2 (front)
R4 Accessory 1 (rear) L4 Shutter 2
R5 Shutter 4 L5 Shutter 3
R6 Shutter 1 L6 Zoom
R3 R2 R1 L1 L2 L3
Left hand motor
Right hand motor
wing
wing
L6
L5
R6
L4
R5
R4
TILT
MOTOR
PAN
MOTOR
Service Manual - page 24 www.adblighting.com
Issue 0.9
Technical Description
6.2.3 Boards Description – Names and location of the boards
The drawing below defines each board (PCB) with his associated function.
LEFT RIGTH
PCB
1527
PCB XLR4
PCB 1527
RIGHT
PCB 1525 PCB 1525 AMR SENSOR
PAN & TILT 6 MOTORS TILT COARSE
DRIVERS
LEFT PCB 1525
6 MOTORS
DRIVERS
RIGHT
AMR SENSOR
TILT FINE
LAMP RELAY
AMR SENSOR
AMR SENSOR PAN FINE
PAN COARSE
POWER SUPPLY PCB 1496 MOTHER BOARD
24 VOLTS (TOP BOARD)
FUSE
HOLDER
POWER ON
DIRECT SUPPLY LAMP SUPPLY
(EXTERNAL DIMMER)
www.adblighting.com Service Manual - page 25
Issue 0.9
Technical Description
6.3 General description
• The WARP/M is a motorised profile spotlight with 3 – phase steppers on all functions.
• The user interface is accessible by the display and the buttons
• The control is by DMX 512 and Ethernet (ArtDMX).
6.3.1 Motherboard (Topbox board)
6.3.1.1 Block scheme
Ethernet
User interface
Ethernet PHY
SDRAM
Driver
SDRAM
WARP CPU
Flash Memory
CPLD
Gnd
+Vs 24V
DC-DC converter Vcc 3,3V
Gnd
Driver
+Vs
Gnd
Warplink
RS485
CPU is a Motorola 32 bit (ColdFire range) with on-chip peripherals including 2 UARTs and Ethernet. TCPIP
stacks and web-page browser is running on LINUX.
CPLD (Complex Programmable Logic Device).
6.3.1.2 Description
SPARE PART CODE 1001.65.290
LOCATION TOP BOX
LINK 24 V Power Supply
WARP Link 1
Ground
Service Manual - page 26 www.adblighting.com
Issue 0.9
Technical Description
6.3.1.3 PCB 1494
Front:
FUSE 3A
ERROR LED
ESC BUTTON ENTER BUTTON DMX LED
DMX IN
POWER LED
DMX OUT
ETHERNET
BUTTON -
DISPLAY BUTTON +
ETHERNET LED
Important:
Back: 2 Last slots must be free
24 V DC
INTERNAL DIMMER WARP LINK 1
www.adblighting.com Service Manual - page 27
Issue 0.9
Technical Description
6.3.1.4 Functions:
This board PCB 1496 is designed to :
• Receive / Send DMX 512
• Generates WARP Link Protocol
• Ethernet / ArtNet communication
• Control and Supply of the Motor Boards
• Technician Interface (Display Menu)
• Controls built-in dimmer and ballast
• Update software in other boards
6.3.1.5 Components:
Components to replace on this board are:
• Fuse 3A (spare part code 1001.65.300)
• Display (see front photo: 2 last slots are free)
6.3.1.6 Power-up procedure:
When you switch on the WARP/M
1. Only LED Power on
2. Wait approximately 30 s until all LED’s are on and the display write WARP or DMX- before
motors resetting
Service Manual - page 28 www.adblighting.com
Issue 0.9
Technical Description
6.3.2 Pan & Tilt driver board PCB 1525
The Pan and Tilt drive are driven by 3 phase steppers. The steppers are PWM (Pulse with modulated)
controlled. We use a 1:10 belt drive reduction ratio to ensure a smooth Pan / tilt.
The DSP is 8bit processor dedicated to motor control. The DSP has a 10 channel A/D converter input and a 6
channel PWM generator.
+Vs Analog Signal
Gnd
+Vs 24V
Magnetic Magnetic
Warplink Sensor Sensor
DC-DC converter Vcc 3,3V RS485
PAN COARSE TILT COARSE
Gnd
Magnetic Magnetic
Sensor Sensor
PAN FINE TILT FINE
E²Prom SRAM
CPU
DSP
Driver Lamp Relais (ON/OFF 3,3V)
PWM
ers
ers
pp
ste
pp
ste
e
has
Driver
e
has
3p
Driver
3p
6.3.3 Magneto-resistance sensors
A high resolution, low power magneto-resistance sensor is used. The MR sensor is capable of measuring the
angle direction of a magnetic field from a magnet.
The MR sensor operates on 3V with bandwidth response of 0 – 5 MHz.
6.3.4 Principe of operation1
Anisotropic magneto-resistance (AMR) occurs in ferrous materials. It is a change in resistance when a
magnetic field is applied in a thin strip of ferrous material. The magneto-resistance is a function of cos2θ where
θ is the angle between magnetization M and current flow in the thin strip. When an applied magnetic field is
larger than 80 Oe, the magnetization aligns in the same direction of the applied field; this is called saturation
mode. In this mode, θ is the angle between the direction of applied field and the current flow; the MR sensor is
only sensitive to the direction of applied field.
The sensor is in the form of a Wheatstone bridge (Figure). The resistance R of all four resistors is the same.
The bridge power supply VS causes current to flow through the resistors, the direction as indicated in the figure
for each resistor.
HMC1512 is designed to be used in saturation mode.HMC1512 has two identical MR bridges, coexisting on a
single die. Bridge B physically rotates 45° from bridge A.
The HMC1512 has sensor output ∆V=VSS sin (2θ) for sensor A and sensor B output ∆VS=-VSS cos (2θ), where
VS is supply voltage, S is a constant, determined by materials.
1
Honeywell Sensor products
www.adblighting.com Service Manual - page 29
Issue 0.9
Technical Description
6.3.5 Principe of operation by WARP/M
The importance by WARP/M is accuracy and good repeatability on Pan / Tilt.
Warp/M uses 2 magneto-resistance sensors for each motor. The gear box ratio between the 2 magneto-
resistance sensors gives an accurate measurement.
The magneto-resistance sensors generate two 90° phase-shifted sinusoidal signals:
A = VS (Oa+S sin (2θ))
B = VS (Ob+S cos (2θ))
Oa Offset voltage of the A bridge
Ob Offset voltage of the B bridge
S Conversion ratio of the sensor
VS Bridge voltage supply and gain
θ Angle of magnetic field
6.3.6 Explanation of Pan by WARP/M:
The gear box ratio used by WARP/M is 1/10 For the pan motor, 5 motor turns are required to cover the entire
span. This means 10 electrical revolutions for the first magneto-resistance sensors, and 1 electrical revolution
(1/2 mechanical turn) for the second magneto-resistance sensor.
