SMC Drive Lecsc Series
SMC Drive Lecsc Series
LEC-OM02801
PRODUCT NAME
LECSC Series
LECSC□-□ Series / Driver
1. Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or equipment damage.
These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.”
They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC),
Japan Industrial Standards (JIS)*1) and other safety regulations*2).
*1) ISO 4414: Pneumatic fluid power -- General rules relating to systems
ISO 4413: Hydraulic fluid power -- General rules relating to systems
IEC 60204-1: Safety of machinery -- Electrical equipment of machines (Part 1: General requirements)
ISO 10218-1992: Manipulating industrial robots -- Safety
JIS B 8370: General rules for pneumatic equipment.
JIS B 8361: General rules for hydraulic equipment.
JIS B 9960-1: Safety of machinery – Electrical equipment for machines. (Part 1: General requirements)
JIS B 8433-1993: Manipulating industrial robots - Safety. etc.
*2) Labor Safety and Sanitation Law, etc.
Caution indicates a hazard with a low level of risk which, if not avoided, could result in minor or
Caution moderate injury.
Warning indicates a hazard with a medium level of risk which, if not avoided, could result in
Warning death or serious injury.
Danger indicates a hazard with a high level of risk which, if not avoided, will result in death or
Danger serious injury.
Warning
1. The compatibility of the product is the responsibility of the person who designs the equipment or
decides its specifications.
Since the product specified here is used under various operating conditions, its compatibility with specific
equipment must be decided by the person who designs the equipment or decides its specifications based on
necessary analysis and test results.
The expected performance and safety assurance of the equipment will be the responsibility of the person who
has determined its compatibility with the product.
This person should also continuously review all specifications of the product referring to its latest catalog
information, with a view to giving due consideration to any possibility of equipment failure when configuring
the equipment.
2. Only personnel with appropriate training should operate machinery and equipment.
The product specified here may become unsafe if handled incorrectly.
The assembly, operation and maintenance of machines or equipment including our products must be
performed by an operator who is appropriately trained and experienced.
3. Do not service or attempt to remove product and machinery/equipment until safety is confirmed.
The inspection and maintenance of machinery/equipment should only be performed after measures to
prevent falling or runaway of the driven objects have been confirmed.
When the product is to be removed, confirm that the safety measures as mentioned above are implemented
and the power from any appropriate source is cut, and read and understand the specific product precautions
of all relevant products carefully.
Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.
4. Contact SMC beforehand and take special consideration of safety measures if the product is to be
used in any of the following conditions.
1) Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to
direct sunlight.
2) Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping,
vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and
beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or other
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applications unsuitable for the standard specifications described in the product catalog.
3) An application which could have negative effects on people, property, or animals requiring special safety
analysis.
4) Use in an interlock circuit, which requires the provision of double interlock for possible failure by using a
mechanical protective function, and periodical checks to confirm proper operation.
Note that the CAUTION level may lead to a serious consequence according to conditions. Please follow the
instructions of both levels because they are important to personnel safety.
What must not be done and what must be done are indicated by the following diagrammatic symbols.
Indicates what must not be done. For example, "No Fire" is indicated by
Prohibition
Indicates what must be done. For example, grounding is indicated by
Compulsion
In this Instruction Manual, instructions at a lower level than the above, instructions for other functions, and so
on are classified into "POINT".
After reading this installation guide, always keep it accessible to the operator.
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LECSC□-□ Series / Driver
1. Safety Instructions
Caution
The product is provided for use in manufacturing industries.
The product herein described is basically provided for peaceful use in manufacturing industries.
If considering using the product in other industries, consult SMC beforehand and exchange specifications or a
contract if necessary.
If anything is unclear, contact your nearest sales branch.
For any failure or damage reported within the warranty period which is clearly our responsibility, a
replacement product or necessary parts will be provided.
This limited warranty applies only to our product independently, and not to any other damage incurred
due to the failure of the product.
Prior to using SMC products, please read and understand the warranty terms and disclaimers noted in
the specified catalog for the particular products.
Compliance Requirements
When the product is exported, strictly follow the laws required by the Ministry of Economy, Trade and Industry
(Foreign Exchange and Foreign Trade Control Law).
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1. To prevent electric shock, note the following
WARNING
Before wiring or inspection, turn off the power and wait for 15 minutes or more until the charge lamp turns
off. Then, confirm that the voltage between P( ) and N( ) is safe with a voltage tester and others.
Otherwise, an electric shock may occur. In addition, always confirm from the front of the driver, whether
the charge lamp is off or not.
Connect the driver and servo motor to ground.
Any person who is involved in wiring and inspection should be fully competent to do the work.
Do not attempt to wire the driver and servo motor until they have been installed. Otherwise, you may get
an electric shock.
Operate the switches with dry hand to prevent an electric shock.
The cables should not be damaged, stressed, loaded, or pinched. Otherwise, you may get an electric
shock.
During power-on or operation, do not open the front cover of the driver. You may get an electric shock.
Do not operate the driver with the front cover removed. High-voltage terminals and charging area are
exposed and you may get an electric shock.
Except for wiring or periodic inspection, do not remove the front cover even of the driver if the power is off.
The driver is charged and you may get an electric shock.
CAUTION
Install the driver, servo motor and regenerative resistor on incombustible material. Installing them directly
or close to combustibles will lead to a fire.
Always connect a magnetic contactor (MC) between the main circuit power supply and L1, L2, and L3 of
the driver, and configure the wiring to be able to shut down the power supply on the side of the driver’s
power supply. If a magnetic contactor (MC) is not connected, continuous flow of a large current may
cause a fire when the driver malfunctions.
When a regenerative resistor is used, use an alarm signal to switch main power off. Otherwise, a
regenerative transistor fault or the like may overheat the regenerative resistor, causing a fire.
CAUTION
Only the voltage specified in the Instruction Manual should be applied to each terminal, Otherwise, a
burst, damage, etc. may occur.
Connect the terminals correctly to prevent a burst, damage, etc.
Ensure that polarity ( , ) is correct. Otherwise, a burst, damage, etc. may occur.
Take safety measures, e.g. provide covers, to prevent accidental contact of hands and parts (cables, etc.)
with the driver heat sink, regenerative resistor, servo motor, etc. since they may be hot while power is on
or for some time after power-off. Their temperatures may be high and you may get burnt or a parts may
damaged.
During operation, never touch the rotating parts of the servo motor. Doing so can cause injury.
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4. Additional instructions
The following instructions should also be fully noted. Incorrect handling may cause a fault, injury, electric shock,
etc.
CAUTION
Transport the products correctly according to their weights.
Stacking in excess of the specified number of products is not allowed.
Do not carry the servo motor by the cables, shaft or encoder.
Do not hold the front cover to transport the driver. The driver may drop.
Install the driver in a load-bearing place in accordance with the Instruction Manual.
Do not climb or stand on servo equipment. Do not put heavy objects on equipment.
The driver and servo motor must be installed in the specified direction.
Leave specified clearances between the driver and control enclosure walls or other equipment.
Do not install or operate the driver and servo motor which has been damaged or has any parts missing.
Provide adequate protection to prevent screws and other conductive matter, oil and other combustible
matter from entering the driver and servo motor.
Do not drop or strike driver or servo motor. Isolate from all impact loads.
When you keep or use it, please fulfill the following environmental conditions.
Conditions
Environment
Driver Servo motor
In [ ] 0 to 55 (non-freezing) 0 to 40 (non-freezing)
Ambient operation [ ] 32 to 131 (non-freezing) 32 to 104 (non-freezing)
temperature [ ] 20 to 65 (non-freezing) 15 to 70 (non-freezing)
In storage
[ ] 4 to 149 (non-freezing) 5 to 158 (non-freezing)
Ambient In operation 90%RH or less (non-condensing) 80%RH or less (non-condensing)
humidity In storage 90%RH or less (non-condensing)
Ambience Indoors (no direct sunlight) Free from corrosive gas, flammable gas, oil mist, dust and dirt
Altitude Max. 1000m (3280 ft) above sea level
LECS□□-S5
(Note) 2 LECS□□-S7
[m/s ] 5.9 or less X Y: 49
Vibration
LECS□□-S8
series
Securely attach the servo motor to the machine. If attach insecurely, the servo motor may come off during
operation.
The servo motor with a reduction gear must be installed in the specified direction to prevent oil leakage.
Take safety measures, e.g. provide covers, to prevent accidental access to the rotating parts of the servo
motor during operation.
Never hit the servo motor or shaft, especially when coupling the servo motor to the machine. The encoder
may become faulty.
Do not subject the servo motor shaft to more than the permissible load. Otherwise, the shaft may break.
When the equipment has been stored for an extended period of time, contact your local sales office.
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(2) Wiring
CAUTION
Wire the equipment correctly and securely. Otherwise, the servo motor may operate unexpectedly.
Do not install a power capacitor, surge absorber or radio noise filter (FR-BIF-(H) option) between the
servo motor and driver.
Connect the wires to the correct phase terminals (U, V, W) of the driver and servo motor.
Not doing so may cause unexpected operation.
Connect the servo motor power terminal (U, V, W) to the servo motor power input terminal (U, V, W)
directly. Do not let a magnetic contactor, etc. intervene.
Servo amplifier
Driver Servo motor Servo amplifier
Driver Servo motor
U U
U U
V V
V M V M
W W
W W
Do not connect AC power directly to the servo motor. Otherwise, a fault may occur.
The surge absorbing diode installed on the DC output signal relay of the driver must be wired in the
specified direction. Otherwise, the forced stop (EMG) and other protective circuits may not operate.
Servo amplifier
Driver Driver
Servo amplifier
24VDC 24VDC
DOCOM DOCOM
DICOM DICOM
Control Control
output output
RA RA
signal signal
When the cable is not tightened enough to the terminal block (connector), the cable or terminal block
(connector) may generate heat because of the poor contact. Be sure to tighten the cable with specified
torque.
CAUTION
Before operation, check the parameter settings. Improper settings may cause some machines to perform
unexpected operation.
The parameter settings must not be changed excessively. Operation will be insatiable.
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(4) Usage
CAUTION
Provide an external emergency stop circuit to ensure that operation can be stopped and power switched
off immediately.
Any person who is involved in disassembly and repair should be fully competent to do the work.
Before resetting an alarm, make sure that the run signal of the driver is off to prevent an accident. A
sudden restart is made if an alarm is reset with the run signal on.
Do not modify the equipment.
Use a noise filter, etc. to minimize the influence of electromagnetic interference, which may be caused by
electronic equipment used near the driver.
Burning or breaking a driver may cause a toxic gas. Do not burn or break a driver.
Use the driver with the specified servo motor.
The electromagnetic brake on the servo motor is designed to hold the motor shaft and should not be used
for ordinary braking.
For such reasons as service life and mechanical structure (e.g. where a ball screw and the servo motor
are coupled via a timing belt), the electromagnetic brake may not hold the motor shaft. To ensure safety,
install a stopper on the machine side.
CAUTION
When it is assumed that a hazardous condition may take place at the occur due to a power failure or a
product fault, use a servo motor with an electromagnetic brake or an external brake mechanism for the
purpose of prevention.
Configure the electromagnetic brake circuit so that it is activated not only by the driver signals but also by
an external forced stop (EMG).
Contacts must be open when Circuit must be
servo-off, when an trouble (ALM) opened during
and when an electromagnetic brake forced stop (EMG).
interlock (MBR).
SON RA EMG
24VDC
Electromagnetic brake
When any alarm has occurred, eliminate its cause, ensure safety, and deactivate the alarm before
restarting operation.
When power is restored after an instantaneous power failure, keep away from the machine because the
machine may be restarted suddenly (design the machine so that it is secured against hazard if restarted).
CAUTION
With age, the electrolytic capacitor of the driver will deteriorate. To prevent a secondary accident due to a
fault, it is recommended to replace the electrolytic capacitor every 10 years when used in general
environment. Please consult our sales representative.
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(7) General instruction
To illustrate details, the equipment in the diagrams of this Specifications and Instruction Manual may have
been drawn without covers and safety guards. When the equipment is operated, the covers and safety
guards must be installed as specified. Operation must be performed in accordance with this
Specifications and Instruction Manual.
EEP-ROM life
The number of write times to the EEP-ROM, which stores parameter settings, etc., is limited to 100,000. If
the total number of the following operations exceeds 100,000, the driver and/or converter unit may fail when
the EEP-ROM reaches the end of its useful life.
Write to the EEP-ROM due to parameter setting changes
Home position setting in the absolute position detection system
Write to the EEP-ROM due to device changes
Write to the EEP-ROM due to point table changes
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COMPLIANCE WITH EC DIRECTIVES
1. WHAT ARE EC DIRECTIVES?
The EC directives were issued to standardize the regulations of the EU countries and ensure smooth
distribution of safety-guaranteed products. In the EU countries, the machinery directive (effective in January,
1995), EMC directive (effective in January, 1996) and low voltage directive (effective in January, 1997) of the
EC directives require that products to be sold should meet their fundamental safety requirements and carry the
CE marks (CE marking). CE marking applies to machines and equipment into which drivers have been
installed.
Driver : LECSC□-□
Servo motor : LE-S5-□、LE-S6-□、LE-S7-□、LE-S8-□(Note)
Note. For the latest information of compliance, contact your local sales office..
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(2) Configuration
The control circuit provide safe separation to the main circuit in the driver.
Control box
Reinforced
insulating type
24VDC
power
No-fuse Magnetic supply
breaker contactor Servo
motor
Servo
MC Driver
amplifier M
NFB
(3) Environment
Operate the driver at or above the contamination level 2 set forth in IEC60664-1. For this purpose, install
the driver in a control box which is protected against water, oil, carbon, dust, dirt, etc. (IP54).
(b) When supplying interface power from external, use a 24VDC power supply which has been insulation-
reinforced in I/O.
(5) Grounding
(a) To prevent an electric shock, always connect the protective earth (PE) terminals (marked ) of the
driver to the protective earth (PE) of the control box.
(b) Do not connect two ground cables to the same protective earth (PE) terminal (marked ). Always
connect the cables to the terminals one-to-one.
PE terminals PE terminals
(c) If a leakage current breaker is used to prevent an electric shock, the protective earth (PE) terminals
(marked ) of the driver must be connected to the corresponding earth terminals.
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(6) Wiring
(a) The cables to be connected to the terminal block of the driver must have crimping terminals provided
with insulating tubes to prevent contact with adjacent terminals.
Crimping terminal
Insulating tube
Cable
(b) Use the servo motor side power connector which complies with the EN Standard. The EN Standard
compliant power connector sets are available from us as options. (Refer to section 14.1)
(b) The sizes of the cables described in section 14.9 meet the following requirements. To meet the other
requirements, follow Table 5 and Appendix C in EN60204-1.
Ambient temperature: 40 (104) [°C (°F)]
Sheath: PVC (polyvinyl chloride)
Installed on wall surface or open table tray
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CONFORMANCE WITH UL/C-UL STANDARD
(1) Drivers and servo motors used
Use the drivers and servo motors which comply with the standard model.
Driver :LECSC□-□
Servo motor : LE-□-□(Note)
Note. For the latest information of compliance, contact your local sales office..
(2) Installation
Install a fan of 100CFM (2.8m3/min) air flow 4[in] (10.16[cm]) above the driver or provide cooling of at
least equivalent capability to ensure that the ambient temperature conforms to the environment
conditions (55 or less).
Discharge time
Driver
[min]
LECSB2-S5 LECSB2-S7 1
LECSB2-S8 LECSB1-S5 LECSB1-S7 2
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(5) Options and auxiliary equipment
Use UL/C-UL standard-compliant products.
This Instruction Manual are required if you use the General-Purpose AC servo LECSC□-□ for the first time.
Always purchase them and use the LECSC□-□ safely.
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MEMO
A - 14
CONTENTS
1.1 Introduction............................................................................................................................................... 1 - 2
1.1.1 Features of CC-Link communication functions ................................................................................ 1 - 2
1.1.2 Function block diagram..................................................................................................................... 1 - 3
1.1.3 System configuration......................................................................................................................... 1 - 4
1.2 Driver standard specifications ................................................................................................................. 1 - 6
1.3 Function list ............................................................................................................................................. 1 -10
1.4 Model code definition .............................................................................................................................. 1 -12
1.5 Combination with servo motor ................................................................................................................ 1 -14
1.6 Structure .................................................................................................................................................. 1 -15
1.6.1 Parts identification ............................................................................................................................ 1 -15
1.7 Configuration including auxiliary equipment .......................................................................................... 1 -16
1.8 Selection of operation method................................................................................................................ 1 -18
2. INSTALLATION 2 - 1 to 2 - 5
2
5. OPERATION 5 - 1 to 5 -63
6. PARAMETERS 6 - 1 to 6 -43
3
6.1.9 Auto tuning ........................................................................................................................................ 6 - 8
6.1.10 In-position range.............................................................................................................................. 6 - 9
6.1.11 Torque limit..................................................................................................................................... 6 -10
6.1.12 Selection of servo motor rotation direction.................................................................................... 6 -11
6.1.13 Encoder output pulse ..................................................................................................................... 6 -11
6.2 Gain/filter parameters (No. PB )...................................................................................................... 6 -13
6.2.1 Parameter list ................................................................................................................................... 6 -13
6.2.2 Detail list ........................................................................................................................................... 6 -14
6.3 Extension setting parameters (No. PC ) ......................................................................................... 6 -21
6.3.1 Parameter list ................................................................................................................................... 6 -21
6.3.2 Detail list ........................................................................................................................................... 6 -22
6.3.3 S-pattern acceleration/deceleration................................................................................................. 6 -28
6.3.4 Alarm history clear............................................................................................................................ 6 -28
6.3.5 Rough match output......................................................................................................................... 6 -28
6.3.6 Software limit .................................................................................................................................... 6 -29
6.4 I/O setting parameters (No. PD ) .................................................................................................... 6 -30
6.4.1 Parameter list ................................................................................................................................... 6 -30
6.4.2 Detail list ........................................................................................................................................... 6 -31
6.4.3 Stopping method when the forward stroke end (LSP) or reverse stroke end (LSN) is valid......... 6 -40
6.4.4 Stopping method when a software limit is detected........................................................................ 6 -41
4
8.2.4 Response level setting in auto tuning mode .................................................................................... 8 - 7
8.3 Manual mode 1 (simple manual adjustment).......................................................................................... 8 - 8
8.4 Interpolation mode .................................................................................................................................. 8 -12
5
13.2 Regenerative options ........................................................................................................................... 13-10
13.3 Battery LEC-MR-J3BAT....................................................................................................................... 13-13
13.4 Selection example of wires.................................................................................................................. 13-14
13.5 No-fuse breakers, fuses, magnetic contactors ................................................................................... 13-18
13.6 Noise reduction techniques ................................................................................................................. 13-19
13.7 Leakage current breaker...................................................................................................................... 13-27
13.8 EMC filter (recommended) .................................................................................................................. 13-29
6
15.2.2 Detailed explanation of I/O signals ................................................................................................ 15- 6
15.2.3 Monitor codes................................................................................................................................ 15-15
15.2.4 Instruction codes (RWwn 2 RWwn 3)...................................................................................15-16
15.2.5 Respond codes (RWrn 2) ..........................................................................................................15-23
15.3 Signal.................................................................................................................................................... 15-24
15.3.1 Signal (device) explanation........................................................................................................... 15-24
15.3.2 Detailed description of signals (devices) ...................................................................................... 15-27
15.4 Switching power on for the first time ................................................................................................... 15-30
15.4.1 Startup procedure ......................................................................................................................... 15-30
15.4.2 Wiring check.................................................................................................................................. 15-31
15.4.3 Surrounding environment ............................................................................................................. 15-32
15.5 Startup .................................................................................................................................................. 15-33
15.5.1 Power on and off procedures........................................................................................................ 15-33
15.5.2 Stop ............................................................................................................................................... 15-33
15.5.3 Test operation ............................................................................................................................... 15-34
15.5.4 Parameter setting.......................................................................................................................... 15-35
15.5.5 Point table setting.......................................................................................................................... 15-36
15.5.6 Actual operation ............................................................................................................................ 15-36
15.6 Driver display........................................................................................................................................ 15-37
15.7 Automatic operation mode................................................................................................................... 15-39
15.7.1 What is automatic operation mode?............................................................................................. 15-39
15.7.2 Automatic operation mode 1 (Rotation direction specifying indexer)..........................................15-40
15.8 Manual operation mode ....................................................................................................................... 15-59
15.8.1 Indexer JOG operation.................................................................................................................. 15-59
15.8.2 JOG operation ............................................................................................................................... 15-61
15.9 Home position return mode ................................................................................................................. 15-62
15.9.1 Outline of home position return..................................................................................................... 15-62
15.9.2 Torque limit changing dog type home position return.................................................................. 15-64
15.9.3 Torque limit changing data setting type home position return.....................................................15-66
15.9.4 Home position return automatic return function ........................................................................... 15-67
15.10 Absolute position detection system................................................................................................... 15-68
15.11 Parameters......................................................................................................................................... 15-71
15.11.1 Basic setting parameters (No.PA ) ...................................................................................... 15-71
15.11.2 Gain/filter parameters (No.PB )............................................................................................ 15-80
15.11.3 Extension setting parameters (No.PC ) ............................................................................... 15-88
15.11.4 I/O setting parameters (No.PD )....................................................................................... 15-94
15.12 TROUBLESHOOTING ...................................................................................................................... 15-99
15.12.1 Trouble at start-up....................................................................................................................... 15-99
15.12.2 Operation at error occurrence ..................................................................................................15-100
15.12.3 CC-Link communication error...................................................................................................15-100
15.12.4 When alarm or warning has occurred ......................................................................................15-101
15.12.5 Point table error.........................................................................................................................15-115
7
App. 5 Program example with MELSEC-A series programmable PC or PLC...etc.................................App.- 8
8
1. FUNCTIONS AND CONFIGURATION
1- 1
1. FUNCTIONS AND CONFIGURATION
(b) The broadcast polling system ensures as high as 3.9ms to 6.7ms even at the maximum link scan
(10Mbps).
1- 2
1. FUNCTIONS AND CONFIGURATION
(1) LECSC□-□
Power factor
improving DC Regenerative
reactor option
CN2
Base Voltage Overcurrent Current
amplifier detection protection detection
Encoder
Current
control
Point table
Acceleration Deceleration
No. Position Speed time Dwell Auxiliary
Model adaptive control
time
data constant constant
1 1000 1000 80 80 0 0
Speed 2 2000 2000 100 100 0 0
control
3 4000 2000 70 60 500 1
4 500 2000 60 70 1000 1
5 1000 2000 80 80 0 0
6 2000 1000 80 80 0 0
Position
control 7 1000 1000 80 80 0 0
8 1000 1000 100 100 0 0
MR-J3BAT
(Note 3) 1000 1000 100 100 0 0
CN4
USB RS-422
Note 1. The built-in regenerative resistor is not provided for the LECSC□-S5.
2. For 1-phase 200 to 230VAC, connect the power supply to L1, L2 and leave L3 open.
There is no L3 for 1-phase 100 to 120VAC power supply. Refer to section 1.2 for the power supply specification.
3. For the case when 2 stations are occupied. When 1 station is occupied, the point table ends at No.31.
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1. FUNCTIONS AND CONFIGURATION
There are 31 points of point tables to be used when 1 station is occupied and 255 points when 2 stations are
occupied.
CN1 CN1
CN6 CN6
CNP3 CNP3
CN2 CN2
1- 4
1. FUNCTIONS AND CONFIGURATION
(2) Operation using CC-Link communication functions and external input signals
(a) Operation
Using parameter No.PD06 to PD08 and parameter No.PD12, PD14, input devices can be assigned to
the external input devices of CN1A and CN1B. The signals assigned to the external input signals cannot
be used with the CC-Link communication functions. Output devices can be used with the CN6
connectors and CC-Link communication functions simultaneously.
(b) Configuration
Programmable controller To the next axis
CC-Link master unit
Driver
Servo amplifier Driveramplifier
Servo
(Axis 1) C (Axis
t ll2)
CN1 CN1
CN6 CN6
CNP3 CNP3
CN2 CN2
1- 5
1. FUNCTIONS AND CONFIGURATION
operation
Jog operation is performed in accordance with the parameter-set speed
Jog command by contact input or through CC-Link communication function.
Manual operation
Manual feed is made by manual pulse generator.
mode Manual pulse generator Command pulse multiplication: 1, 10 or 100 is selected using
parameter.
Point table number input, position data input system
Automatic operation
Point table Positioning operation is performed once in accordance with the position and
mode
speed commands.
1- 6
1. FUNCTIONS AND CONFIGURATION
Driver LECSC□-□
S5 S7 S8
Item
Voltage/frequency 3-phase or 1-phase 200 to 230VAC, 50/60Hz
Power supply
mode
Automatic continuous Varied speed operation (2 to 255 speeds), automatic continuous positioning
operation operation (2 to 255 points)
Jog operation is performed in accordance with the parameter-set speed
Jog
command by contact input or through CC-Link communication function.
Manual operation mode Manual feed is made by manual pulse generator.
Manual pulse generator Command pulse multiplication: 1, 10 or 100 is selected using
parameter.
1- 7
1. FUNCTIONS AND CONFIGURATION
Driver LECSC□-□
S5 S7 S8
Item
Home position return is made starting with Z-phase pulse after passage of
proximity dog.
Automatic operation Home position address may be set. Home position shift distance may be set.
Dog type
mode Home position return direction may be selected.
Automatic at-dog home position return return/automatic stroke return
function.
Home position return is made by counting encoder pulses after contact with
proximity dog.
Home position address may be set. Home position shift value may be set.
Count type
Home position return direction may be set.
Automatic at-dog home position return return/automatic stroke return
function.
Home position return is made without dog.
Data setting type Home position may be set at any position by manual operation, etc. Home
position address may be set.
Home position return is made by pressing machine part against stroke end.
Stopper type Home position address may be set. Home position return direction may be
set.
Home position ignorance Position where servo-on (RYn0) is switched on is defined as home position.
(Servo-on position as Home position address may be set.
home position)
Home position return is made with respect to the rear end of a proximity dog.
Home position address may be set. Home position shift value may be set.
Operation mode
1- 8
1. FUNCTIONS AND CONFIGURATION
Home position return is made with respect to the first Z-phase to the Z-
Dogless phase.
Z-phase reference Home position address may be set. Home position shift value may be set.
Home position return direction may be set.
Automatic positioning to home position High-speed automatic return to a defined home position.
Driver LECSC□-□
S5 S7 S8
Item
Absolute position detection, backlash function
Other functions Overtravel prevention using external limit switch
Software stroke limit
Structure Self-cooled, open (IP00)
Permissible voltage
3-phase or 1-phase 200 to 230VAC: 170 to 253VAC
fluctuation
Permissible frequency
Within 5%
fluctuation
Power supply capacity Refer to section 12.2
Inrush current Refer to section 12.5
[ ] (Note 2) 0 to 55 (non-freezing)
In operation
Ambient [ ] (Note 2) 32 to 131 (non-freezing)
temperature [ ] 20 to 65 (non-freezing)
In storage
Environment
[ ] 4 to 149 (non-freezing)
Ambient In operation
90%RH or less (non-condensing)
humidity In storage
Indoors (no direct sunlight)
Ambient
Free from corrosive gas, flammable gas, oil mist, dust and dirt
Altitude Max. 1000m above sea level
2
Vibration 5.9 [m/s ] or less
[kg] 0.8 0.8 1.0
Mass
[lb] 1.76 1.76 2.21
Note 1. 150mA is the value applicable when all I/O signals are used. The current capacity can be decreased by reducing the number of
I/O points.
2. When closely mounting the Driver, operate them at the ambient temperatures of 0 to 45 (32 to 113 ) or at 75% or smaller
effective load ratio.
1- 9
1. FUNCTIONS AND CONFIGURATION
1 - 10
1. FUNCTIONS AND CONFIGURATION
1 - 11
1. FUNCTIONS AND CONFIGURATION
LECS C 1 - S5
Driver Type Motor type
Type Capacity Encoder
C CC-Link type
(Absolute encoder) AC Servo motor(S5,S6) 50W,100W
S5
Absolute
S7 AC Servo motor(S7) 200W
Power supply
1 AC100V~AC120V 50Hz,60Hz
2 AC200V~AC230V 50Hz,60Hz
LE - C S M - S 5 A
Motor Type Connector Direction
S AC Servo motor A Axis side
B Opposite axis side
Cable Content
M Motor cable
B Lock cable
Cable Length (L) [m]
E Encoder cable
2 2m
1 - 12
1. FUNCTIONS AND CONFIGURATION
b) I/O Connector
LE-CSNA
Driver Type
A LECSC
c)Regenerative options
LEC-MR-RB-032
Regenerative option Type
LEC-MR-SETUP221□
Languag
NIL Japanese version
E English version
* MRZJW3-SETUP221 of Mitsubishi Electric.
Refer to the website of Mitsubishi Electric for the information of the operating environment and
upgrading.
Prepare USB cable should be ordered separately.
e)USB cable(3m)
LEC-MR-J3USB
* MR-J3USB of Mitsubishi Electric.
f)Battery
LEC-MR-J3BAT
* MR-J3BAT of Mitsubishi Electric.
Battery for replacement.
Absolute position data is maintained by installing the battery to the driver.
1 - 13
1. FUNCTIONS AND CONFIGURATION
Servo motor
Driver
LE-□-□
LECSC□-S5 S5,S6
LECSC□-S7 S7
LECSC□-S8 S8
1 - 14
1. FUNCTIONS AND CONFIGURATION
1.6 Structure
1.6.1 Parts identification
(1) LECSC□-□
Detailed
Name/Application
explanation
Display
Section 5.3
The 3-digit, seven-segment LED shows the servo
Chapter 11
status and alarm number.
4
5 6 Baud rate switch (MODE)
MODE
2 3
7 8
5 6
0 1
9 4
Select the CC-Link communication baud rate. Section 3.2.4
7 8
2 3
9
0 1
5 6 5 6
4 4
2 3
7 8
2 3
7 8
0 1
9
0 1
9 Station number switches (STATION NO.)
Set the station number of the servo amplifier.
X10 STATION NO. X1
5 6 5 6
4 4
Section 3.2.3
7 8
7 8
2 3
2 3
9 9
0 1 0 1
1 - 15
1. FUNCTIONS AND CONFIGURATION
(1) LECSC□-□
(a) For 3-phase or 1-phase 200V to 230VAC
RST
(Note 3)
Power supply MRup
Set Configurator
software Personal
(MR Configurator) computer
No-fuse breaker
(NFB) or fuse
Controller
Servo amplifier
Magnetic
contactor
(MC)
U CN6
V I/O signal
L1 W
L2
L3 CN2
CN4
(Note 2)
Power factor
improving DC P1 (Note 1)
reactor Battery
(FR-BEL) P2 MR-J3BAT
LEC-MRJ3BAT
LEC-MR-J3BAT
LEC-MRJ3BAT
P C
Note 1. The battery (option) is used for the absolute position detection system in the position control mode.
3. For 1-phase 200V to 230VAC, connect the power supply to L1 L2 and leave L3 open. Refer to section 1.2 for the power supply
specification.
1 - 16
1. FUNCTIONS AND CONFIGURATION
No-fuse breaker
(NFB) or fuse
Driver
Servo amplifier
Magnetic
contactor
(MC)
Power factor
improving DC CN5 CC-Link
reactor (Note 2)
(FR-BEL) CN3
Line noise
filter
(FR-BSF01) CN1
U CN6
V I/O signal
L1 W
L2 CN2
CN4
(Note 1)
Battery
MR-J3BAT
LEC-MR-J3BAT
P C
Note 1. The battery (option) is used for the absolute position detection system in the position control mode.
3. Refer to section 1.2 for the power supply specification.
1 - 17
1. FUNCTIONS AND CONFIGURATION
Parameter No.PA30
0
Remote register-based
1 position data setting/point
table No. (speed) setting
2 auxiliary function invalid
Remote register-based
position data/speed data
setting auxiliary function
invalid
1 - 18
1. FUNCTIONS AND CONFIGURATION
1 - 19
1. FUNCTIONS AND CONFIGURATION
MEMO
1 - 20
2. INSTALLATION
2. INSTALLATION .............................................................................................................................................2
2.1 Installation direction and clearances........................................................................................................2
2.2 Keep out foreign materials .......................................................................................................................4
2.3 Cable stress .............................................................................................................................................4
2.4 Inspection items .......................................................................................................................................5
2.5 Parts having service lives ........................................................................................................................5
2- 1
2. INSTALLATION
2. INSTALLATION
Stacking in excess of the limited number of products is not allowed.
Install the equipment on incombustible material. Installing them directly or close to
combustibles will lead to a fire.
Install the equipment in a load-bearing place in accordance with this Instruction
Manual.
Do not get on or put heavy load on the equipment to prevent injury.
Use the equipment within the specified environmental condition range. (For the
environmental conditions, refer to section 1.2.)
Provide an adequate protection to prevent screws, metallic detritus and other
CAUTION conductive matter or oil and other combustible matter from entering the driver.
Do not block the intake/exhaust ports of the driver. Otherwise, a fault may occur.
Do not subject the driver to drop impact or shock loads as they are precision
equipment.
Do not install or operate a faulty driver.
When the product has been stored for an extended period of time, contact your
local sales office.
When treating the driver, be careful about the edged parts such as the corners of
the driver.
(1) LECSC□-□
(a) Installation of one driver
Control box Control box
40mm
or more Wiring allowance
Servo amplifier
Driver
80mm
Top
or more
10mm 10mm
or more or more
Bottom
40mm
or more
2- 2
2. INSTALLATION
POINT
Close mounting is available for the driver of under 3.5kW for 200V class and
400W for 100V class.
Leave a large clearance between the top of the driver and the internal surface of the control box, and
install a cooling fan to prevent the internal temperature of the control box from exceeding the
environmental conditions.
When installing the drivers closely, leave a clearance of 1mm between the adjacent drivers in
consideration of mounting tolerances.
In this case, bring the ambient temperature within 0 to 45 (32 to 113 ), or use it at 75% or a smaller
effective load ratio.
Control box Control box
100mm 100mm
or more 10mm or more
or more 1mm 1mm
Top
Bottom
2- 3
2. INSTALLATION
(2) Others
When using heat generating equipment such as the regenerative option, install them with full consideration
of heat generation so that the driver is not affected.
Install the driver on a perpendicular wall in the correct vertical direction.
(2) Prevent oil, water, metallic dust, etc. from entering the driver through openings in the control box or a
cooling fan installed on the ceiling.
(3) When installing the control box in a place where there are much toxic gas, dirt and dust, conduct an air
purge (force clean air into the control box from outside to make the internal pressure higher than the
external pressure) to prevent such materials from entering the control box.
(2) For use in any application where the servo motor moves, fix the cables (encoder, power supply, brake) with
having some slack from the connector connection part of the servo motor to avoid putting stress on the
connector connection part. Use the optional encoder cable within the flexing life range. Use the power
supply and brake wiring cables within the flexing life of the cables.
(3) Avoid any probability that the cable sheath might be cut by sharp chips, rubbed by a machine corner or
stamped by workers or vehicles.
(4) For installation on a machine where the servo motor will move, the flexing radius should be made as large
as possible. Refer to section 9.4 for the flexing life.
2- 4
2. INSTALLATION
POINT
Do not test the driver with a megger (measure insulation resistance), or it may
become faulty.
Do not disassemble and/or repair the equipment on customer side.
(1) Check for loose terminal block screws. Retighten any loose screws.
(2) Check the cables and the like for scratches and cracks. Perform periodic inspection according to operating
conditions.
(2) Relays
Their contacts will wear due to switching currents and contact faults occur. Relays reach the end of their life
when the cumulative number of power-on and emergency stop times is 100,000, which depends on the
power supply capacity.
2- 5
3. CC-LINK COMMUNICATION FUNCTIONS
3- 1
3. CC-LINK COMMUNICATION FUNCTIONS
For details of the programmable driver side specifications, refer to the CC-Link system master unit manual.
Item Specifications
Power supply 5VDC supplied from driver
Applicable CC-Link version Ver.1.10
Communication speed 10M/5M/2.5M/625k/156kbps
Communication system Broadcast polling system
Synchronization system Frame synchronization system
Encoding system MRZI
Transmission path format Bus format (conforming to EIA RS485)
CC-Link
16 12 5
Error control system CRC (X +X +X +1)
Connection cable CC-Link Ver.1.10-compliant cable (Shielded 3-core twisted pair cable)
Transmission format Conforming to HDLC
Remote station number 1 to 64
(Note) Communication speed 156Kbps 625Kbps 2.5Mbps 5Mbps 10Mbps
Cable Maximum overall cable length 1200m 900m 400m 160m 100m
length Inter-station cable length 0.2m or more
Max. 42 (when 1 station is occupied by 1 driver), (max. 32 when 2 stations are
Number of drivers connected occupied by 1 driver), when there are only remote device stations. Can be
used with other equipment.
Note. If the system comprises of both CC-Link Ver.1.00- and Ver.1.10-compliant cables, Ver.1.00 specifications are applied to the
overall cable length and the cable length between stations. For more information, refer to the CC-Link system master/local unit
user's manual.
3- 2
3. CC-LINK COMMUNICATION FUNCTIONS
(2) Wiring
Connect the programmable driver CC-Link unit master station and the driver by a twisted pair cable (3-wire
type).
Programmable controller
CC-Link unit
3- 3
3. CC-LINK COMMUNICATION FUNCTIONS
DA DB DG SLD FG
CN1
CN1
FG FG
SLD SLD
DG DG
DB DB
DA DA
FG
SLD
(Note 1)
Termination register
DG
Termination register
DB
DA
Note 1. Use the termination resistor supplied with the programmable driver. The resistance of the termination resistor depends on the
cable used. For details, refer to the open field network CC-Link catalog (L(NA)74108143).
2. Refer to (4) in this section.
3- 4
3. CC-LINK COMMUNICATION FUNCTIONS
(b) Strip the sheaths of the braided shield and internal wires and twist the cores.
Braided shield
Approx. 10mm
3-core twisted pair cable
(c) Match and twist the wires and braided shield of the cable connected to the preceding axis or
programmable driver and the corresponding wires and braided shield of the cable connected to the
subsequent axis.
(d) For the last axis, work the termination resistor supplied to the CC-Link master unit as shown below.
Termination register
(10mm) (10mm)
Remove sheath Remove sheath Fold lead wire
Cut Cut
(e) Insert the core of the cable into the opening and tighten it with a flat-blade screwdriver so that it will not
come off. (Tightening torque: 0.5 to 0.6N m) When inserting the wire into the opening, make sure that
the terminal screw is fully loose.
POINT
Do not solder the cores as it may cause a contact fault.
Use of a flat-blade torque screwdriver is recommended to manage the screw tightening torque. The
following table indicates the recommended products of the torque screwdriver for tightening torque
management and the flat-blade bit for torque screwdriver. When managing torque with a Phillips bit, please
consult us.
3- 5
3. CC-LINK COMMUNICATION FUNCTIONS
(b) One driver occupies 1 or 2 stations. (One station of programmable driver remote device station)
(d) When the number of units connected is 4, station numbers can be set as shown below.
Servo
Driver amplifier
No.1 No.1 Servo amplifier
Driver No.2 No.2 Servo
Driver amplifier
No.3 No.3
Programmable controller (When 2 stations are (When 2 stations are (When 2 stations are
CC-Link remote I/O station occupied) occupied) occupied)
master unit (1 station occupied) Remote device station Remote device station Remote device station
2 3
7
7
8
9 0 1 9 0 1
3- 6
3. CC-LINK COMMUNICATION FUNCTIONS
2 3
7 8
5
0
9 2 2.5Mbps
5 5
0 1 3 5Mbps
0 0
4 10Mbps
5 to 9 Not used
1 station occupied
Initial value
5
5 5
Note. SW1
3- 7
3. CC-LINK COMMUNICATION FUNCTIONS
3.3 Functions
3.3.1 Function block diagram
This section explains the transfer of I/O data to/from the driver in CC-Link, using function blocks.
(1) Between the master station and driver in the CC-Link system, link refresh is normally performed at intervals
of 3.5 to 18ms (512 points). The link scan time of link refresh changes with the communication speed. For
details, refer to the CC-Link system master/local unit user's manual.
(2) The I/O refresh and master station sequence program are executed asynchronously. Some programmable
drivers allow link scans to be synchronized with programmable driver scans.
(3) The FROM instruction from the buffer memory of the CC-Link system master/local unit is used to read data
from the driver, and the TO instruction is used to write data. Some programmable drivers allow automatic
refresh to be set to omit the FROM and TO instructions.
Driver
Servo amplifier
Programmable controller
CC-Link unit
Programmable controller
programmable controller
3) CC-Link
1) QJ61B11N
CC-Link interface
I/O signal
compliant
Interface with
cable
CPU
3.3.2 Functions
The following table lists the functions that may be performed from the programmable driver in the CC-Link
system in the CC-Link operation mode or test operation mode.
Operation mode
Item
CC-Link operation mode Test operation mode
Monitor
Operation
Parameter write
Parameter read
Point table data write
Point table data read
3- 8
3. CC-LINK COMMUNICATION FUNCTIONS
2) The forward rotation start (RYn1) or reverse rotation start (RYn2) is OFF.
3- 9
3. CC-LINK COMMUNICATION FUNCTIONS
3.5 I/O signals (I/O devices) transferred to/from the programmable controller CPU
3.5.1 I/O signals (I/O devices)
The input signals (input devices) may be used as either the CC-Link or CN6 external input signals. Make
selection in parameter No.PD06 to PD11, PD12 and PD14. The output signals (output devices) can be used as
both the CC-Link CN6 external output signals.
POINT
In the factory-shipped status, the forward rotation stroke end (LSP), reverse
rotation stroke end (LSN) and proximity dog (DOG) are valid as the CN6
external input signals.
3 - 10
3. CC-LINK COMMUNICATION FUNCTIONS
3 - 11
3. CC-LINK COMMUNICATION FUNCTIONS
3 - 12
3. CC-LINK COMMUNICATION FUNCTIONS
Device No.
Signal name
Description 1 station 2 stations Remarks
(Device name)
occupied occupied
Servo-on Turning RYn0 ON powers on the base circuit, making RYn0 RYn0 1
operation ready to start. (Servo on status)
Turning it OFF powers off the base circuit, coasting the servo
motor. (Servo off status)
Forward rotation start 1. In absolute value command system RYn1 RYn1 1
Turning RYn1 ON for automatic operation executes
positioning once on the basis of the position data set to the
point table.
Turning RYn1 ON for a home position return immediately
starts a home position return.
Keeping RYn1 ON for JOG operation performs rotation in
the forward rotation direction.
Forward rotation indicates the address increasing direction.
2. In incremental value command system
Turning RYn1 ON for automatic operation executes
positioning once in the forward rotation direction on the basis
of the position data set to the point table.
Turning RYn1 ON for a home position return immediately
starts a home position return.
Keeping RYn1 ON for JOG operation performs rotation in
the forward rotation direction.
Forward rotation indicates the address increasing direction.
Reverse rotation start Use this device in the incremental value command system. RYn2 RYn2 1
Turning RYn2 ON for automatic operation executes positioning
once in the reverse rotation direction on the basis of the
position data set to the point table.
Keeping RYn2 ON for JOG operation performs rotation in the
reverse rotation direction.
Reverse rotation indicates the address decreasing direction.
Reverse rotation start (RYn2) is also used as the start signal of
the high-speed automatic positioning function to the home
position.
3 - 13
3. CC-LINK COMMUNICATION FUNCTIONS
Device No.
Signal name Description 1 station 2 stations Remarks
occupied occupied
Proximity dog In the shipment status, the proximity dog external input signal RYn3 RYn3 1
(CN6-2) is valid. For use in CC-Link, make it usable in
parameter No.PD14. When RYn3 is turned OFF, the proximity
dog is detected. The polarity of dog detection can be changed
using parameter No.PD16.
Forward rotation stroke end In the factory-shipped status, the forward rotation stroke end is RYn4 RYn4 1
Reverse rotation stroke end valid as the external input signal (CN6-3) and the reverse RYn5 RYn5 2
rotation stroke end is valid as the external input signal (CN6-4).
Before operation, short between CN6-3 and DOCOM, and
between CN6-4 and DOCOM. Opening them causes a sudden
stop, resulting in servo lock.
For use in CC-Link, make it usable in parameter No.PD12.
When starting operation, turn RYn4/RYn5 to ON. Turning it to
OFF causes a sudden stop, resulting in servo lock. A stopping
method can be changed in parameter No.PD20.
When not using the forward/reverse rotation stroke end, set
"Automatic ON" in parameter No.PD01.
1 1
0 1
1 0
0 0
Note. 0: OFF 1: ON
Automatic/manual selection Turning RYn6 ON selects the automatic operation mode, and RYn6 RYn6 1
turning it OFF selects the manual operation mode.
Temporary stop/Restart Turning RYn7 ON during automatic operation makes a RYn7 RYn7
temporary stop.
Turning RYn7 ON again makes a restart.
Forward rotation start (RYn1) or Reverse rotation start (RYn2)
is ignored if it is turned ON during a temporary stop.
When the automatic operation mode is changed to the manual
operation mode during a temporary stop, the movement
remaining distance is erased.
During a home position return or during JOG operation,
Temporary stop/Restart input is ignored.
3 - 14
3. CC-LINK COMMUNICATION FUNCTIONS
Device No.
Signal name Description 1 station 2 stations Remarks
occupied occupied
Monitor output execution When RYn8 is turned ON, the following data and signals are RYn8 RYn8
demand set. At the same time, RXn8 turns ON. While RYn8 is ON, the
monitor values are kept updated.
1) When 1 station is occupied
Remote register RWrn: Data demanded by Monitor 1
(RWwn)
Remote register RWrn 1: Data demanded by Monitor 2
(RWwn+1)
Remote register RWrn 2: Respond code indicating normal
or error
2) When 2 stations are occupied
Remote register RWrn: Lower 16 bits of data demanded by
Monitor 1 (RWwn)
Remote register RWrn 1: Upper 16 bits of data demanded
by Monitor 1 (RWwn)
Remote register RWrn 5: Lower 16 bits of data demanded
by Monitor 2 (RWwn+2)
Remote register RWrn 6: Upper 16 bits of data demanded
by Monitor 2 (RWwn+2)
Remote register RWrn 2: Respond code indicating normal
or error
Instruction code execution Turning RYn9 ON executes the processing corresponding to RYn9 RYn9
demand the instruction code stored in remote register RWwn 2.
After completion of instruction code execution, the respond
code indicating normal or error is set to RWrn 2. At the same
time, RXn9 turns ON.
Refer to section 3.5.4 for details.
Point table No. selection 1 The point table No. and the home position return are selected RYnA RYnA 1
by RYnA to RY(n 2)5. 2
Point table No. selection 2 RYnB RYnB
(Note 1) Remote input
Point
table No. RY RY RY
Point table No. selection 3 RYnE RYnD RYnC RYnB RYnA RYnC RYnC
(n+2)5 (n+2)4 (n+2)3
(Note 2) 0 0 0 0 0 0 0 0
254 1 1 1 1 1 1 1 0
Point table No. selection 7 RY(n 2)4
255 1 1 1 1 1 1 1 1
Note 1. 0: OFF 1: ON
Point table No. selection 8 2. Home position return is a setting RY(n 2)5
Clear When the parameter No.PD22 setting is " 1", the position RYnF RYnF 1
control counter droop pulses is cleared at the leading edge of 2
RYnF. The pulse width should be 10ms or more.
When the parameter No.PD22 setting is " 2", the pulses
are always cleared while RYnF is on.
3 - 15
3. CC-LINK COMMUNICATION FUNCTIONS
Device No.
Signal name Description 1 station 2 stations Remarks
occupied occupied
Position instruction demand When RY(n 2)0 is turned ON, the point table No. or position RY(n 2)0
command data set to remote register RWwn 4/RWwn 5 is
set.
When it is set to the driver, the respond code indicating normal
or error is set to RWrn 2. At the same time, RX(n 2)0 turns
ON.
Refer to section 3.6.3 for details.
Speed instruction demand When RY(n 2)1 is turned ON, the point table No. or speed RY(n 2)1
command data set to remote register RWwn 6 is set.
When it is set to the driver, the respond code indicating normal
or error is set to RWrn 2. At the same time, RX(n 2)1 turns
ON.
Refer to section 3.6.3 for details.
Internal torque limit selection Turning RY(n 2)6 OFF makes the torque limit value of RY(n 2)6 1
parameter No.PA11 (forward rotation torque limit) parameter
No.PA12 (reverse rotation torque limit) valid, and turning it ON
makes that of parameter No.PC35 (internal torque limit). (Refer
to section 4.6.3)
Proportion control When RY(n 2)7 is turned ON, the speed amplifier is switched RY(n 2)7 1
from the proportional integral type to the proportional type. 2
If the servo motor at a stop is rotated even one pulse by an
external factor, it develops torque in an attempt to compensate
for a position shift. When the shaft is locked mechanically after
Movement completion (RXnC) is turned OFF, for example,
turning Proportion control (RY(n 2)7) ON as soon as
Movement completion (RXnC) turns OFF allows control of
unnecessary torque developed in an attempt to compensate for
a position shift.
When the shaft is to be locked for an extended period of time,
turn Internal torque limit selection (RY(n 2)6) ON
simultaneously with Proportion control (RY(n 2)7) to make the
torque not more than the rated torque using Internal torque
limit (parameter No.PC35).
Gain changing When RY(n 2)8 is turned ON, the load inertia moment ratio RY(n+2)8 1
and the corresponding gain values change to the values of
parameter No.PB29 to PB32. To change the gain using
RY(n 2)8, make the auto tuning invalid.
Position/speed specifying Select how to give a position command/speed command. RY(n 2)A
system selection (Refer to section 3.6.3.)
OFF: Remote input-based position/speed specifying system
Specifying the point table No. with Point table No.
selection (RYnA to RYnE) gives a position
command/speed command.
ON : Remote register-based position/speed specifying system
Setting the instruction code to the remote register
(RWwn 4 to RWwn 6) gives a position
command/speed command.
Set the parameter No.PC30 (direct specification
selection) to " 2".
3 - 16
3. CC-LINK COMMUNICATION FUNCTIONS
Device No.
Signal name Description 1 station 2 stations Remarks
occupied occupied
Absolute value/incremental RY(n 2)B is made valid when the remote register-based RY(n 2)B
value selection position/speed specifying system is selected with
Position/speed specifying system selection (RY(n 2)A) and
the absolute value command system is selected in parameter
No.PD10. Turn RY(n 2)B OFF or ON to select whether the
set position data is in the absolute value command system or
incremental value command system.
OFF: Position data is handled as an absolute value.
ON : Position data is handled as an incremental value.
Reset Keeping RY(n 1)A or RY(n 3)A ON for 50ms or longer RY(n 1)A RY(n 3)A 1
allows an alarm to be deactivated.
Some alarms cannot be deactivated by Reset RY(n 1)A or
RY(n 3)A. (Refer to section 10.4.1.)
If RY(n 1)A or RY(n 3)A is turned ON with no alarm
occurring, the base circuit will not be shut off. When " 1 "
is set in parameter No.PD20 (function selection D-1), the base
circuit is shut off.
This device is not designed to make a stop. Do not turn it ON
during operation.
Forced stop This device is exclusively used as a CN6 external input signal.
It cannot be used for CC-Link.
Turn EMG off to bring the motor to an forced stop state, in
which the base circuit is shut off and the dynamic brake is
operated.
Turn EMG on in the forced stop state to reset that state.
3 - 17
3. CC-LINK COMMUNICATION FUNCTIONS
POINT
The output devices can be used for both the remote output and the external
output signals of CN6 connector.
The signal whose Device No. field has an oblique line cannot be used in CC-Link.
Device No.
Signal name Description 1 station 2 stations
occupied occupied
Ready In the factory-shipped status, a ready is assigned to the CN6-14 pin as an RXn0 RXn0
external output signal. RXn0 turns ON when the driver is ready to operate
after servo-on.
In position RXn1 turns ON when the droop pulse value is within the preset in-position RXn1 RXn1
range.
The in-position range can be changed using parameter No.PA10.
Increasing the in-position range may result in a continuous conduction
status during low-speed rotation.
RXn1 turns ON at servo-on.
Rough match RXn2 turns ON when the command remaining distance becomes less than RXn2 RXn2
the rough match output range set in the parameter.
RXn2 turns ON at servo-on.
Home position return In the factory-shipped status, the home position return completion is RXn3 RXn3
completion assigned to the CN6-16 pin as an external output signal. RXn3 turns ON
when a home position return is completed. RXn3 turns ON at completion of
a home position return.
In an absolute position detection system, RXn3 turns ON when operation is
ready to start, but turns OFF in any of the following cases.
1) Servo-on (RYn0) is turned OFF.
2) Forced stop (EMG) is turned OFF.
3) Reset (RY(n 1)A or RY(n 3)A) is turned ON.
4) Alarm occurs.
5) Forward rotation stroke end (RYn4) or Reverse rotation stroke end
(RYn5) is turned OFF.
6) Home position return has not been made after product purchase.
7) Home position return has not been made after occurrence of Absolute
position erase (A25) or Absolute position counter warning (AE3).
8) Home position return has not been made after electronic gear change.
9) Home position return has not been made after the absolute position
detection system was changed from invalid to valid.
10) Parameter No.PA14 (Rotation direction selection) has been changed.
11) Software limit is valid.
12) While a home position return is being made.
When any of 1) to 12) has not occurred and a home position return is
already completed at least once, Home position return completion (RXn3)
turns to the same output status as Ready (RXn0).
Limiting torque RXn4 turns ON when the torque is reached at the time of torque RXn4 RXn4
generation.
Electromagnetic brake RXn6 turns OFF at servo-off or alarm occurrence. At alarm occurrence, it RXn6 RXn6
interlock turns OFF independently of the base circuit status.
Temporary stop RXn7 turns ON when deceleration is started to make a stop by Temporary RXn7 RXn7
stop/Restart (RYn7). When Temporary stop/Restart (RYn7) is made valid
again to resume operation, RXn7 turns OFF.
Monitoring Refer to Monitor output execution demand (RYn8). RXn8 RXn8
3 - 18
3. CC-LINK COMMUNICATION FUNCTIONS
Device No.
Signal name Description 1 station 2 stations
occupied occupied
Instruction code execution Refer to Instruction code execution demand (RYn9). RXn9 RXn9
completion
Warning RXnA turns ON when a warning occurs. RXnA RXnA
When no warning has occurred, RXnA turns OFF within about 1s after
power-on.
Battery warning RXnB turns ON when Open battery cable warning (A92) or Battery RXnB RXnB
warning (A9F) occurs. When no battery warning has occurred, RXnB
turns OFF within about 1s after power-on.
Movement completion RXnC turns ON when In position (RXn1) turns ON and the command RXnC RXnC
remaining distance is "0".
RXnC turns ON at servo-on.
Dynamic brake interlock RXnD turns off simultaneously when the dynamic brake is operated. RXnD RXnD
When using the external dynamic brake on the driver of 11 kW or more,
this device is required. (Refer to section 13.6.) For the driver of 7kw or
less, it is not necessary to use this device.
Position range RXnE turns ON when the actual current position falls within the range RXnE RXnE
set in the parameter.
It is OFF when a home position return is not yet completed or while the
base circuit is off.
Position instruction execution Refer to Speed instruction execution demand (RY(n+2)0). RX(n+2)0
completion
Speed instruction execution Refer to Position instruction execution demand (RY(n+2)1). This device RX(n+2)1
completion is required when using the external dynamic brake with a driver of
11kW or more. (Refer to section 13.6.)
This is not required with drivers of 7kW or less.
Point table No. output 1 As soon as Movement completion (RXnC) turns ON, the point table No. RX(n+2)2
is output in 8-bit code.
3 - 19
3. CC-LINK COMMUNICATION FUNCTIONS
Device No.
Signal name Description 1 station 2 stations
occupied occupied
Trouble A trouble is assigned to the CN6-15 pin as an external output signal. RX(n 1)A RX(n 3)A
RX(n 1)A or RX(n 3)A turns ON when the protective circuit is
activated to shut off the base circuit.
When no alarm has occurred, RX(n 1)A or RX(n 3)A turns OFF within
about 1.5s after power is switched ON.
Remote station This signal turns ON at power-on and turns off at a trouble occurrence RX(n 1)B RX(n 3)B
communication ready or in the reset (RY(n 1)A or RY(n 3)A) ON status.
3 - 20
3. CC-LINK COMMUNICATION FUNCTIONS
Remote register
1 station 2 stations Signal name Description Setting range
occupied occupied
RWwn+2 RWwn+2 Instruction code Sets the instruction code used to perform parameter or Refer to section
point table data read and write, alarm reference or the like. 3.5.4 (1).
Setting the instruction code No. to RWwn+2 and turning
RYn9 to ON executes the instruction. RXn9 turns to ON on
completion of instruction execution.
Refer to section 3.5.4 (1) for instruction code No. definitions.
RWwn+3 RWwn+3 Writing data Sets the written data used to perform parameter or point Refer to section
table data write, alarm history clear or the like. 3.5.4 (2).
Setting the written data to RWwn+3 and turning RYn9 to ON
writes the data to the driver. RXn9 turns to ON on
completion of write.
Refer to section 3.5.4 (2) for written data definitions.
RWwn+4 Point table Set the point table No. to be executed in the automatic Point table No.:
No./Position operation mode when 2 stations are occupied. 0 to 255
command data When the point table No. is set to RWwn+4 and RY(n+2)0 is Absolute value
lower 16 bit turned ON, the point table No. is set to the driver. On command: Position
completion of setting, RX(n+2)0 turns ON. command data:
When the point table is not used, set the position command 999999 to 999999
data. Incremental value
When the lower 16 bits are set to RWwn+4 and the upper command: Position
16 bits to RWwn+5, and RY(n+2)0 is turned ON, the command data:
position command data in the upper and lower 16 bits are 0 to 999999
RWwn+5 Position command written. On complete of write, RX(n+2)0 turns ON.
data upper 16 bit Use parameter No.PC30 to select whether point table No.
setting or position command data setting will be made.
Refer to section 3.6.3 for details of Point table No./Position
command data.
RWwn+6 Point table When the point table is not used, set the point table No. to Point table No.:
No./Speed be executed or the speed command data (servo motor 0 to 255
command data speed [r/min]). Speed command
When the point table No. is set to RWwn+6 and RY(n+2)1 is data:
turned ON, the point table No. or speed command data is 0 to permissible
set to the driver. On completion of setting, RX(n+2)1 turns speed
ON.
Use parameter No.PC30 to select whether point table No.
setting or speed command data setting will be made.
Refer to section 3.6.3 for details of Point table No./Speed
command data.
When setting the servo motor speed in this remote register,
always set the acceleration/deceleration time constant in
the point table No.1.
3 - 21
3. CC-LINK COMMUNICATION FUNCTIONS
3 - 22
3. CC-LINK COMMUNICATION FUNCTIONS
Answer data
Code No.
(Driver Programmable controller)
Monitored item
1 station 2 stations
Data length Unit
occupied occupied
0000h 0000h
0001h 0001h Current position lower 16bit 16bit
0002h Current position upper 16bit 16bit
STM
0003h 0003h Command position lower 16bit 16bit 10 [mm] or
STM
0004h Command position upper 16bit 16bit 10 [inch]
0005h 0005h Command remaining distance lower 16bit 16bit
0006h Command remaining distance upper 16bit 16bit
0007h 0007h
0008h 0008h Point table No. 16bit [No.]
0009h
000Ah 000Ah Feedback pulse value lower 16bit 16bit [pulse]
000Bh Feedback pulse value upper 16bit 16bit [pulse]
000Ch
000Dh
000Eh 000Eh Droop pulse value lower 16bit 16bit [pulse]
000Fh Droop pulse value upper 16bit 16bit [pulse]
0010h 0010h
0011h 0011h Regenerative load factor 16bit [%]
0012h 0012h Effective load factor 16bit [%]
0013h 0013h Peak load factor 16bit [%]
0014h Instantaneously occurring torque 16bit [%]
0015h 0015h ABS counter 16bit [rev]
0016h 0016h Motor speed lower 16bit 16bit 0.1[rev/min]
0017h Motor speed upper 16bit 16bit 0.1[rev/min]
0018h 0018h Bus voltage 16bit [V]
0019h 0019h ABS position lower 16bit 16bit [pulse]
001Ah ABS position middle 16bit 16bit [pulse]
001Bh 001Bh ABS position upper 16bit 16bit [pulse]
001Ch 001Ch Within one-revolution position lower 16bit 16bit [pulse]
001Dh Within one-revolution position upper 16bit 16bit [pulse]
3 - 23
3. CC-LINK COMMUNICATION FUNCTIONS
3 - 24
3. CC-LINK COMMUNICATION FUNCTIONS
When 2 stations are occupied, DI0, DI1 and DI2 do not function and
therefore they are always "0".
bit0: SON bit4: LSP bit8: MOR bitC: DI2
bit1: ST1 bit5: LSN bit9: COR bitD: DI3
bit2: ST2 bit6: MDO bitA: DI0 bitE: DI4
bit3: DOG bit7: TSTP bitB: DI1 bitF:
0041h Input device status 1 bit 0 to bit F indicate the OFF/ON statuses of the corresponding input
Reads the statuses (OFF/ON) of the input devices. Refer to section 3.5.1 for the meanings of the abbreviations.
devices. bitF bit0
3 - 25
3. CC-LINK COMMUNICATION FUNCTIONS
Energization time
Power ON frequency
3 - 26
3. CC-LINK COMMUNICATION FUNCTIONS
0201h Parameter data reading The value set in the parameter No. corresponding to the requested
to Reads the set value of each No. of the group name is stored.
02FFh parameter group read with code No.0200h.
The decimal value converted from the 2 lower
digits of the code No. corresponds to the
parameter No.
If the instruction code is set outside the range
set in parameter No.PA19, an error code is
returned and the data cannot be read.
0301h Data form of parameter The value set in the parameter No. corresponding to the requested
to Reads the data format of each No. of the group name is stored.
03FFh parameter group read with code No.0200h.
The decimal value converted from the 2 lower 0
digits of the code No. corresponds to the
parameter No.
Decimal point position
If the instruction code is set outside the range
0: Without decimal point
set in parameter No.PA19, an error code is
1: First least significant digit
returned and the data cannot be read. (without decimal point)
Data format 2: Second least significant digit
0: Used unchanged 3: Third least significant digit
as hexadecimal 4: Fourth least significant digit
1: Must be converted
into decimal
0401h Position data of point table No.1 to 255 The position data (upper 16 bits or lower 16 bits) set in the requested
to Reads the point table data of point table No.1 point table No. is returned.
04FFh to 255.
0400 to 04FF: Position data in lower 16 bits of
point table No.1 to 255
0501h
0500 to 05FF: Position data in upper 16 bits
to
of point table No.1 to 255
05FFh
Example
Instruction code 0413: Lower 16 bits of point
table No.19
Instruction code 0513: Upper 16 bits of point
table No.19
3 - 27
3. CC-LINK COMMUNICATION FUNCTIONS
0701h Acceleration time constant of point table No.1 The acceleration time constant set to the requested point table No. is
to to 255 returned.
07FFh The decimal value converted from the 2 lower
digits of the code No. corresponds to the point
table No.
0801h Deceleration time constant of point table No.1 The deceleration time constant set to the requested point table No. is
to to 255 returned.
08FFh The decimal value converted from the 2 lower
digits of the code No. corresponds to the point
table No.
0901h Dwell of point table No.1 to 255 The dwell set to the requested point table No. is returned.
to The decimal value converted from the 2 lower
09FFh digits of the code No. corresponds to the point
table No.
0A01h Auxiliary function of point table No.1 to 255 The Auxiliary function set to the requested point table No. is returned.
to The decimal value converted from the 2 lower
0AFFh digits of the code No. corresponds to the point
table No.
3 - 28
3. CC-LINK COMMUNICATION FUNCTIONS
8601h Motor speed of point table Convert the values into hexadecimal before setting.
to Writes the motor speeds of point table No.1 to
86FFh 255 to RAM. These values are cleared when
power is switched off.
The decimal value converted from the 2 lower
digits of the code No. corresponds to the point
table No.
8701h Acceleration time constant data RAM Convert the values into hexadecimal before setting.
to command of point table
87FFh Writes the acceleration time constants of point
table No.1 to 255 to RAM. These values are
cleared when power is switched off.
The decimal value converted from the 2 lower
digits of the code No. corresponds to the point
table No.
3 - 29
3. CC-LINK COMMUNICATION FUNCTIONS
8D01h Servo motor speed data EEP-ROM command Convert the values into hexadecimal before setting.
to of point table
8DFFh Writes the servo motor speeds of point table
No.1 to 255 to EEP-ROM. Written to EEP-
ROM, these values are held if power is
switched off.
The decimal value converted from the 2 lower
digits of the code No. corresponds to the point
table No.
3 - 30
3. CC-LINK COMMUNICATION FUNCTIONS
3 - 31
3. CC-LINK COMMUNICATION FUNCTIONS
3 - 32
3. CC-LINK COMMUNICATION FUNCTIONS
In the initial status, the forward rotation stroke end, reverse rotation stroke end and proximity dog are preset to
be usable as the CN6 external input signals.
Parameter No.PD12
Initial value
Device name
BIN HEX
0
0
0
Servo-on (SON) 0
Reset (RES) 0
Initial value
Device name
BIN HEX
Proportion control (PC) 0
0
0
Clear (CR) 0
Forward rotation start (ST1) 0
Initial value
Device name
BIN HEX
Reverse rotation start (ST2) 0
Internal torque limit
selection (TL1) 0
Initial value
Device name
BIN HEX
0
Gain changing (CDP) 0
0
0
0
BIN 0: Used in CC-Link
BIN 1: Used as CN6 external input signal
3 - 33
3. CC-LINK COMMUNICATION FUNCTIONS
Parameter No.PD14
0
Initial value
Device name
BIN HEX
Automatic/manual selection
(MD0) 0
0 0
0
0
Initial value
Device name
BIN HEX
0
0
0
0
Temporary stop/Restart
(TSTP) 0
Initial value
Device name
BIN HEX
0
0
8
0
Proximity dog (DOG) 1
BIN 0: Used in CC-Link
BIN 1: Used as CN6 external input signal
3 - 34
3. CC-LINK COMMUNICATION FUNCTIONS
Monitor 2
(RWwn+1)
Monitor execution ON
demand (RYn8)
OFF
Monitoring ON
(RXn8) OFF
Monitor 1 data
(RWrn)
Monitor 2 data
(RWrn+1)
Respond code
(RWrn+2)
Data HOLD
Set the monitor codes (refer to section 3.5.3) to Monitor 1 (RWwn) and Monitor 2 (RWwn+1) and turn Monitor
output execution demand (RYn8) to ON. Turning Monitor execution demand (RYn8) to ON sets the next data.
Data are all hexadecimal numbers. At this time, Monitoring (RXn8) turns to ON at the same time.
For 32-bit data, set the lower 16 bits of the monitor code to Monitor 1 (RWwn) and the upper 16 bits to Monitor
2 (RWwn+1) and read them simultaneously.
The monitor data set to the remote register are always updated while Monitor execution demand (RYn8) is ON.
When Monitoring (RXn8) turns to OFF, the data set to Monitor data RWrn, RWrn+1 are held. If the monitor
code not in the specifications is set to either Monitor 1 (RWwn) or Monitor 2 (RWwn+1), the corresponding
error code ( 1) is set to respond code.
3 - 35
3. CC-LINK COMMUNICATION FUNCTIONS
Monitor 2
(RWwn+1)
Monitor execution ON
demand (RYn8)
OFF
Monitoring ON
(RXn8) OFF
Monitor 1 data
Lower 16bit (RWrn)
Monitor 1 data
Upper 16bit (RWrn+1)
Monitor 2 data
Lower 16bit (RWrn+5)
Monitor 2 data
Upper 16bit (RWrn+6)
Respond code
(RWrn+2)
Data HOLD
Set the monitor codes (refer to section 3.5.3) to Monitor 1 (RWwn) and Monitor 2 (RWwn+1) and turn Monitor
output execution demand (RYn8) to ON. Turning Monitor execution demand (RYn8) to ON sets the next data.
32-bit data are all divided into the upper 16 bits and lower 16 bits, and set to the remote register. Data are all
hexadecimal numbers. At this time, Monitoring (RXn8) turns to ON at the same time.
Monitor data 1 lower 16 bit (RWrn): Lower 16 bits of data demanded by Monitor 1 (RWwn)
Monitor data 1 upper 16 bit (RWrn+1): Upper 16 bits of data demanded by Monitor 1 (RWwn)
Monitor data 2 lower 16 bit (RWrn+5): Lower 16 bits of data demanded by Monitor 2 (RWwn+1)
Monitor data 2 upper 16 bit (RWrn+6): Upper 16 bits of data demanded by Monitor 2 (RWwn+1)
A sign is set if data does not exist in RWrn+1 RWrn+6. A " " sign is indicated by "0000", and " " by "FFFF".
The monitor data set to the remote register are always updated while Monitoring (RXn8) is ON.
When Monitoring (RXn8) turns to OFF, the data set to Monitor data RWrn, RWrn+1, RWrn+5, RWrn+6 are
held.
If the monitor code not in the specifications is set to either Monitor 1 (RWwn) or Monitor 2 (RWwn+1), the
corresponding error code ( 1) is set to respond code.
3 - 36
3. CC-LINK COMMUNICATION FUNCTIONS
Respond code
(RWrn+2)
Set the read instruction code (refer to section 3.5.4 (1)) to Instruction code (RWwn+2) and turn Instruction
code execution demand (RYn9) to ON. Turning Instruction code execution demand (RYn9) to ON sets the
data corresponding to the preset read code to Reading data (RWrn+3). Data are all hexadecimal numbers.
At this time, Instruction code execution completion (RXn9) turns to ON at the same time.
Read the read data set to Reading data (RWrn+3) while Instruction code execution completion (RXn9) is
ON. The data set to Reading data (RWrn+3) is held until the next read instruction code is set and
Instruction code execution demand (RYn9) is turned to ON.
If the instruction code not in the specifications is set to Instruction code (RWwn+2), the corresponding error
code ( 1 ) is set to respond code. If any unusable parameter, point table is read, the corresponding
error code ( 2 ) is set.
Turn Instruction code execution demand (RYn9) to OFF after completion of data read.
3 - 37
3. CC-LINK COMMUNICATION FUNCTIONS
Writing data
(RWwn+3)
Instruction code
execution demand
(RYn9)
Instruction code Write in execution
processing
Instruction code
execution completion
(RXn9)
Respond code
(RWrn+2)
Set the write instruction code (refer to section 3.5.4 (2)) to Instruction code (RWwn+2) and the data to be
written (data to be executed) to Writing data (RWwn+3) in hexadecimal, and turn Instruction code execution
demand (RYn9) to ON.
Turning instruction code execution completion to ON sets the data set in Wiring data (RWwn+3) to the item
corresponding to the write instruction code. When write is executed, Instruction code execution completion
(RXn9) turns to ON.
If the instruction code not in the specifications is set to Instruction code (RWwn+2), the corresponding error
code ( 1 ) is set to respond code.
Turn Instruction code execution demand (RYn9) to OFF after Instruction code execution completion (RXn9)
has turned to ON.
3 - 38
3. CC-LINK COMMUNICATION FUNCTIONS
Position instruction ON
demand
(RY(n+2)0) OFF
Note. This data is stored into RAM of the driver. Hence, the data is cleared when power is switched off.
Set the point table No. to point table No. (RWwn+4) and turn Position instruction demand (RY(n+2)0) to ON.
Turning RY(n+2)0 to ON stores the position block No. into RAM of the driver.
When the data is stored, Position instruction execution completion (RX(n+2)0) turns to ON.
If data outside the setting range is set to Position block No. (RWwn+4), the error code (refer to section
3.5.5) is set to respond code.
Turn Forward rotation start (RYn1)/Reverse rotation start (RYn2) to ON after Position instruction execution
completion (RX(n+2)0) has turned to ON.
3 - 39
3. CC-LINK COMMUNICATION FUNCTIONS
(2) When setting the position command data/point table No. (speed command)
Specify the position address with the remote register, and specify the speed command data by specifying
the point table No. to use the preset servo motor speed, acceleration time constant and deceleration time
constant the speed command data, and execute positioning.
Preset " 1" in parameter No.PC30 to enable position command data-set and point table No. (speed
instruction)-setting operation.
Position instruction data
Lower 16bit (RWwn+4)
Position instruction ON
demand
(RY(n+2)0) OFF
Speed instruction ON
demand
(RY(n+2)1) OFF
Position data setting
Point table No. (Note) Data reserved
designation
Position instruction ON
execution completion
(RX(n+2)0) OFF
Speed instruction ON
execution completion
(RX(n+2)1) OFF
Respond code
(RWrn+2)
6ms
Forward rotation
Reverse rotation ON
start OFF
(RYn1 RYn2)
Note. This data is stored into RAM of the driver. Hence, the data is cleared when power is switched off.
Set the lower 16 bits of the position instruction data to Position instruction data lower 16 bit (RWwn+4), the
upper 16 bits of the position instruction data to Position instruction data upper 16 bit (RWwn+5), and point
table for speed command No. to point table No. (RWwn+6), and turn Position instruction demand
(RY(n+2)0) and Speed instruction demand (RY(n+2)1) to ON.
Turning RY(n+2)0 and RY(n+2)1 to ON stores the position command data and point table No. into RAM of
the driver.
When the data are stored, Position instruction execution completion (RX(n+2)0) and Speed instruction
execution completion (RX(n+2)1) turn to ON.
If data outside the setting range is set to any of Position instruction data lower 16 bit (RWwn+4), Position
instruction data upper 16 bit (RWwn+5) and point table No. (RWwn+6), the error code (refer to section
3.5.5) is set to respond code.
Turn Forward rotation start (RYn1) Reverse rotation start (RYn2) to ON after Position instruction execution
completion (RX(n+2)0) and Speed instruction execution completion (RX(n+2)1) have turned to ON.
3 - 40
3. CC-LINK COMMUNICATION FUNCTIONS
(3) When setting the position command data and speed command data
Specify the position address and servo motor speed with the remote register, and execute positioning. At
this time, use the acceleration time constant and deceleration time constant set in point table No.1.
Preset " 2" in parameter No.PC30 to enable position command data- and speed command data-set
operation.
Position instruction data
Lower 16bit (RWwn+4)
Position instruction ON
demand
(RY(n+2)0) OFF
Speed instruction ON
demand
(RY(n+2)1) OFF
Respond code
(RWrn+2)
6ms
Forward rotation ON
Reverse rotation
start OFF
(RYn1 RYn2)
Note. This data is stored into RAM of the driver. Hence, the data is cleared when power is switched off.
Set the lower 16 bits of the position instruction data to Position instruction data lower 16 bit (RWwn+4), the
upper 16 bits of the position instruction data to Position instruction data upper 16 bit (RWwn+5), and speed
instruction data to Speed instruction data (RWwn+6), and turn Position instruction demand (RY(n+2)0) and
Speed instruction demand (RY(n+2)1) to ON.
Turning RY(n+2)0 and RY(n+2)1 to ON stores the position command data and speed command data into
RAM of the driver.
When the data are stored, Position instruction execution completion (RX(n+2)0) and Speed instruction
execution completion (RX(n+2)1) turn to ON.
If data outside the setting range is set to any of Position instruction data lower 16 bit (RWwn+4), Position
instruction data upper 16 bit (RWwn+5) and Speed command data (RWwn+6), the error code (refer to
section 3.5.5) is set to respond code.
Turn Forward rotation start (RYn1) Reverse rotation start (RYn2) to ON after Position instruction execution
completion (RX(n+2)0) and Speed instruction execution completion (RX(n+2)1) have turned to ON.
3 - 41
3. CC-LINK COMMUNICATION FUNCTIONS
ServoDriver
amplifier Servo amplifier
Driver
(1 station occupied) (2 stations occupied)
Terminating
resistor
3 - 42
3. CC-LINK COMMUNICATION FUNCTIONS
Y100F to Y1000
RX0F to RX00
Y101F to Y1010
RX1F to RX10
Y102F to Y1020
RX2F to RX20
Y103F to Y1030
RX3F to RX30
Y104F to Y1040
Y105F to Y1050
RY0F to RY00
Y106F to Y1060
RY1F to RY10
Y107F to Y1070
RY2F to RY20
RY3F to RY30
3 - 43
3. CC-LINK COMMUNICATION FUNCTIONS
3 - 44
3. CC-LINK COMMUNICATION FUNCTIONS
X100F X1000
Remote input b15 b10 b5 b0
RX0F to RX00
1 station * 0 0 0 0 0 0 0 0 0 * 0 0 0 0 0
RX1F to RX10
[Servo amplifier
[Controller status]
status]
X101F X1010
*: Set 0 or 1 as the bit is not used. b15 b10 b5 b0
* * * * 0 0 * * * * * * * * * *
[Servo amplifier
[Controller status]
status]
3 - 45
3. CC-LINK COMMUNICATION FUNCTIONS
Y100F Y1000
b15 b10 b5 b0 Remote input
RY0F to RY00
0 0 0 0 0 1 0 0 0 1 1 1 0 0 1 1 Station No.1
RY1F to RY10
1: ON
[Operation command] 0: OFF
*: Set 0 as the bit is not used.
Point table Automatic/manual Forward Servo-on
selection (bit1) selection rotation start
Y101F Y1010
b15 b10 b5 b0
* * * * * 0 * * * * * * * * * *
[Operation command]
Operation commands
(1 station occupied) Y1008: Monitor output execution demand Y1010: Y1018:
Y1000: Servo-on (SON) (MOR) Y1011: Y1019:
Y1001: Forward rotation start (ST1) Y1009: Instruction code execution Y1012: Y101A: Reset (RES)
Y1002: Reverse rotation start (ST2) demand (COR) Y1013: Y101B:
Y1003: Proximity dog (DOG) Y100A: Point table No. selection 1 (DI0) Y1014: Y101C:
Y1004: Forward rotation stroke end Y100B: Point table No. selection 2 (DI1) Y1015: Y101D:
(LSP) Y100C: Point table No. selection 3 (DI2) Y1016: Y101E:
Y1005: Reverse rotation stroke end Y100D: Point table No. selection 4 (DI3) Y1017: Y101F:
(LSN) Y100E: Point table No. selection 5 (DI4)
Y1006: Automatic/manual selection Y100F: Clear (CR)
(MDO)
Y1007: Temporary stop/Restart (TSTP)
3 - 46
3. CC-LINK COMMUNICATION FUNCTIONS
3 - 47
3. CC-LINK COMMUNICATION FUNCTIONS
Read command
3 - 48
3. CC-LINK COMMUNICATION FUNCTIONS
Read command
3 - 49
3. CC-LINK COMMUNICATION FUNCTIONS
Write the data to the servo motor speed data of point table No.1 by turning on X20.
The respond code at instruction code execution is set to D2.
Write In position
command
3 - 50
3. CC-LINK COMMUNICATION FUNCTIONS
Write command
3 - 51
3. CC-LINK COMMUNICATION FUNCTIONS
(b) Deactivate the alarm of the driver of station 2 using the instruction code.
Reset command
3 - 52
3. CC-LINK COMMUNICATION FUNCTIONS
3.7.6 Operation
This section explains the operation programs of the driver.
3 - 53
3. CC-LINK COMMUNICATION FUNCTIONS
Execute positioning operation with position and speed settings specified in the remote register by turning on
X20.
Operation In position
command
3 - 54
3. CC-LINK COMMUNICATION FUNCTIONS
(3) Remote register-based point table No. setting (incremental value command system)
The following program example is only applicable when two stations are occupied.
Operate the driver of station 2 with incremental values after specifying the point table No.5 in the direct
specification mode.
Preset " 0" in parameter No.PA01 and " 0" in parameter No.PA30.
Operation In position
command
3 - 55
3. CC-LINK COMMUNICATION FUNCTIONS
Servo amplifier
Driver
Terminating (1 station occupied)
resistor
3 - 56
3. CC-LINK COMMUNICATION FUNCTIONS
Operate the driver of station 1 in the positioning mode and read the "current position" data.
Operation: Alarm reset, dog type home position return, JOG operation, automatic operation under point table
command
3 - 57
3. CC-LINK COMMUNICATION FUNCTIONS
3 - 58
3. CC-LINK COMMUNICATION FUNCTIONS
Servo amplifier
Driver
Terminating (2 stations occupied)
resistor
3 - 59
3. CC-LINK COMMUNICATION FUNCTIONS
Operate the driver of station 1 in the positioning mode and read the "motor speed" data.
Preset the parameter No.PC30 to " 2".
Operation: Alarm reset, dog type home position return, JOG operation, automatic operation under point table
command
3 - 60
3. CC-LINK COMMUNICATION FUNCTIONS
3 - 61
4. SIGNALS AND WIRING
4- 1
4. SIGNALS AND WIRING
Wire the equipment correctly and securely. Otherwise, the servo motor may
operate unexpectedly, resulting in injury.
Connect cables to correct terminals to prevent a burst, fault, etc.
Ensure that polarity ( , ) is correct. Otherwise, a burst, damage, etc. may occur.
The surge absorbing diode installed to the DC relay designed for control output
should be fitted in the specified direction. Otherwise, the signal is not output due to
a fault, disabling the forced stop (EMG) and other protective circuits.
ServoDriver
amplifier Driver
Servo amplifier
24VDC 24VDC
DOCOM DOCOM
DICOM DICOM
4- 2
4. SIGNALS AND WIRING
Wire the power supply and main circuit as shown below so that the servo-on (RYn0) turns off as soon as alarm
occurrence is detected and power is shut off.
A no-fuse breaker (NFB) must be used with the input cables of the power supply.