Service Manual - page 30 www.adblighting.com
Issue 0.9
Technical Description
6.3.7 Magnetic sensors connector
The sensor connector is a MOLEX mini-KK series 1x5 male connector , with the following wiring:
1 2 3 4 5
+V analog (3.3V) Sense1 Sense2 GND GND
6.3.8 Description
SPARE PART CODE 1001.65.200
LOCATION Left Arm
LINK Pan & Tilt Motor Boards
WARP Link 3
4 AMR Sensor
Lamp Relay
Fuse for PAN
Motor
Fuse for TILT
Motor
TILT COARSE
LAMP CONTROL
TILT FINE
WARP LINK 3
PAN COARSE
PAN FINE
www.adblighting.com Service Manual - page 31
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Technical Description
Functions:
This board PCB 1525 is designed to:
• Control Pan and Tilt (magnet encoding)
• Control the lamp relay
Components:
Components you can change on this board are:
• Fuse 2A (spare part code 1001.65.300)
Reset procedure:
Absolute Positioning Mode
In this mode, there is no resetting procedure. When you switch on the WARP/M, the WARP/M knows the
exact his Pan & Tilt position.
The values for Pan and Tilt positions are stored in the RAM. Those values are obtained during
Calibration.
Reset Mode
This mode could be used if you have a problem with one AMR sensor. (See User Manual to change
mode).
In Reset mode, when you switch on the WARP/M, Pan and Tilt go to mechanical maximum and
minimum positions and then to the DMX Value.
Service Manual - page 32 www.adblighting.com
Issue 0.9
Technical Description
6.4 Wheels driver board PCB 1525
ers
Gnd
pp
s
er
Driver
ste
pp
ste
e
DMX
has
Driver
e
has
3p
Driver
3p
+Vs
Accessory output/24V
Driver
+Vs
Gnd
ers
pp
ers
ste
pp
ste
e
has
Driver
e
has
3p
Driver
3p
E²Prom
ers
pp
ers
ste
pp
ste
e
has
SRAM Driver
e
has
3p
Driver
3p
CPU
DSP
+Vs 24V
PWM Vcc 5V
DC-DC converter Vcc 3,3V
Gnd
Opto Sensors
Analog Signal
Opto sensor Opto sensor Opto sensor Opto sensor Opto sensor Opto sensor
DSP (Digital signal processors)
Opto sensor SFH 9210 – Reflective Interrupter with VCSEL-Emitter
6.4.1 Opto sensors connector
1 2 3 4 5 6 7 8 9 10 11
GND 3V3 Sens1 Sens2 Sens3 Sens4 Sens5 Sens6 GND
6.4.2
www.adblighting.com Service Manual - page 33
Issue 0.9
Technical Description
6.4.3 Left 6 Drivers Board PCB 1525
SPARE PART CODE 1001.65.210
LOCATION Left Arm
LINK Shutters B & C
WARP Link 2 & 3
IR Sensor Left
Fuse Motor L1:
Shutter B
Fuse Motor L5:
Shutter C
Fuse Motor L2:
Shutter C
Fuse Motor L4:
Shutter B
Fuse Motor L3:
Accessory 2
Fuse Motor L6:
Zoom
IR Sensor
Connector
WARP LINK 3
WARP LINK 2
Service Manual - page 34 www.adblighting.com
Issue 0.9
Technical Description
Functions:
This board PCB 1525 is designed to:
• Control all Motors in the Left Motor Wing:
1. Shutter B
2. Shutter C
3. Front Acc.
4. Zoom
Components:
Components you can change on this board are:
• Fuse 2A (spare part code 1001.65.300)
Reset procedure:
When you switch On the WARP/M, all shutter rings will turn automatically to the IR Sensor.
When the Silvered index of the ring passes in front of the IR Sensor, the ring stops and goes back to
the 0 position.
If the ring doesn’t stop in front of the IR sensor, the reset has failed.
In this case, send a calibration as explain in the user manual.
www.adblighting.com Service Manual - page 35
Issue 0.9
Technical Description
6.4.4 Right 6 Drivers Board
SPARE PART CODE 1001.65.220
LOCATION Right Arm
LINK Shutters A & D
WARP Link 1 & 2
IR Sensor Right
DMX for CC changer
Fuse Motor R6:
Shutter A
Fuse Motor R2:
Shutter D
Fuse Motor R5:
Shutter D
Fuse Motor R3:
Shutter A
Fuse Motor R4:
Accessory 1 Fuse Motor R1:
Focus
IR Sensor
Connector
WARP LINK 2
DMX Out for WARP LINK 1
Colour Changer
Service Manual - page 36 www.adblighting.com
Issue 0.9
Technical Description
Functions:
This board PCB 1525 is designed to:
• Control all Motors in the Right Motor Wing:
1. Shutter A,
2. Shutter D,
3. Rear Acc.
4. Focus
Components:
Components you can change on this board are:
• Fuse 2A (spare part code 1001.65.300)
Reset procedure:
When you switch On the WARP/M, all shutter rings will turn automatically to their IR Sensor.
When the Silvered index of the ring pass in front of the IR Sensor, the ring stop and go back to the 0
position.
If the Ring doesn’t stop in front of the IR sensor, the reset has failed.
In this case, send a calibration as explain in the user manual.
www.adblighting.com Service Manual - page 37
Issue 0.9
Technical Description
6.4.5 DMX auxiliary connector (J1)
This connector is only mounted on Shield board with the DMX option. The connector is a NEUTRIK NC4FAH
(with lock) or NC4FAH-0 (without lock), with the following wiring:
1 2 3
GND DMX 512 Data – DMX 512 Data+ +24 VDC
The +24 VDC power supply is issued from the internal motor power supply. It is protected through a 1A fuse
(RAYCHEM Polyswitch) and filtered by a bypass capacitor.
The DMX is not terminated nor polarized in the PCB. The board provides standard protection against
electrostatic discharge (ESD) transients (up to 15kV for 100pF / 1,5kΩ model).
Service Manual - page 38 www.adblighting.com
Issue 0.9
Technical Description
6.5 Warplink - Inter Board Communications Protocol
The link consists of a single RS485 multi-drop bus. Each transceiver on the link is called a "station".
6.5.1 Transceivers and Termination
The link is not terminated since runs are short and configuration is a
star, but it is biased at each station so that with transmitters switched
off or with the link disconnected, a logical 1 is read. An effective circuit
is shown in figure. In the closed system of the Warp there is no need for
isolated transceivers. Slew rate limited transceivers should be used.
6.5.2 Medium
A controlled impedance line is not necessary. However the data pair should be twisted if possible and steps
must be taken to ensure that the two wires of the pair are kept close together throughout the run.
6.5.3 Byte Format
The protocol uses the 9 bit communications scheme common in microcontrollers, bit 8 is a start of message
flag. It is 1 for the first character of a frame and is otherwise 0. This first character is sufficient to indicate to
receivers whether they have any interest in the ensuing message. If not, a receiver can revert to an idle mode
pending the next start of frame character. Data format is 1 start bit, 8 data bits (LSB first), 1 Start of message
flag, 1 Stop bit.
Link data rate is 125kBaud.