Driver
Servo amplifier Servo motor
NFB MC CNP1
L1
3-phase CNP3 (Note 5)
200 to L2 U U 2
230VAC Motor
L3 V V 3
M
N( ) W W 4
P1 1
(Note 1)
P2
PE
CNP2
P( )
(Note 2) C
D (Note 3)
CN2 Encoder
L11 Encoder cable
L21
Note 1. Always connect P( ) and D. (Factory-wired.) When using the regenerative option, refer to section 13.2.
2. For encoder cable, use of the option cable is recommended. Refer to section 13.1 for selection of the cable.
3. For the sink I/O interface. For the source I/O interface, refer to section 4.8.3.
4. Refer to section 4.10.
4- 3
4. SIGNALS AND WIRING
Driveramplifier
Servo Servo motor
NFB MC CNP1
L1
1-phase CNP3 (Note 5)
200 to L2 U U 2
230VAC Motor
L3 V V 3
M
N W W 4
P1 1
(Note 1)
P2
PE
CNP2
P
(Note 2) C
D (Note 3)
CN2 Encoder
L11 Encoder cable
L21
4- 4
4. SIGNALS AND WIRING
P
(Note 2) C
D (Note 3)
CN2 Encoder
L11 Encoder cable
L21
4- 5
4. SIGNALS AND WIRING
(Note 1)
CN1
CC-Link
Note 1. To prevent an electric shock, always connect the protective earth (PE) terminal (terminal marked ) of the driver to the
protective earth (PE) of the control box.
2. Connect the diode in the correct direction. If it is connected reversely, the driver will be faulty and will not output signals,
disabling the emergency stop (EMG) and other protective circuits.
3. The forced stop switch (normally closed contact) must be installed.
4. Supply 24VDC 10% 150mA current for interfaces from the outside. 150mA is the value applicable when all I/O signals are used.
The current capacity can be decreased by reducing the number of I/O points. Refer to section 4.8.2 (1) that gives the current
value necessary for the interface.
5. When starting operation, always turn on forced stop (EMG) and Forward/Reverse rotation stroke end (LSP/LSN). (Normally
closed contacts)
6. Trouble (ALM) turns on in normal alarm-free condition.
7. Use LEC-MR-SETUP 221E.
8. Personal computers or parameter modules can also be connected via the CN3 connector, enabling RS-422 communication.
Note that using the USB communication function (CN5 connector) prevents the RS-422 communication function (CN3
connector) from being used, and vice versa. They cannot be used together.
Personal computer RS-232C/RS-422 conversion cable
Recommended product: Interface cable
DSV-CABV
(Diatrend)
Driver
Servo amplifier
To RS232C connector
CN3
or
MR-PRU03
parameter module
9. For the sink I/O interface. For the source I/O interface, refer to section 4.8.3.
4- 6
4. SIGNALS AND WIRING
Connection target
Abbreviation Description
(application)
Supply the following power to L1, L2, L3. For the 1-phase 200 to 230VAC power supply,
connect the power supply to L1, L2, and keep L3 open.
LECSC2-S5 LECSC1-S5
Driver
LECSC2-S7 LECSC1-S7
Power supply
L1 LECSC2-S8 LECSC1-S8
L2 3-phase 200 to 230VAC,
Main circuit power L1・L2・L3
L3 50/60Hz
1-phase 200 to 230VAC,
L1・L2
50/60Hz
1-phase 100 to 120VAC,
supply L1 L2
50/60Hz
Driver
LECSC2-S5 LECSC1-S5
LECSC2-S7 LECSC1-S7
Power supply
L11 Control circuit power LECSC2-S8 LECSC1-S8
L21 supply
1-phase 200 to 230VAC,
L11 L21
50/60Hz
1-phase 100 to 120VAC,
L11 L21
50/60Hz
U
Connect to the servo motor power supply terminals (U, V, W). During power-on, do not open or
V Servo motor power
close the motor power line. Otherwise, a malfunction or faulty may occur.
W
Regenerative converter
N Do not connect to driver.
Brake unit
Connect to the earth terminal of the servo motor and to the protective earth (PE) of the
Protective earth (PE)
control box to perform grounding.
4- 7
4. SIGNALS AND WIRING
2) Switch on the control circuit power supply L11, L21 simultaneously with the main circuit power supply
or before switching on the main circuit power supply. If the main circuit power supply is not on, the
display shows the corresponding warning. However, by switching on the main circuit power supply,
the warning disappears and the driver will operate properly.
3) The driver can accept the servo-on (RYn0) about 1 to 2s after the main circuit power supply is
switched on. Therefore, when servo-on (RYn0) is switched on simultaneously with the main circuit
power supply, the base circuit will switch on in about 1 to 2s, and the ready (RD) will switch on in
further about 5ms, making the driver ready to operate. (Refer to paragraph (2) in this section.)
4) When the reset (RY(n+1)A or RY(n+3)A) is switched on, the base circuit is shut off and the servo
motor shaft coasts.
(2 to 2.5s)
Main circuit ON
Control circuit OFF
Power supply
ON
Base circuit
OFF
10ms 10ms 95ms
Servo-on ON
(RYn0) OFF
95ms
Reset
ON
(RY(n+1)A
or RY(n+3)A) OFF
5ms 10ms 5ms 10ms 5ms 10ms
Ready ON
(RD) OFF
4- 8
4. SIGNALS AND WIRING
Provide an external forced stop circuit to ensure that operation can be stopped and
CAUTION power switched off immediately.
Make up a circuit that shuts off main circuit power as soon as EMG is turned off at a forced stop. When
EMG is turned off, the dynamic brake is operated to bring the servo motor to a sudden stop. At this time,
the display shows the servo forced stop warning (AE6).
During ordinary operation, do not use the external forced stop (EMG) to alternate stop and run.
The driver life may be shortened.
Also, if the forward rotation start (RYn1) and reverse rotation start (RYn2) are on or a pulse train is input
during a forced stop, the servo motor will rotate as soon as the warning is reset. During a forced stop,
always shut off the run command. Note also that during a forced stop, RYn1 and RYn2 must be off.
Servo
Driveramplifier
24VDC
DICOM
(Note) DOCOM
Note. For the sink I/O interface. For the source I/O interface, refer to section 4.8.3.
4- 9
4. SIGNALS AND WIRING
Use the supplied driver power supply connectors for wiring of CNP1, CNP2 and CNP3.
(1) LECSC□-□
(a) Driver power supply connectors
(Note)
Controller power
Servo amplifier powersupply connectors
supply connectors
CNP1
Connector for CNP2
54928-0520 (Molex)
CNP2
CNP3
Connector for CNP3
54928-0370 (Molex)
Note. These connectors are of insert type. As the crimping type, the following connectors (Molex) are recommended.
For CNP1: 51241-0600 (connector), 56125-0118 (terminal)
For CNP2: 51240-0500 (connector), 56125-0118 (terminal)
For CNP3: 51241-0300 (connector), 56125-0118 (terminal)
Crimping tool: CNP57349-5300
<Connector applicable cable example>
Cable finish OD: to 3.8mm
8 to 9mm
Twisted wire: Use the cable after stripping the sheath and twisting the core. At this time, take care to avoid
a short caused by the loose wires of the core and the adjacent pole. Do not solder the core as
it may cause a contact fault. Alternatively, a bar terminal may be used to put the wires
together.
4 - 10
4. SIGNALS AND WIRING
(c) The twin type connector for CNP2 (L11 L21): 721-2105/026-000 (WAGO)
Using this connector enables passing a wire of control circuit power supply.
Refer to appendix 3 for details of connector.
Twin type connector for CNP2
CNP2
L11 L11
Power supply
Rear axis
or Front axis
L21 L21
4 - 11
4. SIGNALS AND WIRING
POINT
It may be difficult for a cable to be inserted to the connector depending on
wire size or bar terminal configuration. In this case, change the wire type or
correct it in order to prevent the end of bar terminal from widening, and then
insert it.
How to connect a cable to the driver power supply connector is shown below.
(a) When using the supplied cable connection lever
1) The driver is packed with the cable connection lever.
a) 54932-0000 (Molex)
[Unit: mm]
20.6
10
3.4
4.9
Approx.4.9
Approx.
Approx.7.7
MXJ
3
54932
6.5
7.7
4.7
3.4
b) 231-131 (WAGO)
[Unit: mm]
4.9
3.4
20.3
10
3
6.5
7.6
1.3 16
1.5 17.5
4 - 12
4. SIGNALS AND WIRING
4 - 13
4. SIGNALS AND WIRING
Approx.R0.3 Approx.22 3
0.6
Approx.R0.3
3 to 3.5
4 - 14
4. SIGNALS AND WIRING
1) Insert the screwdriver into the 2) Push the screwdriver in the 3) With the screwdriver pushed, insert the cable in the
square window at top of the direction of arrow. direction of arrow. (Insert the cable as far as it will go.)
connector.
4 - 15
4. SIGNALS AND WIRING
POINT
Do not use a precision driver because the cable cannot be tightened with
enough torque.
0.6
180
screwdriver
100
To loosen To tighten
(35)
3.5
Wire
Opening
To loosen To tighten
Connector screw
Flat-blade
Servo amplifier power screwdriver
supply connector
4 - 16
4. SIGNALS AND WIRING
The driver front view shown is that of the LECSC□-S5 and LECSC□-S7. Refer to chapter 12 Outline
Drawings for the appearances and connector layouts of the LECSC□-S8.
CN6
CN3
MR-PRU03
parameter module
1 14
CN1 2 15
EMG RD
CC-Link
DOG ALM
communication 3 16
4 17
LSP ZP
LSN DOCOM
5 18
6 19
DICOM OPC
PP NP
7 20
8 21
9 22
10 23
CN2
LG
11 24
2 6 10
LG 4 8 12 25
LA LAR
MRR MDR
1 5 9 LB LBR
13 26
P5 3 7 BAT The frames of the CN1 and CN6
MR MD connectors are connected to the LZ LZR
PE (earth) terminal ( ) in the amplifier.
The 3M make connector is shown.
When using any other connector,
refer to section 14.1.2.
4 - 17
4. SIGNALS AND WIRING
Parameter of change
Pin type CN6 connector pin No. I/O division Device in initial status
target device
4 - 18
4. SIGNALS AND WIRING
POINT
Input devices assigned to the CN6 connector pins cannot be used with the
remote input of the CC-Link communication function.
Connector
Device Symbol Functions/Applications
pin No.
Forced stop (EMG) is fixed at CN6-1. Assigning this device to any other pin is
Forced stop EMG CN6-1
not allowed. For device details, refer to section 3.5.1 (1).
Servo-on SON For device details, refer to section 3.5.1 (1).
Forward rotation start ST1
Reverse rotation start ST2
CN6-2
Proximity dog DOG
(Note)
CN6-3
Forward rotation stroke end LSP
(Note)
CN6-4
Reverse rotation stroke end LSN
(Note)
Automatic/manual selection MD0
Temporary stop/Restart TSTP
Internal torque limit
TL1
selection
Proportion control PC
Gain changing CDP
Reset RES
Clear CR Turn CR on to clear the position control counter droop pulses on its leading
edge. The pulse width should be 10ms or more.
When the parameter No.PD22 setting is " 1", the pulses are always
cleared while CR is on.
Note. These are pin Nos. assigned at default.
4 - 19
4. SIGNALS AND WIRING
POINT
Output devices assigned to the CN6 connector pins can be used with the
remote output of the CC-Link communication function.
Connector
Device Symbol Functions/Applications
pin No.
Ready CN6-14 For device details, refer to section 3.5.1 (2).
RD
(Note)
Trouble ALM CN6-15 ALM turns off when power is switched off or the protective circuit is activated to
(Note) shut off the base circuit. Without alarm occurring, ALM turns on within 1.5s after
power-on.
The significance of this device is opposite of that of remote output (RX (n 1)A
or RX (n 3)A).
Home position return CN6-16 For device details, refer to section 3.5.1 (2).
ZP
completion (Note)
In position INP
Rough match CPO
Limiting torque TLC
Electromagnetic brake
MBR
interlock
Temporary stop PUS
Warning WNG
Battery warning BWNG
Movement completion MEND
dynamic brake interlock DB
Position range POT
Point table No. output 1 PT0
Point table No. output 2 PT1
Point table No. output 3 PT2
Point table No. output 4 PT3
Point table No. output 5 PT4
Point table No. output 6 PT5
Point table No. output 7 PT6
Point table No. output 8 PT7
Speed command reached SA SA turns on when servo-on (SON) is on and the commanded speed is at the
target speed.
SA always turns on when servo-on (SON) is on and the commanded speed is
0r/min.
SA turns off when servo-on (SON) is off or the commanded speed is in
acceleration/deceleration.
4 - 20
4. SIGNALS AND WIRING
Connector
Device Symbol Functions/Applications
pin No.
Zero speed ZSP ZSP turns on when the servo motor speed is zero speed (50r/min) or less. Zero
speed can be changed using parameter No.PC17.
Example
Zero speed is 50r/min
OFF level 1)
Forward 3) 20r/min
rotation 70r/min 2) (Hysteresis width)
direction ON level
50r/min Parameter
No.PC17
Servo motor 0r/min
speed Parameter
No.PC17
Reverse ON level
rotation 50r/min
20r/min
directionOFF level (Hysteresis width)
70r/min 4)
zero speed ON
(ZSP) OFF
ZSP turns on 1) when the servo motor is decelerated to 50r/min, and ZSP turns
off 2) when the servo motor is accelerated to 70r/min again.
ZSP turns on 3) when the servo motor is decelerated again to 50r/min, and turns
off 4) when the servo motor speed has reached -70r/min.
The range from the point when the servo motor speed has reached ON level, and
ZSP turns on, to the point when it is accelerated again and has reached OFF
level is called hysteresis width.
Hysteresis width is 20r/min for this driver.
Variable gain selection CDPS CDPS is on during gain changing.
Note. These are pin Nos. assigned at default.
Connector I/O
Signal Symbol Functions/Applications
pin No. division
Encoder A-phase pulse LA CN6-11 Outputs pulses per servo motor revolution set in parameter No.PA15 DO-2
(differential line driver) LAR CN6-24 in the differential line driver system. In CCW rotation of the servo
motor, the encoder B-phase pulse lags the encoder A-phase pulse
by a phase angle of /2.
Encoder B-phase pulse LB CN6-12
The relationships between rotation direction and phase difference of
(differential line driver) LBR CN6-25
the A- and B-phase pulses can be changed using parameter No.
PC19.
Encoder Z-phase pulse LZ CN6-13 Outputs the zero-point signal of the encoder in the differential line DO-2
(differential line driver) LZR CN6-26 driver system. One pulse is output per servo motor revolution. This
signal turns on when the zero-point position is reached. (Negative
logic)
The minimum pulse width is about 400 s. For home position return
using this pulse, set the creep speed to 100r/min. or less.
4 - 21
4. SIGNALS AND WIRING
(3) When a programmable driver is used, the ON time of a forward rotation start (RYn1), a reverse rotation
start (RYn2) or temporary start/stop (RYn7) signal should be 6ms or longer to prevent a malfunction.
(4) During operation, the forward rotation start (RYn1) or reverse rotation start (RYn2) is not accepted. The
next operation should always be started after the rough match (RXn2) is output with the rough match output
range set to “0” or after the movement completion (RXnC) is output.
4 - 22
4. SIGNALS AND WIRING
ON
Movement completion (RXnC)
OFF
ON
Movement completion (RXnC)
OFF
4 - 23
4. SIGNALS AND WIRING
0r/min
ON
Rough match (RXn2)
OFF
When "0" is set in parameter No.PC11
ON
ON
Rough match (RXn2)
OFF
When more than "0" is set in parameter No.PC11
(3) In position
The following timing chart shows the relationship between the signal and the feedback pulse of the servo
motor. This timing can be changed using parameter No.PA10 (in-position range). turns on RYn1 in the
servo-on status.
ON
Forward rotation start (RYn1)
or reverse rotation start (RYn2) OFF
In-position range
3ms or less
Servo motor speed
Forward
rotation
0r/min
ON
In position (RXn1)
OFF
When positioning operation is performed once
Reverse
rotation
ON
In position (RXn1)
OFF
When servo motor reverses rotation direction during automatic continuous operation
4 - 24
4. SIGNALS AND WIRING
Torque
100 0 100 [%]
Torque limit value in Torque limit value in
parameter No.PA12 parameter No.PA11
4 - 25
4. SIGNALS AND WIRING
When an alarm occurs in the driver, the base circuit is shut off and the servo motor is coated to a stop. Switch
off the main circuit power supply in the external sequence. To reset the alarm, switch the control circuit power
supply from off to on, press the "SET" button on the current alarm screen, or turn the reset (RY(n 1)A or
RY(n 3)A) from off to on. However, the alarm cannot be reset unless its cause is removed.
(Note 1)
Main circuit
control circuit ON Power off Power on
power supply OFF
Base circuit ON
OFF
Dynamic brake Valid
Brake operation Brake operation
Invalid
Servo-on ON
(RYn0) OFF
Ready ON
(RD) OFF
Trouble ON
(ALM) OFF 1.5s
Reset ON
(RY(n+1)A OFF 50ms or more 15 to 60ms (Note 2)
or RY(n+3)A) Alarm occurs.
Remove cause of trouble.
Note 1. Shut off the main circuit power as soon as an alarm occurs.
2. Changes depending on the operating status.
4 - 26
4. SIGNALS AND WIRING
4.8 Interface
Driveramplifier
Servo
CN6 CN6
24VDC
DICOM 5 14 RD RA
Note 1 LSP 3
Approx.5.6k
LSN 4
<Isolated>
CN6
13 LZ
26 LZR
CN5 11 LA Differential line
VBUS1 24 LAR driver output
D 2 12 LB (35mA or less)
USB
D 3 25 LBR
GND 5 23 LG
Servo motor
CN2
Encoder
7 MD
8 MDR
3 MR
4 MRR
2 LG
E
M
Note 1. Devices assigned to these pins can be changed in the parameter settings.
2. For this sink I/O interface. For the source I/O interface, refer to section 4.8.3.
4 - 27
4. SIGNALS AND WIRING
Switch
TR
DICOM
VCES 1.0V 24VDC 10%
ICEO 100 A 150mA
If polarity of diode is
Driver reversed, servo
Servo amplifier amplifier will fail.
ALM,
etc.
Load
DOCOM
(Note) 24VDC 10%
150mA
Note. If the voltage drop (maximum of 2.6V) interferes with the relay operation, apply high voltage (up to
26.4V) from external source.
4 - 28
4. SIGNALS AND WIRING
150
LAR LAR
(LBR, LZR) (LBR, LZR)
LG
SD SD
LBR
/2
LZ
LZR
400 s or more
OP
4 - 29
4. SIGNALS AND WIRING
Driver
Servo amplifier
EMG,
etc. Approx. 5.6k
Switch
DICOM
If polarity of diode is
Driveramplifier reversed, servo
Servo amplifier will fail.
ALM,
etc.
Load
DOCOM
(Note) 24VDC 10%
150mA
Note. If the voltage drop (maximum of 2.6V) interferes with the relay operation, apply high voltage (up to
26.4V) from external source.
4 - 30
4. SIGNALS AND WIRING
Screw
Cable
Screw
Ground plate
Cable
Ground plate
Screw
4 - 31
4. SIGNALS AND WIRING
Connect the wires to the correct phase terminals (U, V, W) of the driver and servo
motor. Not doing so may cause unexpected operation.
CAUTION
Do not connect AC power supply directly to the servo motor. Otherwise, a fault
may occur.
POINT
Refer to section 13.1 for the selection of the encoder cable.
This section indicates the connection of the servo motor power (U, V, W). Use of the optional cable and
connector set is recommended for connection between the driver and servo motor. When the options are not
available, use the recommended products. Refer to section 13.1 for details of the options.
(1) For grounding, connect the earth cable of the servo motor to the protective earth (PE) terminal ( ) of the
driver and connect the ground cable of the driver to the earth via the protective earth of the control box. Do
not connect them directly to the protective earth of the control panel.
Control box
Servo
Driver Servo motor
amplifier
PE terminal
(2) Do not share the 24VDC interface power supply between the interface and electromagnetic brake. Always
use the power supply designed exclusively for the electromagnetic brake.
4 - 32
4. SIGNALS AND WIRING
(Note) (Note)
a) Relay connector for b) Relay connector for motor
extension cable power supply cable
Note. Use of the following connectors is recommended when ingress protection (IP65) is necessary.
Protective
Relay connector Description
structure
Connector: RM15WTPZ-4P(71) IP65
a) Relay connector
Cord clamp: RM15WTP-CP(5)(71)
for extension cable
(Hirose Electric) Numeral changes depending on the cable OD
b) Relay connector Connector: RM15WTJA-4S(71) IP65
for motor power Cord clamp: RM15WTP-CP(8)(71)
supply cable (Hirose Electric) Numeral changes depending on the cable OD
4 - 33
4. SIGNALS AND WIRING
SON RA EMG
CAUTION 24VDC
Electromagnetic brake
The electromagnetic brake is provided for holding purpose and must not be used
for ordinary braking.
Before performing the operation, be sure to confirm that the electromagnetic brake
operates properly.
POINT
Refer to the Servo Motor Instruction Manual (Vol.2) for specifications such as
the power supply capacity and operation delay time of the electromagnetic
brake.
Note the following when the servo motor equipped with an electromagnetic brake is used.
1) Do not share the 24VDC interface power supply between the interface and electromagnetic brake.
Always use the power supply designed exclusively for the electromagnetic brake.
2) The brake will operate when the power (24VDC) switches off.
3) Switch off the servo-on (RYn0) after the servo motor has stopped.
Using parameter No.PC16 (electromagnetic brake sequence output), set a time delay (Tb) at servo-off from
electromagnetic brake operation to base circuit shut-off as in the timing chart shown in section 4.11.2 in this
section.
4 - 34
4. SIGNALS AND WIRING
Coasting
Servo motor speed 0 r/min
(95ms) Tb
ON
Base circuit
OFF
(95ms) Electromagnetic
Electromagnetic (Note 1) ON brake operation
brake interlock delay time
(MBR) OFF
ON
Servo-on(RYn0)
OFF
(Note 3)
Forward rotation start ON
(RYn1) or reverse
rotation start (RYn2) OFF
Electromagnetic Release
brake Activate
Release delay time and external relay (Note 2)
Invalid (ON)
Forced stop (EMG)
Valid (OFF)
4 - 35
4. SIGNALS AND WIRING
No (ON)
ALM
Yes (OFF)
Trouble
Yes (ON)
RX(n+1)A
or RX(n+3) No (OFF)
ON
Base circuit
OFF
10ms
Electromagnetic (Note 2) ON
brake interlock (MBR)
OFF
Electromagnetic brake
No (ON) operation delay time
ALM
Yes (OFF)
Trouble
Yes (ON)
RX(n+1)A
or RX(n+3)A No (OFF)
Main circuit ON
power
Control circuit OFF
4 - 36
4. SIGNALS AND WIRING
(5) Only main circuit power supply off (control circuit power supply remains on)
Dynamic brake
(10ms) Dynamic brake
Forward Electromagnetic brake
Servo motor speed (Note 1)
rotation 15ms or more Electromagnetic brake
0r/min
ON
Base circuit
OFF
(Note 3) ON
Electromagnetic
brake interlock (MBR) OFF
Electromagnetic brake
No (ON) operation delay time
ALM (Note 2)
Yes (OFF)
Trouble
Yes (ON)
RX(n+1)A
or RX(n+3)A No (OFF)
Main circuit ON
power supply OFF
4 - 37
4. SIGNALS AND WIRING
(Note 2) (Note 2)
a) Relay connector for b)b)Relay
Relayconnector
connectorfor
formotor
extension cable brake
lock cable
cable
Protective
Relay connector Description
structure
a) Relay connector CM10-CR2P- IP65
for extension (DDK) Wire size: S, M, L
cable
b) Relay connector CM10-SP2S- IP65
for lock cable (DDK) Wire size: S, M, L
4.12 Grounding
Ground the driver and servo motor securely.
WARNING To prevent an electric shock, always connect the protective earth (PE) terminal
(terminal marked ) of the driver with the protective earth (PE) of the control box.
4 - 38
4. SIGNALS AND WIRING
The driver switches the power transistor on-off to supply power to the servo motor. Depending on the wiring
and ground cable routing, the driver may be affected by the switching noise (due to di/dt and dv/dt) of the
transistor. To prevent such a fault, refer to the following diagram and always ground.
To conform to the EMC Directive, refer to the EMC Installation Guidelines (IB(NA)67310).
Control box
Driveramplifier
Servo Servo motor
NFB MC CN2
Line filter L1
Encoder
(Note)
Power supply L2
L3
L11 U U
L21
V V M
W W
CN3
Programmable
controller
Ensure
Ensure to
to connect
connect itit to
to PE
PE
terminal
Terminalofofthe
theservo
Driveramplifier.
Do not connect it directly to
the protective earth of
the control panel.
Outer
box
Protective earth(PE)
Note. For 1-phase 200 to 230VAC or 1-phase 100 to 120VAC, connect the power supply to L1 L2 and leave L3 open.
There is no L3 for 1-phase 100 to 120VAC power supply. Refer to section 1.2 for the power supply specification.
4 - 39
4. SIGNALS AND WIRING
MEMO
4 - 40
5. OPERATION
5. OPERATION..................................................................................................................................................2
5.1 Switching power on for the first time ........................................................................................................2
5.1.1 Startup procedure..............................................................................................................................2
5.1.2 Wiring check ......................................................................................................................................3
5.1.3 Surrounding environment ..................................................................................................................4
5.2 Startup......................................................................................................................................................5
5.2.1 Power on and off procedures ............................................................................................................5
5.2.2 Stop ...................................................................................................................................................5
5.2.3 Test operation....................................................................................................................................6
5.2.4 Parameter setting ..............................................................................................................................7
5.2.5 Point table setting..............................................................................................................................8
5.2.6 Actual operation ................................................................................................................................8
5.3 Driver display ...........................................................................................................................................9
5.4 Automatic operation mode .....................................................................................................................11
5.4.1 What is automatic operation mode?................................................................................................11
5.4.2 Automatic operation using point table .............................................................................................13
5.4.3 Remote register-based position/speed setting................................................................................25
5.5 Manual operation mode .........................................................................................................................31
5.5.1 JOG operation .................................................................................................................................31
5.6 Manual home position return mode .......................................................................................................33
5.6.1 Outline of home position return .......................................................................................................33
5.6.2 Dog type home position return ........................................................................................................36
5.6.3 Count type home position return .....................................................................................................38
5.6.4 Data setting type home position return ...........................................................................................40
5.6.5 Stopper type home position return ..................................................................................................41
5.6.6 Home position ignorance (servo-on position defined as home position) ........................................43
5.6.7 Dog type rear end reference home position return .........................................................................44
5.6.8 Count type front end reference home position return .....................................................................46
5.6.9 Dog cradle type home position return .............................................................................................48
5.6.10 Dog type first Z-phase reference home position return.................................................................50
5.6.11 Dog type front end reference home position return method .........................................................52
5.6.12 Dogless Z-phase reference home position return method............................................................54
5.6.13 Home position return automatic return function ............................................................................56
5.6.14 Automatic positioning function to the home position .....................................................................57
5.7 Roll feed display function in roll feed mode ...........................................................................................58
5.8 Absolute position detection system........................................................................................................59
5- 1
5. OPERATION
5. OPERATION
WARNING Do not operate the switches with wet hands. You may get an electric shock.
Before starting operation, check the parameters. Some machines may perform
unexpected operation.
Take safety measures, e.g. provide covers, to prevent accidental contact of hands
and parts (cables, etc.) with the driver heat sink, regenerative resistor, servo motor,
CAUTION etc. since they may be hot while power is on or for some time after power-off. Their
temperatures may be high and you may get burnt or a parts may damaged.
During operation, never touch the rotating parts of the servo motor. Doing so can
cause injury.
Surrounding environment check Check the surrounding environment of the driver and servo
motor. (Refer to section 5.1.3.)
Parameter setting Set the parameters as necessary, such as the used control
mode and regenerative option selection with the set up
software(MR Configurator). (Refer to chapter 6.)
Test operation of servo motor For the test operation, with the servo motor disconnected from
alone in test operation mode the machine and operated at the speed as low as possible, and
check whether the servo motor rotates correctly. (Refer to
sections 7.7.)
Test operation of servo motor For the test operation with the servo motor disconnected from
alone by commands the machine and operated at the speed as low as possible, and
check whether the servo motor rotates correctly.
Test operation with servo motor Connect the servo motor with the machine, give operation
and machine connected commands from the host command device, and check machine
motions.
Gain adjustment Make gain adjustment to optimize the machine motions. (Refer
to chapter 8.)
Actual operation
2) The power supplied to the driver should not be connected to the servo motor power supply
terminals (U, V, W). To do so will fail the connected driver and servo motor.
Servo amplifier
Driver Servo motor
M
U V W
U V W
3) The earth terminal of the servo motor is connected to the PE terminal of the driver.
ServoDriver
amplifier Servo motor
P1
P2
5- 3
5. OPERATION
(b) 24VDC or higher voltage is not applied to the pins of connectors CN6.
SD
(b) The encoder cable should not be used in excess of its flex life. (Refer to section 12.4.)
(c) The connector part of the servo motor should not be strained.
(2) Environment
Signal cables and power cables are not shorted by wire offcuts, metallic dust or the like.
5- 4
5. OPERATION
5.2 Startup
5.2.1 Power on and off procedures
(1) Power-on
Switch power on in the following procedure. Always follow this procedure at power-on.
1) Switch off the servo-on (RYn0).
2) Make sure that the Forward rotation start (RYn1) and Reverse rotation start (RYn2) are off.
3) Switch on the main circuit power supply and control circuit power supply.
When main circuit power/control circuit power is switched on, the driver display shows "b01" (if the
driver has the station number of 1).
In the absolute position detection system, first power-on results in the absolute position lost (A25)
alarm and the servo system cannot be switched on.
The alarm can be deactivated then switching power off once and on again.
Also in the absolute position detection system, if power is switched on at the servo motor speed of
3000r/min or higher, position mismatch may occur due to external force or the like. Power must
therefore be switched on when the servo motor is at a stop.
(2) Power-off
1) Make sure that the Forward rotation start (RYn1) and Reverse rotation start (RYn2) are off.
2) Switch off the Servo-on (RYn0).
3) Switch off the main circuit power supply and control circuit power supply.
5.2.2 Stop
In any of the following statuses, the driver interrupts and stops the operation of the servo motor.
Refer to section 4.11 for the servo motor equipped with an electromagnetic brake.
(d) Forward rotation stroke end (LSP), reverse rotation stroke end (LSN) OFF
The droop pulse value is erased and the servo motor is stopped and servo-locked. It can be run in the
opposite direction.
5- 5
5. OPERATION
Test operation of servo motor In this step, confirm that the driver and servo motor operate
alone in JOG operation of test normally.
operation mode With the servo motor disconnected from the machine, use the
test operation mode and check whether the servo motor
correctly rotates at the slowest speed. Refer to section 7.7 for
the test operation mode.
Test operation of servo motor In this step, confirm that the servo motor correctly rotates at the
alone by commands slowest speed under the commands from the command device.
Make sure that the servo motor rotates in the following
procedure.
1) Switch on the Forced stop (EMG) and Servo-on (RYn0).
When the driver is put in a servo-on status, the Ready (RD)
switches on.
2) Switch on the Forward rotation stroke end (LSP) or Reverse
rotation stroke end (LSN).
3) When the point table is designated to switch on the forward
rotation start (RYn1) or reverse rotation start (RYn2), the
servo motor starts rotating. Give a low speed command at
first and check the rotation direction, etc. of the servo motor.
If the servo motor does not operate in the intended direction,
check the input signal.
Test operation with servo motor In this step, connect the servo motor with the machine and
and machine connected confirm that the machine operates normally under the
commands from the command device.
Make sure that the servo motor rotates in the following
procedure.
1) Switch on the Forced stop (EMG) and Servo-on (RYn0).
When the driver is put in a servo-on status, the Ready (RD)
switches on.
2) Switch on the Forward rotation stroke end (LSP) or Reverse
rotation stroke end (LSN).
3) When the point table is specified from the command device
and the forward rotation start (RYn1) or reverse rotation start
(RYn2) is turned ON, the servo motor starts rotating. Give a
low speed command at first and check the operation
direction, etc. of the machine. If the machine does not
operate in the intended direction, check the input signal. In
the status display, check for any problems of the servo motor
speed, load ratio, etc.
4) Then, check automatic operation with the program of the
command device.
5- 6
5. OPERATION
Other cable 1
The driver can be used by merely changing the basic setting parameters (No.PA ) mainly.
As necessary, set the gain filter parameters (No.PB ), extension setting parameters (No.PC ) and I/O
setting parameters (No.PD ).
5- 7
5. OPERATION
Name Description
Position data Set the position data for movement.
Servo motor speed Set the command speed of the servo motor for execution of positioning.
Acceleration time constant Set the acceleration time constant.
Deceleration time constant Set the deceleration time constant.
Dwell Set the waiting time when performing automatic continuous operation.
Auxiliary function Set when performing automatic continuous operation.
5- 8
5. OPERATION
Note 1. Only alarm and warning No. are displayed, but no station No. is displayed.
2. If warning other than AE6 occurs during the servo on, flickering the second place of decimal point indicates that it is during the
servo on.
3. The right-hand segments of b01, c02 and d16 indicate the axis number.
(Below example indicates Station No.1)
5- 9
5. OPERATION
d # # Ready The servo was switched on after completion of initialization and the driver is ready to
(Note 1)
operate. (This is indicated for 2 seconds.)
(Note 1) C # # Not ready The driver is being initialized or an alarm has occurred.
$ $ $ Ready for operation Two seconds have passed after the driver is ready to operate by turning ON the servo-on
(Note 2)
(RYn1).
(Note 3) A Alarm Warning The alarm No./warning No. that occurred is displayed. (Refer to section 10.4.)
## Description
00 Set to the test operation mode.
01 Station number 1
02 Station number 2
03 Station number 3
: :
: :
62 Station number 62
63 Station number 63
64 Station number 64
Note 2. $$$ indicates numbers from 0 to 255, and the number indicates the executing point table number.
3. indicates the warning/alarm No.
4. Requires set up software(MR Configurator) .
5 - 10
5. OPERATION
Name Description
Position data Set the position data for movement.
Servo motor speed Set the command speed of the servo motor for execution of positioning.
Acceleration time constant Set the acceleration time constant.
Deceleration time constant Set the deceleration time constant.
Dwell Set the waiting time when performing automatic continuous operation.
Auxiliary function Set when performing automatic continuous operation.
5 - 11
5. OPERATION
1 1 1 1 1 1 1 0 254
1 1 1 1 1 1 1 1 255
5 - 12
5. OPERATION
0
Absolute value command system
5 - 13
5. OPERATION
5 - 14
5. OPERATION
CCW
CW
Parameter No.PA05 setting Feed unit [μm] Position data input range [mm]
0 1 999.999 to 999.999
1 10 9999.99 to 9999.99
2 100 99999.9 to 99999.9
3 1000 999999 to 999999
(c) Operation
Choosing the point table using RYnA to RYnE, RY(n 2)3 to RY(n 2)5 and turning RYn1 ON starts
positioning to the position data at the preset speed, acceleration time constant and deceleration time
constant. At this time, reverse rotation start (RYn2) is invalid.
5 - 15
5. OPERATION
1
Incremental value command system
5 - 16
5. OPERATION
RYn1: ON RYn2: ON
CCW CCW
CW CW
RYn2: ON RYn1: ON
Parameter No.PA05 setting Feed unit [μm] Position data input range [mm]
0 1 0 to 999.999
1 10 0 to 9999.99
2 100 0 to 99999.9
3 1000 0 to 999999
(c) Operation
Choosing the point table using RYnA to RYnE, RY(n 2)3 to RY(n 2)5 and turning RYn1 ON starts a
motion in the forward rotation direction over the moving distance of the position data at the preset speed
and acceleration time constant.
Turning RYn2 ON starts a motion in the reverse rotation direction according to the values set to the
selected point table.
5 - 17
5. OPERATION
Automatic/manual ON
selection (RYn6) OFF
ON
Servo-on (RYn0)
OFF
(Note 2)
Forward rotation start ON 4ms or more
(RYn1) OFF
(Note 2) 4ms or more
Reverse rotation start ON 6ms or more
(RYn2) (Note 1) OFF
3ms or less 6ms or more
Forward
rotation Point table No.1
Servo motor speed 0r/min
Reverse Point table No.2
rotation
ON
In position (RXn1)
OFF
ON
Rough match (RXn2)
OFF
Movement completion ON
(RXnC) OFF
ON
Ready (RXn0)
OFF
ON
Trouble (ALM)
OFF
Note 1. Reverse rotation start (RYn2) is invalid in the absolute value command system.
2. Configure a sequence that changes the point table selection earlier, considering the delay time of CC-Link communication.
5 - 18
5. OPERATION
Point table No. Dwell [ms] (Note 1) Auxiliary function Variable speed operation
1 0 1
2 0 1 Consecutive point table data
3 0 0 (Note 2)
4 0 1
5 0 1
Consecutive point table data
6 0 1
7 0 0 (Note 2)
Note 1. Always set "0".
2. Always set "0" or "2" to the auxiliary function of the last point table among the consecutive point tables.
5 - 19
5. OPERATION
Point table Position data Servo motor Acceleration time constant Deceleration time constant Dwell [ms] Auxiliary
STM
No. [ 10 m] speed [r/min] [ms] [ms] (Note 1) function
1 5.00 3000 100 150 0 1
2 3.00 2000 Invalid Invalid 0 3
3 10.00 1000 Invalid Invalid 0 1
4 6.00 500 Invalid Invalid 0 0 (Note 2)
Note 1. Always set "0".
2. Always set "0" or "2" to the auxiliary function of the last point table among the consecutive point tables.
0: When point table is used in absolute value command system
1: When point table is used in incremental value command system
Speed
Forward Speed (1000)
Servo motor speed rotation (3000) Speed
(2000) Speed (500)
0r/min
3.00 6.00
Position address
0 5.00 8.00 10.00 16.00
5 - 20
5. OPERATION
Point table Position data Servo motor Acceleration time constant Deceleration time constant Dwell [ms] Auxiliary
STM
No. [ 10 m] speed [r/min] [ms] [ms] (Note 1) function
1 5.00 3000 100 150 0 1
2 7.00 2000 Invalid Invalid 0 1
3 8.00 1000 Invalid Invalid 0 0 (Note 2)
Note 1. Always set "0".
2. Always set "0" or "2" to the auxiliary function of the last point table among the consecutive point tables.
0: When point table is used in absolute value command system
1: When point table is used in incremental value command system
Speed
Forward (3000) Speed
rotation (2000)
Servo motor speed 0r/min
Reverse Speed (1000)
rotation Acceleration time constant
of point table No.1 (100)
7.00
Position address
0 5.00 12.00 8.00
5 - 21
5. OPERATION
Point table Position data Servo motor Acceleration time constant Deceleration time constant Dwell [ms] Auxiliary
STM
No. [ 10 m] speed [r/min] [ms] [ms] (Note 1) function
1 5.00 3000 100 150 0 1
2 6.00 2000 Invalid Invalid 0 1
3 3.00 1000 Invalid Invalid 0 0 (Note 2)
Note 1. Always set "0".
2. Always set "0" to the auxiliary function of the last point table among the consecutive point tables.
Forward Speed
Servo motor speed
rotation (3000) Speed
(2000) Speed
(1000)
0r/min
(Note) ON
Forward rotation start (RYn1)
OFF
Note. Turning on Reverse rotation start (RYn2) starts positioning in the reverse rotation direction.
5 - 22
5. OPERATION
2) During dwell
5 - 23
5. OPERATION
Dwell ta tb
Forward ta tb
Servo motor speed
rotation
0r/min
5 - 24
5. OPERATION
Set the position data to RWwn 4/RWwn 5, and the speed command data to RWwn 6, and store them
into the driver.
In the absolute value command system, Absolute value/incremental value selection (RY(n 2)B) can be
used to select whether the values set to the position data are absolute values or incremental values. The
position data set to RWwn 4/RWwn 5 are handled as absolute values when RY(n 2)B is turned OFF or
as incremental values when it is turned ON. During operation, how the position data will be handled
(absolute values or incremental values) depends on the status of RY(n 2)B when Forward rotation start
(RYn1) is turned ON.
Here, RY(n 2)B is turned OFF since the position data are handled as absolute values.
5 - 25
5. OPERATION
Automatic/manual selection ON
(RYn6) OFF
ON
Servo-on (RYn0)
OFF
Position/speed specifying ON
system selection (RY(n 2)A) OFF
Incremental value/absolute ON
value selection (RY(n 2)B) OFF
Position data Position data 1 Position data 2
(RWwn 4 RWwn 5)
(Note 2) ON
Position instruction execution
demand (RY(n 2)0) OFF
Position instruction execution ON
completion (RX(n 2)0) OFF
(Note 2) ON
Speed instruction execution
demand (RY(n 2)1) OFF
Speed instruction execution ON
completion (RX(n 2)1) OFF 6ms or more 6ms or more
ON (Note 1) (Note 1)
Forward rotation start (RYn1)
OFF
3ms or less
Forward Incremental
rotation value data 1
Servo motor speed 0r/min
Reverse Incremental
rotation value data 2
ON
In position (RXn1)
OFF
ON
Rough match (RXn2)
OFF
ON
Movement completion (RXnC)
OFF
ON
Ready (RD)
OFF
ON
Trouble (ALM)
OFF
Note 1. Configure a sequence that changes the point table selection earlier, considering the delay time of CC-Link communication.
2. For details of the operation timing of RY(n 2)0 and RY(n 2)1, refer to the section 3.6.2 (3).
5 - 26
5. OPERATION
Here, Absolute value/incremental value selection RY(n 2)B is turned ON since the position data are
handled as incremental values.
5 - 27
5. OPERATION
Automatic/manual selection ON
(RYn6) OFF
ON
Servo-on (RYn0)
OFF
Position/speed specifying ON
system selection (RY(n 2)A) OFF
Incremental value/absolute ON
value selection (RY(n 2)B) OFF
Position data
(RWwn 4 RWwn 5) Position data 1 Position data 2
(Note 2) ON
Position instruction execution
demand (RY(n 2)0) OFF
Position instruction execution ON
completion (RX(n 2)0) OFF
(Note 2) ON
Speed instruction execution
demand (RY(n 2)1) OFF
Speed instruction execution ON
completion (RX(n 2)1) OFF 6ms or more 6ms or more
Forward rotation start ON (Note 1) (Note 1)
(RYn1) OFF
3ms or less
Forward Incremental
rotation value data 1
Servo motor speed 0r/min
Reverse Incremental
rotation value data 2
ON
In position (RXn1)
OFF
ON
Rough match (RXn2)
OFF
ON
Movement completion (RXnC)
OFF
ON
Ready (RD)
OFF
ON
Trouble (ALM)
OFF
Note 1. Configure a sequence that changes the point table selection earlier, considering the delay time of CC-Link communication.
2. For details of the operation timing of RY(n 2)0 and RY(n 2)1, refer to the section 3.6.2 (3).
5 - 28
5. OPERATION
Set " 1" in parameter No.PA01 to select the incremental value command system. In the incremental
value command system, the position data are handled as incremental values. Hence, Absolute
value/incremental value selection (RY(n 2)B) is invalid.
5 - 29
5. OPERATION
Automatic/manual selection ON
(RYn6) OFF
ON
Servo-on (RYn0)
OFF
Position/speed specifying ON
system selection (RY(n 2)A) OFF
Position data
(RWwn 4 RWwn 5) Position data 1 Position data 2
(Note 2)
Position instruction execution ON
demand (RY(n 2)0) OFF
Position instruction execution ON
completion (RX(n 2)0) OFF
(Note 2) ON
Speed instruction execution
demand (RY(n 2)1) OFF
Speed instruction execution ON
completion (RX(n 2)1) OFF 6ms or more
ON (Note 1)
Forward rotation start (RYn1)
OFF 6ms or more
Reverse rotation start ON (Note 1)
(RYn2) OFF
3ms or less
Forward Incremental
rotation value data 1
Servo motor speed 0r/min
Reverse Incremental
rotation value data 2
ON
In position (RXn1)
OFF
ON
Rough match (RXn2)
OFF
ON
Movement completion (RXnC)
OFF
ON
Ready (RD)
OFF
ON
Trouble (ALM)
OFF
Note 1. Configure a sequence that changes the point table selection earlier, considering the delay time of CC-Link communication.
2. For details of the operation timing of RY(n 2)0 and RY(n 2)1, refer to the section 3.6.2 (3).
5 - 30
5. OPERATION
RYn1: ON RYn2: ON
CCW CCW
CW CW
RYn2: ON RYn1: ON
(3) Operation
By turning RYn1 ON, operation is performed under the conditions of the jog speed set in the parameter and
the acceleration and deceleration time constants in set point table No.1. For the rotation direction, refer to
(2) in this section. By turning RYn2 ON, the servo motor rotates in the reverse direction to forward rotation
start (RYn1).
5 - 31
5. OPERATION
ON
Rough match (RXn2)
OFF
ON
Movement completion (RXnC)
OFF
ON
Ready (RD)
OFF
ON
Trouble (ALM)
OFF
5 - 32
5. OPERATION
5 - 33
5. OPERATION
5 - 34
5. OPERATION
(a) Choose the home position return method with parameter No.PC02 (Home position return type).
Parameter No.PC02
0 0 0
Home position return method
0: Dog type
1: Count type
2: Data setting type
3: Stopper type
4: Home position ignorance (Servo-on position as home position)
5: Dog type rear end reference
6: Count type front end reference
7: Dog cradle type
8: Dog type first Z-phase reference
9: Dog type front end reference
A: Dogless Z-phase reference
(b) Choose the starting direction of home position return with parameter No.PC03 (Home position return
direction). Set "0" to start home position return in the direction in which the address is incremented from
the current position, or "1" to start home position return in the direction in which the address is
decremented.
Parameter No.PC03
0 0 0
Home position return direction
0: Address increment direction
1: Address decrement direction
(c) Choose the polarity at which the proximity dog is detected with parameter No.PD16 (Input polarity
setting). Set "0" to detect the dog when the proximity dog device (DOG) is OFF, or "1" to detect the dog
when the device is ON.
Parameter No.PD16
0 0 0
Proximity dog input polarity
0: OFF indicates detection of the dog
1: ON indicates detection of the dog
(3) Instructions
1) Before starting home position return, always make sure that the limit switch operates.
2) Confirm the home position return direction. Incorrect setting will cause the machine to run reversely.
3) Confirm the proximity dog input polarity. Not doing so may cause unexpected operation.
5 - 35
5. OPERATION
V td .............................................................................. (5.1)
L1
60 2
L1 : Proximity dog length [mm]
V : Home position return speed [mm/min]
td : Deceleration time [s]
L2 2 S.................................................................................... (5.2)
L2 : Proximity dog length [mm]
S : Moving distance per servo motor revolution [mm]
5 - 36
5. OPERATION
ON
Z-phase
OFF
ON
Proximity dog (DOG)
OFF
ON
Rough match (RXn2)
OFF
Movement completion ON
(RXnC) OFF
Note. Configure a sequence that changes the point table selection earlier, considering the delay time of CC-Link communication.
The parameter No.PC07 (home position return position data) setting value is the positioning address after
the home position return is completed.
(4) Adjustment
In dog type home position return, adjust to ensure that the Z-phase signal is generated during dog detection.
Locate the rear end of the proximity dog (DOG) at approximately the center of two consecutive Z-phase
signals.
The position where the Z-phase signal is generated can be monitored in "Within one-revolution position" of
"Status display" of the set up software(MR Configurator).
0 131072 0
Servo motor
Z-phase Proximity
dog
Proximity dog ON
(DOG) OF
5 - 37
5. OPERATION
5 - 38
5. OPERATION
ON
Z-phase
OFF
ON
Proximity dog (DOG)
OFF
ON
Rough match (RXn2)
OFF
Movement completion ON
(RXnC) OFF
Note. Configure a sequence that changes the point table selection earlier, considering the delay time of CC-Link communication.
The parameter No.PC07 (home position return position data) setting value is the positioning address after
the home position return is completed.
5 - 39
5. OPERATION
ON
Rough match (RXn2)
OFF
ON
Movement completion (RXnC)
OFF
Note. Configure a sequence that changes the point table selection earlier, considering the delay time of CC-Link communication.
The parameter No.PC07 (home position return position data) setting value is the positioning address after
the home position return is completed.
5 - 40
5. OPERATION
5 - 41
5. OPERATION
(Note 1)
ON 6ms or more
Forward rotation start (RYn1) 4ms or more
OFF
ON
Reverse rotation start (RYn2)
OFF
Torque limit value Parameter No.PC35 (Note 3) Parameter No.PC10 Parameter No.PC35
Stopper
Stopper time
parameter No.PC09
ON
Limiting torque (RYn4) (Note 2)
OFF
ON
Rough match (RYn2)
OFF
ON
Movement completion (RXnC)
OFF
Note 1. Configure a sequence that changes the point table selection earlier, considering the delay time of CC-Link communication.
2. Turns ON when the torque reaches the value set to Forward rotation torque limit (parameter No.PA11), Reverse rotation
torque limit (parameter No.PA12) or Internal torque limit (parameter No.PC35).
3. The torque limit that is enabled at this point is as follows.
(Note)
Internal torque Torque limit to be
Limit value status
limit selection enabled
(RY(n 2)6)
0 Parameter No.PC10
Parameter No.PC35 Parameter No.PC10 Parameter No.PC10
1
Parameter No.PC35 Parameter No.PC10 Parameter No.PC35
Note. 0: OFF
1: ON
The parameter No.PC07 (home position return position data) setting value is the positioning address after
the home position return is completed.
5 - 42
5. OPERATION
POINT
When executing this home position return, changing to the home position
return mode is not necessary.
ON
Rough match (RXn2)
OFF
Movement completion ON
(RXnC) OFF
The parameter No.PC07 (home position return position data) setting value is the positioning address after
the home position return is completed.
5 - 43
5. OPERATION
The position where the axis, which had started decelerating at the front end of a proximity dog, has moved the
after-proximity dog moving distance and home position shift distance after it passed the rear end is defined as
a home position. A home position return that does not depend on the Z-phase signal can be made.
5 - 44
5. OPERATION
6ms or more
ON
Reverse rotation start (RYn2)
OFF
Proximity dog
ON
Proximity dog (DOG)
OFF
ON
Rough match (RXn2)
OFF
ON
Movement completion (RXnC)
OFF
Note. Configure a sequence that changes the point table selection earlier, considering the delay time of CC-Link communication.
The parameter No.PC17 (home position return position data) setting value is the positioning address after
the home position return is completed.
5 - 45
5. OPERATION
The position where the axis, which had started decelerating at the front end of a proximity dog, has moved the
after-proximity dog moving distance and home position shift distance is defined as a home position. A home
position return that does not depend on the Z-phase signal can be made. The home position may change if the
home position return speed varies.
5 - 46
5. OPERATION
ON
Reverse rotation start (RYn2)
OFF
ON
Proximity dog (DOG)
OFF
ON
Rough match (RXn2)
OFF
ON
Movement completion (RXnC)
OFF
Note. Configure a sequence that changes the point table selection earlier, considering the delay time of CC-Link communication.
The parameter No.PC07 (home position return position data) setting value is the positioning address after
the home position return is completed.
5 - 47
5. OPERATION
5 - 48
5. OPERATION
6ms or more
ON
Reverse rotation start (RYn2)
OFF
Proximity dog
ON
Z-phase
OFF
ON
Proximity dog (DOG)
OFF
ON
Rough match (RXn2)
OFF
ON
Movement completion (RXnC)
OFF
Note. Configure a sequence that changes the point table selection earlier, considering the delay time of CC-Link communication.
The parameter No.PC07 (home position return position data) setting value is the positioning address after
the home position return is completed.
5 - 49
5. OPERATION
5 - 50
5. OPERATION
6ms or more
ON
Reverse rotation start (RYn2)
OFF
Proximity dog
ON
Z-phase
OFF
ON
Proximity dog (DOG)
OFF
ON
Rough match (RXn2)
OFF
ON
Movement completion (RXnC)
OFF
Note. Configure a sequence that changes the point table selection earlier, considering the delay time of CC-Link communication.
The parameter No.PC07 (home position return position data) setting value is the positioning address after
the home position return is completed.
5 - 51
5. OPERATION
5.6.11 Dog type front end reference home position return method
The home position is determined to be the position of the front end of the proximity dog.
5 - 52
5. OPERATION
6ms or more
ON
Reverse rotation start (RYn2)
OFF
ON
Proximity dog (DOG)
OFF
ON
Rough match (RXn2)
OFF
ON
Movement completion (RXnC)
OFF
Note. Configure a sequence that changes the point table selection earlier, considering the delay time of CC-Link communication.
The parameter No.PC07 (home position return position data) setting value is the positioning address after
the home position return is completed.
5 - 53
5. OPERATION
5 - 54
5. OPERATION
6ms or more
ON
Reverse rotation start (RYn2)
OFF
Forward
rotation Home position shift distance
Servo motor speed
0r/min
3ms or less
Reverse
rotation
Creep speed
ON
Z-phase
OFF
ON
Rough match (RXn2)
OFF
ON
Movement completion (RXnC)
OFF
Note. Configure a sequence that changes the point table selection earlier, considering the delay time of CC-Link communication.
The parameter No.PC07 (home position return position data) setting value is the positioning address after
the home position return is completed.
5 - 55
5. OPERATION
5 - 56
5. OPERATION
If this function is used when returning to the home position again after performing a manual home position
return after a power-on and deciding the home position, automatic positioning can be carried out to the home
position at high speed. In an absolute position detection system, manual home position return is not required
after power-on.
Please perform a manual home position return beforehand after a power-on.
Set the input signals and parameter as follows.
Set up the home position return speed of the automatic positioning function to the home position by parameter
No.PC04. Use the data of point table No.1 to set the acceleration time constant and deceleration time constant.
When reverse rotation start (RYn2) is ON, it will position automatically at the home position.
ON
Forward rotation start (RYn1)
OFF
ON
Reverse rotation start (RYn2)
OFF
Forward
rotation
Servo motor speed 0r/min
Acceleration time constant
of point table No.1
Home position
5 - 57
5. OPERATION
Forward
Servo motor speed rotation
0r/min
5 - 58
5. OPERATION
POINT
If the encoder cable is disconnected, absolute position data will be lost in the
following servo motor LE-□-□ series. . After disconnecting the encoder
cable, always execute home position setting and then positioning operation.
When the following parameters are changed, the home position is lost when
turning on the power after the change. Execute the home position return
again when turning on the power.
Parameter No.PA06 (Electronic gear numerator)
Parameter No.PA07 (Electronic gear denominator)
Parameter No.PA14 (Rotation direction selection)
Parameter No.PC07 (Home position return position data)
This driver contains a single-axis driver. Also, all servo motor encoders are compatible with an absolute
position detection system. Hence, an absolute position detection system can be configured up by merely
loading an absolute position data back-up battery and setting parameter values.
(1) Restrictions
An absolute position detection system cannot be built under the following conditions.
(2) Specifications
Item Description
System Electronic battery backup system.
1 piece of lithium battery ( primary battery, nominal 3.6V)
Battery
Type: LEC-MR-J3BAT.
Maximum revolution range Home position 32767 rev.
(Note 1) Maximum speed at power failure 3000r/min
(Note 2) Battery backup time Approx. 10,000 hours (battery life with power off)
Battery storage period 5 years from date of manufacture.
Note 1. Maximum speed available when the shaft is rotated by external force at the time of power failure or the like.
2. Time to hold data by a battery with power off. It is recommended to replace the battery in three years
independently of whether power is kept on or off.
5 - 59
5. OPERATION
(3) Structure
Component Description
Driver
Use standard models.
Servo motor
Battery LEC-MR-J3BAT
Encoder cable Use a standard model. (Refer to section 13.1.)
Position control
data
Speed control
Point table No. selection, EEP-ROM memory
I/O circuit Current position
etc. LSO
1XO
1X
Position data, speed data Backup at LS
Detection of position
power off Speed detection
(current position read) within one revolution
MR-J3BAT
LEC-MR-BAT
Servo motor
Before installing a battery, turn off the main circuit power while keeping the control
circuit power on. Wait for 15 minutes or more until the charge lamp turns off. Then,
WARNING confirm that the voltage between P( ) and N( ) is safe with a voltage tester and
others. Otherwise, an electric shock may occur. In addition, always confirm from
the front of the driver whether the charge lamp is off or not.
POINT
5 - 60
5. OPERATION
5 - 61
5. OPERATION
(a) LECSC□-□
POINT
For the driver with a battery holder on the bottom, it is not possible to wire for
the earth with the battery installed. Insert the battery after executing the earth
wiring of the driver.
5 - 62
5. OPERATION
MEMO
5 - 63
6. PARAMETERS
6. PARAMETERS ..............................................................................................................................................2
6.1 Basic setting parameters (No.PA ) .....................................................................................................2
6.1.1 Parameter list ....................................................................................................................................2
6.1.2 Parameter write inhibit.......................................................................................................................3
6.1.3 Selection of command system ..........................................................................................................4
6.1.4 Selection of regenerative option........................................................................................................4
6.1.5 Using absolute position detection system .........................................................................................5
6.1.6 Follow-up for absolute value command system in incremental system ............................................5
6.1.7 Feeding function selection.................................................................................................................6
6.1.8 Electronic gear ..................................................................................................................................7
6.1.9 Auto tuning ........................................................................................................................................8
6.1.10 In-position range..............................................................................................................................9
6.1.11 Torque limit....................................................................................................................................10
6.1.12 Selection of servo motor rotation direction....................................................................................11
6.1.13 Encoder output pulse ....................................................................................................................11
6.2 Gain/filter parameters (No.PB ) ......................................................................................................13
6.2.1 Parameter list ..................................................................................................................................13
6.2.2 Detail list ..........................................................................................................................................14
6.3 Extension setting parameters (No.PC ) ..........................................................................................21
6.3.1 Parameter list ..................................................................................................................................21
6.3.2 Detail list ..........................................................................................................................................22
6.3.3 S-pattern acceleration/deceleration ................................................................................................28
6.3.4 Alarm history clear...........................................................................................................................28
6.3.5 Rough match output ........................................................................................................................28
6.3.6 Software limit ...................................................................................................................................29
6.4 I/O setting parameters (No.PD ) .....................................................................................................30
6.4.1 Parameter list ..................................................................................................................................30
6.4.2 Detail list ..........................................................................................................................................31
6.4.3 Stopping method when the forward stroke end (LSP) or reverse stroke end (LSN) is valid...........40
6.4.4 Stopping method when a software limit is detected ........................................................................41
6- 1
6. PARAMETERS
6. PARAMETERS
Never adjust or change the parameter values extremely as it will make operation
CAUTION instable.
POINT
For any parameter whose symbol is preceded by *, set the parameter value
and switch power off once, then switch it on again to make that parameter
setting valid.
In this driver, the parameters are classified into the following groups on a function basis.
Mainly setting the basic setting parameters (No.PA ) allows the setting of the basic parameters at the
time of introduction.
6- 2
6. PARAMETERS
POINT
This parameter is made valid when power is switched off, then on after
setting.
In the factory setting, this driver allows changes to the basic setting parameter, gain/filter parameter and
extension setting parameter settings. With the setting of parameter No.PA19, write can be disabled to prevent
accidental changes.
The following table indicates the parameters which are enabled for reference and write by the setting of
parameter No.PA19. Operation can be performed for the parameters marked .
6- 3
6. PARAMETERS
POINT
This parameter is made valid when power is switched off, then on after
setting.
POINT
This parameter is made valid when power is switched off, then on after
setting.
Wrong setting may cause the regenerative option to burn.
If the regenerative option selected is not for use with the driver, parameter
error (A37) occurs.
Set this parameter when using the regenerative option, brake unit, power regeneration converter, or power
regeneration common converter.
Parameter No.PA02
0 0
Selection
Selectionofofregenerative
regenerativeoption
option
00:
00:Regenerative
Regenerativeoption
optionisisnot
notused
used
For servo amplifier of 100W, regenerative resistor is not used.
・For 100W driver regenerative resistor is not used
For servo amplifier of 200 to 7kW, built-in regenerative resistor is used.
・For 200W
Supplied driver regenerative
regenerative resistors resistor is used option is used with
or regenerative
02:LEC-MR-RB032
the servo amplifier of 11k to 22kW.
01: LEC-MR-RB012
03:FR-BU2-(H) FR-RC-(H) FR-CV-(H)
02: MR-RB032
03: MR-RB12
04: MR-RB32
05: MR-RB30
06: MR-RB50(Cooling fan is required)
08: MR-RB31
09: MR-RB51(Cooling fan is required)
80: MR-RB1H-4
81: MR-RB3M-4(Cooling fan is required)
82: MR-RB3G-4(Cooling fan is required)
83: MR-RB5G-4(Cooling fan is required)
84: MR-RB34-4(Cooling fan is required)
85: MR-RB54-4(Cooling fan is required)
FA: When the supplied regenerative resistor is cooled by the cooling
fan to increase the ability with the servo amplifier of 11k to 22kW.
6- 4
6. PARAMETERS
POINT
This parameter is made valid when power is switched off, then on after
setting.
Set this parameter when using the absolute position detection system.
Parameter No.PA03
0 0 0
Selection of absolute position detection system (refer to section 5.7)
0: Used in incremental system
1: Used in absolute position detection system
POINT
This parameter is made valid when power is switched off, then on after
setting.
If this parameter is made valid, the home position is not lost in the servo-off or forced stop state, and the
operation can be resumed when the servo-on (RYn0) or forced stop (EMG) is deactivated.
Parameter No.PA04
0 0 0
Servo-on (RYn0) -off, forced stop (EMG) -off
follow-up for absolute value command
in incremental system
0: Invalid
1: Valid
Normally, when this servo amplifier is used
in the absolute value command method of the
incremental system, placing it in a servo off or
forced stop status will erase the home position.
When "1" is set in this parameter, the home
position will not be erased if the servo amplifier is
placed in a servo-off or forced stop status or if the
alarm that can be deactivated by resetting occurs.
The operation can be resumed when the servo-on
(RYn0) or forced stop (EMG) is deactivated or an
alarm is deactivated by resetting (RES).
6- 5
6. PARAMETERS
POINT
This parameter is made valid when power is switched off, then on after
setting.
Select the feed length multiplication and the manual pulse generator input multiplication.
Parameter No.PA05
0 0
Feed length Position data input range [mm]
Setting multiplication Feed unit
[ m] Absolute value Incremental value
value factor (STM)
command system command system
[times]
0 1 1 999.999 to 999.999 0 to 999.999
1 10 10 9999.99 to 9999.99 0 to 9999.99
2 100 100 99999.9 to 99999.9 0 to 99999.9
3 1000 1000 999999 to 999999 0 to 999999
6- 6
6. PARAMETERS
CAUTION False setting will result in unexpected fast rotation, causing injury.
POINT
This parameter is made valid when power is switched off, then on after
setting.
1 CMX
The range of the electronic gear setting is 2000. If you set any
10 CDV
value outside this range, a parameter error (A37) occurs.
Setting "0" in parameter No.PA06 automatically sets the encoder resolution
pulse.
CMX + Deviation
Moving
The following examples are used to explain how to calculate the electronic gear value.
POINT
The following specification symbols are needed for electronic gear
calculation.
Pb : Ball screw lead [mm]
n : Reduction ratio
Pt : Servo motor resolution [pulse/rev]
S : Travel per servo motor revolution [mm/rev]
Machine specifications
Reduce CMX and CDV to the setting range or less, and round off the first decimal place.
Hence, set 32768 to CMX and 20944 to CDV.
Make gain adjustment using auto tuning. Refer to section 8.2 for details.
6- 8
6. PARAMETERS
Set the range, where In position (RXn1) and Movement completion (RXnC) are output, in the command pulse
unit before calculation of the electronic gear. With the setting of parameter No.PC24, the range can be
changed to the encoder output pulse unit.
Servo motor Droop pulse
ON
In position (RXn1)
OFF
6- 9
6. PARAMETERS
6 - 10
6. PARAMETERS
POINT
This parameter is made valid when power is switched off, then on after
setting.
Select servo motor rotation direction relative to the input pulse train.
POINT
This parameter is made valid when power is switched off, then on after
setting.
Used to set the encoder pulses (A-phase, B-phase) output by the driver.
Set the value 4 times greater than the A-phase or B-phase pulses.
You can use parameter No.PC19 to choose the output pulse setting or output division ratio setting.
The number of A/B-phase pulses actually output is 1/4 times greater than the preset number of pulses.
The maximum output frequency is 4.6Mpps (after multiplication by 4). Use this parameter within this range.
6 - 11
6. PARAMETERS
For instance, set "8" to Parameter No.PA15, the actually output A/B-phase pulses are as indicated below.
Feedback pulses
Encoder
6 - 12
6. PARAMETERS
6 - 13
6. PARAMETERS
Frequency
Notch depth
Frequency
Notch frequency
0 0 0
Filter tuning mode selection
When this parameter is set to " 1", the tuning is completed after
positioning is done the predetermined number or times for the predetermined
period of time, and the setting changes to " 2". When the filter tuning is
not necessary, the setting changes to " 0". When this parameter is set to
" 0", the initial values are set to the machine resonance suppression filter
1 and notch shape selection. However, this does not occur when the servo off.
6 - 14
6. PARAMETERS
Setting
No. Symbol Name and function Initial value Unit
range
PB02 VRFT Vibration suppression control tuning mode (Advanced vibration suppression 0000h
control)
The vibration suppression is valid when the parameter No.PA08 (auto tuning)
setting is " 2" or " 3". When PA08 is " 1", vibration
suppression is always invalid.
Select the setting method for vibration suppression control tuning. Setting this
parameter to " 1" (vibration suppression control tuning mode)
automatically changes the vibration suppression control - vibration frequency
(parameter No.PB19) and vibration suppression control - resonance frequency
(parameter No.PB20) after positioning is done the predetermined number of
times.
0 0 0
Vibration suppression control tuning mode
When this parameter is set to " 1", the tuning is completed after
positioning is done the predetermined number or times for the predetermined
period of time, and the setting changes to " 2". When the vibration
suppression control tuning is not necessary, the setting changes to " 0".
When this parameter is set to " 0", the initial values are set to the
vibration suppression control - vibration frequency and vibration suppression
control - resonance frequency. However, this does not occur when the servo off.
PB03 For manufacturer setting 0000h
Do not change this value by any means.
PB04 FFC Feed forward gain 0 % 0
Set the feed forward gain. When the setting is 100%, the droop pulses during to
operation at constant speed are nearly zero. However, sudden 100
acceleration/deceleration will increase the overshoot. As a guideline, when the
feed forward gain setting is 100%, set 1s or more as the
acceleration/deceleration time constant up to the rated speed.
6 - 15
6. PARAMETERS
Setting
No. Symbol Name and function Initial value Unit
range
PB05 For manufacturer setting 500
Do not change this value by any means.
PB06 GD2 Ratio of load inertia moment to servo motor inertia moment 7.0 Multiplier 0
Used to set the ratio of the load inertia moment to the servo motor shaft inertia ( 1) to
moment. When auto tuning mode 1 and interpolation mode is selected, the 300.0
result of auto tuning is automatically used.
(Refer to section 8.1.1)
In this case, it varis between 0 and 100.0.
PB07 PG1 Model loop gain 24 rad/s 1
Set the response gain up to the target position. to
Increase the gain to improve track ability in response to the command. 2000
When auto turning mode 1,2 is selected, the result of auto turning is
automatically used.
PB08 PG2 Position loop gain 37 rad/s 1
Used to set the gain of the position loop. to
Set this parameter to increase the position response to level load disturbance. 1000
Higher setting increases the response level but is liable to generate vibration
and/or noise.
When auto tuning mode 1,2 and interpolation mode is selected, the result of
auto tuning is automatically used.
PB09 VG2 Speed loop gain 823 rad/s 20
Set this parameter when vibration occurs on machines of low rigidity or large to
backlash. 50000
Higher setting increases the response level but is liable to generate vibration
and/or noise.
When auto tuning mode 1,2 manual mode and interpolation mode is selected,
the result of auto tuning is automatically used.
PB10 VIC Speed integral compensation 33.7 ms 0.1
Used to set the integral time constant of the speed loop. to
Lower setting increases the response level but is liable to generate vibration 1000.0
and/or noise.
When auto tuning mode 1,2 and interpolation mode is selected, the result of
auto tuning is automatically used.
PB11 VDC Speed differential compensation 980 0
Used to set the differential compensation. to
Made valid when the proportion control (RY(n 2)7) is switched on. 1000
PB12 For manufacturer setting 0
Do not change this value by any means.
PB13 NH1 Machine resonance suppression filter 1 4500 Hz 100
Set the notch frequency of the machine resonance suppression filter 1. to
Setting parameter No.PB01 (filter tuning mode 1) to " 1" automatically 4500
changes this parameter.
When the parameter No.PB01 setting is " 0", the setting of this parameter
is ignored.
6 - 16
6. PARAMETERS
Setting
No. Symbol Name and function Initial value Unit
range
PB14 NHQ1 Notch shape selection 1 0000h Refer to
Used to selection the machine resonance suppression filter 1. name and
function
0 0 column.
Notch width
Setting value Width
0 Standard 2
1 3
to
2 4
3 Wide 5
Notch width
Setting value Width
0 Standard 2
1 3
to
2 4
3 Wide 5
6 - 17
6. PARAMETERS
Setting
No. Symbol Name and function Initial value Unit
range
PB18 LPF Low-pass filter 3141 rad/s 100
Set the low-pass filter. to
Setting parameter No.PB23 (low-pass filter selection) to " 0 " 18000
automatically changes this parameter.
When parameter No.PB23 is set to " 1 ", this parameter can be set
manually.
PB19 VRF1 Vibration suppression control vibration frequency setting 100.0 Hz 0.1
Set the vibration frequency for vibration suppression control to suppress low- to
frequency machine vibration, such as enclosure vibration. 100.0
Setting parameter No.PB02 (vibration suppression control tuning mode) to "
1" automatically changes this parameter. When parameter No.PB02 is set to
" 2", this parameter can be set manually.
PB20 VRF2 Vibration suppression control resonance frequency setting 100.0 Hz 0.1
Set the resonance frequency for vibration suppression control to suppress low- to
frequency machine vibration, such as enclosure vibration. 100.0
Setting parameter No.PB02 (vibration suppression control tuning mode) to "
1" automatically changes this parameter. When parameter No.PB02 is set to
" 2", this parameter can be set manually.
PB21 For manufacturer setting 0.00
PB22 Do not change this value by any means. 0.00
PB23 VFBF Low-pass filter selection 0000h Refer to
Select the low-pass filter. name and
function
0 0 0 column.
When automatic setting has been selected, select the filter that has the band
VG2 10
width close to the one calculated with [rad/s]
1 + GD2
0 0 0
Slight vibration suppression control selection
0: Invalid
1: Valid
6 - 18
6. PARAMETERS
Setting
No. Symbol Name and function Initial value Unit
range
PB25 For manufacturer setting 0000h
Do not change this value by any means.
PB26 *CDP Gain changing selection 0000h Refer to
Select the gain changing condition. (Refer to section 9.6.) name and
function
0 0 column.
6 - 19
6. PARAMETERS
Setting
No. Symbol Name and function Initial value Unit
range
PB33 VRF1B Gain changing vibration suppression control vibration frequency setting 100.0 Hz 0.1
Set the vibration frequency for vibration suppression control when the gain to
changing is valid. This parameter is made valid when the parameter No.PB02 100.0
setting is " 2" and the parameter No.PB26 setting is " 1".
When using the vibration suppression control gain changing, always execute
the changing after the servo motor has stopped.
PB34 VRF2B Gain changing vibration suppression control resonance frequency setting 100.0 Hz 0.1
Set the resonance frequency for vibration suppression control when the gain to
changing is valid. This parameter is made valid when the parameter No.PB02 100.0
setting is " 2" and the parameter No.PB26 setting is " 1".
When using the vibration suppression control gain changing, always execute
the changing after the servo motor has stopped.
PB35 For manufacturer setting 0.00
PB36 Do not change this value by any means. 0.00
PB37 100
PB38 0
PB39 0
PB40 0
PB41 1125
PB42 1125
PB43 0004h
PB44 0000h
PB45 0000h
6 - 20
6. PARAMETERS
6 - 21
6. PARAMETERS
6 - 22
6. PARAMETERS
No. Symbol Name and function Initial value Unit Setting range
PC10 ZTT Stopper type home position return torque limit value 15.0 % 1
Used to set the torque limit value relative to the max. torque in [%] in stopper to
type home position return. (Refer to section 5.6.5.) 100.0
STM
PC11 CRP Rough match output range 0 10 m 0
Used to set the command remaining distance range where the rough match to
(RXn2) is output. 65535
PC12 JOG Jog speed 100 r/min 0
Used to set the jog speed command. to permissible
speed
PC13 *STC S-pattern acceleration/deceleration time constant 0 ms 0
Set when inserting S-pattern time constant into the acceleration/deceleration to
time constant of the point table. (Refer to section 6.3.3.) 1000
This time constant is invalid for home position return.
PC14 *BKC Backlash compensation 0 pulse 0
Used to set the backlash compensation made when the command to
direction is reversed. 32000
This function compensates for the number of backlash pulses in the
opposite direction to the home position return direction.
For the home position ignorance (servo-on position as home position), this
function compensates for the number of backlash pulses in the opposite
direction to the first rotating direction after establishing the home position
by switching ON the servo-on (RYn0).
In the absolute position detection system, this function compensates for
the backlash pulse count in the direction opposite to the operating direction
at power-on.
PC15 For manufacturer setting 0000h
Do not change this value by any means.
PC16 MBR Electromagnetic brake sequence output 100 ms 0
Used to set the delay time (Tb) between when the electromagnetic brake to
interlock (MBR) switches off and when the base circuit is shut off. 1000
PC17 ZSP Zero speed 50 r/min 0
Used to set the output range of the zero speed (ZSP). to
Zero speed signal detection has hysteresis width of 20r/min. 10000
PC18 *BPS Alarm history clear 0000h Refer to
Used to clear the alarm history. name and
function
0 0 0 column.
Alarm history clear
0: Invalid
1: Valid
When alarm history clear is made valid,
the alarm history is cleared at next power-on.
After the alarm history is cleared, the setting
is automatically made invalid (reset to 0).
6 - 23
6. PARAMETERS
No. Symbol Name and function Initial value Unit Setting range
PC19 *ENRS Encoder output pulse selection 0000h Refer to
Use to select the, encoder output pulse direction and encoder output name and
pulse setting. function
column.
0 0
Encoder output pulse phase changing
Changes the phases of A, B-phase encoder pulses
output .
A-phase A-phase
1
B-phase B-phase
6 - 24
6. PARAMETERS
No. Symbol Name and function Initial value Unit Setting range
PC23 For manufacturer setting 0000h
Do not change this value by any means.
PC24 *COP3 Function selection C-3 0000h Refer to
Select the unit of the in-position range. name and
function
0 0 0 column.
6 - 25
6. PARAMETERS
No. Symbol Name and function Initial value Unit Setting range
PC29 For manufacturer setting 0000h
Do not change this value by any means
PC30 *DSS Remote register-based position/speed specifying system selection 0000h Refer to
This parameter is made valid when Position/speed specification selection name and
(RY(n 2)A) is turned ON with 2 stations occupied. Select how to receive the function
position command and speed command. column.
When 1 station is occupied, selection of "0001" or "0002" will result in a
parameter error.
0 0 0
STM
PC31 LMPL Software limit 0 10 m 999999
PC32 LMPH Used to set the address increment side software stroke limit. The software to
limit is made invalid if this value is the same as in "software limit ". 999999
(Refer to section 6.3.6.)
Set the same sign to parameters No.PC31 and No.PC32. Setting of different
signs will result in a parameter error.
Set address:
Upper 3 Lower 3
digits digits
Parameter No.PC31
Parameter No.PC32
The software limit is a set of upper digits and lower digits. To change the
value, set in the order of lower digits to upper digits.
STM
PC33 LMNL Software limit 0 10 m 999999
PC34 LMNH Used to set the address decrement side software stroke limit. The software to
limit is made invalid if this value is the same as in "software limit ". 999999
(Refer to section 6.3.6.)
Set the same sign to parameters No.PC33 and PC34. Setting of different
signs will result in a parameter error.
Set address:
Upper 3 Lower 3
digits digits
Parameter No.PC33
Parameter No.PC34
The software limit is a set of upper digits and lower digits. To change the
value, set in the order of lower digits to upper digits.
PC35 TL2 Internal torque limit 2 100.0 % 0
Set this parameter to limit servo motor torque on the assumption that the to
maximum torque is 100[%]. 100.0
When 0 is set, torque is not produced.
PC36 For manufacturer setting 0000h
Do not change this value by any means.
6 - 26
6. PARAMETERS
No. Symbol Name and function Initial value Unit Setting range
STM
PC37 *LPPL Position range output address 0 10 m 999999
PC38 *LPPH Used to set the address increment side position range output address. Set to
the same sign to parameters No.PC37 and PC38. Setting of different signs 999999
will result in a parameter error.
In parameters No.PC37 to PC40, set the range where position range (RXnE)
turns on.
Set address:
Upper 3 Lower 3
digits digits
Parameter No.PC37
Parameter No.PC38
Position range output address is a set of upper digits and lower digits. To
change the value, set in the order of lower digits to upper digits.
STM
PC39 *LNPL Position range output address 0 10 m 999999
PC40 *LNPH Used to set the address decrement side position range output address. Set to
the same sign to parameters No.PC39 and PC40. Setting of different signs 999999
will result in a parameter error.
Set address:
Upper 3 Lower 3
digits digits
Parameter No.PC39
Parameter No.PC40
Position range output address is a set of upper digits and lower digits.
To change the value, set in the order of lower digits to upper digits.
PC41 For manufacturer setting 0000h
PC42 Do not change this value by any means. 0000h
PC43 0000h
PC44 0000h
PC45 0000h
PC46 0000h
PC47 0000h
PC48 0000h
PC49 0000h
PC50 0000h
6 - 27
6. PARAMETERS
Preset
speed
Servo motor
speed
0 [r/min]
Ta Tb Ts
Ta Ts Tb
0 0 0
Alarm history clear
0: Invalid (not cleared)
1: Valid (cleared)
Rough match ON
(RXn2) OFF
ON
In position (RXnC)
OFF
6 - 28
6. PARAMETERS
Inhibited area
Movable area
Unmovable Movable
Current position
Software limit
6 - 29
6. PARAMETERS
6 - 30
6. PARAMETERS
Initial value
Device name
BIN HEX
0
0
0
Servo-on (SON) 0
0
Initial value
Device name
BIN HEX
Proportion control (PC) 0
0
0
0
0
Initial value
Device name
BIN HEX
0
0
Forward rotation
0 0
stroke end (LSP)
Reverse rotation
0
stroke end (LSN)
Initial value
Device name
BIN HEX
Forced stop (EMG) 0
0
0
0
0
BIN 0: Used in CC-Link or as external
input signal.
BIN 1: Automatic ON
6 - 31
6. PARAMETERS
Initial Setting
No. Symbol Name and function Unit
value range
PD03 *DIA3 Input signal automatic ON selection 3 0000h Refer to
Select the input devices to be automatically turned ON. name and
part is for manufacturer setting. Do not set the value by any means. function
column.
0 0 0
Initial value
Device name
BIN HEX
Automatic/manual
0
selection (MD0)
0 0
0
0
BIN 0: Used in CC-Link or as external
input signal.
BIN 1: Automatic ON
Initial value
Device name
BIN HEX
Point table No.
0
selection 5 (DI4)
Point table No.
0
selection 6 (DI5)
0
Point table No. 0
selection 7 (DI6)
Point table No.
0
selection 8 (DI7)
BIN 0: Used in CC-Link or as external
input signal.
BIN 1: Automatic ON
6 - 32
6. PARAMETERS
Initial Setting
No. Symbol Name and function Unit
value range
PD06 *DI2 Output signal device selection 2 (CN6-2) 002Bh Refer to
Any input device can be assigned to the CN6-2 pin. name and
function
0 0 column.
The devices that can be assigned are indicated in the following table.
Setting Input device
(Note) Name Abbreviation
00 No assignment function
02 Servo-on SON
03 Reset RES
04 Proportion control PC
06 Clear CR
07 Forward rotation start ST1
08 Reverse rotation start ST2
09 Internal torque limit selection TL1
0A Forward rotation stroke end LSP
0B Reverse rotation stroke end LSN
0D Gain changing CDP
20 Automatic/manual selection MD0
24 Manual pulse generator multiplication 1 TP0
25 Manual pulse generator multiplication 2 TP1
27 Temporary stop/restart TSTP
2B Proximity dog DOG
Note. The other setting values than shown in this table are for manufacturer
setting.
PD07 *DI3 Output signal device selection 3 (CN6-3) 000Ah Refer to
Any input device can be assigned to the CN6-3 pin. name and
The devices that can be assigned and the setting method are the same as in function
parameter No.PD06. column.
0 0
Select the input device of the CN6-3 pin
0 0
Select the input device of the CN6-4 pin
6 - 33
6. PARAMETERS
Initial Setting
No. Symbol Name and function Unit
value range
PD09 *DO1 Output signal device selection 1 (CN6-14) 0002h Refer to
Any output signal can be assigned to the CN6-14 pin. name and
function
0 0 column.
The devices that can be assigned are indicated in the following table.