6.5.4 WarpLink connectors
The internal WarpLink connector is a HE14 1x10 connector, with the following wiring:
1 2 3 4 5 6 7 8 9 10
GND +24V +24V +24V GND data B data A GND Spare 1 spare 2
Power supply Warplink
www.adblighting.com Service Manual - page 39
Issue 0.9
WARP Head
7 Motorised Yoke - Maintenance Sheet
7.1 Disassembling arm cover and LID for PAN Axis
Required Tool(s) Spare Part Code Preliminary reading
Screwdriver PZ2 1001.65.850 None
1. Switch OFF and Unplug the WARP
2. Remove the 16 screws of ARM COVER 1001.65.850 includes:
2 Yoke cover shoulder
3. Remove the 4 screws of the LID PAN Axis 2 Yoke cover arm
1 Cover pan shaft
Notice : 20 Screws M4*12
To close Arm Covers, start with
shoulder covers
To Close PAN Shaft Cover, please
use new metric screws PZ M4*12
Service Manual - page 40 www.adblighting.com
Issue 0.9
WARP Head
7.2 Open / Replace TOP BOX Plate
Required Tool(s) Spare Part Code Preliminary reading
Torx T30 1001.65.020 None
1. Switch OFF and Unplug the WARP
2. Lay the Motorised WARP on its side
3. Remove 14 screws of Top BoxPlate 1001.65.020 includes:
1 Top box plate feet
4. Remove the Top Box Plate assembly
14 Screws M6*16
Notice:
You can re-use same screws to close top
box
1001.65.020
www.adblighting.com Service Manual - page 41
Issue 0.9
WARP Head
7.3 Open Motor Wing
Required Tool(s) Spare Part Code Preliminary reading
Screwdriver PZ2 1001.65.840
None
Rivet Tool 1001.65.280
1. Switch OFF and Unplug the WARP
2. Remove the 20 screws
Important:
The first time your open Motor Wing; you have to
replace all taptite screws by screws TCBC
M4 x 12 Z.N DIN 7985-Z.
For the right side, use drilled cover for XLR 4.
1001.65.840
1001.65.280
1001.65.840 includes:
4 Motor cover
3 End cover
40 Screws M4*12 ZN
1001.65.280 includes:
Complete XLR 4
Connector mounted on an
end cover
Thermo shrink sleeve
4 cable ties
10 Screws M4 * 12 ZN
Service Manual - page 42 www.adblighting.com
Issue 0.9
WARP Head
7.4 Replace 24 V DC Power Supply
Required Tool(s) Spare Part Code Preliminary reading
Flat Screwdriver
1001.65.010 Chapter 7.2
Screw driver PZ2
1. Switch OFF and Unplug the WARP
2. Disconnect 230 V INPUT + 24 V OUTPUT on the power supply (use PZ 2).
3. Remove the 2 screws (TCF UNC 6-32 length 10mm) and replace Power Supply.
4. Before replacing 24 V Power Supply, put LOCTITE 243 on the screw
230 V Input
1001.65.010 includes: L 24 V DC Output
3 Screws
1 24 V Power supply N
G 24 V Power Supply
Blue
N
D
Red
1001.65.010
www.adblighting.com Service Manual - page 43
Issue 0.9
WARP Head
7.5 Replace Front Panel
Required Tool(s) Spare Part Code Preliminary reading
Flat Screwdriver
Chapter 7.2
Screwdriver PZ2 1001.65.000
Chapter 6.1
Wire Cutter
1. Remove External connector and Slide Lamp Wire through the Cable Gland
2. Disconnect 24 V Power in + WARP Link 1 + GND (from the Board)
3. Cut cable tie behind Top Board (which fixes WARP Link 1) 1001.65.000 includes:
4. Disconnect 230 V Power IN from 24 V Power Supply 1 Front panel
assembly
5. Replace the Front Panel 3 cable ties
Important:
When you change the Front Panel Board, you Do not disconnect
have to enter the correct IP address by means 2 from the Relay
of the WEB PAGE. The IP address is written Board
on the label on the right Arm.
If you replace only this board, you don’t have
to re-calibrate PAN&TILT
1001.65.000
3 1
Service Manual - page 44 www.adblighting.com
Issue 0.9
WARP Head
7.6 Replace Top Board PCB
Required Tool(s) Spare Part Code Preliminary reading
Screwdriver PZ 0.75
Chapter 7.5
Flat Screwdriver 1001.65.290
Chapter 6.1
Open ended spanner 5.5
1. Remove 6 screws from XLR connectors (PZ 0.75)
1001.65.290 includes:
2. Remove 3 screws (Flat)
7 Screws M3*12
3. Remove 3 spacers and 2 screws 6 Screws M3*8
(Open ended spanner + Flat) 4 Spacers M3*8
6 Washers
4. Change the board 2 Nut M3
1 Top Box Board
Important:
When you change the Top Board, you have to enter
the correct IP address by means of the WEB PAGE.
The IP address is written on the label on the right Arm.
If you replace only this board, you don’t have to re-
calibrate PAN&TILT
WARNING: 1
If you replace the top box Board, you have to send it
with the RMA correctly completed. The IP address of
the WARP is written into the right Arm on a self adhesive
label.
1001.65.290
www.adblighting.com Service Manual - page 45
Issue 0.9
WARP Head
7.7 Change Motor Board Right
Required Tool(s) Spare Part Code Preliminary reading
Flat Screwdriver Chapter 7.1
1001.65.220
Wire Cutter Chapter 6.1
1. Switch OFF and Unplug the WARP
2. Disconnect from the Board: WARP Link 1 - WARP Link 2 - Magnetic Sensor – XLR 4
3. Disconnect all motors and cut cable tie on the heat sink
4. Remove the 4 screws
5. Replace Right 6 Drivers Board (use new cable tie)
MOTOR LABELS Important:
R4 R5 R6 R3 R2 R1 Before switch on, remove accessories
M1 M2 M3 M4 M5 M6 (iris, gobo,…)
When you restart; all rings will calibrate
1001.65.220
1001.65.220 includes:
1 Complete right
Board
5 Screws M3*8
5 Washers
3 cable ties
Service Manual - page 46 www.adblighting.com
Issue 0.9
WARP Head
7.8 Replace PCB Pan & Tilt
Required Tool(s) Spare Part Code Preliminary reading
Chapter 7.1
Flat Screwdriver 1001.65.200
Chapter 6.1
1. Switch OFF and Unplug the WARP
2. Disconnect from the Board: All Magnet Sensor - Pan & Tilt Motors - WARP LINK 3
3. Remove the 4 screws
4. Replace the Board
Important:
• When you restart the WARP, and after replacing this board, it is necessary
to re-calibrate Pan & Tilt. This can be started from Web Page, Desk or
local Display with the latest WARP SOFTWARE
• PAN & TILT CALIBRATION takes around 20 minutes
WARNING
• Don’t touch the YOKE during calibration If you touch YOKE, you have to
restart a new calibration
1001.65.200 1001.65.200 includes:
1 Complete Pan & Tilt
board 2 drivers
5 Screws M3*8
5 Washers
MOTOR LABELS
PAN TILT
M1 M2 M3 M4 M5 M6
www.adblighting.com Service Manual - page 47
Issue 0.9
WARP Head
7.9 Replace PCB Shutter left
Required Tool(s) Spare Part Code Preliminary reading
Chapter 7.1
Flat Screwdriver 1001.65.210
Chapter 7.8
1. Switch OFF and Unplug the WARP
2. Remove PAN & TILT Board (see MS W/M008)
1001.65.230 includes:
3. Disconnect WARP Link 3,IR Sensor Cable Complete left board 6 drivers
4. Disconnect all Motors 5 Screws M3*8
5 Washers
5. Remove the 4 screws
6. Replace the Board 6 Drivers
Important:
Before switch on, remove accessories
(iris, gobo,…)
When you restart ; all rings will calibrate
MOTOR LABELS
L3 L2 L1 L4 L5 L6
M1 M2 M3 M4 M5 M6
1001.65.210
Service Manual - page 48 www.adblighting.com
Issue 0.9
WARP Head
7.10 Replace Lamp Relay Board
Required Tool(s) Spare Part Code Preliminary reading
Chapter 7.1
Collet 1001.65.240
Chapter 6.1
1. Switch OFF and Unplug the WARP 1001.65.240 includes:
2. Disconnect the 2 lamp cables 1 PCB 1525 Board relay
5 Clips
3. Remove Plastic Clip and Replace the Board
Note:
With old version of relay
board the lamp could flash
when you switch on the
WARP (with channel lamp at
full).