Setting Output device
(Note) Name Symbol
00 Always OFF
02 Ready RD
03 Trouble ALM
04 In position INP
05 Electromagnetic brake interlock MBR
06 Dynamic brake interlock DB
07 Limiting torque TLC
08 Warning WNG
09 Battery warning BWNG
0A Speed command reached SA
0C Zero speed ZSP
0F Variable gain selection CDPS
23 Rough match CPO
24 Home position return completion ZP
25 Position range POT
26 Temporary stop PUS
27 Movement completion MEND
38 Point table No. output 1 PT0
39 Point table No. output 2 PT1
3A Point table No. output 3 PT2
3B Point table No. output 4 PT3
3C Point table No. output 5 PT4
3D Point table No. output 6 PT5
3E Point table No. output 7 PT6
3F Point table No. output 8 PT7
Note. The other setting values than shown in this table are for manufacturer
setting.
0 0
Select the output device of the CN6-15 pin
6 - 34
6. PARAMETERS
Initial Setting
No. Symbol Name and function Unit
value range
PD11 *DO3 Output signal device selection 3 (CN6-16) 0024h Refer to
Any output signal can be assigned to the CN6-16 pin. name and
The devices that can be assigned and the setting method are the same as in function
parameter No.PD09. column.
0 0
Select the output device of the CN6-16 pin
Initial value
Device name
BIN HEX
0
0
0
Servo-on (SON) 0
Reset (RES) 0
Initial value
Device name
BIN HEX
Proportion control (PC) 0
0
Clear (CR) 0 0
Forward rotation start
0
(ST1)
Initial value
Device name
BIN HEX
Reverse rotation start
0
(ST2)
Internal torque limit
(TL1) 0
C
Forward rotation
1
stroke end (LSP)
Reverse rotation
stroke end (LSN) 1
Initial value
Device name
BIN HEX
0
Gain changing (CDP) 0
0
0
0
BIN 0: Used in CC-Link
BIN 1: Used in CN6 external input signal
6 - 35
6. PARAMETERS
Initial Setting
No. Symbol Name and function Unit
value range
PD14 DIN3 External DI function selection 3 0800h Refer to
This function sets any signal imported from the CN6 connector. name and
part is for manufacturer setting. Do not set the value by any means. function
column.
0
Initial value
Device name
BIN HEX
Automatic/manual
0
selection (MD0)
0 0
0
0
Initial value
Device name
BIN HEX
0
0
0 0
Temporary
0
stop/Restart (TSTP)
Initial value
Device name
BIN HEX
0
0
8
0
Proximity dog (DOG) 1
BIN 0: Used in CC-Link
BIN 1: Used in CN6 external input signal
6 - 36
6. PARAMETERS
0 0 0
Input filter
If external input signal causes chattering due
to noise, etc., input filter is used to suppress it.
0: None
1: 0.88[ms]
2: 1.77[ms]
3: 2.66[ms]
4: 3.55[ms]
5: 4.44[ms]
6 - 37
6. PARAMETERS
Initial Setting
No. Symbol Name and function Unit
value range
PD20 *DOP1 Function selection D-1 0010h Refer to
Select the stop processing at forward rotation stroke end (LSN)/reverse rotation name and
stroke end (LSN) OFF and the base circuit status at reset (RY(N 1)A or function
RY(n 3)A) ON. column.
0
Stopping method used when forward rotation
stroke end (LSP), reverse rotation stroke
end (LSN) device or software limit is valid
0: Sudden stop (home position erased)
1: Slow stop (home position erased)
2: Slow stop (Deceleration to a stop by deceleration time constant)
3: Sudden stop (Stop by remaining move distance clear)
Selection of base circuit status at reset (RY(n+1)A or RY(n+3)A)ON
0: Base circuit not switched off
1: Base circuit switched off
Stopping method used when software limit is valid
0: Sudden stop (home position erased)
1: Slow stop (home position erased)
2: Slow stop (Deceleration to a stop by deceleration time constant)
3: Sudden stop (Stop by remaining move distance clear)
As in the following parameter settings, when the home position is lost by the
forward rotation stroke end, reverse rotation stroke end, or the software limit
detection, the home position return completion (ZP) turns on by turning OFF/ON
the servo-on (RYn0). In this case, there is no need to perform the home position
return again.
1. In absolute position detection system
Parameter No.PA03: 1 (Select the absolute position detection system)
Parameter No.PA01: 0 (Select the absolute value command system)
2. In incremental system
Parameter No.PA03: 0 (Select the incremental system)
Parameter No.PA01: 0 (Select the absolute value command system)
Parameter No.PA04: 1 (Follow-up valid)
PD21 For manufacturer setting 0000h
Do not change this value by any means.
PD22 *DOP3 Function selection D-3 0000h Refer to
Set the clear (RYnF). name and
function
0 0 0 column.
6 - 38
6. PARAMETERS
Initial Setting
No. Symbol Name and function Unit
value range
PD24 *DOP5 Function selection D-5 0000h
Select the output status of the warning (WNG).
0 0 0
Selection of output device at warning occurrence
Select the warning (RXnA) and trouble (RX(n+1)A or
RX(n+3)A) output status at warning occurrence.
Setting (Note) Device status
1
RXnA
Remote 0
output RX(n+1)A or 1
RX(n+3)A 0
0 ON
Output WNG OFF
device ON
ALM OFF Warning
occurred.
1
RXnA
Remote 0
output RX(n+1)A or 1
RX(n+3)A 0
ON
1 Output WNG OFF
device ON
ALM OFF
Warning
occurred.
Note. 0: OFF
1: ON
6 - 39
6. PARAMETERS
6.4.3 Stopping method when the forward stroke end (LSP) or reverse stroke end (LSN) is valid
The setting of the first digit of parameter No.PD20 enables to select a stopping method of the servo motor
when the forward rotation stroke end (LSP) or reverse rotation stroke end (LSN) turns off.
Parameter No.PD20
Setting
value of Operation status
Remarks
parameter
No.PD20 When rotating at constant speed When decelerating to stop
6 - 40
6. PARAMETERS
Setting
value of Operation status
Remarks
parameter
No.PD20 When rotating at constant speed When decelerating to stop
6 - 41
6. PARAMETERS
6 - 42
6. PARAMETERS
MEMO
6 - 43
7. Set up software(MR Configurator)
7- 1
7. MR Configurator
7.1 Specifications
Item Description
Compatibility with a The set up software(MR Configurator) software version compatible with the controller is C4 or later.
driver
Baud rate [bps] 115200, 57600, 38400, 19200, 9600
Monitor Display, I/O interface display, high speed monitor, trend graph
Alarm Display, history, amplifier data
Diagnostic No motor rotation, system information, tuning data, absolute encoder data, Axis name setting.
Parameters Parameter list, device setting, turning, change list, detailed information
Jog operation, positioning operation, motor-less operation, Do forced output, program operation,
Test operation
single-step feed, parameter copy.
Advanced function Machine analyzer, gain search, machine simulation, Robust disturbance compensation.
Point data Point table
File operation Data read, save, delete, print
Others Automatic demo, help display
7- 2
7. MR Configurator
7- 3
7. MR Configurator
Personal computer
To RS-232C
connector (Note 3)
7- 4
7. MR Configurator
When the above choices are made, the following window appears.
a)
POINT
This setting should be the same as the station number which has been set in
the parameter in the controller used for communication.
7- 5
7. MR Configurator
7.4 Parameters
Click "Parameters" on the menu bar and click "Parameter list" on the menu.
When the above choices are made, the following window appears.
g) h) i) j) k) l)
c) a) b) d) e) f)
7- 6
7. MR Configurator
7- 7
7. MR Configurator
Click "Point-data" on the menu bar and click "Point table" on the menu.
When the above choices are made, the following window appears.
g)
f)
e)
c) a) b) d) h)
7- 8
7. MR Configurator
7- 9
7. MR Configurator
7 - 10
7. MR Configurator
a)
b)
d)
c)
7 - 11
7. MR Configurator
a)
b)
Move the pointer to the place of the function to be assigned. Drag and drop it as-is to the pin you want
to assign in the DIDO device setting window.
2) Quitting
Click "Close" button to exit from the window. ( b) )
7 - 12
7. MR Configurator
a)
b)
c)
d)
e)
7 - 13
7. MR Configurator
Click "Test" on the menu bar and choose "Jog" on the menu.
Clicking displays the confirmation window for switching to the test operation mode.
Click the "OK" button to display the setting screen of the Jog operation.
During the servo on, the confirmation window indicating that the next operation is in the stop status is displayed.
Turn the servo off, confirm that the operation is in the stop status, and click the "OK" button to display the
setting screen for the Jog operation.
7 - 14
7. MR Configurator
a) c)
d)
b)
e)
g) h)
f)
7 - 15
7. MR Configurator
Click "Test" on the menu bar and click "Positioning" on the menu.
Clicking displays the confirmation window for switching to the test operation mode.
Click the "OK" button to display the setting screen of the Positioning operation.
During the servo on, the confirmation window indicating that the next operation is in the stop status is displayed.
After confirming that the operation is in the stop status, click the "OK" button to display the setting screen for
the positioning operation.
7 - 16
7. MR Configurator
a)
d)
b) e)
f)
c)
g)
i) h)
j)
k) l)
m)
7 - 17
7. MR Configurator
7 - 18
7. MR Configurator
Without a servo motor being connected, the output signals are provided and the controller display shows the
status as if a servo motor is actually running in response to the external I/O signals.
The sequence of the host programmable controller (PC) can be checked without connection of a servo motor.
Click "Test" on the menu bar and click "Operation w/o Motor" on the menu.
When the above choices are made, the following window appears.
a) b)
7 - 19
7. MR Configurator
Each controller output signal is forcibly switched on/off independently of the output condition of the output
signal.
Click "Test" on the menu bar and click "Forced output" on the menu.
Clicking displays the confirmation window for switching to the test operation mode.
Click the "OK" button to display the setting screen of the DO forced output.
During the servo on, the confirmation window indicating that the next operation is in the stop status is displayed.
After confirming that the operation is in the stop status, click the "OK" button to display the setting screen for
the DO forced output.
When the above choices are made, the following window appears.
a)
b)
c)
7 - 20
7. MR Configurator
Clicking displays the confirmation window for switching to the test operation mode.
7 - 21
7. MR Configurator
Click the "OK" button to display the setting screen of the Single-step feed.
During the servo on, the confirmation window indicating that the next operation is in the stop status is displayed.
After confirming that the operation is in the stop status, click the "OK" button.
a) b)
c)
d)
e)
f)
g)
7 - 22
7. MR Configurator
7 - 23
7. MR Configurator
7.8 Alarm
When the above choices are made, the following window appears.
a) b)
7 - 24
7. MR Configurator
When the above choices are made, the following window appears.
7 - 25
7. MR Configurator
Click the "Read" button to read the monitor data at error occurrence from the controller. Read results are
displayed as follows.
7 - 26
7. MR Configurator
When the above choices are made, the following window appears.
a) b)
7 - 27
8 GENERAL GAIN ADJUSTMENT
8- 1
8. GENERAL GAIN ADJUSTMENT
8- 2
8. GENERAL GAIN ADJUSTMENT
START
Usage
Interpolation Yes Used when you want to match
made for 2 or more
axes? the position gain (PG1)
No Interpolation mode between 2 or more axes.
Normally not used for other
Operation purposes.
Allows adjustment by merely
Auto tuning mode 1
changing the response level
setting.
Operation
First use this mode to make
adjustment.
Yes No
OK? OK? Used when the conditions of
auto tuning mode 1 are not
No Yes met and the load inertia
Auto tuning mode 2 moment ratio could not be
estimated properly, for
Operation example.
Yes
OK?
You can adjust all gains
No manually when you want to do
Manual mode fast settling or the like.
END
8- 3
8. GENERAL GAIN ADJUSTMENT
POINT
The auto tuning mode 1 may not be performed properly if the following
conditions are not satisfied.
Time to reach 2000r/min is the acceleration/deceleration time constant of 5s or
less.
Speed is 150r/min or higher.
The ratio of load inertia moment to servo motor inertia moment is 100 times or
less.
The acceleration/deceleration torque is 10% or more of the rated torque.
Under operating conditions which will impose sudden disturbance torque
during acceleration/deceleration or on a machine which is extremely loose,
auto tuning may not function properly, either. In such cases, use the auto
tuning mode 2 or manual mode to make gain adjustment.
8- 4
8. GENERAL GAIN ADJUSTMENT
Load inertia
Automatic setting moment
Encoder
Command Loop gains Current Servo
PG1,VG1 control motor
PG2,VG2,VIC
Current feedback
When a servo motor is accelerated/decelerated, the load inertia moment ratio estimation section always
estimates the load inertia moment ratio from the current and speed of the servo motor. The results of
estimation are written to parameter No.PB06 (the ratio of load inertia moment to servo motor). These results
can be confirmed on the status display screen of the set up software(MR Configurator) section.
If the value of the load inertia moment ratio is already known or if estimation cannot be made properly, chose
the "auto tuning mode 2" (parameter No.PA08: 0002) to stop the estimation of the load inertia moment ratio
(Switch in above diagram turned off), and set the load inertia moment ratio (parameter No.34) manually.
From the preset load inertia moment ratio (parameter No.PB06) value and response level (parameter
No.PA09), the optimum loop gains are automatically set on the basis of the internal gain tale.
The auto tuning results are saved in the EEP-ROM of the driver every 60 minutes since power-on. At power-on,
auto tuning is performed with the value of each loop gain saved in the EEP-ROM being used as an initial value.
POINT
If sudden disturbance torque is imposed during operation, the estimation of
the inertia moment ratio may malfunction temporarily. In such a case, choose
the "auto tuning mode 2" (parameter No.PA08: 0002) and set the correct load
inertia moment ratio in parameter No.PB06.
When any of the auto tuning mode 1 and auto tuning mode settings is
changed to the manual mode 2 setting, the current loop gains and load inertia
moment ratio estimation value are saved in the EEP-ROM.
8- 5
8. GENERAL GAIN ADJUSTMENT
Acceleration/deceleration repeated
No
Auto tuning
conditions not satisfied. No
(Estimation of load inertia
moment ratio is difficult)
Yes
Choose the auto tuning mode 2
(parameter No.PA08 : 0002) and
set the load inertia moment ratio
(parameter No.PB06) manually.
Acceleration/deceleration repeated
Requested No
performance satisfied?
Yes
END
To manual mode
8- 6
8. GENERAL GAIN ADJUSTMENT
18 75.6 Precision
working
19 85.2
machine
20 95.9
Inserter
21 108.0
Mounter
22 121.7 Bonder
23 137.1
24 154.4
25 173.9
26 195.9
27 220.6
28 248.5
29 279.9
30 315.3
31 355.1
32 High 400.0
8- 7
8. GENERAL GAIN ADJUSTMENT
POINT
If machine resonance occurs, filter tuning mode (parameter No.PB01) or
machine resonance suppression filter (parameter No.PB13 to PB16) may be
used to suppress machine resonance. (Refer to section 9.1.)
8- 8
8. GENERAL GAIN ADJUSTMENT
8- 9
8. GENERAL GAIN ADJUSTMENT
8 - 10
8. GENERAL GAIN ADJUSTMENT
8 - 11
8. GENERAL GAIN ADJUSTMENT
(1) Parameter
(a) Automatically adjusted parameters
The following parameters are automatically adjusted by auto tuning.
8 - 12
9. SPECIAL ADJUSTMENT FUNCTIONS
9- 1
9. SPECIAL ADJUSTMENT FUNCTIONS
If a mechanical system has a natural resonance point, increasing the servo system response level may cause
the mechanical system to produce resonance (vibration or unusual noise) at that resonance frequency.
Using the machine resonance suppression filter and adaptive tuning can suppress the resonance of the
mechanical system.
Manual setting
Notch Notch
depth depth
Frequency Frequency
Notch frequency Notch frequency
When machine resonance is large and frequency is low When machine resonance is small and frequency is high
POINT
The machine resonance frequency which adaptive tuning mode can respond
to is about 100 to 2.25kHz. Adaptive vibration suppression control has no
effect on the resonance frequency outside this range.
Adaptive vibration suppression control may provide no effect on a mechanical
system which has complex resonance characteristics.
9- 2
9. SPECIAL ADJUSTMENT FUNCTIONS
(2) Parameters
The operation of adaptive tuning mode (parameter No.PB01).
Parameter No.PB01
0 0 0
Filter tuning mode selection
9- 3
9. SPECIAL ADJUSTMENT FUNCTIONS
Operation
Yes
Is the target response
reached?
No
No
Has vibration or unusual noise
occurred?
Yes
Tuning ends automatically after the If assumption fails after tuning is executed at
predetermined period of time. a large vibration or oscillation, decrease the
(Parameter No.PB01 turns to "0002" response setting temporarily down to the
or "0000".) vibration level and execute again.
Yes
Has vibration or unusual noise
been resolved?
No
Decrease the response until vibration Using the machine analyzer, set the Factor
or unusual noise is resolved. filter manually. The response has increased to the
machine limit.
The machine is too complicated to
provide the optimum filter.
End
9- 4
9. SPECIAL ADJUSTMENT FUNCTIONS
POINT
"Filter OFF" enables a return to the factory-set initial value.
When adaptive tuning is executed, vibration sound increases as an excitation
signal is forcibly applied for several seconds.
When adaptive tuning is executed, machine resonance is detected for a
maximum of 10 seconds and a filter is generated. After filter generation, the
adaptive tuning mode automatically shifts to the manual mode.
Adaptive tuning generates the optimum filter with the currently set control
gains. If vibration occurs when the response setting is increased, execute
adaptive tuning again.
During adaptive tuning, a filter having the best notch depth at the set control
gain is generated. To allow a filter margin against machine resonance,
increase the notch depth in the manual mode.
Notch width
Notch
depth Notch depth
Frequency
Notch frequency
You can use the machine resonance suppression filter 1 (parameter No.PB13, PB14) and machine
resonance suppression filter 2 (parameter No.PB15, PB16) to suppress the vibration of two resonance
frequencies. Execution of adaptive tuning in the filter tuning mode automatically adjusts the machine
resonance suppression filter. When adaptive tuning is ON, the adaptive tuning mode shifts to the manual
mode after the predetermined period of time. The manual mode enables manual setting using the machine
resonance suppression filter 1.
Machine resonance point
Mechanical
system
response
level
Frequency
Notch
depth
Frequency
Parameter No.PB01, Parameter No.PB15,
PB13, PB14 PB16
9- 5
9. SPECIAL ADJUSTMENT FUNCTIONS
(2) Parameters
(a) Machine resonance suppression filter 1 (parameter No.PB13, PB14)
Set the notch frequency, notch depth and notch width of the machine resonance suppression filter 1
(parameter No.PB13, PB14)
When you have made adaptive filter tuning mode (parameter No.PB01) "manual mode", set up the
machine resonance suppression filter 1 becomes effective.
POINT
The machine resonance suppression filter is a delay factor for the servo
system. Hence, vibration may increase if you set a wrong resonance
frequency or a too deep notch.
If the frequency of machine resonance is unknown, decrease the notch
frequency from higher to lower ones in order. The optimum notch frequency is
set at the point where vibration is minimal.
A deeper notch has a higher effect on machine resonance suppression but
increases a phase delay and may increase vibration.
A deeper notch has a higher effect on machine resonance suppression but
increases a phase delay and may increase vibration.
The machine characteristic can be grasped beforehand by the machine
analyzer on the set up software(MR Configurator). This allows the required
notch frequency and depth to be determined.
9- 6
9. SPECIAL ADJUSTMENT FUNCTIONS
Position
Motor side Motor side
Machine side Machine side
t t
Vibration suppression control OFF Vibration suppression control ON
(Nomal control)
When the advanced vibration suppression control (vibration suppression control tuning mode parameter
No.PB02) is executed, the vibration frequency at machine side can automatically be estimated to suppress
machine side vibration.
In the vibration suppression control tuning mode, this mode shifts to the manual mode after operation is
performed the predetermined number of times. The manual mode enables manual setting using the
vibration suppression control vibration frequency setting (parameter No.PB19) and vibration suppression
control resonance frequency setting (parameter No.PB20).
(2) Parameter
Select the operation of the vibration suppression control tuning mode (parameter No.PB02).
Parameter No.PB02
0 0 0
Vibration suppression control
tuning mode
POINT
9- 7
9. SPECIAL ADJUSTMENT FUNCTIONS
The function is made valid when the auto tuning mode (parameter No.PA08)
is the auto tuning mode 2 ("0002") or manual mode ("0003").
The machine resonance frequency supported in the vibration suppression
control tuning mode is 1.0Hz to 100.0Hz. The function is not effective for
vibration outside this range.
Stop the motor before changing the vibration suppression control-related
parameters (parameter No.PB02, PB19, PB20, PB33, PB34). A failure to do
so will cause a shock.
For positioning operation during execution of vibration suppression control
tuning, provide a stop time to ensure a stop after full vibration damping.
Vibration suppression control tuning may not make normal estimation if the
residual vibration at the motor side is small.
Vibration suppression control tuning sets the optimum parameter with the
currently set control gains. When the response setting is increased, set
vibration suppression control tuning again.
9- 8
9. SPECIAL ADJUSTMENT FUNCTIONS
Operation
Yes
Is the target response
reached?
No
Yes
Stop operation.
Resume operation.
Yes
Has vibration of workpiece
end/device been resolved?
No
9- 9
9. SPECIAL ADJUSTMENT FUNCTIONS
(a) When a vibration peak can be confirmed using set up software(MR Configurator), machine analyzer or
external FFT equipment
Gain characteristic
1Hz 100Hz
Resonance of more
Vibration suppression control Vibration suppression than 100Hz is not the
vibration frequency control resonance target of control.
(Anti-resonance frequency) frequency
Parameter No.PB19 Parameter No.PB20
Phase
-90deg.
(b) When vibration can be confirmed using monitor signal or external sensor
t t
9 - 10
9. SPECIAL ADJUSTMENT FUNCTIONS
POINT
When machine side vibration does not show up in motor side vibration, the
setting of the motor side vibration frequency does not produce an effect.
When the anti-resonance frequency and resonance frequency can be
confirmed using the machine analyzer or external FFT device, do not set the
same value but set different values to improve the vibration suppression
performance.
A vibration suppression control effect is not produced if the relationship
between the model loop gain (parameter No.PB07) value and vibration
frequency is as indicated below. Make setting after decreasing PG1, e.g.
reduce the response setting.
1
(1.5 PG1) vibration frequency
2
9 - 11
9. SPECIAL ADJUSTMENT FUNCTIONS
When parameter No.PB23 is set to " 1 ", manual setting can be made with parameter No.PB18.
(2) Parameter
Set the operation of the low-pass filter selection (parameter No.PB23.)
Parameter No.PB23
9.6.1 Applications
This function is used when.
(1) You want to increase the gains during servo lock but decrease the gains to reduce noise during rotation.
(2) You want to increase the gains during settling to shorten the stop settling time.
(3) You want to change the gains using an input device to ensure stability of the servo system since the load
inertia moment ratio varies greatly during a stop (e.g. a large load is mounted on a carrier).
9 - 12
9. SPECIAL ADJUSTMENT FUNCTIONS
Command pulse
frequency
Droop pulses
Changing
Model speed
Comparator
CDS
Parameter No.PB27
GD2
Parameter No.PB06
Valid
GD2B GD2 value
Parameter No.PB29
PG2
Parameter No.PB08
Valid
PG2B PG2 value
Parameter No.PB30
VG2
Parameter No.PB09
Valid
VG2B VG2 value
Parameter No.PB31
VIC
Parameter No.PB10
Valid
VICB VIC value
Parameter No.PB32
VRF1
Parameter No.PB19
Valid
VRF1B VRF1 value
Parameter No.PB33
VRF2
Parameter No.PB20
Valid
VRF2B VRF2 value
Parameter No.PB34
9 - 13
9. SPECIAL ADJUSTMENT FUNCTIONS
9.6.3 Parameters
When using the gain changing function, always set " 3" in parameter No.PA08 (auto tuning) to choose the
manual mode of the gain adjustment modes. The gain changing function cannot be used in the auto tuning
mode.
Parameter
Abbreviation Name Unit Description
No.
Ratio of load inertia moment to Multi- Control parameters before changing.
PB06 GD2 servo motor inertia moment plier
( 1)
Model loop gain Position and speed gains of a model used to set the response
PB07 PG1 rad/s
level to a command. Always valid.
PB08 PG2 Position loop gain rad/s
PB09 VG2 Speed loop gain rad/s
PB10 VIC Speed integral compensation ms
Gain changing ratio of load inertia Multi- Used to set the ratio of load inertia moment to servo motor
PB29 GD2B moment to servo motor inertia plier inertia moment after changing.
moment ( 1)
PB30 PG2B Gain changing position loop gain rad/s Used to set the value of the after-changing position loop gain.
PB31 VG2B Gain changing speed loop gain rad/s Used to set the value of the after-changing speed loop gain.
Gain changing speed integral Used to set the value of the after-changing speed integral
PB32 VICB ms
compensation compensation.
PB26 CDP Gain changing selection Used to select the changing condition.
Gain changing condition kpps Used to set the changing condition values.
PB27 CDS pulse
r/min
Gain changing time constant You can set the filter time constant for a gain change at
PB28 CDT ms
changing.
Gain changing vibration Used to set the value of the after-changing vibration
PB33 VRF1B suppression control vibration Hz suppression control vibration frequency setting.
frequency setting
Gain changing vibration Used to set the value of the after-changing vibration
PB34 VRF2B suppression control resonance Hz suppression control resonance frequency setting.
frequency setting
9 - 14
9. SPECIAL ADJUSTMENT FUNCTIONS
(2) Gain changing ratio of load inertia moment to servo motor inertia moment (GD2B: parameter No.PB29)
Set the ratio of load inertia moment to servo motor inertia moment after changing. If the load inertia moment
ratio does not change, set it to the same value as ratio of load inertia moment to servo motor inertia
moment (parameter No.PB06).
(3) Gain changing position loop gain (parameter No.PB30), Gain changing speed loop gain (parameter
No.PB31), Gain changing speed integral compensation (parameter No.PB32)
Set the values of after-changing position loop gain, speed loop gain and speed integral compensation.
0 0
Gain changing selection
Under any of the following conditions, the gains
change on the basis of the parameter No.PB29 to
PB32 settings.
0: Invalid
1: Gain changing (RY(n+2)) is ON
2: Command frequency (Parameter No.PB27 setting)
3: Droop pulse value (Parameter No.PB27 setting)
4: Servo motor speed (Parameter No.PB27 setting)
9 - 15
9. SPECIAL ADJUSTMENT FUNCTIONS
9 - 16
9. SPECIAL ADJUSTMENT FUNCTIONS
CDS
Droop pulses [pulses] 0
CDS
After-changing gain
Before-changing gain
Change of each gain
CDT 100ms
9 - 17
9. SPECIAL ADJUSTMENT FUNCTIONS
MEMO
9 - 18
10. TROUBLESHOOTING
10 - 1
10. TROUBLESHOOTING
10. TROUBLESHOOTING
10.1 Trouble at start-up
Excessive adjustment or change of parameter setting must not be made as it will
CAUTION make operation instable.
POINT
Using the set up software(MR Configurator), you can refer to unrotated servo
motor reasons, etc.
The following faults may occur at start-up. If any of such faults occurs, take the corresponding action.
10 - 2
10. TROUBLESHOOTING
Operation mode
Error location Description
Test operation CC-Link operation
Servo side alarm Servo operation Stop Stop
occurrence CC-Link data communication Continued Continued
Option unit Servo operation Stop Stop
communication error CC-Link data communication Stop Stop
CC-Link Servo operation Stop Stop
communication error CC-Link data communication Stop Stop
Programmable driver Servo operation Continued Stop
error/STOP CC-Link data communication Stop Stop
Servo side warning Servo operation Stop Continued
occurrence CC-Link data communication Continued Continued
L.RUN : Lit at normal receive of refresh data. Extinguished when data is not received for a given period of time.
SD : Lit when send data is "0".
RD : Lit when the carrier of receive data is detected.
L.ERR : Lit when the data addressed to the host is in CRC or abort error.
10 - 3
10. TROUBLESHOOTING
Warnings
Memory error 2 A9F Battery warning
A15
(EEP-ROM) AE0 Excessive regeneration warning
Encoder error 1 AE1 Overload warning 1
A16
(At power on) AE3 Absolute position counter warning
A17 Board error AE6 Servo emergency stop warning
Memory error 3 Cooling fan speed reduction
A19 AE8
(Flash-ROM) warning
A1A Motor combination error AE9 Main circuit off warning
A20 Encoder error 2 AEC Overload warning 2
A24 Main circuit error AED Output watt excess warning
A25 Absolute position erase
Alarms
A31 Overspeed
A32 Overcurrent
A33 Overvoltage
A35 Command pulse frequency alarm
A37 Parameter error
(Note 1) (Note 1) (Note 1)
A45 Main circuit device overheat
10 - 4
10. TROUBLESHOOTING
POINT
When any of the following alarms has occurred, do not deactivate the alarm
and resume operation repeatedly. To do so will cause the driver/servo motor to
fail. Remove the cause of occurrence, and leave a cooling time of more than 30
minutes before resuming operation.
Regenerative error (A30)
Overload 1 (A50)
Overload 2 (A51)
For the alarm deactivation method, refer to section 10.4.1.
When an alarm occurs, the trouble (ALM) switches off and the dynamic brake is operated to stop the servo
motor. At this time, the display indicates the alarm No.
The servo motor comes to a stop. Remove the cause of the alarm in accordance with this section. Use the set
up software(MR Configurator) to refer to a factor of alarm occurrence.
A12 Memory error 1 RAM, memory fault Faulty parts in the driver. Change the driver.
(RAM) Checking method
A13 Clock error Printed board fault Alarm (any of A12 and A13)
occurs if power is switched on
after disconnection of all cables
but the control circuit power
supply cables.
10 - 5
10. TROUBLESHOOTING
A1A Motor Wrong combination Wrong combination of driver and servo Use correct combination.
combination of driver and servo motor connected.
error motor.
A20 Encoder error 2 Communication error 1. Encoder connector (CN2) Connect correctly.
occurred between disconnected.
encoder and driver. 2. Encoder cable faulty Repair or change the cable.
(Wire breakage or shorted)
3. Encoder fault Change the servo motor.
A24 Main circuit error Ground fault 1. Power input wires and servo motor Connect correctly.
occurred at the servo power wires are in contact.
motor power (U,V 2. Sheathes of servo motor power Change the cable.
and W phases) of cables deteriorated, resulting in
the driver. ground fault.
3. Main circuit of driver failed. Change the driver.
Checking method
Alarm (A24) occurs if the servo is
switched on after disconnecting
the U, V, W power cables from
the servo amplifier.
A25 Absolute Absolute position 1. Voltage drop in encoder After leaving the alarm occurring for a few
position erase data in error (Battery disconnected.) minutes, switch power off, then on again.
Always make home position setting again.
2. Battery voltage low Change the battery.
3. Battery cable or battery is faulty. Always make home position setting again.
Power was switched 4. Home position not set. After leaving the alarm occurring for a few
on for the first time in minutes, switch power off, then on again.
the absolute position Always make home position setting again.
detection system.
10 - 6
10. TROUBLESHOOTING
A31 Overspeed Speed has 1. Input command pulse frequency Set command pulses correctly.
exceeded the exceeded the permissible
instantaneous instantaneous speed frequency.
permissible speed. 2. Small acceleration/deceleration time Increase acceleration/deceleration time
constant caused overshoot to be constant.
large.
3. Servo system is instable to cause 1. Re-set servo gain to proper value.
overshoot. 2. If servo gain cannot be set to proper
value.
1) Reduce load inertia moment ratio; or
2) Reexamine acceleration/
deceleration time constant.
4. Electronic gear ratio is large Set correctly.
(parameters No.PA06, PA07)
5. Encoder faulty. Change the servo motor.
10 - 7
10. TROUBLESHOOTING
10 - 8
10. TROUBLESHOOTING
10 - 9
10. TROUBLESHOOTING
10 - 10
10. TROUBLESHOOTING
10 - 11
10. TROUBLESHOOTING
POINT
When any of the following alarms has occurred, do not resume operation by
switching power of the driver OFF/ON repeatedly. The driver and servo motor
may become faulty. If the power of the driver is switched OFF/ON during the
alarms, allow more than 30 minutes for cooling before resuming operation.
Excessive regenerative warning (AE0)
Overload warning 1 (AE1)
If AE6 occur, the servo off status is established. If any other warning occurs, operation can be continued but an
alarm may take place or proper operation may not be performed.
Remove the cause of warning according to this section. Use the set up software(MR Configurator) to refer to a
factor of warning occurrence.
Display Name Definition Cause Action
A90 Home position Positioning operation 1. Positioning operation was performed Perform home position return.
In incremental system
position setting.
Home position 2. Home position setting speed could not be Check home position setting
setting ended decreased to creep speed. speed/creep speed/moving
abnormally. 3. Limit switch was actuated during home distance after proximity dog.
position setting starting at other than
position beyond dog.
Operation was 4. Voltage drop in encoder After leaving the alarm occurring
performed without (Battery disconnected.) for a few minutes, switch power
making home off, then on again. Always make
position setting while home position setting again.
an absolute position 5. Battery voltage low Change the battery.
erase (A25) is being 6. Battery cable or battery is faulty. Always make home position
occurred. setting again.
10 - 12
10. TROUBLESHOOTING
AE1 Overload warning There is a possibility that Load increased to 85% or more of overload Refer to A50, A51.
1 overload alarm 1 or 2 may alarm 1 or 2 occurrence level.
occur. Cause, checking method
Refer to A50, A51.
AE3 Absolute position Absolute position encoder 1. Noise entered the encoder. Take noise suppression
counter warning pulses faulty. measures.
2. Encoder faulty. Change the servo motor.
The multi-revolution 3. The movement amount from the home Make home position setting
counter value of the position exceeded a 32767 rotation or again.
absolute position encoder 37268 rotation in succession.
exceeded the maximum
revolution range.
AE6 Servo forced stop EMG is off. External forced stop was made valid. (EMG Ensure safety and deactivate
warning was turned off.) forced stop.
10 - 13
10. TROUBLESHOOTING
AE9 Main circuit off Servo-on (SON) was Switch on main circuit power.
warning switched on with main
circuit power off.
AEC Overload warning Operation, in which a During a stop, the status in which a current 1. Reduce the positioning
2 current exceeding the flew intensively in any of the U, V and W frequency at the specific
rating flew intensively in phases of the servo motor occurred positioning address.
any of the U, V and W repeatedly, exceeding the warning level. 2. Reduce the load.
phases of the servo 3. Replace the driver/
motor, was repeated. servo motor with the one of
larger capacity.
AED Output watt excess The status, in which the Continuous operation was performed with 1. Reduce the servo motor
warning output wattage (speed the output wattage (speed torque) of the speed.
torque) of the servo motor servo motor exceeding 150% of the rated 2. Reduce the load.
exceeded the rated output.
output, continued steadily.
Error item
Pos: position data
Spd: speed
Acc: acceleration time constant
Dec: deceleration time constant
Dwl: dwell
Aux: auxiliary function
10 - 14
10. TROUBLESHOOTING
MEMO
10 - 15
11. OUTLINE DRAWINGS
11 - 1
11. OUTLINE DRAWINGS
40
Rating plate 6 mounting hole
4 6 Approx. 80 135
(Note)
CNP1
CNP2 CN1
CNP3
6
Approx. 68
Approx. 25.5
WithMR-J3BAT
With LEC-MR-J3
Note. This data applies to the 3-phase or 1-phase 200 to 230VAC power supply models.
For a single-phase、 100 to 120VAC power supply, refer to the terminal signal layout.
Mass: 0.8 [kg] (1.76 [lb])
P P
C C
CNP2 D CNP2 D
L11 L11
L21 L21
U U
CNP3 V CNP3 V Mounting hole process drawing
W W Mounting screw
Screw size: M5
Tightening torque: 3.24[N m] (28.7[lb in])
11 - 2
11. OUTLINE DRAWINGS
(2) LECSC□-S8
[Unit: mm]
40
Rating plate
5 6 mounting hole 6 Approx. 80 170
(Note)
CNP1
CN1
CNP2
CNP3
6
Approx. 68
Approx. 25.5
With MR-J3BAT
Note. This data applies to the 3-phase or 1-phase 200 to 230VAC power supply models.
For a single-phase, 100 to 120VAC power supply, refer to the terminal signal layout.
Mass: 1.0 [kg] (2.21 [lb])
Terminal signal layout Approx.
For 3-phase or 40
For 1-phase 1-phase PE terminal
100 to 120VAC 200 to 230VAC
6
L1 L1
L2
L2 L3 2-M5 screw
CNP1 CNP1 Screw size: M4
N N
Tightening torque: 1.2 [N m] (10.6 [lb in])
P1 P1
P2 P2
P P
C C
CNP2 D CNP2 D
L11 L11
L21 L21 Mounting hole process drawing
U U Mounting screw
Screw size: M5
CNP3 V CNP3 V Tightening torque: 3.24[N m] (28.7[lb in])
W W
11 - 3
11. OUTLINE DRAWINGS
11.2 Connector
(1) Miniature delta ribbon (MDR) system (3M)
(a) One-touch lock type
[Unit: mm]
D
A C
Logo etc, are indicated here.
39.0
23.8
B 12.7
E
D
A C F
Logo etc, are indicated here.
39.0
23.85.2
B
12.7
11 - 4
11. OUTLINE DRAWINGS
11.0
22.4
11 - 5
11. OUTLINE DRAWINGS
MEMO
11 - 6
12. CHARACTERISTICS
12. CHARACTERISTICS...................................................................................................................................2
12.1 Overload protection characteristics........................................................................................................2
12.2 Power supply equipment capacity and generated loss .........................................................................3
12.3 Dynamic brake characteristics ...............................................................................................................5
12.3.1 Dynamic brake operation ................................................................................................................5
12.3.2 The dynamic brake at the load inertia moment ...............................................................................6
12.4 Cable flexing life.....................................................................................................................................7
12.5 Inrush currents at power-on of main circuit and control circuit ..............................................................7
12 - 1
12 CHARACTERISTICS
12. CHARACTERISTICS
12.1 Overload protection characteristics
An electronic thermal relay is built in the driver to protect the servo motor and driver from overloads. Overload
1 alarm (A50) occurs if overload operation performed is above the electronic thermal relay protection curve
shown in any of Figs 12.1. Overload 2 alarm (A51) occurs if the maximum current flew continuously for several
seconds due to machine collision, etc. Use the equipment on the left-hand side area of the continuous or
broken line in the graph.
In a machine like the one for vertical lift application where unbalanced torque will be produced, it is
recommended to use the machine so that the unbalanced torque is 70% or less of the rated torque.
When you carry out adhesion mounting of the driver, make circumference temperature into 0 to 45 (32 to
113 ), or use it at 75% or smaller effective load ratio.
1000 1000
Operation time[s]
1 1
0.1 0.1
0 50 100 150 200 250 300 0 50 100 150 200 250 300
Note. If operation that generates torque more than 100% of the rating is performed with an abnormally high frequency in a servo motor
stop status (servo lock status) or in a 30r/min or less low-speed operation status, the driver may fail even when the electronic
thermal relay protection is not activated.
12 - 2
12 CHARACTERISTICS
Table 12.1 Power supply capacity and generated heat per driver at rated output
(Note 1) (Note 2) Area required for
Driver Servo motor Power supply Driver-generated heat [W] heat dissipation
capacity [kVA] At rated torque With servo off [m2]
LE-S5-□
LECSC□-S5 0.3 25 15 0.5
LE-S6-□
LECSC□-S7 LE-S7-□ 0.5 25 15 0.5
LECSC□-S8 LE-S8-□ 0.9 35 15 0.7
Note 1. Note that the power supply capacity will vary according to the power supply impedance. This value is applicable when the
power factor improving AC reactor or power factor improving DC reactor is not used.
2. Heat generated during regeneration is not included in the driver-generated heat. To calculate heat generated by the
regenerative option, refer to section 12.2.
3. For 400V class, the value is within the ( ).
4. The drivers, which support these servo motors, have "-LR" at the end of their model names.
12 - 3
12 CHARACTERISTICS
P ............................................................................................................................................. (13.1)
A
K T
When calculating the heat dissipation area with Equation 13.1, assume that P is the sum of all losses
generated in the enclosure. Refer to Table 13.1 for heat generated by the driver. "A" indicates the effective
area for heat dissipation, but if the enclosure is directly installed on an insulated wall, that extra amount
must be added to the enclosure's surface area.
The required heat dissipation area will vary wit the conditions in the enclosure. If convection in the
enclosure is poor and heat builds up, effective heat dissipation will not be possible. Therefore, arrangement
of the equipment in the enclosure and the use of a cooling fan should be considered.
Table 12.1 lists the enclosure dissipation area for each driver when the driver is operated at the ambient
temperature of 40 (104 ) under rated load.
(Outside) (Inside)
Air flow
When air flows along the outer wall of the enclosure, effective heat exchange will be possible, because the
temperature slope inside and outside the enclosure will be steeper.