1001.65.240
www.adblighting.com Service Manual - page 49
Issue 0.9
WARP Head
7.11 Replace Top Box Handle
Required Tool(s) Spare Part Code Preliminary reading
Screwdriver PZ2 1001.65.030 Chapter 7.2
1. Switch OFF and Unplug the WARP
2. Remove the 4 screws M5x25 1001.65.030 includes:
3. Replace HANDLE 4 Handle Top Box
5 Screws M5*25
2 Top box handle fastening
1001.65.030
Service Manual - page 50 www.adblighting.com
Issue 0.9
WARP Head
7.12 Replace fine Pan AMR Sensor
Required Tool(s) Spare Part Code Preliminary reading
Chapter 7.1
Screwdriver PZ2 1001.65.230
Chapter 6.1
1. Switch OFF and Unplug the WARP 1001.65.230 includes:
2. Disconnect Sensor Wire 1 Sensor cable
3 Screws M3*10
3. Remove the 2 Taptite Screws from the Pan Suspension
3 Washers + 3 nuts
plate 2 cable ties
4. Replace the Sensor Magnetic. Use new screws
Important:
• The first time you replace AMR SENSOR,
you have to replace all taptite screws by
TCBC M4x8 ZN DIN 7985-Z
• When you re-start the WARP you have to re-
calibrate PAN AXIS. This can be started
from web page, desk or local display.
Note:
Distance between sensor
and magnet should be
around 1 mm.
1001.65.230
www.adblighting.com Service Manual - page 51
Issue 0.9
WARP Head
7.13 Replace Coarse PAN AMR Sensor
Required Tool(s) Spare Part Code Preliminary reading
Chapter 7.1
Screwdriver PZ2 1001.65.230
Chapter 6.1
1. Switch OFF and Unplug the WARP 1001.65.230 includes:
2. Disconnect sensor wire 1 Sensor cable
3 Screws M3*10
3. Remove the 2 Taptite screws 3 Washers + 3 nuts
4. Replace the Sensor Magnetic using new screws 2 cable ties
Important:
• The first time you replace AMR SENSOR, you
have to replace all taptite screws By TCBC M4x8
ZN DIN 7985-Z.
• When you re-start the WARP you have to re-
calibrate PAN AXIS.
• This can be started from web page, desk or local
display.
1001.65.230
Note:
Distance between sensor
and magnet should be
around 1 mm.
Service Manual - page 52 www.adblighting.com
Issue 0.9
WARP Head
7.14 Replace fine TILT AMR Sensor
Required Tool(s) Spare Part Code Preliminary reading
Chapter 7.1
Screwdriver PZ2 1001.65.230
Chapter 6.1
1. Switch OFF and Unplug the WARP 1001.65.230 includes:
1 Sensor cable
2. Disconnect sensor wire from Fine Tilt Sensor 3 Screws M3*10
3. Remove the 2 taptite screws 3 Washers + 3 nuts
4. Replace the Sensor Magnetic using new screws 2 cable ties
Important:
• The first time you replace Fine Tilt AMR
SENSOR, you have to replace all taptite
screws by TCBC M4x8 ZN DIN 7985-Z.
• When you re-start the WARP you have to re-
calibrate Tilt Axis.
• This can be started from web page, desk or
local display.
1001.65.230
Note:
Distance between sensor
and magnet should be
around 1 mm.
www.adblighting.com Service Manual - page 53
Issue 0.9
WARP Head
7.15 Replace Coarse TILT AMR Sensor
Required Tool(s) Spare Part Code Preliminary reading
Chapter 7.1
Screwdriver PZ2
1001.65.230 Chapter 7.7
Wire Cutter
Chapter 6.1
1001.65.230 includes:
1. Switch OFF and Unplug the WARP 1 Sensor cable
3 Screws M3*10
2. Remove Right Board (see chapter 7.7) 3 Washers + 3 nuts
3. Cut The cable tie and Disconnect Coarse Tilt sensor wire 2 cable ties
4. Remove the 4 taptite screws on the two sides of the arm.
5. Slide down the Sensor Plate until access all screws of the AMR Sensor
6. Replace the Magnetic Sensor using new screws
Important:
• The first time you replace Coarse Tilt AMR
SENSOR, you have to replace all taptite
screws By TCBC M4x8 ZN DIN 7985-Z.
• When you re-start the WARP you have to re-
calibrate PAN AXIS.
• This can be started from web page or desk or
local display.
1001.65.230
3
1
Note:
• Distance between sensor and
magnet should be around 1 mm
• You have small windows on the
arm side to inspect the sensor
position
Service Manual - page 54 www.adblighting.com
Issue 0.9
WARP Head
7.16 Replace TILT Belt
Required Tool(s) Spare Part Code Preliminary reading
Chapter 7.1
Screwdriver PZ2
1001.65.680 Chapter 7.7
H5
Chapter 7.14
1. Switch OFF and Unplug the WARP
2. Remove Right Board (see chapter 7.7) and the Fine AMR Sensor (see chapter 7.14)
3. Loose 4 screws on the Tilt Motor Suspension Plate
4. Slide up the Motor to get free the Belt
1001.65.680 includes:
5. Remove the belt turning the Tilt axis 1 Belt
2 Screws M3*108
2 Washers + 2 nuts
Important:
• If you remove the Fine Tilt Sensor, you
have to replace all taptite screws By
TCBC M4x8 ZN DIN 7985-Z.
• When you re-start the WARP after
moving AMR Sensor, you have to re-
calibrate PAN AXIS.
4 • This can be started from web page or
desk or local display.
1001.65.680
3
1: Loosen the 4 Screws
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7.17 Remove WARP from the YOKE
Required Tool(s) Spare Part Code Preliminary reading
WARP Key
Chapter 7.1
Screwdriver PZ2
1001.65.880 Chapter 7.2
AMP Pin Crimp
Chapter 6.1
AMP Pin Extract Tool
1. Switch OFF and Unplug the WARP
2. Open Arms cover and Disconnect lamp cable into the left arm.
3. Use the special tool to extract pin from the AMP Connector, if not cut the cable
4. Remove Motor Wing Cover (see chapter 7.2)
5. Unplug and remove all Cables from Motor Wing through Tilt shaft (Motors, IR Sensor and
XLR 4)
6. Loosen Nut Right and Left between Arms and Motor Wing
7. Slide the WARP through the Motor Wing Profile and pass lamp cable through the Tilt Shaft.
Notice:
If you haven’t got a Pin Extract Tool, you can order
spare part 1001.65.880, which provides you new
connector and crimp pin. So you can cut wire near
the existing one and replace it to re-assemble the
WARP.
Direction of Arrow = to
untighten
1001.65.880
1001.65.880 includes:
4 Pins
1 Connector
5 cable ties
40 Screws M4*12 ZN
Thermo shrink sleeve
4 cable ties
Service Manual - page 56 www.adblighting.com
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WARP Head
7.18 Remove Right Arm
Required Tool(s) Spare Part Code Preliminary reading
Hexagon Key4 Chapter 7.1
Circlips Pliers 177 G 18 1001.65.890 Chapter 7.7
Wire Cutter Chapter 7.17
1001.65.890 includes:
1. Switch OFF and Unplug the WARP 1 Motor system housing tilt
11 Screws M6*10
2. Remove Right Board (see chapter 7.7)
10 Tie Rape
3. Remove all cable fixed by tie-rape on the right arm
structure
4. Disconnect: Tilt Motor – AMR Fine Tilt Sensor – AMR Coarse Tilt Sensor
5. Remove Circlips, Tilt Shaft Plate and the nut
6. Remove the 10 screws on the two sides 4 3 2 1
7. Replace the Motor Tilt Assembly
6 Tilt Shaft Plate
1001.65.890
Important:
When you replace Tilt Shaft plate,
place it in the right position.
After this operation, you have to
recalibrate the Tilt from desk or Web
page with the last ADB software
www.adblighting.com Service Manual - page 57
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WARP Head
7.19 Replace Tilt MOTOR
Required Tool(s) Spare Part Code Preliminary reading
Screwdriver PZ2
1001.65.610 Chapter 7.18
Hexagon Key 3
1. Switch OFF and Unplug the WARP 1001.65.610 includes:
1 Tilt Motor assy
2. Remove the 2 Taptite screws 4 screws 4*12
3. Remove the 4 hexagon screws 4 Washers
3 Screws M3*10 + Nuts
1001.65.610
Service Manual - page 58 www.adblighting.com
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WARP Head
7.20 REPLACE TILT SHAFT & Pulley
Required Tool(s) Spare Part Code Preliminary reading
Screw driver PZ2
Hexagon Key 3 1001.65.830 Chapter 7.18
Circlips Pliers
1001.65.830 includes:
1. Remove the Tilt Belt (see 7.16) 1 Tilt Axis Assembly
2. Remove the intermediate gear and slide out the Tilt Shaft 1 large Pulley
3. Remove Mechanical endless and the 3 screws
4. Open the pulley 1001.65.830
Notice:
Screws that have been glued in the
factory can be released with a hot air
fun, use hot air gun to unstuck them.
www.adblighting.com Service Manual - page 59
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WARP Head
7.21 Remove Coarse TILT Ring
Required Tool(s) Spare Part Code Preliminary reading
Flat Screwdriver
Metric Open ended 1001.65.810 Chapter 7.18
spanner 8
1. Put the screw driver into the axis to lock the position 1001.65.810 includes :
1 Magnet
2. Use the Open ended spanner to tighten the nut. 1 ring
3. Remove the axis from the arm 2 Washers
4. Unclip the magnet from the Plastic Gear. 1 Screw
1 Nut
1 Circlip
Notice:
To clip a new magnet into the plastic
gear, you can use silicone glue to
lock it.
Magnet Position
for the New Magnet
Service Manual - page 60 www.adblighting.com
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7.22 Replace Motor Wing
7.22.1 How to remove the Motor Wing
Required Tool(s) Spare Part Code Preliminary reading
Torx T30 None Chapter 7.17
1. Remove the WARP from the Yoke (see chapter 7.17)
2. Remove the two Screws into the Motor Wing extrusion
3. Remove the motor wing (without change motor position)
WARNING :
When you remove the complete
motor wing, DON’T SLIDE MOTORS
IN THE EXTRUDED BASE.
Don’t change motor positions. It
would make to it harder to replace
the complete motor wing.
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WARP Head
7.22.2 How to install the new Motor Wing
Required Tool(s) Spare Part Code Preliminary reading
Torx T30 None Chapter 7.17
WARNING: BEFORE REPLACE MOTOR WINGS, CHECK SIDE POSITION AS EXPLAINED IN
CHAPTERS 7.22.2.1 and 7.22.2.2
1. Place the Motor Wing in the good side, with motors in correct position
2. Put the two screws through the motor wing, and screw them on the fastener inside arm
profile (not tight, loosen screw)
3. Press as shown below and tighten screws (this procedure is needed to place IR sensor
correctly in front of ring index).
3: Tighten 3: Tighten
1 1
2: Press 2: Press
IMPORTANT:
When you restart the motorised WARP, you have to calibrate all wheels.
If calibration and reset failed, you have problem with IR sensor Position.
In this case, it is not necessary to remove the WARP from the Motorised Yoke
1. Loosen Tilt Shaft nuts on the both side
2. Slide the WARP in the Yoke to access each motor Wing Screws
3. Loosen the 2 screws of the failed motor wing (Torx 30)
4. Use a plastic hammer and knock on the front end cover of the motor Wing
5. Re Tighten the 2 screws and nuts
=If reset or calibration always failed, you have to change the IR Sensor
Service Manual - page 62 www.adblighting.com
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7.22.2.1 Right Motor Wing position
On the Right hand side of the WARP, you must see a screw head into to arm profile near the cassette
filter, as shown below
SHUTTER A
SHUTTER D
REAR ACCESSORY
REAR LENS
Screw head is
present on right
hand side
www.adblighting.com Service Manual - page 63
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7.22.2.2 Left Motor Wing position
On the left hand side of the WARP, there is no screw head into to arm profile near the cassette filter,
as shown below
SHUTTER B
SHUTTER C
FRONT ACCESSORY
No screw head on FRONT LENS
left hand side
Service Manual - page 64 www.adblighting.com
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7.23 Remove Pan Motor
Required Tool(s) Spare Part Code Preliminary reading
Screwdriver PZ2 1001.65.600 Chapter 7.18
1. Remove Right Arm (see chapter 7.18)
1001.65.600 includes:
2. Remove AMR Sensor “Pan Fine” (see chapter 7.12) 1 Pan Motor Assembly
3. Loosen the 4 screws and Slide the motor to remove the belt 4 Washers
4. Remove the 4 screws and replace the Pan motor. 4 Screws M4*12
3 Screws M3*10 + Nuts
1001.65.600
www.adblighting.com Service Manual - page 65
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7.24 Remove Yoke from Top Box