12 - 4
12 CHARACTERISTICS
Time constant
V0
Machine speed
te Time
V0 JL ....................................................................................................................... (13.2)
Lmax te 1
60 JM
12 - 5
12 CHARACTERISTICS
73
20
15 23
10 053
13
5
43
0
0 1000 2000 3000 4000 5000 6000
Speed [r/min]
LE-□-□series
Servo motor
Driver
LE-□-□
LECSC□-□ 30
12 - 6
12 CHARACTERISTICS
1 105
5 104
1 104
b
5 103
1 103
4 7 10 20 40 70 100 200
Since large inrush currents flow in the power supplies, always use no-fuse breakers and magnetic contactors.
(Refer to section 13.10.)
When circuit protectors are used, it is recommended to use the inertia delay type that will not be tripped by an
inrush current.
12 - 7
13. OPTIONS AND AUXILIARY EQUIPMENT
13 - 1
13. OPTIONS AND AUXILIARY EQUIPMENT
Use the specified auxiliary equipment and options. Unspecified ones may lead to a
CAUTION fault or fire.
As the cables and connectors used with this servo, purchase the options indicated in this section.
13 - 2
13. OPTIONS AND AUXILIARY EQUIPMENT
Driver
CN5
CNP1 CN3
CN1
CNP2
CN6
To CN6
CNP3
CN2 33)
CN4
Battery
LEC-MR-j3BAT
9) 10) 11) 12)
●To 24VDC power
supply for
electromagnetic brake
Servo Motor
3) 4) 5) 6)
LE-□-□
To CNP3
Motor cable
Lock cable Encoder cable
Note. Connectors for 3.5kW or less For 5kW or more, terminal blocks
13 - 3
13. OPTIONS AND AUXILIARY EQUIPMENT
13 - 4
13. OPTIONS AND AUXILIARY EQUIPMENT
Driver LE-CSE-S□A
LE-CSE-R□A 2)
Servo motor
LE-□-□
1) or
LE-CSE-S□B
LE-CSE-R□B 2)
CN2
1)
13 - 5
13. OPTIONS AND AUXILIARY EQUIPMENT
P5 1 3 P5
LG 2 6 LG
MR 3 5 MR
MRR 4 4 MRR
BAT 9 2 BAT
SD Plate 9 SHD
13 - 6
13. OPTIONS AND AUXILIARY EQUIPMENT
LE-CSM-S□A
LE-CSM-S□B
1)
Driver
or Servo motor
LE-□-□
LE-CSM-R□A
CNP3 connector LE-CSM-R□B
supplied with servo 1)
amplifier
driver
CNP3
13 - 7
13. OPTIONS AND AUXILIARY EQUIPMENT
13 - 8
13. OPTIONS AND AUXILIARY EQUIPMENT
LE-CSB-□SA
1)
24VDC power
supply for Servo motor
electromagnetic
brake or LE-□-□
LE-CSB-□A
1)
13 - 9
13. OPTIONS AND AUXILIARY EQUIPMENT
13 - 10
13. OPTIONS AND AUXILIARY EQUIPMENT
POINT
For the sizes of wires used for wiring, refer to section 13.4.
The regenerative option will cause a temperature rise of 100 relative to the ambient temperature. Fully
examine heat dissipation, installation position, used cables, etc. before installing the option. For wiring, use
flame-resistant cables and keep them clear of the regenerative option body. Always use twisted cables of
max. 5m length for connection with the driver.
(a) LECSC□-□
Always remove the wiring from across P-D and fit the regenerative option across P-C.
The G3 and G4 terminals act as a thermal sensor. G3-G4 is disconnected when the regenerative option
overheats abnormally.
Always remove the lead from across P-D.
Servo amplifier
Driver Regenerative option
P
P
C
C
G3
D
(Note 2)
(Note1) G4
Note 1. Make up a sequence which will switch off the magnetic contactor (MC) when abnormal
heating occurs.
G3-G4 contact specifications
Maximum voltage: 120V AC/DC
Maximum current: 0.5A/4.8VDC
Maximum capacity: 2.4VA
13 - 11
13. OPTIONS AND AUXILIARY EQUIPMENT
P
LB
C
Approx. 12
Terminal screw: M3
MR-RB
Tightening torque: 0.5 to 0.6 [N m]
(4 to 5 [lb in])
Mounting screw
Screw size: M5
168
144
5
(28.7 [lb in])
G3
G4
TE1 P
C
12
6
6 1.6
Approx. 20 LD
LC
13 - 12
13. OPTIONS AND AUXILIARY EQUIPMENT
13 - 13
13. OPTIONS AND AUXILIARY EQUIPMENT
Servo amplifier
Driver Servo motor
Power supply
L1 U U
L2 V V
L3 (Note) W W Motor
2) Control power supply lead
L11
L21 4) Electromagnetic
8) Power regeneration converter lead brake lead
B1 Electro-
magnetic
Power regeneration N B2 brake
converter C
Regenerative option
P
C
Encoder
P
Encoder cable
4) Regenerative option lead (Refer to (2) in this section.)
Cooling fan
Power supply
CC-Link cable
(Refer to (3) BU
CN1
in this section.) BV
BW
13 - 14
13. OPTIONS AND AUXILIARY EQUIPMENT
(a) When using the 600V Polyvinyl chloride insulated wire (IV wire)
Selection example of wire size when using IV wires is indicated below.
Use wires 8) of the following sizes with the power regeneration converter (FR-RC-(H)).
2
Model Wires[mm ]
FR-RC-15K 14(AWG6)
FR-RC-30K 14(AWG6)
FR-RC-55K 22(AWG4)
FR-RC-H15K 14(AWG6)
FR-RC-H30K 14(AWG6)
FR-RC-H55K 14(AWG6)
(b) When using the 600V Grade heat-resistant polyvinyl chloride insulated wire (HIV wire)
Selection example of wire size when using HIV wires is indicated below. For the wire ( 8)) for power
regeneration converter (FR-RC-(H)), use the IV wire indicated in (1) (a) in this section.
13 - 15
13. OPTIONS AND AUXILIARY EQUIPMENT
13 - 16
13. OPTIONS AND AUXILIARY EQUIPMENT
13 - 17
13. OPTIONS AND AUXILIARY EQUIPMENT
POINT
For the cables other than the one indicated here, refer to the open field
network CC-Link catalog (L(NA)74108143).
The specifications of the twisted cable usable in CC-Link and the recommended cable are indicated below.
If the cable used is other than the recommended cable indicated in the following table, we cannot guarantee
the performance of CC-Link. For inquiries on CC-Link compatible cables, contact the nearest SMC.
Item Specifications
Model FANC-110SBH
Manufacturer Kuramo Electric
Application For fixed parts
Size 20AWG 3
Insulator material Polyethylene foam
Sheath
Insulator color Blue, white, and yellow
Braided screen
Sheath material Oil resistant vinyl Tape
Sheath color Brown Insulator
Operating temperature range (Note) 0 to 75 (32 to 167 ) Conductor
Tensile strength 49N Inclusion
Minimum bend radius 35mm Ground wire
Outline dimension Approx. 7.6mm
Approximate mass 70kg/km Fig. 13.1 Structure
Conductor resistance (20 ) 34.5 /km or lower
Characteristic impedance 110 15
UL AWM Style 2464
Applicable specification CAN/CSA-C22.2
No.210.2-M90(cUL)
Note. An upper limit of the operating temperature range shows a heat-resistant temperature of the cable material.
In high-temperature environment, the transmittable distance may be reduced.
13 - 18
13. OPTIONS AND AUXILIARY EQUIPMENT
(b) Reduction techniques for external noises that cause the driver to malfunction
If there are noise sources (such as a magnetic contactor, an electromagnetic brake, and many relays
which make a large amount of noise) near the driver and the driver may malfunction, the following
countermeasures are required.
Provide surge absorbers on the noise sources to suppress noises.
Attach data line filters to the signal cables.
Ground the shields of the encoder connecting cable and the control signal cables with cable clamp
fittings.
Although a surge absorber is built into the driver, to protect the driver and other equipment against
large exogenous noise and lightning surge, attaching a varistor to the power input section of the
equipment is recommended.
13 - 19
13. OPTIONS AND AUXILIARY EQUIPMENT
(c) Techniques for noises radiated by the driver that cause peripheral devices to malfunction Noises
produced by the driver are classified into those radiated from the cables connected to the driver and its
main circuits (input and output circuits), those induced electromagnetically or statically by the signal
cables of the peripheral devices located near the main circuit cables, and those transmitted through the
power supply cables.
Magnetic induction
noise Routes 4) and 5)
Static induction
noise Route 6)
Noises transmitted
Noise transmitted through
through electric Route 7)
power supply cable
channels
5)
7) 7)
2)
7)
Sensor
power
1) supply
Servo
Driver 2)
amplifier
Instrument Receiver
3)
8)
6)
4) Sensor
3)
Servo motor M
13 - 20
13. OPTIONS AND AUXILIARY EQUIPMENT
When the power lines and the signal cables are laid side by side or bundled together, magnetic
induction noise and static induction noise will be transmitted through the signal cables and malfunction
may occur. The following techniques are required.
1. Provide maximum clearance between easily affected devices and the driver.
4) 5) 6) 2. Provide maximum clearance between easily affected signal cables and the I/O cables of the driver.
3. Avoid laying the power lines (I/O cables of the driver) and signal cables side by side or bundling them
together.
4. Use shielded wires for signal and power cables or put the cables in separate metal conduits.
When the power supply of peripheral devices is connected to the power supply of the driver system,
noises produced by the driver may be transmitted back through the power supply cable and the devices
7) may malfunction. The following techniques are required.
1. Insert the radio noise filter (FR-BIF) on the power cables (Input cables) of the driver.
2. Insert the line noise filter (FR-BSF01 FR-BLF) on the power cables of the driver.
When the cables of peripheral devices are connected to the driver to make a closed loop circuit, leakage
8) current may flow to malfunction the peripheral devices. If so, malfunction may be prevented by
disconnecting the grounding cable of the peripheral device.
TDK
13 - 21
13. OPTIONS AND AUXILIARY EQUIPMENT
MC
Relay
Surge suppressor
Surge suppressor
10 or less 10 or less 4
10 3 15 1 10 3
31
200 48 1.5 200
or more or more
13 - 22
13. OPTIONS AND AUXILIARY EQUIPMENT
Cable
Cable clamp
(A,B) Earth plate
40
cable External conductor
Clamp section diagram
Outline drawing
[Unit: mm]
2- 5 hole 17.5
installation hole
30
L or less 10
B 0.3
A
C
6
0.2
(0.940)
35
0
0.3
3
0
24
24
7
(Note)M4 screw 6 22
35
11
Note. Screw hole for grounding. Connect it to the earth plate of the control box.
13 - 23
13. OPTIONS AND AUXILIARY EQUIPMENT
Approx.22.5
the effect of the filter rises as the number of passes increases, but
generally four passes would be appropriate. For the motor power
supply, passes must be four times or less. Do not pass the Approx.65
grounding (earth) wire through the filter, or the effect of the filter 33
will drop. Wind the wires by passing through the filter to satisfy the
required number of passes as shown in Example 1. If the wires
Approx.65
are too thick to wind, use two or more filters to have the required
number of passes as shown in Example 2. Place the line noise
filters as close to the driver as possible for their best performance.
4.5
Example 1 NFB MC Servo amplifier
Driver
Power
L1
supply 2
FR-BLF(for wire size 5.5mm (AWG10) or more)
L2
Line noise L3 7
filter
7
(Number of turns: 4)
31.5
L3
80
filter
Two filters are used
(Total number of turns: 4) 160
2.3
180
13 - 24
13. OPTIONS AND AUXILIARY EQUIPMENT
About 300
insulate the wires that are not used for wiring.
NFB MC ServoDriver
amplifier
L1 29
Power
L2 5
supply
hole
42
L3
4
Radio noise 58 29
200V class: FR-BIF 7
filter FR-BIF-
400V class: FR-BIF-H (H) 44
13 - 25
13. OPTIONS AND AUXILIARY EQUIPMENT
[Unit: mm]
D H T E (Note)L d W
D T Model
Max. Max. Max. 1.0 min. 0.05 1.0
TND20V-431K 6.4 3.3
21.5 24.5
H
13 - 26
13. OPTIONS AND AUXILIARY EQUIPMENT
Rated sensitivity current 10 {Ig1 Ign Iga K (Ig2 Igm)} [mA] (14.1)
Ig1: Leakage current on the electric channel from the leakage current breaker to the input terminals of the
driver (Found from Fig. 13.4.)
Ig2: Leakage current on the electric channel from the output terminals of the driver to the servo
motor (Found from Fig. 13.4.)
Ign: Leakage current when a filter is connected to the input side (4.4mA per one FR-BIF-(H))
Iga: Leakage current of the driver (Found from Table 13.5.)
Igm: Leakage current of the servo motor (Found from Table 13.4.)
120 120
Leakage current
100 100
Leakage current
80 80
60 60
40 40
[mA]
[mA] 20
20
0 0 2 5.5 14 38 100
2 3.5 8 1422 38 80 150
5.5 30 60 100 3.5 8 22 60 150
30 80
Cable size[mm2] Cable size[mm2]
a. 200V class b. 400V class
Fig. 13.4 Leakage current example (lg1, lg2) for CV cable run in metal conduit
13 - 27
13. OPTIONS AND AUXILIARY EQUIPMENT
NV
Servo
Driver
amplifier M HF-KP43
LE-S8-□
MR-J3-40T
LECSS-□-S8
5
Ig1 20 0.1 [mA]
1000
5
Ig2 20 0.1 [mA]
1000
According to the result of calculation, use a leakage current breaker having the rated sensitivity current (Ig)
of 4.0[mA] or more. A leakage current breaker having Ig of 15[mA] is used with the NV-SP/SW/CP/CW/HW
series.
13 - 28
13. OPTIONS AND AUXILIARY EQUIPMENT
E L11
L21
1 (Note 2)
Surge protector 1
2 (RAV-781BYZ-2)
3 (OKAYA Electric Industries Co., Ltd.)
(Note 2)
1 2 3 Surge protector 2
(RAV-781BXZ-4)
(OKAYA Electric Industries Co., Ltd.)
Note 1. For 1-phase 200V to 230VAC power supply, connect the power supply to L1,L2 and leave L3 open.
There is no L3 for 1-phase 100 to 120VAC power supply. Refer to section 1.3 for the power supply specification.
2. The example is when a surge protector is connected.
13 - 29
13. OPTIONS AND AUXILIARY EQUIPMENT
4
2
32
110
85
IN
Approx.41
258 4
65 4
273 2
288 4
300 5
13 - 30
13. OPTIONS AND AUXILIARY EQUIPMENT
1) 2) 3)
5.5 1
11 1
Black Black Black
4.2 0.2
28.5 1.0
UL-1015AWG16
30
0
200
1 2 3
4.5 0.5
28 1.0
41 1.0
1) 2) 3) 4)
5.5 1
11 1
4.2 0.2
28.5 1.0
UL-1015AWG16
30
0
200
1 2 3
4.5 0.5
28 1.0
41 1.0
13 - 31
13. OPTIONS AND AUXILIARY EQUIPMENT
MEMO
13 - 32
14. COMMUNICATION FUNCTION
14 - 1
14. COMMUNICATION FUNCTION
14.1 Configuration
(1) Single axis
Operate the single-axis driver. It is recommended to use the following cable.
Personal computer Servo amplifier
Driver
10m or less
CN3
Personal computer
To RS-232C
connector (Note 2)
Note 1. The BMJ-8 (Hakko Electric Machine Works) is recommended as the branch connector.
2. The final axis must be terminated between RDP (pin No.3) and RDN (pin No.6) on the receiving side (driver) with a
150 resistor.
14 - 2
14. COMMUNICATION FUNCTION
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 (Note 5) 1 2 3 4 5 6 7 8
(Note 5)
1 1 1 1 1 1
2 2 2 2 2 2
3 3 3 3 3 3 RDP
(Note 8) (Note 2)
4 4 4 4 4 4
5 5 5 5 5 5 150
6 6 6 6 6 6 RDN
7 7 7 7 7 7
8 8 8 8 8 8
14 - 3
14. COMMUNICATION FUNCTION
Item Description
Baud rate 9600/19200/38400/57600/115200 asynchronous system
Start bit : 1 bit
Data bit : 8 bits
Transfer code
Parity bit : 1 bit (even)
Stop bit : 1 bit
Transfer protocol Character system, half-duplex communication system
(LSB) (MSB)
Next
Start 0 1 2 3 4 5 6 7 Parity Stop start
Data
1 frame (11bits)
14 - 4
14. COMMUNICATION FUNCTION
14 - 5
14. COMMUNICATION FUNCTION
14.3 Protocol
10 frames (data)
Command
S S E
Controllerside
PC or PLC...etc side Data Check Station number
O T Data* T
(Master station) No. sum or
H X X
group
Error code
S E
Driver
Servo side
side Station number Check
T T
(Slave station) or sum
X X
group
6 frames
Positive response: Error code A
Negative response: Error code other than A
S S E
Data Check Station number
Controllerside
PC or PLC...etc side O T T
No. sum or
(Master station) H X X
group
Error code
S E
Driver side
side Station number Check
Servo T Data* T
or sum
(Slave station) X X
group
6 frames (data)
Servo side
Driver side
(Slave station)
14 - 6
14. COMMUNICATION FUNCTION
4 frames 8 frames
14 - 7
14. COMMUNICATION FUNCTION
b8 to C
b4 b3 b2 b1 0 1 2 3 4 5 6 7
b5 R
0 0 0 0 0 NUL DLE Space 0 @ P ` p
0 0 0 1 1 SOH DC1 ! 1 A Q a q
0 0 1 0 2 STX DC2 “ 2 B R b r
0 0 1 1 3 ETX DC3 # 3 C S c s
0 1 0 0 4 $ 4 D T d t
0 1 0 1 5 % 5 E U e u
0 1 1 0 6 & 6 F V f v
0 1 1 1 7 ‘ 7 G W g w
1 0 0 0 8 ( 8 H X h x
1 0 0 1 9 ) 9 I Y i y
1 0 1 0 10 : J Z j z
1 0 1 1 11 ; K [ k {
1 1 0 0 12 , L l |
1 1 0 1 13 M ] m }
1 1 1 0 14 . N ^ n ¯
1 1 1 1 15 / ? O _ o DEL
Station number 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
ASCII code G H I J K L M N O P Q R S T U V
For example, "30H" is transmitted in hexadecimal for the station number of "0" (axis 1).
(4) Group
Group a b c d e f All group
ASCII code a b c d e f
For example, "61H" is transmitted in hexadecimal for group a.
14 - 8
14. COMMUNICATION FUNCTION
Error code
Error name Description Remarks
Driver normal Driver alarm
[A] [a] Normal operation Data transmitted was processed properly. Positive response
[B] [b] Parity error Parity error occurred in the transmitted data.
[C] [c] Checksum error Checksum error occurred in the transmitted data.
Character not existing in the specifications was
[D] [d] Character error
transmitted.
Negative response
Command not existing in the specifications was
[E] [e] Command error
transmitted.
Data No. not existing in the specifications was
[F] [f] Data No. error
transmitted.
14.3.4 Checksum
The checksum is a ASCII-coded hexadecimal representing the lower two digits of the sum of ASCII-coded
hexadecimal numbers up to ETX, with the exception of the first control code (STX or SOH).
Station number (Example)
or
group S E
T [0] [A] [1] [2] [5] [F] T [5] [2]
X X
02H 30H 41H 31H 32H 35H 46H 03H
STX or ETX Check
SOH
30H 41H 31H 32H 35H 46H 03H
152H
Checksum range
Lower 2 digits 52 is sent after conversion into ASCII code [5][2].
14 - 9
14. COMMUNICATION FUNCTION
Message
Message
Message
E E E
Controller side
PC or PLC...etc O O O
(Master station)
T T T
Driver
Servo side
(Slave station)
Message
Message
PC or Controllerside
PLC...etc
(Master station)
Driver
Servoside S S S
(Slave station) T T T
X X X
Similarly, when the master station detects a fault (e.g. checksum, parity) in the response data from the slave
station, the master station retransmits the message which was sent at the occurrence of the fault. A
communication error occurs if the retry operation is performed three times.
14 - 10
14. COMMUNICATION FUNCTION
14.3.7 Initialization
After the slave station is switched on, it cannot reply to communication until the internal initialization processing
terminates. Hence, at power-on, ordinary communication should be started after.
(1) 1s or more time has elapsed after the slave station is switched on; and
(2) Making sure that normal communication can be made by reading the parameter or other data which does
not pose any safety problems.
Addition of SOH to make Transmission data SOH 0 33 STX 10 ETX F C 46H 43H
up transmission data
Master station slave station
Data transmission
Master station slave station
Data receive
No
Is there receive data?
Yes No
300ms elapsed?
Yes
No
3 consecutive times?
Master station slave station
Yes Yes
Other than error code
[A] [a]? 100ms after EOT transmission
No
3 consecutive times?
No Error processing
Yes Receive data analysis
Error processing
End
14 - 11
14. COMMUNICATION FUNCTION
14 - 12
14. COMMUNICATION FUNCTION
14 - 13
14. COMMUNICATION FUNCTION
14 - 14
14. COMMUNICATION FUNCTION
14 - 15
14. COMMUNICATION FUNCTION
(14) Others
Command Data No. Description Frame length
[0] [2] [9] [0] Servo motor side pulse unit absolute position 8
[9] [1] Command unit absolute position 8
[7] [0] Software version 16
14 - 16
14. COMMUNICATION FUNCTION
14 - 17
14. COMMUNICATION FUNCTION
0 0
0: Forward rotation direction
1: Reverse rotation direction
0: Command pulse unit
1: Encoder pulse unit
[4] [0] Test operation (positioning operation) start command. 1EA5 4
[4] [1] Used to make a temporary stop during test operation STOP 4
(positioning operation). in the data indicates a blank. G0
STOP: Temporary stop CLR
G0 : Restart for remaining distance
CLR : Remaining distance clear.
14 - 18
14. COMMUNICATION FUNCTION
The following example indicates how to process the receive data "003000000929" given to show.
The receive data is as follows.
0 0 3 0 0 0 0 0 0 9 2 9
Data 32-bit length (hexadecimal representation)
(Data conversion is required as indicated in the display type)
Display type
0: Data must be converted into decimal.
1: Data is used unchanged in hexadecimal.
Since the display type is "0" in this case, the hexadecimal data is converted into decimal.
00000929H 2345
As the decimal point position is "3", a decimal point is placed in the third least significant digit.
Hence, "23.45" is displayed.
14 - 19
14. COMMUNICATION FUNCTION
0
Data is transferred in hexadecimal.
By way of example, here is described how to process the set data when a value of "15.5" is sent.
Since the decimal point position is the second digit, the decimal point position data is "2".
As the data to be sent is hexadecimal, the decimal data is converted into hexadecimal.
155 9B
Hence, "0200009B" is transmitted.
14 - 20
14. COMMUNICATION FUNCTION
(b) Reply
The slave station sends back the status display name and unit requested.
0 0
Unit characters (5 digits) Name characters (9 digits)
(b) Reply
The slave station sends back the status display data requested.
0 0
Data 32 bits long (represented in hexadecimal)
(Data conversion into display type is required)
Display type
[0]: Used unchanged in hexadecimal
[1]: Conversion into decimal required
14 - 21
14. COMMUNICATION FUNCTION
14.5.3 Parameters
(1) Specify the parameter group
The group of the parameters to be operated must be specified in advance to read or write the parameter
settings, etc. Write data to the driver as described below to specify the parameter group to be operated.
(a) Transmission
Send command [0][4] and data No.[0][1].
(b) Reply
The slave station sends back the preset parameter group.
0 0 0
Parameter group
0: Basic setting parameter (No.PA )
1: Gain filter parameter (No.PB )
2: Extension setting parameter (No.PC )
3: I/O setting parameter (No.PD )
(a) Transmission
Transmit command [0][8] and the data No. corresponding to the parameter No., [0][0] to [F][F]. (Refer to
section 14.4.1.)
The data No. is expressed in hexadecimal. The decimal equivalent of the data No. value corresponds to
the parameter number.
(b) Reply
The slave station sends back the name of the parameter No. requested.
0 0 0
Name characters (9 digits)
14 - 22
14. COMMUNICATION FUNCTION
Read enable/disable
0: Read enable
1: Read disable
For example, data "1200270F" means 999.9 (decimal display format) and data "0003ABC" means
3ABC (hexadecimal display format).
When the display type is "0" (hexadecimal) and the decimal point position is other than 0, the display
type is a special hexadecimal display format and "F" of the data value is handled as a blank. Data
"01FFF053" means 053 (special hexadecimal display format).
"1 (Read disable)" is transferred to the "Read enable/disable" section and "000000" is transferred to the
data section when the parameter that was read is the one inaccessible for write/reference in the
parameter write disable setting of parameter No.PA19.
0 0
Data is transferred in hexadecimal.
14 - 23
14. COMMUNICATION FUNCTION
POINT
If setting values need to be changed with a high frequency (i.e. one time or
more per one hour), write the setting values to the RAM, not the EEP-ROM.
The EEP-ROM has a limitation in the number of write times and exceeding
this limitation causes the driver to malfunction. Note that the number of write
times to the EEP-ROM is limited to approximately 100, 000.
Write the parameter setting into EEP-ROM of the driver. Specify the parameter group in advance (refer to
(1) in this section).
Write the value within the setting enabled range. For the setting enabled range, refer to chapter 6 or read
the setting range by performing operation in (3) in this section.
Transmit command [8][4], the data No. , and the set data.
The data No. is expressed in hexadecimal. The decimal equivalent of the data No. value corresponds to the
parameter number.
When the data to be written is handled as decimal, the decimal point position must be specified. If it is not
specified, data cannot be written. When the data is handled as hexadecimal, specify 0 as the decimal point
position.
Write the data after making sure that it is within the upper/lower limit value range.
Read the parameter data to be written, confirm the decimal point position, and create transmission data to
prevent error occurrence. On completion of write, read the same parameter data to verify that data has
been written correctly.
Write mode
0: Write to EEP-ROM
3: Write to RAM
When the parameter data is changed frequently through communication,
set "3" to the write mode to change only the RAM data in the servo amplifier.
When changing data frequently (once or more within one hour),
do not write it to the EEP-ROM.
14 - 24
14. COMMUNICATION FUNCTION
(b) Reply
The slave station sends back the statuses of the input pins.
b31 b1 b0
1:ON
0:OFF
Command of each bit is transmitted to the master
station as hexadecimal data.
14 - 25
14. COMMUNICATION FUNCTION
(b) Reply
The ON/OFF statuses of the input pins are sent back.
b31 b1 b0
1:ON
0:OFF
Command of each bit is transmitted to the master
station as hexadecimal data.
bit CN6 connector pin bit CN6 connector pin bit CN6 connector pin bit CN6 connector pin
0 1 8 16 24
1 2 9 17 25
2 3 10 18 26
3 4 11 19 27
4 12 20 28
5 13 21 29
6 14 22 30
7 15 23 31
14 - 26
14. COMMUNICATION FUNCTION
(b) Reply
The slave station sends back the statuses of the input pins.
b31 b1 b0
1:ON
0:OFF
Command of each bit is transmitted to the master
station as hexadecimal data.
14 - 27
14. COMMUNICATION FUNCTION
(b) Reply
The slave station sends back the ON/OFF statuses of the output pins.
b31 b1 b0
1:ON
0:OFF
Command of each bit is transmitted to the master
station as hexadecimal data.
bit CN6 connector pin bit CN6 connector pin bit CN6 connector pin bit CN6 connector pin
0 14 8 16 24
1 15 9 17 25
2 16 10 18 26
3 11 19 27
4 12 20 28
5 13 21 29
6 14 22 30
7 15 23 31
14 - 28
14. COMMUNICATION FUNCTION
(b) Reply
The slave station sends back the statuses of the output devices.
b31 b1 b0
1:ON
0:OFF
14 - 29
14. COMMUNICATION FUNCTION
Each input device can be switched on/off. However, when the device to be switched off exists in the external
input signal, also switch off that input signal.
Send command [9][2], data No. corresponding to the input device and data.
b31 b1 b0
1:ON
0:OFF
Signal Status
Input devices (DI) OFF
(1) Disabling/enabling the input devices (DI), external analog input signals and pulse train inputs with the
exception of EMG, LSP and LSN.
Transmit the following communication commands.
(a) Disable
Command Data No. Data
[9][0] [0][0] 1EA5
(b) Enable
Command Data No. Data
[9][0] [1][0] 1EA5
(b) Enable
Command Data No. Data
[9][0] [1][3] 1EA5
14 - 31
14. COMMUNICATION FUNCTION
14 - 32
14. COMMUNICATION FUNCTION
b. Return
The slave station returns the set test operation mode.
0 0 0
Test operation mode read
0: Normal mode (not test operation mode)
1: JOG operation
2: Positioning operation
3: Motorless operation
4: DO forced output
5: Single-step feed
14 - 33
14. COMMUNICATION FUNCTION
Start Start
Command : [9][2] Command: [9][2]
Data No. : [0][0] Data No. : [0][0]
Data : Forward rotation direction Data : Forward rotation direction
00000807 00000801 Start.
(SON, LSP, LSN, ST1 turned ON) (SON, ST1 turned ON)
Reverse rotation direction Reverse rotation direction
00001007 00001001
(SON, LSP, LSN, ST2 turned ON)
(SON, ST2 turned ON)
Stop Stop
Command: [9][2] Command : [9][2]
Data No. : [0][0] Data No. : [0][0] Stop.
Data : 00000007 Data : 00000001
(SON, LSP, LSN turned ON) (SON turned ON)
End
Command : [8][B]
Data No. : [0][0] Cancel the JOG operation.
Data : 0000
(JOG operation cancel)
Power on the
Power onservo amplifier.
the drivers Shift to the CC-Link operation mode.
14 - 34
14. COMMUNICATION FUNCTION
Acceleration/deceleration time
constant setting
Command : [A][0]
Data No. : [1][1]
Data : Write the acceleration
/deceleration time constant
[ms] in hexadecimal.
Set the operation pattern.
Movement distance setting
Command : [A][0]
Data No. : [2][0]
Data : Write the movement distance
[pulse] in hexadecimal.
(Note)
Positioning start
Command : [A][0] Start.
Data No. : [4][0]
Data : 1EA5
End
Command : [8][B]
Data No. : [0][0] Cancel the positioning operation.
Data : 0000
(Positioning operation cancel)
14 - 35
14. COMMUNICATION FUNCTION
Send the following command, data No. and data during a temporary stop to make a restart.
Command Data No. (Note) Data
[A][0] [4][1] GO
Note. indicates a blank.
Send the following command, data No. and data during a temporary stop to stop positioning operation
and erase the remaining movement distance.
Command Data No. (Note) Data
[A][0] [4][1] CLR
Note. indicates a blank.
14 - 36
14. COMMUNICATION FUNCTION
When LSP/LSN was turned OFF by When LSP/LSN was turned OFF by external
external input signal input signal or automatically turned ON
End
Command : [8][B]
Data No. : [0][0] Cancel the single-step feed.
Data : 0000
(Single-step feed cancel)
Power on the
Power on servo amplifier.
the drivers Shift to the CC-Link operation mode.
Note. Start operation after home position return completion (ZP) is confirmed. Refer to 17th bit of the data read with command [1][2] and
data No.[8][0].
14 - 37
14. COMMUNICATION FUNCTION
(5) Output signal pin ON/OFF output signal (DO) forced output
In the test operation mode, the output signal pins can be turned on/off independently of the servo status.
Using command [9][0], disable the output signals in advance.
(a) Choosing DO forced output in test operation mode
Transmit command [8][B] data No. [0][0] data "0004" to choose DO forced output.
0 0 0 4
Selection of test operation mode
4: DO forced output (output signal forced output)
b31 b1 b0
1: ON
0: OFF
Command of each bit is sent to the slave station in hexadecimal.
bit CN6 connector pin bit CN6 connector pin bit CN6 connector pin bit CN6 connector pin
0 14 8 16 24
1 15 9 17 25
2 16 10 18 26
3 11 19 27
4 12 20 28
5 13 21 29
6 14 22 30
7 15 23 31
0 0 0 3
Selection of test operation mode
3: Motorless operation
To perform operation after performing the motorless operation, issue a command from the host PC or
PLC...etc.
(b) Canceling motorless operation
The motorless operation cannot be canceled in the same way as the test operation mode (transmit
command [8][B] + data No. [0][0] + data "0000"). To cancel the motorless operation, power on the driver
and shift to the CC-Link operation mode beforehand.
14 - 38
14. COMMUNICATION FUNCTION
(a) Transmission
Send command [3][3] and data No. [1][0] to [1][5]. Refer to section 14.4.1.
(b) Reply
The alarm No. corresponding to the data No. is provided.
0 0
Alarm No. is transferred in hexadecimal.
For example, "0032" means A32 and "00FF" means A_ _ (no alarm).
(a) Transmission
Send command [3][3] and data No. [2][0] to [2][5].
Refer to section 14.4.1.
(b) Reply
For example, data "01F5" means that the alarm occurred in 501 hours after start of operation.
14 - 39
14. COMMUNICATION FUNCTION
(b) Reply
The slave station sends back the alarm currently occurring.
0 0
Alarm No. is transferred in hexadecimal.
For example, "0032" means A32 and "00FF" means A_ _ (no alarm).
(a) Transmission
Send command [3][5] and any of data No. [8][0] to [8][E] corresponding to the status display item to be
read. Refer to section 15.4.1.
(b) Reply
The slave station sends back the requested status display data at alarm occurrence.
0 0
Data 32 bits long (represented in hexadecimal)
(Data conversion into display type is required)
Display type
0: Conversion into decimal required
1: Used unchanged in hexadecimal
14 - 40
14. COMMUNICATION FUNCTION
Hexadecimal data
0
Hexadecimal data
0 0
Display type
0: Used unchanged in hexadecimal
1: Conversion into decimal required
Speed data write type
0: Valid after write
1: Valid when power is switched on again after write
14 - 41
14. COMMUNICATION FUNCTION
0
Hexadecimal data
0 0
Display type
0: Used unchanged in hexadecimal
1: Conversion into decimal required
Deceleration time constant write type
0: Valid after write
1: Valid when power is switched on again after write
0
Hexadecimal data
0 0
Display type
0: Used unchanged in hexadecimal
1: Conversion into decimal required
Deceleration time constant write type
0: Valid after write
1: Valid when power is switched on again after write
14 - 42
14. COMMUNICATION FUNCTION
(e) Dwell
Read the dwell of the point table.
1) Transmission
Transmit command [6][0] and any of data No. [0][1] to [F][F] corresponding to the point table to be
read. Refer to section 14.4.1.
2) Reply
The slave station sends back the dwell of the requested point table.
0
Hexadecimal data
0 0
Display type
0: Used unchanged in hexadecimal
1: Conversion into decimal required
Dwell write type
0: Valid after write
1: Valid when power is switched on again after write
0
Hexadecimal data
0 0
Display type
0: Used unchanged in hexadecimal
1: Conversion into decimal required
Auxiliary function write type
0: Valid after write
1: Valid when power is switched on again after write
14 - 43
14. COMMUNICATION FUNCTION
Hexadecimal data
0
Hexadecimal data
Write mode
0: EEP-ROM, RAM write
1: RAM write
14 - 44
14. COMMUNICATION FUNCTION
0
Hexadecimal data
Write mode
0: EEP-ROM, RAM write
1: RAM write
0
Hexadecimal data
Write mode
0: EEP-ROM, RAM write
1: RAM write
(e) Dwell
Write the dwell of the point table.
Transmit command [C][A], any of data No. [0][1] to [F][F] corresponding to the point table to be written to,
and the data. Refer to section 14.4.2.
Command Data No. Data
[C][A] [0][1] to [F][F] See below.
0
Hexadecimal data
Write mode
0: EEP-ROM, RAM write
1: RAM write
0
Hexadecimal data
Write mode
0: EEP-ROM, RAM write
1: RAM write
14 - 46
14. COMMUNICATION FUNCTION
0 0
Group designation
0: No group designation
1: Group a
2: Group b
3: Group c
4: Group d
5: Group e
6: Group f
Response command enable
Set whether data can be sent back or not in
response to the read command of the master station.
0: Response disable
Data cannot be set back.
1: Response enable
Data can be set back.
(b) Reply
The slave station sends back the group setting of the point table requested.
0 0
Group designation
0: No group designation
1: Group a
2: Group b
3: Group c
4: Group d
5: Group e
6: Group f
Response command enable
0: Response disable
1: Response enable
14 - 47
14. COMMUNICATION FUNCTION
(b) Reply
The slave station sends back the requested servo motor side pulses.
For example, data "000186A0" is 100000 [pulse] in the motor side pulse unit.
(b) Reply
The slave station sends back the requested command pulses.
(a) Transmission
Send command [0][2] and data No.[7][0].
Command Data No.
[0][2] [7][0]
(b) Reply
The slave station returns the software version requested.
14 - 49
15. INDEXER POSITIONING OPERATION
15 - 1
15. INDEXER POSITIONING OPERATION
This chapter provides the indexer positioning operation method using LECSC□-□ driver. Any matters not
described in this chapter are the same as those of the point table positioning operation. For more information,
refer to chapters up to 14.
15.1 Function
15.1.1 Overview
Using the next station selection 1 (RYnA) to the next station selection 8 (RY(n 2)5) devices, stations from
No.0 to No.254 can be specified.
Settings of servo motor speed and acceleration/deceleration time constant are carried out by specifying the
point table number from 1 to 8 using the speed selection 1 (RY(n 2)C) to the speed selection 3 (RY(n 2)E)
devices. Speed command data can be directly specified by using the remote register when two stations are
occupied.
In accordance with the speed data set in parameters, JOG operation is performed by using
JOG operation
CC-Link communication
Home position return is performed by the Z-phase pulse count after passing proximity dog.
Home position address may be set. Home position shift distance may be set. Home position
Torque limit
return direction may be selected.
Home changing dog type
Automatic at-dog home position return return/automatic stroke return function.
position
Automatic torque limit changing function
return
Home position return is made without dog.
mode Torque limit
Home position may be set at any position by manual operation, etc. Home position address may
changing data
be set.
setting type
Automatic torque limit changing function
Automatic positioning to home
High-speed automatic return to a defined home position.
position
15 - 2
15. INDEXER POSITIONING OPERATION
15 - 3
15. INDEXER POSITIONING OPERATION
15 - 4
15. INDEXER POSITIONING OPERATION
15 - 5
15. INDEXER POSITIONING OPERATION
Device No.
Signal name
Description 1 station 2 stations Remarks
(Device name)
occupied occupied
Servo-on Turning RYn0 ON powers on the base circuit, making RYn0 RYn0 *
operation ready to start. (Servo on status)
Turning it OFF powers off the base circuit, coasting the servo
motor. (Servo off status)
Start 1. Automatic operation mode 1 and 2 RYn1 RYn1
Turning on RYn1 performs positioning operation once to the
specified station number.
2. Manual operation mode
Turning on RYn1 in the indexer JOG operation makes the
servo motor rotate in the RYn2 specified direction only while
RYn1 is on. Turning it off makes the servo motor perform
positioning to the station where the servo motor can
decelerate to stop.
Turning on RYn1 in JOG operation makes the servo motor
rotate in the RYn2 specified direction only while RYn1 is on.
Turning it off makes the servo motor decelerate to stop
regardless of stations.
3. Home position return mode
Turning on RYn1 immediately starts a home position return.
15 - 6
15. INDEXER POSITIONING OPERATION
Device No.
Signal name
Description 1 station 2 stations Remarks
(Device name)
occupied occupied
Rotation direction specifying Turning on/off RYn2 specifies the rotation direction at start. RYn2 RYn2
1. Automatic operation mode 1
Rotation direction changes according to the parameter
No.PA14 setting. RYn2 is used only for the automatic
operation mode 1 (Rotation direction specifying indexer). It is
not used for the automatic operation mode 2 (Shortest
rotating indexer).
15 - 7
15. INDEXER POSITIONING OPERATION
Device No.
Signal name
Description 1 station 2 stations Remarks
(Device name)
occupied occupied
Monitor output execution When RYn8 is turned ON, the following data and signals are RYn8 RYn8
demand set. At the same time, RXn8 turns ON. While RYn8 is ON, the
monitor values are kept updated.
1) When 1 station is occupied
Remote register RWrn: Data demanded by Monitor 1
(RWwn)
Remote register RWrn 1: Data demanded by Monitor 2
(RWwn 1)
Remote register RWrn 2: Respond code indicating normal
or error
2) When 2 stations are occupied
Remote register RWrn: Lower 16 bits of data demanded by
Monitor 1 (RWwn)
Remote register RWrn 1: Upper 16 bits of data demanded
by Monitor 1 (RWwn)
Remote register RWrn 5: Lower 16 bits of data demanded
by Monitor 2 (RWwn 2)
Remote register RWrn 6: Upper 16 bits of data demanded
by Monitor 2 (RWwn 2)
Remote register RWrn 2: Respond code indicating normal
or error
Instruction code execution Turning RYn9 ON executes the processing corresponding to RYn9 RYn9
demand the instruction code stored in remote register RWwn 2.
After completion of instruction code execution, the respond
code indicating normal or error is set to RWrn 2. At the same
time, RXn9 turns ON.