Required Tool(s) Spare Part Code Preliminary reading
WARP Key
None Chapter 7.5
Flat Screwdriver
7.24.1 Remove Yoke from the Top Box
1. Remove top box Plate (see chapter 7.2)
2. Remove 24 V Power Supply (see chapter 7.4)
3. Remove Front Panel (see chapter 7.5)
4. Unplug ground cable from Pan shaft
5. Remove Security cable, Warp Link 1 and Lamp wire from the Pan Shaft
6. Unlock the nut (bend the small plate) then remove the nut using WARP key.
7. Remove the Pan Shaft through the top box hole
Service Manual - page 66 www.adblighting.com
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7.24.2 How to replace the motorised yoke on the Top Box
Required Tool(s) Spare Part Code Preliminary reading
WARP Key
None Chapter 7.24
Flat Screwdriver
To replace the PAN Belt
1. Put the Pan Motor on the right side
2. Turn anticlockwise the Pan shaft to the mechanical end stop (you must have 2 shaft slot
horizontal)
3. Slide the Top Box through the shaft with Opened Panel front of you
4. Slide the lock plate and clamp the 2 bended part into the topbox
5. Grip the shaft nut with the WARP key
6. Replace the Pan Belt
7. Bend one of the lock plate strip to fix the nut
8. Pass trough the shaft and connect correctly:
¾ Security Cable 1
Left Right
¾ Warp Link 1
¾ Ground Cable
¾ Lamp Wire
IMPORTANT:
You Must Calibrate Pan Axis
after this operation 4
www.adblighting.com Service Manual - page 67
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7.25 Replace Pan Belt and Coarse Gear
Required Tool(s) Spare Part Code Preliminary reading
Screw Driver PZ2
Circlips Pliers 1001.65.670 Chapter 7.24
Flat Screwdriver 1001.65.810 Chapter 7.13
Open Ended Spanner 8
To replace the PAN Belt 1001.65.670 includes :
9. Remove the Pan Coarse Sensor 1 PAN Belt
10. Remove the 10 Taptite Screws from the Pan Housing 12 Screws M4*8 (not Taptite)
11. Remove the Circlpis
12. Slide down the Pan Housing
1001.65.810 includes :
13. Replace the Pan Belt 1 Complete Gear with Magnet
14. Before place the new one, put it in the Pan Housing 1 Nut + 1 Washer
To replace the Coarse Gear
1. Put the screw driver into the axis to lock the position
2. Use the Open ended spanner to tighten the nut.
3. Remove the axis from the Pan Housing
4. Unclip the magnet from the Plastic Gear.
Put the Belt into the 1
housing before re-
assemble
1
Service Manual - page 68 www.adblighting.com
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7.26 IR Sensor
7.26.1 Replace IR Sensor Right or Left
Required Tool(s) Spare Part Code Preliminary reading
Screwdriver PZ1 1001.65.270 Right Chapter 7.22
1001.65.260 Left
1. Remove the Motor Wing from the WARP (see chapter 7.22)
2. Remove the 3 Screws from the motor Wing
3. Remove the Plate protection and the IR board.
4. Replace the board using new screws and nylon washers (one beneath and one above the
board on each M3 Insert, put blue Loctite 243 on screws)
Important: 1001.65.270 includes:
¾ Don’t forget Nylon Washer on each side of 1 IR Board Right with Insulation
the board (can’t work without) 4 Screws M3*6 PZ1
8 Nylon Washer
¾ Take care of insulation above the board
Notice: 1001.65.260 includes:
¾ In factory, M3 screws are stop with Loctite 1 IR Board Left with Insulation
Glue 243; if difficult to remove, use a hot air 4 Screws M3*6 PZ1
gun to un-stick. 8 Nylon Washer
Insulation sticker
CAUTION:
¾ It is very important to respect motors and Nylon Washers
IR board setting (see chapter 7.26.2)
¾ You must have a photoelectric cell in
front of each gear
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7.26.2 IR Sensor Setting
Following drawings show you motors and sensor setting.
On this drawing you can find Spare Part Code if you need to change Motor.
Left Motor Wing
Left IR Board
Spare code: 1001.65.270
Front Accessory Motor
Spare Code : 1001.65.650 Zoom Motor
Spare Code : 1001.65.620
Shutter C Bottom
Shutter C Top
Spare Code : 1001.65.630
Spare Code : 1001.65.640
Shutter B Top Shutter B Bottom
Spare Code : 1001.65.640 Spare Code : 1001.65.630
Service Manual - page 70 www.adblighting.com
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Right Motor Wing
Right IR Board
Spare code: 1001.65.260
Rear Accessory Motor
Spare Code : 1001.65.690 FOCUS Motor
Spare Code : 1001.65.620
7.27
Shutter D Top Shutter D Bottom
Spare Code : 1001.65.640 Spare Code : 1001.65.630
Shutter A Top
Spare Code : 1001.65.640 Shutter A Bottom
Spare Code : 1001.65.630
www.adblighting.com Service Manual - page 71
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7.28 Motor Wing
7.28.1 Remove Motors from the Wing
Required Tool(s) Spare Part Code Preliminary reading
Open Ended Spanner 5,5
Chapter 7.3
Flat Screw Driver None
Chapter 7.26.2
Screw driver PZ2
1. Remove Wing Covers on each motor wing (see chapter 7.3)
2. Unplug motors you wish replace
3. Remove the locking plate on each side of the motor wing
4. To remove a motor, push it against the wing profile and slide it to the near end
Locking Plate
Service Manual - page 72 www.adblighting.com
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7.28.2 Change motor Gears
Required Tool(s) Spare Part Code Preliminary reading
Hexagonal key 1,5 1001.65.660 Chapter 7.28.1
Change with motors outside
1. Remove 2 screws in the small gear
2. Slide out the 2 gears in same time
3. Replace gears (use Loctite 243 for the 2 screws)
You can change gears with motors on Motors Wing
1. Remove locking plate under the gears motor you want change
2. Remove the 2 screws from the small gear.
3. Push the Motor assembly against the motor Wing to disconnect from wheels.
4. Remove the 2 gears at same time
1001.65.660 includes :
8 Shutter gears
2 Accessory gears
2 Lens Gear
12 small Gears
26 Screws M3*4
WARNING:
¾ Gears Setting are different between shutters
/ accessory / lenses motor assembly.
¾ For shutters, you have a Top and a Bottom
setting, please refer to chapter 7.26.2
www.adblighting.com Service Manual - page 73
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7.28.3 Adjust Motors in the motor Wing
Required Tool(s) Spare Part Code Preliminary reading
Open Ended Spanner 5,5
Flat Screw Driver None Chapter 7.28
Screw driver PZ2
IMPORTANT
When you remove the locking plate for maintenance, you have to adjust it
before fixing and start the WARP.
It is very important to get free each motor to ensure a well working.
1. Loosen the 2 screws of the locking plate (you can move it through the 2 obround)
2. Adjust the locking plate position to leave 1 mm between it and all motors.
3. Tighten the 2 screws.
4. Control adjustment => Put the head up, Power on the WARP and control all reset
1 mm
When you press here, all gears
must turn when you move the
Warp Ring.
Service Manual - page 74 www.adblighting.com
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8 WARP HEAD - Maintenance Sheet
8.1 How to change the lamp assembly
8.1.1 How to remove the old lamp Assembly
Required Tool(s) Spare Part Code Preliminary reading
Wire Cutter
Chapter 7.1
Flat Screw Driver 1001.61.000
Chapter 7.3
Screw Driver PZ2
Before Change the lamp Assembly Unplug the WARP and remove the lamp:
1. Unplugged the Motorised WARP and remove the Lamp
2. Remove Left Arm Cover and Left Motor Wing Cover
3. Unplug Lamp Cable from the Relay Board (see chapter 6,1)
4. Cut All cable ties which fit the lamp wire from the PCB relay to the Tilt shaft
5. Cut the cable near the 3 pts connector.
6. Slide the old wire through the Tilt Shaft
7. Open the Lamp Holder
8. Keep the security cable on the peak and flat cylinder
9. Remove it from the old lamp assembly (screw which fix the earth wire).
1001.61.000 includes:
1 complete lamp assembly (with grip on wire)
4 M3 * 10 Taptite+ 1 M3*6
2 Finger screws + springs
10 cable ties
1 x 3-pole connector
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8.1.2 How to place the new lamp Assembly
4 - Pass the safety cable through the
Lamp Cable hole of the new lamp
handle.
5 - Fix the safety cable on the new lamp
Assembly, using the Screw M3*6 (put
the washer between lamp plate and
earth wire).
Spring Finger Screw
6- Unclose the new Lamp Assembly using
the 4 black taptite screws.
7- Screw the 2 Finger Screws with the 2
springs.
Service Manual - page 76 www.adblighting.com
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WARP Head
8.2 Remove / Change the light Box
Required Tool(s) Spare Part Code Preliminary reading
Chapter 7.17
Hexagonal H4 1001.61.020
Chapter 7.22.1
1. Unplug the WARP and remove the lamp:
2. Remove the WARP from the motorised Yoke (see chapter 7.17)
3. Remove the 2 screws into the rings compartment using H4
4. Remove / Replace the Light Box and the 4 Plastic spacers
1001.61.020 includes:
1 complete light box
WARNING: 2 Screws M5 * 40 + 2nuts
Don’t forget the 4 plastic spacers 4 plastic Spacers
10 cable tie
when you replace the light Box
1 x 3-pole connector
Plastic Spacer
www.adblighting.com Service Manual - page 77
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WARP Head
8.3 Replace the Reflector
Required Tool(s) Spare Part Code Preliminary reading
Hexagonal H4
1001.61.010 Chapter 8.2
Pozidrive PZ2
1. Unplug the WARP and remove the lamp:
2. Remove the Light Box from the WARP (see Chapter 8.2)
3. Remove the 2 Cones for heat
4. Remove screws M3 on the Front of the cone (PZ2)
5. Remove Screws H4 on the back (near the Peak and Flat)
6. Open the Light box
1001.61.010 includes:
7. Replace the Reflector
1 reflector
4 reflector Springs
2 Screws M 3 * 12 + 2 washers
2 Nuts M3 auto block
3 1 connector 3pts and 3 crimps
WARNING:
First Time you change the reflector, you
have to replace taptite screws (front of the
sink) by screws M3*12 (provided with
4 spare parts 1001.60.010)
Cone for Heat
Reflector Spring
5
1
Service Manual - page 78 www.adblighting.com
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WARP Head
8.4 Change the Rings Compartment
Required Tool(s) Spare Part Code Preliminary reading
Metric Open ended
spanner 13
Screw Driver PZ2
1001.61.200 Chapter 7.17
Hexagonal H 4
Hexagonal H5
8.4.1 How to Remove arms from the Ring Compartment
1. Unplug the WARP and remove the lamp:
2. Remove the WARP from the Motorised WARP (see chapter 7.17)
3. Remove Lenses Covers (see chapter 8.12)
4. Remove the light Box (see chapter 8.2)
5. Remove Diaphragm (see chapter 8.13)
6. Remove the 4 screws in the back of the Ring compartment
7. Unscrew the cassette Filter but do not remove completely lens arm.
2 1
1001.61.200 includes:
1 complete Ring Compartment
2 screws M3*8 for Lenses Cover
2 screws M6*30 + Washers for Front
Cassette
4
4 screws and washer to fix Arms on
ring compartment
2 screws and washers for Belt Clip.
4
www.adblighting.com Service Manual - page 79
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8.4.2 How replace the Ring Compartment on a Motorized WARP 12°-30°
8.4.2.1 Prepare Rings position for WARP/M 12-30°
Before replace ring compartment, you have to prepare the ring position as describe:
Place the ring compartment to see pressed slider of the ring spacer on your right.
BACK
LEFT SIDE
RIGHT SIDE :
You must see
pressed slider
FRONT
Service Manual - page 80 www.adblighting.com
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WARP Head
Place all graduated wheels as describe:
FRONT
LEFT SIDE RIGHT SIDE
10 11 12 13
Caution:
Rings Positions are different between B
WARP/M 12°-30° and WARP/M 22°-50°
RING POSITION
SHUTTERS You must see all white index, all shutters rings at ZERO
ACCESSORIES You must see all white index, all accessories rings at ZERO
You must place the ring at Position G + 1,5 and you must see the white index
FOCAL on your right front of you (detail A)
You must place the ring between 11 and 12 and you must see the white on
ZOOM back side (detail B)
www.adblighting.com Service Manual - page 81
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8.4.2.2 Introduce Rings Compartment between lenses Arms on the WARP/M 12-30°
1. Put the cassette filter down and lenses arm up
2. Slide down Zoom and Focal lenses
3. Check all rings position (as describe on chapter 8.4.2.2)
4. Introduce Arms into the Ring compartment (Take care that small gears are correctly
connected to the lenses Ring)
3 3
2 2
Service Manual - page 82 www.adblighting.com
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8.4.3 How replace the Ring Compartment on a Motorized WARP 22°-50°
8.4.3.1 Prepare Rings position for WARP/M 22-50°
Before replace ring compartment, you have to prepare the ring position as describe:
Place the ring compartment to see pressed slider of the ring spacer on your right.