Refer to section 15.2.4 for details.
Next station selection 1 Select the station number by using RYnA to RY(n 2)5. RYnA RYnA
15 - 8
15. INDEXER POSITIONING OPERATION
Device No.
Signal name
Description 1 station 2 stations Remarks
(Device name)
occupied occupied
Position instruction execution When RY(n 2) is turned on, the next station number set in the RY(n 2)0
demand remote register RWwn 4 is set.
When it is set to the driver, the respond code indicating normal
or error is set to RWrn 2. At the same time, RX(n 2)0 turns
ON.
Refer to section 3.6.3 for details.
Speed instruction demand When RY(n 2)1 is turned ON, the point table No. or speed RY(n 2)1
command data set to remote register RWwn 6 is set.
When it is set to the driver, the respond code indicating normal
or error is set to RWrn 2. At the same time, RX(n 2)1 turns
ON.
Refer to section 3.6.3 for details.
Internal torque limit selection Turning RY(n 2)6 OFF makes the torque limit value of RY(n 2)6
parameter No.PA11 (forward rotation torque limit) parameter
No.PA12 (reverse rotation torque limit) valid, and turning it ON
makes that of parameter No.PC35 (internal torque limit). (Refer
to section 15.3.2 (3))
Proportion control When RY(n 2)7 is turned ON, the speed amplifier is switched RY(n 2)7 *
from the proportional integral type to the proportional type.
If the servo motor at a stop is rotated even one pulse by an
external factor, it develops torque in an attempt to compensate
for a position shift. When the shaft is locked mechanically after
Movement completion (RXnC) is turned OFF, for example,
turning Proportion control (RY(n 2)7) ON as soon as
Movement completion (RXnC) turns OFF allows control of
unnecessary torque developed in an attempt to compensate for
a position shift.
When the shaft is to be locked for an extended period of time,
turn Internal torque limit selection (RY(n 2)6) ON
simultaneously with Proportion control (RY(n 2)7) to make the
torque not more than the rated torque using Internal torque
limit (parameter No.PC35).
Gain changing When RY(n 2)8 is turned ON, the load inertia moment ratio RY(n 2)8
and the corresponding gain values change to the values of
parameter No.PB29 to PB32. To change the gain using
RY(n 2)8, make the auto tuning invalid.
Position/speed specifying Select how to give a speed command. (Refer to section 3.6.3.) RY(n 2)A
system selection OFF: Remote input-based speed specifying system
Specifying the point table No. with Point table No.
selection (RYnA to RYnE) gives a speed command.
ON : Remote register-based speed specifying system
Setting the instruction code to the remote register
(RWwn 4 to RWwn 6) gives a speed command.
Set the parameter No.PC30 (direct specification
selection) to " 2".
15 - 9
15. INDEXER POSITIONING OPERATION
Device No.
Signal name
Description 1 station 2 stations Remarks
(Device name)
occupied occupied
Speed selection 1 Set the servo motor speed, acceleration time constant, and RY(n 2)C
Speed selection 2 deceleration time constant for positioning operation by RY(n 2)D
Speed selection 3 selecting the point table number from 1 to 8 using RY(n 2)C, RY(n 2)E
RY(n 2)D, and RY(n 2)E.
Reset Keeping RY(n 1)A or RY(n 3)A ON for 50ms or longer RY(n 1)A RY(n 3)A
allows an alarm to be deactivated.
Some alarms cannot be deactivated by Reset RY(n 1)A or
RY(n 3)A. (Refer to section 15.12.4 (1))
If RY(n 1)A or RY(n 3)A is turned ON with no alarm
occurring, the base circuit will not be shut off. When " 1 "
is set in parameter No.PD20 (function selection D-1), the base
circuit is shut off.
This device is not designed to make a stop. Do not turn it ON
during operation.
15 - 10
15. INDEXER POSITIONING OPERATION
POINT
The output devices can be used for both the remote output and the external
output signals of CN6 connector.
The signal whose Device No. field has an oblique line cannot be used in CC-Link.
Device No.
Signal name
Description 1 station 2 stations
(Device name)
occupied occupied
Ready A ready is assigned to the CN6-14 pin as an external output signal. RXn0 RXn0 RXn0
turns ON when the driver is ready to operate after servo-on.
In position RXn1 turns ON when the droop pulse value is within the preset in-position RXn1 RXn1
range.
The in-position range can be changed using parameter No.PA10.
Increasing the in-position range may result in a continuous conduction
status during low-speed rotation.
RXn1 turns ON at servo-on.
Rough match RXn2 turns ON when the command remaining distance becomes less than RXn2 RXn2
the rough match output range set in the parameter.
RXn2 turns ON at servo-on.
Home position return The home position return completion is assigned to the CN6-16 pin as an RXn3 RXn3
completion external output signal. RXn3 turns ON when a home position return is
completed. RXn3 turns ON at completion of a home position return.
In an absolute position detection system, RXn3 turns ON when operation is
ready to start, but turns OFF in any of the following cases.
1) Servo-on (RYn0) is turned OFF.
2) Forced stop (EMG) is turned OFF.
3) Reset (RY(n 1)A or RY(n 3)A) is turned ON.
4) Alarm occurs.
5) Forward rotation stroke end (RYn4) or Reverse rotation stroke end
(RYn5) is turned OFF.
6) Home position return has not been made after product purchase.
7) Home position return has not been made after occurrence of Absolute
position erase (A25) or Absolute position counter warning (AE3).
8) Home position return has not been made after electronic gear change.
9) Home position return has not been made after the absolute position
detection system was changed from invalid to valid.
10) Parameter No.PA14 (Station No. direction selection) has been
changed.
11) While a home position return is being made.
When any of 1) to 11) has not occurred and a home position return is
already completed at least once, Home position return completion (RXn3)
turns to the same output status as Ready (RXn0).
Limiting torque RXn4 turns ON when the torque is reached at the time of torque RXn4 RXn4
generation.
Electromagnetic brake RXn6 turns OFF at servo-off or alarm occurrence. At alarm occurrence, it RXn6 RXn6
interlock turns OFF independently of the base circuit status.
Monitoring Refer to Monitor output execution demand (RYn8). RXn8 RXn8
Instruction code execution Refer to Instruction code execution demand (RYn9). RXn9 RXn9
completion
15 - 11
15. INDEXER POSITIONING OPERATION
Device No.
Signal name
Description 1 station 2 stations
(Device name)
occupied occupied
Warning RXnA turns ON when a warning occurs. RXnA RXnA
When no warning has occurred, RXnA turns OFF within about 1s after
power-on.
Battery warning RXnB turns ON when Open battery cable warning (A92) or Battery warning RXnB RXnB
(A9F) occurs. When no battery warning has occurred, RXnB turns OFF
within about 1s after power-on.
Movement completion RXnC turns ON when In position (RXn1) turns ON and the command RXnC RXnC
remaining distance is "0".
RXnC turns ON at servo-on.
Dynamic brake interlock RXnD turns off simultaneously when the dynamic brake is operated. When RXnD RXnD
using the external dynamic brake on the driver of 11kW or more, this
device is required. (Refer to section 13.6.) For the driver of 7kw or less, it is
not necessary to use this device.
Position instruction Refer to Speed instruction execution demand (RY(n 2)0). RX(n 2)0
execution completion
Speed instruction Refer to Position instruction execution demand (RY(n 2)1). RX(n 2)1
execution completion
Station output 1 As soon as the movement completion (RXnC) turns on, the station number RX(n 2)2
is output in 8-bit code.
15 - 12
15. INDEXER POSITIONING OPERATION
Device No.
Signal name
Description 1 station 2 stations
(Device name)
occupied occupied
Trouble A trouble is assigned to the CN6-15 pin as an external output signal. RX(n 1)A RX(n 3)A
RX(n 1)A or RX(n 3)A turns ON when the protective circuit is activated to
shut off the base circuit.
When no alarm has occurred, RX(n 1)A or RX(n 3)A turns OFF within
about 1.5s after power is switched ON.
Remote station This signal turns ON at power-on and turns off at a trouble occurrence or in RX(n 1)B RX(n 3)B
communication ready the reset (RY(n 1)A or RY(n 3)A) ON status.
15 - 13
15. INDEXER POSITIONING OPERATION
Remote register
1 station 2 stations Signal name Description Setting range
occupied occupied
RWwn 3 RWwn 3 Writing data Sets the written data used to perform parameter or point Refer to section
table data write, alarm history clear or the like. 15.2.4 (2).
Setting the written data to RWwn 3 and turning RYn9 to ON
writes the data to the driver. RXn9 turns to ON on completion
of write.
Refer to section 15.2.4 (2) for written data definitions.
15 - 14
15. INDEXER POSITIONING OPERATION
Answer data
Code No.
(Driver PC or PLC...etc)
Monitored item
1 station 2 stations
Data length Unit
occupied occupied
0000h 0000h
0001h 0001h Not used in indexer positioning operation.
0002h
0003h 0003h
0004h
0005h 0005h
0006h
0007h 0007h
0008h 0008h Point table No. 16bit [No.]
0009h
000Ah 000Ah Feedback pulse value lower 16bit 16bit [pulse]
000Bh Feedback pulse value upper 16bit 16bit [pulse]
000Ch
000Dh
000Eh 000Eh Droop pulse value lower 16bit 16bit [pulse]
000Fh Droop pulse value upper 16bit 16bit [pulse]
0010h 0010h
0011h 0011h Regenerative load factor 16bit [%]
0012h 0012h Effective load factor 16bit [%]
0013h 0013h Peak load factor 16bit [%]
0014h 0014h Instantaneously occurring torque 16bit [%]
0015h 0015h ABS counter 16bit [rev]
0016h 0016h Motor speed lower 16bit 16bit 0.1[rev/min]
0017h Motor speed upper 16bit 16bit 0.1[rev/min]
0018h 0018h Bus voltage 16bit [V]
0019h 0019h Not used in indexer positioning operation.
001Ah
001Bh 001Bh
001Ch 001Ch Within one-revolution position lower 16bit 16bit [pulse]
001Dh Within one-revolution position upper 16bit 16bit [pulse]
001Eh 001Eh Station No. 16bit [No.]
15 - 15
15. INDEXER POSITIONING OPERATION
15 - 16
15. INDEXER POSITIONING OPERATION
0041h Input device status 1 bit 0 to bit F indicate the OFF/ON statuses of the corresponding input
Reads the statuses (OFF/ON) of the input devices.
devices. bitF bit0
0042h Input device status 2 bit 0 to bit F indicate the OFF/ON statuses of the corresponding input
Reads the statuses (OFF/ON) of the input devices.
devices. bitF bit0
15 - 17
15. INDEXER POSITIONING OPERATION
0051h Output device status 1 bit 0 to bit F indicate the OFF/ON statuses of the corresponding
Reads the statuses (OFF/ON) of the Output output devices.
devices. bitF bit0
0052h Output device status 2 bit 0 to bit F indicate the OFF/ON statuses of the corresponding
Reads the statuses (OFF/ON) of the Output output devices.
devices. bitF bit0
15 - 18
15. INDEXER POSITIONING OPERATION
Energization time
Power ON frequency
15 - 19
15. INDEXER POSITIONING OPERATION
0201h Parameter data reading The value set in the parameter No. corresponding to the requested
to Reads the set value of each No. of the group name is stored.
02FFh parameter group read with code No.0200h.
The decimal value converted from the 2 lower
digits of the code No. corresponds to the
parameter No.
If the instruction code is set outside the range
set in parameter No.PA19, an error code is
returned and the data cannot be read.
0301h Data form of parameter The value set in the parameter No. corresponding to the requested
to Reads the data format of each No. of the group name is stored.
03FFh parameter group read with code No.0200h.
The decimal value converted from the 2 lower 0
digits of the code No. corresponds to the
parameter No.
Decimal point position
If the instruction code is set outside the range
0: Without decimal point
set in parameter No.PA19, an error code is
1: First least significant digit
returned and the data cannot be read. (without decimal point)
Data format 2: Second least significant digit
0: Used unchanged 3: Third least significant digit
as hexadecimal 4: Fourth least significant digit
1: Must be converted
into decimal
0601h Servo motor speed of point table No.1 to 255 The servo motor speed set to the requested point table No. is
to The decimal value converted from the 2 lower returned.
06FFh digits of the code No. corresponds to the point
table No.
0701h Acceleration time constant of point table No.1 The acceleration time constant set to the requested point table No. is
to to 255 returned.
07FFh The decimal value converted from the 2 lower
digits of the code No. corresponds to the point
table No.
0801h Deceleration time constant of point table No.1 The deceleration time constant set to the requested point table No. is
to to 255 returned.
08FFh The decimal value converted from the 2 lower
digits of the code No. corresponds to the point
table No.
15 - 20
15. INDEXER POSITIONING OPERATION
8201h Data RAM instruction of parameter Convert the decimal values into hexadecimal before setting.
to Writes the set value of each No. of the
82FFh parameter group written by code No.8200h to
RAM. These values are cleared when power
is switched off.
The decimal value converted from the 2 lower
digits of the code No. corresponds to the
parameter No.
An error code is returned if an instruction
code outside the range set in parameter No.
PA19 or a value outside the setting range of
the corresponding parameter is written.
8301h Data EEP-ROM instruction of parameter Convert the decimal values into hexadecimal before setting.
to Writes the set value of each No. of the
83FFh parameter group written with code No.8200h
to EEP-ROM. Written to EEP-ROM, these
values are held if power is switched off.
The decimal value converted from the 2 lower
digits of the code No. corresponds to the
parameter No.
An error code is returned if an instruction
code outside the range set in parameter
No.PA19 or a value outside the setting range
of the corresponding parameter is written.
8601h Motor speed of point table Convert the values into hexadecimal before setting.
to Writes the motor speeds of point table No.1 to
86FFh 255 to RAM. These values are cleared when
power is switched off.
The decimal value converted from the 2 lower
digits of the code No. corresponds to the point
table No.
15 - 21
15. INDEXER POSITIONING OPERATION
15 - 22
15. INDEXER POSITIONING OPERATION
15 - 23
15. INDEXER POSITIONING OPERATION
15.3 Signal
15.3.1 Signal (device) explanation
POINT
In the indexer positioning operation, devices assigned to the CN6 connector
cannot be changed.
Forward rotation stroke end LSP CN6-3 When starting operation, turn LSP/LSN to ON. Turning it to OFF causes a
Reverse rotation stroke end LSN CN6-4 sudden stop, resulting in servo lock. A stopping method can be changed in
parameter No.PD20.
When not using the forward/reverse rotation stroke end, set "Automatic ON" in
parameter No.PD01.
15 - 24
15. INDEXER POSITIONING OPERATION
POINT
Output devices assigned to the CN6 connector pins can be used with the
remote output of the CC-Link communication function.
Connector
Device Symbol Functions/Applications
pin No.
Ready RD CN6-14 RD turns ON when the driver is ready to operate after servo-on.
Trouble ALM CN6-15 ALM turns off when power is switched off or the protective circuit is activated to
shut off the base circuit. Without alarm occurring, ALM turns on within 1.5s after
power-on.
The significance of this device is opposite of that of remote output (RX (n 1)A
or RX (n 3)A).
Home position return ZP CN6-16 ZP turns ON when a home position return is completed. ZP turns ON at
completion completion of a home position return.
In an absolute position detection system, RXn3 turns ON when operation is
ready to start, but turns OFF in any of the following cases.
1) Servo-on (RYn0) is turned OFF.
2) Forced stop (EMG) is turned OFF.
3) Reset (RY(n 1)A or RY(n 3)A) is turned ON.
4) Alarm occurs.
5) Forward rotation stroke end (LSP) or Reverse rotation stroke end (LSN) is
turned OFF.
6) Home position return has not been made after product purchase.
7) Home position return has not been made after occurrence of Absolute
position erase (A25) or Absolute position counter warning (AE3).
8) Home position return has not been made after electronic gear change.
9) Home position return has not been made after the absolute position detection
system was changed from invalid to valid.
10) Parameter No.PA14 (Station No. direction selection) has been changed.
11) While a home position return is being made.
When any of 1) to 11) has not occurred and a home position return is already
completed at least once, Home position return completion (ZP) turns to the
same output status as Ready (RD).
15 - 25
15. INDEXER POSITIONING OPERATION
Connecto I/O
Device Symbol Functions/Applications
r pin No. division
Encoder A-phase pulse LA CN6-11 Outputs pulses per servo motor revolution set in parameter No.PA15 DO-2
(differential line driver) LAR CN6-24 in the differential line driver system. In CCW rotation of the servo
motor, the encoder B-phase pulse lags the encoder A-phase pulse by
Encoder B-phase pulse LB CN6-12 a phase angle of /2.
(differential line driver) LBR CN6-25 The relationships between rotation direction and phase difference of
the A- and B-phase pulses can be changed using parameter
No.PC19
Encoder Z-phase pulse LZ CN6-13 Outputs the zero-point signal of the encoder in the differential line DO-2
(differential line driver) LZR CN6-26 driver system. One pulse is output per servo motor revolution. This
signal turns on when the zero-point position is reached. (Negative
logic)
The minimum pulse width is about 400 s. For home position return
using this pulse, set the creep speed to 100r/min. or less.
15 - 26
15. INDEXER POSITIONING OPERATION
(b) A start in the driver is made when a start (RYn1) changes from OFF to ON. The delay time of the
driver's internal processing is max. 3ms. The delay time of other devices is max. 10ms.
(c) When a PC or PLC...etc is used, the ON time of a start (RYn1), should be 6ms or longer to prevent a
malfunction.
(d) During operation, the start (RYn1) is not accepted. The next operation should always be started after
the rough match (RXn2) is output with the rough match output range set to “0” or after the movement
completion (RXnC) is output.
POINT
If an alarm cause, etc. are removed and servo-on occurs after a stop is made
by servo-off, alarm occurrence or Forced stop (EMG) ON during automatic
operation, Movement completion (MEND), Rough-match, (CPO) and In
position (INP) are turned on. To resume operation, confirm the current
position and the selected point table No. for preventing unexpected operation.
(a) Movement completion
The following timing charts show the output timing relationships between the position command
generated in the driver and the movement completion (RYnC). This timing can be changed using
parameter No.PA10 (in-position range). RYnC turns ON in the servo-on status.
ON
Start (RYn1)
OFF
Position command
3ms or less
Position command and Servo motor speed
Forward
servo motor speed rotation In-position range
0r/min
ON
Movement completion (RXnC)
OFF
ON
Start (RYn1)
OFF
Position command
3ms or less
Position command and Servo motor speed
Forward
servo motor speed
rotation In-position range
0r/min
ON
Movement completion (RXnC)
OFF
15 - 27
15. INDEXER POSITIONING OPERATION
0r/min
ON
Rough match (RXn2)
OFF
ON
Start (RYn1)
OFF
3ms or less Rough match output range
Forward
Position command rotation
0r/min
ON
Rough match (RXn2)
OFF
(c) In position
The following timing chart shows the relationship between the signal and the feedback pulse of the
servo motor. This timing can be changed using parameter No.PA10 (in-position range). turns on RYn1
in the servo-on status.
ON
Start (RYn1)
OFF
In-position range
3ms or less
Servo motor speed
Forward
rotation
0r/min
ON
In position (RXn1)
OFF
15 - 28
15. INDEXER POSITIONING OPERATION
If the torque limit is canceled during servo lock, the servo motor may suddenly
CAUTION rotate according to position deviation in respect to the command position.
POINT
In the indexer positioning operation, the torque limit 2 becomes automatically
effective depending on the operation status.
15 - 29
15. INDEXER POSITIONING OPERATION
WARNING Do not operate the switches with wet hands. You may get an electric shock.
Before starting operation, check the parameters. Some machines may perform
unexpected operation.
Take safety measures, e.g. provide covers, to prevent accidental contact of hands
and parts (cables, etc.) with the driver heat sink, regenerative resistor, servo motor,
CAUTION etc. since they may be hot while power is on or for some time after power-off. Their
temperatures may be high and you may get burnt or a parts may damaged.
During operation, never touch the rotating parts of the servo motor. Doing so can
cause injury.
When switching power on for the first time, follow this section to make a startup.
Surrounding environment check Check the surrounding environment of the driver and servo motor.
(Refer to section 15.4.3.)
Parameter setting Set the parameters as necessary, such as the used control mode
and regenerative option selection with the parameter unit or set up
software(MR Configurator). (Refer to chapter 6.)
Test operation of servo motor alone For the test operation, with the servo motor disconnected from the
in test operation mode machine and operated at the speed as low as possible, and check
whether the servo motor rotates correctly. (Refer to sections 7.7)
Test operation of servo motor alone For the test operation with the servo motor disconnected from the
by commands machine and operated at the speed as low as possible, and check
whether the servo motor rotates correctly.
Test operation with servo motor and Connect the servo motor with the machine, give operation
machine connected commands from the host command device, and check machine
motions.
Gain adjustment Make gain adjustment to optimize the machine motions. (Refer to
chapter 8.)
Actual operation
15 - 30
15. INDEXER POSITIONING OPERATION
2) The power supplied to the driver should not be connected to the servo motor power supply terminals
(U, V, W). To do so will fail the connected driver and servo motor.
Servo amplifier
Driver Servo motor
M
U V W
U V W
3) The earth terminal of the servo motor is connected to the PE terminal of the driver.
Servo amplifier
Driver Servo motor
P1
P2
15 - 31
15. INDEXER POSITIONING OPERATION
(b) 24VDC or higher voltage is not applied to the pins of connectors CN6.
SD
(b) The encoder cable should not be used in excess of its flex life. (Refer to section 12.4.)
(c) The connector part of the servo motor should not be strained.
(2) Environment
Signal cables and power cables are not shorted by wire offcuts, metallic dust or the like.
15 - 32
15. INDEXER POSITIONING OPERATION
15.5 Startup
15.5.1 Power on and off procedures
(1) Power-on
Switch power on in the following procedure. Always follow this procedure at power-on.
3) Switch on the main circuit power supply and control circuit power supply.
When main circuit power/control circuit power is switched on, the driver display shows "b01" (if the
driver has the station number of 1).
In the absolute position detection system, first power-on results in the absolute position lost (A25)
alarm and the servo system cannot be switched on.
The alarm can be deactivated then switching power off once and on again.
Also in the absolute position detection system, if power is switched on at the servo motor speed of
3000r/min or higher, position mismatch may occur due to external force or the like. Power must
therefore be switched on when the servo motor is at a stop.
(2) Power-off
1) Make sure that the start (RYn1) is off.
3) Switch off the main circuit power supply and control circuit power supply.
15.5.2 Stop
In any of the following statuses, the driver interrupts and stops the operation of the servo motor.
Refer to section 4.11 for the servo motor equipped with an electromagnetic brake.
(d) Forward rotation stroke end (LSP), reverse rotation stroke end (LSN) OFF
The droop pulse value is erased and the servo motor is stopped and servo-locked. It can be run in the
opposite direction.
15 - 33
15. INDEXER POSITIONING OPERATION
Test operation of servo motor In this step, confirm that the driver and servo motor operate
alone in JOG operation of test normally.
operation mode With the servo motor disconnected from the machine, use the test
operation mode and check whether the servo motor correctly
rotates at the slowest speed. Refer to section 7.7 or the test
operation mode.
Test operation of servo motor In this step, confirm that the servo motor correctly rotates at the
alone by commands slowest speed under the commands from the command device.
Make sure that the servo motor rotates in the following procedure.
Test operation with servo motor In this step, connect the servo motor with the machine and confirm
and machine connected that the machine operates normally under the commands from the
command device.
Make sure that the servo motor rotates in the following procedure.
3) When the point table is specified from the command device and
the start (RYn1) is turned ON, the servo motor starts rotating.
Give a low speed command at first and check the operation
direction, etc. of the machine. If the machine does not operate
in the intended direction, check the input signal. In the status
display, check for any problems of the servo motor speed, load
ratio, etc.
15 - 34
15. INDEXER POSITIONING OPERATION
The driver can be used by merely changing the basic setting parameters (No.PA ) mainly.
As necessary, set the gain filter parameters (No.PB ), extension setting parameters (No.PC ) and I/O
setting parameters (No.PD ).
15 - 35
15. INDEXER POSITIONING OPERATION
Name Description
Not used in indexer positioning operation.
Position data
Do not change this value by any means.
Servo motor speed Set the command speed of the servo motor for execution of positioning.
Acceleration time constant Set the acceleration time constant.
Deceleration time constant Set the deceleration time constant.
Not used in indexer positioning operation.
Dwell
Do not change this value by any means.
Not used in indexer positioning operation.
Auxiliary function
Do not change this value by any means.
15 - 36
15. INDEXER POSITIONING OPERATION
Driver
Servo power OFF
amplifier power OFF
Note 1. Only alarm and warning No. are displayed, but no station No. is displayed.
2. If warning other than AE6 occurs during the servo on, flickering the second place of decimal point indicates that it is
during the servo on.
3. The right-hand segments of b01, c02 and d16 indicate the axis number.
(Below example indicates Station No.1)
15 - 37
15. INDEXER POSITIONING OPERATION
(Note 1) C # # Not ready The driver is being initialized or an alarm has occurred.
$ $ $ Two seconds have passed after the driver is ready to operate by turning ON the servo-on
(Note 2) Ready for operation
(RYn1).
(Note 3) A Alarm Warning The alarm No./warning No. that occurred is displayed. (Refer to section 15.12.4.)
## Description
00 Set to the test operation mode.
01 Station number 1
02 Station number 2
03 Station number 3
: :
: :
62 Station number 62
63 Station number 63
64 Station number 64
Note 2. $$$ indicates numbers from 0 to 254, and the number indicates the executing station number.
3. indicates the warning/alarm No.
4. Requires set up software(MR Configurator).
15 - 38
15. INDEXER POSITIONING OPERATION
15 - 39
15. INDEXER POSITIONING OPERATION
(a) Device/Parameter
Set the input devices and parameters as indicated below.
CW
CW CCW
direction direction
4 4
3 3
Station No. 2 1 1 2 Station No.
15 - 40
15. INDEXER POSITIONING OPERATION
(d) Operation
Select the station number for positioning, using 8-bit device of the next station selection 1 to 8 (RYnA to
RYnE, and RY(n 2)3 to RY(n 2)5).
(Note) Device
1 1 1 1 1 1 0 1 253
1 1 1 1 1 1 1 0 254
Note. 0: OFF
1: ON
15 - 41
15. INDEXER POSITIONING OPERATION
Select the point table using the speed selection 1 (RY(n 2)C) to speed selection 3 (RY(n 2)E). Turn
on the start (RYn1) to execute positioning with the speed data set in the point table. Rotation direction of
the servo motor is the direction set in the rotation direction specifying (RYn2). When one station is
occupied, RY(n 2)C, RY(n 2)D, and RY(n 2)E are not available so that the point table number
cannot be selected. Use point table No.1 when one station is occupied.
(Note) Device
Point table No.
RY(n 2)E RY(n 2)D RY(n 2)C
0 0 0 1
0 0 1 2
0 1 0 3
0 1 1 4
1 0 0 5
1 0 1 6
1 1 0 7
1 1 1 8
Note. 0: OFF
1: ON
15 - 42
15. INDEXER POSITIONING OPERATION
POINT
Always execute a home position return. The home positioning incomplete
(A90) occurs when turning on the start (RYn1) without executing a home
position return.
15 - 43
15. INDEXER POSITIONING OPERATION
Note 1. Configure a sequence that changes the next station selection (RYnA to RYnE and RY(n 2)3 to RY(n 2)5) and speed
selection (RY(n 2)C to RY(n 2)E) earlier, considering the delay time of CC-Link communication.
2. When the selected station number exceeds the value that is dividing number set in the parameter No.PC46 minus one, the next
station warning (A97) occurs.
3. The start (RYn1) is invalid even if it is turned on during operation. When executing another operation, turn on RYn1 after the
movement completion (RXnC) turns on.
4. Change of the servo motor speed and acceleration/deceleration time constant by the speed selection 1 (RY(n 2)C) to speed
selection 3 (RY(n 2)E) becomes effective when the start (RYn1) turns on. Even if the speed selection 1 to 3 are changed
during servo motor rotation, they do not become effective.
5. The following shows the operation to be executed.
Operation *1 *2 *3
Station No.1 No.3 No.1
Servo motor speed
Acceleration/deceleration Point table No.1 Point table No.1 Point table No.2
time constant
2
3 1
1 3
Positioning 2 0 0 2
0
1 3
6. Delay time from when RXn1 turns on until the torque limit value changes to the parameter No.PC35 value can be set in the
parameter No.PD26.
7. After power-on, if the current position is within the in-position range of each station, the in position (RXn1) turns on.
(a) Device/Parameter
Set the input devices and parameters as indicated below.
15 - 44
15. INDEXER POSITIONING OPERATION
(2) When directly setting the servo motor speed (only when two stations are occupied)
Set the followings because the acceleration time constant and deceleration time constant of the point table
No.1 are used.
(d) Operation
1) When using the speed data of point table
Set the station number for positioning by using the next station (RWwn 4) remote register. Set the
point table number in the point table No./Speed command data (RWwn 6) remote register. Turn on
the start (RYn1) to execute positioning with the speed data set in the point table.
2) When directly setting the servo motor speed (only when two stations are occupied)
Set the station number for positioning by using the next station (RWwn 4) remote register. Set the
servo motor speed in the point table No./Speed command data (RWwn 6) remote register. Turn on
the start (RYn1) to execute positioning with the servo motor speed set in RWwn 6 and the
acceleration time constant and deceleration time constant set in the point table No.1.
15 - 45
15. INDEXER POSITIONING OPERATION
POINT
Always execute a home position return. The home positioning incomplete
(A90) occurs when turning on the start (RYn1) without executing a home
position return.
(Note 4)
Position instruction execution ON
demand (RY(n 2)0) OFF
Position instruction execution ON
completion (RX(n 2)0) OFF
(Note 4)
ON
Speed instruction execution
demand (RY(n 2)1) OFF
Speed instruction execution ON
completion (RX(n 2)1) OFF 4ms or more
(Note 1) (Note 3)
ON
Start (RYn1)
OFF
6ms or more
Rotation direction specifying ON
(RYn2) OFF
3ms or less
Forward *3
*1
(Note 5) rotation
0r/min
Servo motor speed Reverse
rotation *2
(Note 7)
ON
In position (RXn1)
OFF
ON
Rough match (RXn2)
OFF
ON
Movement completion (RXnC)
OFF
Station output 1 to 8 No.1 No.3 No.1
(RX(n 2)2 to RX(n 2)9)
Out of in-position Out of in-position Out of in-position
range range range
ON
Torque limit value to be effective
OFF
(Note 6) (Note 6) (Note 6)
15 - 46
15. INDEXER POSITIONING OPERATION
Note 1. Configure a sequence that changes RWwn 4 and RWwn 6 earlier, considering the delay time of CC-Link communication.
2. When the selected station number exceeds the value that is dividing number set in the parameter No.PC46 minus one, the next
station warning (A97) occurs
3. The start (RYn1) is invalid even if it is turned on during operation. When executing another operation, turn on RYn1 after the
movement completion (RXnC) turns on.
4. For details of the operation timing of RY(n 2)0 and RY(N 2)1, refer to the section 3.6.2 (3).
5. The following shows the operation to be executed.
Operation *1 *2 *3
Station No.1 No.2 No.3
Servo motor speed
Acceleration/deceleration Point table No.1 Point table No.1 Point table No.2
time constant
2
3 1
1 3
Positioning 2 0 0 2
0
1 3
6. Delay time from when RXn1 turns on until the torque limit value changes to the parameter No.PC35 value can be set in the
parameter No.PD26.
7. After power-on, if the current position is with the in-position range of each station, the in position (RXn1) turns on.
15 - 47
15. INDEXER POSITIONING OPERATION
Forward *3
(Note 5) *1
rotation
Servo motor speed 0r/min
Reverse
rotation *2
(Note 7)
ON
In position (RXn1)
OFF
ON
Rough match (RXn2)
OFF
ON
Movement completion (RXnC)
OFF
Station output 1 to 8 No.1 No.3 No.1
(RX(n 2)2 to RX(n 2)9)
Out of in-position Out of in-position Out of in-position
range range range
ON
Torque limit value to be effective
OFF
(Note 6) (Note 6) (Note 6)
15 - 48
15. INDEXER POSITIONING OPERATION
Note 1. Configure a sequence that changes RWwn 4 and RWwn 6 earlier, considering the delay time of CC-Link communication.
2. When the selected station number exceeds the value that is dividing number set in the parameter No.PC46 minus one, the next
station warning (A97) occurs.
3. The start (RYn1) is invalid even if it is turned on during operation. When executing another operation, turn on RYn1 after the
movement completion (RXnC) turns on.
4. For details of the operation timing of RY(n 2)0 and RY(N 2)1, refer to the section 3.6.2 (3).
5. The following shows the operation to be executed.
Operation *1 *2 *3
Station No.1 No.3 No.1
Servo motor speed Speed 1 Speed 2 Speed 3
Acceleration/deceleration
Point table No.1 Point table No.1 Point table No.1
time constant
2
3 1
1 3
Positioning 2 0 0 2
0
1 3
6. Delay time from when RXn1 turns on until the torque limit value changes to the parameter No.PC35 value can be set in the
parameter No.PD26.
7. After power-on, if the current position is with the in-position range of each station, the in position (RXn1) turns on.
15 - 49
15. INDEXER POSITIONING OPERATION
In this operation mode, the servo motor automatically changes the direction for the shortest distance and
executes positioning.
(Note) Device
1 1 1 1 1 1 1 0 253
1 1 1 1 1 1 1 1 254
Note. 0: OFF
1: ON
15 - 50
15. INDEXER POSITIONING OPERATION
Select the point table using the speed selection 1 (RY(n 2)C) to speed selection 3 (RY(n 2)E). Turn
on the start (RYn1) to execute positioning with the speed data set in the point table. When one station is
occupied, RY(n 2)C, RY(n 2)D, and RY(n 2)E are not available so that the point table number
cannot be selected. Use the point table No.1 when one station is occupied.
(Note) Device
Pint table No.
RY(n 2)E RY(n 2)D RY(n 2)C
0 0 0 1
0 0 1 2
0 1 0 3
0 1 1 4
1 0 0 5
1 0 1 6
1 1 0 7
1 1 1 8
Note. 0: OFF
1: ON
15 - 51
15. INDEXER POSITIONING OPERATION
POINT
Always execute a home position return. The home positioning incomplete
(A90) occurs when turning on the start (RYn1) without executing a home
position return.
3ms or less
Forward
rotation *1 *2
(Note 5)
0r/min
Servo motor speed
Reverse
rotation *3
(Note 7)
ON
In position (RXn1)
OFF
ON
Rough match (RXn2)
OFF
ON
Movement completion (RXnC)
OFF
Station output 1 to 8 No.1 No.3 No.1
(RX(n 2)2 to RX(n 2)9)
Out of in-position Out of in-position Out of in-position
range range range
ON
Torque limit value to be effective
OFF
(Note 6) (Note 6) (Note 6)
15 - 52
15. INDEXER POSITIONING OPERATION
Note 1. Configure a sequence that changes the next station selection (RYnA to RYnE and RY(n 2)3 to RY(n 2)5) and speed
selection (RY(n 2)C to RY(n 2)E) earlier, considering the delay time of CC-Link communication.
2. When the selected station number exceeds the value that is dividing number set in the parameter No.PC46 minus one, the next
station warning (A97) occurs.
3. The start (RYn1) is invalid even if it is turned on during operation. When executing another operation, turn on RYn1 after the
movement completion (RXnC) turns on.
4. Change of the servo motor speed and acceleration/deceleration time constant by the speed selection 1 (RY(n 2)C) to speed
selection 3 (RY(n 2)E) becomes effective when the start (RYn1) turns on. Even if the speed selection 1 to 3 are changed
during servo motor rotation, they do not become effective.
5. The following shows the operation to be executed.
Operation *1 *2 *3
Station No.1 No.3 No.1
Servo motor speed
Acceleration/deceleration Point table No.1 Point table No.1 Point table No.2
time constant
2
3 1
1 3
Positioning 2 0 0 2
0
1 3
6. Delay time from when RXn1 turns on until the torque limit value changes to the parameter No.PC35 value can be set in the
parameter No.PD26.
7. After power-on, if the current position is with the in-position range of each station, the in position (RXn1) turns on.
15 - 53
15. INDEXER POSITIONING OPERATION
2) When directly setting the servo motor speed (only when two stations are occupied)
Set the followings because the acceleration time constant and deceleration time constant of the point
table No.1 are used. Setting is the same as that for the automatic operation mode 1. Refer to (2) (c)
2) in section 15.7.2.
(d) Operation
1) When using the speed data of point table
Set the station number for positioning by using the next station (RWwn 4) remote register. Set the
point table number in the point table No./Speed command data (RWwn 6) remote register. Turn on
the start (RYn1) to execute positioning with the speed data set in the point table.
2) When directly setting the servo motor speed (only when two stations are occupied)
Set the station number for positioning by using the next station (RWwn 4) remote register. Set the
servo motor speed in the point table No./Speed command data (RWwn 6) remote register. Turn on
the start (RYn1) to execute positioning with the servo motor speed set in RWwn 6 and the
acceleration time constant and deceleration time constant set in the point table No.1.
15 - 54
15. INDEXER POSITIONING OPERATION
POINT
Always execute a home position return. The home positioning incomplete
(A90) occurs when turning on the start (RYn1) without executing a home
position return.
(Note 4)
Position instruction execution ON
demand (RY(n 2)0) OFF
Position instruction execution ON
completion (RX(n 2)0) OFF
(Note 4)
ON
Speed instruction execution
demand (RY(n 2)1) OFF
Speed instruction execution ON
completion (RX(n 2)1) OFF 4ms or more
(Note 1) (Note 3)
ON
Start (RYn1)
OFF
6ms or more
3ms or less
Forward *1 *2
(Note 5) rotation
0r/min
Servo motor speed Reverse
rotation *3
(Note 7)
ON
In position (RXn1)
OFF
ON
Rough match (RXn2)
OFF
ON
Movement completion (RXnC)
OFF
Station output 1 to 8 No.1 No.3 No.1
(RX(n 2)2 to RX(n 2)9)
Out of in-position Out of in-position Out of in-position
range range range
ON
Torque limit value to be effective
OFF
(Note 6) (Note 6) (Note 6)
15 - 55
15. INDEXER POSITIONING OPERATION
Note 1. Configure a sequence that changes RWwn 4 and RWwn 6 earlier, considering the delay time of CC-Link communication.
2. When the selected station number exceeds the value that is dividing number set in the parameter No.PC46 minus one, the next
station warning (A97) occurs.
3. The start (RYn1) is invalid even if it is turned on during operation. When executing another operation, turn on RYn1 after the
movement completion (RXnC) turns on.
4. For details of the operation timing of RY(n 2)0 and RY(N 2)1, refer to the section 3.6.2 (3).
5. The following shows the operation to be executed.
Operation *1 *2 *3
Station No.1 No.3 No.1
Servo motor speed
Acceleration/deceleration Point table No.1 Point table No.1 Point table No.2
time constant
2
3 1
1 3
Positioning 2 0 0 2
0
1 3
6. Delay time from when RXn1 turns on until the torque limit value changes to the parameter No.PC35 value can be set in the
parameter No.PD26.
7. After power-on, if the current position is with the in-position range of each station, the in position (RXn1) turns on.
15 - 56
15. INDEXER POSITIONING OPERATION
2) When directly setting the servo motor speed (only when 2 stations are occupied)
(Note 4)
Position instruction execution ON
demand (RY(n 2)0) OFF
Position instruction execution ON
completion (RX(n 2)0) OFF
(Note 4)
ON
Speed instruction execution
demand (RY(n 2)1) OFF
Speed instruction execution ON
completion (RX(n 2)1) OFF 4ms or more
(Note 1) (Note 3)
ON
Start (RYn1)
OFF
6ms or more
3ms or less
Forward *1 *2
(Note 5) rotation
0r/min
Servo motor speed Reverse
rotation *3
(Note 7)
ON
In position (RXn1)
OFF
ON
Rough match (RXn2)
OFF
ON
Movement completion (RXnC)
OFF
Station output 1 to 8 No.1 No.3 No.1
(RX(n 2)2 to RX(n 2)9)
Out of in-position Out of in-position Out of in-position
range range range
ON
Torque limit value to be effective
OF
(Note 6) (Note 6) (Note 6)
15 - 57
15. INDEXER POSITIONING OPERATION
Note 1. Configure a sequence that changes RWwn 4 and RWwn 6 earlier, considering the delay time of CC-Link communication.
2. When the selected station number exceeds the value that is dividing number set in the parameter No.PC46 minus one, the next
station warning (A97) occurs.
3. The start (RYn1) is invalid even if it is turned on during operation. When executing another operation, turn on RYn1 after the
movement completion (RXnC) turns on.