BACK
LEFT SIDE
RIGHT SIDE :
You must see
pressed slider
FRONT
www.adblighting.com Service Manual - page 83
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WARP Head
Place all graduated wheels as describe:
FRONT
LEFT SIDE RIGHT SIDE
B C D E
5 6 7 8
Caution:
Rings Positions are different between
WARP/M 12°-30° and WARP/M 22°-50° B
RING POSITION
SHUTTERS You must see all white index, all shutters rings at ZERO
ACCESSORIES You must see all white index, all accessories rings at ZERO
You must place the ring near the D Position and the white index must be on
FOCAL your right (hide by aluminium part) (detail A)
You must place the ring near the 7 Position and you must and you must see
ZOOM the white on back side (detail B)
Service Manual - page 84 www.adblighting.com
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8.4.3.2 Introduce Rings Compartment between lenses Arms on the WARP/M 22-50°
1. Put the cassette filter down and lenses arm up
2. Slide down Zoom and Focal lenses
3. Check all rings position (as describe on chapter 8.4.3.2)
4. Introduce Arms into the Ring compartment (Take care that small gears are correctly
connected to the lenses Ring)
3 3
2 2
www.adblighting.com Service Manual - page 85
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8.5 Replace the Back Lens on 12°-30° WARP
Required Tool(s) Spare Part Code Preliminary reading
Flat Screw Driver
1001.61.300 Chapter 8.12
Screw Driver PZ2
1. Unplug the WARP
2. Open the two lenses cover
3. Remove the Diaphragm (see chapter 8.13)
4. Put Front and back lenses at Full
5. Remove the 3 taptite screws from the Lens plate 1001.61.300 includes:
Back Lens 22°-50°
6. Remove the 3 Isolations and the ADB Clip 3 New screws
7. Change the Lens 3 Isolations
3 ADB Clip.
Service Manual - page 86 www.adblighting.com
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8.6 Replace the Front Lens on 12°-30° WARP
Required Tool(s) Spare Part Code Preliminary reading
Flat Screw Driver
1001.61.310 Chapter 8.12
Screw Driver PZ2
1. Unplug the WARP
2. Open the two lenses cover and remove the diaphragm (see chapter 8.13)
3. Put Front and back lenses at 0
4. Remove the 9 Taptite Screws and the front lens plate
5. Remove the 2 screws and the 2 spacers 1001.61.310 includes:
Front Lens 12°-30°
6. Remove the 4 isolations and Clips
10 New screws for Lens plate
7. Change the Lens 4 Isolations
4 ADB Clip
2 Screws
www.adblighting.com Service Manual - page 87
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WARP Head
8.7 Replace the Back Lens on 22°-50° WARP
Required Tool(s) Spare Part Code Preliminary reading
Flat Screw Driver
1001.61.320 Chapter 8.12
Screw Driver PZ2
1. Unplug the WARP
2. Open the two lenses cover
3. Remove the Diaphragm (see chapter 8.13)
4. Put Front and back lenses at Full
5. Remove the 3 taptite screws 1001.61.320 includes:
Back Lens 22°-50°
6. Remove the 3 Isolations and the ADB Clip 3 New screws
7. Change the Lens 3 Isolations
3 ADB Clip
Service Manual - page 88 www.adblighting.com
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WARP Head
8.8 Replace the Front Lens on 22°-50° WARP
Required Tool(s) Spare Part Code Preliminary reading
Flat Screw Driver
1001.61.330 Chapter 8.12
Screw Driver PZ2
1. Unplug the WARP
2. Open the two lenses cover
3. Put Front and back lenses at 0
4. Remove the 3 screws
5. Remove the 3 isolations and Clips 1001.61.330 includes:
Front Lens 22°-50°
6. Change the Lens 3 New screws
3 Isolations
3 ADB Clip
www.adblighting.com Service Manual - page 89
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WARP Head
8.9 Change Gears & Belts on 12°-30°
Required Tool(s) Spare Part Code Preliminary reading
Flat Screw Driver 1001.61.340
Chapter 8.4.1
Screw Driver PZ2 1001.61.350
Important: On the WARP you have to remove Arms to change all gear and belt. To replace Arms
correctly, please see chapter 8.4.2 for 12-30° and chapter 8.4.3 for 22-50°.
1. Unplug the WARP
2. Remove arms from WARP (see chapter 8.4.1)
3. Use Open ended spanner 10 to replace gear 1001.61.340 & 1001.61.350 include:
shafts 2 Belts T3 * 420
2 Belt Clip
Screw washer and nut for Belt Clip
4 Ball Bearing Gears and Washer
2 gear Shaft
8 Washers M8
1001.61.410 1001.61.400
1001.61.340
1001.61.430 1001.61.420
1001.61.350
Service Manual - page 90 www.adblighting.com
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8.10 Replace Teflon Ring
Required Tool(s) Spare Part Code Preliminary reading
Flat Screw Driver
1001.61.360 Chapter 8.11
Screw Driver PZ2
Important: After a few years of operation, it could be necessary to change the Teflon ring to
facilitate the sliding of the lenses.
1. Unplug the WARP
2. Open Covers and remove Filter Cassette (see chapter 5.12)
3. Remove Diaphragm (see chapter 5.14)
4. Unlink the 2 lenses from belts (remove screws and nuts from the belt clip)
5. Slide and remove completely lenses support from arms
6. Change all Teflon parts as initially assembled on each lens support
7. Replace lenses into arm profile 1001.61.360 includes:
8. Replace Diaphragm Filter Cassette and covers 10 Lens Stears
5 Lens Opened Stears
3 Lens Gliders
WARNING:
DON’T Remove clip from belts if not
you have to put correctly as written on
chapter 8.4.2)
1001.61.360
Glider
www.adblighting.com Service Manual - page 91
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8.11 Remove / Change Front Filter cassette
Required Tool(s) Spare Part Code Preliminary reading
Screw Driver PZ2
1001.61.500 None
Hexagonal H5
1. Unplug the WARP
2. Open the two lenses cover 1001.61.500 includes:
3. Remove the 2 screws M6 on the front 1 Complete Filter Cassette
2 screws M6 * 30
4. Remove the Filter Cassette 2 Locking Washers
2 Safety Wire Attachment
WARNING:
Due to mechanical adjustment, some
WARP were manufactured with a small
sheet spacer between the filter
cassette and arms.
Before you remove the cassette, make
note of the spacer position, to replace
it correctly.
Don’t forget the Safety
Wire Attachment
Service Manual - page 92 www.adblighting.com
Issue 0.9
WARP Head
8.12 Replace Lenses Cover
Required Tool(s) Spare Part Code Before refer to:
1001.61.510 (12-30°)
Rivet Grip None
1001.61.520 (22-50°)
1. Unplug the WARP
2. Drill the 2 rivets on Lenses cover with a drill diam. 3.2 mm
1001.61.510 includes:
3. To install new covers, use new rivets (provided) 2 complete 12-30° Covers
3 black rivets
1001.61.520 includes:
2 complete 22-50° Covers
3 black rivets
www.adblighting.com Service Manual - page 93
Issue 0.9
WARP Head
8.13 Replace Diaphragm
Required Tool(s) Spare Part Code Before refer to:
1001.61.370
Screwdriver PZ2 None
1001.61.380
1. Unplug the WARP
2. Open the two lens covers
3. Press on diaphragm arms and remove it from ring compartment.
Press here
Diaphragm 12°-30°
1001.61.370 1001.61.370 includes:
1 Diaphragm 12°-30°
1001.61.380 includes:
1 Diaphragm 22°-50°
Press here
Diaphragm 22°-50°
1001.61.380
Service Manual - page 94 www.adblighting.com
Issue 0.9
9 Personal notes
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