4. For details of the operation timing of RY(n 2)0 and RY(N 2)1, refer to the section 3.6.2 (3).
5. The following shows the operation to be executed.
Operation *1 *2 *3
Station No.1 No.3 No.1
Servo motor speed Speed 1 Speed 2 Speed 3
Acceleration/deceleration
Point table No.1 Point table No.1 Point table No.1
time constant
2
3 1
1 3
Positioning 2 0 0 2
0
1 3
6. Delay time from when RXn1 turns on until the torque limit value changes to the parameter No.PC35 value can be set in the
parameter No.PD26.
7. After power-on, if the current position is with the in-position range of each station, the in position (RXn1) turns on.
15 - 58
15. INDEXER POSITIONING OPERATION
CW
CW CCW
direction direction
4 4
3 3
Station No. 2 1 1 2 Station No.
15 - 59
15. INDEXER POSITIONING OPERATION
(3) Operation
Turn on the start (RYn1) to operate the servo motor with the servo motor speed, acceleration time constant,
and deceleration time constant set in the point table No.1. Turning off RYn1 makes the servo motor
execute positioning to the station where the servo motor can decelerate to stop. For the rotation direction,
refer to (2) in this section.
Forward
rotation
Servo motor speed 0r/min
Reverse
rotation
ON
In position (RXn1)
OFF
Station output 1 to 8 No.0 No.4 No.8 No.4
(RX(n 2)2 to RX(n 2)9)
Out of in-position Out of in-position Out of in-position
range range range
ON
Torque limit value to be effective
OFF
(Note 1) (Note 1) (Note 1)
Note 1. Torque limit delay time can be set in the parameter No.PD26.
2. The start (RYn1) is invalid even if it is turned on during operation. When executing another operation, turn on RYn1 after
the movement completion (RXnC) turns on.
15 - 60
15. INDEXER POSITIONING OPERATION
(2) Operation
Turn on the start (RYn1) to operate the servo motor with the servo motor speed, acceleration time constant,
and deceleration time constant set in the point table No.1. Turning off RYn1 makes the servo motor
decelerate to stop regardless of stations. For the rotation direction, refer to (2) in section 15.8.1.
Forward
rotation
Servo motor speed 0r/min
Reverse
rotation
ON
In position (RXn1)
OFF
Station output 1 to 8 No.0 Out of in-position range
(RX(n 2)2 to RX(n 2)9)
ON
Torque limit value to be effective
OFF
(Note)
Parameter No.PC35 Parameter No.PC35 Parameter No.PC35
Parameter No.PA11, PA12 Parameter No.PA11, PA12
Note. Torque limit delay time can be set in the parameter No.PD26.
15 - 61
15. INDEXER POSITIONING OPERATION
15 - 62
15. INDEXER POSITIONING OPERATION
(a) Choose the home position return method with parameter No.PC02 (Home position return type).
Parameter No.PC02
0 0 0
Home position return method
0:
1:
2:
3:
4:
5: Not used in indexer postioning operation.
6:
7:
8:
9:
A:
C: Torque limit changing dog type
D: Torque limit changing data setting type
(b) Choose the starting direction of home position return with parameter No.PC03 (Home position return
direction). Set "0" to start home position return in the direction in which the station No. is incremented
from the current position, or "1" to start home position return in the direction in which the address is
decremented.
Parameter No.PC03
0 0 0
Home position return direction
0: Station No. increment direction
1: Station No. decrement direction
(c) Choose the polarity at which the proximity dog is detected with parameter No.PD16 (Input polarity
setting). Set "0" to detect the dog when the proximity dog device (DOG) is OFF, or "1" to detect the dog
when the device is ON.
Parameter No.PD16
0 0 0
Proximity dog input polarity
0: OFF indicates detection of the dog
1: ON indicates detection of the dog
(3) Instructions
1) Before starting home position return, always make sure that the limit switch operates.
2) Confirm the home position return direction. Incorrect setting will cause the machine to run reversely.
3) Confirm the proximity dog input polarity. Not doing so may cause unexpected operation.
15 - 63
15. INDEXER POSITIONING OPERATION
V td CDV
L1 360
60 2 CMX
L1 : Angle that proximity dog holds on the circumference of machine side [degree]
V : Home position return speed of motor side [r/min]
td : Deceleration time of motor side [s]
15 - 64
15. INDEXER POSITIONING OPERATION
Proximity dog
ON
Z-phase
OFF
ON
Proximity dog (DOG)
OFF
ON
Rough match (RXn2)
OFF
ON
In position (RXn1)
OFF
Note. Configure a sequence that changes the operation mode earlier, considering the delay time of CC-Link communication.
15 - 65
15. INDEXER POSITIONING OPERATION
15.9.3 Torque limit changing data setting type home position return
POINT
Torque limit becomes effective after completing the torque limit changing data
setting type home position return, so that when the servo motor is rotated by
the external force, a difference occurs in between the command position and
the current position. In the home position return mode, even if a difference
occurs in between the command position and the current position, the error
excessive alarm (A52) does not occur. Therefore, when the mode is changed
from home position return to automatic operation, depending on the size of
difference between the command position and the current position, the error
excessive alarm (A52) occurs. Note that if the error excessive alarm (A52)
does not occur, the servo motor rotates to eliminate the difference.
Use the torque limit changing data setting type home position return to set the home position in any place. JOG
operation can be used for moving a position. For this home position return, torque generation is stopped at the
same time when the mode is changed to the home position return mode. Home position can be set for any
position by rotating the axis with external force.
The proximity dog (DOG) cannot be used. The proximity dog (DOG) is disabled even if it is turned off.
(1) Device/Parameter
Set the input devices and parameters as indicated below.
ON
Operation mode selection 1
(RYn6) OFF
Note. Configure a sequence that changes the operation mode earlier, considering the delay time of CC-Link
communication.
15 - 66
15. INDEXER POSITIONING OPERATION
15 - 67
15. INDEXER POSITIONING OPERATION
POINT
If the encoder cable is disconnected, absolute position data will be lost in the
following servo motor series. LE-□-□. After disconnecting the encoder cable,
always execute home position setting and then positioning operation.
When the following parameters are changed, the home position is lost when
turning on the power after the change. Execute the home position return
again when turning on the power.
Parameter No.PA06 (Number of gears on machine-side)
Parameter No.PA07 (Number of gears on servo motor-side)
Parameter No.PA14 (Station No. direction selection)
Parameter No.PC07 (Home position return position data)
This driver contains a single-axis driver. Also, all servo motor encoders are compatible with an absolute
position detection system. Hence, an absolute position detection system can be configured up by merely
loading an absolute position data back-up battery and setting parameter values.
(1) Restrictions
In the absolute position detection system, the following restriction condition applies for the number of gears
on machine-side (parameter No.PA06 CMX) and servo motor speed (N).
When CMX 2000, N 3076.7 r/min
When CMX 2000, N 3276.7 - CMX r/min
When the servo motor is operated at servo motor speed higher than the limited value, the absolute position
counter warning (AE3) occurs.
(2) Specifications
Item Description
System Electronic battery backup system.
1 piece of lithium battery ( primary battery, nominal 3.6V)
Battery
Type: LEC-MR-J3BAT.
Maximum revolution range Home position 32767 rev.
(Note 1) Maximum speed at power failure 3000r/min
(Note 2) Battery backup time Approx. 10,000 hours (battery life with power off)
Battery storage period 5 years from date of manufacture.
Note 1. Maximum speed available when the shaft is rotated by external force at the time of power failure or the like.
2. Time to hold data by a battery with power off. It is recommended to replace the battery in three years independently of
whether power is kept on or off.
15 - 68
15. INDEXER POSITIONING OPERATION
(3) Structure
Component Description
Driver
Use standard models.
Servo motor
Battery LEC-MR-J3BAT
Encoder cable Use a standard model. (Refer to section 13.1.)
Position control
data
Speed control
Point table No. selection, EEP-ROM memory
I/O circuit Current position
etc. LSO
1XO
1X
Position data, speed data Backup at LS
Detection of position
power off Speed detection
(current position read) within one revolution
MR-J3BAT
LEC-MR-J3BAT
Servo motor
Before installing a battery, turn off the main circuit power while keeping the control
circuit power on. Wait for 15 minutes or more until the charge lamp turns off. Then,
WARNING confirm that the voltage between P( ) and N( ) is safe with a voltage tester and
others. Otherwise, an electric shock may occur. In addition, always confirm from
the front of the driver whether the charge lamp is off or not.
POINT
The internal circuits of the driver may be damaged by static electricity.
Always take the following precautions.
Ground human body and work bench.
Do not touch the conductive areas, such as connector pins and electrical
parts, directly by hand.
Before starting battery changing procedure, make sure that the main circuit
power is switched OFF with the control circuit power ON. When battery is
changed with the control power OFF, the absolute position data is lost.
15 - 69
15. INDEXER POSITIONING OPERATION
POINT
For the driver with a battery holder on the bottom, it is not possible to wire for
the earth with the battery installed. Insert the battery after executing the earth
wiring of the driver.
15 - 70
15. INDEXER POSITIONING OPERATION
15.11 Parameters
Never adjust or change the parameter values extremely as it will make operation
CAUTION instable.
POINT
For any parameter whose symbol is preceded by *, set the parameter value
and switch power off once, then switch it on again to make that parameter
setting valid.
In this driver, the parameters are classified into the following groups on a function basis.
Mainly setting the basic setting parameters (No.PA ) allows the setting of the basic parameters at the
time of introduction.
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15. INDEXER POSITIONING OPERATION
Parameter Initial
Unit Setting range
No. Symbol Name value
PA19 *BLK Parameter write inhibit 000Ch Refer to the text.
POINT
This parameter is made valid when power is switched off, then on after
setting.
In the factory setting, this driver allows changes to the basic setting parameter, gain/filter parameter and
extension setting parameter settings. With the setting of parameter No.PA19, write can be disabled to
prevent accidental changes.
The following table indicates the parameters which are enabled for reference and write by the setting of
parameter No.PA19. Operation can be performed for the parameters marked .
POINT
This parameter is made valid when power is switched off, then on after
setting.
15 - 72
15. INDEXER POSITIONING OPERATION
POINT
This parameter is made valid when power is switched off, then on after
setting.
Wrong setting may cause the regenerative option to burn.
If the regenerative option selected is not for use with the driver, parameter
error (A37) occurs.
Set this parameter when using the regenerative option, brake unit, power regeneration converter, or power
regeneration common converter.
Parameter No.PA02
0 0
Selection
Selection ofof regenerative
regenerative option
option
00:
00:Regenerative
Regenerative option
option is
is not
not used
used
・For
Forservo
100Wamplifier of 100W, regenerative
driver regenerative resistor
resistor is not used is not used.
For servo amplifier of 200 to 7kW, built-in regenerative resistor is used.
・For 200W driver regenerative resistor is used
Supplied regenerative resistors or regenerative option is used with
02:LEC-MR-RB032
the servo amplifier of 11k to 22kW.
03:FR-BU2-(H)
01: LEC-MR-RB012 FR-RC-(H) FR-CV-(H)
02: MR-RB032
03: MR-RB12
04: MR-RB32
05: MR-RB30
06: MR-RB50(Cooling fan is required)
08: MR-RB31
09: MR-RB51(Cooling fan is required)
80: MR-RB1H-4
81: MR-RB3M-4(Cooling fan is required)
82: MR-RB3G-4(Cooling fan is required)
83: MR-RB5G-4(Cooling fan is required)
84: MR-RB34-4(Cooling fan is required)
85: MR-RB54-4(Cooling fan is required)
FA: When the supplied regenerative resistor is cooled by the cooling
fan to increase the ability with the servo amplifier of 11k to 22kW.
POINT
This parameter is made valid when power is switched off, then on after
setting.
Set this parameter when using the absolute position detection system.
Parameter No.PA03
0 0 0
Selection of absolute position detection system (refer to section 16.10)
0: Used in incremental system
1: Used in absolute position detection system
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15. INDEXER POSITIONING OPERATION
CAUTION False setting will result in unexpected fast rotation, causing injury.
POINT
This parameter is made valid when power is switched off, then on after
setting.
Set the electronic gear within the following condition range.
(1) 1/9999 CMX/CDV 9999
(2) CDV STN 32767
(3) CMX CDV 100000
When a value out of the condition range is set, the parameter error (A37)
occurs. If the setting of electronic gear ratio is small, the servo motor may not
operate with the set servo motor speed.
Setting range of the parameters No.PA06 and PA07 for the indexer
positioning operation is 1 to 16384. It is different from the setting range for the
point table positioning operation.
Use the parameters No. PA06 and PA07 to adjust the rotation amount “m” on the servo motor shaft that is
necessary to rotate the machine side “n” times. A setting example for electronic gear is shown next.
15 - 74
15. INDEXER POSITIONING OPERATION
(a) Example 1
When the number of pulley teeth on the machine-side is 50, and the number of pulley teeth on the servo
motor side is 20.
(b) Example 2
When the number of pulley teeth on the machine-side is 50, the number of pulley teeth on the servo
motor side is 20, and using the servo motor with 1/9 reduction gear.
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15. INDEXER POSITIONING OPERATION
Make gain adjustment using auto tuning. Refer to section 8.2 for details.
(a) Auto tuning mode (parameter No.PA08)
Select the gain adjustment mode.
Parameter No.PA08
0 0 0
Gain adjustment mode setting
Setting Gain adjustment mode Automatically set parameter No. (Note)
0 Interpolation mode PB06 PB08 PB09 PB10
1 Auto tuning mode 1 PB06 PB07 PB08 PB09 PB10
2 Auto tuning mode 2 PB07 PB08 PB09 PB10
3 Manual mode
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15. INDEXER POSITIONING OPERATION
Set the range for outputting the movement completion (RXnC) and the in position (RXn1) in command
pulse unit.
Servo motor Droop pulse
ON
In position (RXn1)
OFF
15 - 77
15. INDEXER POSITIONING OPERATION
POINT
This parameter is made valid when power is switched off, then on after
setting.
Select the allocation direction of station numbers using the parameter No.PA14 (Station No. direction
selection).
CW
CW CCW
direction direction
4 4
3 3
Station No. 2 1 1 2 Station No.
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15. INDEXER POSITIONING OPERATION
POINT
This parameter is made valid when power is switched off, then on after
setting.
Used to set the encoder pulses (A-phase, B-phase) output by the driver.
Set the value 4 times greater than the A-phase or B-phase pulses.
You can use parameter No.PC19 to choose the output pulse setting or output division ratio setting.
The number of A/B-phase pulses actually output is 1/4 times greater than the preset number of pulses.
The maximum output frequency is 4.6Mpps (after multiplication by 4). Use this parameter within this range.
(a) For output pulse designation
Set " 0 " (initial value) in parameter No.PC19.
Set the number of pulses per servo motor revolution.
Output pulse set value [pulses/rev]
For instance, set "5600" to Parameter No.PA15, the actually output A/B-phase pulses are as indicated
below.
For instance, set "8" to Parameter No.PA15, the actually output A/B-phase pulses are as indicated
below.
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15. INDEXER POSITIONING OPERATION
15 - 80
15. INDEXER POSITIONING OPERATION
Frequency
Notch depth
Frequency
Notch frequency
0 0 0
Filter tuning mode selection
When this parameter is set to " 1", the tuning is completed after
positioning is done the predetermined number or times for the predetermined
period of time, and the setting changes to " 2". When the filter tuning is
not necessary, the setting changes to " 0". When this parameter is set to
" 0", the initial values are set to the machine resonance suppression filter
1 and notch shape selection. However, this does not occur when the servo off.
15 - 81
15. INDEXER POSITIONING OPERATION
Setting
No. Symbol Name and function Initial value Unit
range
PB02 VRFT Vibration suppression control tuning mode (Advanced vibration suppression 0000h
control)
The vibration suppression is valid when the parameter No.PA08 (auto tuning)
setting is " 2" or " 3". When PA08 is " 1", vibration suppression
is always invalid.
Select the setting method for vibration suppression control tuning. Setting this
parameter to " 1" (vibration suppression control tuning mode)
automatically changes the vibration suppression control vibration frequency
(parameter No.PB19) and vibration suppression control resonance frequency
(parameter No.PB20) after positioning is done the predetermined number of
times.
0 0 0
Vibration suppression control tuning mode
Vibration suppression
Setting Automatically set parameter
control tuning mode
Vibration suppression
0 (Note)
control OFF
Vibration suppression
control tuning mode Parameter No.PB19
1
(Advanced vibration Parameter No.PB20
suppression control)
2 Manual mode
Note. Parameter No.PB19 and PB20 are fixed to the initial values.
When this parameter is set to " 1", the tuning is completed after
positioning is done the predetermined number or times for the predetermined
period of time, and the setting changes to " 2". When the vibration
suppression control tuning is not necessary, the setting changes to " 0".
When this parameter is set to " 0", the initial values are set to the vibration
suppression control - vibration frequency and vibration suppression control -
resonance frequency. However, this does not occur when the servo off.
PB03 For manufacturer setting 0000h
Do not change this value by any means.
PB04 FFC Feed forward gain 0 % 0
Set the feed forward gain. When the setting is 100%, the droop pulses during to
operation at constant speed are nearly zero. However, sudden 100
acceleration/deceleration will increase the overshoot. As a guideline, when the
feed forward gain setting is 100%, set 1s or more as the
acceleration/deceleration time constant up to the rated speed.
15 - 82
15. INDEXER POSITIONING OPERATION
Setting
No. Symbol Name and function Initial value Unit
range
PB05 For manufacturer setting 500
Do not change this value by any means.
PB06 GD2 Ratio of load inertia moment to servo motor inertia moment 7.0 Multiplier 0
Used to set the ratio of the load inertia moment to the servo motor shaft inertia ( 1) to
moment. When auto tuning mode 1 and interpolation mode is selected, the 300.0
result of auto tuning is automatically used.
(Refer to section 8.1.1)
In this case, it varies between 0 and 100.0.
PB07 PG1 Model loop gain 24 rad/s 1
Set the response gain up to the target position. to
Increase the gain to improve track ability in response to the command. 2000
When auto turning mode 1,2 is selected, the result of auto turning is
automatically used.
PB08 PG2 Position loop gain 37 rad/s 1
Used to set the gain of the position loop. to
Set this parameter to increase the position response to level load disturbance. 1000
Higher setting increases the response level but is liable to generate vibration
and/or noise.
When auto tuning mode 1,2 and interpolation mode is selected, the result of
auto tuning is automatically used.
PB09 VG2 Speed loop gain 823 rad/s 20
Set this parameter when vibration occurs on machines of low rigidity or large to
backlash. 50000
Higher setting increases the response level but is liable to generate vibration
and/or noise.
When auto tuning mode 1,2 manual mode and interpolation mode is selected,
the result of auto tuning is automatically used.
PB10 VIC Speed integral compensation 33.7 ms 0.1
Used to set the integral time constant of the speed loop. to
Lower setting increases the response level but is liable to generate vibration 1000.0
and/or noise.
When auto tuning mode 1,2 and interpolation mode is selected, the result of
auto tuning is automatically used.
PB11 VDC Speed differential compensation 980 0
Used to set the differential compensation. to
Made valid when the proportion control (RY(n 2)7) is switched on. 1000
PB12 For manufacturer setting 0
Do not change this value by any means.
PB13 NH1 Machine resonance suppression filter 1 4500 Hz 100
Set the notch frequency of the machine resonance suppression filter 1. to
Setting parameter No.PB01 (filter tuning mode 1) to " 1" automatically 4500
changes this parameter.
When the parameter No.PB01 setting is " 0", the setting of this parameter
is ignored.
15 - 83
15. INDEXER POSITIONING OPERATION
Setting
No. Symbol Name and function Initial value Unit
range
PB14 NHQ1 Notch shape selection 1 0000h Refer to
Used to selection the machine resonance suppression filter 1. name and
function
0 0 column.
Notch width
Setting value Width
0 Standard 2
1 3
to
2 4
3 Wide 5
Notch width
Setting value Width
0 Standard 2
1 3
to
2 4
3 Wide 5
15 - 84
15. INDEXER POSITIONING OPERATION
Setting
No. Symbol Name and function Initial value Unit
range
PB18 LPF Low-pass filter 3141 rad/s 100
Set the low-pass filter. to
Setting parameter No.PB23 (low-pass filter selection) to " 0 " automatically 18000
changes this parameter.
When parameter No.PB23 is set to " 1 ", this parameter can be set
manually.
PB19 VRF1 Vibration suppression control vibration frequency setting 100.0 Hz 0.1
Set the vibration frequency for vibration suppression control to suppress low- to
frequency machine vibration, such as enclosure vibration. 100.0
Setting parameter No.PB02 (vibration suppression control tuning mode) to
" 1" automatically changes this parameter. When parameter No.PB02 is
set to " 2", this parameter can be set manually.
PB20 VRF2 Vibration suppression control resonance frequency setting 100.0 Hz 0.1
Set the resonance frequency for vibration suppression control to suppress low- to
frequency machine vibration, such as enclosure vibration. 100.0
Setting parameter No.PB02 (vibration suppression control tuning mode) to
" 1" automatically changes this parameter. When parameter No.PB02 is
set to " 2", this parameter can be set manually.
PB21 For manufacturer setting 0.00
PB22 Do not change this value by any means. 0.00
PB23 VFBF Low-pass filter selection 0000h Refer to
Select the low-pass filter. name and
function
0 0 0 column.
When automatic setting has been selected, select the filter that has the band
VG2 10
width close to the one calculated with [rad/s]
1 + GD2
0 0 0
Slight vibration suppression control selection
0: Invalid
1: Valid
15 - 85
15. INDEXER POSITIONING OPERATION
Setting
No. Symbol Name and function Initial value Unit
range
PB25 For manufacturer setting 0000h
Do not change this value by any means.
PB26 *CDP Gain changing selection 0000h Refer to
Select the gain changing condition. (Refer to section 9.6.) name and
function
0 0 column.
15 - 86
15. INDEXER POSITIONING OPERATION
Setting
No. Symbol Name and function Initial value Unit
range
PB33 VRF1B Gain changing vibration suppression control vibration frequency setting 100.0 Hz 0.1
Set the vibration frequency for vibration suppression control when the gain to
changing is valid. This parameter is made valid when the parameter No.PB02 100.0
setting is " 2" and the parameter No.PB26 setting is " 1".
When using the vibration suppression control gain changing, always execute
the changing after the servo motor has stopped.
PB34 VRF2B Gain changing vibration suppression control resonance frequency setting 100.0 Hz 0.1
Set the resonance frequency for vibration suppression control when the gain to
changing is valid. This parameter is made valid when the parameter No.PB02 100.0
setting is " 2" and the parameter No.PB26 setting is " 1".
When using the vibration suppression control gain changing, always execute
the changing after the servo motor has stopped.
PB35 For manufacturer setting 0.00
PB36 Do not change this value by any means. 0.00
PB37 100
PB38 0
PB39 0
PB40 0
PB41 1125
PB42 1125
PB43 0004h
PB44 0000h
PB45 0000h
15 - 87
15. INDEXER POSITIONING OPERATION
15 - 88
15. INDEXER POSITIONING OPERATION
15 - 89
15. INDEXER POSITIONING OPERATION
No. Symbol Name and function Initial value Unit Setting range
PC13 Not used in indexer positioning operation. 0
Do not change the parameter.
PC14 *BKC Backlash compensation 0 pulse 0
Used to set the backlash compensation made when the command to
direction is reversed. 32000
This function compensates for the number of backlash pulses in the
opposite direction to the home position return direction.
For the home position ignorance (servo-on position as home position), this
function compensates for the number of backlash pulses in the opposite
direction to the first rotating direction after establishing the home position
by switching ON the servo-on (RYn0).
In the absolute position detection system, this function compensates for
the backlash pulse count in the direction opposite to the operating direction
at power-on.
PC15 For manufacturer setting 0000h
Do not change this value by any means.
PC16 MBR Electromagnetic brake sequence output 100 ms 0
Used to set the delay time (Tb) between when the electromagnetic brake to
interlock (MBR) switches off and when the base circuit is shut off. 1000
PC17 Not used in indexer positioning operation. 50
Do not change the parameter.
PC18 *BPS Alarm history clear 0000h Refer to
Used to clear the alarm history. name and
function
0 0 0 column.
Alarm history clear
0: Invalid
1: Valid
When alarm history clear is made valid,
the alarm history is cleared at next power-on.
After the alarm history is cleared, the setting
is automatically made invalid (reset to 0).
A-phase A-phase
1
B-phase B-phase
15 - 90
15. INDEXER POSITIONING OPERATION
No. Symbol Name and function Initial value Unit Setting range
PC20 *SNO Station number setting 0 station 0
Used to specify the station number for RS-422 serial communication and to
USB communication. 31
Always set one station to one axis of driver. If one station number is set to
two or more stations, normal communication cannot be made.
PC21 *SOP RS-422 communication function selection 0000h Refer to
Select the communication I/F and select the RS-422 communication name and
conditions. function
column.
0 0
RS-422 communication baud rate selection
0: 9600 [bps]
1: 19200 [bps]
2: 38400 [bps]
3: 57600 [bps]
4: 115200[bps]
RS-422 communication response delay time
0: Invalid
1: Valid, reply sent after delay time of 800 s or more
15 - 91
15. INDEXER POSITIONING OPERATION
No. Symbol Name and function Initial value Unit Setting range
PC29 For manufacturer setting 0000h
Do not change this value by any means.
PC30 *DSS Remote register-based position/speed specifying system selection 0000h Refer to
This parameter is made valid when Position/speed specification selection name and
(RY(n 2)A) is turned ON with 2 stations occupied. Select how to receive the function
position command and speed command. column.
When 1 station is occupied, selection of "0001" or "0002" will result in a
parameter error.
0 0 0
15 - 92
15. INDEXER POSITIONING OPERATION
No. Symbol Name and function Initial value Unit Setting range
PC46 *STN Indexer positioning operation number of stations/rotation 0000h Number of 0000h
Set the number of stations (dividing number) per machine rotation. When stations to
the setting value is 2 or lower, the number of stations is set to 2. 00FFh
Number of
Setting value
stations
0000 2
0001 2
0002 2
0003 3
0004 4
00FF 255
PC47 PSST Indexer positioning operation station home position shift distance 0000h pulse Refer to
This parameter is available only in the absolute position detection system. name and
Set the distance for shifting the home position toward the set home function
position in number of pulses. column
This shift distance does not become valid immediately after the home
position setting. It becomes valid after turning off and then on the power.
When the sift distance is larger than the in-position range, the in position
(RXn1) does not turn on at power-on.
Set the number of pulses to be shifted after converting it into hexadecimal.
The setting range is from 2000 to 2000 pulse.
PC48 For manufacturer setting 0000h
PC49 Do not change this value by any means. 0000h
PC50 0000h
15 - 93
15. INDEXER POSITIONING OPERATION
Rough match ON
(RXn2) OFF
ON
In position (RXnC)
OFF
15 - 94
15. INDEXER POSITIONING OPERATION
Initial value
Device name
BIN HEX
Forced stop (EMG) 0
0
0
0
0
BIN 0: Used as external input signal.
BIN 1: Automatic ON
15 - 95
15. INDEXER POSITIONING OPERATION
Initial
No. Symbol Name and function Unit Setting range
value
PD17 For manufacturer setting 0000h
PD18 Do not change this value by any means. 0000h
PD19 *DIF Response level setting 0002h Refer to
Used to select the input. name and
function
0 0 0 column.
Input filter
If external input signal causes chattering due
to noise, etc., input filter is used to suppress it.
0: None
1: 0.88[ms]
2: 1.77[ms]
3: 2.66[ms]
4: 3.55[ms]
5: 4.44[ms]
0 0
Stopping method used when forward rotation stroke end
(LSP), reverse rotation stroke end (LSN) device or software
limit is valid
0: Sudden stop (home position erased)
1: Slow stop (home position erased)
2: Slow stop (Setting contents is the same as for “1”.)
3: Sudden stop (Setting contents is the same as for “0”.)
Even in this case, when LSP or LSN is detected, home
position return is required again before executing automatic
operation. However, in the absolute position detection
system (parameter No.PA03: 1), the home position
return completion (ZP) can be turned on by turning on the
servo-on. In the case, executing another home position.
15 - 96
15. INDEXER POSITIONING OPERATION
Initial
No. Symbol Name and function Unit Setting range
value
PD24 *DOP5 Function selection D-5 0000h
Select the output status of the warning (RXnA).
0 0 0
Selection of output device at warning occurrence
Select the warning (RXnA) and trouble (RX(n 1)A or
RX(n 3)A) output status at warning occurrence.
Setting (Note) Device status
1
RXnA
Remote 0
output RX(n+1)A or 1
0 RX(n+3)A 0
Output ON
ALM
device OFF Warning
occurred.
1
RXnA
Remote 0
output RX(n+1)A or 1
RX(n+3)A 0
1 Output ON
ALM
device OFF
Warning
occurred.
Note. 0: OFF
1: ON
15 - 97
15. INDEXER POSITIONING OPERATION
(3) Stopping method when the forward stroke end (LSP) or reverse stroke end (LSN) is valid
The setting of the first digit of parameter No.PD20 enables to select a stopping method of the servo motor
when the forward rotation stroke end (LSP) or reverse rotation stroke end (LSN) turns off.
Parameter No.PD20
Setting
value of Operation status
Remarks
parameter
No.PD20 When rotating at constant speed When decelerating to stop
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15. INDEXER POSITIONING OPERATION
15.12 TROUBLESHOOTING
15.12.1 Trouble at start-up
Excessive adjustment or change of parameter setting must not be made as it will
CAUTION make operation instable.
POINT
Using the set up software(MR Configurator), you can refer to unrotated servo
motor reasons, etc.
The following faults may occur at start-up. If any of such faults occurs, take the corresponding action.
15 - 99
15. INDEXER POSITIONING OPERATION
Operation mode
Error location Description
Test operation CC-Link operation
Servo side alarm Servo operation Stop Stop
occurrence CC-Link data communication Continued Continued
Option unit Servo operation Stop Stop
communication error CC-Link data communication Stop Stop
CC-Link Servo operation Stop Stop
communication error CC-Link data communication Stop Stop
PC or PLC...etc Servo operation Continued Stop
error/STOP CC-Link data communication Stop Stop
Servo side warning Servo operation Stop Continued
occurrence CC-Link data communication Continued Continued
L.RUN : Lit at normal receive of refresh data. Extinguished when data is not received for a given period of time.
SD : Lit when send data is "0".
RD : Lit when the carrier of receive data is detected.
L.ERR : Lit when the data addressed to the host is in CRC or abort error.
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15. INDEXER POSITIONING OPERATION
Warnings
Memory error 2 A9F Battery warning
A15
(EEP-ROM) AE0 Excessive regeneration warning
Encoder error 1 AE1 Overload warning 1
A16
(At power on) AE3 Absolute position counter warning
A17 Board error AE6 Servo forced stop warning
Memory error 3 Cooling fan speed reduction
A19 AE8
(Flash-ROM) warning
A1A Motor combination error AE9 Main circuit off warning
A20 Encoder error 2 AEC Overload warning 2
A24 Main circuit error AED Output watt excess warning
A25 Absolute position erase
(Note 1) (Note 1) (Note 1)
A30 Regenerative error
A31 Overspeed
Alarms
A32 Overcurrent
A33 Overvoltage
A37 Parameter error
(Note 1) (Note 1) (Note 1)
A45 Main circuit device overheat
When any alarm has occurred, eliminate its cause, ensure safety, then reset the
alarm, and restart operation. Otherwise, injury may occur.
CAUTION If an absolute position erase (A25) occurred, always make home position setting
again. Not doing so may cause unexpected operation.
As soon as an alarm occurs, turn off Servo-on (RYn0) and power off.
POINT
When any of the following alarms has occurred, do not deactivate the alarm
and resume operation repeatedly. To do so will cause the driver/servo motor
to fail. Remove the cause of occurrence, and leave a cooling time of more
than 30 minutes before resuming operation.
Regenerative error (A30)
Overload 1 (A50)
Overload 2 (A51)
For the alarm deactivation method, refer to (1) in this section.
When an alarm occurs, the trouble (ALM) switches off and the dynamic brake is operated to stop the servo
motor. At this time, the display indicates the alarm No.
The servo motor comes to a stop. Remove the cause of the alarm in accordance with this section. Use the
set up software(MR Configurator) to refer to a factor of alarm occurrence.
A12 Memory error 1 RAM, memory fault Faulty parts in the driver. Change the driver.
(RAM) Checking method
A13 Clock error Printed board fault Alarm (any of A12 and A13)
occurs if power is switched on
after disconnection of all cables
but the control circuit power
supply cables.
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15. INDEXER POSITIONING OPERATION
A1A Motor Wrong combination Wrong combination of driver and servo Use correct combination.
combination of driver and servo motor connected.
error motor.
A20 Encoder error 2 Communication 1. Encoder connector (CN2) Connect correctly.
error occurred disconnected.
between encoder 2. Encoder cable faulty Repair or change the cable.
and driver. (Wire breakage or shorted)
3. Encoder fault Change the servo motor.
A24 Main circuit Ground fault 1. Power input wires and servo motor Connect correctly.
error occurred at the power wires are in contact.
servo motor power 2. Sheathes of servo motor power Change the cable.
(U,V and W phases) cables deteriorated, resulting in
of the driver. ground fault.
3. Main circuit of driver failed. Change the driver.
Checking method
Alarm (A24) occurs if the servo is
switched on after disconnecting
the U, V, W power cables from
the servo amplifier.
A25 Absolute Absolute position 1. Voltage drop in encoder After leaving the alarm occurring for a few
position erase data in error (Battery disconnected.) minutes, switch power off, then on again.
Always make home position setting again.
2. Battery voltage low Change the battery.
3. Battery cable or battery is faulty. Always make home position setting again.
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15. INDEXER POSITIONING OPERATION
Power was switched 4. Home position not set. After leaving the alarm occurring for a few
on for the first time minutes, switch power off, then on again.
in the absolute Always make home position setting again.
position detection
system.
15 - 104
15. INDEXER POSITIONING OPERATION
A31 Overspeed Speed has 1. Input command pulse frequency Set command pulses correctly.
exceeded the exceeded the permissible
instantaneous instantaneous speed frequency.
permissible speed. 2. Small acceleration/deceleration time Increase acceleration/deceleration time
constant caused overshoot to be constant.
large.
3. Servo system is instable to cause 1. Re-set servo gain to proper value.
overshoot. 2. If servo gain cannot be set to proper
value.
1) Reduce load inertia moment ratio; or
2) Reexamine acceleration/
deceleration time constant.
4. Electronic gear ratio is large Set correctly.
(parameters No.PA06, PA07)
5. Encoder faulty. Change the servo motor.
15 - 105
15. INDEXER POSITIONING OPERATION
15 - 106
15. INDEXER POSITIONING OPERATION
15 - 107
15. INDEXER POSITIONING OPERATION
15 - 108
15. INDEXER POSITIONING OPERATION
15 - 109
15. INDEXER POSITIONING OPERATION
error occurred between 2. Communication device (e.g. personal Change the communication device (e.g.
driver and computer) faulty. personal computer).
communication
device (e.g. personal
computer).
15 - 110
15. INDEXER POSITIONING OPERATION
POINT
When any of the following alarms has occurred, do not resume operation by
switching power of the driver OFF/ON repeatedly. The driver and servo motor
may become faulty. If the power of the driver is switched OFF/ON during the
alarms, allow more than 30 minutes for cooling before resuming operation.
Excessive regenerative warning (AE0)
Overload warning 1 (AE1)
Always execute a home position return when the forward rotation stroke end
(LSP) or the reverse rotation stroke end (LSN) turns off.
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15. INDEXER POSITIONING OPERATION
If AE6 occur, the servo off status is established. If any other warning occurs, operation can be continued
but an alarm may take place or proper operation may not be performed.
Remove the cause of warning according to this section. Use the set up software(MR Configurator) to refer
to a factor of warning occurrence.
abnormally. 3. Limit switch was actuated during home distance after proximity dog.
position return starting at other than
position beyond dog.
Home position 4. Indexer JOG operation (in automatic/ Perform home position return.
return is manual operation) was executed without This warning is automatically
incomplete. home position return. cleared after executing a home
5. The operation method (parameter position return.
No.PA01), electronic gear (parameter
No.PA06 and PA07), station No.
direction selection (parameter No.PA14),
or number of stations/rotation
(parameter No.PC46) is changed.
Positioning 1. Positioning operation was performed Perform home position setting.
operation was without home position setting.
performed without
home position
setting.
Home position 2. Home position setting speed could not Check home position setting
setting ended be decreased to creep speed. speed/creep speed/moving
abnormally. 3. Limit switch was actuated during home distance after proximity dog.
In absolute position detection system
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15. INDEXER POSITIONING OPERATION
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15. INDEXER POSITIONING OPERATION
AE9 Main circuit off Servo-on (SON) was Switch on main circuit power.
warning switched on with main
circuit power off.
AEC Overload warning Operation, in which a During a stop, the status in which a current 1. Reduce the positioning
2 current exceeding the flew intensively in any of the U, V and W frequency at the specific
rating flew intensively in phases of the servo motor occurred positioning address.
any of the U, V and W repeatedly, exceeding the warning level. 2. Reduce the load.
phases of the servo 3. Replace the driver/
motor, was repeated. servo motor with the one of
larger capacity.
AED Output watt The status, in which the Continuous operation was performed with 1. Reduce the servo motor
excess warning output wattage (speed the output wattage (speed torque) of the speed.
torque) of the servo servo motor exceeding 150% of the rated 2. Reduce the load.
motor exceeded the output.
rated output, continued
steadily.
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15. INDEXER POSITIONING OPERATION
Error item
Spd: speed
Acc: acceleration time constant
Dec: deceleration time constant
15 - 115
APPENDIX
App. - 1
APPENDIX
App. - 2
APPENDIX
App. - 3
APPENDIX
1 14
2 15
3 16
4 17
DOCOM
5 18
6 DICOM
19
OPC
PP NP
7 20
8 21
9 22
10 23
LG
11 24
12 25
LA LAR
LB LBR
13 26
LZ LZR
App. - 4
APPENDIX
Detecting hole
4 5( 20) 26.45 25
2.75 5 15.1 2.9 5.25 5 4.75
10.6
5.8
20.8
App. - 5
APPENDIX
App. - 6
APPENDIX
App. - 7
APPENDIX
Terminating X20 to
resistor
Station No.1 Station No.2
Servo
Driver amplifier Servo
Driver amplifier
(1 station occupied) (2 stations occupied)
Terminating
resistor
App. - 8
APPENDIX
Note. area is for one servo amplifier. Remote station communication ready
*: Set 0 or 1 as the bit is not used.
App. - 9
APPENDIX
*1: Setting time for the timer should be larger than the command processing
time or twice the link scan time whichever larger. When the setting time is
short, the command cannot be received properly.
Address
M115 M110 M105 M100 160H RY0F to RY00
1 Station Station
RY0F to RY00 * 0 0 0 1 0 0 0 0 1 1 1 0 0 1 1 TO instruction 161H RY1F to RY10 No.1
App. - 10
APPENDIX
App. - 11
APPENDIX
Read command
App. - 12
APPENDIX
Read command
App. - 13
APPENDIX
Write the data to the servo motor speed data of point table No.1 by turning on X20.
The respond code at instruction code execution is set to D2.
Write In position
command
App. - 14
APPENDIX
Write command
App. - 15
APPENDIX
(b) Deactivate the alarm of the driver of station 2 using the instruction code.
Reset command
App. - 16
APPENDIX
App. - 17
APPENDIX
Execute positioning operation with position and speed settings specified in the remote register by turning on
X20.
Operation In position
command
*1: Setting time for the timer should be larger than the command processing
time or twice the link scan time whichever larger. When the setting time is
short, the command cannot be received properly.
App. - 18
APPENDIX
(3) Remote register-based point table No. setting (incremental value command system)
The following program example is only applicable when two stations are occupied.
Operate the driver of station 2 with incremental values after specifying the point table No.5 in the direct
specification mode.
Preset " 0" in parameter No.PA01 and " 0" in parameter No.PC30.
Operation In position
command
*1: Setting time for the timer should be larger than the command processing
time or twice the link scan time whichever larger. When the setting time is
short, the command cannot be received properly.
App. - 19
APPENDIX
Servo
Driveramplifier
Terminating (1 station occupied)
resistor
App. - 20
APPENDIX
Operate the driver of station 1 in the positioning mode and read the "current position" data.
Operation: Alarm reset, dog type home position return, JOG operation, automatic operation under point table
command
App. - 21
APPENDIX
*1: Setting time for the timer should be larger than the command processing
time or twice the link scan time whichever larger. When the setting time is
short, the command cannot be received properly.
App. - 22
APPENDIX
Servo
Driveramplifier
Terminating (2 stations occupied)
resistor
App. - 23
APPENDIX
Operate the driver of station 1 in the positioning mode and read the "motor speed" data.
Preset the parameter No.PC30 to " 2".
Operation: Alarm reset, dog type home position return, JOG operation, automatic operation under point table
command
App. - 24
APPENDIX
*1: Setting time for the timer should be larger than the command processing
time or twice the link scan time whichever larger. When the setting time is
short, the command cannot be received properly.
App. - 25
Revision history
Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
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